Computer Assembly
Computer Assembly
Development Studies
Associates (DSA)
October 2008
Addis Ababa
Table of Contents
1. Executive Summary..........................................................................................1
2. Product Description and Application..............................................................1
3. Market Study, Plant Capacity and Production Program..............................2
3.1 Market Study...................................................................................................................2
3.1.1 Present Demand and Supply....................................................................................2
3.1.2 Projected Demand....................................................................................................3
3.1.3 Pricing and Distribution...........................................................................................4
3.2 Plant Capacity..................................................................................................................4
3.3 Production Program.........................................................................................................4
4. Raw Materials and Utilities..............................................................................5
4.1 Availability and Source of Raw Materials.......................................................................5
4.2 Annual Requirement and Cost of Raw Materials and Utilities.......................................5
5 Location and Site...............................................................................................6
6 Technology and Engineering............................................................................6
6.1 Assembly Process............................................................................................................6
6.2 Machinery and Equipment...............................................................................................6
6.3 Civil Engineering Cost....................................................................................................6
7 Human Resource and Training Requirement................................................7
7.1 Human Resource..............................................................................................................7
7.2 Training Requirement......................................................................................................7
8 Financial Analysis.............................................................................................8
8.1 Underlying Assumption...................................................................................................8
8.2 Investment........................................................................................................................9
8.3 Production Costs..............................................................................................................9
8.4 Financial Evaluation......................................................................................................10
9 Economic and Social Benefit and Justification.............................................11
ANNEXES..............................................................................................................12
1. Executive Summary
This project profile deals with the establishment of computer assembly plant in Amhara National
Regional State. The following presents the main findings of the study
Demand projection divulges that the domestic demand for personal computer is substantial and is
increasing significantly with time. Accordingly, the planned plant is set to produce 5,500 units
annually. The total investment cost of the project including working capital is estimated at Birr
9.97 million and creates 29 job opportunity and Birr 645.84 thousand of income
The financial result indicates that the project will generate profit beginning from the first year of
operation. Moreover, the project will break even at 10.8% of capacity utilization and it will
payback fully the initial investment less working capital in one year. The result further show that
the calculated IRR of the project is 27.7% and NPV discounted at 18% of Birr 1,668,310.87
In addition to this, the proposed project possesses wide range of economic and social benefits
such as increasing the level of investment, tax revenue as well as employment creation.
Generally the project is technically feasible, financially and commercially viable as well as
socially and economically acceptable. Hence the project is worth implementing.
3
3. Market Study, Plant Capacity and Production Program
3.1 Market Study
3.1.1 Present Demand and Supply
Computers were introduced into Ethiopia nearly half a century ago in the early 1960's.
Organizations that introduced computers into their operations in the early period of the
introduction of the technology included the Ethiopian Airlines, the Economic Commission for
Africa (ECA), Ethiopian Electric Light and Power Authority, Central Statistical Office and some
others.
Currently, Ethiopia relies mainly on imported computers to meet the local demand as there is no
real computer hardware production project that can benefit from the available knowledge and
expertise.
There are limited number of companies and several computer shops that produce locally
assembled computers in the country. At the same time huge number of branded computers are
imported into the country. Nonetheless, the number of computers in Ethiopia is very low when
compared to many African countries. According to UN Common Database (2002), Ethiopia
ranked as 111th in the number of computers in the world. The country, however, is registering a
year to year increase in the number of computers as shown in table 1 below.
According to table 1, the number of computers has increased on average by 41.6% within the
period under consideration. Although the position of the country is very low when compared to
even other African countries, such average growth can be considered as very strong and
promising. Taking this growth percentage the estimated number of computers in the country in
2007 reaches to 667,386.
4
Although there is no available detailed data, it can be argued that the main users of the machine
are schools & universities, banks, ministries, internet users and households.
In view of the recent past performance, one can stress that there is high demand for the machine.
In this connection the future is expected to be very promising for the sector for the following
reasons
Many university students are looking for having personal computers at home.
All this suggest that the future demand for the machinery is going to be substantial. Accordingly,
it is conservatively assumed that the number of computers imported and assembled in the
country will increase by about 10 percent in the coming years as shown in table 2 here under.
5
Table 2: Projected Demand for Computers
The forecasted figure divulge that the future bring forth substantial demand for the machine. At
the same time it suggests the relevance of establishing an assembly plant that
6
4. Raw Materials and Utilities
4.1 Availability and Source of Raw Materials
The basic materials used in the production process are: computer case with power supply,
motherboard , central processing unit (processor), hard disk , keyboard, mouse, fan and visual
display unit (monitor) and other items. All the items shall be imported from abroad.
The annual raw material and utility requirement and the associated cost for the envisaged plant is
listed in table 3 here under
Table 3: Material and Utility Requirement
Total Cost
Material and Input Quantity L.C. F.C.
Computer Case with Mother Board
(Pentium IV) and Power Supply 5500 units 561,000
CPU fan 5500 units 165,000
Hard Disk (80GB) 5500 units 2,200,000
Keyboard 5500 units 275,000
Optical Mouse 5500 units 137,500
CPU (2 GHz) 5500 units 7,425,000
Modem 5500 units 440,000
RAM (512 MB) 5500 units 770,000
Monitor (17) 5500 units 3,465,000
Speaker 5500 units 121,000
Floppy Drive 5500 units 302,500
CD drive 5500 units 1,127,500
Total Material Cost 16,989,500
Utility
Electricity 25,000 kwh 13,750
Water 1000m3 2,650
Total Utility Cost 16,400
According to the above table the annual material and utility cost at full capacity of operation is
estimated to be Birr 17,005,900
7
5 Location and Site
The appropriate locations for the envisaged project in view of the availability of infrastructure as
well as market for the output is mainly Bahir Dar
Step I. Open the computer case and install the mother board
Step II. Install the CPU
Step III. Attach the power supply and other connectors
Step IV. Install the floppy drive. Then install the hard disk as well as the cd-rom.
Step V Install additional cards on demand.
Step VI. Install the required software
The assembly of personal computers does not require machineries. It only needs equipment like
screw drivers and related items as well as some softwares. The estimated cost of these items is
Birr 25,000. The equipments and softwares can be easily accessed from local suppliers operating
in Addis Ababa.
The total site area for the envisaged plant is estimated to be 350m 2 where 100m2 is allocated to
the assembly place and the remaining space is left for stores (150m 2), sales and show
room(50m2), Office and other facilities (50m2).
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7 Human Resource and Training Requirement
The envisaged plant creates 29 job opportunity and about Birr 645.84 thousand of income. The
professionals and support staffs for the envisaged plant shall be recruited from Amhara region
8 Financial Analysis
9
8.1 Underlying Assumption
The financial analysis of computer assembly plant is based on the data provided in the preceding
chapters and the following assumptions.
B. Depreciation
Building 5%
Machinery and equipment 10%
Office furniture 10%
Vehicles 20%
Pre-production (amortization) 20%
Raw Material-Local 30
Raw Material-Foreign 120
Factory Supplies in Stock 30
Spare Parts in Stock and Maintenance 30
Work in Progress 10
Finished Products 15
Accounts Receivable 30
Cash in Hand 30
Accounts Payable 30
8.2 Investment
The total investment cost of the project including working capital is estimated at Birr 9.97
million as shown in table 5 below. The Owner shall contribute 40% of the finance in the form of
equity while the remaining 60% is to be financed by bank loan.
10
Table 5: Total initial investment
Items L.C F.C Total
Land
1,050 1,050
Building and civil works
700,000 700,000
Office equipment
40,000 40,000
Vehicles
200,000 200,000
Plant machinery & equipment
25,000 25,000
Total fixed investment cost
966,050 0 966,050
Pre production capital
expenditure* 48,303 48,303
Total initial investment
1,014,353 0 1,014,353
Working capital at full capacity
1,547,255 7,413,600 8,960,855
Total 2,561,607 7,413,600 9,975,207
*Pre-production capital expenditure includes - all expenses for pre-investment studies, consultancy fee during
construction and expenses for companys establishment, project administration expenses, commission expenses,
preproduction marketing and interest expenses during construction.
The foreign component of the project accounts for 74.3% of the total investment cost.
The total production cost at full capacity operation is estimated at Birr 18.35 million as detailed
in table 6 below.
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Table 6: Production Cost
Items Cost
1. Raw materials 16,989,500
2. Utilities 16,400
3. Wages and Salaries 645,840
4. Spares and Maintenance 9,661
Factory costs 17,661,401
5. Depreciation 91,161
6. Financial costs 598,512
Total Production Cost 18,351,073
I. Profitability
According to the projected income statement attached in the annex part (see annex 4) the project
will generate profit beginning from the first year of operation. Ratios such as the percentage of
net profit to total sales, return on equity and return on total investment are 5%, 17% and 28% in
the first year and are gradually rising. Furthermore, the income statement and other profitability
indicators show that the project is viable.
The breakeven point of the project is estimated by using income statement projection.
Accordingly, the project will break even at 10.8% of capacity utilization.
Investment cost and income statement projection are used in estimating the project payback
period. The projects will payback fully the initial investment less working capital in one year.
For the envisaged plant the simple rate of return equals to 21.9%
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V. Internal Rate of Return and Net Present Value
Based on cash flow statement described in the annex part, the calculated IRR of the project is
27.7% and the net present value at 18 % discount is Birr 1,668,310.87
A. Profit Generation
The project is found to be financially viable and earns on average a profit of Birr 1.76 million per
year and Birr 17.64 million within the project life. Such result induces the project promoters to
reinvest the profit which, therefore, increases the investment magnitude in the region.
B. Tax Revenue
In the project life under consideration, the region will collect about Birr 6.57 million from
corporate tax payment alone (i.e. excluding income tax, sales tax and VAT). Such result create
additional fund for the regional government that will be used in expanding social and other basic
services in the region.
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ANNEXES
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Annex 1: Total Net Working Capital Requirements (in Birr)
CONSTRUCTIO
N PRODUCTION
Year 1 Year 2 1 2 3 4
Raw Materials in Stock- Total 0.00 0.00 5189520.00 5930880.00 6672240.00 7413600.00
Spare Parts in Stock and Maintenance 0.00 0.00 2213.13 2529.29 2845.46 3161.62
TOTAL NET WORKING CAPITAL REQUIREMENTS 0.00 0.00 6272598.27 7168683.74 8064769.21 8960854.68
INCREASE IN NET WORKING CAPITAL 0.00 0.00 6272598.27 896085.47 896085.47 896085.47
1
Annex 1: Total Net Working Capital Requirements (in Birr) (continued)
PRODUCTION
5 6 7 8 9 10
Spare Parts in Stock and Maintenance 3161.62 3161.62 3161.62 3161.62 3161.62 3161.62
INCREASE IN NET WORKING CAPITAL 0.00 0.00 0.00 0.00 0.00 0.00
2
Annex 2: Cash Flow Statement (in Birr)
CONSTRUCTION PRODUCTION
Year 1 Year 2 1 2 3 4
TOTAL CASH INFLOW 507176.25 9468030.93 16226000.00 16948000.00 19038000.00 21128000.00
1. Inflow Funds 507176.25 9468030.93 1596000.00 228000.00 228000.00 228000.00
Total Equity 202870.50 3787212.37 0.00 0.00 0.00 0.00
Total Long Term Loan 304305.75 5680818.56 0.00 0.00 0.00 0.00
Total Short Term Finances 0.00 0.00 1596000.00 228000.00 228000.00 228000.00
2. Inflow Operation 0.00 0.00 14630000.00 16720000.00 18810000.00 20900000.00
Sales Revenue 0.00 0.00 14630000.00 16720000.00 18810000.00 20900000.00
Interest on Securities 0.00 0.00 0.00 0.00 0.00 0.00
3. Other Income 0.00 0.00 0.00 0.00 0.00 0.00
TOTAL CASH OUTFLOW 507176.25 507176.25 21737766.02 17113392.84 19395765.55 21187022.40
4. Increase In Fixed Assets 507176.25 507176.25 0.00 0.00 0.00 0.00
Fixed Investments 483025.00 483025.00 0.00 0.00 0.00 0.00
Pre-production Expenditures 24151.25 24151.25 0.00 0.00 0.00 0.00
5. Increase in Current Assets 0.00 0.00 7868598.27 1124085.47 1124085.47 1124085.47
6. Operating Costs 0.00 0.00 12490645.18 14273571.74 16056498.30 17839424.86
7. Corporate Tax Paid 0.00 0.00 0.00 0.00 619148.63 747181.41
8. Interest Paid 0.00 0.00 1378522.57 718214.92 598512.43 478809.94
9.Loan Repayments 0.00 0.00 0.00 997520.72 997520.72 997520.72
10.Dividends Paid 0.00 0.00 0.00 0.00 0.00 0.00
Surplus(Deficit) 0.00 8960854.68 -5511766.02 -165392.84 -357765.55 -59022.40
Cumulative Cash Balance 0.00 8960854.68 3449088.66 3283695.82 2925930.27 2866907.87
3
Annex 2: Cash Flow Statement (in Birr): Continued
PRODUCTION
5 6 7 8 9 10
TOTAL CASH INFLOW 20900000.00 20900000.00 20900000.00 20900000.00 20900000.00 20900000.00
1. Inflow Funds 0.00 0.00 0.00 0.00 0.00 0.00
Total Equity 0.00 0.00 0.00 0.00 0.00 0.00
Total Long Term Loan 0.00 0.00 0.00 0.00 0.00 0.00
Total Short Term Finances 0.00 0.00 0.00 0.00 0.00 0.00
2. Inflow Operation 20900000.00 20900000.00 20900000.00 20900000.00 20900000.00 20900000.00
Sales Revenue 20900000.00 20900000.00 20900000.00 20900000.00 20900000.00 20900000.00
Interest on Securities 0.00 0.00 0.00 0.00 0.00 0.00
3. Other Income 0.00 0.00 0.00 0.00 0.00 0.00
TOTAL CASH OUTFLOW 19979145.19 19910251.60 19826459.86 18745147.40 18745147.40 18745147.40
4. Increase In Fixed Assets 0.00 0.00 0.00 0.00 0.00 0.00
Fixed Investments 0.00 0.00 0.00 0.00 0.00 0.00
Pre-production
Expenditures 0.00 0.00 0.00 0.00 0.00 0.00
5. Increase in Current Assets 0.00 0.00 0.00 0.00 0.00 0.00
6. Operating Costs 17839424.86 17839424.86 17839424.86 17839424.86 17839424.86 17839424.86
7. Corporate Tax Paid 783092.15 833901.05 869811.80 905722.54 905722.54 905722.54
8. Interest Paid 359107.46 239404.97 119702.49 0.00 0.00 0.00
9. Loan Repayments 997520.72 997520.72 997520.72 0.00 0.00 0.00
10.Dividends Paid 0.00 0.00 0.00 0.00 0.00 0.00
Surplus(Deficit) 920854.81 989748.40 1073540.14 2154852.60 2154852.60 2154852.60
Cumulative Cash Balance 3787762.68 4777511.08 5851051.22 8005903.82 10160756.42 12315609.02
4
Annex 3: DISCOUNTED CASH FLOW-TOTAL CAPITAL INVESTED
CONSTRUCTION PRODUCTION
Year 1 Year 2 1 2 3 4
TOTAL CASH INFLOW 0.00 0.00 14630000.00 16720000.00 18810000.00 20900000.00
4. Increase in Net Working Capital 0.00 0.00 6272598.27 896085.47 896085.47 896085.47
CUMMULATIVE NET CASH FLOW -507176.25 -1014352.50 -5147595.95 -3597253.16 -2358985.55 -941677.29
Net Present Value (at 18%) -507176.25 -429810.38 -2968431.09 943586.49 638684.65 619518.50
Cumulative Net present Value -507176.25 -936986.63 -3905417.72 -2961831.23 -2323146.58 -1703628.08
5
Annex 3: DISCOUNTED CASH FLOW-TOTAL CAPITAL INVESTED (Continued)
PRODUCTION
5 6 7 8 9 10
TOTAL CASH INFLOW 20900000.00 20900000.00 20900000.00 20900000.00 20900000.00 20900000.00
4. Increase in Net Working Capital 0.00 0.00 0.00 0.00 0.00 0.00
Net Present Value (at 18%) 843651.53 699008.74 582826.66 485824.60 411715.76 348911.66
Cumulative Net present Value -859976.55 -160967.81 421858.85 907683.45 1319399.21 1668310.87
6
Annex 4: NET INCOME STATEMENT ( in Birr)
PRODUCTION
1 2 3 4 5
Capacity Utilization (%) 70% 80% 90% 100% 100%
7
PRODUCTION
6 7 8 9 10
Capacity Utilization (%) 100% 100% 100% 100% 100%
10