TIO-540-AE2A20Catalog PC-315-7

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TIO-540-AE2A

Illustrated Parts Catalog

December 2013

PC-315-7 Second Edition


© 2013 652 Oliver Street
Williamsport, PA 17701
TIO-540-AE2A Illustrated Parts Catalog
Lycoming Part Number: PC-315-7

©2013 Lycoming. All Rights Reserved.


Lycoming and “Powered by Lycoming” are trademarks or registered trademarks of
Lycoming.
Lycoming Engines is a division of Avco Corporation.

All brand and product names referenced in this publication are trademarks or registered
trademarks of their respective companies.

For additional information:

Mailing address:
Lycoming Engines
652 Oliver Street
Williamsport, PA 17701 U.S.A.

Phone:
Factory: U.S. and Canada toll free +1(800) 258-3279
International Customers +1(570) 323-6181
Sales Department: +1(570) 327-7278
Fax: +1(570) 327-7101

Lycoming’s regular business hours are Monday through Friday from 8:00 A.M.
through 5:00 P.M. Eastern Time (-5 GMT)

Visit us on the World Wide Web at:


http://www.lycoming.com

©2013
TIO-540-AE2A Parts Catalog

RECORD OF REVSIONS
NOTE: Service Documents override parts information in this document.

Rev No. Issue Date Revision


The manual format has been revised to the Air Transport
2 December 2013
Association of America (ATA) template

Effectivity: TIO-540-AE2A Record of Revisions


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Record of Revisions Effectivity: TIO-540-AE2A


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December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

LIST OF EFFECTIVE PAGES

Ch-Se-Su Pages Date Ch-Se-Su Pages Date

24-20 ................ 0─5 ................12/13 72-60 ................ 46─57 ............ 12/13


72-10 ................ 6─7 ................12/13 73-10 ................ 58─63 ............ 12/13
72-20 ................ 8─17 ..............12/13 74-20 ................ 64─65 ............ 12/13
72-30 ................ 18─27 ............12/13 78-00 ................ 66─69 ............ 12/13
72-40 ................ 28─39 ............12/13 80-10 ................ 70─71 ............ 12/13
72-50 ................ 40─45 ............12/13 81-20 ................ 72─73 ............ 12/13

Effectivity: TIO-540-AE2A List of Effective Pages


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TIO-540-AE2A Parts Catalog

TABLE OF CONTENTS
Subject Ch-Se-Su Page Date

Frontal ________________________________________________________________________
Record of Revisions ............................................................... ........................... iii ................. 12/13
List of Effective Pages ............................................................ ........................... v ................. 12/13
Table of Contents ................................................................... ........................... vii ................ 12/13
Introduction ............................................................................ ........................... ix ................. 12/13
Abbreviations and Acronyms .................................................. ........................... xiii ............... 12/13
Oversize and Undersize Part Listing ...................................... ........................... xv ................ 12/13
Electrical Power _________________________________ 24-00 _________________________
AC Generation ...................................................................... 24-20
1. Dual-Alternator-Mounting-and-Attaching-Parts ............. ........................... 0-2 .............. 12/13
2. Alternator-Assemblies-and-Belts .................................. ........................... 4-5 .............. 12/13
Reciprocating Engine _____________________________ 72-00 _________________________
Front Section ........................................................................ 72-10
1. Propeller-Governor-Drive-Assembly ............................. ........................... 6-7 .............. 12/13
Power Section ...................................................................... 72-20
1. Crankcase-Assembly .................................................... ........................... 8-9 .............. 12/13
2. Crankcase-Related-Parts ............................................. ........................... 10-11 .......... 12/13
3. Crankshaft,-Counterweight,-Camshaft-and-Related-Parts ........................ 12-13 .......... 12/13
4. Crankshaft-and-Fuel-Pump-Idler-Gears........................ ........................... 14-15 .......... 12/13
5. Crankcase-Attaching-Parts ........................................... ........................... 16-17 .......... 12/13
Cylinder Section ................................................................... 72-30
1. Connecting-Rods,-Pistons-and-Ring-Assemblies ......... ........................... 18-19 .......... 12/13
2. Cylinder-Assembly........................................................ ........................... 20-21 .......... 12/13
3. Valve-Assembly-and-Related-Parts .............................. ........................... 22-24 .......... 12/13
4. Cylinder-Related-Parts ................................................. ........................... 26-27 .......... 12/13
Turbocharger System .......................................................... 72-40
1. Intake-Pipes,-Oil-Suction-Screen,-and-Air-Inlet-Housing .......................... 28-29 .......... 12/13
2. Turbochargers,-Supports-and-Attaching-Parts ............. ........................... 30-31 .......... 12/13
3. Turbocharger-Hoses,-Drain-Tanks-and-Related-Parts.. ........................... 32-34 .......... 12/13
4. Intercoolers,-Controller-and-Air-Inlet-Housing ............... ........................... 36-38 .......... 12/13

Effectivity: TIO-540-AE2A Table of Contents


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Subject ............................................................................ Ch-Se-Su ........... Page ........ Date


Lubrication System ............................................................. 72-50
1. Oil-Level-Gage-and-Engine-Mounting-Brackets ........... ........................... 40-41 .......... 12/13
2. Oil-Sump-and-Induction-Housing-Assembly ................. ........................... 42-44 .......... 12/13
Accessory Drives ................................................................. 72-60
1. Accessory-Housing-Assembly ...................................... ........................... 46-47 .......... 12/13
2. Oil-Pump-Assembly-and-Accessory-Housing-Attaching Parts .................. 48-49 .......... 12/13
3. Fuel-Pump-Assembly-and-Attaching-Parts .................. ........................... 50-51 .......... 12/13
4. Vacuum-Pump-Drive-and-Oil-Cooler ............................ ........................... 52-53 .......... 12/13
5. Turbo-Scavenge-Pump-and-High-Speed-Drive ............ ........................... 54-55 .......... 12/13
6. Oil-Filter-Assembly-and-Oil-Cooler-Bypass-Valve ........ ........................... 56-57 .......... 12/13
Engine and Fuel Control __________________________ 73-00 _________________________
Fuel Distribution .................................................................. 73-10
1. Fuel-Injector,-Fuel Lines,-Manifold-Assembly-and-Pressure-Line ............ 58-60 .......... 12/13
2. Injector-Nozzle-Vent-Manifolds,-Hoses-and-Attachments ........................ 62-63 .......... 12/13
Ignition Distribution System _______________________ 74-00 _________________________
Distribution .......................................................................... 74-20
1. Magneto,-Magneto-Drives,Harness,-and-Spark-Plugs . ........................... 64-65 .......... 12/13
Exhaust System _________________________________ 78-00 _________________________
1. Exhaust-Crossover-Pipes-and-Transition-Assembly..................................66-68 .......... 12/13
Starting ________________________________________ 80-00 _________________________
Cranking…………………………………………………………..80-10
1. Starter-Motor-and-Attaching-Parts...............................................................70-71 ......... 12/13
Compressor ____________________________________ 81-00 _________________________
1. Compressor-Mounting-and-Attaching-Parts……………81-20……………..72-73 .......... 12/13

Kits ………………………………………………………………… .......................... 74-77 .......... 12/13

Numerical Index……………………………………………………………………….78-85 .......... 12/13

Table of Contents Effectivity: TIO-540-AE2A


Page viii Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

INTRODUCTION
DO NOT USE THIS CATALOG AS AN ASSEMBLY OR INSTALLATION
DOCUMENT. THIS CATALOG MUST ONLY BE USED TO IDENTIFY PARTS
IN CONJUNCTION WITH THE APPLICABLE OVERHAUL MANUAL.
Purpose of this Catalog
This Illustrated Parts Catalog (IPC) contains a complete list of spare parts for the Lycoming TIO-
540-AE2A Certified Series wide cylinder flange model engine.
How to use this Catalog
This catalog is based on the Air Transport Association (ATA) Spec100 format.
This catalog is frequently updated by Service Bulletins (SB) and Service Instructions (SI). The
updated information will be incorporated into subsequent full revisions of this catalog.
The ATA two element numbering system provides consistency throughout various manuals. The
bottom of each page (beyond the frontal section) contains a two element number (##-##). In the two
element numbering, the first two digits represent a chapter, and the next two digits subdivide the
material into a more specific section.
The ATA 100 format designates chapters by the numeric code. In the example below, Chapter 74 is
for Ignition with a subsection 20 for Distribution.

EXAMPLE: 74 — 20
Chapter Section
Ignition Distribution

NOTE: Refer to the Table of Contents for the sub-systems listed in each section.
Numerical Index
The Numerical Index is a single list of part numbers, names and their locations within this IPC. It is
useful for locating parts when you only know the number of name of the part.
Description column
Indentation of a part name represents a lower level of assembly. Attaching parts have the same
indentation level and are listed below the parts grouping or assembly they attach to. This column is
often referred to as the “Nomenclature” on other ATA Spec manuals.

Effectivity: TIO-540-AE2A Introduction


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TIO-540-AE2A Parts Catalog

Units per Assembly column


Where more than one assembly exists, this column contains the quantity of a specific part required
in the build sequence of only one next higher assembly. The Letters “AR” represent “as required” for
bulk items or non-illustrated select-from-range-parts. “RF” represents items listed for reference
purposes only.
Vendor Accessories
For Vendor Accessories used on Lycoming engines, refer to the appropriate Vendor’s Parts
Catalog. A list of vendor’s addresses appears in the latest revision of Lycoming Service Letter No.
L114.
Any reference in this document to the suppliers/part manufacturer’s product, by name, trademark,
part number or other description is solely for the purpose of identification and does not indicate or
infer that Lycoming accepts responsibility for quality control and/or airworthiness of parts, which do
not pass through the Lycoming quality control system.
Environmental Compliance
Lycoming is concerned with preserving the environment. Lycoming strongly urges engine owners
and repair/overhaul personnel to observe and comply with all federal, state, and local environmental
regulations when solvents, paint, fuel, oil, chemicals, or other consumables are used in operating,
maintaining, or overhauling an engine component. Please share our concern for, and commitment
to a clean earth, clean water, and especially clean air for succeeding generations of flyers.

Introduction Effectivity: TIO-540-AE2A


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December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

Perspective of References
In this manual, all references to locations of various components will be designated as if viewing the
engine from the rear (or anti-propeller) end. The front of the engine is considered to be the propeller
end and the oil sump is considered to be on the bottom of the engine. Cylinders are numbered from
front to rear with the odd-numbered cylinders on the right-hand side. The firing order for this engine
is 1-4-5-2-3-6.

Top View of Engine

Effectivity: TIO-540-AE2A Introduction


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TIO-540-AE2A Parts Catalog

How to Order Parts and Publications


An Oversize and Undersize Parts List is included in the frontal section of this catalog, to aid in
ordering parts as necessary during overhaul.
Although the information contained in this parts catalog is up-to-date at time of publication, users
are advised to procure current information through all Lycoming distributors or from the factory by
subscription. Refer to the latest revision of Service Letter No. L114 for subscription information.
1. To expedite correct part shipments without delay:
a. Always specify the model and serial number of your engine.
b. Always specify part number, nomenclature and quantity required.
The SB and SI documents are available from Lycoming distributors, the factory, or by subscription.
Every effort has been made in preparing this manual to ensure its accuracy. However, any
comments, suggestions, or corrections to this manual are welcome and must be directed in writing
to:
Technical Publications Coordinator
Lycoming Engines
652 Oliver Street
Williamsport, PA 17701
NOTE: The owner of the manual is responsible for notifying the factory of a change of address.
Additionally, Lycoming has a Customer Service Hot Line to provide information and assistance to
owners, operators, and maintenance personnel servicing Lycoming engines.
Call 1-800-258-3279 - U.S. and Canada toll free
1-570-323-6181 - International
8:00 A.M. – 5:00 P.M. EST (-5GMT)
Monday – Friday.

©2013 by Lycoming Engines. “All Rights Reserved.” All Lycoming publications are to
be considered copyrighted and are not to be reproduced without permission of the
company.

Introduction Effectivity: TIO-540-AE2A


Page xii Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

ABBREVIATIONS AND ACRONYMS

A
Adj. Adjustable
C
Cyl. Cylinder
F
Fill. Fillister
H
Hex. Hexagon
I
I.D. Inside Diameter
N
No. Number
O
O.D. Outside Diameter
S
Scav. Scavenge
T
Temp. Temperature
Thd. Thread
V
Vac. Vacuum

Effectivity: TIO-540-AE2A Abbreviations and Acronyms


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Abbreviations and Acronyms Effectivity: TIO-540-AE2A


Page xiv Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

OVERSIZE AND UNDERSIZE PARTS LISTING

Oversize (In.) Undersize (In.)


P02 P05 P10 P15 P20 P30 P40 P50 M03 M06 M10
Part No. Description .002 .005 .010 .015 .020 .030 .040 .050 .003 .006 .010
66670 BUSHING X X

66713 ** GUIDE X X X X

69260 INSERT X

69796 DOWEL X

71903-B BUSHING X

72155-S BUSHING X X X

73810 BUSHING X X♦

75656-S BUSHING X X X X

75838 ** GUIDE X X X X

LW-15628 *** SEAL X

79024-S BUSHING X X X

LW-15628 SEAL X

STD-1065 DOWEL X X X

16T19468 SEAT X X

18B23885 BEARING X X X

18E23886 BEARING X X X

05K23463 * IMPELLER KIT

* - Sold in complete sets only

**- See latest revision of Service Instruction No. 1256. Reference Figure 10 items no. 4 and 5 for valve guides

***- See latest revision of Service Instruction No. 1324

♦ - Also available in P125 (.0125 in.) oversize

NOTE

When ordering oversize and undersize parts, be sure to specify the required oversize and
undersize dimension along with the proper part number. For example, to order bearing P/N
18B23885 bearing in .003 in. undersize, order P/N 18B23885-M03. Undersize code letter is
“M” while oversize code letter is “P”. These letters are followed by the number designating the
size in thousandths of an inch.

Effectivity: TIO-540-AE2A Oversize and Undersize Parts


Copyright, Lycoming Engines Page xv
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TIO-540-AE2A Parts Catalog

Dual Alternator Mounting and Attaching


Figure 1

24-20 Effectivity: TIO-540-AE2A


Page 0 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

FIGURE 1 – DUAL ALTERNATOR MOUNTING AND ATTACHING

Figure Units per


Code Part Number Description
Item Assembly
1 07A26688 BRACKET, Alternator 1
2 STD-35 WASHER, 5/16 plain 2
3 LW-31H2.13 BOLT, 5/16-18 x 2-1/8 long, hex head,dr.head,right side 2
4 07A19880 BRACKET, Alternator, right 1
5 STD-35 WASHER, 5/16 plain 3
6 LW-31H2.75 BOLT, 5/16-18 x 2-3/4 long, hex head,dr.head 2
7 LW-31H0.88 BOLT, 5/16-18 x 7/8 long, hex head,dr.head 1
8 07F21298 LINK, Alternator adjusting 1
9 STD-35 WASHER, 5/16 plain 1
10 LW-31H0.88 BOLT, 5/16-18 x 7/8 long, hex head,dr.head 1
11 STD-1727 WASHER, Plain, 3/4 O.D. x 11/32 I.D. x 1/8 thick 1
12 LW-31H0.88 BOLT, 5/16-18 x 7/8 long, hex head,dr.head 1
13 AN6-15 BOLT, 3/8-24 x1-11/16 long, hex head,dr.head 1
14 STD-690 WASHER,13/16 O.D. x 25/64 I.D. x 1/16 thick 2
15 STD-872 NUT, 3/8-24 slotted 1
16 STD-713 COTTER PIN, 3/32 diameter x 3/4 long 1
17 AN6-21 BOLT, 3/8-24 x2-3/16 long, hex head,dr.head 1
18 07A21908 BRACKET, Alternator, inner 1
19 01L21909 SPACER, Alternator bracket, inner 1
20 07A21910 BRACKET, Alternator, aft 1
21 AR 76534 SHIM, 1-1/8 O.D. x 13/32 I.D. x .005 thick AR
22 STD-690 WASHER,13/16 O.D. x 25/64 I.D. x 1/16 thick 3
23 STD-872 NUT, 3/8-24 slotted 1
24 STD-713 COTTER PIN, 3/32 diameter x 3/4 long 1
25 07A21030 BRACKET, Compressor 1
26 STD-33 WASHER, 3/8 plain 4
27 STD-678 WASHER, 3/8 internal lock 4
28 383-B NUT, 3/8-24 plain 4
29 STD-690 WASHER,13/16 O.D. x 25/64 I.D. x 1/16 thick 2
30 STD-669 WASHER, 33/64 I.D. x 1.00 O.D. x 1/8 thick 1
AR as required

(continued on next page)

Effectivity: TIO-540-AE2A 24-20


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Lycoming Engines is a division of Avco Corporation December 2013
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FIGURE 1 - DUAL ALTERNATOR MOUNTING AND ATTACHING (CONT)

Figure Units per


Code Part Number Description
Item Assembly
31 STD-2221 NUT, 1/2-20 self-locking 1
32 36A19951 PULLEY AND SHAFT ASSEMBLY, idler 1
33 78614 PULLEY, idler 1
34 78629 BALL BEARING, Alternator idler pulley 1
35 MS16625-1125 RING, Internal retaining 2
36 LW-19238 SHAFT, Idler, alternator adjusting 1
37 LW-11635 SHIELD, Alternator idler bearing 1
38 76768 LOCKWASHER, Alternator idler pulley bearing 1
39 76769 LOCKNUT, Alternator idler pulley bearing 1
40 AN6-44 BOLT, 3/8-24 x4-9/16 long, hex head,drilled 1

24-20 Effectivity: TIO-540-AE2A


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December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

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Effectivity: TIO-540-AE2A 24-20


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Alternator Assemblies and Belts


Figure 2

24-20 Effectivity: TIO-540-AE2A


Page 4 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

FIGURE 2 – ALTERNATOR ASSEMBLIES AND BELTS

Figure Units per


Code Part Number Description
Item Assembly
1 32C19558 ALTERNATOR ASSEMBLY, 24V-70A (Right) 1
32C22528 ALTERNATOR ASSEMBLY, 24V-75A (Right) 1
2 V LW-14326 ALTERNATOR, 24V-70A (ALU-8521-LS) 1
V 32C22515 ALTERNATOR, 24V-75A ESI (ALU-6539-LS) 1
3 36B19889 PULLEY, Alternator 1
4 32C19562 ALTERNATOR ASSEMBLY, 24V-70A (Left) 1
32C22527 ALTERNATOR ASSEMBLY, 24V-75A (Left) 1
5 V LW-14326 ALTERNATOR, 24V-70A (ALU-8521-LS) 1
V 32C22515 ALTERNATOR, 24V-75A ES (ALU-6539-LS) 1
6 36B19900 PULLEY, Alternator 1
7 LW-15403 WASHER, Alternator (located behind pulley) 1
8 37A19773-382 BELT, Alternator, 3/8 in. (Right) 1
37A19773-464 BELT, Alternator, 3/8 in. (Left) 1

V Vendor Prime Manufacturer part


NOTE: Refer to the latest revision of Service Instruction No. 1154 for complete listing of FAA-
approved starters, alternators, generators, regulators and relays.

Effectivity: TIO-540-AE2A 24-20


Copyright, Lycoming Engines Page 5
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TIO-540-AE2A Parts Catalog

Propeller Governor Drive Assembly


Figure 3

72-10 Effectivity: TIO-540-AE2A


Page 6 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

FIGURE 3 - PROPELLER GOVERNOR DRIVE ASSEMBLY

Figure Units per


Code Part Number Description
Item Assembly
1 LW-10442 GEAR, Propeller governor driven 1
2 LW-14021 SHAFT, Propeller governor idler gear 1
3 LW-10541 GEAR ASSEMBLY, Propeller governor idler 1
4 77872 BUSHING, Propeller governor idler gear 2
5 STD-19 DOWEL, 3/32 diameter x 7/32 long 1
6 STD-798 DOWEL, 3/32 diameter x 9/32 long 1
7 AR 73249 WASHER, Thrust (.0585 - .0595 thick) AR
AR 73250 WASHER, Thrust (.062 - .063 thick) AR
AR 73251 WASHER, Thrust (.0655 - .0665 thick) AR
AR 73252 WASHER, Thrust (.069 - .070 thick) AR
AR 01L21418 WASHER, Thrust (.055 - .056 thick) AR
8 AN565B1032H5 SET SCREW, No. 10-32 x 5/16 long 1
9 70455 GASKET, 25/32 I.D. x 1-1/8 O.D. x 1/16 thick 1
10 LW-13896 PLUG, 3/4-16 hex. head 1
11 72053 GASKET, Propeller 1
12 72378 COVER, Governor drive 1
13 STD-35 WASHER, 5/16 plain 4
14 STD-475 WASHER, 5/16 lock, internal teeth 4
15 STD-1410 NUT, 5/16-18 plain 4

AR as required

Effectivity: TIO-540-AE2A 72-10


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TIO-540-AE2A Parts Catalog

Crankcase Assembly
Figure 4

72-20 Effectivity: TIO-540-AE2A


Page 8 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

FIGURE 4 - CRANKCASE ASSEMBLY

Figure Units per


Code Part Number Description
Item Assembly
1 11F24023-S3-S CRANKCASE ASSEMBLY 1
2 38-13 STUD, 3/8-16 x 1-5/8 long 24
3 31C-12 STUD, 5/16-18 x 1-1/2 long 2
4 31C-13 STUD, 5/16-18 x 1-5/8 long 1
5 38-13 STUD, 3/8-16 x 1-5/8 long 4
6 50-15 STUD, 1/2-13 x 1-7/8 long 12
7 38-22 STUD, 3/8-16 x 2-3/4 long 1
8 38D-17 STUD, 3/8-16 x 2-1/8 long 1
9 38-16 STUD, 3/8-16 x 2.00 long 8
10 01A23354 STUD, 5/16-18 x 1.00 long drilled 1
11 69796 DOWEL, Crankshaft, front bearing 2
12 STD-514 DOWEL, 5/16 diameter x 1/2 long 2
13 STD-557 DOWEL, 1/2 diameter x 11/16 long 2
14 72158 BUSHING, Governor drive idler shaft 1
15 STD-1339 PLUG, 1/16-27 NPT, allen head 1
16 1102 PLUG, 1/8 pipe, allen head 4
17 31C-17 STUD, 5/16-18 x 2-1/8 long 4
18 73772 NOZZLE ASSEMBLY, Piston cooling 6
19 75739 NIPPLE, 3/8 tube 1

Effectivity: TIO-540-AE2A 72-20


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TIO-540-AE2A Parts Catalog

Crankcase Related Parts


Figure 5

72-20 Effectivity: TIO-540-AE2A


Page 10 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

FIGURE 5 - CRANKCASE RELATED PARTS

Figure Units per


Code Part Number Description
Item Assembly
1 1028-B BALL, 11/16 diameter 1
2 * 68668 SPRING, Oil pressure relief valve 1
* 61084 SPRING, Oil pressure relief valve 1
* 77467 SPRING, Oil pressure relief valve 1
* LW-11713 SPRING, Oil pressure relief valve 1
* LW-18085 SPRING, Oil pressure relief valve 1
3 06E19769-1.25 GASKET, 1-1/4 I.D. annular 1
4 77808 VALVE ASSEMBLY, Oil pressure relief, adj. 1
5 18E23886 BEARING, Crankshaft 6
6 18B23885 BEARING, Crankshaft, front 2
7 ♦ LW-15628 SEAL, Crankshaft oil 1
8 72091 RING, Oil seal, 23/64 I.D. x 7/64 dia. section 2
9 15B26262 BODY, Hydraulic tappet 12

* Select the appropriate spring to give a minimum of three threads exposed on adjusting screw
to allow field adjustment. Refer to the latest revision of SSP-1776, Part I for spring
identification.
♦ See latest revision of Service Instruction No. 1324 for installation.

Effectivity: TIO-540-AE2A 72-20


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Crankshaft, Counterweight, Camshaft and Related Parts


Figure 6

72-20 Effectivity: TIO-540-AE2A


Page 12 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

FIGURE 6 - CRANKSHAFT, COUNTERWEIGHT, CAMSHAFT AND RELATED PARTS

Figure Units per


Code Part Number Description
Item Assembly
1 13F47738 CRANKSHAFT ASSEMBLY 1
2 STD-1211 PLUG, 2.00 diameter expansion 1
3 73810 BUSHING, Crankshaft counterweight 4
4 60945 PLUG, 1-1/4 diameter 1
5 75656-S BUSHING, Propeller flange, long 4
6 72155-S BUSHING, Propeller flange, short 1
7 79024-S BUSHING, Propeller flange, indexing 1
8 STD-1065 DOWEL, Stepped, 5/16 & 1/4 dia. x 35/64 1
9 LW-19210 COUNTERWEIGHT ASSEMBLY 2
10 71903-A BUSHING, Dynamic counterweight 4
11 76788 ROLLER, Dynamic counterweight, 6.3 order 2
12 73648 ROLLER, Dynamic counterweight, 5.1 order 2
13 LW-14820 RING, Internal retaining 8
14 71907 WASHER, Dynamic counterweight 8
15 13S19648 GEAR, Crankshaft 1
16 LW-18638 LOCKPLATE, Crankshaft gear 1
17 STD-2247 BOLT, 5/16-24 x 1.75 1
18 LW-13908 CAMSHAFT ASSEMBLY 1

Effectivity: TIO-540-AE2A 72-20


Copyright, Lycoming Engines Page 13
Lycoming Engines is a division of Avco Corporation December 2013
TIO-540-AE2A Parts Catalog

Crankshaft and Fuel Pump Idler Gears


Figure 7

72-20 Effectivity: TIO-540-AE2A


Page 14 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

FIGURE 7 – CRANKSHAFTAND FUEL PUMP IDLER GEARS

Figure Units per


Code Part Number Description
Item Assembly
1 LW-13795 SHAFT, Crankshaft idler gear 2
2 LW-31H0.88 BOLT, 5/16-18 x 7/8 long, hex head, dr. 3
3 STD-2168 NUT, 5/16-18 x NC-3, slotted shear 1
4 72246 SHAFT, Fuel pump idler gear 1
5 71667 LOCKPLATE,1/4 bolt x 1.75 spacing 1
6 LW-25-0.63 BOLT, 1/4-20 x 5/8 long, hex head 2
7 71664 GEAR ASSEMBLY, Fuel pump idler 1
8 77309 BUSHING, Crankshaft idler gear 1
9 70474 WASHER, Fuel pump thrust 1
10 STD-1737 RING, 9/16 diameter, 11/32 thk. ext. retaining 1
11 71668 GEAR ASSEMBLY, Crankshaft idler, plain 2
12 67530 BUSHING, Crankshaft idler gear 2
13 72972 SHAFTGEAR ASSEMBLY, Fuel pump drive 1
14 72962 THRUST BUTTON, Gear drive 1
15 69164 GASKET, Fuel pump adapter 1
16 69159 ADAPTER ASSEMBLY, Fuel pump drive 1
17 STD-1774 PIN, 1/8 diameter x 1/4 long 1
18 STD-213 SEAL, Oil, 3/4 I.D. x 1-3/8 O.D. 1

Effectivity: TIO-540-AE2A 72-20


Copyright, Lycoming Engines Page 15
Lycoming Engines is a division of Avco Corporation December 2013
TIO-540-AE2A Parts Catalog

Crankcase Attaching Parts


Figure 8

72-20 Effectivity: TIO-540-AE2A


Page 16 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

FIGURE 8 - CRANKCASE ATTACHING PARTS

Figure Units per


Code Part Number Description
Item Assembly
1 LW-25-1.50 BOLT, 1/4-20 x 1-1/2 long, hex. head 8
2 LW-25-2.00 BOLT, 1/4-20 x 2.00 long, hex. head 2
3 STD-8 WASHER, 1/4 plain 24
4 60803 STRAP, Lifting 2
5 LW-25-1.75 BOLT, 1/4-20 x 1-3/4 long, hex. head 1
6 LW-25-1.13 BOLT, 1/4-20 x 1-1/8 long, hex. head 1
7 STD-160 WASHER, 1/4 lock, internal teeth 13
8 STD-1411 NUT, 1/4-20 plain 12
9 LW-25S1.50 BOLT, 1/4-20 x 1-1/2 long, hex. head, drilled 6
10 STD-8 WASHER, 1/4 plain 6
11 STD-2249 NUT, 1/4-20 slotted shear 6
12 STD-33 WASHER, 3/8 plain 1
13 STD-872 NUT, 3/8-24 slotted 1
14 AN6-34A BOLT, 3/8-24 x 3-9/16 long, hex. head 1
15 STD-33 WASHER, 3/8 plain 3
16 STD-678 WASHER, 3/8 lock, internal teeth 2
17 STD-596 NUT, 3/8-24 plain 2
18 76220 STUD, 1/2-20 x 10-45/64 long 8
19 LW-31-2.75 BOLT, 5/16-18 x 2-3/4 long, hex. head 1
20 LW-31.1.16 BOLT, 5/16-18 x 1-5/32 long, hex. head 3
21 STD-35 WASHER, 5/16 plain 4
22 STD-475 WASHER, 5/16 lock, internal teeth 4
23 LW-25-1.88 BOLT, 1/4-20 x 1-7/8 long, hex. head 1

Effectivity: TIO-540-AE2A 72-20


Copyright, Lycoming Engines Page 17
Lycoming Engines is a division of Avco Corporation December 2013
TIO-540-AE2A Parts Catalog

Connecting Rods, Pistons and Ring Assemblies


Figure 9

72-30 Effectivity: TIO-540-AE2A


Page 18 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

FIGURE 9 - CONNECTING RODS, PISTONS AND RING ASSEMBLIES

Figure Units per


Code Part Number Description
Item Assembly
1 LW-13422-S CONNECTING ROD ASSEMBLY 6
2 LW-13923 BUSHING, Connecting rod, upper 6
3 P 14S23889 BOLT, Connecting rod 12
* LW-12596 BOLT, Connecting rod 12
4 LW-12186 NUT, Connecting rod bolt 12
5 18M23887 BEARING, Connecting rod 12
6 14D23907 PISTON, Compression ratio, 7.30:1 6
7 LW-14078 PIN, Piston 6
8 72198 PLUG, Piston pin 12
9 74241 RING, Piston compression 12
10 14H21990 RING, Piston, oil regulating, expander type 6

P Lycoming proprietary part. Listed for reference purposes only, cannot be purchased.
* Service use only.

Effectivity: TIO-540-AE2A 72-30


Copyright, Lycoming Engines Page 19
Lycoming Engines is a division of Avco Corporation December 2013
TIO-540-AE2A Parts Catalog

Cylinder Assembly
Figure 10

72-30 Effectivity: TIO-540-AE2A


Page 20 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

FIGURE 10 - CYLINDER ASSEMBLY

Figure Units per


Code Part Number Description
Item Assembly
1 LW-12988 CYLINDER AND HEAD ASSEMBLY, Nitrided 6
2 LW-12688 SEAT, Intake valve 6
3 16T19468 SEAT, Exhaust valve 6
4 P* LW-11956 GUIDE, Valve, intake, flangeless 6
5 P* LW-11958 GUIDE, Valve, exhaust, flangeless 6
6 69260 INSERT, Spark plug, 18-1.5 mm 12
7 31C-13 STUD, 5/16-18 x 1-5/8 long 12
8 25C-8 STUD, 1/4-20 x 1.00 long 24
9 66670 BUSHING, Rocker shaft, inner 24
10 MS20823-6D ELBOW, 3/8 flared tube, 1/4 pipe thd. 45º 6
11 72343 STABILIZER, Cylinder head fins, 15 teeth 6
12 72344 STABILIZER, Cylinder head fins, 26 teeth 6
13 63C26452 NOZZLE ASSEMBLY 6

P Lycoming proprietary part. Listed for reference purposes only, cannot be purchased.
* Refer to latest revision of Service Instruction No. 1256 for service valve guides.

Effectivity: TIO-540-AE2A 72-30


Copyright, Lycoming Engines Page 21
Lycoming Engines is a division of Avco Corporation December 2013
TIO-540-AE2A Parts Catalog

Valve Assembly and Related Parts


Figure 11

72-30 Effectivity: TIO-540-AE2A


Page 22 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

FIGURE 11 – VALVE ASSEMBLY AND RELATED PARTS

Figure Units per


Code Part Number Description
Item Assembly
1 17A23937 VALVE, Intake 6
2 17B23935 VALVE, Exhaust 6
3 LW-11797 SPRING, Valve, inner 12
4 LW-11796 SPRING, Valve, outer 12
5 LW-13321 SEAT, Valve spring, lower intake 6
6 LW-13322 SEAT, Valve spring, lower exhaust 6
7 69532 SEAT, Valve spring, upper intake 6
8 LW-16475 SEAT, Valve spring, upper exhaust 6
9 72050 KEY, Valve, intake 12
10 17C21191 KEY, Valve, exhaust 12
11 17C19386 CAP, Valve stem, exhaust (rotator type) 6
12 62388 CAP, Valve stem 6
13 15B26066 PLUNGER ASSEMBLY, Hydraulic lifter 12
14 15B21319 SOCKET, Hydraulic lifter 12
15 72255 SHROUD TUBE ASSEMBLY, Push rod 12
16 15H21201 SPRING, Shroud tube 24
17 66728 WASHER, 25/32 I.D. x 1-1/4 O.D. x 1/32 thick 12
18 61503 SLEEVE, Shroud tube seal 12
19 LW-18661 SEAL, Shroud tube 24
20 AR* 15F19957-55 ROD ASSEMBLY, Push (A total of 12 required) AR
AR* 15F19957-56 ROD ASSEMBLY, Push (A total of 12 required) AR
AR* 15F19957-57 ROD ASSEMBLY, Push (A total of 12 required) AR
AR* 15F19957-58 ROD ASSEMBLY, Push (A total of 12 required) AR

AR as required
* Refer to the latest revision of Service Instruction No. 1060 for complete push rod application.
NOTE: Various push rod lengths are used to set valve clearances.

(continued on next page)

Effectivity: TIO-540-AE2A 72-30


Copyright, Lycoming Engines Page 23
Lycoming Engines is a division of Avco Corporation December 2013
TIO-540-AE2A Parts Catalog

FIGURE 11 - VALVE ASSEMBLY AND RELATED PARTS (CONT.)

Figure Units per


Code Part Number Description
Item Assembly
20 AR* 15F21362-21 ROD ASSEMBLY, Push (A total of 12 required) AR
AR* 15F21362-22 ROD ASSEMBLY, Push (A total of 12 required) AR
AR* 15F21362-23 ROD ASSEMBLY, Push (A total of 12 required) AR
AR* 15F21362-24 ROD ASSEMBLY, Push (A total of 12 required) AR
21 ** 17F21186 ROCKER ASSEMBLY, Valve, intake 6
22 ** 17F21185 ROCKER ASSEMBLY, Valve, exhaust 6
23 71549 WASHER, Valve rocker 12
24 72626 SHAFT, Valve rocker 12

AR as required
* Refer to the latest revision of Service Instruction No. 1060 for complete push rod application.
** Due to the size of the area where the number is stamped, the last five digits may be all that is
shown (21185 or 21186).
NOTE: Various push rod lengths are used to set valve clearances.

72-30 Effectivity: TIO-540-AE2A


Page 24 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

This page intentionally left blank.

Effectivity: TIO-540-AE2A 72-30


Copyright, Lycoming Engines Page 25
Lycoming Engines is a division of Avco Corporation December 2013
TIO-540-AE2A Parts Catalog

Cylinder Related Parts


Figure 12

72-30 Effectivity: TIO-540-AE2A


Page 26 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

FIGURE 12 – CYLINDER RELATED PARTS

Figure Units per


Code Part Number Description
Item Assembly
1 66732 GASKET, Valve rocker shaft cover 12
2 72710 COVER, Valve rocker shaft 12
3 STD-160 WASHER, 1/4 lock, internal teeth 24
4 STD-1411 NUT, 1/4-20 plain 24
5 67193 GASKET, Rocker box cover 6
6 68795 COVER ASSEMBLY, Rocker box 6
7 STD-1925 SCREW, 1/4-20 x 5/8 long, pan. head, self- 48
locking
8 74494 PLATE, Spark plug reach caution 6
9 71481 RING, Oil seal, 3/32 diameter x 4-27/32 I.D. 6
10 77906 SPACER, 33/64 I.D. x 7/8 O.D. x 1/8 thick 2
11 74887 SPACER, 33/64 I.D. x 7/8 O.D. x 3/8 thick 2
12 383-B NUT, 3/8-24 plain 24
13 STD-2090 NUT, 1/2-20 plain 28
14 STD-684 NIPPLE, Straight, 3/8 I.D. hose 6
15 STD-2180 HOSE, 3/8 I.D. x 1-7/8 long 6
16 LW-15592-5-05 CLAMP, Hose 12
17 72702 TUBE ASSEMBLY,Cyl. head oil drain, cyl. no.1 1
18 72703 TUBE ASSEMBLY,Cyl. head oil drain, cyl. no. 2 1
19 73027 TUBE ASSEMBLY,Cyl. head oil drain, cyl. no. 4
3,4,5,6
20 75338 BAFFLE ASSEMBLY, Intercylinder 4
21 71610 HOOK, Intercylinder baffle retainer 4
22 71611 RETAINER, Intercylinder baffle 4
23 72834 COVER, Baffle, ignition cable hole 4
24 STD-692 SCREW, No. 10-32 x 1/2 long, round head 8
25 STD-670 LOCKNUT, No. 10-32 8

Effectivity: TIO-540-AE2A 72-30


Copyright, Lycoming Engines Page 27
Lycoming Engines is a division of Avco Corporation December 2013
TIO-540-AE2A Parts Catalog

Intake Pipes, Oil Suction Screen, and Air Inlet Housing


Figure 13

72-40 Effectivity: TIO-540-AE2A


Page 28 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

FIGURE 13 – INTAKE PIPES, OIL SUCTION SCREEN, AND AIR INLET HOUSING

Figure Units per


Code Part Number Description
Item Assembly
1 72711 RING, Seal, intake pipes 6
2 LW-12191 PIPE, Intake, cylinder no. 1 1
3 LW-12192 PIPE, Intake, cylinder no. 2 1
4 LW-12193 PIPE, Intake, cylinder no. 3 1
5 LW-12194 PIPE, Intake, cylinders no. 4 and 5 2
6 LW-12195 PIPE, Intake, cylinder no. 6 1
7 71973 GASKET, 2 bolt flange, 1-13/16 I.D. 6
8 74360 FLANGE, Intake pipe, upper 6
9 STD-8 WASHER, 1/4 plain 12
10 STD-160 WASHER, 1/4 lock, internal teeth 12
11 LW-25-1.25 BOLT, 1/4-20 x 1-1/4 long, hex. head 12
12 40J19947 HEAT SHIELD, No. 5 and 6 intake pipe 2
13 LW-15592-8-24 CLAMP, Hose, 1-13/16 diameter x 9/16 wide 4
14 60422 SCREEN, Oil suction 1
15 06E19769-1.00 GASKET, Annular, 1.00 I.D. 1
16 LW-12545 PLUG, 5/8 hex. head x 1.00-20 thread 1
17 72210 GASKET, Air throttle housing 1
18 * LW-18981 HOUSING ASSEMBLY, Air inlet 1
19 1102 PLUG, 1/8-27 NPT, allen head 1
20 STD-1164 INSERT, 5/16-18 x 5/8 long 4
21 STD-8 WASHER, 1/4 plain 6
22 LW-25-0.81 BOLT, 1/4-20 x 13/16 long, hex. head 6

* Assemble with pipe tap on right side of engine.

Effectivity: TIO-540-AE2A 72-40


Copyright, Lycoming Engines Page 29
Lycoming Engines is a division of Avco Corporation December 2013
TIO-540-AE2A Parts Catalog

Turbochargers, Supports and Attaching Parts


Figure 14

72-40 Effectivity: TIO-540-AE2A


Page 30 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

FIGURE 14 – TURBOCHARGERS, SUPPORTS AND ATTACHING PARTS

Figure Units per


Code Part Number Description
Item Assembly
1 07A22543 BRACKET, Turbo mounting, left 1
2 07A22544 BRACKET, Turbo mounting, right 1
3 AN960C516 WASHER, 5/16 plain 4
4 STD-475 WASHER, 5/16 lock, internal teeth 4
5 LW-31SS-0.88 BOLT, 5/16-18 x 7/8 long, hex. head 4
6 AN960C616 WASHER, 3/8 plain 4
7 MS20500-624 NUT, 3/8-24 self-locking 4
8 07F19871 STRUT, Turbo, right 1
9 07F19872 STRUT, Turbo, left 1
10 STD-475 WASHER, 5/16 lock, internal teeth 3
11 STD-2043 NUT, 5/16-18 self-locking 1
12 LW-31-1.88 BOLT, 5/16-18 x 1-7/8 long, hex. head 3
13 LW-31-1.31 BOLT, 5/16-18 x 1-5/16 long, hex. head 1
14 V 46C19839 TURBOCHARGER (TA0411) V 466642-5 2
15 AN960C616 WASHER, 3/8 plain 16
16 AN6C12A BOLT, 3/8-24 UNF x 1-5/16 long 8
17 MS20500-624 NUT, 3/8-24 self-locking 8

V Vendor Prime Manufacturer part

Effectivity: TIO-540-AE2A 72-40


Copyright, Lycoming Engines Page 31
Lycoming Engines is a division of Avco Corporation December 2013
TIO-540-AE2A Parts Catalog

Turbocharger Hoses, Drain Tanks and Related Parts


Figure 15

72-40 Effectivity: TIO-540-AE2A


Page 32 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

FIGURE 15 – TURBOCHARGER HOSES, DRAIN TANKS AND RELATED PARTS

Figure Units per


Code Part Number Description
Item Assembly
1 AN912-9 BUSHING, 3/4 NPT to 1/4 NPT 1
2 MS20822-6 ELBOW, 3/8 tube, 90º 1
3 AN816-4 NIPPLE, 1/8 NPT to 1/4 tube 1
4 LW-14914 NIPPLE, 1/8 NPT to 1/4 tube 1
5 MS20822-6-2 ELBOW, 3/8 tube to 1/8 NPT 1
6 LW-12799-6S070 HOSE ASSEMBLY, 3/8 straight 1
7 02A21047 TEE, 1/4 tube to 1/8 NPT 1
8 AN816-6-2 NIPPLE, 1/8 NPT to 3/8 tube 1
9 LW-12878-4S200 HOSE ASSEMBLY, 1/4 hose, 45º elbow 1
10 LW-12878-4S260 HOSE ASSEMBLY, 1/4 hose, 45º elbow 1
11 LW-12878-4S334 HOSE ASSEMBLY, 1/4 hose, 90º elbow 1
12 73152 BRACKET, Support 1
13 LW-16266-25-63 CLAMP, 5/8 I.D. x 1/4 diameter screw 1
14 STD-425 WASHER, No. 10 plain 1
15 STD-969 SCREW, No. 10-32 x 1/2 long, fill. head 1
16 STD-670 LOCKNUT, No. 10-32 1
17 77813 GASKET, Turbo oil inlet 2
18 LW-12287 ADAPTER, Turbo oil inlet 2
19 78212 CHECK VALVE ASSEMBLY 2
20 STD-35 WASHER, 5/16 plain 4
21 STD-475 WASHER, 5/16 lock, internal teeth 4
22 LW-31-0.94 BOLT, 5/16-18 x 15/16 long, hex. head 4
23 LW-18038 GASKET, Turbo oil drain adapter 2
24 58B22629 TANK, Turbo oil drain, left 1
25 58B22630 TANK, Turbo oil drain, right 1
26 MS9321-12 WASHER, 3/8 I.D. x 3/4 O.D. 4
27 LW-10637 ELBOW, 1/2 tube, 90º 1
28 LW-16266-10-63 CLAMP, 5/8 I.D. x no. 10 screw 1

(continued on next page)

Effectivity: TIO-540-AE2A 72-40


Copyright, Lycoming Engines Page 33
Lycoming Engines is a division of Avco Corporation December 2013
TIO-540-AE2A Parts Catalog

FIGURE 15 – TURBOCHARGER HOSES, DRAIN TANKS AND RELATED PARTS (CONT)

Figure Units per


Code Part Number Description
Item Assembly
29 STD-678 WASHER, 3/8 internal lock 4
30 LW-38-0.75 BOLT, 3/8-16 x 3/4 long, hex. head 4
31 07A19895 BRACKET, Turbo oil drain tank 2
32 STD-425 WASHER, No. 10 plain 6
33 STD-1650 BOLT, No. 10-32 x 21/32 long 4
34 MS21042-3 NUT, Self-locking 4
35 LW-12798-4S204 HOSE ASSEMBLY, 1/4 straight 1
36 MS20822-8 ELBOW, 1/2 tube, 90º 2
37 MS20823-4 ELBOW, 1/4 tube , 45º 2
38 LW-13176-8S050 HOSE ASSEMBLY, straight 1
39 AN821-8 ELBOW, 1/2 flared tube, 90º 2
40 LW-13176-8S050 HOSE ASSEMBLY, straight 2
41 02M19935- HOSE ASSEMBLY, 1/2 hose, 45º elbow 1
8S284
42 LW-13176-8S134 HOSE ASSEMBLY, straight 1
43 LW-12798-4S204 HOSE ASSEMBLY, 1/4 hose, straight 1
44 AN834-8 TEE, Bulkhead, 1/2 flared tube 1
45 AN924-8 NUT, 1/2 tube, bulkhead 1
46 72376 ELBOW, 1/4 tube , 90º 1
47 LW-12799-6S070 HOSE ASSEMBLY, 3/8 hose, straight 1
48 LW-12799-6S130 HOSE ASSEMBLY, 3/8 hose, straight 1
49 74070 ELBOW, 3/8 flared tube and 9/16-18 2
50 72377 ELBOW, 3/8 flared tube, adjustable 1

72-40 Effectivity: TIO-540-AE2A


Page 34 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

This page intentionally left blank.

Effectivity: TIO-540-AE2A 72-40


Copyright, Lycoming Engines Page 35
Lycoming Engines is a division of Avco Corporation July 2013
TIO-540-AE2A Parts Catalog

Intercoolers, Controller and Air Inlet Housing


Figure 16

72-40 Effectivity: TIO-540-AE2A


Page 36 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

FIGURE 16 – INTERCOOLERS, CONTROLLER AND AIR INLET HOUSING

Figure Units per


Code Part Number Description
Item Assembly
1 74944 GASKET, Turbocharger controller 1
2 41A19907 HOUSING ASSEMBLY, Air inlet 1
3 STD-1164 INSERT, 5/16 x 18 Heli-coil x 5/8 long 4
4 25C-10-P03 STUD, 1/4-20 x 1.25 long 2
5 STD-475 WASHER, 5/16 lock, internal teeth 4
6 STD-1727 WASHER, Plain, 11/32 I.D. x 3/4 O.D. x 1/8 4
7 LW-31-1.16 BOLT, 5/16-18 x 1-5/32 long, hex. head 4
8 02M19899 HOSE, 2.00 to 2-1/4 I.D. x 3-1/32 long 2
9 LW-15592-8-32 CLAMP, Hose, 2-1/8 - 2-3/4 x 9/16 wide 2
10 LW-15592-8-36 CLAMP, Hose 2
11 42L19892 PIPE, Intercooler, air inlet housing 2
12 02M19896 HOSE, 2.00 I.D., 90º elbow, formed 2
13 LW-15592-8-32 CLAMP, Hose 4
14 42K19867 INTERCOOLER 2
15 73314 GASKET, Density and differential cover 1
16 48E21383 CONTROLLER ASSEMBLY,Absolute pressure 1
relief
17 STD-28 WASHER, No. 10 plain 4
18 STD-1566 SCREW, No. 10-24 x 3/4 long, fill. head, drilled 4
19 MS29513-138 O-RING, 2-1/8 I.D. x 7/64 section 1
20 LW-14445-2 VALVE ASSEMBLY, Absolute pressure relief 1
21 STD-28 WASHER, No. 10 plain 4
22 STD-251 WASHER, No. 10 lock, internal teeth 4
23 STD-2248 SCREW, No. 10-24 x 5/8 long, fill. Head 4
24 1102 PLUG, 1/8-27 NPT, allen head 1
25 AN814-6L PLUG, 9/16-18, hex. head 2
26 MS29512-06 O-RING, 15/32 I.D. x 5/64 section 2
27 STD-2220 BOLT, 3/8-24 x 9/16 long 1
28 02P19884 TUBE, Air inlet housing to intercooler, right 1

(continued on next page)

Effectivity: TIO-540-AE2A 72-40


Copyright, Lycoming Engines Page 37
Lycoming Engines is a division of Avco Corporation July 2013
TIO-540-AE2A Parts Catalog

FIGURE 16 –INTERCOOLERS, CONTROLLER AND AIR INLET HOUSING (CONT.)

Figure Units per


Code Part Number Description
Item Assembly
29 02P19885 TUBE, Air inlet housing to intercooler, left 1
30 LW-16217 HOSE, 2.00 I.D. x 19 wall x 2-9/16 2
31 LW-15858 CLAMP, T bolt 4
-62-244
32 02M19906 HOSE, 2.00 I.D x 4 ½ long 2
33 LW-15592-8-32 CLAMP, Hose, 2-1/8 - 2-3/4 x 9/16 wide 4
34 LW-12798-4S204 HOSE ASSEMBLY, Fuel pump to check valve 1
35 02J26673 CHECK VALVE, Fuel pump vent line 1
36 MS29512-06 O-RING, 15/32 I.D. x 5/64 section 1
37 STD-678 WASHER, 3/8, lock, internal teeth 1
38 STD-33 WASHER, 3/8 plain 1
39 LW-12975 ADAPTER, Reducer, 3/8 to ¼ tube 1
40 AN818-6 NUT, Flared tube coupling, 3/8 1
41 48H21010 NOZZLE, Sonic 2
42 02M19973 HOSE, Sonic nozzle 2
43 LW-15592-8-16 CLAMP, Hose 4
44 78370 SPACER, Controller connecting linkage 1
45 AN3-14 BOLT, 10-32 x 1-17/32 long, hex head 1
46 LW-18627 HOSE, Linkage adapter 1
47 STD-122 WASHER, No. 10 Plain, 5/16 O.D. x 1/32 1
48 STD-303 NUT, 10-32 Slotted shear 2
49 STD-68 COTTER PIN, 1/16 diameter x 1/2 long 2
50 05R19950 ROD END, 10-32 Female 2
51 01L19942 SPACER, Controller linkage 1
52 STD-63 NUT, 10-32 Plain 2
53 AN3-11 BOLT, 10-32 x 1-5/32 long, hex head 1
54 49B19893 ROD, Connecting, Injector linkage 1
55 STD-1756 WASHER, 13/64 I.D. x 3/4 O.D. x 1/32 1

72-40 Effectivity: TIO-540-AE2A


Page 38 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

This page intentionally left blank.

Effectivity: TIO-540-AE2A 72-40


Copyright, Lycoming Engines Page 39
Lycoming Engines is a division of Avco Corporation December 2013
TIO-540-AE2A Parts Catalog

Oil Level Gage and Engine Mounting Brackets


Figure 17

72-50 Effectivity: TIO-540-AE2A


Page 40 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

FIGURE 17 – OIL LEVEL GAGE AND ENGINE MOUNTING BRACKETS

Figure Units per


Code Part Number Description
Item Assembly
1 70457 GASKET, Oil filler extension 1
2 75675 EXTENSION, Oil filler (2-3/16 long) 1
3 74065 O-RING, Oil level gage 1
4 LW-16783-12 GAGE ASSEMBLY, Oil level 1
5 12A19770 BRACKET, Engine mounting (dynafocal) 4
6 STD-33 WASHER, 3/8 plain 16
7 STD-678 WASHER, 3/8 lock, internal teeth 16
8 STD-596 NUT, 3/8-24 plain 16

Effectivity: TIO-540-AE2A 72-50


Copyright, Lycoming Engines Page 41
Lycoming Engines is a division of Avco Corporation December 2013
TIO-540-AE2A Parts Catalog

Oil Sump and Induction Housing Assembly


Figure 18

72-50 Effectivity: TIO-540-AE2A


Page 42 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

FIGURE 18 – OIL SUMP AND INDUCTION HOUSING ASSEMBLY

Figure Units per


Code Part Number Description
Item Assembly
1 06B21326 GASKET, Oil sump 1
2 56A26070-01 HOUSING ASSEMBLY, Oil sump & induction 1
3 72179 STUD, Intake pipe, extension pipe 3
4 72167 PIPE, Extension, intake, cylinders no. 1 & 2 2
5 72168 PIPE, Extension, intake, cylinders no. 3 & 4 2
6 72169 PIPE, Extension, intake, cylinders no. 5 & 6 2
7 LW-11273 CLAMP, Intake pipe extension 3
8 25C-9 STUD, 1/4-20 x 1-1/8 long 4
9 25C-11 STUD, 1/4-20 x 1-3/8 long 15
10 38-17 STUD, 3/8-16 x 2-1/8 long 8
11 1102 PLUG, 1/8-27 NPT, allen head 5
12 STD-91 PLUG, 1/2-14 NPT, allen head 1
13 STD-784 PLUG, 3/8-18 NPT, allen head 1
14 STD-8 WASHER, 1/4 plain 29
15 STD-160 WASHER, 1/4 lock, internal teeth 27
16 STD-1411 NUT, 1/4-20 plain 13
17 LW-25-2.00 BOLT, 1/4-20 x 2.00 long, hex. head 2
18 LW-25-1.00 BOLT, 1/4-20 x 1.00 long, hex. head 10
19 38-21 STUD, 3/8-16 x 2-5/8 long 3
20 38-31 STUD, 3/8-16 x 3-7/8 long 1
21 06E19769-0.91 GASKET, Annular, 1-1/8 O.D. x 29/32 I.D. 1
22 72960 PLUG, 7/8-14 x 5/8, hex. head 1
23 72706 INSERT, Heli-coil, 1/4-20 x 3/8 long 14
24 56G26069 BAFFLE, Oil sump 1
25 LW-25H-0.63 BOLT, 1/4-20 x 5/8 long, drilled 6
26 LW-25-0.81 BOLT, 1/4-20 x 13/16 long, hex. head 4
27 STD-1164 INSERT, Heli-coil, 5/16-18 x 5/8 long 2
28 P 42B22658 COVER, Induction housing 1
29 STD-514 DOWEL, 5/16 diameter x 1/2 long 2
30 STD-551 PLUG, 1/2-14 NPT, square head, drilled 2
P Lycoming proprietary part. Listed for reference purposes only, cannot be purchased.
Sold with 56A26070-01as a matched set
(continued on next page)

Effectivity: TIO-540-AE2A 72-50


Copyright, Lycoming Engines Page 43
Lycoming Engines is a division of Avco Corporation December 2013
TIO-540-AE2A Parts Catalog

FIGURE 18 – OIL SUMP AND INDUCTION HOUSING ASSEMBLY (CONT)

Figure Units per


Code Part Number Description
Item Assembly
31 STD-8 WASHER, 1/4 plain 37
32 STD-160 WASHER, 1/4 lock, internal teeth 23
33 LW-25-1.13 BOLT, 1/4-20 x 1-1/8 long, hex. head 6
34 LW-25-1.00 BOLT, 1/4-20 x 1.00 long, hex. head 6
35 STD-1411 NUT, 1/4-20 plain 25
36 LW-13807 ADAPTER ASSEMBLY, Fuel drain valve 1
37 STD-8 WASHER, 1/4 plain 6

Reference S.I. 1279 for baffle information

72-50 Effectivity: TIO-540-AE2A


Page 44 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

This page left intentionally blank

Effectivity: TIO-540-AE2A 72-50


Copyright, Lycoming Engines Page 45
Lycoming Engines is a division of Avco Corporation December 2013
TIO-540-AE2A Parts Catalog

Accessory Housing Assembly


Figure 19

72-60 Effectivity: TIO-540-AE2A


Page 46 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

FIGURE 19 – ACCESSORY HOUSING ASSEMBLY

Figure Units per


Code Part Number Description
Item Assembly
1 73818 GASKET, Accessory housing 1
2 21C21543-01 HOUSING ASSEMBLY, Accessory 1
3 31C-12 STUD, 5/16-18 x 1-1/2 long 4
4 31CD-20 STUD, 5/16-18 x 2-1/2 long, drilled 3
5 31C-21 STUD, 5/16-18 x 2-5/8 long 4
6 31C-19 STUD, 5/16-18 x 2-3/8 long 4
7 1102 PLUG, 1/8-27 NPT, allen head 4
8 25C-21 STUD, 1/4-20 x 2-5/8 long 4
9 76156 SHIELD, Oil accessory breather 1

Effectivity: TIO-540-AE2A 72-60


Copyright, Lycoming Engines Page 47
Lycoming Engines is a division of Avco Corporation December 2013
TIO-540-AE2A Parts Catalog

Oil Pump Assembly and Accessory Housing Attaching Parts


Figure 20

72-60 Effectivity: TIO-540-AE2A


Page 48 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

FIGURE 20 – OIL PUMP ASSEMBLY AND ACCESSORY HOUSING ATTACHING PARTS

Figure Units per


Code Part Number Description
Item Assembly
1 51A22618 BODY ASSEMBLY, Oil pump 1
2 51D22617 SHAFT, Oil pump 1
3 STD-714 COTTER PIN, 1/8 diameter x 1.00 long 1
4 STD-1339 PLUG, 1/16-27 NPT, Allen head 1
5 76784 SHAFT, Oil pump drive 1
6 05K23463 IMPELLER KIT 1
7 * 51C23290 IMPELLER ASSEMBLY, Oil pump driven 1
8 * 51B23274 IMPELLER, Oil pump driving 1
9 STD-35 WASHER, 5/16 plain 3
10 STD-1420 NUT, 5/16-18 slotted 3
11 STD-8 WASHER, 1/4 plain 12
12 STD-160 WASHER, 1/4 lock, internal teeth 12
13 LW-25-0.94 BOLT, 1/4-20 x 15/16 long, hex. head 9
14 LW-25-1.13 BOLT, 1/4-20 x 1-1/8 long, hex. head 1
15 LW-25-1.44 BOLT, 1/4-20 x 1-7/16 long, hex. head 2

* Sold in complete sets only (Kit P/N 05K23463).

Effectivity: TIO-540-AE2A 72-60


Copyright, Lycoming Engines Page 49
Lycoming Engines is a division of Avco Corporation December 2013
TIO-540-AE2A Parts Catalog

Fuel Pump Assembly and Attaching Parts


Figure 21

72-60 Effectivity: TIO-540-AE2A


Page 50 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

FIGURE 21 – FUEL PUMP ASSEMBLY AND ATTACHING PARTS

Figure Units per


Code Part Number Description
Item Assembly
1 LW-10799 SPACER, Fuel pump insulating 1
2 V 62E23186 FUEL PUMP (V 200F-5002) 1
3 LW-18171 ELBOW, tube to male pipe 1
4 AN912-5 REDUCER, 1/2 NPT to1/4 NPT 1
5 AN816-6 NIPPLE, 1/4 ANPT to 3/8 tube 1
6 02A21171 TEE,1/4 tube with 1/8 NPT 1
7 STD-35 WASHER, 5/16 plain 4
8 STD-475 WASHER, 5/16 lock, internal teeth 4
9 STD-1410 NUT, 5/16-18 plain 4

V Vendor Prime Manufacturer part

Effectivity: TIO-540-AE2A 72-60


Copyright, Lycoming Engines Page 51
Lycoming Engines is a division of Avco Corporation December 2013
TIO-540-AE2A Parts Catalog

Vacuum Pump Drive and Oil Cooler


Figure 22

72-60 Effectivity: TIO-540-AE2A


Page 52 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

FIGURE 22 – VACUUM PUMP DRIVE AND OIL COOLER

Figure Units per


Code Part Number Description
Item Assembly
1 61183 GASKET, Accessory adapter 1
2 67536 ADAPTER ASSEMBLY, Vacuum pump 1
3 STD-1774 PIN, 1/8 diameter x 1/4 long 1
4 06A19956 OIL SEAL, 7/8 I.D. x 1-1/2 O.D. x 5/16 wide 1
5 72974 GEAR ASSEMBLY, Vacuum pump drive 1
6 72962 THRUST BUTTON, Vacuum pump gear 1
7 71596 WASHER, Accessory drive gear 1
8 8313 GASKET, Vacuum pump 1
9 60430 COVER, Vacuum pump 1
10 STD-8 WASHER, 1/4 plain 4
11 STD-160 WASHER, 1/4 lock, internal teeth 4
12 STD-1411 NUT, 1/4-20 plain 4
13 06E19769-0.63 GASKET, Annular 5/8 I.D. 1
14 62417 PLUG, Oil cooler bypass 1
15 AN816-8 NIPPLE, 1/2 flared tube 2
16 LW-18575 NIPPLE, 3/4 diameter hose to 13/16-14 pipe, 1
breather

Effectivity: TIO-540-AE2A 72-60


Copyright, Lycoming Engines Page 53
Lycoming Engines is a division of Avco Corporation December 2013
TIO-540-AE2A Parts Catalog

Turbo Scavenge Pump and Hydraulic Pump Drive and Cover


Figure 23

72-60 Effectivity: TIO-540-AE2A


Page 54 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

FIGURE 23 – TURBO SCAVENGE PUMP AND HYDRAULIC PUMP DRIVE AND COVER

Figure Units per


Code Part Number Description
Item Assembly
1 68315 GASKET, Accessory drive adapter 1
2 29A21372 DRIVE ASSEMBLY, Turbo scavenge & 1
hydraulic pump
3 29A21358 ADAPTER ASSEMBLY, Turbo scavenge 1
pump
4 25C-11 STUD, 1/4-20 x 1-3/8 long 4
5 STD-1774 PIN, 1/8 diameter x 1/4 long 2
6 01N19833-281 PLUG, Pin, adapter 1
7 29D21310 ADAPTER, Hydraulic pump 1
8 LW-RF2.239- RING, Oil seal 1
.070
9 LW-15853 SHAFT, Hydraulic drive 1
10 STD-95 KEY, 1/8 x 1/2 Woodruff 1
11 LW-15550 GEROTOR PUMP 1
12 06A19956 OIL SEAL, 7/8 I.D. x 1-1/2 O.D. x 5/16 wide 1
13 77825 SHAFTGEAR, Hydraulic pump drive 1
14 77708 WASHER, Retaining, shaftgear 1
15 MS16562-28 PIN, Spring, 3/32 diameter x 3/4 long 1
16 STD-8 WASHER, 1/4 plain 4
17 STD-160 WASHER, 1/4 lock, internal teeth 4
18 STD-1411 NUT, 1/4-20 plain 4
19 25C-12 STUD, 1/4-20 x 1-1/2 long 4
20 STD-35 WASHER, 5/16 plain 4
21 STD-475 WASHER, 5/16 lock, internal teeth 4
22 STD-1410 NUT, 5/16-18 plain 4
23 8313 GASKET, Vacuum pump 1
24 60430 COVER, Vacuum pump 1
25 STD-8 WASHER, 1/4 plain 4
26 STD-160 WASHER, 1/4 lock, internal teeth 4
27 STD-1411 NUT, 1/4-20 plain 4

Effectivity: TIO-540-AE2A 72-60


Copyright, Lycoming Engines Page 55
Lycoming Engines is a division of Avco Corporation December 2013
TIO-540-AE2A Parts Catalog

Oil Filter Assembly and Adapter


Figure 24

72-60 Effectivity: TIO-540-AE2A


Page 56 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

FIGURE 24 – OIL FILTER ASSEMBLY AND ADAPTER

Figure Units per


Code Part Number Description
Item Assembly
1 06B21644 GASKET, Oil filter base cover 1
2 21M23737 COVER, Oil filter base 1
3 STD-8 WASHER, 1/4 Plain 4
4 STD-160 WASHER, 1/4 Lock, internal teeth 4
5 LW-25-0.94 BOLT, 1/4-20 x 15/16 long, hex head 3
BOLT, 1/4-20 x 1.00 long, hex head, drilled
6 LW-25H1.00 1
head
7 54J21078 ADAPTER ASSEMBLY, Oil filter 1
8 LW-16306 STUD, Oil filter adapter 1
9 77607 SLEEVE, Oil filter adapter 1
10 76542 SPRING, Oil filter adapter 1
11 76539 SEAT, Oil filter adapter 1
12 MS29512-12 SEAL, Oil, 0.116 diameter section x 59/64 1
13 03C21076 PLUG, Oil relief valve 1
14 V LW-13906 OIL FILTER, Short, V CH48103-1 1
15 06E19769-0.44 GASKET, Annular, 7/16 I.D. 1
16 MS24391-4 PLUG AND BLEEDER, 7/16-20 1

V Vendor Prime Manufacturer part

Effectivity: TIO-540-AE2A 72-60


Copyright, Lycoming Engines Page 57
Lycoming Engines is a division of Avco Corporation December 2013
TIO-540-AE2A Parts Catalog

Fuel Injector, Fuel Lines, Manifold Assembly and Pressure Line


Figure 25

73-10 Effectivity: TIO-540-AE2A


Page 58 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

FIGURE 25 – FUEL INJECTOR, FUEL LINES, MANIFOLD ASSEMBLY AND PRESSURE LINE

Figure Units per


Code Part Number Description
Item Assembly
1 73032 GASKET, Air inlet housing 1
2 61M26612 FUEL INJECTOR, (AV2549038-4) 1
3 02G21379 NIPPLE, 1/8 NPT to 1/4 tube 1
4 76304 ELBOW, 1/4 tube, 45º (on fuel injector) 1
5 STD-1727 WASHER, 3/4 O.D. x 11/32 I.D. x 1/8 thick 3
6 STD-35 WASHER, 5/16 plain 1
7 STD-475 WASHER, 5/16 lock, internal teeth 4
8 LW-31-1.31 BOLT, 5/16-18 x1-5/16 long, hex. head 4
9 63B26718 MANIFOLD ASSEMBLY, Fuel 1
10 MS20823-4 ELBOW, 1/4 tube, 45º 1
11 AN791-2 ELBOW, 1/8 NPT, 45º 1
12 STD-148 NIPPLE, Union 1/8 NPT 5
13 1102 PLUG, 1/8 NPT, Allen head 1
14 63C26452 NOZZLE ASSEMBLY, Manifold air bleed 6
15 73966 SPACER, Fuel Manifold bracket 2
16 07A23031 BRACKET, Fuel manifold 2
17 STD-251 WASHER, No. 10, internal lock 4
18 STD-82 SCREW, 10-24 x 1/2 long, fill. head 4
LW-12098-0-210 TUBE ASSEMBLY, Fuel manifold to nozzle,
19 4
cylds. 1,2,5 and 6
LW-12098-0-170 TUBE ASSEMBLY, Fuel manifold to nozzle,
20 2
cylds. 3 and4
21 LW-16266-10-75 CLAMP 10
22 LW-16266-10-13 CLAMP 12
23 STD-860 SCREW, No. 10-32 x 5/8 long, fill. head 14
24 STD-425 WASHER, No. 10 plain 2
25 STD-670 NUT, No. 10-32, self-locking 14
26 73136 BRACKET, 90º 4
27 LW-12798-4S340 HOSE ASSEMBLY, Fuel injector to manifold 1
28 LW-16266-10-63 CLAMP 1
29 STD-860 SCREW, No. 10-32 x 5/8 long, fill. head 1

(continued on next page)

Effectivity: TIO-540-AE2A 73-10


Copyright, Lycoming Engines Page 59
Lycoming Engines is a division of Avco Corporation December 2013
TIO-540-AE2A Parts Catalog

FIGURE 25 – FUEL INJECTOR, FUEL LINES, MANIFOLD ASSEMBLY AND PRESSURE LINE
(CONT.)

Figure Units per


Code Part Number Description
Item Assembly
30 STD-670 NUT, No. 10-32, self-locking 1
LW-12877-6S161 HOSE ASSEMBLY, Fuel pump to injector, 90º
31 1
(fuel pump end)

73-10 Effectivity: TIO-540-AE2A


Page 60 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

This page intentionally left blank.

Effectivity: TIO-540-AE2A 73-10


Copyright, Lycoming Engines Page 61
Lycoming Engines is a division of Avco Corporation December 2013
TIO-540-AE2A Parts Catalog

Injector Nozzle Vent Manifolds, Hoses and Attachments


Figure 26

73-10 Effectivity: TIO-540-AE2A


Page 62 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

FIGURE 26 – INJECTOR NOZZLE VENT MANIFOLDS, HOSES AND ATTACHMENTS

Figure Units per


Code Part Number Description
Item Assembly
1 63E19934 MANIFOLD, Injector nozzle vent, right 1
2 63E19933 MANIFOLD, Injector nozzle vent, left 1
3 LW-18724 HOSE, 3/16 I.D. x 7/16 O.D. x 3-1/4 long 6
4 LW-15592-5-04 CLAMP, Hose 12
5 LW-16266-25-38 CLIP, 3/8 I.D. x 1/4 screw 4
6 STD-1339 PLUG, 1/16-27 NPT 3
7 STD-160 WASHER, 1/4 lock, internal teeth 4
8 STD-2029 BOLT, ¼-20 x 1-1/8 long, hex head 4
9 78127 TUBE, Crossover, injector nozzle vent 1
10 STD-2048 HOSE, ¼ I.D. x 19/32 O.D. x 2-7/16 long 2
11 LW-15592-5-04 CLAMP, Hose 4
12 78753 BRACKET, Injector nozzle vent crossover 1
13 LW-16266-10-25 CLAMP 1
14 STD-860 SCREW, 10-32 x 5/8 long, fill. Head 1
15 STD-670 NUT, 10-32 self-locking 1
16 STD-425 WASHER, No. 10 plain 3
17 AN919-6 NIPPLE, 3/8 tube to 1/4 tube 1
18 LW-12876-4S172 HOSE ASSEMBLY, Left manifold to tee 1

Effectivity: TIO-540-AE2A 73-10


Copyright, Lycoming Engines Page 63
Lycoming Engines is a division of Avco Corporation December 2013
TIO-540-AE2A Parts Catalog

Magnetos, Magneto Drives, Harness and Spark Plugs


Figure 27

74-20 Effectivity: TIO-540-AE2A


Page 64 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

FIGURE 27 - MAGNETOS, MAGNETO DRIVES, HARNESS AND SPARK PLUGS

Figure Units per


Code Part Number Description
Item Assembly
1 73000 COUPLING, Magneto drive 2
2 68H22624 CUSHION, Magneto drive 4
3 LW-19096 GEAR RETAINER ASSEMBLY 2
4 67542 BEARING, Ball 2
5 62224 GASKET, Magneto adapter 2
6 LW-13926 ADAPTER, Magneto 2
7 MS20822-4 ELBOW, 1/4 tube, 90º 2
8 LW-12681 GASKET, Magneto 2
9 V 66LP-0SCNP MAGNETO, Right, Slick model no. 6360 1
10 V 66LR30SCNP MAGNETO, Left (retard), Slick model no. 6363 1
11 V HARNESS ASSEMBLY, Right, 1
67J20608-P
Slick P/N M-2966
12 V HARNESS ASSEMBLY, Left, 1
67J20609-P
Slick P/N M-2965
13 66M21195 CLAMP, Magneto 4
14 STD-475 WASHER, 5/16 lock, internal teeth 4
15 STD-1410 NUT, 5/16-18 plain 4
16 MS9245-44 COTTER PIN, 3/32 diameter x 3/4 long 2
17 STD-2007 WASHER, 3/8 diameter seal 1
18 STD-33 WASHER, 3/8 plain 1
19 LW-13227 ADAPTER, Magneto pressurization 1
20 LW-13226 NUT, 3/8-16 NC, plain 1
21 AN826-4 TEE, 1/4 tube 1
22 LW-12798-4S111 HOSE, Right magneto to tee 1
23 LW-12798-4S204 HOSE, Left magneto to tee 1
24 66N21020 VALVE, ASSEMBLY, Relief 1
25 MS29512-04 O-RING 1
26 MS20822-4 ELBOW, 1/4 tube to 1/8 NPT 2
27 V* 1182-L7 SPARK PLUG, Champion (RHB 36S) 12
28 01P19762-4-16 BAG, Magneto harness attaching 1

* Refer to the latest revision of Lycoming Service Instruction No. 1042 for complete listing of all
approved spark plugs.
V Vendor Prime Manufacturer part

Effectivity: TIO-540-AE2A 74-20


Copyright, Lycoming Engines Page 65
Lycoming Engines is a division of Avco Corporation December 2013
TIO-540-AE2A Parts Catalog

Exhaust Crossover Pipes and Transition Assembly


Figure 28

78-00 Effectivity: TIO-540-AE2A


Page 66 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

FIGURE 28 - EXHAUST CROSSOVER PIPES AND TRANSITION ASSEMBLY

Figure Units per


Code Part Number Description
Item Assembly
1 77611 GASKET, Exhaust flange 6
2 40B19840 ADAPTER, Exhaust pipe, cylinders no. 1,2,5,6 4
3 40B19844 PIPE, Exhaust, cylinder no. 1 1
4 40B19841 PIPE, Exhaust, cylinder no. 2 1
5 40B19827 PIPE, Exhaust, cylinder no. 3 1
6 40B19842 PIPE, Exhaust, cylinder no. 4 1
7 47C22532 TRANSITION, Exhaust, right 1
8 47C22533 TRANSITION, Exhaust, left 1
9 STD-2233 NUT, 5/16-18 self-locking 12
10 AN960C516 WASHER, 5/16 plain 12
11 40B19850 PIPE, Exhaust, crossover, left 1
12 40B19974 PIPE, Exhaust, crossover, intermediate 1
13 40B19975 PIPE, Exhaust, crossover, right (short) 1
14 06B19913 GASKET, V-band coupling, 1-1/2 tube 1
15 LW-12093-3 COUPLING, V-band, 1-1/2 tube 1
16 78084 GASKET, V-band coupling, 2.00 tube 2
17 40C19819 FLANGE, V-band coupling, 2.00 tube 2
18 LW-12093-5 COUPLING, V-band, 2.00 tube 2
19 LW-16759 SPACER, 9/32 I.D. x 5/8 O.D. x 15/32 long 2
20 07A19981 BRACKET, Crossover pipe support 2
21 40G19982 CLAMP, 1-1/2 O.D. x 5/8 wide 2
22 STD-8 WASHER, 1/4 plain 2
23 LW-25-1.50 BOLT, 1/4-20 x 1-1/2 long, hex. head 2
24 STD-2079 NUT, 1/4-20 plain 2
25 68018 WASHER, 1/4 x 5/32 thick 4
26 STD-8 WASHER, 1/4 plain 4
27 STD-2079 NUT, 1/4-20 plain 2
28 STD-1932 BUSHING, 1/4 to 1/8 NPT 1
29 LW-15592-8E24 CLAMP, Hose 4
30 40J19953 HEAT SHIELD, Sonic nozzle, right 1
31 1102 PLUG, 1/8-27 NPT, allen head 1

(continued on next page)

Effectivity: TIO-540-AE2A 78-00


Copyright, Lycoming Engines Page 67
Lycoming Engines is a division of Avco Corporation December 2013
TIO-540-AE2A Parts Catalog

FIGURE 28 - EXHAUST CROSSOVER PIPES AND TRANSITION ASSEMBLY (CONT.)

Figure Units per


Code Part Number Description
Item Assembly
32 40B22295 TAILPIPE, Heater assembly 1
33 40B19851 ADAPTER, Exhaust transition 1
34 77611 GASKET, Exhaust flange 1
35 LW-31SS-1.19 BOLT, 5/16-18 x 1-3/16 long, hex. head 2
36 STD-2043 NUT, 5/16-18 self-locking 2
37 47C21952 TRANSITION, Exhaust 1
38 47E21296 VALVE ASSEMBLY, Exhaust bypass 1
39 75845 GASKET, V-band coupling, 2-1/4 tube 2
40 LW-12093-6 COUPLING, V-band, 2-1/4 tube 2
41 40D23255-340M COUPLING, V-band 2
42 40J22416 HEAT SHIELD, Exhaust crossover, ins. 1
43 40B21147 PIPE, Exhaust, tail, left 1
44 40G22646 LINK, Tailpipe support, right 2
45 LW-31-0.81 BOLT, 5/16-18 x 13/16 long, hex. head 3
46 LW-31SS-0.75 BOLT, 5/16-18 x 3/4 long, hex. head 1
47 40J21019 HEAT SHIELD, Exhaust crossover, rear 1
48 MS35276-261 SCREW, #10-32 x 3/8 long, fill. head 5
49 01L21139 SPACER, Tail pipe 2
50 07C21135 CLAMP, Tail pipe, 2.75 I.D. 2
51 07A21136 BRACKET, Right tail pipe 1
52 07A21137 BRACKET, Right tail pipe 1
53 07F21138 LINK, Right tail pipe 1
54 AN3-7 BOLT, #10-32 x 29/32 long, hex. head 2
55 AN3-5 BOLT, #10-32 x 21/32 long, hex. head 2

78-00 Effectivity: TIO-540-AE2A


Page 68 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

This page intentionally left blank.

Effectivity: TIO-540-AE2A 78-00


Copyright, Lycoming Engines Page 69
Lycoming Engines is a division of Avco Corporation December 2013
TIO-540-AE2A Parts Catalog

Starter Motor and Attaching Parts


Figure 29

80-10 Effectivity: TIO-540-AE2A


Page 70 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

FIGURE 29 - STARTER MOTOR AND ATTACHING PARTS

Figure Units per


Code Part Number Description
Item Assembly
1 V 31B26040 STARTER, 24V., 12/14 pitch pinion, 1
(Kelly Aerospace)
V ERB-8011
V 31B23592 STARTER, 12/24V., 12/14 pitch pinion, 1
(Sky-Tech )
V 149 NL
V 31B26554 STARTER, 24V., 12/14 pitch pinion, 1
(Sky-Tech)
V 149 NL/EC
V 31A22104 STARTER, 12V. 1
, 12/14 pitch pinion,
(Sky-Tech)
V 149-12LS
2 STD-35 WASHER, 5/16 plain 4
3 STD-475 WASHER, 5/16 lock, internal teeth 4
4 LW-31-1.16 BOLT, 5/16-18 x 1-5/32 long, hex.head 1
LW-31-0.94 BOLT, 5/16-18 x 15/16 long, hex.head 1
5 STD-1410 NUT, 5/16-18 plain 3

V Vendor Prime Manufacturer part


NOTE: Refer to the latest revision of Service Instruction No. 1154 for complete listing of FAA
approved starters, alternators, generators, regulators and relays.

Effectivity: TIO-540-AE2A 80-10


Copyright, Lycoming Engines Page 71
Lycoming Engines is a division of Avco Corporation December 2013
TIO-540-AE2A Parts Catalog

Compressor Mounting and Attaching Parts


Figure 30

81-20 Effectivity: TIO-540-AE2A


Page 72 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

FIGURE 30 – COMPRESSOR MOUNTING AND ATTACHING PARTS

Figure Units per


Code Part Number Description
Item Assembly
1 07F21724 LINK, Compressor adjusting 1
2 STD-690 WASHER, 3/8 plain 1
3 BOLT, 3/8-24 x 1-45/64 long, hex head, drilled 1
AN6-15
end
4 STD-690 WASHER, 3/8 plain 1
5 STD-872 NUT, 3/8-24 slotted 1
6 STD-713 COTTER PIN, 3/32 diameter x 3/4 long 1
7 STD-1342 WASHER, Plain, 7/8 O.D. x 25/64 I.D. x 1/’8 thick 1
8 LW-38H1.09 BOLT, 3/8-16 x 1-3/32 long, hex head, drilled end 1
9 07F21903 BRACE, Alternator 1
10 01L21916 SPACER, Alternator 1
11 STD-690 WASHER, 3/8 plain 2
12 AN6-21 BOLT, 3/8-24 x 2-13/64 long hex head, drilled end 1
13 STD-690 WASHER, 3/8 plain 2
14 STD-872 NUT, 3/8-24 slotted 1
15 STD-713 COTTER PIN, 3/32 diameter x 3/4 long 1
16 STD-690 WASHER, 3/8 plain 1
17 BOLT, 3/8-24 x 1-21/64 long, hex head, drilled 1
AN6-12
end
18 76534 SHIM, 1-1/8 O.D. x 13/32 I.D. x .005 thick AR
19 STD-690 WASHER, 3/8 plain 1
20 STD-872 NUT, 3/8-24 slotted 1
21 STD-713 COTTER PIN, 3/32 diameter x 3/4 long 1
22 STD-35 WASHER, 5/16 plain 1
23 LW-31H0.75 BOLT, 5/16-18 x 3/4 long, hex head, drilled end 1
24 37B19774-460 BELT, Compressor drive 1

Effectivity: TIO-540-AE2A 81-20


Copyright, Lycoming Engines Page 73
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TIO-540-AE2A Parts Catalog

SERVICE KIT SECTION


SEAL AND GASKET SET
PART NO. PART NAME Qty.
05K21002 KIT - SEAL AND GASKET SET 1
06A19956 SEAL, Oil, 7/8 I.D. x 1-1/2 O.D. x 5/16 2
06B21326 GASKET, Oil sump 1
06B19913 GASKET, V-band coupling- 1-1/2 1
06B21644 GASKET, Oil filter base cover 1
06E19769-0.44 GASKET, Annular 7/16 I.D. 1
06E19769-0.63 GASKET, Annular 5/8 I.D. 1
06E19769-0.91 GASKET, Annular, 0.906 I.D. 2
06E19769-1.00 GASKET, Annular, 1.00 I.D. 1
06E19769-1.25 GASKET, Annular, 1.25 I.D. 1
61183 GASKET, Accessory adapter 1
62224 GASKET, Magneto adapter 2
66732 GASKET, Valve rocker shaft cover 12
67193 GASKET, Rocker box cover 6
68315 GASKET, Accessory drive adapter 1
69164 GASKET, Fuel pump adapter 1
70455 GASKET, 25/32 I.D. x 1-1/8 O.D. x 1/32 thick 1
70457 GASKET, Oil filler extension 1
71481 RING, Oil seal, 3/32 diameter x 4-27/32 I.D. 6
71973 GASKET, 2 bolt flange, 1-13/16 I.D. 6
72053 GASKET, Governor 1
72091 RING, Oil seal, 0.36 I.D. x 7/64 diameter 2
72210 GASKET, Air throttle housing 1
72711 RING, Seal, intake pipes 6
73032 GASKET, Air inlet housing 1
73314 GASKET, Density and differential 1
73818 GASKET, Accessory housing 1
74065 RING, Oil level gage seal 1
74944 GASKET, Turbocharger controller 1
75845 GASKET, V-band coupling- 2-1/4 2
77611 GASKET, Exhaust flange 7
77813 GASKET, Turbo oil inlet 2
78084 GASKET, V-coupling- 2.00 2
8313 GASKET, Vacuum pump 2
15H21201 SPRING, Shroud tube 24
LW-12681 GASKET, Magneto 2
LW-15628 SEAL, Crankshaft oil 1

Service Kit Effectivity: TIO-540-AE2A


Page 74 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

SEAL AND GASKET SET (CONT.)

PART NO. PART NAME Qty.


LW-18038 GASKET, Turbo oil drain 1
LW-18638 LOCKPLATE, Crankshaft gear 1
LW-18661 SEAL, Shroud tube 24
MS29512-04 O-RING, 23/64 I.D. x 5/64 section 1
MS29512-06 O-RING, 15/32 I.D. x 5/64 section 2
MS29512-08 O-RING, 41/64 I.D. x 0.087 section 4
MS29513-227 O-RING, 2-7/64 I.D. x 9/64 section 1
MS29512-009 O-RING, .203-.213 I.D. x 5/64 section 1
STD-1737 RING, Internal retaining (9/16) 1
STD-213 SEAL, Oil, 3/4 I.D. x 1-3/8 O.D. 1

Effectivity: TIO-540-AE2A Service Kit


Copyright, Lycoming Engines Page 75
Lycoming Engines is a division of Avco Corporation December 2013
TIO-540-AE2A Parts Catalog

CYLINDER, PISTON AND RING ASSEMBLY


PART NO. PART NAME Qty.
05K21262 KIT - CYLINDER, PISTON AND RING ASSEMBLY 1
14D23907 PISTON, 7.30:1 1
14H21990 RING, Piston, oil regulating 1
17A23937 VALVE, Intake 1
17B23935 VALVE, Exhaust (rotator type) 1
17C19386 CAP, Valve stem, exhaust (rotator type) 1
17C21191 KEY, Valve exhaust 2
1102 PLUG, 1/8-27 NPT, allen head 2
62388 CAP, Valve stem 1
66732 GASKET, Valve rocker shaft cover 2
67193 GASKET, Rocker box cover 1
69532 SEAT, Valve spring, upper intake 1
71481 RING, Oil seal, 3/32 diameter x 4-27/32 I.D. 1
71973 GASKET, 2 bolt flange, 1-13/16 I.D. 1
72050 KEY, Valve intake 2
72198 PLUG, Piston pin 2
72343 STABILIZER, Cylinder head fins, 15 teeth 1
72344 STABILIZER, Cylinder head fins, 26 teeth 1
74241 RING, Piston, compression 2
77611 GASKET, Exhaust flange 1
LW-11796 SPRING, Valve, outer 2
LW-11797 SPRING, Valve, inner 2
LW-12988 CYLINDER HEAD & VALVE ASSEMBLY 1
LW-13321 SEAT, Valve spring, lower intake 1
LW-13322 SEAT, Valve spring, lower exhaust 1
LW-14078 PIN, Piston 1
LW-16475 SEAT, Valve spring, upper exhaust (rotator type) 1
LW-18661 SEAL, Shroud tube 4
MS20823-6D ELBOW, 45 degree, 3/8 flared tube 1
SSP-299 TAG, Use of piston pin plugs 1

Service Kit Effectivity: TIO-540-AE2A


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December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

CRANKCASE ASSEMBLY AND THRU-STUD KITS


PART NO. PART NAME Qty.
11F24023-S3-S KIT - CRANKCASE ASSEMBLY AND THRU-STUD 1
11F24023-S3 CRANKCASE ASSEMBLY 1
31C-14 STUD, 5/16-18 x 1-3/4 long 4
31C-16 STUD, 5/16-18 x 2.00 long 4
1102 PLUG, 1/8-27 NPT, Allen head 4
76220 STUD, 1/2-20 x 10-45/64 long 8
AN565B1032H4 SETSCREW, No. 10-32 x 1/4 long 1
AN565B1032H5 SETSCREW, No. 10-32 x 5/16 long 1
LW-31-2.75 BOLT, 5/16-18 x 2-3/4 long, hex head 1
LW-31-1.16 BOLT, 5/16-18 x 1-3/16 long, hex head 1
STD-35 WASHER, 5/16, plain 4
STD-475 WASHER, 5/16, lock, internal teeth 4
STD-1339 PLUG, 1/16-27 NPT, Allen head 7

Effectivity: TIO-540-AE2A Service Kit


Copyright, Lycoming Engines Page 77
Lycoming Engines is a division of Avco Corporation December 2013
TIO-540-AE2A Parts Catalog

NUMERICAL INDEX
PAGE PAGE
PART NO. PART NAME PART NO. PART NAME
NO. NO.
AN3-11 BOLT 38 LW-12191 PIPE 29
AN3-14 BOLT 38 LW-12192 PIPE 29
AN3-5 BOLT 68 LW-12193 PIPE 29
AN3-7 BOLT 68 LW-12194 PIPE 29
AN565B1032H5 SET SCREW 7 LW-12195 PIPE 29
AN6-12 BOLT 73 LW-12287 ADAPTER 33
AN6-15 BOLT 1 LW-12545 PLUG 29
AN6-15 BOLT 73 LW-12596 BOLT 19
AN6-21 BOLT 1 LW-12681 GASKET 65
AN6-21 BOLT 73 LW-12688 SEAT 21
AN6-34A BOLT 17 LW-12798-4S111 HOSE 65
AN6-44 BOLT 2 LW-12798-4S204 HOSE ASSEMBLY 34
AN6C12A BOLT 31 LW-12798-4S204 HOSE ASSEMBLY 34
AN791-2 ELBOW 59 LW-12798-4S204 HOSE ASSEMBLY 38
AN814-6L PLUG 37 LW-12798-4S204 HOSE 65
AN816-4 NIPPLE 33 LW-12798-4S340 HOSE ASSEMBLY 59
AN816-6 NIPPLE 51 LW-12799-6S070 HOSE ASSEMBLY 33
AN816-6-2 NIPPLE 33 LW-12799-6S070 HOSE ASSEMBLY 34
AN816-8 NIPPLE 53 LW-12799-6S130 HOSE ASSEMBLY 34
AN818-6 NUT 38 LW-12876-4S172 HOSE ASSEMBLY 63
AN821-8 ELBOW 34 LW-12877-6S161 HOSE ASSEMBLY 60
AN826-4 TEE 65 LW-12878-4S200 HOSE ASSEMBLY 33
AN834-8 TEE 34 LW-12878-4S260 HOSE ASSEMBLY 33
AN912-5 REDUCER 51 LW-12878-4S334 HOSE ASSEMBLY 33
AN912-9 BUSHING 33 LW-12975 ADAPTER 38
AN919-6 NIPPLE 63 LW-12988 CYLD & HEAD ASSY 21
AN924-8 NUT 34 LW-13176-8S050 HOSE ASSEMBLY 34
AN960C516 WASHER 31 LW-13176-8S050 HOSE ASSEMBLY 34
AN960C516 WASHER 67 LW-13176-8S134 HOSE ASSEMBLY 34
AN960C616 WASHER 31 LW-13226 NUT 65
AN960C616 WASHER 31 LW-13227 ADAPTER 65
LW-10442 GEAR 7 LW-13321 SEAT 23
LW-10541 GEAR ASSEMBLY 7 LW-13322 SEAT 23
LW-10637 ELBOW 33 LW-13422-S CONN. ROD ASSY 19
LW-10799 SPACER 51 LW-13795 SHAFT 15
LW-11273 CLAMP 43 LW-13807 ADAPTER ASSY 44
LW-11635 SHIELD 2 LW-13896 PLUG 7
LW-11713 SPRING 11 LW-13906 OIL FILTER 57
LW-11796 SPRING 23 LW-13908 CAMSHAFT ASSY 13
LW-11797 SPRING 23 LW-13923 BUSHING 19
LW-11956 GUIDE 21 LW-13926 ADAPTER 65
LW-11958 GUIDE 21 LW-14021 SHAFT 7
LW-12093-3 COUPLING 67 LW-14078 PIN 19
LW-12093-5 COUPLING 67 LW-14326 ALTERNATOR 5
LW-12093-6 COUPLING 68 LW-14326 ALTERNATOR 5
LW-12098-0-170 TUBE ASSEMBLY 59 LW-14445-2 VALVE ASSEMBLY 37
LW-12098-0-210 TUBE ASSEMBLY 59 LW-14820 RING 13
LW-12186 NUT 19 LW-14914 NIPPLE 33

Numerical Index Effectivity: TIO-540-AE2A


Page 78 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

NUMERICAL INDEX (CONT.)


PAGE PAGE
PART NO. PART NAME PART NO. PART NAME
NO. NO.
LW-15403 WASHER 5 LW-25-1.13 BOLT 49
LW-15550 GEROTOR PUMP 55 LW-25-1.25 BOLT 29
LW-15592-5-04 CLAMP 63 LW-25-1.44 BOLT 49
LW-15592-5-04 CLAMP 63 LW-25-1.50 BOLT 17
LW-15592-5-05 CLAMP 27 LW-25-1.50 BOLT 67
LW-15592-8-16 CLAMP 38 LW-25-1.75 BOLT 17
LW-15592-8-24 CLAMP 29 LW-25-1.88 BOLT 17
LW-15592-8-32 CLAMP 37 LW-25-2.00 BOLT 17
LW-15592-8-32 CLAMP 37 LW-25-2.00 BOLT 43
LW-15592-8-32 CLAMP 38 LW-25H-0.63 BOLT 43
LW-15592-8-36 CLAMP 37 LW-25H1.00 BOLT 57
LW-15592-8E24 CLAMP 67 LW-25S1.50 BOLT 17
LW-15628 SEAL 11 LW-31.1.16 BOLT 17
LW-15853 SHAFT 55 LW-31-0.81 BOLT 68
LW-15858-62-244 CLAMP 38 LW-31-0.94 BOLT 33
LW-16217 HOSE 38 LW-31-0.94 BOLT 71
LW-16266-10-13 CLAMP 59 LW-31-1.16 BOLT 37
LW-16266-10-25 CLAMP 63 LW-31-1.16 BOLT 71
LW-16266-10-63 CLAMP 33 LW-31-1.31 BOLT 31
LW-16266-10-63 CLAMP 59 LW-31-1.31 BOLT 59
LW-16266-10-75 CLAMP 59 LW-31-1.88 BOLT 31
LW-16266-25-38 CLIP 63 LW-31-2.75 BOLT 17
LW-16266-25-63 CLAMP 33 LW-31H0.75 BOLT 73
LW-16306 STUD 57 LW-31H0.88 BOLT 1
LW-16475 SEAT 23 LW-31H0.88 BOLT 1
LW-16759 SPACER 67 LW-31H0.88 BOLT 1
LW-16783-12 GAGE ASSEMBLY 41 LW-31H0.88 BOLT 15
LW-18038 GASKET 33 LW-31H2.13 BOLT 1
LW-18085 SPRING 11 LW-31H2.75 BOLT 1
LW-18171 ELBOW 51 LW-31SS-0.75 BOLT 68
LW-18575 NIPPLE 53 LW-31SS-0.88 BOLT 31
LW-18627 HOSE 38 LW-31SS-1.19 BOLT 68
LW-18638 LOCKPLATE 13 LW-38-0.75 BOLT 34
LW-18661 SEAL 23 LW-38H1.09 BOLT 73
LW-18724 HOSE 63 LW-RF2.239-070 RING 55
LW-18981 HOUSING ASSY 29 MS16562-28 PIN 55
LW-19096 GEAR RETAIN.ASSY 65 MS16625-1125 RING 2
LW-19210 COUNTERWT ASSY 13 MS20500-624 NUT 31
LW-19238 SHAFT 2 MS20500-624 NUT 31
LW-25-0.63 BOLT 15 MS20822-4 ELBOW 65
LW-25-0.81 BOLT 29 MS20822-4 ELBOW 65
LW-25-0.81 BOLT 43 MS20822-6 ELBOW 33
LW-25-0.94 BOLT 49 MS20822-6-2 ELBOW 33
LW-25-0.94 BOLT 57 MS20822-8 ELBOW 34
LW-25-1.00 BOLT 43 MS20823-4 ELBOW 34
LW-25-1.00 BOLT 44 MS20823-4 ELBOW 59
LW-25-1.13 BOLT 17 MS20823-6D ELBOW 21
LW-25-1.13 BOLT 44 MS21042-3 NUT 34

Effectivity: TIO-540-AE2A Numerical Index


Copyright, Lycoming Engines Page 79
Lycoming Engines is a division of Avco Corporation December 2013
TIO-540-AE2A Parts Catalog

NUMERICAL INDEX (CONT.)


PAGE PAGE
PART NO. PART NAME PART NO. PART NAME
NO. NO.
MS24391-4 PLUG & BLEEDER 57 STD-1727 WASHER 59
MS29512-04 O-RING 65 STD-1737 RING 15
MS29512-06 O-RING 37 STD-1756 WASHER 38
MS29512-06 O-RING 38 STD-1774 PIN 15
MS29512-12 SEAL 57 STD-1774 PIN 53
MS29513-138 O-RING 37 STD-1774 PIN 55
MS35276-261 SCREW 68 STD-19 DOWEL 7
MS9245-44 COTTER PIN 65 STD-1925 SCREW 27
MS9321-12 WASHER 33 STD-1932 BUSHING 67
STD-1065 DOWEL 13 STD-2007 WASHER 65
STD-1164 INSERT 29 STD-2029 BOLT 63
STD-1164 INSERT 37 STD-2043 NUT 31
STD-1164 INSERT 43 STD-2043 NUT 68
STD-1211 PLUG 13 STD-2048 HOSE 63
STD-122 WASHER 38 STD-2079 NUT 67
STD-1339 PLUG 9 STD-2079 NUT 67
STD-1339 PLUG 49 STD-2090 NUT 27
STD-1339 PLUG 63 STD-213 SEAL 15
STD-1342 WASHER 73 STD-2168 NUT 15
STD-1410 NUT 7 STD-2180 HOSE 27
STD-1410 NUT 51 STD-2220 BOLT 37
STD-1410 NUT 55 STD-2221 NUT 2
STD-1410 NUT 65 STD-2233 NUT 67
STD-1410 NUT 71 STD-2247 BOLT 13
STD-1411 NUT 17 STD-2248 SCREW 37
STD-1411 NUT 27 STD-2249 NUT 17
STD-1411 NUT 43 STD-251 WASHER 37
STD-1411 NUT 44 STD-251 WASHER 59
STD-1411 NUT 53 STD-28 WASHER 37
STD-1411 NUT 55 STD-28 WASHER 37
STD-1411 NUT 55 STD-303 NUT 38
STD-1420 NUT 49 STD-33 WASHER 1
STD-148 NIPPLE 59 STD-33 WASHER 17
STD-1566 SCREW 37 STD-33 WASHER 17
STD-160 WASHER 17 STD-33 WASHER 38
STD-160 WASHER 27 STD-33 WASHER 41
STD-160 WASHER 29 STD-33 WASHER 65
STD-160 WASHER 43 STD-35 WASHER 1
STD-160 WASHER 44 STD-35 WASHER 1
STD-160 WASHER 49 STD-35 WASHER 1
STD-160 WASHER 53 STD-35 WASHER 7
STD-160 WASHER 55 STD-35 WASHER 17
STD-160 WASHER 55 STD-35 WASHER 33
STD-160 WASHER 57 STD-35 WASHER 49
STD-160 WASHER 63 STD-35 WASHER 51
STD-1650 BOLT 34 STD-35 WASHER 55
STD-1727 WASHER 1 STD-35 WASHER 59
STD-1727 WASHER 37 STD-35 WASHER 71

Numerical Index Effectivity: TIO-540-AE2A


Page 80 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

NUMERICAL INDEX (CONT.)


PAGE PAGE
PART NO. PART NAME PART NO. PART NAME
NO. NO.
STD-35 WASHER 73 STD-713 COTTER PIN 73
STD-425 WASHER 33 STD-713 COTTER PIN 73
STD-425 WASHER 34 STD-713 COTTER PIN 73
STD-425 WASHER 59 STD-714 COTTER PIN 49
STD-425 WASHER 63 STD-784 PLUG 43
STD-475 WASHER 7 STD-798 DOWEL 7
STD-475 WASHER 17 STD-8 WASHER 17
STD-475 WASHER 31 STD-8 WASHER 17
STD-475 WASHER 31 STD-8 WASHER 29
STD-475 WASHER 33 STD-8 WASHER 29
STD-475 WASHER 37 STD-8 WASHER 43
STD-475 WASHER 51 STD-8 WASHER 44
STD-475 WASHER 55 STD-8 WASHER 44
STD-475 WASHER 59 STD-8 WASHER 49
STD-475 WASHER 65 STD-8 WASHER 53
STD-475 WASHER 71 STD-8 WASHER 55
STD-514 DOWEL 9 STD-8 WASHER 55
STD-514 DOWEL 43 STD-8 WASHER 57
STD-551 PLUG 43 STD-8 WASHER 67
STD-557 DOWEL 9 STD-8 WASHER 67
STD-596 NUT 17 STD-82 SCREW 59
STD-596 NUT 41 STD-860 SCREW 59
STD-63 NUT 38 STD-860 SCREW 59
STD-669 WASHER 1 STD-860 SCREW 63
STD-670 LOCKNUT 27 STD-872 NUT 1
STD-670 LOCKNUT 33 STD-872 NUT 1
STD-670 NUT 59 STD-872 NUT 17
STD-670 NUT 60 STD-872 NUT 73
STD-670 NUT 63 STD-872 NUT 73
STD-678 WASHER 1 STD-872 NUT 73
STD-678 WASHER 17 STD-91 PLUG 43
STD-678 WASHER 34 STD-95 KEY 55
STD-678 WASHER 38 STD-969 SCREW 33
STD-678 WASHER 41 25C-10-P03 STUD 37
STD-68 COTTER PIN 38 25C-11 STUD 43
STD-684 NIPPLE 27 25C-11 STUD 55
STD-690 WASHER 1 25C-12 STUD 55
STD-690 WASHER 1 25C-21 STUD 47
STD-690 WASHER 1 25C-8 STUD 21
STD-690 WASHER 73 25C-9 STUD 43
STD-690 WASHER 73 31C-12 STUD 9
STD-690 WASHER 73 31C-12 STUD 47
STD-690 WASHER 73 31C-13 STUD 9
STD-690 WASHER 73 31C-13 STUD 21
STD-690 WASHER 73 31C-17 STUD 9
STD-692 SCREW 27 31C-19 STUD 47
STD-713 COTTER PIN 1 31C-21 STUD 47
STD-713 COTTER PIN 1 31CD-20 STUD 47

Effectivity: TIO-540-AE2A Numerical Index


Copyright, Lycoming Engines Page 81
Lycoming Engines is a division of Avco Corporation December 2013
TIO-540-AE2A Parts Catalog

NUMERICAL INDEX (CONT.)


PAGE PAGE
PART NO. PART NAME PART NO. PART NAME
NO. NO.
38-13 STUD 9 69796 DOWEL 9
38-13 STUD 9 70455 GASKET 7
38-16 STUD 9 70457 GASKET 41
38-17 STUD 43 70474 WASHER 15
38-21 STUD 43 71481 RING 27
38-22 STUD 9 71549 WASHER 24
38-31 STUD 43 71596 WASHER 53
383-B NUT 1 71610 HOOK 27
383-B NUT 27 71611 RETAINER 27
38D-17 STUD 9 71664 GEAR ASSEMBLY 15
50-15 STUD 9 71667 LOCKPLATE 15
1028-B BALL 11 71668 GEAR ASSEMBLY 15
1102 PLUG 9 71903-A BUSHING 13
1102 PLUG 29 71907 WASHER 13
1102 PLUG 37 71973 GASKET 29
1102 PLUG 43 72050 KEY 23
1102 PLUG 47 72053 GASKET 7
1102 PLUG 59 72091 RING 11
1102 PLUG 67 72155-S BUSHING 13
1182-L7 SPARK PLUG 65 72158 BUSHING 9
8313 GASKET 53 72167 PIPE 43
8313 GASKET 55 72168 PIPE 43
60422 SCREEN 29 72169 PIPE 43
60430 COVER 53 72179 STUD 43
60430 COVER 55 72198 PLUG 19
60803 STRAP 17 72210 GASKET 29
60945 PLUG 13 72246 SHAFT 15
61084 SPRING 11 72255 SHROUD TB ASSY 23
61183 GASKET 53 72343 STABILIZER 21
61503 SLEEVE 23 72344 STABILIZER 21
62224 GASKET 65 72376 ELBOW 34
62388 CAP 23 72377 ELBOW 34
62417 PLUG 53 72378 COVER 7
66670 BUSHING 21 72626 SHAFT 24
66728 WASHER 23 72702 TUBE ASSEMBLY 27
66732 GASKET 27 72703 TUBE ASSEMBLY 27
67193 GASKET 27 72706 INSERT 43
67530 BUSHING 15 72710 COVER 27
67536 ADAPTER ASSY 53 72711 RING 29
67542 BEARING 65 72834 COVER 27
68018 WASHER 67 72960 PLUG 43
68315 GASKET 55 72962 THRUST BUTTON 15
68668 SPRING 11 72962 THRUST BUTTON 53
68795 COVER ASSEMBLY 27 72972 SHAFTGEAR ASSY 15
69159 ADAPTER ASS’Y 15 72974 GEAR ASSEMBLY 53
69164 GASKET 15 73000 COUPLING 65
69260 INSERT 21 73027 TUBE ASSEMBLY 27
69532 SEAT 23 73032 GASKET 59

Numerical Index Effectivity: TIO-540-AE2A


Page 82 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

NUMERICAL INDEX (CONT.)


PAGE PAGE
PART NO. PART NAME PART NO. PART NAME
NO. NO.
73136 BRACKET 59 78212 CHK VALVE ASSY 33
73152 BRACKET 33 78370 SPACER 38
73249 WASHER 7 78614 PULLEY 2
73250 WASHER 7 78629 BALL BEARING 2
73251 WASHER 7 78753 BRACKET 63
73252 WASHER 7 79024-S BUSHING 13
73314 GASKET 37 01A23354 STUD 9
73648 ROLLER 13 01L19942 SPACER 38
73772 NOZZLE ASSEMBLY 9 01L21139 SPACER 68
73810 BUSHING 13 01L21418 WASHER 7
73818 GASKET 47 01L21909 SPACER 1
73966 SPACER 59 01L21916 SPACER 73
74065 O-RING 41 01N19833-281 PLUG 55
74070 ELBOW 34 01P19762-4-16 BAG 65
74241 RING 19 02A21047 TEE 33
74360 FLANGE 29 02A21171 TEE 51
74494 PLATE 27 02G21379 NIPPLE 59
74887 SPACER 27 02J26673 CHECK VALVE 38
74944 GASKET 37 02M19896 HOSE 37
75338 BAFFLE ASSEMBLY 27 02M19899 HOSE 37
75656-S BUSHING 13 02M19906 HOSE 38
75675 EXTENSION 41 02M19935-8S284 HOSE ASSEMBLY 34
75739 NIPPLE 9 02M19973 HOSE 38
75845 GASKET 68 02P19884 TUBE 37
76156 SHIELD 47 02P19885 TUBE 38
76220 STUD 17 03C21076 PLUG 57
76304 ELBOW 59 05K23463 IMPELLER KIT 49
76534 SHIM 1 05R19950 ROD END 38
76534 SHIM 73 06A19956 OIL SEAL 53
76539 SEAT 57 06A19956 OIL SEAL 55
76542 SPRING 57 06B19913 GASKET 67
76768 LOCKWASHER 2 06B21326 GASKET 43
76769 LOCKNUT 2 06B21644 GASKET 57
76784 SHAFT 49 06E19769-0.44 GASKET 57
76788 ROLLER 13 06E19769-0.63 GASKET 53
77309 BUSHING 15 06E19769-0.91 GASKET 43
77467 SPRING 11 06E19769-1.00 GASKET 29
77607 SLEEVE 57 06E19769-1.25 GASKET 11
77611 GASKET 67 07A19880 BRACKET 1
77611 GASKET 68 07A19895 BRACKET 34
77708 WASHER 55 07A19981 BRACKET 67
77808 VALVE ASSEMBLY 11 07A21030 BRACKET 1
77813 GASKET 33 07A21136 BRACKET 68
77825 SHAFTGEAR 55 07A21137 BRACKET 68
77872 BUSHING 7 07A21908 BRACKET 1
77906 SPACER 27 07A21910 BRACKET 1
78084 GASKET 67 07A22543 BRACKET 31
78127 TUBE 63 07A22544 BRACKET 31

Effectivity: TIO-540-AE2A Numerical Index


Copyright, Lycoming Engines Page 83
Lycoming Engines is a division of Avco Corporation December 2013
TIO-540-AE2A Parts Catalog

NUMERICAL INDEX (CONT.)


PAGE PAGE
PART NO. PART NAME PART NO. PART NAME
NO. NO.
07A23031 BRACKET 59 32C19558 ALTERNATOR ASSY 5
07A26688 BRACKET 1 32C19562 ALTERNATOR ASSY 5
07C21135 CLAMP 68 32C22515 ALTERNATOR 5
07F19871 STRUT 31 32C22515 ALTERNATOR 5
07F19872 STRUT 31 32C22527 ALTERNATOR ASSY 5
07F21138 LINK 68 32C22528 ALTERNATOR ASSY 5
07F21298 LINK 1 36A19951 PULLEY/SHAFT ASSY 2
07F21724 LINK 73 36B19889 PULLEY 5
07F21903 BRACE 73 36B19900 PULLEY 5
11F24023-S3-S CRANKCASE ASSY 9 37A19773-382 BELT 5
12A19770 BRACKET 41 37A19773-464 BELT 5
13F47738 CRANKSHAFT ASSY 13 37B19774-460 BELT 73
13S19648 GEAR 13 40B19827 PIPE 67
14D23907 PISTON 19 40B19840 ADAPTER 67
14H21990 RING 19 40B19841 PIPE 67
14S23889 BOLT 19 40B19842 PIPE 67
15B21319 SOCKET 23 40B19844 PIPE 67
15B26066 PLUNGER ASSY 23 40B19850 PIPE 67
15B26262 BODY 11 40B19851 ADAPTER 68
15F19957-55 ROD ASSEMBLY 23 40B19974 PIPE 67
15F19957-56 ROD ASSEMBLY 23 40B19975 PIPE 67
15F19957-57 ROD ASSEMBLY 23 40B21147 PIPE 68
15F19957-58 ROD ASSEMBLY 23 40B22295 TAILPIPE 68
15F21362-21 ROD ASSEMBLY 24 40C19819 FLANGE 67
15F21362-22 ROD ASSEMBLY 24 40D23255-340M COUPLING 68
15F21362-23 ROD ASSEMBLY 24 40G19982 CLAMP 67
15F21362-24 ROD ASSEMBLY 24 40G22646 LINK 68
15H21201 SPRING 23 40J19947 HEAT SHIELD 29
16T19468 SEAT 21 40J19953 HEAT SHIELD 67
17A23937 VALVE 23 40J21019 HEAT SHIELD 68
17B23935 VALVE 23 40J22416 HEAT SHIELD 68
17C19386 CAP 23 41A19907 HOUSING ASSY 37
17C21191 KEY 23 42B22658 COVER 43
17F21185 ROCKER ASSY 24 42K19867 INTERCOOLER 37
17F21186 ROCKER ASSY 24 42L19892 PIPE 37
18B23885 BEARING 11 46C19839 TURBOCHARGER 31
18E23886 BEARING 11 47C21952 TRANSITION 68
18M23887 BEARING 19 47C22532 TRANSITION 67
21C21543-01 HOUSING ASSY 47 47C22533 TRANSITION 67
21M23737 COVER 57 47E21296 VALVE ASSEMBLY 68
29A21358 ADAPTER ASSY 55 48E21383 CONTROLLER ASSY 37
29A21372 DRIVE ASSEMBLY 55 48H21010 NOZZLE 38
29D21310 ADAPTER 55 49B19893 ROD 38
31A22104 STARTER 71 51A22618 BODY ASSEMBLY 49
31B23592 STARTER 71 51B23274 IMPELLER 49
31B26040 STARTER 71 51C23290 IMPELLER ASSY 49
31B26554 STARTER 71 51D22617 SHAFT 49

Numerical Index Effectivity: TIO-540-AE2A


Page 84 Copyright, Lycoming Engines
December 2013 Lycoming Engines is a division of Avco Corporation
TIO-540-AE2A Parts Catalog

NUMERICAL INDEX (CONT.)


PAGE PAGE
PART NO. PART NAME PART NO. PART NAME
NO. NO.
54J21078 ADAPTER ASSY 57
56A26070-01 HOUSING ASSY 43
56G26069 BAFFLE 43
58B22629 TANK 33
58B22630 TANK 33
61M26612 FUEL INJECTOR 59
62E23186 FUEL PUMP 51
63B26718 MANIFOLD ASSY 59
63C26452 NOZZLE ASSEMBLY 21
63C26452 NOZZLE ASSEMBLY 59
63E19933 MANIFOLD 63
63E19934 MANIFOLD 63
66LP-0SCNP MAGNETO 65
66LR30SCNP MAGNETO 65
66M21195 CLAMP 65
66N21020 VALVE, ASSEMBLY 65
67J20608-P HARNESS ASSY 65
67J20609-P HARNESS ASSY 65
68H22624 CUSHION 65

Effectivity: TIO-540-AE2A Numerical Index


Copyright, Lycoming Engines Page 85
Lycoming Engines is a division of Avco Corporation December 2013

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