Wirth Mud Pump
Wirth Mud Pump
Wirth Mud Pump
Drilling Technologies
Mud pumps, drawworks and rotary tables
2 About us
Drilling equipment
About us
Aker Solutions delivers oilfield For nearly 120 years, we have been successfully supplying
drilling framework components, developing core competency
products, systems and services in the production of drawworks, mud pumps, rotary tables
throughout the major oil and gas and rotary swivels for onshore and offshore operation.
producing regions across the The equipment is installed on numerous drilling vessels and
fixed offshore installations.
world. Progressive technology
has fostered and supported the
on-going successful relationship
with the industry.
3 Product portfolio
Drilling equipment
Drawworks and mud pumps are available in two different We comply with API requirements for oilfield equipment and
product lines. The exact specifications of the products is also certified in accordance with DIN EN ISO 9001 and ISO
will depend on the customer’s requirements. Proven, 14001.
standardized products characterize the “classic line”, mainly
used for onshore applications. The products of the “premium Aker Solutions cares about the environment and designed
line” guarantee the highest quality and provide tailor-made all products to comply to the latest HSE requirements and
solutions to accommodate all offshore requirements. beyond:
n Reduced noise and vibration pressures
n
Strict accordance to international codes and standards
Premium line
n State-of-the-art equipment
product
n Best possible solution
High pressure
triplex mud pumps
5 High pressure triplex mud pumps
Drilling equipment
degree of stability
provides full line of triplex, high n Gear wheels and drive shaft of wear-resistant, heat treated steel
applications.
n Fluid ends in stainless steel (optional) for increased life
Technical data
Discharge flow max. l / min 2 761 2 838 3 127 3 127 3 127 3 348 3 348
US gall. p.m. 730 750 826 826 826 885 885
Operating pressure max. bar 345 345 345 517 517 517 690
psi 5 000 5 000 5 000 7 500 7 500 7 500 10 000
Input power requirement kW 597 / 746 969 1 193 1 193 1 491 1 640 1 640
hp 800 / 1 000 1 300 1 600 1 600 2 000 2 200 2 200
Input number of revolution min-1 626 594 484 484 475 436 436
Dry weight excluding drive kg 17 500 21 000 23 500 24 500 33 000 36 000 40 000
lbs 38 587 46 305 51 817 54 013 72 765 79 380 89 600
Hydraulic quick The hydraulic quick release system allows the maintenance
crew to carry out routine operational piston / liner changes
release system and fluid end maintenance with ease and a minimum of tools
in complete safety.
products are equipped with a fully This hydraulic system is a significant factor with regards
integrated, originally patented to our philosophy concerning safe, effective and easy
maintenance.
hydraulic quick release system.
The unique hydraulic tensioning system employs a hydraulic
This enables safe and easy hand pump or a hydraulic power pack with connection hose
maintenance of fluid end parts, i.e. and snap connector. Once the correct pressure is applied to
relevant components, retaining nuts can be removed by hand.
fast-change tensioning system
for fluid ends, for liner retention, This system ensures that an equal and correct, precalculated
torque, which cannot be exceeded, is applied to all bolting,
changing valves and easy opening thus substantially increasing equipment lifespan when
compared to traditional mechanical maintenance routines.
of valve covers.
8 High pressure triplex mud pumps
Drilling equipment
Wirth gear-driven mud pumps – This unit is a significant development that improves
performance and reliability by reducing downtime and
state-of-the-art maintenance cost during operation. It is powered by a single
top-mounted, closed air – closed water cooled AC motor.
n Less vibration
n Weight reduction
9 High pressure triplex mud pumps
Drilling equipment
Wirth gear-driven mup pumps - The Wirth gear-driven high pressure mud pump (type TPK)
is the most compact design, powered by a state-of-the-art
water jacket motor solution AC water jacket motor solution for offshore and onshore
applications for tight mud module layouts. In addition, it is
also suitable for the upgrade market.
It is available as:
n Rear or top-mounted skid arrangement
Wirth drawworks by Aker Aker Solutions has developed a gear-driven drawworks for
refurbishment of existing installations on- and offshore. This
Solutions are field proven, version permits replacement of the existing chain-driven
designed for the highest level drawworks without major modifications on the drill floor.
of performance and convince in Aker Solutions offers three basic gear-driven drawworks
concepts for different applications to suit various
operations throughout the world performance requirements.
– both in onshore and in offshore n Multi gear drawworks
applications. n Two gear drawworks
n Single gear drawworks
n
Conventional compensated type
n
Heave compensated type
Wirth gear-driven drawworks technology is supplied as
state-of-the-art to the oil industry for on- and offshore Available in a range from 1 000 to 13 000 hp for hoisting
applications to meet requirements from desert to arctic capacities up to 1 500 sh.tons in conjunction with optimised
environmental conditions. It combines the different performance hook speed.
characteristics of a dynamic brake and a regenerative brake
via the drive motors with an intelligent, automated drawworks Main features of the Wirth drawworks:
control system. n Gear-driven design
A couple of years of successful operation have indicated n Short or long version to suit every drill floor layout
the following advantages of the gear-driven design: n All necessary control systems
n High performance
n High availability
In addition to the standard solutions, Aker Solutions
n Less weight
manufactures customized drawworks in accordance with
n Less noise
project requirements.
n Less vibration
n Greater safety
n Integrated autodriller
n Compact construction
n Drive options: DC or AC
Drawworks for
offshore applications
Our drawworks for offshore applications guarantee the highest quality and a tailormade solution to suit all customer
requirements. These drawworks are available in a range from 2 000 to 13 000 hp for hoisting capacities from 350 up to
1 500 short tons in conjunction with optimal hook speed.
13 Drawworks for offshore applications
Drilling equipment
Standard features:
n Highest degree of performance and efficiency
driven drawworks is designed for n Modular, compact design in long or short version
n
Optimises rate of penetration
n
Maximises drilling efficiency
n
Provides redundancy for the main drives
Drive configurations are available in AC or DC with a range of n
Automatic drilling operation
2 000 hp to 6 000 hp. n ATEX certified
Technical data
Drawworks
with 4Q drive type GH 2000 EG AC GH 2500/3000 EG-AC GH 3000 EG-AC-01 GH 4500 EG-AC
Max. hook kN 4 536 5 189 5 248 6 004 6 638 7 663 8 892 10 173 11 410
load 1st layer Ibs x 1 000 1 019 1 166 1 179 1 349 1 505 1 722 1 998 2 286 2 564
12-lines 14-lines 12-lines 14-lines 12-lines 14-lines 12-lines 14-lines 16-lines
Max. hook ft/min 300 258 300 258 302 259 344 295 258
speed m/s 1.54 1.32 1.54 1.32 1.54 1.32 1.75 1.5 1.31
12-lines 14-lines 12-lines 14-lines 12-lines 14-lines 12-lines 14-lines 16-lines
Auto-driller kN 2 742 3 138 2 742 3 138 2 742 3 138 3 839 4 392 4 927
hook load Ibs x 1 000 616 705 616 705 616 705 862 987 1 107
Long Short
version version
Technical data
Drawworks
with 4Q drive type GH 6000 EG-AC GH 6000 EG-AC-01
Auto-driller m/h 71 59 53 71 59 53
speed ft / h 233 194 174 233 194 174
n High efficiency
Optional:
n Auto-driller via main motors
n ATEX certified
16 Drawworks for offshore applications
Drilling equipment
Drawworks
with 4Q drive type GH 2000 EG AC -1G GH 3000 EG AC -1G
Weight approx. t 33 37
Drawworks
with 4Q drive type GH 4500 EG AC-1G GH 6000 EG AC -1G GH 9000 EG AC -1G GH 11000 EG AC -1G
Max. hook kN 6 541 7 483 9 102 10 209 10 914 12 242 13 643 15 303
load 2nd layer Ibs x 1000 1 470 1 682 2 046 2 295 2 454 2 752 3 067 3 440
12-lines 14-lines 14-lines 16-lines 14-lines 16-lines 14-lines 16-lines
Max. hook ft/min 225 193 238 208 246 215 246 215
speed m/s 1.15 0.98 1.21 1.06 1.25 1.10 1.25 1.10
12-lines 14-lines 14-lines 16-lines 14-lines 16-lines 14-lines 16-lines
Wirth active heave compensated The Wirth heave compensated drawworks control system is
designed with an anti-collision system as an integral part of
drawworks the control system to prevent the main hoisting equipment
(travelling block or top drive) from being run into the crown
block or drill floor, as operating conditions may be as follows:
The heave compensated drawworks embodies the same These alarms include:
basic principle as any other drawworks. A wire rope runs n Anti-collision
from a deadline anchor over a crown block and a travelling n Slack-wire detection
block to a rotating drum powered by several motors. The n Failure in the hoisting system
heave compensated drawworks is used in normal drawworks n Fluid systems: temperature, flow and level
operation to raise and lower drill string, liner and casing n UPS status and charge condition of batteries
casing assemblies
n Heave compensation function during fixed-to-bottom
operations
n Hoisting and lowering functions when facilitating
Technical data
Drawworks
HCGH 4500
with 4Q drive type HCGH 6000 EG-AC-1G HCGH 9000 EG-AC-1G HCGH 11000 EG-AC-1G HCGH 13000 EG-AC-1G
EG-AC-1G
Power rating hp 4 500 6 000 9 000 11 000 13 000
Max. hook kN 4 574 6 862 7 697 9 149 10 262 11 169 12 530 14 373 16 126
load 2nd layer Ibs x 1 000 1 028 1 543 1 730 2 057 2 307 2 501 2 816 3 230 3 624
14-lines 14-lines 16-lines 14-lines 16-lines 14-lines 16-lines 14-lines 16-lines
Max. hook ft/min 298 298 261 298 261 298 261 269 236
speed m/s 1.52 1.52 1.33 1.52 1.33 1.52 1.33 1.37 1.20
14-lines 14-lines 16-lines 14-lines 16-lines 14-lines 16-lines 14-lines 16-lines
Drawworks for
onshore applications
These drawworks are available in a range from 1 000 to 4 000 hp, for hoisting capacities from 250 up to 750 short tons
in conjunction with optimal hook speed.
20 Drawworks for onshore applications
Drilling equipment
Standard features:
n Highest degree of performance and efficiency
Our standard Wirth multi gear- n Three independent braking systems for highest safety
driven drawworks is designed for n Modular, compact design in long or short version
n
Optimises rate of penetration
n
Maximises drilling efficiency
n
Provides redundancy for the main drives
Drive configurations are available in AC or DC with a range of n
Automatic drilling operation
1 000 hp to 4 000 hp. n DNV or ABS certified
n ATEX certified
The Wirth gear-driven drawworks package consists
of the following items: main frame, hoisting drum with Lebus
system for any wireline size, com-pound gear-box, 3-speed-
shift gearboxes, drive motors, disc brake, eddy current brake
21 Drawworks for onshore applications
Drilling equipment
Technical data
Eddy current brake type WN55 WN55 WN64 /WN72 WN72 WN72
Hook load kN 2 776 2 953 4 536 5 189 5 248 6 004 6 940 7 940
Ibs x 1 000 624 608 1 019 1 166 1 179 1 349 1 560 1 787
8-lines 8-lines 12-lines 14-lines 12-lines 14-lines 12-lines 14-lines
Max. hook speed ft /min 354 354 300 258 300 258 342 294
m /s 1.81 1.81 1.54 1.32 1.54 1.32 1.75 1.50
Long Short
version version
Optional:
n Integrated auto-driller as independent system
n
Optimises rate of penetration
n
Maximises drilling efficiency
n
Provides redundancy for the main drives
n
Automatic drilling operation
n DNV or ABS certified
n ATEX certified
Technical data
Hook load kN 3 500 4 113 4 905 5 611 6 170 7 059 7 920 8 890
Ibs x 1 000 786 924 1 100 1 260 1 386 1 586 1 780 1 998
10-lines 12-lines 12-lines 14-lines 12-lines 14-lines 14-lines 16-lines
Max. hook speed ft /min 293 244 244 210 244 210 200 175
m /s 1.49 1.24 1.24 1.06 1.24 1.06 1.02 0.89
n Compact design
Optional:
n DNV or ABS certified
Technical data
Drawworks
with 4Q drive type GH 1000 EG-1G GH 1500 EG-AC-1G GH 2000 EG-AC-1G GH 3000 EG-AC-1G
Max. hook kN 1 666 2 042 2 366 3 016 3 942 4 641 4 567 5 376
load 1st layer Ibs x 1 000 374 458 531 678 886 1 043 1 026 1 208
8-lines 10-lines 10-lines 12-lines 10-lines 12-lines 10-lines 12-lines
Max. hook speed ft/min 297 238 264 165 246 205 246 205
m/s 1.51 1.21 1.34 0.84 1.25 1.04 1.25 1.04
8-lines 10-lines 10-lines 12-lines 10-lines 12-lines 10-lines 12-lines
Weight approx. t 27 29 31 35
24 Drawworks
Drilling equipment
Primary active braking system: The ZPS PLC algorithm calculates the degree of braking
The drawworks main drive motors, supplied by Aker Solutions, required and transmits the relevant signals to the braking
not only have a driving function but are also used for systems (“VFD” and “ECB”). The main regenerative braking
regenerative braking. For braking, the drawworks motors will system is the primary braking system. It is supplemented by
operate in generator mode and feedback the braking energy the eddy current brake if necessary. The third braking system
into a resistor bank or to the mains until the load is stopped. operates in combination with the primary and secondary
Regenerative braking can preferably manage braking at braking systems.
low speed or no speed conditions, and can stop the load at
predetermined positions.
Wirth single gear drawworks – Under normal operation conditions the callipers are only
applied for parking, holding the load in a static condition and
braking systems thus preventing its unintentional lowering or raising.
control systems
equipment
n Auto-correlation of the brake capacity and the hook load
ZPS – Zone positioning system n Easy retrofit; integration of existing protection systems
It will slow down and stop the drawworks when the travelling
assembly reaches dedicated positions in the derrick to
prevent collisions with the derrick crown or the drill floor.
The ECS is designed to improve the performance and Stand-by battery pack to energise the eddy current brake at
reliability of the eddy current brake while at the same time full power in the event of main power loss.
providing a degree of redundancy by providing independent
control of the coils. Your benefits:
n Constantly charged battery pack
n Brake current control n 100 % brake performance even in power loss situation
n Separate SCR for each pair of brake coils n Maintenance free battery type
n Alarm indication
The integrated auto-driller as an independent system This unique system smoothes emergency stops. It avoids
confirms redundancy to the main drive system. bird’s nest effects, thereby optimising protection for
personnel and equipment.
n AC frequency controlled independent drive arrangement
n Maximized drilling efficiency The system controls the speed and load of the drawworks
n Automatic drilling operation drum and the attached wireline. Depending on load and
n Minimized downtime speed, WPS will smooth sudden stops to prevent the bird’s
n Smooth block control nest effect due to the installation of a combined hydraulic-
electronic system controlled by the PLC.
The capability to build in an auto-driller is easily given by
adding an extra AC drive arrangement, independent from the Your benefits:
main drive system. This auto-driller system is able to control n Protects your drawworks against the bird´s nest effect
the ROP triggered by various interactively set parameters n Smoothes emergency stops during hoisting operations
and can also be used as an emergency back-up for the main n Fail-safe system
drive. In case of a major failure of the drawworks main drive, n Reduces downtime and equipment damage to save costs
the drill string can be secured from the bottom into cased n Extends the wireline lifetime
During drilling, automatic operation control is possible on any n Easy to retrofit on existing Wirth drawworks
Your benefits:
n Continuous, automatic weight-on-bit, DDM torque, rate of
n Minimized downtime
Your benefits:
n Double safety by double disc brake system
n
Adaptation of required brake torque in conjunction with the
respective hook load and speed
n Comply with latest offshore regulations as per ABS and DNV
n Configuration works
n Assembly in cubicle
Your benefits:
n Aker Solutions has direct access to the remote diagnostic
n Time saving
n Cost saving
30 Drawworks
Drilling equipment
Drawworks – test rig The drawworks test can be carried out with the original
project equipment or optionally with our in-house equipment.
Our test rig has a capacity of up to 500 metric tons.
Your benefits
n Minimising HSE risks during commissioning on site
Rotary tables – hydraulic-driven Hydraulic rotary tables type Wirth RTSS-H are available with
openings from 27 1/2” to 75 1/2” and static load ratings up to
1 500 tons.
n
Combined axial roller ball-bearing
Less weight and reduced skid size
for conventional applications, n
n
Lower maintenance cost
Hydraulic locking device
and the more common hydraulic n External hydraulic control station for easy maintenance
rotary tables for rigs fitted with n Independent centralised lubrication system to optimise
lifespan
top-drives. n Suitable for installation of various power slips
n Insert tools
Technical data
RTSS 27 1/2”-E (454) 306 41 (698.50) master bushing 27 1/2“ (1 600) (2 350) (705) (6 000)
500 27.50 63.00 92.50 27.75 13 230
RTSS 37 1/2“-E (590) 274 47 (952.50) master bushing 37 1/2“ (1 840) (2 228) (755) (7 700)
650 37.50 72.44 87.72 29.72 16 960
RTSS 49 1/2“-E (726) 300 38 (1 257.30) split adapter to 37 1/2“ (2 150) (2 740) (835) (11 900)
800 49.50 master bushing 84.64 107.87 32.87 26 210
RTSS 27 1/2“-H (454) 50 25 (698,50) master bushing 27 1/2“ (1 630) (2 050) (790) (6 000)
500 27.50 64.17 80.70 31.10 13 230
RTSS 37 1/2“-H (680) 40 38 (952.50) master bushing 37 1/2“ (1 900) (2 500) (790) (8 500)
750 37.50 74.80 98.40 31.10 18 740
RTSS 49 1/2“-H (907) 40 45 (1 257.30) split adapter to 37 1/2“ (2 185) (2 790) (860) (10 500)
1 000 49.50 master bushing 86.00 110.00 33.90 23 152
RTSS 60 1/2“-H (1 136) 40 46 (1 536.70) adapter 60 1/2“– 49 1/2“ (2 540) (3 230) (965) (16 000)
1 250 60.50 split adapter to 37 1/2“ 100.00 127.16 38.00 35 280
master bushing
RTSS 75 1/2“-H (1 360) 30 61 (1 905.00) adapter 75 1/2“– 49 1/2“ (3 040) (3 490) (1 100) (26 000)
1 500 75.50 split adapter to 37 1/2“ 119.68 137.40 43.30 57 304
master bushing
Rotary swivels
36 Rotary swivels
Drilling equipment
Rotary swivels
Technical data
Rotary Swivel RSS 350/400 RSS 500 RSS 650 RSS 750
Dynamic capacity at 100 RPM short tons 350 500 500 500
Wash pipe I.D. 3“ for 5 000 psi 3“ for 5 000 psi 3“ for 5 000 psi or 3 ½“ for 7 500 psi
3 ½“ for 7 500 psi
Weight incl. bail kg Approx. 2 700 Approx. 4 500 Approx. 4 600 Approx. 4 700
37 Our service
Drilling equipment
The two new SAIPEM 3000 hp land rigs 5946 and 5947 operate in Kazakhstan
since 2010 and are designed for harsh environmental conditions.
Aker Solutions was selected as partner for highly efficient drilling equipment
consisting of three chain-driven HP mud pumps (Wirth TPK 2200), one two gear-
driven drawworks (Wirth GH 3300 EG-AC-2G) and one electric-driven rotary
table (Wirth RTSS 37 ½”) for each rig.
Aker Solutions recently supplied drilling equipment for seven 3000 hp onshore
rigs operated by a Middle East drilling contractor. The rigs are installed on artificial
islands on the upper ZAKUM field in the Persian Gulf. The scope of supply
comprises twenty-one belt driven mud pumps Wirth TPK 2200 AC-RB, seven
two-gear drawworks Wirth GH 3300 EG-AC-2G, seven rotary tables Wirth RTSS
49 ½” E w/o gear, seven top drives MH DDM 1000 AC-2M and seven travelling
blocks 750.
39 Project references offshore
Drilling equipment
The new Transocean Deepwater Asgard and Deepwater Invictus are ultra-deepwater
drillships and capable of operating in water depths up to 12 000 feet and drilling
wells up to 40 000 feet deep. Their dual derrick system is used worldwide for oil and
gas exploration. Aker Solutions supplied the complete deepwater equipment system
which includes four gear driven mud pumps Wirth TPK 2200 AC-TG-WJ, one single
gear drawworks Wirth GH 9000 EG-AC-1G, one single gear drawworks Wirth
GH 6000 EG-AC-1G, one rotary table Wirth RTSS 75 ½” H and one rotary table Wirth
RTSS 60 ½” H. Previously unattainable levels of reliability could be achieved with
Aker Solutions’ proven high quality equipment.
Aker Solutions delivered complete drilling equipment packages for seven deepwater
drillships for the Brazilian market. The drilling units will be delivered between 2015
and 2019. The new vessels are capable of operating at 10 000 feet water depth and
drilling depths of 40 000 ft. They will be operated by the Norwegian drilling
operators Seadrill and Odfjell Drilling (three each) and one from Sete Brazil. We
supplied four gear driven mud pumps Wirth TPK 2200 AC-TG-WJ, one multi gear
drawworks Wirth GH 6000 EG-AC and one rotary table Wirth RTSS 60 ½” H.
The “Developer”, one of the three new built ultra deep water semi submersible rigs
from MAERSK is designed for the search of new finds in deep waters and areas
with complex soil conditions, capable to operate in water depths up to 3 000 m
(10 000 ft.) and to drill 10 000 m (30 000 ft.) into the subsoil, measured from the
seabed. Pushing the high advanced technology of this semi submersible Aker
Solutions delivered a multi gear, gear-driven drawworks type Wirth GH 6000 as
main unit together with an auxiliary drawworks Wirth GH 4500 and four gear driven
HP mud pumps Wirth TPK 2200 with top mounted single AC motor.
The four Songa CAT-D rigs are moored harsh environment semis ordered by
Statoil for the North Sea. It is equipped for up to 500 meters water depth and
arctic operations. The complete topside drilling equipment by Aker Solutions
includes three gear driven mud pumps Wirth TPK 2200 AC-TG-WJ, one multi gear
drawworks Wirth GH 3000 EG-AC-01 and one rotary table Wirth RTSS 60 ½” H.
The equipment complies to the highest offshore requirements such as Det Norske
Veritas (DNV) and NORSOK standards.
Contact
Main office Asia North America
Butangen 20, 4638 Kristiansand 25 Benoi Lane 3010 Briarpark Dr. suite 500
PO Box 413, Lundsiden Singapore 627800 Houston, TX 77042
NO-4604 Kristiansand Tel: +65 6262 6633 USA
Norway Tel: +1 713 988 2002
Tel: +47 3805 7000 Room E1102,
Global Trade Centre, Drilling lifecycle services and training
24/7 support centre 36 North 3rd Ring East Road, centre
Tel: +47 3805 7911 Dongcheng District, 28377 FM 529
[email protected] Beijing 100013 Katy, Texas 77493,
China USA
Europe Tel: +86 5780 3600 Tel: +1 281 371 2424
Fyvie Building
Howe Moss Avenue, Dyce Middle East
Aberdeen AB21 0NA, LOB 19, 6th Floor, Suite 04
United Kingdom PO Box 262597
Tel: +44 1224 424 800 Jebel Ali Free Zone, Dubai,
UAE
3rd floor, building 11, Tel: +971 4810 6600
Chiswick Park,
566 Chiswick High Road South America
W4 5YS London Rodovia Amaral Peixoto,
United Kingdom km 162-ZEN CEP 28890-000,
Tel: +44 (0) 20 8987 2000 Rio das Ostras, RJ
Brazil
Kölner Strasse 71-73 Tel: +55 22 3321 2400
41812 Erkelenz
Germany
Tel: +49 2431 83-0
51000246.7-1113
Copyright © 2013 Aker Solutions
Contact information
[email protected]
www.akersolutions.com/drillingequipment