Armstrong Integrated Limited, Mucklow Hill, Halesowen, B62 8DJ, UK.

Tel + 44 (0) 8444 145 145 Fax + 44 (0) 8444 145 146
www.armstrongintegrated.com

FIRE PUMP

OPERATION & TECHNICAL

DATA MANUAL

Issued in accordance with our quality standards BS EN ISO 9001:2000 & BS EN ISO 14001:2004
 EQUIPMENT SPECIFICATION

Customer: Thermotech Fire Protection

Customer Order Number: FP1283/11324/MJP

AISL Order Number: 421493

Site/Project Name: Hull Recycle Plant

Equipment Details:

Serial Number Equipment Description

421493 - 01A & 01B 8x6x13 FM 4030FD-FM Diesel Fire Pump

421493 - 02 VMS2-16B Jockey Pump

 JU6H-UF54
INSTALLATION & OPERATION DATA (I&O Data)
UK Produced
Basic Engine Description
Engine Manufacturer John Deere Co.
Ignition Type Compression (Diesel)
Number of Cylinders 6
Bore and Stroke - mm (in) 106 (4.19) X 127 (5)
Displacement - L (in³) 6.8 (415)
Compression Ratio 17.0:1
Valves per cylinder
Intake 1
Exhaust 1
Combustion System Direct Injection
Engine Type In-Line, 4 Stroke Cycle
Fuel Management Control Mechanical, Rotary Pump
Firing Order (CW Rotation) 1-5-3-6-2-4
Aspiration Turbocharged
Charge Air Cooling Type None
Rotation, viewed from front of engine, Clockwise (CW) Standard
Engine Crankcase Vent System Open
Installation Drawing D538
Weight - kg (lb) 752 (1657)

Power Rating 2350 2600 2800 3000

Nameplate Power - HP (kW) 210 (157) 216 (161) 216 (161) 216 (161)
Nameplate Power - kW (HP) 157 (210) 161 (216) 161 (216) 161 (216)

Cooling System - [C051002] 2350 2600 2800 3000

Engine Coolant Heat - kW (Btu/sec) 100 (95) 119 (113) 130 (123) 148 (140)
Engine Radiated Heat - kW (Btu/sec) 50.2 (47.6) 51.6 (48.9) 51.6 (48.9) 51.6 (48.9)
Heat Exchanger Minimum Flow
15°C (60°F) Raw H20 - L/min (gal/min) 30.3 (8) 34.1 (9) 41.6 (11) 49.2 (13)
37°C (100°F) Raw H20 - L/min (gal/min) 53 (14) 60.6 (16) 64.3 (17) 71.9 (19)
Heat Exchanger Maximum Cooling Raw Water
Inlet Pressure - bar (psi) 4.1 (60)
Flow - L/min (gal/min) 98.4 (26)
Typical Engine H20 Operating Temp - °C (°F)[1] 76.7 (170) - 87.8 (190)
Thermostat
Start to Open - °C (°F) 76.7 (170)
Fully Opened - °C (°F) 87.8 (190)
Engine Coolant Capacity - L (qt) 14 (14.79)
Coolant Pressure Cap - kPa (lb/in²) 68.9 (10)
Maximum Engine Coolant Temperature - °C (°F) 93.3 (200)
Minimum Engine Coolant Temperature - °C (°F) 71.1 (160)
High Coolant Temp Alarm Switch - °C (°F) 96.1 (205)

Electric System - DC Standard Optional

System Voltage (Nominal) 12 24
Battery Capacity for Ambients Above 0°C (32°F)
Voltage (Nominal) 12 [C07633] 24 [C07633]
Qty. Per Battery Bank 1 2
SAE size per J537 8D 8D
CCA @ -18°C (0°F) 1400 1400
Reserve Capacity - Minutes 430 430
Battery Cable Circuit, Max Resistance - ohm 0.0012 0.0012
Battery Cable Minimum Size
0-3.1m Circuit Length[2] 00 00
3.1m-4.1m Circuit Length[2] 000 000
4.1m-5.1m Circuit Length[2] 0000 0000
Charging Alternator Maximum Output - Amp, 40 [C071363] 55 [C071366]
Starter Cranking Amps, Rolling - @15°C (60°F) 440 [C07825/C07837] 250 [C07819/C07820]

NOTE: This engine is intended for indoor installation or in a weatherproof enclosure. 1Engine H2O temperature is
dependent on raw water temperature and flow. 2Positive and Negative Cables Combined Length.
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 JU6H-UF54
INSTALLATION & OPERATION DATA (I&O Data)
UK Produced
Exhaust System 2350 2600 2800 3000
Exhaust Flow - m³/min (ft.³/min) 36.6 (1291) 42.3 (1493) 46.2 (1631) 50.9 (1796)
Exhaust Temperature - °C (°F) 552 (1026) 548 (1019) 548 (1018) 569 (1057)
Maximum Allowable Back Pressure - kPa (in H20) 7.5 (30) 7.5 (30) 7.5 (30) 7.5 (30)
Minimum Exhaust Pipe Dia. - mm (in) [3] 127 (5) 127 (5) 127 (5) 127 (5)

Fuel System 2350 2600 2800 3000

Fuel Consumption - L/hr (gal/hr) 37.8 (10) 43.1 (11.4) 45 (11.9) 46.9 (12.4)
Fuel Return - L/hr (gal/hr) 25.7 (6.8) 28.4 (7.5) 31 (8.2) 32.6 (8.6)
Fuel Supply - L/hr (gal/hr) 63.6 (16.8) 71.5 (18.9) 76.1 (20.1) 79.5 (21)
Fuel Pressure - kPa (lb/in²) 20.7 (3) - 41.4 (6)
Minimum Line Size - Supply - in. .50 Schedule 40 Steel Pipe
Pipe Outer Diameter - mm (in) 21.5 (0.848)
Minimum Line Size - Return - in. .375 Schedule 40 Steel Pipe
Pipe Outer Diameter - mm (in) 17.1 (0.675)
Maximum Allowable Fuel Pump Suction Lift
with clean Filter - mH20 (in H20) 0.8 (31)
Maximum Allowable Fuel Head above Fuel pump, Supply or Return - m (ft) 1.4 (4.5)
Fuel Filter Micron Size 2

Heater System Standard Optional

Engine Coolant Heater
Wattage (Nominal) 1360 1360
Voltage - AC, 1 Phase 230 (+5%, -10%) 115 (+5% -10%)
Part Number [C123644] [C123640]

Air System 2350 2600 2800 3000

Combustion Air Flow - m³/min (ft.³/min) 13.5 (476) 15.7 (555) 17.1 (605) 18.3 (648)
Air Cleaner Standard Optional
Part Number [C03396] [C03327]
Type Indoor Service Only, Canister,
with Shield Single-Stage
Cleaning method Washable Disposable
Air Intake Restriction Maximum Limit
Dirty Air Cleaner - kPa (in H20) 3.2 (13) 3.2 (13)
Clean Air Cleaner - kPa (in H20) 1.5 (6) 1.2 (5)
Maximum Allowable Temperature (Air To Engine Inlet) - °C (°F)[4] 54.4 (130)

Lubrication System
Oil Pressure - normal - kPa (lb/in²) 345 (50) - 655 (95)
Low Oil Pressure Alarm Switch - kPa (lb/in²) 138 (20)
In Pan Oil Temperature - °C (°F) 104 (220) - 118 (245)
Total Oil Capacity with Filter - L (qt) 20 (21.1)

Lube Oil Heater Optional Optional

Wattage (Nominal) 150 150
Voltage 240V (+5%, -10%) 120V (+5%, -10%)
Part Number C04431 C04430

Performance 2350 2600 2800 3000

BMEP - kPa (lb/in²) 1180 (171) 1100 (159) 1010 (147) 945 (137)
Piston Speed - m/min (ft/min) 597 (1958) 661 (2167) 711 (2333) 762 (2500)
Mechanical Noise - dB(A) @ 1m C131539
Power Curve C131964
3Based on Nominal System. Back pressure flow analysis must be done to assure maximum allowable back pressure is not exceeded. (Note:
minimum exhaust Pipe diameter is based on: 15 feet of pipe, one 90° elbow, and a silencer pressure drop no greater than one half of the maximum
allowable back pressure.) 4Review for horsepower derate if ambient air entering engine exceeds 77°F (25°C). [ ] indicates component reference part
number.

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C131277 Rev K
KJK 09JAN15