A41802880c Eds Instruction Manual 2
A41802880c Eds Instruction Manual 2
A41802880c Eds Instruction Manual 2
com
Trademark credit
Edwards and the Edwards logo are trademarks of Edwards Limited, Innovation Drive, Burgess
Hill, West Sussex RH15 9TW.
Page 2
Contents
1. Safety and compliance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1 Definition of Warnings and Cautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.1.1 Safety symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3. ATEX certification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.1 Classification and marking of the pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3.2 Conditions of safe use. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4. Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.1 Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.2 Supplied equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.3 Ordering information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.3.1 Pumps. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.3.2 Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
5. Technical data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
7. Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
7.1 Placement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.2 Normal operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.2.1 Abnormal operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
7.3 Connecting the inlet and exhaust lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.3.1 Inlet lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.3.2 Exhaust lines. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7.4 Connecting cooling-water. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
7.4.1 Water quality. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
7.5 Connecting purge gas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
7.6 Electrical connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.6.1 Wiring the motor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7.6.2 Motor thermistors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Page 3
7.6.3 Pump body thermal snap switch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7.6.4 Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7.6.5 Check the direction of rotation of the motor. . . . . . . . . . . . . . . . . . . . . . 35
7.6.6 Connecting the heat exchanger fan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7.7 Leak check after installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
8. Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
8.1 Media compatibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
8.2 Start-up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
8.3 Manual shut-down. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
8.4 Unplanned shut-down and alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
9. Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
9.1 Return the equipment or components for service . . . . . . . . . . . . . . . . . . . . . . . . 38
9.2 Maintenance intervals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
9.3 Checking the oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
9.4 Inspect the closed cooling-water circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
9.5 Inspect pipelines and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
10. Spares. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Page 4
List of Figures
Figure 1: EDS pump models. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Figure 2: Pumping speed curves EDS 200 and EDS 300. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Figure 3: Lifting the EDS pump. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Figure 4: Connections and controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Figure 5: Oil level at pump standstill. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Figure 6: Inlet flage dimensions (in mm). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Figure 7: Maximum permissible flange loads. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Figure 8: Connections and direction of motor rotation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Figure 9: Cooling water level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Figure 10: Schematic for purge gas and switches - EDS pump with air cooling. . . . . . . . . . . . . 30
Figure 11: Schematic for purge gas and switches - EDS pump with water cooling. . . . . . . . . . . 31
Figure 12: Wiring schematic-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Figure 13: Wiring schematic-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Figure 14: Pump body thermal snap switch connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Figure 15: Grounding. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Figure 16: Heat exchanger fan connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Figure 17: Oil level check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Figure 18: Oil level at pump standstill. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Figure 19: Cooling water level. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Figure 20: EDS 200/300 with air cooling (dimensions in mm). . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Figure 21: EDS 200/300 with water cooling (dimensions in mm). . . . . . . . . . . . . . . . . . . . . . . . 48
Page 5
A41802880_C - Safety and compliance
NOTICE:
Obligation to Provide Information
Read and follow these instructions carefully before installing and commissioning to
ensure optimum and safe operation right from the start.
Safe and proper operation is guaranteed when used correctly and in accordance with the
instructions contained in these operating instructions. Please read all safety instructions
in this section and the rest of this manual carefully and make sure that these instructions
are followed. The device may be operated and maintained only by trained personnel in
the proper condition and as described in the operating instructions. Also observe local
and state requirements and regulations. If you have any questions regarding safety,
operation or maintenance of the device, please contact our nearest subsidiary.
DANGER:
Danger indicates a hazard with a high level of risk which, if not avoided, will result in
death or serious injury.
WARNING:
Warning indicates a hazard with a medium level of risk which, if not avoided, could result
in death or serious injury.
CAUTION:
Caution indicates a hazard with a low level of risk which, if not avoided, could result in
minor or moderate injury.
NOTICE:
Information about properties or instructions for an action which, if ignored, will cause
damage to the pump or the system.
We reserve the right to change the design and the stated data. The illustrations are not
binding.
Keep the instructions for future use.
Page 6
A41802880_C - Safety and compliance
Warning of explosion
Page 7
A41802880_C - Important safety information
Ejection of parts through bursting of vacuum system due to excessive pressure, caused by
faulty function at the gas inlet into the vacuum system. Pressure build-up in the vacuum
system or inlet lines. Check correct connection of inlet and outlet flanges before
commissioning. The inlet pressure at the suction port of the vacuum system must not
exceed atmospheric pressure. If seal gas or gas-ballast from pressure vessels is used,
secure the supply in such a way that no overpressure can occur in the vacuum system in
the event of a fault or power interruption.
Page 8
A41802880_C - Important safety information
Risk of electrical shock due to interruption of the protective conductor system. In the
event of a fault, life-threatening voltages may be present on electrically conductive
components. Before commissioning, check the resistance of the earthing cable and the
suitability of the assigned overcurrent protection device.
Page 9
A41802880_C - Important safety information
Page 10
A41802880_C - Important safety information
Pressure values in bar or mbar are absolute pressures, unless expressly stated otherwise
(e.g. bar(g)).
Page 11
A41802880_C - ATEX certification
3. ATEX certification
DANGER: INTERNAL EXPLOSION
The EDS dry pump is designed to pump gas and/or vapours. Ensure that the pump
temperatures are sufficient to prevent condensation forming which may otherwise lead
to corrosion and loss of explosion protection. The use of seal purges and correct warm-up
and shut-down procedures are necessary to prevent the formation of condensation. If in
any doubt, please consult Edwards.
Shaft-seal purge must be maintained in order to ensure long term reliability of shaft-seals
and the zoning/protection concept.
If blockages of the exhaust are possible, exhaust pressure should be monitored,
otherwise excessive back-pressure can occur, leading to high temperatures and risk of
explosion.
The EDS ATEX Category 3 dry pump uses the protection strategy of constructional safety for
internal atmospheres, and satisfies the requirements for ATEX Category 3.
Constructional safety relies on there being no ignition sources inside the pump. EDS dry
pumps are manufactured and tested to show that running clearances are maintained in the
pump during extremes of normal operation and at trip points of pump safety instruments.
For Category 3 inside pumps, ignition hazards are prevented from occurring in normal
operation. When using constructional safety as the protection concept ensure that no
process deposits are formed inside the pump which could potentially create an ignition
source. This can be achieved either by process control or by the use of solvent flush. In such
systems the solvent flush operation is safety critical and suitable safeguards must be put in
place to ensure that solvent flow is maintained to the prescribed regime. The gearbox of the
EDS pump is classified one zone lower than the pumping chamber; the high-integrity seal in
combination with seal purge ensures zone separation.
The EDS is capable of pumping a potentially explosive atmosphere that is likely to occur
occasionally in normal operation and therefore satisfies the essential requirements
identified in Annex II of the ATEX Directive 2014/34/EU for Category 3 equipment.
II 3/-G Ex h IIC T3 Gc
5 °C < Ta < 40 °C
(internal atmospheres only)
Modifying the supplied pump, voids the CE and ATEX Declaration of Conformity.
Table 1 Key to the Symbols
ATEX logo
Page 12
A41802880_C - Description
Process limits
Inlet pressure: The range of allowable inlet pressures is 0 – 1013 mbar.
Exhaust pressure: The maximum allowable exhaust pressure is 1200 mbar for T3 pumps and
1100 mbar for T4 pumps.
Inlet gas temperature: The maximum allowable inlet gas temperature is 110 °C for inlet
pressures < 150 mbar, and 80 °C for inlet pressures > 150 mbar.
Safety instruments
Refer to Pump body thermal snap switch (on page 34)and install and connect all mandatory
safety switches.
4. Description
Figure 1 EDS pump models
Page 13
EDS 200 and EDS 300 look the same, they differ only in their performance.
A. EDS 200/300 water-cooled B. EDS 200/300 air-cooled (with heat exchanger)
4.1 Design
The EDS dry pump range has been developed to meet the demanding requirements for
pumping solutions in industrial and chemical applications. The EDS pumps in general are
designed for general vacuum use only and operation in rough and fine vacuum to evacuate
vessels and to pump gas mixtures.
The pump is a dry, positive displacement screw vacuum pump in which pairs of
intermeshing, non-contacting screw rotors are turning contrawise in phase by timing-gears.
The screw rotors are driven by an asynchronous electrical motor. Blow-off valves within the
mechanism minimize pumping power at high pressures and allow the pump to be started
direct-on-line. The rotational speed of screw rotors is increased by transmission gears. Gears
and bearings are oil lubricated.
The EDS pumps are supplied with different motors concerning main voltage and supply
frequencies.
Cooling system
The motor is air-cooled by an integrated cooling-fan. The EDS pump itself is water or air
cooled.
Water cooled: cooling-water circulates around the pump-body and then passes out of the
pump. The cooling system is open-loop and unregulated such that the cooling water flow
rate and temperature will directly the temperature of the pump.
Air cooled: glycol/water mixture circulates around the pump-body and through the water to
air cooled heat exchanger via an integrated water pump. The cooling system is closed-loop.
The pumps have a thermal snap-switch on the pump-body as temperature monitoring.
The output of the thermal snap-switch has two connections: one will open circuit when the
temperature of pump-body is higher than 90 °C. Use this output to provide a warning of high
temperature. The second output will open circuit when the temperature of pump-body is
higher than 110 °C. Use this output to shut-down the pump when it is too hot.
Gas system
The EDS pumps have a shaft-seal purge system and a gas-ballast system.
The shaft-seal purge delivers the supplied gas, e.g. dry compressed air or nitrogen, to the
internal shaft seal system to protect it and ensure lifetime and functionality. Shaft-seal purge
ensures that the shaft-seals are maintained at a positive pressure gradient to pumping
chamber during pump operation; therefore it prevents the entry of corrosive or toxic
process vapours into the pump gearbox; prevents contamination of the process gases by
pump oil; prevents damage to shaft-seals by debris.
As supplied, the gas-ballast system can deliver ambient air to the pump gas-ballast inlet.
Gas-ballast use depends on your application and can e.g. reduce temperature load or
increase water vapour capability. The air-flow is filtered and is controlled by a valve. A check-
valve in the system prevents the escape of process gases out of the gas ballast. If required
for your application, it is possible to connect dry nitrogen supplies to the pump, to deliver
nitrogen gas ballast and nitrogen shaft-seal purge instead of air.
Page 14
Covers
The pump is equipped with covers. These must always be mounted during operation of the
pump, because they protect the operators from touching hot surfaces and they are required
for the cooling air flow.
Page 15
4.3.2 Accessories
Table 3 Accessories
Page 16
A41802880_C - Technical data
5. Technical data
Table 4 Technical data
Page 17
A41802880_C - Technical data
Page 18
A41802880_C - Technical data
Page 19
A41802880_C - Transport and storage
NOTICE:
The pumps are supplied filled with synthetic oil. For this reason they should, while being
transported or shipped, not be subjected to much tilting (10° max.). Store the pumps only
horizontally standing on their feet.
Use a suitable fork-lift truck or pallet truck to move the pump on its pallet, close to where
you will install it.
Remove all packing materials.
Lift the pump at the crane eyes. Use all crane eyes. Ensure that it cannot tip over.
A - max. 450
6.1 Storage
Store the pumps only horizontally standing on their feet.
Open the pumps only immediately before installing them.
NOTICE:
If there is the danger of frost, the cooling-water must be drained.
Page 20
A41802880_C - Transport and storage
The pump must be stored at the most for one year only. Longer storing without turning the
rotors will damage the bearings. Connect the pump to operate it briefly and then
decommission it as described in the following sections. (The intake flange can stay sealed
during this brief operation, the exhaust flange must be opened.).
Page 21
A41802880_C - Installation
7. Installation
WARNING: RISK OF CUTTING AND CRUSHING
Risk of cutting and cutting off by contact with moving parts such as couplings, shafts and
rotors. Risk of cutting and crushing when reaching into open flanges or covers. Do not
operate the vacuum pump with open flanges or covers. When installing, first
mechanically connect the inlets and outlets, close the covers of rotating parts and then
make the electrical connections. Disconnect the vacuum pump from the power supply
before servicing. Only use trained service personnel.
Ejection of parts through bursting of vacuum system due to excessive pressure, caused by
faulty function at the gas inlet into the vacuum system. Pressure build-up in the vacuum
system or inlet lines. Check correct connection of inlet and outlet flanges before
commissioning. The inlet pressure at the suction port of the vacuum system must not
exceed atmospheric pressure. If seal gas or gas-ballast from pressure vessels is used,
secure the supply in such a way that no overpressure can occur in the vacuum system in
the event of a fault or power interruption.
Page 22
A41802880_C - Transport and storage
Page 23
A41802880_C - Installation
7.1 Placement
Place the pump system on a flat and level surface.
The pump is designed for operation in building. We recommend leaving the crane eyes
screwed in.
Remove the covers and blank flanges on the pump just before fitting the pump so that the
assembly work can be performed under the cleanest conditions.
Check whether there is any desiccant present in the intake area and remove it.
The pumps are supplied filled with synthetic oil. Nothing will have to be refilled. Check the
oil levels through both oil level glasses.
If one of the oil levels is found to be incorrect, contact Edwards.
Fit suitable bolts through the fixing holes in the mounting feet, to secure the pump in
position.
Page 24
A41802880_C - Installation
▪ Use of the EDS dry pump with materials which have auto-ignition temperatures below
the defined temperature rating
▪ Operation such that dusts and process deposits can build up inside the pump
mechanism, blow-off-valve and exhaust. This could lead to a loss of constructional
safety and an ignition hazard
▪ Operation such that the EDS dry pump inlet temperature falls below the dew point of a
vapour being pumped. This could lead to condensate that can collect and lead to the
risk of corrosion or an ignition hazard
▪ Pumping of, or use of the EDS dry pump in the presence of, explosive dust atmospheres
▪ Use of the EDS dry pump in a system or flammable process that causes the ingress of
metallic particles into the pump
▪ Pumping of liquids and solid particles
▪ Pumping pyrophoric gases
▪ Use with oxygen enriched atmospheres
▪ Operation with insufficient attachment of the pump
▪ Conversion, manipulation, and maintenance by people not authorized by Edwards
▪ Use of accessories that are not suitable for the internal or external ATEX rating, or
which are not permitted or approved by Edwards
Page 25
A41802880_C - Installation
A. 4 x M8 B. 8 x M10
Your exhaust pipeline system must be designed so that the pressure in the pipeline during
operation is less than 1.2 bar absolute.
Incorporate flexible bellows in the exhaust pipeline to reduce the transmission of vibration
and to prevent loading of coupling-joints, which can withstand pressure and maximum
temperature of about 170 °C.
Remove the blanking-cap from the pump-outlet.
Use the NW 40 clamping ring and trapped O-ring supplied in the fittings kit to connect the
pump-outlet to your exhaust pipeline.
Page 26
A41802880_C - Installation
Page 27
A41802880_C - Installation
max.
min.
Page 28
A41802880_C - Installation
Page 29
A41802880_C - Installation
Figure 10 Schematic for purge gas and switches - EDS pump with air cooling
Needle valve
PG-1
Gas ballast
Balance line
exchanger
Gas ballast
Mechanical
Fan water pump Process IN
motor
Motor
BoV-2
CS/4043/A
TS-4
TS-1 TS-2
Exhaust
Non-return valve
Page 30
A41802880_C - Installation
Figure 11 Schematic for purge gas and switches - EDS pump with water cooling
Non-return valve
Electrical shock due to interruption of the protective conductor system. In the event of a
fault, life-threatening voltages may be present on electrically conductive components.
Before commissioning, check the resistance of the earthing cable and the suitability of
the assigned overcurrent protection device.
Page 31
A41802880_C - Installation
Page 32
A41802880_C - Installation
CS/4045/A
U2 V2 W2 U2 V2 W2
U3 V3 W3
U3 V3 W3
U1 V1 W1
U1 V1 W1
Motor terminal
EDS Electrical Supply Part No. Wiring Schematic
connection
200/400 V 50 Hz A41820945 Y/YY
Wiring schematic-2
230/460 V 60 Hz A41820946 Y/YY
EDS 200 water
200 V 50 Hz A41820934 Y/D
cooled
200/380 V 60 Hz A41820936 Y/D Wiring schematic-1
575 V 60 Hz A41820957 Y
200/400 V 50 Hz A41821945 Y/YY
Wiring schematic-2
230/460 V 60 Hz A41821946 Y/YY
EDS 200 air cooled 200 V 50 Hz A41821934 Y/D
200/380 V 60 Hz A41821936 Y/D Wiring schematic-1
575 V 60 Hz A41821957 Y
200/400 V 50 Hz A41830945 Y/YY
Wiring schematic-2
EDS 300 water 230/460 V 60 Hz A41830946 Y/YY
cooled 200/380 V 50 Hz A41830934 Y/D
cooled 200/380 V 60 Hz A41830936 Y/D Wiring schematic-1
575 V 60 Hz A41830957 Y
200/400 V 50 Hz A41831945 Y/YY
Wiring schematic-2
230/460 V 60 Hz A41831946 Y/YY
EDS 300 air cooled 200/380 V 50 Hz A41831934 Y/D
200/380 V 60 Hz A41831936 Y/D Wiring schematic-1
575 V 60 Hz A41831957 Y
Motor thermistor
Connect the motor thermistors (PTC 150 °C) to your pump-motor control circuit. These must
be configured so that manual reset is required, otherwise the pump may restart
automatically once it has cooled down.
The pump motor has 3 PTCs in series. They comply with the standard DIN VDE V098-1-401.
In the terminal box are two wires of the PTCs, they have no polarity. Connect them to a
control unit. Do not connect the wires directly to the power.
The temperature sensor has a basic insulation to the motor winding. The operator has to
provide appropriate measure for the protection against indirect contact. For example, a
monitoring body with galvanic isolation from the temperature sensor to the pump control
can be provided for this.
Page 33
A41802880_C - Installation
Wire the snap switch into the pump-motor control circuit so that it stops the pump motor.
This must be configured so that manual re-set is required.
Switching point(s) Connection
Normally closed Plug: GSP3-U1
Switching capacity: 230 V a.c., 2.5 A see Figure: Wiring schematic-1 on page 32
The output of the thermal snap-switch has two connections: one will open circuit when the
temperature of pump-body is higher than 90 °C. Use this output to provide a warning of high
temperature. The second output will open circuit when the temperature of pump-body is
higher than 110 °C. Use this output to shut-down the pump when it is too hot.
7.6.4 Grounding
Connect the pump to a suitable factory or plant earth (ground) via a M6 earth thread.
Figure 15 Grounding
1. M6 thread
Page 34
A41802880_C - Installation
The direction of rotation is indicated. Check the direction of rotation by viewing the fan. If
the direction of rotation is incorrect, the live and neutral phases are incorrectly wired.
Power supply must be intrinsically safe according to EN 61010 and the fan supply must be
fused with maximum 4 A.
Page 35
A41802880_C - Operation
8. Operation
DANGER: EMISSION OF HAZARDOUS GAS
Danger as a result of rapid increase in pressure due to decomposition of pumped gases.
Uncontrolled emission of process gases by reaction products within the pump. The
pumping of reactive gases, vapours or gas mixtures is generally prohibited. The operator
is responsible for the assessment of the hazard potential of the process media or
mixtures.
Ejection of parts by bursting of the vacuum system due to excessive pressure caused by
the pump running backwards after it has been switched off under vacuum. Danger of
overpressure in the inlet lines and recipients as well as uncontrolled backward running of
rotors. In the event of a fault or during service, separate the vacuum pumps from the
vacuum container and connecting lines before the inlet by means of suitable valves.
Page 36
A41802880_C - Operation
8.2 Start-up
1. Ensure that any isolation valves in the process pipework are in the correct positions
(exhaust must be open).
2. Switch on the cooling water for water cooled pumps. For air cooled pumps ensure the
heat exchanger fan is powered and running.
3. Switch on or open the purge gas supply line and ensure right setting. Refer to
Connecting purge gas (on page 29).
4. Start the EDS pump by switching on the electrical supply.
The pump is ready for process when the stator temperature, measured next to the stator
thermal switch, reaches 40°C. (note this process-ready temperature may be different,
depending on your application)
NOTICE:
If you switch off water-cooling by closing both cooling-water inlet and outlet,
temperature may rise and result in unacceptable high water pressure and the water
circuit may leak.
Page 37
A41802880_C - Maintenance
9. Maintenance
WARNING: UNEXPECTED RESTART
Failure or malfunction of the central control system (unexpected start-up) or danger of a
pump restarting automatically after switching off due to a fault. Crushing, cutting or
cutting off by touching moving parts due to recurring start command or power supply.
Before carrying out maintenance or service work, disconnect the pump from the power
supply, secure it against being switched on again, determine that it is de-energised,
ground and short-circuit it and cover/isolate adjacent live parts.
Page 38
A41802880_C - Maintenance
NOTICE:
If we do not receive a completed HS2 form, your equipment cannot be serviced.
The oil-level should be between the bottom and top of the glass for a non-operating pump.
When the pump is operating the oil-level is slightly lower than in a static condition.
If the oil shows any significant change in normal colour consider an oil change and contact
Edwards.
Make sure to use the right kind of oil, see Accessories (on page 16). Only use Edwards oil.
Page 39
A41802880_C - Maintenance
NOTICE:
If the oil level is too low, the bearings and gearwheels are not lubricated adequately; if it
is too high, oil may enter the pumping chamber.
The oil filling openings must be airtight. Under vacuum, the inflow of outside air can
cause oily gas to enter the pump chamber via the piston rings.
Clean the oil-fill port and reinstall the plug using a gasket which is in perfect condition. Wipe
off any oil residues from the casing.
CAUTION:
The cooling system may be pressurized. Ensure that the EDS pump is cooled before
attempting to open the cooling-water header tank. Slowly open the filler cap to release
pressure.
Only for air cooled EDS pump the water or Drystar mixture filling of the closed-loop circuit
needs to be checked.
Page 40
A41802880_C - Maintenance
Cooling-water should be visible in the cooling-water level sight glass above the gearbox. If no
water or Drystar mixture is visible, the system will require additional coolant. Fill up the
system with adequate coolant, so that the sight glass is completely filled up.
CS/4062/A
max.
min.
Page 41
A41802880_C - Spares
10. Spares
Table 7 Spare
Page 42
A41802880_C - Diagnose a fault
Cause Clearance between housing and rotors are too small due to contamination.
Remedy Clean pumping chamber.
Cause Clearance between housing and rotors are too small due to distortion of the pump.
Remedy Affix and connect the pump free of tension.
Page 43
A41802880_C - Diagnose a fault
Cause Friction resistance is too high due to contaminated bearings and/or contaminated
lubricant.
Remedy Clean pump, respectively perform maintenance.
Cause Distances between housing and rotors is too small due to contamination.
Remedy Clean pumping chamber.
Cause Distances between housing and rotors is too small due to distortion of the pump.
Remedy Affix and connect the pump free of tensions.
Page 44
A41802880_C - Diagnose a fault
Cause Oil slinger disc makes contact with the gear housing.
Remedy Contact Edwards Service.
Page 45
A41802880_C - Diagnose a fault
Page 46
A41802880_C - Dimension drawings
Page 47
A41802880_C - Dimension drawings
Page 48
A41802880_C - Wearing parts
Page 49
A41802880_C - Waste disposal
China RoHS: Products marked with this symbol contain residual quantities of
substances that are subject to quantitative regulation in accordance with Chinese
Directive GB/T 26552. These parts can safely be used for the environmental
protection use period (20 years) as indicated and should enter into the recycling
system after their environmental protection use period.
Page 50
P20050033A
CE Declaration of Conformity
Edwards Ltd
Innovation Drive
Burgess Hill
West Sussex
RH15 9TW, UK
Part number
A418vwxz
v = 2, 3 (pumping speed)
w = 0, 1 (cooling system)
x = 934, 936, 945, 946, 957 (motor variants)
z = blank or V01 to V99
ATEX Marking:
II 3/-G Ex h IIC T3 Gc
5°C ≤ Ta ≤ 40°C
(internal atmospheres only)
Documentation Officer: Jelena Havelkova, Spielberk Office Centre, Holandska 10, Brno, 63900 Czech Republic,
: +42(0) 734 418 896, : [email protected]
This declaration, based on the requirements of the listed Directives and EN ISO/IEC 17050-1, covers all product
serial numbers from this date on: 20th January 2020.
材料成分声明
China Material Content Declaration
有害物质
Hazardous Substances
部件名称
六价铬 多溴联苯 多溴二苯醚
Part name 铅 汞 镉
Hexavalent Polybrominated Polybrominated
Lead Mercury Cadmium
Chromium biphenyls diphenyl ethers
(Pb) (Hg) (Cd)
(Cr VI) (PBB) (PBDE)
铸铝及铝合金制品
X O O O O O
Aluminium alloys
钢合金制品
X O O O O O
Steel alloys
铜接头
X O O O O O
Brass connectors
O: 表示该有害物质在该部件的所有均质材料中的含量低于 GB/T 26572 标准规定的限量要求。
O: Indicates that the hazardous substance contained in all of the homogeneous materials for this part is below the limit
requirement in GB/T 26572.
X: 表示该有害物质在该部件的至少一种均质材料中的含量超出 GB/T26572 标准规定的限量要求。
X: Indicates that the hazardous substance contained in at least one of the homogeneous materials used for this part is
above the limit requirement of GB/T26572.
This product has been manufactured under a quality management system certified to ISO 9001:2015
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