The electrical motors for the pumps are 380~480 V, 3 Phase, 50/60 Hz
Should an electrical fault occur resulting in electric shock, overheating or fire then the relevant motor should be isolated by operating the isolator on the control panel.
Rotating Machinery
All rotating or moving parts supplied within the scope of the air pollution control system are fully protected during operation.
Ductwork and Carbon Filter
Prefilter and all ductwork feeding the filter may be under negative pressure whilst the fan is running and under positive pressure between the fan and the filtter. Before carrying out any maintenance works on the filter or ductwork which involves gaining access to the inside of the filter or ductwork, the fan motor should be turned off and electronically locked to prevent accidental start up.
Emergency Services
It is advisable that the Fire Brigade, Ambulance Brigade and local hospital are aware of the chemicals which are stored and used at the plant.
Warnings, Remarks
! Will be used where danger of persons
life and sanity directly will appear. Danger
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Innovation Park PS Odor Control Unit
! Will be used where danger of persons
life and sanity is possible. Warning
! Will be used where damages on machines or
physical components can appear. Caution
First Aid
Bleeding due to cutting
- Lay casualty down
- Apply direct pressure to the site of bleeding - Raise and rest the injured part when possible - Loosen tight clothing - Give nothing by mouth - Seek medical aid urgently
Composition/Data on components Chemical characterization: Pelletised activated carbon, steam activated CAS No. Designation: 7440-44-0
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Hazards identification None
First aid procedures
Inhalation: inhalate fresh air Skin contact: non-irritant, wash thoroughly with soap and water Eye contact: flush with excess water and consult physician
Fire fighting measures
Suitable extinguishing media: sand, powder, foam and water mist. Not to be used: CO2 Protective equipment: no special equipment or measures required
Accidental release measures
Methods for cleaning up – Sweep up carefully and shovel into a container for disposal. Remove from the spill location. If released report in accordance with the local and national regulations.
Handling and storage
Storage requirements: keep activated carbon in dry place. Store in covered, cool, dry and ventilated storage Handling: avoid contact with skin or eyes. Avoid breathing or dust.
Exposure controls and personal protection
Breathing protection: Maximum permissible exposure limit: general threshold. Value for inert dust.
An approved particulate filter is recommended if excessive dust is generated
Physical and chemical properties
Form: solid Colour: black Smell: typical Danger of explosion: under normal conditions: no danger of explosion Bulk density: +/- 600 kg/m³ Solubility: insoluble PH-value: 7-9 (suspended in water) Ignition temperature: >250°C Auto-ignition: none
Stability and reactivity
Conditions to be avoided: contact with strong oxidants
Toxicological information No toxically properties
Ecological information No ecological risk.
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Disposal considerations Disposal in accordance with local and national regulations.
Transport information Steam activated carbons are exempt from IMDG Code and ADR Code. This product is exempt under the “Special Provisions” section of IATA.
Regulatory information Classification not necessary
Other information This Safety Data Sheet has been written to comply with Directives 91/155/EEC (the Safety Data Sheet Directive) and 88/379/EEC (the General Preparations Directive.)
The above information’s are based on our present knowledge. They describe in relation of safety the relevant data of the products. A guarantee for specific properties in not given.
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Innovation Park PS Odor Control Unit
2 Carbon Filter Installation
The carbon filter is consisting of 2 parts flanged to each other; shell and stack- header.
1- Arrange for a long beam
crane with 10 Tons capacity and proper belts and log.
2- There are two lifting lugs
on vessel side. The lugs should be used for lifting the parts. Also lifting belts could be used.
3- To transfer filter parts from
storage area to concrete pad a truck must be used. Using crane to transfer the filter may cause severe damages to filter body or safety risks to working team.
4- Make sure filter pad is
clean and dimensions are as specified in related drawings.
5- Find and mark assigned
point of the concrete pad.
6- Place the shell on concrete
pad and make sure it is positioned based on what is shown in layout drawing.
7- Drill holes on concrete pad
and use anchor bolts to fix filterer through its legs.
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8-Make sure pipe installed inside the stack-header is
vertically aligned and spray nozzle connection is exactly in middle of the stack top. Then screw and install spray nozzle in the tee. Make sure that spray nozzle is quite vertical. Place the stack-header on dish and make sure it is positioned based on what is shown in layout drawing. Use nuts and bolts to fasten the flanges. Make sure you placed rubber gasket between flanges properly.
9- Connect the filter earthling wire to designated point.
10- Place the carbon inside the filter through the access manhole port on the dish. Please note that the explosion hazard is generated due to carbon dust, so make sure the carbon is poured slowly.
11- Install connection GRP duct for inlet nozzle using bolt and nuts. Make sure you placed rubber gasket between flanges properly.
12- Connect the scrubber drain nozzle, spray line, differential pressure gage line, and sample port.
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Innovation Park PS Odor Control Unit
3 Prefilter Installation
The prefilter is consisting of 2 parts; shell and cap.
1- Make sure prefilter pad is clean and
dimensions are as specified in related drawings.
2- Find and mark centre point of the
concrete pad.
3- Place the shell on concrete pad and
make sure it is positioned based on what is shown in layout drawing.
4- Drill holes on concrete pad and use
chemical anchor bolts to fix prefilter through its legs.
5- Place the filter inside the prefilter
through the top.
6- Find the matching mark on flange of
shell and cap then place the cap on shell and make sure it is positioned based on what is shown in layout drawing. Use nuts and bolts to fasten the flanges. Make sure you placed rubber gasket between flanges properly.
7- Install connection GRP duct for inlet/outlet nozzle using bolt and nuts. Make sure you placed rubber gasket between flanges properly.
8- Connect the prefilter drain nozzle to PVC drain line.
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4 Fan Installation
1- Unpack the fan/unit on delivery and check
it for transport damage.
2- Arrange for a forklift with 1 Ton capacity
and proper belts and log.
3- Fasten suitable load take-ups to the base.
Larger fans have two bores in their sheet metal base for fastening load take-ups.
4- Transportation eyes of the motor must not
be used for fan suspension.
5- The fan must be transported in its working
position (without vibration isolators put underneath) and protected reliably against getting out of place, tilting, and collision. If selecting means of transportation take care that plastic fans are susceptible to shocks.
6- Make sure fan pad is clean and
dimensions are as per specified in related drawings.
7- Find and mark centre point of the
concrete pad.
8- Place the fan on concrete pad and make sure it is positioned based on what is shown in layout drawing.
9- Drill holes on concrete pad and use chemical anchor bolts to fix fan.
10- Connect the suction/discharge to inlet/outlet duct.
11- Connect the fan drain nozzle to PVC drain line
