Lecture 02 - Rotating Discs and Cylinders - CSK
Lecture 02 - Rotating Discs and Cylinders - CSK
SCHOOL OF ENGINEERING
DEPARTMENT OF MECHANICAL ENGINEERING
• The centrifugal force on a unit length of the circumference due to the pressure
p is: 𝑝 = 𝑚𝜔2 𝑟
• The equilibrium of half the ring per unit length is: 2𝐹 = 𝑝(2𝑟)
THIN ROTATING RING
• The force 𝐹 is the hoop tension set up due to rotation:
𝐹 = 𝑝𝑟 = (𝑚𝜔2 𝑟)r = 𝑚𝜔2 𝑟 2
• The hoop stress (𝜎𝑐 𝑜𝑟 𝜎𝜃 ) is given by
𝐹 𝑚𝜔2 𝑟 2 𝑚 2 2
= = 𝜔 𝑟
𝐴 𝐴 𝐴
• As we are considering a unit length, the ratio
𝑚
𝐴
is the mass of
the material per unit volume which is the density 𝜌:
• Thus
𝜎𝜃 = 𝜌𝜔2 𝑟 2 (3.1)
Example
A wheel of diameter 600mm has a thin rim of density 6600kg/m3. If the material of the
rim as a modulus of elasticity of 200GN/m2, compute the
a) Number of revolutions per minute that are possible if the stress is limited to
120MN/m2
b) Change in the diameter of the rim
Solution 𝜎𝜃
𝜀𝜃 =
𝜎𝜃 = 𝜌𝜔2 𝑟 2 𝐸
120*106 = 6600* 𝜔2 (0.3)2 𝛿𝑑 120 ∗ 106
=
𝜔 = 449.466 rad/s 𝑑 200 ∗ 109
2𝜋𝑁
𝜔= 120 ∗106
60 𝛿𝑑 = 0.6 ∗ = 0.36*10-3m
449.466∗60 200∗ 109
𝑁= = 4292.089 rpm = 0.36mm
2𝜋
ROTATING THIN DISC
• Consider a circular disc with inner radius r1 and outer radius r2, rotating about its
axis at an angular velocity 𝜔 rad/s.
• We make the following assumptions:
1) Disc has uniform thickness (t)
2) Thickness is small compared to the diameter
3) There is no variation of stress along the thickness
4) There is no normal stress at the free flat surfaces and the shear stress is zero
5) Due to the assumption in (4) the axial direction is a principle axis
6) Displacement of any point is due to stress in the radial direction
7) Radial and circumferential (hoop) stresses are principle stresses
• We consider an infinitesimal element in the disc at a radius r and with the following
parameters defined as follows:
ROTATING THIN DISC
• Variables:
1) 𝜎𝑟 = stress on CD
2) 𝜎𝑟 + 𝑑𝜎𝑟 = stress on AB
3) 𝜎𝜃 = hoop stress (constant)
• The volume of the element (ABCD) is =
𝑟𝑑𝜃. 𝑑𝑟. 𝑡
• The centrifugal force is 𝐹𝑐 = 𝑚𝜔2 𝑟
𝐹𝑐 = 𝜌 ∗ 𝑟. 𝑑𝜃. 𝑑𝑟. 𝑡 ∗ 𝜔2 𝑟
• Force on face AB is 𝐹𝐴𝐵 = 𝜎𝐴𝐵 ∗ 𝐴
𝐹𝐴𝐵 = 𝑟 + 𝑑𝑟 . 𝑑𝜃. 𝑡 ∗ (𝜎𝑟 + 𝑑𝜎𝑟 )
• Force on CD is 𝐹𝐶𝐷 = 𝜎𝐶𝐷 ∗ 𝐴
𝐹𝐶𝐷 = 𝑟. 𝑑𝜃. 𝑡 ∗ 𝜎𝑟
• Forces on faces AD and BC are 𝜎𝜃 ∗ 𝑡. 𝑑𝑟
ROTATING THIN DISC
𝑑𝑢 𝑟 𝑑𝜎𝑐 𝑑𝜎𝑟 1
= − 𝜈 + 𝜎𝑐 − 𝜈𝜎𝑟 (iv)
𝑑𝑟 𝐸 𝑑𝑟 𝑑𝑟 𝐸
From (iii) and (iv)
1 𝑟 𝑑𝜎𝑐 𝑑𝜎𝑟 1
𝜎𝑟 − 𝜈𝜎𝑐 = − 𝜈 + 𝜎𝑐 − 𝜈𝜎𝑟
𝐸 𝐸 𝑑𝑟 𝑑𝑟 𝐸
ROTATING THIN DISC
1 𝑟 𝑑𝜎𝑐 𝑑𝜎𝑟
𝜎𝑟 − 𝜈𝜎𝑐 − 𝜎𝑐 + 𝜈𝜎𝑟 = −𝜈
𝐸 𝐸 𝑑𝑟 𝑑𝑟
𝑑𝜎𝑐 𝑑𝜎𝑟
𝜎𝑟 − 𝜎𝑐 1 + 𝜈 = 𝑟 − 𝜈 (v)
𝑑𝑟 𝑑𝑟
• Substituting (i) into (v)
𝑑𝜎𝑟
𝜎𝑐 − 𝜎𝑟 = 𝑟. + 𝜌𝜔2 𝑟 2 (i)
𝑑𝑟
𝑑𝜎𝑟 2 2 𝑑𝜎𝑐 𝑑𝜎𝑟
1+𝜈 −𝑟. − 𝜌𝜔 𝑟 = 𝑟 − 𝜈
𝑑𝑟 𝑑𝑟 𝑑𝑟
• Simplifying we get
𝑑
𝜎𝑟 + 𝜎𝑐 + 1 + 𝜈 𝜌𝜔2 𝑟 = 0 (vi)
𝑑𝑟
• Integrating (vi), we get
𝜌𝜔2 𝑟 2
𝜎𝑟 + 𝜎𝑐 + 1 + 𝜈 = 𝐶1 (vii)
2
𝜌𝜔2 𝑟 2
𝜎𝑐 = 𝐶1 − 𝜎𝑟 − 1 + 𝜈
2
• Substitute into equation (i)
𝜌𝜔2 𝑟 2 𝑑𝜎𝑟
𝐶1 − 𝜎𝑟 − 1 + 𝜈 − 𝜎𝑟 = 𝑟. + 𝜌𝜔2 𝑟 2
2 𝑑𝑟
𝑑𝜎𝑟 3+𝜈
2𝜎𝑟 + 𝑟 = 𝐶1 − 𝜌𝜔2 𝑟 2
𝑑𝑟 2
• Multiplying both sides by r
𝑑𝜎 𝑟 3 + 𝜈
2𝑟𝜎𝑟 + 𝑟 2 = 𝐶1 𝑟 − 𝜌𝜔2 𝑟 3
𝑑𝑟 2
𝑑 𝑟 2 𝜎𝑟 3+𝜈
= 𝐶1 𝑟 − 𝜌𝜔2 𝑟 3
𝑑𝑟 2
• Integrating both sides
2 4
𝑟 3 + 𝜈 𝑟
𝑟 2 𝜎𝑟 = 𝐶1 − 𝜌𝜔2 + 𝐶2
2 8 4
𝐶1 𝐶2 3+𝜈 2 2
𝜎𝑟 = + − 𝜌𝜔 𝑟 (3.2)
2 𝑟2 8
• Substitute equation 3.2 into (vii)
𝜌𝜔2 𝑟 2
𝜎𝑟 + 𝜎𝑐 + 1 + 𝜈 = 𝐶1 (vii)
2
𝐶1 𝐶2 3+𝜈 2 2
𝜎𝑟 = + − 𝜌𝜔 𝑟 (3.2)
2 𝑟2 8
2 2
𝐶1 𝐶2 3+𝜈 2 2
𝜌𝜔 𝑟
+ 2− 𝜌𝜔 𝑟 = 𝜎𝑐 + 1 + 𝜈 = 𝐶1
2 𝑟 8 2
𝐶1 𝐶2 1+3𝜈 2 2
𝜎𝑐 = − − 𝜌𝜔 𝑟 (3.3)
2 𝑟2 8
• Constants C1 and C2 can be determined from boundary conditions
ROTATING SOLID DISC
• For a solid disc r1=0 at the centre and since the term
𝐶2
𝑟2
results in
infinite stress, we take it that C2=0, and we have the following
expressions for stress.
𝐶1 3+𝜈
𝜎𝑟 = − 𝜌𝜔2 𝑟 2
2 8
𝐶1 1 + 3𝜈
𝜎𝑐 = − 𝜌𝜔2 𝑟 2
2 8
• At r= r2 (outer radius) the radial stress 𝜎𝑟 = 0. Thus,
1 + 3𝜈
𝐶1 = 𝜌𝜔2 𝑟22
4
ROTATING SOLID DISC
• For r = r2;
1 + 3𝜈 2 2
1 + 3𝜈
𝜎𝑟 = 𝜌𝜔 𝑟2 − 𝜌𝜔2 𝑟 2
8 8
1 + 3𝜈
𝜎𝑟 = 𝜌𝜔2 𝑟22 − 𝑟 2
8
𝜌𝜔2
𝜎𝑐 = 3 + 𝜈 𝑟22 − 1 + 3𝜈 𝑟 2
8
• At r= r2 (outer radius),
1−𝜈
𝜎𝑐 = 𝜌𝜔2 𝑟22
4
ROTATING SOLID DISC
• For r = 0, the values of 𝜎𝑟 and 𝜎𝑐 are maximum and they
are given by
1+3𝜈 2 2
𝜎𝑟(𝑚𝑎𝑥) = 𝜌𝜔 𝑟2 (3.4)
8
1+3𝜈 2 2
𝜎𝑐(𝑚𝑎𝑥) = 𝜌𝜔 𝑟2 (3.5)
8
• With this information at our hands, we can now plot the
variation of stress in a solid disc with the radius.
ROTATING SOLID DISC
Therefore in general:
𝝆𝒓𝝎𝟐
−
𝒕 = 𝒕𝟎 𝒆 𝟐𝝈 (3.9)
Example
The cross-section of a turbine rotor disc is designed for
uniform strength under rotational conditions. The disc is
keyed to a 60 mm diameter shaft at which point its
thickness is a maximum. It then tapers to a minimum
thickness of 10 mm at the outer radius of 250 mm where
the blades are attached. If the design stress of the shaft is
250 MN/m2 at the design speed of 12000 r.p.m, what is the
required maximum thickness? For steel 𝝆 = 7470 kg/m3.
Example
A steam turbine rotor is to be designed for constant strength of
90MPa, when running at 4000 r.p.m. Given that that axial thickness
at the centre is 20mm, compute the rotor thickness at a radius of
400mm. Take the density of the material to be 7800kg/m3.
Solution
𝜎 = 90MN/m2 , N = 4000 rpm 𝑡𝑜 = 20mm = 0.02m
𝜌 = 7800kg/m3.
2𝜋 ∗ 𝑁 2𝜋 ∗ 4000
𝜔= = = 418.88 𝑟𝑎𝑑/𝑠
60 60
Solution
𝜌𝜔2 𝑟 2
𝑡 = 𝑡𝑜 𝑒 −
2𝜎
𝜌𝜔2 𝑟 2 7800 ∗ 418.88 2 0.4 2
= = 1.216
2𝜎 2 ∗ 90 ∗ 106
𝑡 = 20 ∗ 𝑒 −1.216
𝑡 = 5.93𝑚𝑚
Example (Ryder- page 291)
A turbine rotor disc is 0.6m diameter at the blade ring and is keyed to a 50mm
diameter shaft. If the minimum thickness is 50mm, what should be the
thickness at the shaft to for a uniform stress of 200N/mm2 at 10 000 r.p.m.
Take density of material to be 7700kg/m3.
Question 1
A steel disc of a turbine is to be designed so that the radial and circumferential
stresses are to be the same throughout the thickness and radius of disc and is
equal to 80 MPa, when running at 3500 rpm. If the axial thickness at the centre
is 20 mm, what is the thickness at the radius of 500 mm?
Question 2
𝜔2 𝑟22 − 𝑟 2 3 − 2𝜈
𝜎𝑟 = 𝜌
8 1−𝜈
𝜔2 3 − 2𝜈 2
1 + 2𝜈 2
𝜎𝑐 = 𝜌 𝑟2 − 𝑟
8 1−𝜈 3 − 2𝜈
• The maximum stress occurs at the centre of the cylinder where r = 0:
𝜔2 𝑟22 3 − 2𝜈
𝜎𝑟 𝑚𝑎𝑥 = 𝜎𝑐 𝑚𝑎𝑥 =𝜌
8 1−𝜈
HOLLOW CYLINDERS
• The radial stress is given by:
𝐶2 𝐶3 𝜔2 𝑟 2 3 − 2𝜈
𝜎𝑟 = + 2−𝜌
2 𝑟 8 1−𝜈
• At the free surfaces
1) 𝑟 = 𝑟1 and 𝜎𝑟 = 0.
2) 𝑟 = 𝑟2 and 𝜎𝑟 = 0.
• From these boundary conditions and using relevant mathematical manipulations;
𝜌𝜔2 3 − 2𝜈 𝑟12 𝑟22
𝜎𝑟 = 𝑟12 + 𝑟22 − 2 − 𝑟2
8 1−𝜈 𝑟
𝑑𝜎𝑟
• For the radial stress to be maximum
𝑑𝑟
=0
HOLLOW CYLINDERS
• Thus the maximum radial stress is given by:
𝜌𝜔2 3 − 2𝜈 2
𝜎𝑟,𝑚𝑎𝑥 = 𝑟1 − 𝑟2
8 1−𝜈
• It can also be shown that the circumferential stress is
𝜌𝜔2 3 − 2𝜈 𝑟12 𝑟22 1 + 2𝜈 2
𝜎𝑐 = 𝑟12 + 𝑟22 + 2 − 𝑟
8 1−𝜈 𝑟 3 − 2𝜈
• The maximum hoop stress is given by:
𝜌𝜔2 3 − 2𝜈 1 + 2𝜈 2
𝜎𝑐,𝑚𝑎𝑥 = 2𝑟22 + 𝑟12 − 𝑟1
8 1−𝜈 3 − 2𝜈
Question 3
A disc of uniform thickness has inner and outer radii of 100mm and 400mm
respectively and is rotating at 2400 r.p.m about its axis. The density of the
material is 7800kg/m3 and the Poisson’s ratio is 0.3. Using a suitable scale and
intervals, draw on the same set of axes, the graph of stress against radius for
both circumferential and radial stress.
Question 4
A solid long cylinder of diameter 600 mm is rotating at 3000 rpm. Calculate
(i) maximum and minimum hoop stresses and
(ii) maximum radial stress.
Given ρ = 0.07644 N/cm3, g = 9.8 m/s2, 𝜈 = 0.3
Question 5
A steel ring of outer diameter 300mm and internal diameter 200mm is shrunk
onto a solid steel shaft. The interface is such that the radial pressure between
the mating surfaces remains above 30MN/m2 at all times whilst the assembly
rotates in practice. The circumferential stress on the inside surface of the ring
must not exceed 240MN/m2. Determine the maximum speed at which the
assembly can rotate. Take 𝜌 =7500kg/m3, 𝜈 =0.3 and 𝐸 = 210GPa.
Question 6
A hollow cylinder 400 mm external diameter and 100mm internal radius is
rotating at 3000 r.p.m. The density of the material is 7800kg/m3 and the
Poisson’s ratio is 0.3. Compute
i) The maximum stress in the cylinder
ii) Draw to scale the variation of the stresses in the cylinder.
Assignment 2
Answer Questions 1 to 6.
Due in 7 Days from now!
Grazie