SAN LUIS METAL FORMING

LABORATORIO DE SOLDADURA
COSTUMER: GM RECEPTION DATE: L1 LEG ON THINNEST MATERIAL

MODEL: D2UX PRODUCTION DATE: L2 LEG ON THICKER MATERIAL

PART No.: 84938164 STARTING DATE: P1 DEPTH OF FUSION ON L1

DESCRIPTION: BAR ASM-I/P TIE LHD END DATE: P2 DEPTH OF FUSION ON L2

ENG. LEVEL: 84938164.geo_fin001.001999 TEST NUMBER T THROAT THICKNESS

ESTÁNDAR: GMW14058 Fig A-1 REALIZED BY: t THICKNESS

PROCESS: GMAW APPROVED BY:

BAR ASM-I/P TIE LHD

DEFECTOS

PORCENTAJE
CORDONES SECCIONES ACEPTADAS RECHAZADAS FALTA DE FUSION EN LA CORDON FUERA DE
SIN PENETRACION SKIP PIERNA CORTA GARGANTA CORTA POROSIDAD INTERNA MELT-THROUGH FALTA PENETRACION
RAIZ DE JUNTA ACEPTACION

145 157 157 0 0 0 0 0 0 0 0 0 0 100%

1 0 0 0
100%
0 0 0 0 0 0

FALTA DE FUSION EN LA RAIZ

0 0 0 0 0 0 0 0 0
0.9 90%
0 0 0 0 0 0 0 0 0
0.8 80%
0 0 0 0 0 0 0 0 0

0.7 70%

0.6 60% CORDON FUERA DE JUNTA

0.5 50%
FRECUENCIA
0.4 40% % ACUMULADO PORCENTAJE DE ACEPTACION
80-20

0.3 30%
100%
0.2 20%

0.1 10%

0 0%

F-CA-0059 Rev 2
 L1 0.95 4.66 L1 0.95 4.59 L1 0.95 3.9 L1 0.95 3.26
L2 0.95 1.33 L2 0.95 0.98 L2 0.95 1.01 L2 0.95 3.43
P1 0.15 0.49 P1 0.15 0.48 P1 0.15 0.25 P1 0.15 0.06
P2 0.15 1.04 P2 0.15 0.23 P2 0.15 0.49 P2 0.15 0.89
T 0.75 1.01 T 0.75 0.85 T 0.75 1.1 T 0.75 2.15
Gap < 1.5 mm 1.5 0.76 Gap < 1.5 mm 1.5 1.08 Gap < 1.5 mm 1.5 0.97 Gap < 1.5 mm 1.5 0.00
Undercut 0 Undercut 0 Undercut 0 Undercut 0
t min 1 t min 1 t min 1 t min 1

ID STATUS ID STATUS ID STATUS ID STATUS

1 OK 2 OK 3 OK 4 NOK

L1 0.95 3.77 L1 0.95 1.82 L1 0.95 5.43 L1 0.95 4.37

L2 0.95 1.06 L2 0.95 4.76 L2 0.95 1.21 L2 0.95 1.12
P1 0.15 0.48 P1 0.15 0.53 P1 0.15 0.29 P1 0.15 0.21
P2 0.15 0.6 P2 0.15 0.96 P2 0.15 0.74 P2 0.15 0.75
T 0.75 1.03 T 0.75 1.57 T 0.75 0.94 T 0.75 0.96
Gap < 1.5 mm 1.5 0.62 Gap < 1.5 mm 1.5 0.00 Gap < 1.5 mm 1.5 0.39 Gap < 1.5 mm 1.5 0.56
Undercut 0 Undercut 0 Undercut 0 Undercut 0
t min 1 t min 1 t min 1 t min 1
ID STATUS ID STATUS ID STATUS ID STATUS
5 OK 6 OK 11 OK 12 OK

L1 0.95 3.72 L1 0.95 4.52 L1 0.95 2.98 L1 0.95 4.08

L2 0.95 1.09 L2 0.95 1 L2 0.95 4.1 L2 0.95 4.92
P1 0.15 0.11 P1 0.15 0.38 P1 0.15 0.33 P1 0.15 0.1
P2 0.15 0.55 P2 0.15 0.31 P2 0.15 0.97 P2 0.15 0.98
T 0.75 1.07 T 0.75 0.96 T 0.75 2.04 T 0.75 2.64
Gap < 1.5 mm 1.5 0.68 Gap < 1.5 mm 1.5 0.74 Gap < 1.5 mm 1.5 0.00 Gap < 1.5 mm 1.5 0.00
Undercut 0 Undercut 0 Undercut 0 Undercut 0
t min 1 t min 1 t min 1 t min 1
ID STATUS ID STATUS ID STATUS ID STATUS
13 OK 14 OK 15 OK 16 OK

L1 0.95 4.35 L1 0.95 3.66 L1 0.95 5.51 L1 0.95 5.97

L2 0.95 2.68 L2 0.95 2.11 L2 0.95 3.93 L2 0.95 3.55
P1 0.15 0.95 P1 0.15 0.2 P1 0.15 0.34 P1 0.15 0.97
P2 0.15 0.6 P2 0.15 1.58 P2 0.15 0.48 P2 0.15 0.33
T 0.75 2.19 T 0.75 1.28 T 0.75 2.82 T 0.75 2.93
Gap < 1.5 mm 1.5 0.00 Gap < 1.5 mm 1.5 0.00 Gap < 1.5 mm 1.5 0.48 Gap < 1.5 mm 1.5 0.46
Undercut 0 Undercut 0 Undercut 0 Undercut 0
t min 1 t min 1 t min 1 t min 1
ID STATUS ID STATUS ID STATUS ID STATUS
100 OK 101 OK 115 OK 116 OK

L1 0.95 5.07 L1 0.95 4.9 L1 0.95 4.42 L1 0.95 5.18

L2 0.95 3.65 L2 0.95 4.14 L2 0.95 4.36 L2 0.95 3.85
P1 0.15 0.94 P1 0.15 0.48 P1 0.15 0.35 P1 0.15 0.7
P2 0.15 0.78 P2 0.15 0.91 P2 0.15 1.08 P2 0.15 0.98
T 0.75 2.9 T 0.75 2.23 T 0.75 2.56 T 0.75 2.54
Gap < 1.5 mm 1.5 0.91 Gap < 1.5 mm 1.5 0.41 Gap < 1.5 mm 1.5 0.48 Gap < 1.5 mm 1.5 0.58
Undercut 0 Undercut 0 Undercut 0 Undercut 0
t min 1 t min 1 t min 1 t min 1
ID STATUS ID STATUS ID STATUS ID STATUS
117 OK 118 OK 119 OK 120 OK

F-CA-0059 Rev 2
 L1 0.95 4.47 L1 0.95 5.09 L1 1.14 4.89 L1 1.14 4.63
L2 0.95 3.9 L2 0.95 3.96 L2 1.14 1.4 L2 1.14 1.74
P1 0.15 0.34 P1 0.15 0.61 P1 0.18 0.34 P1 0.18 0.12
P2 0.15 0.95 P2 0.15 0.83 P2 0.18 0.8 P2 0.18 1.35
T 0.75 3.37 T 0.75 2.71 T 0.90 1.18 T 0.90 0.99
Gap < 1.5 mm 1.5 0.70 Gap < 1.5 mm 1.5 0.77 Gap < 1.5 mm 1.5 0.49 Gap < 1.5 mm 1.5 0.00
Undercut 0 Undercut 0 Undercut 0 Undercut 0
t min 1 t min 1 t min 1.2 t min 1.2
ID STATUS ID STATUS ID STATUS ID STATUS
121 OK 122 OK 125 OK 126 OK

L1 1.14 4.65 L1 0.95 4.12 L1 0.95 4.46 L1 1.14 4.1

L2 1.14 1.93 L2 0.95 2.35 L2 0.95 1.39 L2 1.14 5.31
P1 0.18 0.2 P1 0.15 0.25 P1 0.15 0.23 P1 0.18 0.08
P2 0.18 1.56 P2 0.15 2.13 P2 0.15 1.01 P2 0.18 0.77
T 0.90 1.07 T 0.75 0.93 T 0.75 1.01 T 0.90 2.69
Gap < 1.5 mm 1.5 0.00 Gap < 1.5 mm 1.5 0.00 Gap < 1.5 mm 1.5 0.34 Gap < 1.5 mm 1.5 0.19
Undercut 0 Undercut 0 Undercut 0 Undercut 0
t min 1.2 t min 1 t min 1 t min 1.2
ID STATUS ID STATUS ID STATUS ID STATUS
127 OK 137 OK 138 OK 139 NOK

L1 1.43 3.55 L1 1.43 3.36 L1 1.43 5.3 L1 1.43 4.37

L2 1.43 4.9 L2 1.43 4.29 L2 1.43 2.14 L2 1.43 2.17
P1 0.23 0.26 P1 0.23 0.28 P1 0.23 0.34 P1 0.23 0.8
P2 0.23 0.8 P2 0.23 0.82 P2 0.23 1.63 P2 0.23 1.41
T 1.13 2.14 T 1.13 2.82 T 1.13 1.28 T 1.13 1.91
Gap < 1.5 mm 1.5 0.00 Gap < 1.5 mm 1.5 0.00 Gap < 1.5 mm 1.5 0.16 Gap < 1.5 mm 1.5 1.48
Undercut 0 Undercut 0 Undercut 0 Undercut 0
t min 1.5 t min 1.5 t min 1.5 t min 1.5
ID STATUS ID STATUS ID STATUS ID STATUS
140 OK 141 OK 142 OK 143 OK

L1 1.43 4.88 L1 1.43 3.69 L1 1.43 4.91

L2 1.43 1.89 L2 1.43 3.82 L2 1.43 1.38
P1 0.23 0.67 P1 0.23 0.25 P1 0.23 0.47
P2 0.23 1.35 P2 0.23 1.19 P2 0.23 0.35
T 1.13 2.31 T 1.13 2.77 T 1.13 1.17
Gap < 1.5 mm 1.5 0.92 Gap < 1.5 mm 1.5 0.00 Gap < 1.5 mm 1.5 0.84
Undercut 0 Undercut 0 Undercut 0
t min 1.5 t min 1.5 t min 1.5

ID STATUS ID STATUS ID STATUS

144 OK 145 OK 146 OK

F-CA-0059 Rev 2