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 FALCON ZINC METAL INDUSTRIES L.L.C.
INSPECTION TEST PLAN (ITP)

PROJECT NAME: BUHASA FIRE WATER NETWORK REPLACEMENT PROJECT Doc. No. FZM-IMS-ITP-17B
COMPANY: ADNOC GAS PROCESSING (AGP) Date. 03.01.2023
Rev. No. Rev-0
CONTRACTOR: EPC CONTRACTOR: PROGETTI EUROPA & GLOBAL S.P.A
Project No 1005382
SUB-CONTRACTOR: YORK GENERAL CONTRACTING L.L.C.
Page no. Page 3 of 4
GALVANIZING CONTRACTOR: FALCON ZINC METAL INDUSTRIES L.L.C.

SR. APPLICABLE VERIFYING SURVILLANCE/INSPECTION

ACTIVITIES/STAGE
No INSPECTION
SPECIFICATION METHODS ACCEPTANCE CRITERIA DOCUMENT FREQUENCY
/PROCEDURE /CODE FZMI YORK PEG Company
ACTION ACTION ACTION ACTION
IV GALVANIZING
MTC from the supplier
1 Zinc ASTM B6/ASTM A 123 - Special High-Grade Zinc chemical Analysis N/A H H R R
DGS_1300_175_Rev 2 Report
2 Bath Condition
Internal Procedure/
a) Temperature Work Instruction. Temp. Controller 445°C - 455°C Control Room Every Jig H H R R
DGS_1300_175_Rev 2
b) Zinc Content ASTM A123 Analysis Min. 98% by wt. Certificate of Analysis Monthly H H R R
DGS_1300_175_Rev 2 (Third Party)
c) Dipping Time Internal Procedure/ Timer As per material thickness Every Jig H H R R
Work Instruction
V Post Treatment
1 Quenching Internal Procedure/ Work Visual As per procedure Visual inspection Every Jig H H R R
Instruction
VI Final Inspection
Free from uncoated areas, blisters, flux
deposits and gross dross inclusion,
lumps, projections, globules or heavy
1 Appearance ASTM A123/A123M Visual H H W W
deposits of zinc. Plain holes (1/2”) or
DGS_1300_175_Rev 2
more shall be cleaned and free from
Final inspection report
excess zinc. Every DO
for Blasting (FZM-IMS-
Lumps in the form of ash or Excess zinc
FO-16D)
inside the spools should be removed
&
Electromagnetic The Minimum coating weight shall be as
Zinc coating certificate
2 Coating Thickness ASTM A123/A123M Thickness per standard, H H W W
(FZM-IMS-FO-11E)
DGS_1300_175_Rev 2 Measurement DGS_1300_175_Rev 2
3 Adhesion Test ASTM A90/A153/ ASTM
A123 Knife Test/ Hammer No Peeling/ Flaking of coating H H W W
DGS_1300_175_Rev 2 Test
H- Hold W- Witness R-Review
M- Monitor
Jig – A fixture to which material tied for galvanizing this may include one or more identified “DO”
LEGEND: S- Surveillance
by Quantity
Lot- Identified Partial “DO” (1 or more lot makes one “DO”)

Page 3 of 4
 FALCON ZINC METAL INDUSTRIES L.L.C.
INSPECTION TEST PLAN (ITP)

PROJECT NAME: BUHASA FIRE WATER NETWORK REPLACEMENT PROJECT Doc. No. FZM-IMS-ITP-17B
COMPANY: ADNOC GAS PROCESSING (AGP) Date. 03.01.2023
Rev. No. Rev-0
EPC CONTRACTOR: PROGETTI EUROPA & GLOBAL S.P.A
Project No 1005382
SUB-CONTRACTOR: YORK GENERAL CONTRACTING L.L.C. Page no. Page 4 of 4
GALVANIZING CONTRACTOR: FALCON ZINC METAL INDUSTRIES L.L.C.

APPLICABLE SURVILLANCE /INSPECTION

SR. ACTIVITIES/STAGE VERIFYING
SPECIFICATION METHODS ACCEPTANCE CRITERIA FREQUENCY
No. INSPECTION DOCUMENT FZMI YORK PEG Company
/PROCEDURE /CODE
ACTION ACTION ACTION ACTION
VII REPAIR/RENOVATION
ASTM A780/ASTM A123
RFI form Final
1 Repair/Renovation DGS_1300_175_Rev 2 ≤0.5% of 1% of the accessible SA to be H H W R
Inspection Report
HDG procedure-10007832- Visual coated / or 256 cm2/MT of pc. Wt. (w/c
For Rejected
5382-BUH-04-1320-0010- ever is less)
Item Only
028- Clause no. 11
Paint Containing ASTM A780 ASTM A780
2 Zinc Rich primer DGS_1300_175_Rev 2 DGS_1300_175_Rev 2 Zinc coating certificate H H W R
& HDG procedure Visual & HDG procedure (10007832-5382-BUH- (FZM-IMS-FO-11E)
(10007832-5382-BUH-04- 04-1320-0010-028)
1320-0010-028)
VIII REINSPECTION OF THE ITEM
Visual Free from Black spots and no exposed Final inspection report
1 Appearance H H W W
base materials. for Blasting (FZM-IMS-
For Rejected
ASTM A123 Electromagnetic FO-16D) & Zinc coating
˃50% of the std. requirement but item only
2 Coating Thickness DGS_1300_175_Rev 2 Thickness certificate (FZM-IMS-FO- H H W W
˂4.0mils
Measurement 11E)
IX DISPATCH
Weighing After Using Weighing
1 ASTM A123 Rejection and Billing Weight Slip H H R R
Galvanizing Bridge
2 DGS_1300_175_Rev 2,
Flange face protection
HDG procedure-10007832- No galvanizing on flange face serration
check Visual RFI form Every DO H H W R
5382-BUH-04-1320-0010- area
028 & ASME B 16.5
3 Identification Internal Procedure Tagging Traceable Delivery Note H H R R

Inspection release Computerized flange end caps/plywood covers and HDG Certificate
4 ASTM A123 H H H R
Certificate Report identification tag should be present FZM-IMS-FO-11E
H- Hold W- Witness R-Review
M- Monitor
Jig – A fixture to which material tied for galvanizing this may include one or more identified
LEGEND: S- Surveillance
“DO” by Quantity
Lot- Identified Partial “DO” (1 or more lot makes one “DO”)

Page 4 of 4