Mahindra Sponge & Power Ltd.

(Unit-II)
Sarora (Parsada), Tilda (C.G.)

Analysis Report of
Kiln ID Fan Flow

Prepared by:
Greenserve Energy Management Solutions
Vijay nagar, Near shrinathkunj, Durg-491001
Mobile No: 9098148400/7869705304
Email: [email protected]
 Analysis Report of Kiln ID Fan Flow

Flow Measurement of 650TPD Kiln ID Fan

Parameters Unit ID FAN -650TPD Kiln
Pitot Tube Constant 0.85
MSL mt. 300
Measured height mt. 30.00
Barometric press mmwC 10319.50
Temp deg C 130.00
Temp deg K 403.00
O2 % 4.60
Co2 % 9.11
Static pressure (draught) at fan inlet mmwC
-71.00
(suction side)
Dynamic press (Velocity Pr.) mmwC 5.67
Density kg/Nm3 1.3
Density kg /m3 0.8888
Velocity m/sec 9.50
Duct Height mt. 3.233
Duct Width mt. 1.738
Duct C.S. area m2 5.62
Rated Vol Flow m3/sec 114.00
Vol Flow m3/sec 53.41
Vol Flow m3/min 3204.46
Design Flow m3/hr. 4,09,000
Vol Flow m3/hr 192267
Vol Flow Nm3/hr 129143
Mass flow kg/min 2848
Mass flow kg/hr. 170893
Installed Motor Capacity kW 565.00
Motor Power Consumption kW
Damper opening %
Rated Fan speed RPM 980.00
Running Fan speed RPM
Control / Starter VFD
Design Head mm WC 355.00
Temperature Deg C 200.00

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 Analysis Report of Kiln ID Fan Flow

Formula use for Fan low Calculation

Flow (m3/s) = Area (m2) X Velocity (m/s)
⬚
Volume (Flow) = A X Cp X √ . ∆

Where,
A = Area of duct in m2 (3.233 x 1.738 mtr)
Cp = Pitot tube Coef icient (0.85)
∆P = Average Velocity Pressure in mmWC
= Density at test condition in kg/m3
………………………………………………………………………………………………….

Flow Calculation for ID FAN -650TPD Kiln

⬚
Volume (Flow) = 3.233 x 1.738 X 0.85 X √ . . .
0.889

. . . .
=
.

Volume (Flow) =53.41 m3/sec

=53.41 m3/sec X 60
Volume (Flow) =3204.46 m3/min
=3204.46 m3/min X 60
Volume (Flow) = 1,92,267 m3/hr.

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 Analysis Report of Kiln ID Fan Flow

Flow Measurement of Kiln-1 & Kiln-3 ID Fans

Parameters Unit ID FAN Kiln-1 ID FAN Kiln-2
Pitot Tube Constant 0.85 0.85
MSL mt. 300 300
Measured height mt. 5.00 5.00
Barometric press mmwC 10319.50 10319.50
Temp deg C 120.00 120.00
Temp deg K 393.00 393.00
Static pressure (draught) at fan
-8.00 -15.00
outlet (discharge side)
Dynamic press (Velocity Pr.) mmwC 6.50 7.00
Density kg/Nm3 1.4 1.3
Density kg /m3 0.9362 0.9255
Velocity m/sec 9.92 10.35
Duct Height mt. 1.33 1.33
Duct Width mt. 0.58 0.58
Duct C.S. area m2 1.39 1.39
Rated Vol Flow m3/sec 20.53 19.65
Vol Flow m3/sec 13.77 14.38
Vol Flow m3/min 826.41 862.52
Design Flow m3/hr. 73908 73908
Vol Flow m3/hr 49584 51751
Vol Flow Nm3/hr 34362 35840
Mass flow kg/min 774 798
Mass flow kg/hr. 46420 47897
Installed Motor Capacity kW
Motor Power Consumption kW
Damper opening %
Rated Fan speed RPM 980.00 980.00
Running Fan speed RPM
Control / Starter
Design Head mm WC 350.00 350.00
Temperature Deg C 200.00 200.00

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 Analysis Report of Kiln ID Fan Flow

Flow Calculation for ID FAN – Kiln # 1

⬚
Volume (Flow) = 1.33 x 0.58 X 0.85 X √ . . .
0.9362

. . . .
=
.

Volume (Flow) =13.77 m3/sec

=13.77 m3/sec X 60
Volume (Flow) =826.41 m3/min
=826.41 m3/min X 60
Volume (Flow) = 49,584 m3/hr.
………………………………………………………………………………………………….

Flow Calculation for ID FAN – Kiln # 3

⬚
Volume (Flow) = 1.33 x 0.58 X 0.85 X √ . .
0.9255

. . . .
=
.

Volume (Flow) =14.38 m3/sec

=14.38 m3/sec X 60
Volume (Flow) =862.52 m3/min
=862.52 m3/min X 60
Volume (Flow) = 51,751 m3/hr.

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