SK-600I Infusion Pump

Service Manual
FOR YOUR NOTES
Intellectual property rights

The intellectual property rights for this product and Service Manual belong to the Shenzhen
Shenke Medical Instrument Technical Development Co. Ltd. (hereinafter referred to as
"Shenke Company").

Shenke company owns the rights to the final resolution of the Service Manual. No individual
or organization may reproduce, modify or translate any part of this Service Manual without
written consent from Shenke Company.

, and are registered trademarks or trademarks of the

Shenke Company.

I
Foreword
Introduction
This Operator's Manual provides a detailed introduction of the hardware components, installation,
dismantling, testing and troubleshooting of this product and its parts, which may effectively help
repair staff handle commonly seen problems. It does not provide in-depth information on the
structure and design of the product. If you experience problems that cannot be solved, please
contact our after-sale service department.

Information in this Operator's Manual is based on a fully configured product, some of which may
not be applicable to the product you're repairing. If you have any questions, please contact our
after-sale service department.

Before carrying out any repair work, please ensure that you can properly repair the product by
carefully reading and fully understanding the content of this Operator's Manual. This way, damage
to the product or physical injuries may be avoided.

For use by:

Professional biomedical engineers responsible for the maintenance of this product, authorized
repair staff or after-sale service representatives.

Version Information
The version number of this Operator's Manual may be updated without notice at any time due to
changes in software or technical specifications. The version information of this Operator's Manual
is as follows.

Version No.: 2.0

Time of Publication: 2013-11
© 2013Shenzhen Shenke Medical Instrument Technical Development Co. Ltd. All rights reserved.

II
Contents
Chapter 1 Safety .................................................................................................................... 1
1.1 Safety Information ................................................................................................ 1
1.1.1 Dangers ......................................................................................................... 2
1.1.2 WARNING .................................................................................................... 2
1.1.3 CAUTION ..................................................................................................... 3
1.1.4 NOTE ............................................................................................................ 3
1.2 Equipment Symbols .............................................................................................. 4
Chapter 2 Design ................................................................................................................... 5
2.1 Description ............................................................................................................ 5
2.2 System decomposition .......................................................................................... 5
2.3 Hardware configuration......................................................................................... 7
2.3.1 Control Board ................................................................................................ 8
2.3.2 Pump body .................................................................................................... 9
2.3.3 Control Board .............................................................................................. 10
2.3.4 Bubble pressure board ................................................................................. 11
2.3.5 Door-opening detection board ..................................................................... 12
2.3.6 Drop rate sensor .......................................................................................... 12
Chapter 3 Testing and maintenance ..................................................................................... 13
3.1 Description .......................................................................................................... 13
3.1.1 Testing report............................................................................................... 14
3.1.2 Recommended frequency ............................................................................ 14
3.2 Visual inspection ................................................................................................. 15
3.3 Startup test........................................................................................................... 15
3.4 Infusion Flow test ................................................................................................ 16
3.5 Pressure sensor test ............................................................................................. 17
3.6 Battery performance test ..................................................................................... 18
3.7 Electrical safety test ............................................................................................ 19
3.7.1 Housing leakage current test ....................................................................... 20
3.7.2 Patient leakage current test .......................................................................... 21
3.8 Cleaning and Disinfection ................................................................................... 21
Chapter 4 Common failures and Troubleshooting ............................................................... 23
4.1 Overview ............................................................................................................. 23
4.2 Components replacement .................................................................................... 23
4.3 Common failures and Troubleshooting ............................................................... 24

1
Chapter 5 Maintenance and Disassembly ............................................................................ 27
5.1 Tools .................................................................................................................... 27
5.2 Preparation for disassembly ................................................................................ 27
5.3 Disassembly procedure ....................................................................................... 28
5.3.1 Separate the front and rear housing ............................................................. 28
5.3.2 Disassembly of Control Board .................................................................... 30
5.3.3 Removal of the Pump body ......................................................................... 31
5.3.4 Remove the Sensor board and Pressure sensor ........................................... 35
5.3.5 Change the battery....................................................................................... 36
Chapter 6 Components......................................................................................................... 37
6.1 Host components ................................................................................................. 37
6.1.1 Main parts lists ............................................................................................ 38
6.2 Pump Body Assembly ......................................................................................... 39

2
 Chapter 1 Safety

1.1 Safety Information

The safety statements presented in this chapter refer to basic safety information that the
operator must pay attention to and abide by during maintenance operations of the infusion
pump. There are additional safety statements in other chapters or sections, which may be the
same as or similar to the following, or specific to particular operations.

DANGERS
 Indicates an imminent hazard that, if not avoided, could result in death, serious
injury or damage to product/property.

WARNING
 Indicates a potential hazard or unsafe maintenance practice that, if not avoided,
could result in death, serious injury or damage to the product/property.

CAUTION
 Indicates a potential hazard or unsafe maintenance practice that, if not avoided,
could result in minor personal injury, product malfunction or damage to
product/property.

NOTE
 Provides application tips or other useful information to ensure that you achieve
better maintenance of the product

1
1.1.1 Dangers

DANGERS
 The infusion tube must be installed straight and level in the bottom of the groove
on the infusion pump.

1.1.2 WARNING

WARNING
 Only authorized professional maintenance technicians can disassemble the
Infusion pump; Pump maintenance and upgrades must be carried out by
maintenance technicians trained and licensed by the manufacturer.
 To prevent fire or explosion, do not operate this infusion pump in the presence of
anesthetic, flammable or explosive materials.
 This infusion pump belongs to Class II (type of electric shock protection); the
supplied Type I power cord PE earth terminal should not be used as ground
protection and functional earthing.
 The packaging materials must be disposed of in compliance with local laws and
regulations or the hospital policy on waste management. They must be kept out
of the reach of children.

2
1.1.3 CAUTION

CAUTION
 Electromagnetic fields may influence the performance of the infusion pump.
Therefore, equipment or devices used in the vicinity of the infusion pump must
meet the EMC standard. Mobile phones, X ray and MRI equipment are all
potential interference sources because of their high-intensity electromagnetic
radiation.
 Avoid exposing this infusion pump to high-pressure sterilization or chemical
materials.
 Before the infusion pump is connected to the power supply, make sure the
voltage and frequency of the power supply comply with the label on the pump or
the specific requirements outlined in this Operator’s Manual.
 In the maintenance process, please pay attention to protect the pump from
damage from drops, impacts, violent shaking or other external mechanical
forces.

1.1.4 NOTE

NOTE
 For detailed operating instructions and other information about the infusion
pump, please refer to the Operator's Manual.
 This Service Manual describes all the settings and functions of the infusion
pump in its most complete functional configuration. The infusion pump you are
handling may not have some of the settings or functions described herein.
 Do not insert devices that are not specified by the manufacturer into the data
ports.

3
1.2 Equipment Symbols
Attention! Refer to the
Class II equipment
manual

Class BF device IP21 Splash-proof

proof

Alternating current power Direct current power

supply (AC) supply (DC)

Batch number Serial number

Date of manufacture Manufacturer

Electronic equipment:
dispose of separately to
Wireless transceiver
avoid polluting the
environment

Up or increase value Down or decrease value

Confirm Set

Stop Cancel alarm

Start Bolus

Clear Select

Turning on the pump Turning off the pump

Protect from rain during

Decimal point
transport
Fragile item, handle Keep upright during
with care transport
Maximum stack height
without additional
CE marked product, complies with EU directive MDD 93/42/EEC and
annex I thereof.

4
 Chapter 2 Design

2.1 Description
This infusion pump is for use in wards, operating theaters, and observation rooms for
accurate and continuous infusion to patients.

2.2 System decomposition

The system is decomposed according to Machinery, Hardware and Software three aspects,
with the composition chart as follows:

System

Machinery Hardware Software

Front housing Control Board System software

assembly
Battery Driver software
Pump
assembly
Sensor Board Bubble pressure board
Rear housing driver
assembly Door-opening
detection board
Drop sensor
Drop sensor

5
 System Board connection diagram is as follows:

Door-opening Pressure
Display screen
detection board sensor

FPC1
P_Gate PYL_1

Drop

Flash2
Bubble pressure sensor
CN2

1Qpyl Control Board

board

P_TX1 P_RX1
P1 CN1 PS5

Ultrasonic Ultrasonic
emission reception

Loudspeaker Stepper motor Battery

6
2.3 Hardware configuration
Functional block diagram:

Stepper motor

Battery

Serial
Communication Control module
Driver module
Battery
cover
AC plate 3.3V/5V
Current supply

5V Current Serial
supply Communication

Bubble pressure
board

The core of the system is the Control Board. Screen display and power supply is carried out
by Control Board; measurements and status information for each module are sent to the
Control module after treatment in the Driver module, and finally displayed on the computer
screen by Control Board; Control Board is also responsible for controlling Buzzer and Status
indicator lights. Current supply for all the modules are provided by the Power Board; the
Driver module is also responsible for driving of the motor, measurement of each sensor and
integrated treatment of the status information.

7
2.3.1 Control Board

Control Board is information integration of the entire system, providing resources and
support for the entire system. It controls the LCD, keypad input, buzzer sounds and set the
parameter's storage capabilities.

2.3.1.1 Functional block diagram

SRAM

Display MCU Buzzer

Run_LED

Keys

EEPROM Logical gate circuit

5V 3.3V Serial port1: Power Board Serial port2: ZIGBEE

wireless module

2.3.1.2 Function introduction

 Control Board makes communications with the Power module or the ZIGBEE
wireless module on the Control Board through the serial ports of the logical gate
circuit extension modules;
 Control Board provides display information for the display screen, and detects
key-press to implement user interface;
 Control Board controls the Buzzer to realize the function of alarm tone and
key tone;
 Control Board controls running of the indicator light via the logical circuit;
 SRAM realizes data staging and procedures operation, and EEPROM serves as
machine configuration memory.

8
2.3.2 Pump body
Pump body device is the power provider of the whole system and the power source for liquid
transportation. During work, the stepper motor driven camshaft rotation makes the pump
moving up and down according to a certain order and motion
motion law, such as waves to squeeze
the intravenous infusion tube, and let the fluid inside make a directional flow at a certain
speed.

Functional schematic diagram

Tube

Pump tablet

9
2.3.3 Control Board

Control Board synthesizes the functional information detected from Bubble pressure board
and then sends it to CPU, and it also sends an information to drive the stepper motor. Control
Board also converts the input power (including mains and battery) into the power required for
each board, and supports the battery charging simultaneously.

2.3.3.1 Functional block diagram

5V
3.3V
LDO

AC AC/DC
Input Serial port
MCU

Switching
power supply
7.4V Logical Motor
gate circuit Detection
circuit
12V Charging Battery
Circuit Driver Stepper motor
Circuit

18.9V Power-on
Boost Circuit
Circuit

Enable input

10
2.3.3.2 Function introduction

After the AC input enters Control Board, it changes into 12V DC voltage first after passing a
safety power supply modules, then the DC voltage serves as the primary input for DC/DC
converter and the charging circuit, to charge the lithium-ion battery, and also after 5 v DC/DC
converter, 3.3V LDO, 18.9V boost DC/DC converter circuit transformation it turns to be DC
5V, 3.3V, and 18.9V respectively.
Power supply module, in addition to completion of the power supply function, the on-board
MCU is also responsible for integrated synthesis of the measurement from the sensors and
the status messages to send to the Control Board. Besides, it controls operation of the stepper
motor according to orders from the Control Board.

2.3.4 Bubble pressure board

Bubble pressure board provides detection functions for bubble, blocking, and the handle
door-opening detection. It detects air bubbles according to ultrasonic attenuation of different
materials, and detects the degree of blocking using a pressure sensor.

2.3.4.1 Functional block diagram

Ultrasonic Ultrasonic reception

Handle emission circuit circuit
door-opening Send to
detection Power Board
MCU
Pressure
5V Input information
output
Pressure amplifying circuit

2.3.4.2 Function introduction

CPU on the ultrasonic pressure board processes the signals collected from the door-opening
detection according to the ultrasonic circuit and sends it to the MCU on Power Board;
Pressure amplifying circuit amplifies weak voltage signal from the pressure sensor and sends
it to the Power Board.

11
2.3.5 Door-opening detection board
In the Door-opening detection board lays a micro switch, the closing status of which is
affected by the handle status. So by detecting how much the micro-switch is closed you can
know the handle status at this time.

2.3.6 Drop rate sensor

Functional block diagram:

Power
IR emission circuit IR reception circuit
Board

The Drop rate sensor is fixed on the liquid filter; the measuring methodology is that when a
water droplet drops in the liquid filter, it will block the rate sensor from receiving of infrared
light; using the pulse signals generated by different intensities of infrared light reception for
the conversion from drug liquid droplets frequency into infusion flow rate. Besides, this
signal also offers actual transfusion condition of infusion pump, which can detect whether
there is liquid leakage situation.

12
 Chapter 3 Testing and maintenance

3.1 Description

To ensure long-term stability of the infusion pump, maintenance personnel must provide it
with regular inspection, maintenance and testing. In this chapter
You will understand the basic testing methods for the infusion pump as well as recommended
testing frequency and testing tools. Maintenance personnel should choose proper testing tools
and carry out inspection and testing according to the actual needs.

The tests and testing methods provided in this chapter are mainly used to verify whether the
performance of the infusion pump achieves its specifications. If test results do not meet the
specifications, it is an indication that a functional module has failed, which must be repaired
or replaced immediately. If you have any other questions, please contact our after-sale service
department.

CAUTION
 All tests must only be performed by qualified maintenance personnel.

 Please be scrupulous to set and change the contents in the "Advanced settings"
menu, as it may result in loss of data.

 Prior to testing, maintenance personnel must ensure the applicability of the

testing tools and connecting cables, and they should also be familiar with the use
of these tools.

13
3.1.1 Testing report

After tests performed by maintenance personnel approved by this Company, please make a
record according to the following test report, and send it back to our service department.

Testing equipment
Name Model/Number Valid until

Test record
No. Test Testing points Test results
1
2
Test verdict
Pass or No Pass: Tester: Test date:

3.1.2 Recommended frequency

Inspection/Maintenance Items Frequency
Visual inspection First installation, or after each re-installation.
Startup test 1. First installation, or after each re-installation.
2. After each repair or replacement of host components.
Infusion Flow test Check the infusion flow volume every 6 months using a
measuring cylinder and stopwatch.
Pressure sensor test 1. When the user suspects that the measurement of pressure
blocking is not accurate.
2. After repair or replacement of the relevant module.
3. Every 6 months
Battery performance test 1. It should be checked annually.
2. Before the infusion pump is sent for maintenance or if the
user suspects the battery to be the source of failure.
Electrical Housing leakage 1. After the power module is repaired or replaced.
safety test current test 2. At least once every two years.
Patient leakage
current test
Cleaning and Disinfection 1. Recommendation: once every month.
2. Thoroughly clean the infusion pump casing before or after
long storage periods.

14
3.2 Visual inspection
Visual inspection mainly performs a comprehensive inspection of outlook of the infusion
pump. If infusion pumps have no apparent physical damage, then the visual inspection passed.
Specific test content are as follows:

Is there physical damage in the casing, display and keypad of the pump?

Is there wear in the AC power plugs and wires; Is the power socket PIN loose
or warped?

Is the peripheral
peripheral interfaces of infusion pump loose, or is there PIN distortion.

Are security labels and nameplates clearly distinguishable or not.

3.3 Startup test

Startup test is used to determine whether the infusion pump can boot correctly.If the infusion
pump can follow the following steps to finish startup, power test passed.To do this, proceed
as follows:
1. Connect the infusion pump to an AC power source.

2. Press key and the infusion pump plays "drip..." boot music.

3. System emits a "beep" sound

sou (alarm self-test
test passed); all LED lights on the Panel; LED
at the top left then get off (alarm lamp self-test
self passed).
4. When boot screen disappears and the system enters the main interface, the normal
startup is complete.

15
3.4 Infusion Flow test
Use combinations of the following speed and preset value. Since beginning of infusion, use a
stopwatch for timing and a dosage cup to receive liquid outflow from the infusion pump until
the due time(recommended measurement time for low rate flow is 30min, and 6min for
medium and maximum rate; low, medium and high flow rate for different modules see
following a), b), and c) description) Stop infusion, record time and dosage cup volume, and
calculate infusion rate with formula (1). The results should meet requirements provided in 4.3.2.

Infusion rate = Infusion liquid volume/measured time ... ... ... ... ... ... ... ... ... ... ... ... ... ... (1)

Select 5ml/h, 100ml/h, 600ml/h as test points, and perform measurement for each point three
times to get the maximum error values.

NOTE: In the above), b), c) tests, prior to each test, please adjust the pinch position of
infusion device or replace the infusion device.

16
3.5 Pressure sensor test
Testing tools:

Infusion bottles

Tube

Precision pressure gauge: has been calibrated

Testing steps are as follows:

1. As shown in the following figure, connect the infusion pump, infusion tube and the
precision pressure gauge.

Precision
pressure gauge

2. Before the transfusion, the pressure gauge should read zero. If it is not zero, then
disconnect the fluid connection, make it to zero and then connect.

3. In the advanced settings mode, press simultaneously the key (Clear) and
key (Settings)into
into the pressure calibration interface as shown in the following figure.
figure

4. Press key (Start) to start infusion, verify that the maximum error between any
points within the measurement range of the pressure sensor and the pressure gauge is not
exceeding±30Kpa.

17
 5. Use infusion pumps to inject fluids into the pressure gauge until its internal pressure
reaches to 60kPa, repeat step 4.
6. Use infusion pumps to inject fluids into the pressure gauge until its internal pressure
reaches to 100kPa, repeat step 4.
7. Use infusion pumps to inject fluids into the pressure gauge until its internal pressure
reaches to 140kPa, repeat step 4.
If any pressure calibration error exceeds±30Kpa, please contact our technical support staff.

3.6 Battery performance test

Battery function may deteriorate as it is used, it is recommended to charge and discharge the
battery every 3 months, and implement regular battery checks.
Please follow the steps below when checking the battery:
1. Connect the pump to the AC power, charging continuously for 8 to 14 hours.
2. Disconnect the AC power supply and let the machine operate with an infusion rate of
25ml/h on battery power until it switches off due to the battery being exhausted.
 If the battery works for over 200 minutes, the battery is in good condition.
 If the battery works for 60 to 200 minutes, the battery is close to the end of its life.
 If the battery works for less than 60 minutes, the battery has reached the end of its
life and needs to be replaced.
3. Please charge the battery for future usage after performing this check.

NOTE
 If the battery only provides power for a short time after being fully charged, it
may be damaged or faulty. The battery’s power supply time depends on the
usage frequency of the pump and its setting parameters. For example: extended
use of the display backlight.
 If the battery has obvious damage (e.g. misshapen, dented, leaking) or cannot
hold charge, it should be replaced and recycled.

18
3.7 Electrical safety test

WARNING
 Electrical safety test is a verified test for electrical safety of the monitoring
devices; it is designed to detect abnormal electrical hazards which, if not
discovered, may cause injury to the patient or the operator.
 Commercially available testing devices such as the safety analyzer may be used
for electrical safety tests. Please ask the maintenance personnel to ensure the
applicability, functional integrity and safety of such devices as well as to
familiarize themselves with the use of these devices.
 Electrical safety tests shall be in accordance with the latest version of the
following criteria: EN 60601-1.
 If local regulations provide provisions otherwise, please follow the provisions
when performing relevant electrical safety tests.
 In the patient area, all devices that are connected to the mains supply as well as
to medical equipment must comply with the IEC 60601-1 standards, and must
be tested for electrical safety in accordance with the test interval for monitoring
devices.

Electrical safety tests are used to detect hazards that may pose electrical safety threats to the
patients, operators and maintenance personnel. Please perform electrical safety tests in a
normal environment (including temperature, humidity and atmospheric pressure).

While the 601 safety analyzer is used as an example in the electrical safety test described in
this chapter, different safety analyzers may be used in different regions. Please ensure the
applicability of the electrical safety test you would like to conduct.

19
 Device connection diagram is as follows:

Testing tools:

Safety analyzer

Isolation transformer

3.7.1 Housing leakage current test

1. Connect the 601 safety analyzer to a power supply of 264VAC and 60Hz.
2. Using the connection tooling of the application section, connect the application section
of the tested device and connect the SUM end of the connection tooling of the
application section to the RA end of the safety analyzer.
3. Connect the tested device, via a power line, to the auxiliary power output jack of the 601
safety analyzer.
4. Connect one end of the red test lead to the "Red input terminal" of the safety analyzer
and clip the other end to the metal foil attached to the surface of the housing of the
tested device.
5. Power on the 601 safety analyzer, press "5-Enclosure leakage" on the panel of the 601
safety analyzer, starting the interface for the housing leakage current test.
6. Housing leakage current is less than 100µA under normal condition and less than 300µA
under single-fault condition.

20
3.7.2 Patient leakage current test
1. Connect the 601 safety analyzer to a power supply of 264VAC and 60Hz.
2. Using the connection tooling of the application section, connect the application section
of the tested device and connect the SUM end of the connection tooling of the
application section to the RA end of the safety analyzer.
3. Connect the tested device, via a power line, to the auxiliary power output jack of the 601
safety analyzer.
4. Power on the 601 safety analyzer, press "Patient leakage" on the panel of the 601 safety
analyzer.
5. Continuously press the "APPLIED PART" key to select AC and DC measurements;
"DC" is shown following the limit value of direct current.
6. Patient leakage current is less than 10µA under normal condition and less than 50µA
under single-fault condition.

If the electrical safety test fails, please contact our technical support team.

3.8 Cleaning and Disinfection

The pump must be cleaned or disinfected using the materials and methods listed in this
chapter. Otherwise, our company will not be responsible for any damage or accident caused
by cleaning and disinfection using other materials and methods.

The manufacturer shall not be held responsible for the efficacy of the following chemicals or
methods for infection control. Please contact your hospital's infection prevention department
or epidemiology specialists for advice on infection control practices.

Please keep the infusion pump and accessories free of dust, and comply with the following
provisions to prevent damage to the pump:

Dilute all cleaning agents and disinfectants in accordance with the manufacturer’s
instructions, or use as low a concentration as possible.

Do not submerge the pump in liquid.

Do not pour liquid onto the device or its accessories.

Avoid liquid entering the pump body.

Do not use abrasive materials (such as steel wool or silver polishing agent) or any
strong xylene or acetone-type solvent, in order to prevent damage to the outer
casing.

21
 WARNING

 Turn off the power and disconnect the AC power supply before cleaning the
infusion pump.

The infusion pump should be cleaned regularly. The cleaning frequency should be increased
in areas with serious environmental pollution or in very windy or sandy areas. Before
cleaning, consult or refer to the hospital's specific regulations concerning medical device
cleaning.
The recommended cleaning agents and disinfectants are:

Warm water

Dilute soapy water

Dilute aqua ammonia

Sodium hypochlorite (bleaching powder for washing)

Hydrogen peroxide (3%)

Ethanol (70%)

Isopropanol (70%)

Recommended procedure for cleaning and disinfection:

1. Turn off the power and disconnect the power cord.
2. Use a piece of soft cloth dampened with warm water to wipe the surface of the infusion
pump if any liquid is spilled on it.
3. Wipe the surface of the pump with a soft cloth soaked in 75% ethanol.
4. Keep the pump in a cool and ventilated environment to dry.

The above steps are for reference only. The effects of disinfection should be checked
according to the relevant method.

CAUTION

 Do not use ethylene oxide (EtO) gas or formaldehyde for disinfection.

22
 Chapter 4 Common failures and Troubleshooting

4.1 Overview
In this chapter faults of infusion pump are classified according to the components and faulty
phenomena. Please refer to the relevant Fault Table when troubleshoot and examine, identify
and troubleshoot the fault in sequence.

The recommended solutions should help you solve most of the equipment faults you will
encounter but not all possible problems. In the case of a fault not covered in this chapter,
please contact our after-sale service department.

4.2 Components replacement

You may replace the circuit board components and other major components or parts of this
infusion pump. Once you have identified the faulty circuit board component, you may follow
the steps described in Chapter 5 Maintenance and Disassembly to replace the circuit board
component. Then you may check whether the fault has been eliminated or whether the
infusion pump will pass relevant tests. If the fault has been eliminated, which shows that the
original circuit board was faulty, then please return the components of the original circuit
board to the Company for repair. If the fault remains, please reassemble the original circuit
board and troubleshoot according to other possible causes.

If you would like to know about the replacement parts you need, please refer to
Chapter 6 Parts.

23
4.3 Common failures and Troubleshooting

Before troubleshooting, please note whether there is technical alarm information of the
infusion pump. If yes, please remove technical alarm first, then follow the contents of
4.3-1 Troubleshooting Guide to eliminate the failure, so that to avoid unnecessary removal
of equipments.
4-3-1
No. Failure Failure cause Treatment methods
phenomenon
1 Battery can 1. the battery has no 1. power on the AC to charge;
not power on electricity; 2. change the battery;
2. the battery is damaged; 3. replace the Control Board
3. the Control Board is
damaged
2 AC does not 1. the machine is not 1. check the AC;
boot up connected to AC; 2. replacement of the Control
2. faulty Control Board; Board;
3. press key is damaged 3. replacement of the
Keyboard
3 Low-voltage 1. the battery voltage is 1. access the AC charge;
alarm too low; 2. check the AC;
2. not able to connect to 3. replacement of the battery
the AC;
3. the battery is damaged
4 Flow rate is 1. redo accuracy calibration; 1. please refer to (Precision
too fast 2. the tubes are too special; calibration) Guide;

3. foreign objects fells into 2. replace the infusion set;

clamp slot; 3. clean foreign objects;
4. leakage of liquid into the 4.5. Replacement of pump body
pump body and it becomes
too sticky that causes
occlusion;
5. pump body wears

24
No. Failure Failure cause Treatment methods
phenomenon
5 Flow rate is 1. redo accuracy calibration; 1. please refer to (Precision
too slow 2. elasticity of the infusion calibration) Guide;
tube is too low; 2. replace the infusion tube or
3. air intake of the bottle is not replace the pinch location
unobstructed; every 4 hours;

4. the fluid is too sticky; 3. ensure that the bottle air

intakes are unobstructed;
5. control valve of infusion set
opens too small 4. redo accuracy calibration
(with this liquid);
5. infusion valve remains open
during transfusion
6 False positive 1. the tube is too special; 1. replace with common
on "Bubbles" 2. generation of small bubbles infusion tube;
due to drug liquid; 2. raise bubble filter level;
3. ultrasonic sensor fault 3. replacement of ultrasonic
sensor or pump components
7 False 1. the tube line is not smooth 1. check the tube line;
positive on enough; 2. adjust occlusion level;
"Occlusion" 2. the setting of occlusion level 3. adjustment of pressure value
is too low; at (50 ± 20)
3. pressure baseline drifts
too much
8 System 1. Communication errors; 1. Replacement of Power
Failure 2. abnormal pressure value Board;
2. Adjustment of pressure
value within: (50 ± 20);
3. Replacement of Pressure
sensor
9 Motor Error 1. Pump body failure; 1. Replacement of pump body;
2. Control Board failure 2. Replacement of the Power
Board

25
No. Failure Failure cause Treatment methods
phenomenon
10 Drops Error 1. Air in the upper segment of 1. use new infusion tube and
the tube line, the drop bottle keep the pipeline flowing;
does not drop liquid within a 2. install the drop rate sensor
certain period; correctly according to the
2. drop speed sensor is not Operator's Manual;
installed correctly; 3. turning off the drop function
3. machines, without a drop
speed sensor function opens
the drop speed function
11 Check Tube 1. the tube is not well installed; 1. reinstall the infusion tubes
2. the tube is too special; according to the Operator's
Manual;
3. ultrasonic wave sensor is
damaged; 2. replace the tube with
common infusion tube;
4. on-process detecting device
failure; 3. replacement of Ultrasonic
sensors or pump
5. micros witch in the pump
components;
body is damaged
4.5. replacement of pump body
12 Reminder 1. When reminder alarm 1. turn off the reminder alarm
function is open, there is no function or press "any key"
operation when timeout to cancel alarm

26
 Chapter 5 Maintenance and Disassembly

5.1 Tools
During disassembly and replacement of parts, you may need the following tools.

Phillips screwdriver(size 102)

Phillips screwdriver(size 107)

Tweezers

Needle-nosed pliers

5.5mm inner hexagonal socket

Anti-static wrist strap

5.2 Preparation for disassembly

Before disassembly of the infusion pump, please stop infusion to the patient, turn off the
infusion pump, and disconnect all accessories and external equipment.

CAUTION
 Maintenance personnel should eliminate static prior to disassembly. During
disassembly of the parts of certain static-sensitive devices, protective gears such
as anti-static wrist strap or gloves should be worn to avoid damage to the parts.
 During re-installation, please make sure the connection wires are plugged in and
properly placed to avoid the wires being crushed which may cause a short circuit.
 Note that suitable screws should be used during re-installation. If incorrect
screws are screwed in by force, equipment damage may ensue; during the
operation after re-installation, screws or parts may fall off and cause
unpredictable damage to the product or personal injury.
 A certain order must be followed during disassembly. Instead if the equipment is
disassembled not in this order and is done forcibly, irreversible damage to the
equipment may ensue.
 When components are disassembled, please ensure that all connection wires are
unplugged and avoid breakage or damage to the connectors.
 Please place the screws and other parts and components in separate places in
order to find and use them during re-installation, meanwhile avoid falling,
contamination or loss.

27
5.3 Disassembly procedure
5.3.1 Separate the front and rear housing

NOTE
 If it is the machine optional drop sensor, first draw the speed sensor plug from
rear housing.

1. As shown in Fig. 5-1: First remove the four plastic plugs, then use the screwdriver to
remove the four screws

Figure 5-1

2. As shown in Fig. 5-2: Split of the front and rear housings.

Figure 5-2

28
 NOTE
 Force should be spent evenly when splitting the housings, and do not use
violence to prevent damage of related accessories

3. As shown in Fig. 5-3: Unplug the AC power plug and the battery plug.

NOTE: Take special

care of the "plug
direction" when
inserting the battery
cable, opposite insert
will burn out the
Power Board

Figure 5-3

4. As shown in Fig. 5-4: Separate the front and rear housing assemblies.

Figure 5-4

NOTE
 When splitting the front and rear housings, please be careful to avoid pulling off
connection cables or damaging plugs.

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5.3.2 Disassembly of Control Board
1. As shown in Fig. 5-5, first unplug the associated cables connected with the Control
Board, and then slowly pull out the Control Board.

Figure 5-5

2. As shown in Fig. 5-6, first open the needle seat clip, then unplug the 14pin cable and
remove the Power Board.

According to
the direction of
the arrow, pull
out the clips on
both ends gently
for 2 mm, and
then unplug the
cable.

Figure 5-6

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5.3.3 Removal of the Pump body
1. As shown in Fig 5-7, use tweezers or similar tools to remove the left cover film on the
front housing.

Figure 5-7

NOTE
 During removal of the cover film, please be careful to avoid scratching the front
housing.

2. The look after removal of the cover film, is as shown in Fig. 5-8.

Figure 5-8

31
3. As shown in Fig. 5-9, use screwdrivers to twist off the six screws in the Figure.

Figure 5-9

4. As shown in Fig. 5-10, remove the three screws in fan and take out the fan

Figure 5-10

32
5. As shown in Fig. 5-11, twist off the two screws in the Figure.

Figure 5-11

NOTE
 When removing the screws, be careful to prevent screws from falling into the
pump body.

6. As shown in Fig. 5-12, first pull the handle, and then take out the components

Figure 5-12

33
7. As shown in Fig. 5-13 turn out the screws, and then remove the bushings and connecting
rods

NOTE: In
installation, the
screws should
not be tightened
(tight in the
loose half circle
shall prevail)

Figure 5-13

8. As is shown in Fig. 5-14: remove the pump assembly.

Figure 5-14

34
5.3.4 Remove the Sensor board and Pressure sensor
1. As shown in Fig. 5-15, first unplug all connection cables, then loosen the 2 screws as
shown in the figure.

Figure 5-15

2. As shown in Fig. 5-16: Remove the screws as shown in the figure.

Figure 5-16

35
 3. As shown in Fig. 5-17: the removed Pressure sensor is like this.

Figure 5-17

5.3.5 Change the battery

1. As shown in Fig. 5-18 Push the two sticking points hard in the direction shown by the
arrow to force it open and remove the bezel

Figure 5-18

2. As shown in Fig. 5-19Remove the battery

Figure 5-19

36
 Chapter 6 Components

6.1 Host components

Exploded view

37
6.1.1 Main parts lists

No. Name and specification No.

1 Front housing 1

2 Circuit board semi-finished Control Board 1

3 Pump Assembly 1

4 Large Back Casing Assembly 1

5 Elastic washer 4 4

6 Phillips pan head screws 4

7 Li-Ion battery 1

8 Sensor Board 1

9 Cross recessed pan head tapping screws 2

10 Phillips pan head screws 1

11 Cross recessed pan head tapping screws 4

12 Nuts 2

13 Plastic washers 1

14 Handle components 1

15 Plastic washers 1

16 Cross recessed countersunk head screws 2

17 Cross recessed countersunk head screws 1

18 Phillips pan head screws 4

19 The right cover film 1

20 The left cover film 1

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6.2 Pump Body Assembly

Exploded view

39
 600- 30- 401- 00091- 1. 0

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