301 303BN 311-B 302BN

Length of stack ft 2 1.583 2 2.166

Width of stack ft 2 1.583 2 2.166
Area of stack m2 0.372 0.233 0.372 0.436
Mass flow of gas Kg/hr 6269.71 3788.344 3570.514 7434.625
Temperature °C 850 2021.4 880 2075.4 820 1967.4 850 2021.4
Molecular weight of gas 40 40 40 40
Density of flue gas kg/m3 0.473 0.029507 0.461 0.028739 0.486 0.030317 0.473 0.029507
Volume flow rate ft3/sec 129.95783002 80.62207 72.03211 154.1041
Velocity through stack ft/sec 32.489457504 32.17304 18.00803 32.84711
Hydraulic diameter ft 2 1.583 2 2.166
kinematic viscosity ft2/sec 0.0012 0.0012 0.0012 0.0012
cD/10000u 5.414909584 4.24416 3.001338 5.928903
f * 10000 0.63 0.64 0.7 0.6
height of stack mm 4111.6 9320.2 9901.2 6230.6
Pressure Drop in stack in H2O 0.0132355061 0.036778 0.011178 0.018028
Diameter of furnace mm 3530 3530 3530 3660
height of furnace mm 8839.2 4318 3737.2 7544
furnace area ft2 105.30076548 105.3008 105.3008 113.1994
Velocity through furnace ft/sec 1.2341584548 0.765636 0.684061 1.36135
cD/10000u 1.1911614027 0.738962 0.660229 1.36231
f furnace * 10000 0.9 1.1 1.1 0.87
pressure drop in furnace 1.012863E-05 2.27E-06 1.65E-06 9.81E-06
Draft available/100ft 1.04 1.05 1.03 1.04
total height of stack + furnace mm 12950.8 13638.2 13638.4 13774.6
Total draft produced in H2O 0.4419123779 0.469843 0.4609 0.470022
Draft available at top in H2O 0.4286667432 0.433062 0.44972 0.451984
final draft required in H2O 0.428 0.429 0.488 0.488
Total press. Drop through furnace+stack 0.0132456347 0.036781 0.01118 0.018038
Draft to be removed in damper in H2O 0.0006667432 0.004062 -0.03828 -0.036016
Shift of damper from seat in 24 19 24 26
Area through damper ft2 12.56 7.870148 12.56 14.73602
co efficient of discharge 0.62 0.62 0.62 0.62
Velocity through damper ft/sec 10.346960989 10.24403 5.735041 10.45764
Draft loss in H2O 0.0062496453 0.005967 0.001973 0.006384
 301 303BN 311-B 302BN
Length of stack ft 2 2 1.66 2.25
Width of stack ft 2 2 1.66 2.25
Area of stack m2 0.372 0.372 0.256 0.470
Mass flow of gas Kg/hr 4167 2273 3570 7434.625
Temperature °C 850 2021.4 880 2075.4 820 1967.4 850 2021.4
Molecular weight of gas 40 40 40 40
Density of flue gas kg/m3 0.473 0.029507 0.461 0.028739 0.486 0.030317 0.473 0.029507
Volume flow rate ft3/sec 86.373098226 48.37311 72.02174 154.1041
Velocity through stack ft/sec 21.593274557 12.09328 26.1365 30.44031
Hydraulic diameter ft 2 2 1.66 2.25
kinematic viscosity ft2/sec 0.0012 0.0012 0.0012 0.0012
cD/10000u 3.5988790928 2.015546 3.615549 5.707558
f * 10000 0.72 0.8 0.7 0.72
height of stack mm 2910 4997 6264 1817
Pressure Drop in stack in H2O 0.0047289718 0.002756 0.017949 0.005216
Diameter of furnace mm 3530 3530 3530 3660
height of furnace mm 10537.8 5909.2 5334 9242.6
furnace area ft2 105.30076548 105.3008 105.3008 113.1994
Velocity through furnace ft/sec 0.8202513802 0.45938 0.683962 1.36135
cD/10000u 0.7916745057 0.443376 0.660134 1.36231
f furnace * 10000 1 1.18 1.05 1
pressure drop in furnace 5.926485E-06 1.2E-06 2.25E-06 1.38E-05
Draft available/100ft 1.12 1.14 1.1 1.12
total height of stack + furnace mm 13447.8 10906.2 11598 11059.6
Total draft produced in H2O 0.4941689962 0.407929 0.418583 0.406409
Draft available at top in H2O 0.4894340979 0.405171 0.400633 0.40118
final draft required in H2O 0.41 0.406 0.406 0.385
Total press. Drop through furnace+stack 0.0047348983 0.002758 0.017951 0.00523
Draft to be removed in damper in H2O 0.0794340979 -0.000829 -0.005367 0.01618
Shift of damper from seat in 24 24 24 24
Area through damper ft2 12.56 12.56 10.4248 14.13
co efficient of discharge 0.62 0.62 0.62 0.62
Velocity through damper ft/sec 6.8768390307 3.851362 6.908693 10.90616
Draft loss in H2O 0.0027606253 0.000843 0.002863 0.006943
 301 303BN 311-B 302BN
Length of stack ft 4 3 3 4
Width of stack ft 4 3 3 4
Area of stack m2 1.486 0.836 0.836 1.486
Mass flow of gas Kg/hr 6269 3788 3570 7434
Temperature °C 850 2021.4 880 2075.4 820 1967.4 850
Molecular weight of gas 40 40 40 40
Density of flue gas kg/m3 0.473 0.029507 0.461 0.028739 0.486 0.030317 0.473
Volume flow rate ft3/sec 129.9431 80.61475 72.02174 154.0911
Velocity through stack ft/sec 8.121445 8.957195 8.002416 9.630694
Hydraulic diameter ft 4 3 3 4
kinematic viscosity ft2/sec 0.0014 0.0014 0.0014 0.0014
cD/10000u 2.320413 1.919399 1.714803 2.751627
f * 10000 0.78 0.8 0.83 0.75
height of stack mm 4111.6 9320.2 9901.2 6230.6
Pressure Drop in stack in H2O 0.000512 0.00188 0.001745 0.001049
Diameter of furnace mm 3530 3530 3530 3660
height of furnace mm 8839.2 4318 3737.2 7544
furnace area ft2 105.3008 105.3008 105.3008 113.1994
Velocity through furnace ft/sec 1.234019 0.765567 0.683962 1.361235
cD/10000u 1.02088 0.633339 0.565829 1.167596
f furnace * 10000 0.9 1.1 1.1 0.87
pressure drop in furnace 1.01E-05 2.27E-06 1.65E-06 9.8E-06
Draft available/100ft 1.04 1.05 1.03 1.04
total height of stack + furnace mm 12950.8 13638.2 13638.4 13774.6
Total draft produced in H2O 0.04 0.04 0.04 0.04
Draft available at top in H2O 0.039478 0.038117 0.038253 0.038941
 1 2 3 4 5 6 7 8 9
3.41E-03 2.67E-02 4.80E-03 2.39E-02 5.60E-03 4.49E-03 1.74E-02 5.62E-03 5.65E-03
0.03011 0.0287 0.0056 0.02189 5.62E-03
2021.4 40 22 24 52
0.00989 0.0113 0.0057 0.00811 2.49E-03
0.029507 expander 50

0.0036 in W 0.00811 in W 0.0113 in W

0.04 in W
52 in 50 in 40 in

24 in 24 in 22 in

0.03 in W 0.03 in W 0.04 in W

 10
2.07E-02
2.64E-02

3.65E-03
 Design Calculation Sheet For: BOILER
Boiler Stack Diameter PROCESS
Project Title: Client: DESIGN
15TPH, 10 Barg, 184 0C US Apparel ENGINEERING

Project No 6115 Sheet No: 1 of 1

PRODUCT ENGINEERING DEPARMENT

Process Data:
Stack material = Carbon steel ( PS 1010)
Stack mounted on = Economizer
Stack Height above the outlet ofEconomizer = L = 4.80 m
= 15.75 ft
Stack Diameter (assumed) = D = 800.00 mm
= 31.50 inches
= 2.62 ft
Ambient temperature = T = 40 ºC
= 564 ºR
Barometric pressure = P = 29.92 inches Hg
Flue gas massflowrate = W = 16600.00 kg/hr
= 36563.88 lb/hr
Flue gas molecular weight = 27.55 lb/lb mole
Flue gas temperature at stack inlet = 160 ºC
= 320 ºF
Flue Gas temperature at stack outlet = 300 ºF
Average stack temperature = T1 = 310 ºF
= 770 ºR
Design Calculations:
Theoretical stack draft = D Pt = 0.256 L P 1 - 1
T T1
= 0.0572 inches W.C

Stack Flow loss due to Friction & exit Velocity = D Pf = U2 1 + f L rg

2g D 5.2
Flue gas volumetric flowrate = 746240.73 ft3/hr
Stack Area = 5.411 ft2
Flue gas velocity at stack exit = U = 38.31 ft/sec
Flue gas average density in stack = rg = 0.0490 lb/ft3
Reynold's Number = NRe = 24000 X W
D ( T1 + 715 )
= 326185.4518
Friction factor = f = 0.022
Dimensional Constant = g = 32.17
Stack Flow loss due to Friction & exit Velocity = D Pf = 0.243337112 inches W.C
Actual Draft = D Pa = D Pt _ D Pf
= -0.1861 inches W.C
= -0.45672746 mbar
Recommended diameter of stack = D = 800.00 mm

Date Rev. Prepared By Checked By

IH AS
9/3/2001 0

804244297.xls Stack Dia 10/18/2024

 1 2 3 4 5 6 7 8 9
Length of stack ft 1.476 2.952 3.28 1.968 1.968 1.968 3.28 3.28 3.28
Width of stack ft 2.34 0.75 0.75 0.75 0.75 0.75 1.0006 1.0006 1.0006
Area of stack ft2 3.454 2.214 2.460 1.476 1.476 1.476 3.282 3.282 3.282
Mass flow of gas lb/sec 0.201388 0.201388 0.201388 0.201388 0.201388 0.201388 0.201388 0.201388 0.201388
Temperature °C 145 145 145 145 145 145 145 145 145
Molecular weight of gas 29.4875 29.4875 29.4875 29.4875 29.4875 29.4875 29.4875 29.4875 29.4875
Density of flue gas Lb/ft3 0.544 0.544 0.544 0.544 0.544 0.544 0.544 0.544 0.544
Volume flow rate ft3/sec 0.3701985294 0.370199 0.370199 0.370199 0.370199 0.370199 0.370199 0.370199 0.370199
Velocity through stack ft/sec 0.1071846204 0.167208 0.150487 0.250812 0.250812 0.250812 0.112798 0.112798 0.112798
Hydraulic diameter ft 1.8101886792 1.19611 1.220844 1.086093 1.086093 1.086093 1.533415 1.533415 1.533415
viscosity Lb/ft -sec 0.00001457 1.46E-05 1.46E-05 1.46E-05 1.46E-05 1.46E-05 1.46E-05 1.46E-05 1.46E-05
NRE 7244.2873197 7467.369 6859.603 10170.79 10170.79 10170.79 6458.02 6458.02 6458.02
f* 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02 0.02
height of stack ft 17.3 17.3 3.28 1.5 9.842 1.5 32.8 9.842 34.55
Pressure Drop in stack psi 1.289355E-07 4.75E-07 7.14E-08 1.02E-07 6.69E-07 1.02E-07 3.2E-07 9.59E-08 3.37E-07
mbar 8.892104E-06 3.27E-05 4.93E-06 7.04E-06 4.62E-05 7.04E-06 2.2E-05 6.61E-06 2.32E-05

Total press drop thru furnace path mbar 0.0001586803

(FL/De+N) 1.491140296 1.589271 1.353733 1.327622 1.481237 1.327622 1.727803 1.428367 1.750628
(T+460/1.73X10^5) 0.0043526 0.004353 0.004353 0.004353 0.004353 0.004353 0.004353 0.004353 0.004353
(Ga/10^3) 0.0440214303 0.107131 0.086776 0.241044 0.241044 0.241044 0.048753 0.048753 0.048753
PRESS DROP in WC 0.0002857139 0.000741 0.000511 0.001393 0.001554 0.001393 0.000367 0.000303 0.000371
PRESS DROP mbar 0.0007023448 0.001822 0.001257 0.003424 0.00382 0.003424 0.000901 0.000745 0.000913

Total press drop thru furnace path mbar 0.0170087979

U^2/2g 0.0057442714 0.013979 0.011323 0.031453 0.031453 0.031453 0.006362 0.006362 0.006362
(1+f/D*L) 1.191140296 1.289271 1.053733 1.027622 1.181237 1.027622 1.427803 1.128367 1.450628
(pg/5.2) 0.1046153846 0.104615 0.104615 0.104615 0.104615 0.104615 0.104615 0.104615 0.104615
PRESS DROP in WC 0.0007158029 0.001885 0.001248 0.003381 0.003887 0.003381 0.00095 0.000751 0.000965
PRESS DROP mbar 0.0017595937 0.004635 0.003068 0.008312 0.009555 0.008312 0.002336 0.001846 0.002373
Total press drop thru furnace path mbar 0.0421971608
 1 2 3 4 5
diameter mm 500 450 400 300 200
diameter ft 1.6404199475 1.476378 1.312336 0.984252 0.656168
Area of stack ft2 2.113427 1.711875 1.352593 0.760834 0.338148
Mass flow of gas lb/sec 0.201388 0.201388 0.201388 0.201388 0.201388
Temperature °C 145 145 145 145 145
Molecular weight of gas 29.4875 29.4875 29.4875 29.4875 29.4875
Density of flue gas Lb/ft3 0.544 0.544 0.544 0.544 0.544
Volume flow rate ft3/sec 0.3701985294 0.370199 0.370199 0.370199 0.370199
Velocity through stack ft/sec 0.1751650806 0.216253 0.273695 0.48657 1.094782
Hydraulic diameter ft 1.6404199475 1.476378 1.312336 0.984252 0.656168
viscosity Lb/ft -sec 0.00001457 1.46E-05 1.46E-05 1.46E-05 1.46E-05
NRE 10728.572065 11920.64 13410.72 17880.95 26821.43
f* 0.02 0.02 0.02 0.02 0.02
height of stack mm 1900 12672 12672 12672 12672
height of stack ft 6.2335958005 41.5748 41.5748 41.5748 41.5748
Pressure Drop in stack psi 4.173294E-05 0.000471 0.000849 0.003579 0.027181
mbar 0.0028781337 0.032508 0.05858 0.246857 1.874574

Total press drop thru furnace path mbar

(FL/De+N) 23.1648 172.1634 193.8213 257.511 386.2586
(T+460/1.73X10^5) 0.0043526 0.004353 0.004353 0.004353 0.004353
(Ga/10^3) 0.1175693906 0.179194 0.287035 0.907171 4.592554
PRESS DROP in WC 0.0118541817 0.134281 0.24215 1.016796 7.721136
PRESS DROP mbar 0.029140068 0.33009 0.595256 2.499498 18.98017

Total press drop thru furnace path mbar

U^2/2g 0.0153414027 0.023383 0.037455 0.118375 0.599274

(1+f/D*L) 24.1648 172.6634 194.1213 258.495 387.2426
(pg/5.2) 0.1046153846 0.104615 0.104615 0.104615 0.104615
PRESS DROP in WC 0.0387832171 0.422368 0.760631 3.201163 24.27749
PRESS DROP mbar 0.0953372922 1.038269 1.86979 7.869132 59.67916
Total press drop thru furnace path mbar