Truck Loading and Fatigue Damage Analysis For Girder - Bridges Based On Weigh-in-Motion Data
Truck Loading and Fatigue Damage Analysis For Girder - Bridges Based On Weigh-in-Motion Data
Truck Loading and Fatigue Damage Analysis For Girder - Bridges Based On Weigh-in-Motion Data
Abstract: Based on data collected by weigh-in-motion (WIM) measurements, truck traffic is synthesized by type and loading condition.
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Three-dimensional nonlinear models for the trucks with significant counts are developed from the measured data. Six simply supported
multigirder steel bridges with spans ranging from 10.67 m (35 ft) to 42.67 m (140 ft) are analyzed using the proposed method. Road
surface roughness is generated as transversely correlated random processes using the autoregressive and moving average model. The
dynamic impact factor is taken as the average of 20 simulations of good road roughness. Live-load spectra are obtained by combining
static responses with the calculated impact factors. A case study of the normal traffic from a specific site on the interstate highway I-75
is illustrated. Static loading of the heaviest in each truck type is compared with that of the American Association of State Highway and
Transportation Officials standard design truck HS20-44. Several important trucks causing fatigue damage are found.
DOI: 10.1061/(ASCE)1084-0702(2005)10:1(12)
CE Database subject headings: Trucks; Data processing; Simulation; Dynamic loads; Fatigue; Bridges, steel; Bridges, girder;
Surface roughness.
for the first three spans and 2.44 m for the last three spans. Also,
there are diaphragms transversely connecting these girders. The of trucks is neglected because the occurrence is small; for ex-
number of intermediate diaphragm(s) is 1, 2, 2, 3, 4, and 5, re- ample, it was shown to be less than 8% in the research by Nowak
spectively, increasing with span length. Except for the shortest et al. (1993). Fig. 3(a) shows the histogram of GVW for every
span, all the bridges have composite sections. A typical cross passing truck. Because there is a large diversity of truck weights
section of the bridge with a span of 16.76 m (55 ft) is shown in and configurations, one classification method is hereby developed
Fig. 1. to simplify the analysis. According to FHWA classification, there
The six multigirder bridges are treated as a grillage beam sys- are a total of 15 vehicle types ( FDOT 1998). In each type, trucks
tem. Static and dynamic analysis of these bridges is performed are grouped by loading condition—empty or loaded. The dividing
using the finite-element method ( Wang et al. 1992; Huang et al. line for loading conditions is selected by judgment to ensure an
1993). The mass per length and cross section of each girder are acceptable coefficient of variation (COV), which is generally con-
considered to be uniform along the longitudinal axis of the sidered less than 0.3. According to the established criteria, a com-
bridges. Table 1 presents the primary data of these bridges. puter program is written to synthesize the data. At lane 2 of this
The equation of motion of a specific bridge under a moving station, there are a total of 7,453 truck counts in a 1-week period.
vehicle can be written as These trucks are classified into 23 truck categories in the analysis.
The mean value (MV) and standard deviation (SD) of the axle
Mb␦¨ b + Cb␦˙ b + Kb␦b = Fb 共1兲 weights and configurations are calculated in each category. The
MVs are used to obtain average loading effects in the following
where Mb⫽global mass matrix of the bridge structure; static and dynamic impact study. Tables 2 and 3 present the syn-
Kb⫽global stiffness matrix of the bridge structure; Cb⫽global thesized results for empty and loaded truck Type 9. From Tables 2
damping matrix of the bridge structure; ␦b, ␦˙ b, and ␦¨ b⫽global and 3, it can be seen that COVs in the two categories are gener-
nodal displacement, velocity, and acceleration vectors; and ally less than 0.3. The processed histogram of GVW is shown in
Fb⫽global load vector due to the interaction between bridge and Fig. 3(b). By comparing Figs. 3(a and b), it is observed that the
vehicle. One percent of damping ratio is assumed for the first and two histograms are apparently different when the processing
second modes of steel bridges in this study. The consideration of based on truck type and loading condition criteria is taken into
the damping matrix refers to Clough and Penzien (1996). account.
According to the traffic counts in Fig. 2, three types of trucks
are predominant: Types 5, 8, and 9. Mathematical models of the
Three-Dimensional Nonlinear Truck Models three types of trucks are established based on the data of used
nationwide-truck Types H20-44, HS20-44, and 3S2. Masses of
Truck traffic count and axle weight are monitored by WIM at 20 the tractor and trailer are derived according to their static equilib-
stations in the state of Florida. Station #26, located on the inter- rium relationship with the measured axle weights. The three-
state highway I-75, approximately three miles south of I-4, dimensional mathematical models for Types 5, 8(2S1), 9, and 10
Tampa, is found to have heavy truck traffic. The truck count of are illustrated in Fig. 4. Truck Type 10 (developed from Type 3-3)
southbound lane 2 is shown in Fig. 2. Truck traffic at this lane is is of interest because it is the heaviest truck with a single trailer.
S共兲 = 再 A共/0兲−w1 艋 0
A共/0兲−w2 ⬎ 0
共3兲
Fig. 4. Three-dimensional models of typical trucks: (a) Side view of Type 5; (b) side view of Type 8 (2S1); (c) side view of Type 9 (3S2); (d)
side view of Type 10; and (e) front view of Types 5 and 8 (2S1)
E关XrXsT兴 = Im␦rs 共5兲 static stresses at midspan and the shears at the entrance end for
the six bridges are listed in Fig. 7. From Fig. 7, it is observed that
where Im = 2 ⫻ 2 identity matrix; and ␦rs⫽Kronecker’s delta. the CDFs of these flexural stresses and shears for the six span
In this study, the two parameters p and q are chosen as 49 and lengths are different. Fig. 8 demonstrates the static moment and
40, respectively. The correlation coefficient a is assumed to be a shear due to moving loaded Type 9 loading.
constant. The coefficient a can be derived from available mea- To investigate the effects of overloaded trucks, the heaviest
sured data. Based on Honda et al.’s (1982) study, the value of GVW in each truck type is searched from the surveyed data at
correlation function coh2共 , 兲 in the range of = 0.01 to
1.0 cycle/ m is roughly 0.4. Thus, a can be obtained as a
= coh共 , 兲 = 0.63. Fig. 5 shows one set of correlated left and right
lines of good road surface roughness 共A = 20.0⫻ 10−6兲 with an
interval of ⌬ = 0.125 m. Fig. 6 indicates the simulated auto- and
cross-correlation functions and the targets. The simulated func-
tions are computed based on a total road length of 900 m. From
Fig. 6, it can be seen that the simulated results are of good accu-
racy. There are a total of 20 sets of good surface roughness gen-
erated in the following study.
The static moments and shears are calculated for each synthesized
truck category. Under the synthesized truck categories and one-
truck loading, the cumulative distribution function (CDF) of the Fig. 5. Simulated left and right profiles
再
that the impact factors, for two loaded Types 9 and 10 (with
共S + 2兲/32 · PLL for continuous span GVWs of 0.29 and 0.36 MN) as well as HS20-44 (with a GVW of
M LL = 共6兲 0.32 MN), are in accordance with the AASHTO (1996) Standard
PLL · 共X/E兲 for cantilever span
Specification. The Commentary to the AASHTO (1990b) Guide
Specifications reports that an average of 10% of impact is ob-
where PLL⫽one rear wheel load of design truck HS20-44; served in the field measurements. The computed average impact
S⫽girder spacing in feet; X⫽distance in feet from wheel load to factor of loaded Types 9 and 10 is 10%, coinciding with the field
point of support; and E = 0.8X + 3.75 ft, distribution width of the observations. The reason for the impact factors being higher than
wheel load. In slabs continuous over three or more supports, a the specified value by AASHTO (1996) Standard Specifications is
continuity factor of 0.8 is applicable.
To check the effects of the heavy tandem axle weight, a 0.2 m
(8 in.) thick deck is modeled as a continuous plate supported by
five steel girders using GT STRUDL plate finite element. The
deformation of the girders is neglected in this analysis. The 28-
day compressive strength of the concrete is 31 MPa (4.5 ksi). Fig.
12 presents the position of tandem loads of Type 8 at cantilever
span. Each axle weight is 128 kN (28.8 kips). For continuous
span, the load will be moved transversely to achieve the maxi-
mum bending moment in the deck. Table 4 gives the calculated
moments and the specified values. The results indicate that the
moments induced by these heavy axle loads exceed the specified
value by AASHTO (1996) Standard Specifications at girder spac- Fig. 12. Position of tandem axle loads at cantilever span: (a) Front
ings of 1.83 m (6 ft) and 2.44 m (8 ft). view; and (b) elevation view (1 ft⫽0.3048 m)
that the corresponding trucks have GVWs less than 0.16 MN, values are intentionally selected to cover most of the calculated
which is half of HS20-44. For example, the impact factors for impact factors caused by Types 9 and 10. The purpose is to con-
empty truck Types 5 and 8 (2S1) is very high because they have sider mainly the heavy trucks that cause significant flexural
rather low GVWs of 0.06 and 0.10 MN. This confirms the ten- stresses. This consideration of dynamic impacts will not involve a
dency that a lighter truck weight generally leads to a higher im- significant loss of accuracy in fatigue analysis, because empty
pact factor ( Hwang and Nowak 1991; Huang et al. 1993). trucks cause only a low level of stress ranges. Combining the
dynamic impacts with the aforementioned static results, the CDF
of the dynamic stress ranges of the most highly stressed girder is
Fatigue Damage Accumulation given in Fig. 14. It can be seen that the stress ranges due to the
normal truck traffic are different for the six bridge spans. The
To evaluate fatigue damage caused by the surveyed normal traf- stress range is 6.89–43.43 MPa (1.0–6.3 ksi). According to the
fic, it is necessary to obtain the dynamic stress ranges of a specific AASHTO (1990a) Guide, most of the calculated stress ranges
girder. Based on the previously described impact study, the im- multiplied by the reliability factor (1.35 for redundant members)
pact factors can be approximately taken as 1.15 for loaded trucks are less than the limiting stress range. In this study, the maximum
and 1.20 for empty trucks, as shown in Figs. 13(a and b). The two chance of exceeding the limiting values by passages is only 1.2%.
Fig. 13. Dynamic impact factors: (a) Loaded truck for moment; (b) empty truck for moment; (c) loaded truck for shear; and (d) empty truck for
shear
Therefore, the truck traffic will not cause severe fatigue problems Conclusions
on the girders.
The fatigue damage analysis is performed based on the Min- Utilizing 3D nonlinear truck models derived from WIM data,
er’s linear damage rule and the stress-life approach. According to transversely correlated road roughness, and the grillage bridge
this rule, the damage in just one stress range cycle is 1 / Ni if Ni model, this study has developed a more detailed analytical meth-
cycles of a specific stress range Si are needed to cause a structural odology. Truck traffic is classified into limited categories accord-
detail to fail. When the number of cycles, ni, at stress range Si is ing to vehicle type and loading condition. This simplification
applied, the damage fraction Di is ni / Ni. Failure is assumed to makes the analysis convenient and without significant loss of ac-
occur when the summation of the damage fraction, Di, equals 1.0. curacy.
Based on the passages in each truck category, the computed dam- Static analysis indicates that truck traffic-induced flexural
age accumulation in one week for the six span lengths is shown in stress at midspan and shear at the entrance end vary with bridge
Fig. 15. The stress range Si corresponding to each category is span length. The gross weight of the heaviest truck can be twice
used to compute its Ni. Each Fig. 15 also illustrates the damage that of the AASHTO standard design truck HS20-44. Several
accumulation for the fatigue truck specified in the AASHTO heaviest trucks types generate more loading on bridge structures
(1990a) Guide. This fatigue truck is implied in AASHTO (1998) than HS20-44. Based on single truck loading, the observed over-
LRFD by using HS20-44 with a 9.14 m (30 ft) spacing between loading can reach as high as 42%. Truck loading does not neces-
two heavy axles and a load factor of 0.75. Based on the surveyed sarily increase with GVW; therefore, it is closely related to axle
trucks, the equivalent GVW is 0.24 MN (54 kips), exactly the configuration. All the axle weights of these heaviest trucks are
same as that of the standard fatigue design truck in the AASHTO found less than the heavy one of HS20-44. However, if tandem
(1990a) Guide. From Fig. 15, it can be seen that the fatigue de- axles spaced at about 1.2 m are considered, the axle weight will
sign truck of the AASHTO (1990a) Guide causes damage close to significantly exceed that of HS20-44. The axle load can cause
that from the surveyed WIM data. In this analysis, Category A of slightly higher transverse bending moment in the deck slab than
the AASHTO (1996) Standard Specifications is used for rolled the specified value by the AASHTO (1996). Standard Specifica-
beams and Category B is used for welded built-up beams. The tions. The overweight may deteriorate bridge decks.
increase in future truck volume is not included. The stress cycles For heavy trucks, the average impact factors based on 20
per truck passage are taken in accordance with AASHTO (1998) simulations are lower than the specified values of the AASHTO
LRFD. To study the role of various trucks, the fatigue damage (1996) Standard Specifications. Also, the total average of the
accumulation is calculated for each truck category. The results for computed impact factors of moment for loaded Types 9 and 10 is
the six bridges are shown in Fig. 16. From Fig. 16, it can be seen 10%, which is in accordance with the Commentary to the
that the loaded truck Types 9, 8(2S2), 7, and 8(3S1) are of the AASHTO (1990b) Guide Specifications. Dynamic impact factors
most significance. These trucks are either four- or five-axle. under light truck loading are higher than those specified. These
light trucks have very low GVWs as compared to HS20-44.
Through the damage accumulation analysis for six bridge span
lengths, it is found that the fatigue design truck of the AASHTO
(1990a) Guide achieves close effects with the actual truck-traffic
flow based on the WIM measurements. The comparison of fatigue
damage accumulation demonstrates that the loaded truck Types 9,
8-1(2S2), 7, and 8(3S1) contribute the most to the fatigue dam-
age.
Acknowledgment