Wagner Colora Zip 52

Translation of the original
Operating Manual
ZIP52 ALU SP
ZIP 52 INOX SP
ZIP 52 ACETAL SP
ZIP 52 PERFECT FLOW SP
Edition 01 / 2010
Diaphragms pump
ZIP 52 FINISHING
ZIP 52 PF
II 2G IIB T4
EDITION 01 /2010 PART NO. ZZB012ENG ZIP52 FINISHING - PF .
OPERATING MANUAL
Contents
1 ABOUT THESE INSTRUCTIONS 5

1.1 Languages 5
1.2 Warnings, notes and symbols in these instructions 5
2 GENERAL SAFETY INSTRUCTIONS 6
2.1 Safety instructions for the operator 6
2.1.1 Electrical equipment 6
2.1.2 Personnel qualifications 6
2.1.3 A safe work environment 6
2.2 Safety instructions for staff 6
2.2.1 Safe handling of WAGNER spray units 7
2.2.2 Earth the unit 7
2.2.3 Material hoses 7
2.2.4 Cleaning 8
2.2.5 Handling hazardous liquids, varnishes and paints 8
2.2.6 Touching hot surfaces 8
2.3 Correct use 8
2.4 Use in an explosion hazard area 9
2.4.1 Correct use 9
2.4.2 Explosion protection identification 9
2.4.3 Max. surface temperature 9
2.4.4 Safety regulations 9
(STATUS 01.02.2009) 11
3 PRODUCT LIABILITY AND WARRANTY
3.1 Scope of guarantee 11
3.2 Guarantee period and registration (3+2) 11
3.3 Handling 11
3.4 Exclusion of guarantee 12
3.5 Additional regulations 12
3.6 CE-conformity 13
4 DESCRIPTION 14
4.1 Field of application 14
4.1.1 Using in accordance with the instructions 14
4.2 Extent of delivery 14
4.3 Data 14
4.3.1 Materials of the parts transporting paint 14
4.3.2 technical data 15
4.3.3 Dimensions and connections 16
4.4 Functioning 18
4.4.1 Pump 18
4.4.2 Pressure regulator 19
4.4.2.1 Technical sheet fine flow controller cod. 2301832, 2301836, 2301837 20
5 STARTING UP AND OPERATING 21
5.1 Installation and connection 21
5.1.1 Pump installation 21
5.1.2 Earthing 22
5.2 Start up 24
3
OPERATING MANUAL
Contents
5.2.1 Safety regulations 24
5.2.2 Emergency stopping 25
5.2.3 Washing 26
5.2.4 Unit pressure tightness test 26
5.3 Work 27
5.3.1 Spraying 27
5.3.2 Painting hints 28
5.3.3 Working breaks 28
5.3.4 Shutting down and cleaning 29
5.4 Storing for longer periods of time 29
6 FAULT LOCATION, MAINTENANCE AND REPAIR 30
6.1 Trouble shooting and solution 30
6.2 Maintenance 31
6.3 Filter cleaning operations 32
6.4 Machine maintenance 33
7 ACCESSORIES 35
7.1 Accessories only for 2301832, 2301836, 2301837 35
7.2 Pump zip 52 finishing with wall supporting kit cod. T760.00M 36
7.2.1 Overall dimensions cod. T760.00M 37
7.3 Pump zip 52 finishing with stand kit cod. T760.00S 38
7.3.1 Overall dimensions cod. T760.00S 39
7.4 Pump zip 52 finishing with handle+wheels kit cod. T760.00R
for stand pumps cod. T760.00S 40
7.4.1 Overall dimensions cod. T760.00R 41
7.5 Pompa zip 52 finishing with trolley kit cod. T760.00SR 42
7.5.1 Overall dimensions cod. T760.00SR 43
8 SPARE PARTS 44
8.1 How to order spare parts 44
8.2 Overview modules 46
8.3 Exploded view 47
8.3.1 Pump cod. 2301832, 2301836, 2301837 47
8.3.2 Pump cod. 2301838 50
8.3.3 Pump ZIP 52 53
8.3.4 Air motor pump ZIP52 55
8.3.5 Fine flow controller T0180.00A, T0180.00AI 57
8.3.6 Material filter 1/2 aluminium cod. T4005.00ALS (for 2301838) 59
8.3.7 Suction pipe + re-cycle pipe cod. T406.00, T406.00A 61
9 EUROPEAN SERVICE NETWORK 65
4
OPERATING MANUAL
1 ABOUT THESE INSTRUCTIONS

4HIS OPERATING MANUAL CONTAINS INFORMATION ABOUT THE OPERATION REPAIR AND MAINTENANCE
OF THE UNIT
!LWAYS FOLLOW THESE INSTRUCTIONS WHEN OPERATING THE UNIT
1.1 LANGUAGES
4HIS OPERATING MANUAL IS AVAILABLE IN THE FOLLOWING LANGUAGES

,ANGUAGE 0ART .O ,ANGUAGE 0ART .O
'ERMAN ZZB012GER %NGLISH ZZB012ENG
&RENCH ZZB012FRE $UTCH --
)TALIAN ZZB012ITA 3PANISH --
$ANISH -- 3WEDISH --
0ORTUGUESE -- 4URKISH --
1.2 WARNINGS, NOTES AND SYMBOLS IN THESE INSTRUCTIONS
7ARNING INSTRUCTIONS IN THIS MANUAL POINT OUT PARTICULAR DANGERS TO USERS AND EQUIPMENT
AND STATE MEASURES FOR AVOIDING THE HAZARD 4HESE WARNING INSTRUCTIONS FALL INTO THE FOLLO
WING CATEGORIES $!.'%2
4HIS LINE WARNS OF THE HAZARD
$ANGER IMMINENT DANGER .ON OBSERVANCE WILL RESULT 0OSSIBLE CONSEQUENCES OF FAILING TO OBSERVE THE WARNING INSTRUC
IN DEATH SERIOUS INJURY AND SERIOUS MATERIAL DAMAGE TIONS 4HE SIGNAL WORD POINTS OUT THE HAZARD LEVEL
4HE MEASURES FOR PREVENTING THE HAZARD AND ITS CONSEQUENCES

3)()??'"
7ARNING POSSIBLE DANGER .ON OBSERVANCE CAN RESULT 7!2.).'

IN DEATH SERIOUS INJURY AND SERIOUS MATERIAL DAMAGE 4HIS LINE WARNS OF THE HAZARD
0OSSIBLE CONSEQUENCES OF FAILING TO OBSERVE THE WARNING INSTRUC
TIONS 4HE SIGNAL WORD POINTS OUT THE HAZARD LEVEL

3)()??'"
#AUTION A POSSIBLY HAZARDOUS SITUATION .ON OBSER

VANCE CAN RESULT IN MINOR INJURY #!54)/.
0OSSIBLE CONSEQUENCES OF FAILING TO OBSERVE THE WARNING INSTRUC
TIONS 4HE SIGNAL WORD POINTS OUT THE HAZARD LEVEL

3)()??'"
#AUTION A POSSIBLY HAZARDOUS SITUATION .ON OBSER

VANCE CAN CAUSE MATERIAL DAMAGE 3)()??'" #!54)/.
0OSSIBLE CONSEQUENCES OF FAILING TO OBSERVE THE WARNING INSTRUCTIONS 4HE SIGNAL WORD
POINTS OUT THE HAZARD LEVEL
.OTE PROVIDE INFORMATION ON PARTICULAR CHARACTERISTICS AND HOW TO PROCEED
5
OPERATING MANUAL
2 GENERAL SAFETY INSTRUCTIONS

2.1 SAFETY INSTRUCTIONS FOR THE OPERATOR
+EEP THESE OPERATING INSTRUCTIONS TO HAND NEAR THE UNIT AT ALL TIMES
!LWAYS FOLLOW LOCAL REGULATIONS CONCERNING OCCUPATIONAL SAFETY AND ACCIDENT PREVEN
TION
2.1.1 ELECTRICAL EQUIPMENT

%LECTRICAL PLANT AND UNIT
4O BE PROVIDED IN ACCORDANCE WITH THE LOCAL SAFETY REQUIREMENTS WITH REGARD TO THE
OPERATING MODE AND AMBIENT INmUENCES
-AY ONLY BE MAINTAINED BY SKILLED ELECTRICIANS OR UNDER THEIR SUPERVISION
-UST BE OPERATED IN ACCORDANCE WITH THE SAFETY REGULATIONS AND ELECTROTECHNICAL REGU
LATIONS
-UST BE REPAIRED IMMEDIATELY IN THE EVENT OF PROBLEMS
-UST BE PUT OUT OF OPERATION IF THEY POSE A HAZARD
-UST BE DE ENERGIZED BEFORE WORK IS COMMENCED ON ACTIVE PARTS )NFORM STAFF ABOUT
PLANNED WORK OBSERVE ELECTRICAL SAFETY REGULATIONS
2.1.2 PERSONNEL QUALIFICATIONS

%NSURE THAT THE UNIT IS OPERATED AND REPAIRED ONLY BY TRAINED PERSONS
2.1.3 A SAFE WORK ENVIRONMENT
Ensure that the floor of the working area is anti-static in accordance with EN 50053 Part 1
§7-2.
Ensure that all persons within the working area wear anti-static shoes, e.g. shoes with
leather soles.
Ensure that during spraying, persons wear anti-static gloves so that they are earthed via
the handle of the spray gun.
Customer to provide paint mist extraction systems conforming to local regulations.
Ensure that the following components of a safe working environment are available:
– Material/air hoses adapted to the working pressure
– Personal safety equipment (breathing and skin protection)
Ensure that there are no ignition sources such as naked flame, glowing wires or hot
surfaces in the vicinity. Do not smoke.
2.2 SAFETY INSTRUCTIONS FOR STAFF

!LWAYS FOLLOW THE INFORMATION IN THESE INSTRUCTIONS PARTICULARLY THE GENERAL SAFETY IN
STRUCTIONS AND THE WARNING INSTRUCTIONS
!LWAYS FOLLOW LOCAL REGULATIONS CONCERNING OCCUPATIONAL SAFETY AND ACCIDENT PREVEN
TION
6
OPERATING MANUAL
2.2.1 SAFE HANDLING OF WAGNER SPRAY UNITS
The spray jet is under pressure and can cause dangerous injuries.
Avoid injection of paint or cleaning agents:
Never point the spray gun at people.
Never reach into the spray jet.
Before all work on the unit, in the event of work interruptions and functional
faults:
– Switch off the energy/compressed air supply
– Secure the spray gun against actuation.
– Relieve the pressure from the spray gun and unit.
– By functional faults: If possible, remove the defect as described in
chap. „Trouble shooting“, otherwise apply to an authorised after-sale service point.
In the event of skin injuries caused by paint or cleaning agents:
Note down the paint or cleaning agent that you have been using.
Consult a doctor immediately.
Avoid danger of injury through recoil forces:
Ensure that you have a firm footing when operating the spray gun.
Only hold the spray gun briefly in any one position.
2.2.2 EARTH THE UNIT

Electrostatic charges can occur on the unit due to the electrostatic charge and the flow
speed involved in spraying.These can cause sparks and flames upon discharge.
Ensure that the unit is earthed for every spraying operation.
Earth the workpieces to be coated.
Ensure that all persons inside the working area are earthed, e.g. that they are wearing
antistatic shoes.
When spraying, wear antistatic shoes to earth yourself via the spray gun handle.
If gloves are used, they must be antistatic
2.2.3 MATERIAL HOSES
%NSURE THAT THE HOSE MATERIAL IS CHEMICALLY RESISTANT TO THE SPRAYED MATERIALS
%NSURE THAT THE MATERIAL HOSE IS SUITABLE FOR THE PRESSURE GENERATED IN THE UNIT
%NSURE THAT THE FOLLOWING INFORMATION IS VISIBLE ON THE HIGH PRESSURE HOSE
n -ANUFACTURER
n 0ERMISSIBLE OPERATING OVERPRESSURE
n $ATE OF MANUFACTURE
4HE ELECTRICAL RESISTANCE OF THE COMPLETE HIGH PRESSURE HOSE MUST BE LESS THAN
-/HM
7
OPERATING MANUAL
2.2.4 CLEANING
$E ENERGIZE THE UNIT ELECTRICALLY
$ISCONNECT THE PNEUMATIC SUPPLY LINE
2ELIEVE THE PRESSURE FROM THE UNIT
%NSURE THAT THE mASH POINT OF THE CLEANING AGENT IS AT LEAST + ABOVE THE AMBIENT TEM
PERATURE
4O CLEAN USE ONLY SOLVENT FREE CLOTHS AND BRUSHES .EVER USE HARD OBJECTS OR SPRAY ON
CLEANING AGENTS WITH A GUN
!N EXPLOSIVE GASAIR MIXTURE FORMS IN CLOSED CONTAINERS

7HEN CLEANING UNITS WITH SOLVENTS NEVER SPRAY INTO A CLOSED CONTAINER
%ARTH THE CONTAINER
2.2.5 HANDLING HAZARDOUS LIQUIDS, VARNISHES AND PAINTS

7HEN PREPARING OR WORKING WITH PAINT AND WHEN CLEANING THE UNIT FOLLOW THE WORK
ING INSTRUCTIONS OF THE MANUFACTURER OF THE PAINTS SOLVENTS AND CLEANING AGENTS BEING
USED
4AKE THE SPECIlED PROTECTIVE MEASURES IN PARTICULAR WEAR SAFETY GOGGLES PROTECTIVE
CLOTHING AND GLOVES AS WELL AS HAND PROTECTION CREAM IF NECESSARY
5SE A MASK OR BREATHING APPARATUS IF NECESSARY
&OR SUFlCIENT HEALTH AND ENVIRONMENTAL SAFETY /PERATE THE UNIT IN A SPRAY BOOTH OR ON
A SPRAYING WALL WITH THE VENTILATION EXTRACTION SWITCHED ON
7EAR SUITABLE PROTECTIVE CLOTHING WHEN WORKING WITH HOT MATERIALS
2.2.6 TOUCHING HOT SURFACES

4OUCH HOT SURFACES ONLY IF YOU ARE WEARING PROTECTIVE GLOVES
7HEN OPERATING THE UNIT WITH A COATING MATERIAL WITH A TEMPERATURE OF ²# ²&
)DENTIFY THE UNIT WITH A WARNING LABEL THAT SAYSu7ARNING HOT SURFACEh
/RDER .O
)NFORMATION LABEL
3AFETY LABEL
2.3 CORRECT USE
7!'.%2 ACCEPTS NO LIABILITY FOR ANY DAMAGE ARISING FROM INCORRECT USE
5SE THE UNIT ONLY TO WORK WITH THE MATERIALS RECOMMENDED BY 7!'.%2
/PERATE THE UNIT ONLY AS AN ENTIRE UNIT
$O NOT DEACTIVATE SAFETY EQUIPMENT
5SE ONLY 7!'.%2 ORIGINAL SPARE PARTS AND ACCESSORIES
8
OPERATING MANUAL
2.4 USE IN AN EXPLOSION HAZARD AREA
2.4.1 CORRECT USE

4HE UNIT IS SUITABLE FOR WORKING LIQUID MATERIALS IN ACCORDANCE WITH THE CLASSIlCATION INTO
EXPLOSION CLASSES
2.4.2 EXPLOSION PROTECTION IDENTIFICATION
As defined in the Directive 94/9/CE (ATEX 95), the unit is suitable for use in areas where
there is an explosion hazard.
II 2G IIB T4
CE: Communautés Européennes
Ex: Symbol for explosion protection
II: Unit class II
2: Category 2 (Zone 1)
G: Ex-atmosphere gas
IIB: Explosion class
T4: Temperature class: maximum surface temperature < 135°C; 275°F.
2.4.3 MAX. SURFACE TEMPERATURE
Max. surface temperature: same as the permissible material temperature

Permissible ambient temperature: see under Technical data, Section 4.3.2
2.4.4 SAFETY REGULATIONS
3AFE HANDLING OF 7!'.%2 SPRAY UNITS
4HE MAXIMUM SURFACE TEMPERATURE OF THE PISTON PUMP CAN BE REACHED IF IT RUNS DRY
%NSURE THAT THE PISTON PUMP IS lLLED WITH SUFlCIENT WORKING OR CLEANING MEDIUM
%NSURE THAT THE SEPARATING AGENT CONTAINER IS lLLED WITH SUFlCIENT SEPARATING AGENT
-ECHANICAL SPARKS CAN FORM IF THE UNIT COMES INTO CONTACT WITH METAL
)N AN EXPLOSIVE ATMOSPHERE
$O NOT KNOCK OR PUSH THE UNIT AGAINST STEEL OR RUSTY IRON
$O NOT DROP THE UNIT
5SE ONLY TOOLS THAT ARE MADE OF A PERMITTED MATERIAL
)GNITION TEMPERATURE OF THE COATING MATERIAL

%NSURE THAT THE IGNITION TEMPERATURE OF THE COATING MATERIAL IS ABOVE THE MAXIMUM
SURFACE TEMPERATURE
-EDIUM SUPPORTING ATOMIZING

4O ATOMIZE THE MATERIAL USE ONLY WEAKLY OXIDIZING GASES EG AIR
9
OPERATING MANUAL
3URFACE SPRAYING ELECTROSTATIC

$O NOT SPRAY UNIT PARTS WITH ELECTROSTATIC EG ELECTROSTATIC SPRAY GUN
#LEANING
)F THERE ARE DEPOSITS ON THE SURFACES THE UNIT MAY FORM ELECTROSTATIC CHARGES &LAMES OR
SPARKS CAN FORM IF THERE IS A DISCHARGE
2EMOVE DEPOSITS FROM THE SURFACES TO MAINTAIN CONDUCTIVITY
5SE ONLY A DAMP CLOTH TO CLEAN THE UNIT
10
OPERATING MANUAL
3 PRODUCT LIABILITY AND WARRANTY (STATUS 01.02.2009)

3.1 SCOPE OF GUARANTEE
All Wagner professional colour application devices (hereafter referred to as products) are
carefully inspected, tested and are subject to strict checks under Wagner quality assurance.
Wagner exclusively issues extended guarantees to commercial or professional users (he-
reafter referred to as “customer”) who have purchased the product in an authorised spe-
cialist shop, and which relate to the products listed for that customer on the Internet under
www.wagner-group.com/profi-guarantee.
The buyer’s claim for liability for defects from the purchase agreement with the seller as
well as statutory rights are not impaired by this guarantee.
We provide a guarantee in that we decide whether to replace or repair the product or
individual parts, or take the device back and reimburse the purchase price. The costs for
materials and working hours are our responsibility. Replaced products or parts become
our property.
3.2 GUARANTEE PERIOD AND REGISTRATION (3+2)

The guarantee period amounts to 36 months. For industrial use or equal wear, such as shift
operations in particular, or in the event of rentals it amounts to 12 months.
Systems driven by petrol or air are also guaranteed for a 12 month period.
The guarantee period begins with the day of delivery by the authorised specialist shop. The
date on the original purchase document is authoritative.
For all products bought in authorised specialist shops from 01.02.2009 the guarantee pe-
riod is extended to 24 months providing the buyer of these devices registers in accordan-
ce with the following conditions within 4 weeks of the day of delivery by the authorised
specialist shop.
Registration can be completed on the Internet under www.wagner-group.com/profi-gua-
rantee. The guarantee certificate is valid as confirmation, as is the original purchase docu-
ment that carries the date of the purchase. Registration is only possible if the buyer is in
agreement with having the data being stored that is entered during registration.
When services are carried out under guarantee the guarantee period for the product is
neither extended nor renewed.
Once the guarantee period has expired, claims made against the guarantee or from the
guarantee can no longer be enforced.
3.3 HANDLING
If defects can be seen in the materials, processing or performance of the device during the
guarantee period, guarantee claims must be made immediately, or at the latest within a
period of 2 weeks.
The authorised specialist shop that delivered the device is entitled to accept guarantee
claims. Guarantee claims may also be made to the service centres named in our operating
instructions. The product has to be sent without charge or presented together with the
original purchase document that includes details of the purchase date and the name of
the product. In order to claim for an extension to the guarantee, the guarantee certificate
must be included.
The costs as well as the risk of loss or damage to the product in transit or by the centre that
accepts the guarantee claims or who delivers the repaired product, are the responsibility
of the customer.
11
OPERATING MANUAL
3.4 EXCLUSION OF GUARANTEE

Guarantee claims cannot be considered
- for parts that are subject to wear and tear due to use or other natural wear and tear, as
well as defects in the product that are a result of natural wear and tear, or wear and tear due
to use. This includes in particular cables, valves, packaging, jets, cylinders, pistons, means-
carrying housing components, filters, pipes, seals, rotors, stators, etc. Damage due to wear
and tear that is caused in particular by sanded coating materials, such as dispersions, pla-
ster, putty, adhesives, glazes, quartz foundation.
- in the event of errors in devices that are due to non-compliance with the operating in-
structions, unsuitable or unprofessional use, incorrect assembly and/or commissioning by
the buyer or by a third party, or utilisation other than is intended, abnormal ambient con-
ditions, unsuitable coating materials, unsuitable operating conditions, operation with the
incorrect mains voltage supply/frequency, over-operation or defective servicing or care
and/or cleaning.
- for errors in the device that have been caused by using accessory parts, additional com-
ponents or spare parts that are not original Wagner parts.
- for products to which modifications or additions have been carried out.
- for products where the serial number has been removed or is illegible
- for products to which attempts at repairs have been carried out by unauthorised per-
sons.
- for products with slight deviations from the target properties, which are negligible with
regard to the value and usability of the device.
- for products that have been partially or fully taken apart.
3.5 ADDITIONAL REGULATIONS

The above guarantees apply exclusively to products that have been bought by authorised
specialist shops in the EU, CIS, Australia and are used within the reference country.
If the check shows that the case is not a guarantee case, repairs are carried out at the
expense of the buyer.
The above regulations manage the legal relationship to us concludingly. Additional claims,
in particular for damages and losses of any type, which occur as a result of the product or
its use, are excluded from the product liability act except with regard to the area of appli-
cation.
Claims for liability for defects to the specialist trader remain unaffected.
German law applies to this guarantee. The contractual language is German. In the event
that the meaning of the German and a foreign text of this guarantee deviate from one
another, the meaning of the German text has priority.
J. Wagner GmbH
Division Professional Finishing
Otto Lilienthal Strasse 18
88677 Markdorf
Federal Republic of Germany
12
OPERATING MANUAL
3.6 CE-CONFORMITY
Herewith we declare that the supplied version of:
Pneumatic pumps with article no.
2301832
2301836
2301837
2301838
Complies with the following provisons applying to it:

2006/42/EC 94/9/EC Atex
Applied standards, in particular:

UNI EN 12100-1 UNI EN 809 UNI EN 1127-1
UNI EN 12100-2 UNI EN ISO 14121-1 EN 12621
UNI EN 563 UNI EN ISO 3746 UNI EN ISO 13463
Marking:
II 2G IIB T4
%# #ERTIlCATE OF #ONFORMITY
4HE CERTIlCATE IS ENCLOSED WITH THIS PRODUCT4HE CERTIlCATE OF CONFORMITY CAN BE REORDERED
FROM YOUR 7!'.%2 REPRESENTATIVE QUOTING THE PRODUCT AND SERIAL NUMBER
0ART NUMBER
ZDI.20
13
OPERATING MANUAL
4 DESCRIPTION
4.1 FIELD OF APPLICATION
4.1.1 USING IN ACCORDANCE WITH THE INSTRUCTIONS

The pneumatic diaphragm pump is suitable for process liquid materials.
CAUTION
Abrasive fluids and pigments !
Greater wear of the parts carrying the material.
Use suitable pump model (delivery per cycle, material, valves, etc.)
see chapter 4.3.2.
Verify that fluids and solvents used are compatible with the constrution material
of the pump as described in chapter 4.3.1.
SIHC_0067_GB
4.2 EXTENT OF DELIVERY

Pneumatic diaphragm pump
consisting of:
- Material pump / Air motor

- Material regulator/Antipulsator and/or filter
- Support pump with regulators
- Suction hose
- Connections
CE-conformity see Chapter 3

Operating manual in english Part No. : ZZB012ENG
Operating manual for the other language see Chapter 1
The delivery note shows the exact scope of delivery.

Accessories: see chapter 7.
4.3 DATA
4.3.1 MATERIALS OF THE PARTS TRANSPORTING PAINT
2301832 2301836 2301837 2301838

Covers/Manifolds Aluminium Stainless steel Acetal Aluminium
Balls Stainless steel Stainless steel Stainless steel Stainless steel
Valve seats Stainless steel Stainless steel Stainless steel Stainless steel
Diaphragms PE PE PE PE
Static gaskets (product PTFE PTFE PTFE PTFE
side)
14
OPERATING MANUAL
4.3.2 TECHNICAL DATA
Description Units 2301832 2301836 2301837 2301838
Transmission ratio 1 :1 1 :1 1 :1 1 :1
Fluid max flow rate l/min 52 52 52 28
Max. operating pressure MPa 8 8 8 8
bar 116 116 116 116
psi 1682 1682 1682 1682
Min. - Max. air inlet pressure. MPa 0.1-0.8 0.1-0.8 0.1-0.8 0.1-0.8
bar 1-8 1-8 1-8 1-8
psi 15-116 15-116 15-116 15-116
Ø air inlet connection (female) BSP 1/4“ 1/4“ 1/4“ 1/4“
Sound power at max. flow rate dB(A) 99 99 97 99
feeding 8 bar; 116 psi *.
Sound pressure equivalent to max.flow rate dB(A) 85 85 85 85
feeding 8 bar; 116 psi *.
Sound pressure equivalent to 50 cycles/min dB(A) 76 76 73 76
feeding 5 bar; 72,5 psi*.
Material outlet connection (female) (M16x1,5) Inch G 1/4“ G 1/4“ G 1/4“ G 1/4“
Weight kg 3.8 6.1 2.9 3.8
lb 8.4 13.4 6.4 8.4
Max. material pressure at pump inlet MPa 0,1 0,1
bar 1 1
psi 14,5 14,5
Range of material temperature °C; F +4° ÷ +40°; (+39 ÷ +104) +4° ÷ +90°;
(+39 ÷
+176)
Range of the ambient temperature °C; F +4° ÷ +40°; (+39 ÷ +104)
Allowable sloping position at work <) ° ± 10
* A rated sound pressure level measured at 1m distance according to UNI EN ISO 3744.
7!2.).'
/UTGOING AIR CONTAINING OIL
2ISK OF POISONING IF INHALED
&UNCTION PROBLEM AIRMOTOR
0ROVIDE WATER FREE AND OIL FREE COMPRESSED AIR QUALITY STANDARD
AS PER )3/ M MGMÃ
3)()??'"
15
OPERATING MANUAL
4.3.3 DIMENSIONS AND CONNECTIONS
F
I H
S
S C D G
B E
A
K L
16
OPERATING MANUAL
Mounting for wall for 2301832, 2301836,2301837
M
N
C_00041 M
2301832 2301836 2301837 2301838 2301832 2301836 2301837 2301838

mm; inch mm; inch mm; inch mm; inch mm; inch mm; inch mm; inch mm; inch
A 295; 11,6 295; 11,6 280; 11 - M ø9; ø0.35 ø9; ø0.35 ø9; ø0.35 -
B 280; 11 280; 11 280; 11 - N 38.3; 1.5 38.3; 1.5 38.3; 1.5 -
C 189; 7,44 189; 7,44 189; 7,44 - O 80; 3.2 80; 3.2 80; 3.2 -
D ø9; ø0.35 ø9; ø0.35 ø9; ø0.35 - P 189; 7.4 189; 7.4 189; 7.4 -
E 360; 14,1 360; 14,1 360; 14,1 - Q - - - G1/4”
F G1/4“ G1/4“ G1/4“ G1/4“ R - - - 940; 37
G 158; 6,2 158; 6,2 158; 6,2 - S G1/4” G1/4” G1/4” -
H ø16 ø16 ø16 - - - - - -
I 250; 9,8 250; 9,8 260; 10,2 250; 9,8 - - - - -
J 360; 14,1 - - - - -
K 335; 13,1 - - - - -
L 405; 15,9 - - - - -
17
OPERATING MANUAL
4.4 FUNCTIONING
4.4.1 PUMP
A Diaphragms
B Connecting shaft
C Check valves
M Driving chambers
P Pumping chambers
Q Air motor
R Inversion valve
General information
The principle lying behind the functioning of diaphragm pumps driven by compressed air
is just as simple as it is effective. Two diaphragms (A), which are connected to one another
by means of a connecting shaft (B) so as to be integral, divide two adjacent capacities into
four chambers. The inner ones function as driving chambers (M) while the outer ones func-
tion as pumping, chambers (P). A pneumatic distributor alternately conveys compressed air
into one of the driving chambers, thus producing the diaphragms movement and conse-
quently causing one of the pumping chambers to empty (as a result of volume decrease),
while at the same time the other fills up (as a result of volume increase). A series of check
valves (C) prevents the liquid from flowing back, thus producing the suction and delivery
phases in each pumping chamber.
Air motor (Q)

The pneumatic motor must be powered
at a pressure not exceeding the value giv-
en on the plate. Each component linked
to the pump outlet must have an operat-
ing pressure equal to or higher than the
pressure generated by the pump itself.
This fi nal pressure is given on

the plate (see the picture on the right).
7!2.).'
/VERPRESSURE
2ISK OF INJURY FROM BURSTING COMPONENTS
.EVER CHANGE THE SAFETY VALVE SETTING

3)()??'"
18
OPERATING MANUAL
4.4.2 PRESSURE REGULATOR
a Antipulsation Reducer Filter with pneum.control

(FINE FLOW CONTROLLER)
b Atomising air pressure reducer
c Atomising air connection
d Pump motor feeding air manometer
e Controlling air manometer of pneumatic paint pressure reducer
f Atomising air manometer
g Controlling air pressure reducer of pneumatic paint reducer
h PM motor feeding air pressure reducer
i On-off and feeding air inlet valve
l Re-cycle on-off valve
m Fluid suction pipe
n Fluid delivery connection
Figure: Pump 2301832, 2301836,

2301837
l
a Pump feeding air pressure reducer
b Atomising air pressure reducer
c Pump feeding air manometer g
d Atomising air manometer
e Atomising air connection
f Fluid suction pipe
g Filter material
h
i
Compressed air connection
Fluid delivery connection
i
l Recycling valve
c
f
a h b e d
Figure: Pump 2301838
19
OPERATING MANUAL
4.4.2.1 TECHNICAL SHEET FINE FLOW CONTROLLER COD. 2301832, 2301836, 2301837
Part in contact with the product

Regulator body:(p): Konsistal (for T0180.00A)
Regulator body: (p): Stainless Stell (for T0180.00AI)
Antipulsation body (q): PP

Product diaphragm:: PTFE
Shutter ball: Stainless Stell
Shutter seat:: Tungsten carbide
Reducer section performances

with fluids having a viscosity of 45 mPa.s
(corresponding to about 20 s. Ford 4)
Inlet pressure : 5 Bar
4,5
sortie/Ausgangsdruck [bar]
4
Pressione uscita/Outlet
3,5
press./Press.à la
3
2,5
2
1,5
1
00,5
0
0 1 2
Portata/Flow rate/Débit/Förderung [l/min.]
Max allowed fluid temperature (°C): 40

Max inlet pressure (Bar): 14
Guiding air inlet max. pressure (Bar) 8
Adjustment range (Bar) 0.5 ÷ 8
Product inlet connection (BSP) 2x 1/4” Fem.
Product outlet connection (BSP) 2x 1/4” Fem.
Air inlet connection (BSP) 1/8” Fem.
FILTER CARTRIDGE - INCLUDED(Mesh) 100

OPTIONAL (Mesh) 60 and 150
Dimensions
Diameter (mm): 90
Height (mm): 165
weight (gr): 850 (for T0180.00A)
weight (gr): 1455 (for T0180.00AI)
20
OPERATING MANUAL
5 STARTING UP AND OPERATING

5.1 INSTALLATION AND CONNECTION
5.1.1 PUMP INSTALLATION
Note
The pneumatic motor must be supplied with clean
industrial air; make sure efficient filtering and con-
densate separation systems are installed on the air
line. All impurities and the eventual condensate that
has built up inside the air filter on top of the pump
must be drained daily.
NOTE: Consult specific catalogues when choosing

the pipes. The driving air pipe must be properly di-
mensioned.
Procedure for 2301832, 2301836, 2301837 :
1. Mount the pump onto a basement

2. Connect the air atomization and paint delivery
hoses, respectively, to the corresponding
attachments (C: air - N: paint), carefully
tightening the fittings.
Procedure for 2301838 :
1. Connect the air to the pump in the (H) fitting,

installing an on-off valve on the line to stop the
feeding air in case of emergency.
2. Connect the spraying air to its fitting (E). Carry
out the same operation for the paint delivery
pipe, to be connected to its fitting (I).
7!2.).'
)NCLINED SURFACE
2ISK OF ACCIDENTS IF THE UNIT ROLLS AWAYFALLS
0OSITION THE CARRIAGE WITH THE PISTON PUMP HORIZONTALLY

)F THE SURFACE IS INCLINED POSITION THE FEET OF THE CARRIAGE TOWARDS
THE GRADIENT
3ECURE THE CARRIAGE
3)()??'"
21
OPERATING MANUAL
5.1.2 EARTHING
7!2.).'
$ISCHARGE OF ELECTROSTATICALLY CHARGED COMPONENTS IN ATMO
SPHERES CONTAINING SOLVENTS
%XPLOSION HAZARD FROM ELECTROSTATIC SPARKS
#LEAN THE PISTON PUMP ONLY WITH A DAMP CLOTH

3)()??'"
7!2.).'
(EAVY PAINT MIST IF EARTHING IS INSUFlCIENT
2ISK OF POISONING
)NSUFlCIENT PAINT APPLICATION QUALITY
%ARTH ALL UNIT COMPONENTS

%ARTH THE WORKPIECES BEING PAINTED
3)()??'"
Earthing schema (example)

Conveyor
Workpiece Spraying stand
2 MAX -Ω
Paint container
"?
Anti-static floor
22
OPERATING MANUAL
Cable cross sections
Pump 4 mm²; AWG 11

Paint container 6 mm²; AWG 10
Conveyor 16 mm²; AWG 5
Spraying booth 16 mm²; AWG 5
Spraying stand 16 mm²; AWG 5
Procedure:
1. Screw on earthing cable with eye.

2. Clamp the earthing cable clip to a earth connection
on site.
3. Earth the material (paint) container to a local
earth connection.
4. Earth the other parts of the system to a local earth
connection.
23
OPERATING MANUAL
5.2 START UP
5.2.1 SAFETY REGULATIONS
Every time before starting up the following points should be observed as laid down in the
operating instructions:
- That it is possible to observe the safety regulations in Chap. 2.
- The starting up procedure, has been carried out properly.
7!2.).'
(IGH PRESSURE SPRAY JET
$ANGER TO LIFE FROM INJECTING PAINT OR SOLVENT
.EVER REACH INTO THE SPRAY JET

.EVER POINT THE SPRAY GUN AT PEOPLE
#ONSULT A DOCTOR IMMEDIATELY IN THE EVENT OF SKIN INJURIES CAUSED
BY PAINT OR SOLVENT )NFORM THE DOCTOR ABOUT THE PAINT OR SOLVENT
USED
.EVER SEAL DEFECTIVE HIGH PRESSURE PARTS INSTEAD RELIEVE THE
PRESSURE FROM THEM AND REPLACE
3)()??'"
7!2.).'
4OXIC ANDOR mAMMABLE VAPOR MIXTURES
2ISK OF POISONING AND BURNS
/PERATE THE UNIT IN A SPRAYING BOOTH APPROVED FOR THE WORKING

MATERIALS
OR
/PERATE THE UNIT ON AN APPROPRIATE SPRAYING WALL WITH THE VENTI
LATION EXTRACTION SWITCHED ON
/BSERVE NATIONAL AND LOCAL REGULATIONS FOR THE OUTGOING AIR
SPEED
3)()??'"
7!2.).'
'AS MIXTURES CAN EXPLODE IF THERE IS AN INCOMPLETELY lLLED
PUMP
$ANGER TO LIFE FROM mYING PARTS
%NSURE THAT THE PISTON PUMP AND SUCTION SYSTEM ARE ALWAYS
COMPLETELY lLLED WITH CLEANING AGENT OR WORKING MEDIUM
$O NOT SPRAY THE UNIT EMPTY AFTER CLEANING
3)()??'"
24
OPERATING MANUAL
Before every start-up, the following points should be observed as laid down in the operating
manual:
- If installed secure gun with safety catch
- Check the permissible pressures
- Check all connections for leaks
- Check hose for damage
It should be ensured that the unit is in the following state before carrying out any work on it:
- The pressure should be released from the pump and high-pressure hose with gun (if
installed).
- The gun should be secured with safety catch (if installed).
- The air supply should be interrupted
5.2.2 EMERGENCY STOPPING
Emergency stopping for 2301832, 2301836,

2301837
To stop the equipment in good time, close the air on-off valve
(I) or release pressure through the regulator knob (H) thus stop-
ping the feeding air to the motor.
Carry out the pump priming operations correctly to prevent

pressurized air babbles from being trapped.
Pneumatic pumps can keep all components connected to the

delivery under pressure, even when the driving air feed is clo-
sed. To prevent harm to people, as well as to avoid damaging
things or the environment, after stopping the pump it is best
to release the pressure by keeping the delivery valve open or
opening the recycling valve (L).
Emergency stopping for 2301838

To stop the equipment in good time, close the air on-off valve
on the feeding line or release pressure through the regulator
knob (A) thus stopping the feeding air to the motor.
Carry out the pump priming operations correctly to prevent

pressurized air babbles from being trapped.
Pneumatic pumps can keep all components connected to the
delivery under pressure, even when the driving air feed is clo-
sed. To prevent harm to people, as well as to avoid damaging
things or the environment, after stopping the pump it is best
to release the pressure by keeping the delivery valve open or
opening the recycling valve (L).
25
OPERATING MANUAL
5.2.3 WASHING
The pump has been tested using mineral oil. Before using it, it
is best to let it wash once using an adequate solvent. To do this, M
place the metallic side of the suction pipe (M) inside a container
full of solvent.
Open the re-cycle valve (L).

Make sure that the pressure regulator knob (H) is turned fully
anti-clockwise (0 bar pressure). Open the air cutoff valve (I) (on
the compressed air line for 2301838) and turn the motor air pres-
sure regulator (H) knob clockwise until the pump starts. It is best 2301832, 2301836,
to keep the atomization air valve (B) closed during washing ope- 2301837
rations.
Set the motor air pressure to 2 bar.

The pump sucks solvent and pours it back into the container
through the re-cycle system, thus cleaning itself.
Let the solvent flow inside the pump for 2 or 3 minutes. 2301838
NOTE: In case the pump does not start, check that the gauge (C)
reads at least 2 bar, close the delivery air on-off valve, discharge
the residual pressure by turning the knob of the relative regula-
tor anticlockwise, and then reset the pressure using the regulator
and instantly reopen the air on-off valve. If necessary, repeat the
operation several times.
Keeping the gun on the solvent container, pull the trigger and let the solvent re-cycle
for some minutes through the gun delivery pipe. If the solvent flow coming out from the
gun is poor, use the recycling valve lever (L) to obtain a higher pressure from the gun. At
this point, all components have been through the first washing, the equipment has no
unwanted fluid inside and is ready for painting; lift the suction pipe from the dirty solvent
container and empty the pump completely.
Plunge the suction pipe and refill the pump with clean solvent, the turn off the air using the
motor air pressure regulator (H).
NOTE: In case you are pumping liquids, such as catalyzed resins, which are bound to harden
up, once: you have finished using the pump you must wash it, as well as anything that may
be connected to it, in a thorough way, using a solvent suitable for the type of resin being
used. You must then leave the pump full of solvent until it is next used.
5.2.4 UNIT PRESSURE TIGHTNESS TEST

Close the gun, close the re-cycle valve (L), gradually increase the motor feeding air pressu-
re (H) and the reducer controlling air (G) until reaching the max. acceptable value for the
pump and connected equipment, make sure there are no leaks from fittings or pipe as well
as from pump and antipulsation tank reducer filter.
26
OPERATING MANUAL
5.3 WORK
5.3.1 SPRAYING
for 2301832, 2301836, 2301837
Make sure that the pressure regulator knob (H) is turned fully anti-
clockwise (0 bar pressure).
Open the air cutoff valve (I) and turn the motor air pressure regulator knob
(H) clockwise until the pump starts.
(Set the air pressure on the gauge (D) to 2 bar).
Lift the suction pipe and wait until the pump is completely empty from
the solvent previously pumped for the first washing.
NOTE: The solvent used for the first washing may contain testing fluid resi-
dues, therefore avoid using it to dilute the paint.
Insert the suction pipe (M) into the paint container.
Wait until the pump is full. Close the re-cycle valve (L). If the product re-
quires a continuous agitation, adjust the re-cycle valve opening so as to
obtain the desired delivery.
Set the motor air pressure (H) on the gauge (D) to 5-5,5 bar or even more,
if the paint viscosity requires it.
Open the gun (T) and drain the solvent contained inside the hose. Close
the gun (T) as soon as paint starts coming out. The pump stops while it is
still pressurized.
Set the paint pressure using the regulator (G) until obtaining a pressure of
1-1,5 bar on manometer (E).
Adjust the atomising air pressure using the regulator (B) and make sure
the pressure on manometer (F) is 1,5-2 bar. You can now start painting.
for 2301838
Make sure that the pressure regulator knob (A) is turned fully anti-
clockwise (0 bar pressure).
Open the air cutoff valve and turn the motor air pressure regulator knob
(A) clockwise until the pump starts. (Set the air pressure on the gauge (C)
to 2 bar).
Lift the suction pipe and wait until the pump is completely empty from
the solvent previously pumped for the first washing.
NOTE: The solvent used for the first washing may contain oil residues, the-
refore avoid using it to dilute the paint.
Insert the suction pipe (F) into the paint container.
Wait until the pump is full. Close the re-cycle valve (L). If the product re-
quires a continuous agitation, adjust the re-cycle valve opening so as to
obtain the desired delivery.
Set the motor air pressure (A) on the gauge (C) to 3-5 bar or even more, if
the paint viscosity requires it.
Open the gun (T) and drain the solvent contained inside the hose. Close
the gun (T) as soon as paint starts coming out. The pump stops while it is
still pressurized.
Adjust the atomising air pressure using the regulator (B) and make sure
the pressure on manometer (D) is 1,5- 2 bar.
You can now start painting.
27
OPERATING MANUAL
5.3.2 PAINTING HINTS
If the pump speeds up suddenly and starts to shake, it means that there is no paint left
inside it and that it is sucking air; you must therefore supply it with new paint. If the pump
starts shaking like it would do if there were no paint left (but in fact there is), you must
clean the suction pipe filter (see the “Filter cleaning operations”paragraph 6.3
WARNING
Overpressure!
Risk of injury from bursting components.
Frequently check for blocked recirculation pipe - the pipeline
must be completely free.
SIHC_0001_GB
5.3.3 WORKING BREAKS

Each time you stop spraying, close the motor input air valve (H) and open the re-cycle valve
to release the pressure.
When using catalized paints, the interruption must be considerably shorter than the mix-
ture lifetime.
In case it is not so,wash the system thoroughly.
If the system has been used with two component material:
7!2.).'
(ARDENED MATERIAL IN THE SPRAYING SYSTEM WHEN COMPONENT
MATERIAL IS WORKED
$ESTRUCTION OF THE PUMP AND INJECTION SYSTEM
&OLLOW THE MANUFACTURER@S WORKING INSTRUCTIONS PARTICULARLY RE

GARDING THE POT LIFE
2INSE THOROUGHLY BEFORE THE END OF THE POT LIFE
4HE POTLIFE TIME DECREASES AT RAISING TEMPERATURE
3)()??'"
28
OPERATING MANUAL
5.3.4 SHUTTING DOWN AND CLEANING

Note
The device should be cleaned for maintenance purposes, etc. Ensure that no remaining
material dries and sticks.
Procedure:
1. Working breaks -> procedure on chapter 5.3.2.
2. Basic cleaning -> procedure on chapter 5.2.3.
3. Maintain the gun as laid down in the operating instructions.
4. Clean and check the suction system and, in particular, the suction filter.
5. When using a high-pressure filter: Clean and check the filter insert.
6. Clean the outside of the system.
7!2.).'
"RITTLE lLTER PRESSURE REGULATOR
4HE CONTAINER ON THE lLTER PRESSURE REGULATOR BECOMES BRITTLE
THROUGH CONTACT WITH SOLVENTS AND CAN BURST
&LYING PARTS CAN CAUSE INJURY
$O NOT CLEAN THE CONTAINER ON THE PRESSURE REGULATOR WITH SOL

VENT
3)()??'"
7. Put the whole system back together.

8. Fill the system with solvent as laid down in Paragraph 5.2.3.
7!2.).'
'AS MIXTURES CAN EXPLODE IF THERE IS AN INCOMPLETELY lLLED
PUMP
$ANGER TO LIFE FROM mYING PARTS
%NSURE THAT THE PISTON PUMP AND SUCTION SYSTEM ARE ALWAYS
COMPLETELY lLLED WITH CLEANING AGENT OR WORKING MEDIUM
$O NOT SPRAY THE UNIT EMPTY AFTER CLEANING
3)()??'"
5.4 STORING FOR LONGER PERIODS OF TIME

When storing the device for longer periods of time it is necessary to thoroughly clean it
and protect it from corrosion. Replace solvent in the material pump with a suitable preser-
ving oil.
Procedure:
1. Carry out Paragraph 5.3.4 „Shutting down and cleaning“, points 1 through 8.
2. Cleaning with preserving agent acc. Paragraph 5.2.3.
3. Protect the air motor with pneumatic oil: connect an oiler to the compressed air inlet
and run for a few double strokes.
29
OPERATING MANUAL
6 FAULT LOCATION, MAINTENANCE AND REPAIR

6.1 TROUBLE SHOOTING AND SOLUTION
Problem Solution
The pump does not Check the line and the air cutoff valve
start Check the air treatment group if installed
Check the opening of any valves present on the
suction and delivery lines.
Close the air on-off valve and reopen it rapidly after
having increased the pressure
Only for FINISHING: check the pressure value of the
paint reducer
The unit is working Accurately clean the filter if
(i.e.:the pump is installed
moving),but not
liquid is coming out Check liquid level
Check suction pipe
Poor spray pattern See gun instructions

The product flow Check that the suction pipe is not clogged
into the delivery is Check that the pump is not cavitating
discontinuous
There may be impurities on the valve seats
The pump delivery Partial obstruction on delivery line
decreases during Slight variations of product characteristics (such as
work viscosity)
Ice formation inside the air outlet pipes
The pump delivery Complete obstruction on delivery line
decreases during Strong variations of product characteristics (such as
work, up to the viscosity)
point when it stops
completely
The unit stops Increase the air pressure
frequently Adjust the lubricator output if
installed
Put antifreezer in the lubricator and put an efficient
condensate separator on the air line if installed
The equipment Check the product cutoff valve and the outlet valve
remains in operation seals
even with the delivery There may be impurities on
on-off valve closed. the valve seats
If the problem is not listed above consult your WAGNER Service Center.
30
OPERATING MANUAL
6.2 MAINTENANCE
7!2.).'
)NCORRECT MAINTENANCEREPAIR
$ANGER TO LIFE AND EQUIPMENT DAMAGE
/NLY A 7!'.%2 SERVICE CENTER OR A SUITABLY TRAINED PERSON MAY

CARRY OUT REPAIRS AND REPLACE PARTS
/NLY REPAIR AND REPLACE PARTS THAT ARE LISTED IN THE CHAPTER 3PARE
PARTS CATALOG
"EFORE ALL WORK ON THE UNIT AND IN THE EVENT OF WORK INTERRUP
TIONS
$ISCONNECT THE CONTROL UNIT FROM THE MAINS
2ELIEVE THE PRESSURE FROM THE SPRAY GUN AND UNIT
3ECURE THE SPRAY GUN AGAINST ACTUATION
/BSERVE THE OPERATING AND SERVICE INSTRUCTIONS WHEN CARRYING
OUT ALL WORK
3)()??'"
1. Every shut down should be carried out as laid down in paragraph 5.3.3 !
2. Check and replace if necessary hoses, tubes, couplings every days.
WAGNER recommends to check the whole spray system every year from a technical expert
(e.g. WAGNER service technician).
31
OPERATING MANUAL
6.3 FILTER CLEANING OPERATIONS
Before you clean the filters, you

must close the compressed air
input valve and release the pres-
sure contained inside the pump
and the pipes attached to it.
This pump has one filter inside the
suction pipe and another inside
the delivery circuit.
ALL FILTERS MUST BE CLEANED

DAILY.
IT IS ALSO NECESSARY TO CLEAN
THEM WHEN USING A DIFFERENT
COLOUR PAINT FROM THE ONE
PREVIOUSLY USED.
To clean the suction pipe (M) filter

undo the spring, take out the filte-
ring disk, leave it in some solvent,
brush it and spray it with compres-
sed air.
To clean the antipulsation filter,
unscrew the plastic ring nut (O)
from the reducer body (P), lift the
cup (Q) paying attention to the
PTFE gasket on the edge. Remove
the filter (R ) from the seat (S), pul-
ling it upward, since it has a very
simple fixing (clip).
Plunge the filtering cartridge into

the solvent, then brush and blow
it. Make sure to clean also the filter
inner side with solvent and blow it
with compressed air if necessary.
To reassemble the filter, push it on
the seat until hearing the fixing
clip;
do not push the filter any further,
to avoid damaging it. Reposition
the cup making sure the gasket is
in the perfect position, then screw
the ring nut.
32
OPERATING MANUAL
6.4 MACHINE MAINTENANCE

The following instructions are general.
Refer to the specific diagrams of each pump model to operate correctly.
ATTENTION: Before you perform any maintenance or cleaning operation:
- Supply yourself with the proper equipment,
- Wear the garments and specific protection devices with regard to the
nature of the fluids with which you will come into contact,
- Close the compressed air delivery and discharge the pressure from the
pump and pipes connected to it,
- If necessary, depending on the intervention, disconnect the product and air
side connection pipes, remove the pump from the base or support it is faste-
ned to and turn it over on top of a container suitable for collecting any liquid
it may contain.
After the pump has been reassembled following maintenance operations, re-
set and check the efficiency of the earthing connection of the individual parts 6.1
of the pump.
1) Diaphragm replacement (Preventive maintenance)
Mark the coupled parts with a felt-tip pin so as to make subsequent reassembly
easier.
a) Remove the suction and delivery manifolds. (6.1).
b) Disassemble the fastening nuts and remove the external covers. (6.2).
c) Turn the two end nuts of the external diaphragm disks in contraposition
with the appropriate spanners and disassemble one of them.
d) Remove the freed diaphragm with its relative internal disk, and extract the 6.2
shaft from the motor block.(6.3).
e) Lock the end of the shaft released from the diaphragm in a vice (adopting
the proper precautions to avoid damaging it) and disassemble the external
diaphragm disk from the opposite end. Now remove the second diaphragm
with its internal disk.
f ) Assemble the new diaphragm with its internal disk and opportunely tighten
it with the relevant external disk.
g) Free the shaft from the vice, put it inside the motor block after lubricating
it with grease, assemble the internal diaphragm disk, diaphragm and external
disk, and then properly tighten it by using two spanners in contraposition on
the nuts of the external disks.
h) Reassemble the external covers and then the manifolds while making sure
you check the positioning of the suction and delivery valves, the relative seals
and proper tightening of the screws. (6.4).
2) Diaphragm replacement (due to breakage)
In the case the diaphragms are replaced as a consequence of breaking, it is ne-

cessary to clean all the internal parts of the motor and check the condition of
the seals and reversing valve, which may have been damaged by contact with
the pumped fluid.
a) Follow the sequence described under paragraph 1, points a), b), c), d) and e).
b) Disassemble the pressure side cover and extract the reversing valve.
33
OPERATING MANUAL
6.4
c) Remove the rod guide bushings
placed at the two ends of the
motor block, the shaft seals and
feeler pin underneath and extract
the feeler pins. (6.4).
d) Clean all the components, the
lines and spaces inside the motor
block.
Thoroughly blow the housing
cavity of the safety valve with a jet
of compressed air.
e) Check the condition of the
reversing valve and replace it, if
necessary.
f ) Reassemble all the parts
described under point c) while
paying attention that you properly
orient the seal lip of the gaskets.
g) Reassemble the valve in its
housing, check that the shoe is in
the end of stroke position both
vertically and horizontally, and
then put the pressure side cover
on.
As you are performing the
operations described above, check
the positioning of the valves seals
and cover.
h) Reassemble the remaining
components by following the
instructions under paragraph 1,
points f ), g), h).
3) Cleaning and/or replacement of
the suction and delivery valves
a) Remove the suction and delivery
manifolds.
b) Extract the gaskets, seats and
ball valves from the external cover
and manifold housings.
c) Check the condition of wear
of the ball guide/stops inside the
covers and manifold.
34
OPERATING MANUAL
7 ACCESSORIES
7.1 ACCESSORIES ONLY FOR 2301832, 2301836, 2301837
35
OPERATING MANUAL
7.2 PUMP ZIP 52 FINISHING WITH WALL SUPPORTING KIT COD. T760.00M
36
OPERATING MANUAL
Spare parts list T760.00M
Pos Description Qty. No.

51 Right wall bracket 1 E3101.92B
52 Left wall bracket 1 E3101.92A
53 TCEI 8x20 screw 4 K120.62
54 RWasher 8 4 K509.62
55 Nut 4 K312.62
58 Washer 4 K572.62
7.2.1 OVERALL DIMENSIONS COD. T760.00M
37
OPERATING MANUAL
7.3 PUMP ZIP 52 FINISHING WITH STAND KIT COD. T760.00S
38
OPERATING MANUAL
Spare parts list T760.00S
Pos Description Qty. Code

21 Washer 5 K505.62
34 Nut 5 K311.62A
38 Right stand 1 E3107.92
39 Left stand 1 E3107.92A
40 Stand pin 1 H1156.62
41 Finned push rod 4 R204.07
42 Plyers foot 4 R244.07
43 TCEI 6x45 screw 4 K184.62
44 TCEI 8x40 screw 2 K1015.62
45 Gun hook 1 H009.62
57 Contact washer 4 K564.72
7.3.1 OVERALL DIMENSIONS COD. T760.00S
39
OPERATING MANUAL
7.4 PUMP ZIP 52 FINISHING WITH HANDLE+WHEELS KIT COD. T760.00R FOR STAND PUMPS COD.
T760.00S
40
OPERATING MANUAL
Spare parts list T760.00R

34 Nut 2 K311.62A
46 Wheel 2 R118.00
47 Benzing ring 2 K607.02
48 Trolley handle 1 E3108.92
49 TCEI 6x50 screw 2 K159.62
50 Washer 4 K502.62
7.4.1 OVERALL DIMENSIONS COD. T760.00R
41
OPERATING MANUAL
7.5 POMPA ZIP 52 FINISHING WITH TROLLEY KIT COD. T760.00SR
42
OPERATING MANUAL
Spare parts list T760.00SR

21 Washer 2 K505.62
34 Nut 5 K311.62A
38 Right stand 1 E3107.92
39 Left stand 1 E3107.92A
40 Stand pin 1 H1156.62
42 Plyers foot 4 R244.07
43 TCEI 6x45 screw 4 K184.62
44 TCEI 8x40 screw 2 K1015.62
45 Gun hook 1 H009.62
46 Wheel 2 R118.00
47 Benzing ring 2 K607.02
48 Trolley handle 1 E3108.92
49 TCEI 6x50 screw 2 K159.62
50 Washer 4 K502.62
7.5.1 OVERALL DIMENSIONS COD. T760.00SR
43
OPERATING MANUAL
8 SPARE PARTS
8.1 HOW TO ORDER SPARE PARTS
!LWAYS SUPPLY THE FOLLOWING INFORMATION TO ENSURE DELIVERY OF THE RIGHT SPARE PART
0ART .UMBER DESCRIPTION AND QUANTITY
4HE QUANTITY NEED NOT BE THE SAME AS THE NUMBER GIVEN IN THE u1UANTITYh COLUMN 4HIS
NUMBER MERELY INDICATES HOW MANY OF THE RESPECTIVE PARTS ARE USED IN EACH SUBASSEMBLY
4HE FOLLOWING INFORMATION IS ALSO REQUIRED TO ENSURE SMOOTH PROCESSING OF YOUR ORDER
!DDRESS FOR THE INVOICE

!DDRESS FOR DELIVERY
.AME OF THE PERSON TO BE CONTACTED IN THE EVENT OF ANY QUERIES
4YPE OF DELIVERY REQUIRED AIR FREIGHT OR MAIL SEA ROUTE OR OVERLAND ROUTE ETC
-ARKS IN SPARE PARTS LISTS
7!2.).'
2ISK OF INJURY AND DAMAGE TO THE EQUIPMENT
2EPAIRS AND PART REPLACEMENT MAY ONLY BE CARRIED OUT BY SPE

CIALLY TRAINED STAFF OR A 7!'.%2 SERVICE CENTER
TIONS
3WITCH OFF THE ENERGYCOMPRESSED AIR SUPPLY
OUT ALL WORK
3)()??'"
44
OPERATING MANUAL
45
OPERATING MANUAL
8.2 OVERVIEW MODULES
ZIP52 FINISHING - PF 2301832 2301836 2301837 2301838
Pos Description No. Qty No. Qty No. Qty No. Qty
1 Pump ZIP52 (see the Aluminium 1 Inox 1 Plastic 1 Alluminium 1

exploded view 8.3.3)
2 Fine Flow Controller T0180.00A 1 T0180.00AI 1 T0180.00A 1 - -
(see the exploded view T0180.00AI
8.3.1, 8.3.5)
3 Material tank filter (see - - - - - - T4005.00ALS 1
the exploded view
8.3.6)
4 Suction pipe (see the T406.00 1 T406.00 1 T406.00 1 T406.00 1
exploded view 8.3.7)
5 Leg See - See - See - E111.92B 2
Accessories Accessories Accessories
- Pump equipped with protection panel - air pressure support trestle -
reducers and manometers to adjust: pump motor relevant gauges for
feeding air, fluid reducer controlling air, atomising air , pump feeding air
re-cycle pipe with lever valve support. and atomising air
- recycling pipe with
manual valve.
2301832, 2301836, 2301837 2301838

46
OPERATING MANUAL
8.3 EXPLODED VIEW
8.3.1 PUMP COD. 2301832, 2301836, 2301837
(2301832)
a) Exploded view parts. 1,3, 36 in the following pages
47
OPERATING MANUAL
7!2.).'

TIONS
OUT ALL WORK
3)()??'"
Spare parts list 2301837 2301832 2301836
Pos Description Qty. Code Qty. Code Qty. Code

1 ZIP 52 pump 1 see explod. 1 see explod. 1 see explod.
view view view
2 Fine Flow controller 1 T0180.00AI 1 T0180.00AI 1 T0180.00AI
3 Pump support 1 E3105.92 1 E3105.92 1 E3105.92
4 Reducer support 1 E3106.92 1 E3106.92 1 E3106.92
5 Flexible pipe holder 1/2”x16 1 B274.03 1 B274.03 1 B274.03
stainless steel
6 Nipple 1/4” 1 M801.03B 1 M801.03B
7 Fitting spec.1/2” 1 B0264.03 1 M247.00 1 B0264.03
8 Paint hose 1 S591.00C 1 S591.00C 1 S591.00C
9 Rapid revolving connector L 2 M336.00 2 M336.00 2 M336.00
1/4”x8
10 Fitting 1/4x8 1 M057.07
11 Pressure gauge 3 P904.00 3 P904.00 3 P904.00
12 Rapid connector D1/8”x4 F 3 M286.00 3 M286.00 3 M286.00
13 Control plate 1 Z547.00 1 Z547.00 1 Z547.00
14 “ZIP52 finishing” label 1 Z548.00 1 Z548.00 1 Z548.00
1/8”x4
16 Plug 1/4” 1 M826.03B 1 M259.00 1 M826.03B
17 Cock FF 1/4” lever 1 M513.00IA 1 M109.00 1 M513.00IA
18 Fitting L MF 1/4” 1 M881.03 1 M213.04 1 M881.03
19 Conical nipple 1/4” 1 M801.03C 1 M205.04 1 M801.03C
20 TCEI M6x20 screw 4 K107.62 4 K107.62 4 K107.62
48
OPERATING MANUAL
Spare parts list 2301837 2301832 2301836
Pos Description Qty. Code Qty. Code Qty. Code

21 Washer 8 K505.62 8 K505.62 8 K505.62
22 Air manifold 1 T139.01 1 T139.01 1 T139.01
23 Hollow screw 1/4” 3 M404.00 3 M404.00 3 M404.00
24 Reduction MF 3/8”x1/4” 1 M250.00 1 M250.00 1 M250.00
25 Fitting D MF 1/4” 1 M239.00 1 M239.00 1 M239.00
26 Throttle cock MF 1/4” 1 M101.00 1 M101.00 1 M101.00
27 O-ring 3 L212.06 3 L212.06 3 L212.06
28 Paint reducer air pipe 1 S455.07A 1 S455.07A 1 S455.07A
29 Manometer reducer pipe 3 S455.07 3 S455.07 3 S455.07
1/4”x4
31 Fitting L MM 1/4” 1 M215.04 2 M215.04 1 M215.04
32 Extension MF 1/4” 1 M204.04 1 M204.04 1 M204.04
33 Air pressure reducer 1/4” 3 P123.00 3 P123.00 3 P123.00
34 Nut 4 K311.62A 4 K311.62A 4 K311.62A
35 Re-cyle pipe 2 mt S103.07N 2 mt S401.00 2 mt S103.07N
36 Suction pipe 1 T406.00 1 T406.00 1 T406.00
37 Pump feeding air pipe 1 S455.07B 1 S455.07B 1 S455.07B
38 Nipple 1/4” 2 M801.03B 2 M801.03B 2 M801.03B
56 Contact spring 1 H261.03 1 H261.03 1 H261.03
49
OPERATING MANUAL
8.3.2 PUMP COD. 2301838
18 a
a) Exploded view parts. 18 in the following pages

50
OPERATING MANUAL
7!2.).'

TIONS
OUT ALL WORK
3)()??'"
Spare parts list 2301838

1 ZIP52 PF pump 1 U551.AHSS1
see explod. view
2 Pump support 1 E3112.92
3 Leg 2 E111.92B
5 Air pressure reducer 1/4” 2 P123.00E
6 Pressure gauge 2 P936.00
7 Rapid revolving connector L 1/4”x8 3 M336.00
8 Conical nipple 1/4” 1 M205.04
9 Fitting T MFM 1/4” 1 M340.00
10 Flexible pipe holder 1/2”x16 1 M208.04
11 Cylindrical plug ½” 1 M254.14A
12 Cock MF 1/4” lever 1 M109.00
13 Re-cyle pipe 1 S401.00
14 Suction pipe ST 1 T406.00
15 Pipe 300 mm S103.07N
16 Fitting L MM 1/4” 1 M215.04
17 Reduced nipple 1 M618.62
18 Material filter 1 T4005.00ALS
19 Nipple 1 M631.62
51
OPERATING MANUAL
Spare parts list 2301838

20 Plug E.I. 1/4” 1 M623.12
21 Fitting L MF 1/4” 1 M213.04
22 TCEI M6x20 screw 4 K107.62
23 Washer 8 K505.62
24 Self-tightening nut 8 K311.62
25 Vite TCEI M4x50 2 K166.62
26 Washer 4 K501.62
27 Nut 2 K302.62
52
2,5 Nm (Plastica/Plastic/Plastique/Kunstoff)
8.3.3
25
9
EDITION 01 /2010
8
PUMP ZIP 52
OPERATING MANUAL
22
PART NO. ZZB012ENG
24
23
17
26 7 19
2,5 Nm (Plastica/Plastic/Plastique/Kunstoff)
53
ZIP52 FINISHING - PF .
OPERATING MANUAL
Spare parts list 2301837 2301832 2301836 2301838
Pos Description Qty. Code Code Code Code

1 Suction manifold 1 F833.07G-A F184.01 F188.03 F184.01
2 Delivery manifold 1 F859.07G F185.01 F189.03 F185.01
3 Outer diaphragm disk 2 F834.07D F834.07R F834.07R F834.07R
4 Diaphragm cover 2 F831.07G-A F978.01 F192.03 F978.01
5 Product diaphragm 2 G921.07B G921.07B G921.07B G921.07B
7 Socket screw 4 K1076.62 K142.62 K142.62 K142.62
8 Screw 8 K128.62 K183.62 K142.62 K183.62
9 Nut 24 K311.62 K311.62 K311.62 K311.62
10 Washer 16 K508.62 K508.62 K508.62 K508.62
11 Self-tapping screw 1 K1012.62 K1012.62 K1012.62 K1012.62
12 Screw 4 K1040.62 K1040.62 K1040.62 K1040.62
13 Rivet 2 K1041.62 K1041.62 K1041.62 K1041.62
14 Screw 12 K1043.62 K1044.62 K1042.03 K1044.62
15 Nut 8 K311.62 K311.62A K311.62 K311.62A
17 Motor 1 T6103.00 T6103.00 T6103.00 T6103.00S
18 Fluid valve unit 4 T6105.00 T6105.00 T6105.00 T6105.00
19 Lug 1 Y622.00A Y622.00A Y622.00A Y622.00A
20 Cover plate 1 Z535.00X Z535.00X Z535.00X Z535.00X
22 Cover round plate 2 Z543.00A Z543.00A Z543.00A Z543.00A
23 Nipple 1 B0177.14A B0177.14A - B0177.14A
24 Contact washer 4 K564.72 K564.72 K564.72 K564.72
25 Ball guide insert 2 F856.07D - - -
26 Washer 4 K505.62 - - -
Reversing valve set ZIP52 1 P4003.00 P4003.00 P4003.00 P4003.00
Fluid service set 1 T9080.00B T9080.00B T9080.00B T9080.00B
Kit PE Diaphragms - Gasket 1 T9083.00B - - -
Product o-ring set 1 T9077.00 T9077.00 T9077.00 T9077.00
54
OPERATING MANUAL
8.3.4 AIR MOTOR PUMP ZIP52
55
OPERATING MANUAL
Spare parts list 2301837, 2301838

2301832,
2301836
Pos Description Qty. Code Code
Motor ZIP52 Without cycle counter 1 T6103.00 T6103.00S
connection
Motor ZIP52 With cycle counter 1 T6103.00C T6103.00G
connection
1 Feeler pin 2 B0146.04 B0146.04
2 Inner diaphragm disk 2 B0147.71 B0147.71
3 Shaft 1 B0150.03 B0150.03S
4 Cover (pressure side) 1 F194.91 F194.91
5 Bushing guide rod 2 F829.07 F829.07
6 Cover (discharge side) 1 F830.07 F830.07
Motor block with safety valve
7 T6103.00, T6103.00S 1 T6103.00A T6103.00A
T6103.00C, T6103.00G 1 T6103.00F T6103.00F
8 Reversing valve gasket 1 G925.06 G925.06
9 Pressure cover gasket 1 G7020.06 G7020.06
10 Silencer 1 H618.07 H618.07
11 Screw 4 K1038.62 K1038.62
12 Screw 6 K1039.62 K1039.62
13 Lip gasket 2 L470.06 L470.06
14 Lip gasket 2 L471.06 L471.06
15 Reversing valve 1 P4003.00 (*) P4003.00 (*)
16 Safety valve 1 (**) (**)
17 Side plate 1 Z546.00 Z546.00
18 Screw (T6103.00C o T6103.00G) 1 K174.62 K174.62
19 Washer(T6103.00C o T6103.00G) 1 K535.07 K535.07
(*) The spare part includes the reversing valve gasket code G925.06
and pressure cover gasket code G7020.06
(**) Not available separately. See pos. 7
56
OPERATING MANUAL
8.3.5 FINE FLOW CONTROLLER T0180.00A, T0180.00AI
57
OPERATING MANUAL
Spare parts list T0180.00A,

T0180.00AI
1 Paint diaphragm disk 1 A588.03
2 Air diaphragm disk 1 A590.03
3 Ball guide body 1 B0172.03
4 Reducer body – fluid side
T0180.00A 1 B0180.01
T0180.00AI 1 B0180.03
5 Valve stem 1 B391.03
6 Reducer body – air side 1 B563.01
7 Complete ball seat body 1 T6007.00A
8 Lockring 1 F991.07
9 Cup 1 F992.07
10 PTFE paint pressure reducer diaphragm 1 G725.05
11 Paint pressure reducer diaphragm 1 G726.06
12 Gasket 1 G640.05B
13 Conical spring 1 H285.03
14 Self-tightening nut 1 K311.62
15 Washer 6 K515.62
16 Ball 1/4” 1 K811.03
18 O-ring 1 L148.06
19 O-ring 1 L118.06A
20 Filter with collar 1 T500.00A
Service set FFC pos. 10-11-12-16-18-19 1 T9086.00
58
OPERATING MANUAL
8.3.6 MATERIAL FILTER 1/2 ALUMINIUM COD. T4005.00ALS (FOR 2301838)
59
OPERATING MANUAL
Spare parts list T4005.00ALS

1 Filter body 1 B0259.01
2 Filter cover 1 B0127.01
3 Tank filter 1 T454.00
4 Stainless steel spring 1 H282.03
5 Filter tie rod 1 H1152.03
6 Filter lockring 1 B0128.03
7 Tank seal Joint reservoir 1 G605.07
60
OPERATING MANUAL
8.3.7 SUCTION PIPE + RE-CYCLE PIPE COD. T406.00, T406.00A
10
10
61
OPERATING MANUAL
Spare parts list T406.00,

T406.00A
1 Suction pipe spring 1 H206.03
2 Filter disk 1 H401.07
3 Hose clamp 2 R601.00
4 Solvent resistant Suction tube
T406.00 (3811721) (L=900 mm) 1 S402.06A
T406.00A (3811722) (L=1200 mm) 1 S402.06C
5 Metal suction pipe 1 S637.03
6 Suction pipe filter 1 T453.03
7 ST Suction pipe cup 1 F141.07
8 Suction pipe ST - stiff part 1 T404.00
9 Suction pipe ST - complete metallic part 1 T420.00
10 Contact clip 2 E0107.03
56 Suction pipe 1 T406.00
57 Re-cycle pipe 1 S401.00
58 Plastic clamp 4 R602.07A
62
OPERATING MANUAL
63
OPERATING MANUAL
64
OPERATING MANUAL
9 EUROPEAN SERVICE NETWORK

A J. Wagner Ges.m.b.H. DK Wagner Spraytech GB Wagner Spraytech (UK) Limited
Ottogasse 2/20 Scandinavia A/S The Coach House
2333 Leopoldsdorf Helgeshøj Allé 28 2 Main Road
Österreich 2630 Taastrup Middleton Cheney OX17 2ND
Tel. +43/ 2235 / 44 158 Denmark Great Britain
Telefax +43/ 2235 / 44 163 Tel. +45/43/ 27 18 18 UK-Helpline 0844 335 0517
[email protected] Telefax +45/43/ 43 05 28 5 p per minute (landline)
[email protected]
B Wagner Spraytech E Wagner Spraytech Iberica I Wagner Colora

Benelux b.v. S.A. Via Fermi, 3
Veilinglaan 56 P.O. Box 132, Crta. N-340 20040 Burago di Molgora (MI)
1861 Meise-Wolvertem 08750 Molins de Rey Italia
Belgium Barcelona / Espania Tel. +39/ 039 / 625 021
Tel. +32/2/269 46 75 Tel. +34/93/6800028 Telefax +39/ 039 / 685 18 00
Telefax +32/2/269 78 45 Telefax +34/93/66800555 [email protected]
[email protected] [email protected]
CH Wagner International AG F J. Wagner France S.A.R.L NL Wagner Spraytech Benelux

Industriestrasse 22 Parc de Gutenberg - Bâtiment F b.v.
9450 Altstätten 8 voie la Cardon, Zonneban 10,
Schweiz 91127 Palaiseau Cedex 3542 EC Utrecht
Tel. +41/71 / 7 57 22 11 France Netherlands
Telefax +41/71 / 7 57 22 22 Tel. +33/1/825 011 111 Tel. +31/ 30/241 41 55
[email protected] Telefax +33/1/698 172 57 Telefax +31/ 30/241 17 87
[email protected] [email protected]
D J. Wagner GmbH CZ Wagner, spol. s r.o. S Wagner Spraytech

Otto-Lilienthal-Straße 18 Nedasovská str. 345 Scandinavia A/S
D-88677 Markdorf 155 21 Praha 5 -Zlicín Helgeshøj Allé 28
Postfach 11 20 Czechia 2630 Taastrup
D-88669 Markdorf Tel. +42/ 2 / 579 50 412 Denmark
Deutschland Telefax +42/ 2 / 579 51 052 Tel. +45/43/ 21 18 18
Tel.: +49 / 75 44 / 505 - 664 [email protected] Telefax +45/43/ 43 05 28
Fax: +49 / 75 44 / 505 -155 [email protected]
[email protected]
www.wagner-group.com
65
OPERATING MANUAL
66
OPERATING MANUAL
67
%$
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#%24
/RDER NUMBER ZZB012ENG
'ERMANY
* 7!'.%2 'MB(
/TTO ,ILIENTHAL 3TR
0OSTFACH
$ -ARKDORF
4ELEPHONE
4ELEFAX
% -AIL SERVICESTANDARD WAGNER GROUPCOM
3WITZERLAND
* 7!'.%2 !'
)NDUSTRIESTRASSE
0OSTFACH
#( !LTSTËTTEN
4ELEPHONE
4ELEFAX
% -AIL REP CH WAGNER GROUPCH
WWWWAGNER GROUPCOM

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1 ABOUT THESE INSTRUCTIONS 5

1 ABOUT THESE INSTRUCTIONS

4HIS OPERATING MANUAL IS AVAILABLE IN THE FOLLOWING LANGUAGES

1.2 WARNINGS, NOTES AND SYMBOLS IN THESE INSTRUCTIONS

 4HE MEASURES FOR PREVENTING THE HAZARD AND ITS CONSEQUENCES

7ARNING POSSIBLE DANGER .ON OBSERVANCE CAN RESULT 7!2.).'

 4HE MEASURES FOR PREVENTING THE HAZARD AND ITS CONSEQUENCES

#AUTION A POSSIBLY HAZARDOUS SITUATION .ON OBSER

 4HE MEASURES FOR PREVENTING THE HAZARD AND ITS CONSEQUENCES

#AUTION A POSSIBLY HAZARDOUS SITUATION .ON OBSER

 4HE MEASURES FOR PREVENTING THE HAZARD AND ITS CONSEQUENCES

.OTE PROVIDE INFORMATION ON PARTICULAR CHARACTERISTICS AND HOW TO PROCEED

2 GENERAL SAFETY INSTRUCTIONS

2.1.1 ELECTRICAL EQUIPMENT

2.1.2 PERSONNEL QUALIFICATIONS

2.1.3 A SAFE WORK ENVIRONMENT

2.2 SAFETY INSTRUCTIONS FOR STAFF

2.2.1 SAFE HANDLING OF WAGNER SPRAY UNITS

2.2.2 EARTH THE UNIT

2.2.3 MATERIAL HOSES

!N EXPLOSIVE GASAIR MIXTURE FORMS IN CLOSED CONTAINERS

2.2.5 HANDLING HAZARDOUS LIQUIDS, VARNISHES AND PAINTS

2.2.6 TOUCHING HOT SURFACES

2.3 CORRECT USE

2.4 USE IN AN EXPLOSION HAZARD AREA

2.4.1 CORRECT USE

2.4.2 EXPLOSION PROTECTION IDENTIFICATION

2.4.3 MAX. SURFACE TEMPERATURE

Max. surface temperature: same as the permissible material temperature

2.4.4 SAFETY REGULATIONS

3AFE HANDLING OF 7!'.%2 SPRAY UNITS

)GNITION TEMPERATURE OF THE COATING MATERIAL

-EDIUM SUPPORTING ATOMIZING

3URFACE SPRAYING ELECTROSTATIC

3 PRODUCT LIABILITY AND WARRANTY (STATUS 01.02.2009)

3.2 GUARANTEE PERIOD AND REGISTRATION (3+2)

3.4 EXCLUSION OF GUARANTEE

3.5 ADDITIONAL REGULATIONS

Complies with the following provisons applying to it:

Applied standards, in particular:

4.1.1 USING IN ACCORDANCE WITH THE INSTRUCTIONS

4.2 EXTENT OF DELIVERY

- Material pump / Air motor

CE-conformity see Chapter 3

The delivery note shows the exact scope of delivery.

4.3.1 MATERIALS OF THE PARTS TRANSPORTING PAINT

2301832 2301836 2301837 2301838

4.3.2 TECHNICAL DATA

Description Units 2301832 2301836 2301837 2301838

4.3.3 DIMENSIONS AND CONNECTIONS

Mounting for wall for 2301832, 2301836,2301837

2301832 2301836 2301837 2301838 2301832 2301836 2301837 2301838

Air motor (Q)

This fi nal pressure is given on

 .EVER CHANGE THE SAFETY VALVE SETTING

4.4.2 PRESSURE REGULATOR

a Antipulsation Reducer Filter with pneum.control

Figure: Pump 2301832, 2301836,

4HIS OPERATING MANUAL IS AVAILABLE IN THE FOLLOWING LANGUAGES

4HE MEASURES FOR PREVENTING THE HAZARD AND ITS CONSEQUENCES

7ARNING POSSIBLE DANGER .ON OBSERVANCE CAN RESULT 7!2.).'

4HE MEASURES FOR PREVENTING THE HAZARD AND ITS CONSEQUENCES

#AUTION A POSSIBLY HAZARDOUS SITUATION .ON OBSER

4HE MEASURES FOR PREVENTING THE HAZARD AND ITS CONSEQUENCES

#AUTION A POSSIBLY HAZARDOUS SITUATION .ON OBSER

4HE MEASURES FOR PREVENTING THE HAZARD AND ITS CONSEQUENCES

.OTE PROVIDE INFORMATION ON PARTICULAR CHARACTERISTICS AND HOW TO PROCEED

!N EXPLOSIVE GASAIR MIXTURE FORMS IN CLOSED CONTAINERS

.EVER CHANGE THE SAFETY VALVE SETTING

0OSITION THE CARRIAGE WITH THE PISTON PUMP HORIZONTALLY

#LEAN THE PISTON PUMP ONLY WITH A DAMP CLOTH

%ARTH ALL UNIT COMPONENTS

.EVER REACH INTO THE SPRAY JET

/PERATE THE UNIT IN A SPRAYING BOOTH APPROVED FOR THE WORKING

&OLLOW THE MANUFACTURER@S WORKING INSTRUCTIONS PARTICULARLY RE

$O NOT CLEAN THE CONTAINER ON THE PRESSURE REGULATOR WITH SOL

/NLY A 7!'.%2 SERVICE CENTER OR A SUITABLY TRAINED PERSON MAY

2EPAIRS AND PART REPLACEMENT MAY ONLY BE CARRIED OUT BY SPE