Scribd
Upload
54 views

Assignment No 4 & 5

Lot of times

Uploaded by

adityabhatpude44
Copyright
© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
54 views

Assignment No 4 & 5

Lot of times

Uploaded by

adityabhatpude44
Copyright
© © All Rights Reserved
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
You are on page 1/ 5

Deogiri Institute of Engineering and Management studies

Department of Mechanical Engineering

MACHINE DESIGN-I
Assignment unit- 4 & 5
Q1.what is the function of key? Explain its types with the help of neat diagram.

Q2. Prove that for square key crushing stress is twice the shear stress.

Q3. Explain design procedure of Bushed-Pin type flexible coupling.

Q4. Explain Bolt of uniform strength.

Q5. It is required to design a square key for fixing a gear on a shaft of 45 mm


diameter. The shaft is transmitting 25 kW power at 820 rpm to the gear. The key
is made of steel 50C4 (Syt = 460 N/mm2) and the factor of safety is 3. For key
material, the yield strength in compression can be assumed to be equal to the
yield strength in tension. Determine the dimensions of the key

Q6. A shaft 50 mm in diameter is used to transmit 30 KW power at 250 rpm to


the gear mounted on it. A square key is used to connect the gear on shaft. The
key is made of steel 50 C4 having Syt = 450 N/mm2 and the F.S is 3. For the
key material yield strength in compression can be assumed to be equal to the
yield strength in tension. Determine the dimensions of the key.

Q7. A rigid flange coupling is used to transmit 25 KW power at 750 rpm. There
are 4 bolts at pitch circle diameter of 125 mm. The shaft and bolts are made of
40 C 8 ( Syt = 400 N/mm2 ) and factor of safety is 3. Assume Ssy = 0.577 Syt
and determine the diameter of shaft and bolts.

Q8. Design muff coupling which is used to connect two shaft transmitting
40KW at 350rpm Material for Shaft and Key = Plain Carbon Steel Ԏ = Shear
Stress = 40 Mpa Ϭc = Crushing Stress = 80 Mpa Material for Muff is C.I Ԏ =
Shear Stress = 15 Mpa
Q9. Design a muff coupling to connect two steel shafts transmitting 25 kW
power at 360 rpm. The shafts and key are made of plain carbon steel 30C8 (Syt
= Syc = 400 N/mm2). The sleeve is made of grey cast iron FG 200 (Sut = 200
N/mm2). The factor of safety for the shafts and key is 4. For the sleeve, the
factor of safety is 6 based on ultimate strength.

Q10. It is required to design a split muff coupling to transmit 50 kW power at


120 rpm The shafts, key and clamping bolts are made of plain carbon steel 30C8
(Syt = 400 N/mm2). The yield strength in compression is 150% of the tensile
yield strength. The factor of safety for shafts, key and bolts is 5. The number of
clamping bolts is 8. The coeffi cient of friction between sleeve halves and the
shaft is 0.3. (i) Calculate the diameter of the input and output shafts. (ii) Specify
the length and outer diameter of the sleeve halves. (iii) Find out the diameter of
clamping bolts assuming that the power is transmitted by friction. (iv) Specify
bolt diameter using standard empirical relations. (v) Specify the size of key and
check the dimensions for shear and compression criteria.

Q11. A rigid coupling is used to transmit 50 kW power at 300 rpm. There are six
bolts. The outer diameter of the fl anges is 200 mm, while the recess diameter is
150 mm. The coeffi cient of friction between the fl anges is 0.15. The bolts are
made of steel 45C8 (Syt = 380 N/mm2) and the factor of safety is 3. Determine
the diameter of the bolts. Assume that the bolts are fi tted in large clearance
holes

Q12. It is required to design a bushedpin type fl exible coupling to connect the


output shaft of an electric motor to the shaft of a centrifugal pump. The motor
delivers 20 kW power at 720 rpm. The starting torque of the motor can be
assumed to be 150% of the rated torque. Design the coupling and specify the
dimensions of its components.
Q13. Explain the following terminology used in springs with the help of neat
diagrams :- 1) Free length 2) compresses length 3) solid length

Q14. A tension spring balance consists of helical tension spring which is


attached to fixed support at one end and carries masses at free end. The pointer
attached to free end moves on a scale and indicates mass. The length of the
scale is 100 mm which is divided into 50 equal divisions. Each division on scale
indicates 0.5 kg . The max. Capacity of the balance is 50 kg. and the spring
index is 6 . The spring is made of oil hardened and tempered steel wire of grade
SW (G = 81370 N/mm2 & Sut= 1600 N/mm2 ) . The permissible shear stress in
the spring wire is 50 % of the ultimate tensile strength. Design the spring and
give its specification.

Q15. Design a helical compression spring for a maximum load of 1000 N for a
deflection of 25mm. C = Spring Index = 5 Shear Stress = 420 N/mm2 G = 84
KN/ mm2 Consider Wahl’s Factor.

Q16. A rigid coupling is used to transmit 50 kW power at 300 rpm. There are
six bolts. The outer diameter of the fl anges is 200 mm, while the recess
diameter is 150 mm. The coeffi cient of friction between the fl anges is 0.15.
The bolts are made of steel 45C8 (Syt = 380 N/mm2) and the factor of safety is
3. Determine the diameter of the bolts. Assume that the bolts are fi tted in large
clearance holes

Q16. It is required to design a bushedpin type fl exible coupling to connect the


output shaft of an electric motor to the shaft of a centrifugal pump. The motor
delivers 20 kW power at 720 rpm. The starting torque of the motor can be
assumed to be 150% of the rated torque. Design the coupling and specify the
dimensions of its components.

Q17. It is required to design a helical compression spring subjected to a


maximum force of 1250 N. The defl ection of the spring corresponding to the
maximum force should be approximately 30 mm. The spring index can be taken
as 6. The spring is made of patented and cold-drawn steel wire. The ultimate
tensile strength and modulus of rigidity of the spring material are 1090 and 81
370 N/mm2 respectively. The permissible shear stress for the spring wire should
be taken as 50% of the ultimate tensile strength. Design the spring and
calculate: (i) wire diameter; (ii) mean coil diameter; (iii) number of active coils;
(iv) total number of coils;

Q18. It is required to design a helical compression spring subjected to a


maximum force of 7.5 kN. The mean coil diameter should be 150 mm from
space consideration. The spring rate is 75 N/mm. The spring is made of oil-
hardened and tempered steel wire with ultimate tensile strength of 1250 N/mm2.
The permissible shear stress for the spring wire is 30% of the ultimate tensile
strength (G = 81 370 N/mm2). Calculate (i) wire diameter; and (ii) number of
active coils.

Q.19. A railway wagon moving at a velocity of 1.5 m/s is brought to rest by a


bumper consisting of two helical springs arranged in parallel. The mass of the
wagon is 1500 kg. The springs are compressed by 150 mm in bringing the
wagon to rest. The spring index can be taken as 6. The springs are made of oil-
hardened and tempered steel wire with ultimate tensile strength of 1250 N/mm2
and modulus of rigidity of 81 370 N/mm2. The permissible shear stress for the
spring wire can be taken as 50% of the ultimate tensile strength. Design the
spring and calculate: (i) wire diameter; (ii) mean coil diameter; (iii) number of
active coils; (iv) total number of coils; (v) solid length; (vi) free length; (vii)
pitch of the coil; (viii) required spring rate; and (ix) actual spring rate.

Q.20. A safety valve, 50 mm in diameter, is to blow off at a pressure of 1.5


MPa. It is held on its seat by means of a helical compression spring, with an
initial compression of 25 mm. The maximum lift of the valve is 10 mm. The
spring index can be taken as 6. The spring is made of patented and cold-drawn
steel wire with ultimate tensile strength of 1500 N/mm2 and modulus of rigidity
of 81 370 N/mm2. The permissible shear stress for the spring wire should be
taken as 30% of the ultimate tensile strength. Design the spring and calculate:
(i) wire diameter; (ii) mean coil diameter; (iii) number of active turns; (iv) total
number of turns; (v) solid length; (vi) free length; and (vii) pitch of the coil.

Q21. A helical compression spring is used to absorb the shock. The initial
compression of the spring is 30 mm and it is further compressed by 50 mm
while absorbing the shock. The spring is to absorb 250 J of energy during the
process. The spring index can be taken as 6. The spring is made of patented and
cold-drawn steel wire with an ultimate tensile strength of 1500 N/mm2 and
modulus of rigidity of 81 370 N/mm2. The permissible shear stress for the
spring wire should be taken as 30% of the ultimate tensile strength. Design the
spring and calculate: (i) wire diameter; (ii) mean coil diameter; (iii) number of
active turns; (iv) free length; and (v) pitch of the turns the factor of safety used
in the design on the basis of fluctuating stresses.

You might also like