Humidity Temperature Controller HTC307 OPERATING INSTRUCTIONS Doc. name: OP INST HTC307 = OP3172-V01 Selec Controls Pvt. Ltd., India Tel.: +91-22-4141 8468 / 452 Website : www.selec.com Email: sales @selec.comCONTENT selec A) OVERVIEW. T.FOAtUreS.... eee cece eee cee cee eeeceeceecetaeseecseteaseneeseeseee 1 B) SPECIFICATIONS. ....0.......ceseseseeeeesesetereeeeeeetenenes 2 C) INSTALLATION. 1.Safety Information 2. Terminal connections. 3.Sensor input wiring... 4.Control output wiring D) PROGRAMMING. T.FUNCtION MENU... cece eseeseeseeeeeeeseeeeeeeeeeeeeaneaees 2.Keys’ description 3.Level 0- Temperature Module. 4.Level 1- Humidity Module 5.Level 2- Alarm Module 6.Level 4-Lockout Module 7.Level 5-Communication Module. 8.Online Display Option E) USER GUIDE..............cccscseccsesesseseseeeeeeeeteeeeeeeeneees 24 F) CALIBRATION CERTIFICATE ...Overview selec 96 x 96 ce€ SALIENT FEATURES xRTD & Humidity Input Provision of analog input for RTD and Humidity controlling action. xAdaptive Tuning For better performance, a feature of adaptive tuning is added along with self & Auto tuning. xSelectable lower display User selectable lower display options enable quick setting of different parameters such as Set points,Humidity PV,PID values, Tuning etc. xOutputs In single output model both control & alarm o/p is provided for humidity as well as temperature. xSpecial Modes User selectable special modes PID & proportional control for temp.& Humidity respectively along with ON/OFF control,auto/manual,soft start. Others x Dual 4 digit display x 90 to 270VAC/DC x Digital Filtering x Compliance-C€ x Sensor break indication x IP65 front panel protection x Sensor error compensation x Programmable parameter lockoutsSpecifications selec 1. TECHNICAL SPECIFICATIONS 1. DISPLAY Display IHTC307 - 96 X 96 — Dual 4 digit 7- segment LED.Upper display:18.5mm high White(Temp. process value).Lower Display(selectable):10.9mm high Green(Default:Humidity process value). Led Status = OUT1,OUT2, AL1, AL2, AT, Annunciators , , a 2. INPUT Humidity: HS-A-100. Input RTD: Ptt00. Sampling time 200 ms Resolution 1/0.1° For RTD 1/0.1° For Humidity RTD: + 0.25% of span or 1° whichever is greater. Indication accuracy (20min of warmup time) Cold Junction Calibration accuracy for RTD input 0.1% of F.S $1°C. HUMIDITY: $3% for RH 10% to 80% t4% for below 10% or above 80% Digital filtering OFF, 1 to 99 sec. 3. OUTPUT 3.1. Control Output Relay 1 & Relay 3 : 10A@250VAC or 28VDC Relay contact output Life expectancy : 100000 cycles at maximum load ratingSpecifications selec 3.2. Alarm Output Relay contact output Relay 2 & Relay 4 : 5A@250VAC or 30VDC Life expectancy : 100000 cycles at maximum load rating 4, FUNCTION Main control Control:PID (temperature) & P(Humidity) or ON/OFF. Output:Time Proportioning or Linear DC Proportional band: 0 to 400° Integral time: 0 to 3600 sec Derivative time: 0 to 200sec Cycle time:0.1 to 100.0sec Auto tune, Self tune,Adaptive tune. Programmable % output Alarms Modes : Deviation high,Deviation Low,Band, Full scale high, full scale low,sensor break. Operation: Absolute, Deviation & break mode Hystersis: Programmable Reset action: Automatic Probe break action: Programmable 5. SERIAL COMMUNICATION Interface standard RS485 Communication address 1 .... 99, Maximum of 32 units per line. Transmission mode Half duplex. Transmission protocol MODBUS RTU. Transmission distance 500 m maximum. Transmission speed 115200,57600,38400,19200,9600,4800,2400 bits/sec. Parity None, Odd, Even. Stop bits 1or2. Response time 100ms (max and independent of baud rate).Specifications selec 6. ENVIRONMENTAL CONDITIONS Operating range 0... 50°C. Storage range -20 .... 75°C. Storage humidity 85% max. RH (non condensing) from 0 to 50°C. 7. POWER SUPPLY Power supply 90... 270VAC/DC. Frequency 50/60Hz. Power consumption 6 VA max. 8. ISOLATION BREAKDOWN RATINGS AC line w.r.t. all inputs and outputs 2500volts All other inputs and outputs w.r.t. Relay contacts 2500volts 9. SAFETY AND EMC STANDARDS Compliance CE. LVD As per BS EN 61010. EMC As per BS EN 61326. Panel sealing IP65. WEIGHT : HTC307 : 280gms 10. HOUSING : Flame retardant engineering plastic. 11. INPUT SENSOR RANGES : Sensor type Range PT100 -100 to 850°C HS-A-100 0 to 100%Installation selec 1. SAFETY INFORMATION SAFETY SUMMARY This manual is meant for the personnel involved in wiring installation,operation, and routine maintenance of the equipment Alll safety related modifications; symbols and instructions that appear in this operating manual or on the equipment must be strictly followed to ensure the safety of the operating personnel as well as the instrument If the equipment is not handled in a manner specified by the manufacture it might impaire the protection provided by the equipment. - ~ A\ CAUTION: Read complete instructions prior to installation and operation of the unit. A CAUTION: Risk of electric shock. J INSTALLATION INSTRUCTIONS (A\caution: a 1.This equipment, being built-in-type,normally becomes a part of the main control panel and in such case the terminals do not remain accessible to the end user after installation and internal wiring. 2.Conductors must not come in contact with the internal circuitry of the equipment or else it may lead to a safety hazard that may in turn endanger life or cause electrical shock to the operator. 3.Circuit breaker or mains switch must be installed between power source and supply terminals to facilitate power ’ON’ or 'OFF’ function. However this switch or breaker must be installed in a convenient position normally accessible to an operator. A\caution: 1.The equipment shall not be installed in environmental conditions other than those| specified in this manual. 2.Fuse Protection - The equipment does not contain built-in fuse. Installation of external fuse for electrical circuitry is highly recommended. Recommended rating of such fuse shall be 275VAC/1Amp. 3.Since this is a built-in type equipment (finds place in main control panel), its output terminals get connected to host equipment. Such equipment shall also comply with basic EMI/EMC and safety requirements like BS EN 61326-1 and BS EN 61010 respectively. 4.Thermal dissipation of equipment is met through ventilation holes provided on chassis of equipment. Such ventilation holes shall not be obstructed else it can lead to a safety hazard. 5.The output terminals shall be strictly loaded to the manufacturer specified \__values/range. MAINTENANCE 1.The equipment should be cleaned regularly to avoid blockage of ventilating parts. 2.Use soft cloth for cleaning. Do not use isopropyl alcohol or any other organic cleaning agent.Installation selec WIRING INSTRUCTION: A\ CAUTION: 1.To prevent the risk of electric shock power supply to the equipment must be kept OFF while doing the wiring arrangement. 2.Terminals and electrically charged parts must not be touched when the power is ON. 3.Wiring shall be done strictly according to the terminal layout with shortest connections. Confirm that all connections are correct. 4.Use lugged terminals to meet M3.5 screws. 5.To eliminate electromagnetic interference use of short wire with adequate ratings and twists of the same in equal size shall be made. 6.Cable used for connection to power source, must have a cross section of 1 or greater. These wires shall have insulation capacity made of at least 1.5KV. ELECTRICAL PRECAUTIONS DURING USE Electrical noise generated by switching of inductive loads can create momentary disruption, erratic display, latch up, data loss or permanent damage to the instrument. To reduce noise: A) Use of MOV across supply of temperature controller & snubber circuits across loads are recommended. Part numbers are as follows: 1. Snubber: APRC-01. B) Use separate shielded wires for inputs. C) The unit should preferably be shielded from the contactor. INSTALLATION GUIDELINES Mechanical Installation: For installing the controller 1.Prepare the panel cutout with proper dimensions as shown. OVERALL DIMENSIONS (All dimensions in mm) Panel Cutout : 92mm X 92mm i 2.Remove the clamp from the controller. 3.Push the controller into the panel cutout. Secure the controller in its place by pushing the clamp from the rear side.Installation selec Z\ caution: The equipmentin its installed state must not come in close proximity to any heating sources, caustic vapors, oils, steam, or other unwanted process by- products. EMC Guidelines: 1.Use proper input power cables with shortest connections and twisted type. 2.Layout of connecting cables shall be away from any internal EMI source. 2. TERMINAL CONNECTIONS HTC307 SUPPLY : 90 to 270V AC / DC, 50 / 60Hz,6VA max RELAY — : RLY1,3:10A@250V AC / 28v DC RLY2,4: 5A@250V AC / 30V DC Le 1 10|RD —, } 2 3 | 2 14 | BL 5 zy S 83 NO| 3 12|GR Sar & com! 4 13 |RTD1 55 3 cy no] 5 14|RTD2 |Z es[ 3 26lcom| 6 15 |RTD3 —!* Be NO| 7 16 |RS485+ 23[_ 83'-com| 8 17 |RS485- 26 “ No] 9 18 |com ‘Alarm 2 Output Note: "PIN RING TYPE LUG" is| suggested for pannel wiringInstallation selec 3. SENSOR INPUT WIRING HTC307 RTD ) RTD1 atp2 ) RTDS HUMIDITY RED (RH SV) (| (@)}-- Bae a) (RH_GND) GREEN (RH_SIGNAL) Humidity - HS-A-100. RTD- PT100. NOTE : 1) Refer Humidity type selection in level 1(only for humidity sensor) of programming menu. 2) For2 Wire RTD, short terminals 13 & 14. 4. CONTROL OUTPUT WIRING Fig 1. Main/Control Output — Relay drive to load (resistive load less than 1A) HTC307 (3) NO LOAD com 230VAC N SUPPLY L @) NO com LOAD N 230VAC SUPPLY LInstallation selec Fig 2. Alarm Output — Relay drive to load (resistive load less than 1A) HTC307 () LOAD N NO 230VAC SUPPLY L com @) LOAD N NO CoM (18) ——_— 230VAC SUPPLY L Fig3. Main/Control Output- Relay to drive contactor (For single phase) For Relay Drive HTC307 @Hiow}— 230VAC NO ‘SUPPLY I + COM Contactor Drive 2s0vac. | SUPPLY cam HOO) J LOAD contactor temperature controller. NOTE: Use snubber as shown above to increase life of internal relay ofProgramming selec 1. FUNCTIONS MENU se Ko _ysh Rh gash soo ron a L~ so * ot gtiseslite s see ot i gg oe EPES|UNEJESPHIESPH EFEC edb Ss) EUne Une a AMeS > Fd? iy ra S ss Fa or as ost 9 ss § wr as oe oo Pi ros Not et = & eREAETZ E3Cu) DCICHURE ge -CE- Pb - Pa 8 > 2 we et > It=0 oh esos oe 2 3 Enh )H3S. HIS E c Temperature Module 6 ys < oe ss vw ws se * ee Wh 3 ose ity i oes cS sia al © eee (HSU aSURUSH ae 3 a & ° , a 8 oo ee a wo a ot ws yo 68 ss oO ay PSEEHEAPINEES SH(HHICS=ORTEx—| S z Fle 3 oF oo : ° Aa a F PSe eC Soe Humidity Module (EULA oe a ne a . os ecm (AL PaleeS URIS) se aa i a gs oe Alarm Module 1Programming selec (EDLY ® 08 ss o ot Se FS ss so" sg ys? ns » emmetE SEE Renta SEES } (o_Jesre) s ee Lock MobULE s gt ets eg [TSS { EBC TEP: CGALPIGE REM Nee} Lockout Module Communication Module (@ Appearance of all shaded menus dependent on selection of other parameters. Refer programming for further details. 12Programming selec selec —— HTC307 Boga = Fe SSH 4g 2. KEYS DESCRIPTION Functions Key press To enter or exit program mode A +¥ together for 3 seconds To change levels v+A/¥ to increase or decrease the level number. To view function on the same level and to display the current option. ‘Aorv key once to view the next / previous function. To increase or decrease the value of a particular function. v+Ato increase and¥ +V¥ to decrease the function value. To view and change parameters online @key to view the parameter and@+A / yto scroll through the parameters. Press v_+A /¥ to change parameter value. INDICATIONS AND DISPLAY NOTE: The unit will autoexit program mode after 30 seconds of inactivity. 1 | Temp.Process-value (PV) Displays the processed temperature value. 2 | Humidity Process- value(PV)| Displays the processed humidity value. 3] OUT1 Indicates the status of Temp. control output(relay 1). 4| OUT2 Indicates the status of Humidity Control output(relay 3). 5| AT Indication for Tuning is in progress. 6] Alt Indicates the status of Alarm output 1 (relay 2). 7) AL2 Indicates the status of Alarm output 2(relay 4). 3| => Indicates Communication is in progress. 9] °CrF Temperature Unit [10] %RH Humidity Unit 13Programming selec PROGRAMMING OF LEVELS 3. LEVEL 0: TEMPERATURE MODULE . inti Display Default Display Name & Description Range condition value : 1/0.1 — a1 EP ES] | Temperature Resolution ae . Uftt | | Temperature unit Oc /oF — oc ESPH) |Temp.set pointhigh limit [Set point low ESPH) p-setp a limit to 850. — 6590 an -100 to Set p.set pi . Temp.set point Low limit point high limit. _ -100 EFEC]) | Filter Time constant OFF,1 to99 — ' seconds ' —db65} | Temp.Display Bias(DSP -999 to+999 — 0 offset, . St/At/Adt/ |Pb>0 (PID EUNE) | Auto Tune OFF Control) | OFF fonne) P.AU/P.1S to [Tune=AT,ST, ! A Tune Percentage meer Pp. Lune) 9 P.1GQ | ADT PAU AAIn Relay 1_ Mode PEIFA — Pe ra 8% to off ZED) | Output power lower limit — [power nigh limiPID control] gProgramming selec - wth Display Default Display Name & Description Range conditen ‘value ower lo} P-H 1} |Output power upper limit PP powsrjow PID control ao Proportional band- 1 Btoyeas 1g Integral time 8 to3600sec. | PID control {23 Derivative time Oto2eB0sec. 30 dAC Derivative approach control fan) PID control 10 os USED/ C3Et) | Cycle time usre/a iso | PiD control | ySEer . 8.1 to!0G0 = T3GU) | Cycle time-user sec eee time 15.0 0 APY) | Anti-reset windup oon, PID contro) | AUEG APUP) | Anti-reset windup % Sotoioa% | ARW=MAN | 25.0 p. Hystersi 8.1 HUSE) | Temp. Hystersis 0.170 993 | p45 10 (ON/OFF HUSH) | Temp. hystersis bias -99To 93 control) a8 0.07099: Pb-1=0 & Eat) | Timer 8070398 Main=FD 8.0 Manual Reset -99970999 |It=0 & Pb-1>0 b.3 PARAMETER EXPLANATIONS: ° TEMPERATURE UNIT: The temperature unit is selectable between ‘C and°F.when temperature unit is changed, the temperature ranges will also change according to the present selection of unit. If changed, make sure to check all parameter. * RESOLUTION: The resolution is selectable between 1 and 0.1 for RTD & for humidity HS-A-100 15Programming selec * SET POINT LIMIT VALUES: The controller has programmable high and low set point limit values to restrict the setting range of the set point.Set the limit values so that the temperature set point value cannot be set outside the safe operating area of the process. « FILTER TIME CONSTANT: The filter is an adaptive digital filter that discriminates between measurement noise and actual process changes. if the input signal is increasing too greatly due to measurement noise, increse the filter value.If accurate control is desired,increse the filter time constant whereas if the fastest controller response is required,decrese the filter time constant. * DISPLAY BIAS:(DISPLAY OFFSET) This function is used to adjust the PV value in cases where it is necessary for PV value to agree with another recorder or indicator or when the sensor cannot be Mounted in correct location. * AUTO TUNING: Auto tuning is a function whereby the controller learns the process characteristics By itself and automatically sets the required P,| and D values.the new P,I,D parameters will Be stored in non-volatile memory automatically. TUNE ON is indicated by ‘AT’ LED Blinking.(For detailed explanations of PID parameters refer USER GUIDE). e« OUTPUT POWER LIMITS: These parameters are used to limit the minimum and maximum controller output power. The output power lower limit will ensure that a minimum percentage of output (as per requirement) is available in case any process disturbances or setpoint changes occur. The output power high limit ensures that in case any process disturbance or set point changes occur, the maximum value of outputis limited toa value as per requirement. «CYCLE TIME: There are 3 selectable modes for programming cycle time: USEr: User can program the cycle time. The mode will be altered to AutO when put to] autotune. Usr.F: User can fix the cycle time. This has the highest priority. AutO: This is recommended. The cycle time value is calculated automatically during autotune. e ANTIRESET WINDUP: The anti-reset windup (ARW) inhibits the integral action until the PV is within the proportional band thus reducing overshoot on start-up. If the selection is - 1. AutO: The value will be calculated automatically during autotune (Recommended). 2. ManL: The value can be fed manually by the user. 16Programming selec 4, LEVEL 1 : HUMIDITY MODULE Display Name & Description Range Display Default condition value ATES) | Humidity Resolution ost — a. Humidity Input Hipo/okHP | = =— H.100 - 0.0 to display Humidity Display value Value scaling qn Hest) Scaling point1 point 2 oe 8 Vito Input 7 Humidity Input value v i A HISU Scaling pointt pang scalng as Humidity Display value Bisplay value [HRP =OEHP Humidity Display value int 1 Hd5H) | Scaling point 2 hoinon 188.0 7 Input value AISA Humidity Input value Sealing point 1 uso - Scaling point 2 Ito 1B ” —— Humidity set point Set point low limit| an HSPH) | High Limit To1B0 108 7 Humidity set point 00 To set point HSPU | Low Limit high limit ° —_ 8 Humidity Filter time OFF,1 to99 ' HEED) | Constant seconds ‘ (HACE Humidity control action HUa/dHUA — HUA Pb-C Proportional band 00To 490.0 aa C5EH) | Cycle time G70 1885 | pp-coo 15.0 HHS) | Humidity Hystersis 8.1 To 993 10 Pb-C=0 HY Sb) Humidity hystersis bias -99To 39 0.8 17Programming. selec Display Name & Description Range Display Default Humidity PV bias 4000 To 1808 88 Pb-C=0 Humidity timer 8.8T0333 ao minute Reset AG/YES — no PARAMETER EXPLANTIONS: SCALING FOR ANALOG INPUT: To scale the controller,two scaling points are DISPLAY necessary.Each scaling point has a coordinate pair of display values and input values.it is recommend- ed that the two scaling point be at the low and high ends of the input signal being measured.process value scaling will be linear between and continue past the entered points to the limits of the input range. (Factory setting example will display 0.0 ov a5v INPUT at 0.5V input and display 100.0 at 4.5V input. SCL =05 [ISCH= 45 DSC.L =0.0 DSC.H = 100.0 NOTE: This change will not be visible in the programming menu. * TIMER: TIMER is main output restart time.In this main output once turned OFF will turn ON only after set time even if the temperature is increased or more than the set temperature. This is needed to prevent the compressor from restarting in a short time (less than the set time)Programming. 5. LEVEL 2 : ALARM MODULE selec Display Name & Description Range Display Default condition value ALAG Alarm Selection AL-1/AL-2 — Al-! OFF /dHI.E /SHIH/SLO Ri- 4 (SL O.H/bNdE AL _ Alarm 1 mode Tendu/Hace | ALNO=AL-1 | HA-E /LAPE/SBPE /SbPH OFF/dHiE /SHILH/d LB = Alarm 2 mode /LOH/bAdE | ALNO=AL-2 - Abne /bftd.H/ HA-H HA-H /LR-H/S.bP E /SbPH ALPa Feay status for Alarm EN/gEN __ en These HYS§) | Hystersis for Alarm 1&2 0.1 To 999 | parameters 1a are not prompted if i Alarm1 & 2 (H4S.b] Hystersis bias for Alarm -93To 93 mode is OFF 0.0 ise /SbrT/sbrH PARAMETER EXPLANTIONS: ®@ ALARM MODES: (Refer USER GUIDE for detailed explanation). 19Programming selec 6. LEVEL 4:LOCKOUT MODULE Display Name & Description Range Display Default condition value User ID 8 To 3999 — a Program access setting # | QAL/LEUL — LEUL # If LOCK selection is ONL, the following parameters will be prompted. Display Name & Description Range Display Default condition value UALeTP ESEE] | Lock Set uacesPeRd | uae HSEE] | Lock Set ite? | = Of uate AL-1) | Lock set ote? | = — | une AL- 2] | Lock Set une UPERd — unAle E UNE] | Lock tune yareyend | = | ute Loc Pb- 1) | Lock proportional Un eiPeRd — uUnLe unLE/P TME.E) | Lock integral time uacesPeRd | Fun Hite dEP.L) | Lock derivative time rata ERd UAL = uALe/ ANLPY | Lock Manual reset uae eEPeRd — UALR P.-C) | Lockproportionalband | YRLELPERS — uALe CHNG) | Change Password id-M/id-¥ —_— id-fi flEY) | New password — CHAG =1d-Y¥ 8 20Programming. selec # If LOCK selection is LEVEL, The following parameters will be prompted. Display Name & Description Range sete Default Lock Level 0 tatiana — uUnLe (L- H Lock Level 1 UE eUPeRd — UALR Lock Level 2 uae eUPend — unLe (C- 5) Lock Level § ethane — une Change password id-M/id-¥ ~~ ney New password — CHAG =1d-4 o NOTE: UNLK - Full access to the particular level / parameter. READ - Particular level / parameter can be read but not edited. LOCK - No access to the particular level / parameter. IDM Level ‘einking) Display Parameter Description Ke WHA) - eur ee onevere ida _ | Independent Downloader Module $ vey VKoy 3 t UPL Upload from product to IDM | dale a z Baroy axey dfit__| Download from IDM to product en [ SL ane/Ert dine Operation Successful roy OTAKor inna) ere Operation unsuccessful Note : 1) IDM Level - IDM should be connected before powering on the unit to enter in IDM level. 2) Long press Aor key for 3 sec to exit from IDM mode. Caution: After Downloading, switch of the unit and then remove the IDM 21Programming selec LEVEL 5 - COMMUNICATION PARAMETERS . seat, Display Default Display Name & Description Range ae play P 9 condition value 2400/4800 /9600/ Baud Rate 19208/38400/51600| —_ 9600 "5200 Communication station 1 t099 __ 1 No. NONE/EVEN Parity Odd —_ Nene Stop bit le —_ 1! CONNECTION DIAGRAM ASESEC 15 lcoWeRTER = vole] | Falem ve] [Lele veL2] | Ielcow SLAVE 1 SLAVE 2 SLAVE 32 Note: RS485-RS232 Converter 1. Maximum 32 slave controllers can be connected to the master. | Partno.- AC-RS485-RS232-01| 2. The total cable length should not exceed 500 meters. 3. Use shielded twisted -pair cables for RS485 connections. 4. Use terminators having a resistance of 1000hm (% watt). 22Programming selec ONLINE DISPLAY OPTION This function allows user to view online display options. NOTE: The parameters shown below are not prompted if they are locked in level 4 DISPLAY DESCRIPTION DISPLAY CONDITION ESEt Temprature set point — HSEE Humidity set point — Alarm 1 set point Online access for AL1 not valid if Alarm mode1 = OFF/ sbrT/sbrH Online access for AL2 not AL-2 Alarm 2 set point valid if Alarm mode 2 = OFF/ sbrT/sbrH Auto tune is not prompted if [E UNE] Auto tune Pb-1=0. (Pb -1) Proportional band — Integral time Integral time is not prompted if Pb-1=0 Derivative time is not dt-! Derivative time prompted if Pb-1= 0 Manual reset is prompted aAhut Manual reset only if Integral-main=0(|t-1=0) and Pb-1 > 0. Pb-C Proportional band — Pere Output percentage This parameter is read only and cannotbe altered. Temperature unit This parameter is read only jand cannotbe altered. Blank 23USER GUIDE selec USER GUIDE PID - time proportioning + AUTO TUNING: with auto reset & rate Auto tuning is a function whereby the controller learns the process characteristics by itself and Temp, automatically sets the required P,| and D values. The auto-tuning function can be activated at ANY... ein time during the process after power ON , while \~ temperature is rising or when control has stabilized. Autotune is indicated by AT LED blinking Time After the auto tuning procedures are completed, the AT LED will stop flashing and the unit will revert to PID control by using its new PID values. The PID values obtained are stored in the nonvolatile memory. Proportional band Reduced overshoot KK The auto-tuning is applied in cases of : @ Initial setup for a new process @ The set point is changed substantially from the previous auto-tuning value. @ The control result in unsatisfactory. The following controller parameters are automatically adjusted by Auto- tune according to the characteristics of the process: Proportional Band (Pb-1) Integral Time (It-1) Derivative Time (dt-1) Input Filter (FtC) If the control performance by using auto-tuning is still unsatisfactory, the following rules can be applied for further adjustment of PID values: ADJUST MENT SEQUENCE SYMPTOM SOLUTION Slow Response Decrease PB (1) Proportional Band (PB) High overshoot or Oscillations} Increase PB Slow Response Decrease IT (2) Integral Time (IT) Instability or Oscillations Increase IT Slow Response or Oscillations) Decrease TD (3) Derivative Time (TD) High Overshoot Increase TD 24User Guide selec « PROPORTIONAL BAND: Proportional band is the area around the set point where the controller is actually controlling the process; the output is at some level other than 100% or 0%. Proportional band is expressed in terms of degree centigrade. If the proportional band is too narrow an oscillation around the setpoint will result. If the proportional band is too wide the control will respond in a sluggish manner, could take a long time to settle at set point and may not respond adequately to upsets. « MANUAL RESET: Virtually no process requires precisely 50% output on single output controls or 0% output on two output controls. The adjustment called manual reset allows the user to redefine the output requirement at the setpoint. A proportioning control without manual or automatic reset will settle out somewhere within the proportioning band but likely not on the setpoint. « INTEGRAL TIME: Integral time is defined as the time, in seconds, which corrects for any offset (between setpoint and process variable) automatically over time by shifting the proportioning band. Integral action (also known as “automatic reset”) changes the output power to bring the process to setpoint. Integral times that are too fast (small times) do not allow the process to respond to the new output value. This causes over-compensation and leads to an unstable process with excessive overshoot. Integral times that are too slow (large times) cause a slow response to steady state errors. Integral action may be disabled by setting the time to zero. If time is set to zero, the previous integral output power value is maintained. If integral action is disabled, manual reset is available by modifying the output power offset (“MNL.r” initially set to zero) to eliminate steady state errors. The controller has the feature to prevent integral action when operating outside the proportional band. This feature is called “antireset wind-up”. « DERIVATIVE TIME Derivative action is used to shorten the process response time and helps to stabilize the process by providing an output based on the rate of change of the process. In effect, derivative action anticipates where the process is headed and changes the output before it actually “arrives”. The derivative time is calculated in seconds. Increasing the derivative time helps to stabilize the response, but too much derivative time coupled with noisy signal processes, may cause the output to fluctuate too greatly, yielding poor control. None or too little derivative action usually results in decreased stability with higher overshoots. No derivative action usually requires a wider proportional and slower integral times to maintain the same degree of stability as with derivative action. Derivative action is disabled by setting the time to zero. 25User Guide selec + DERIVATIVE APPROACH CONTROL: Derivative approach control (DAC) helps in reducing overshoot at startup. The control output cutoff pointis derived as DAC x Proportional band. Note that the DAC value is autornatically calculated and fed after auto tuning (if tuning is initiated at startup). Self Tune (ST) : It is used where modification of PID parameters is required repeatedly due to frequent change in process condition eg. Setpoint. «Tune LED(AT) blinks at slower rate when Self-tuning is in progress. eAt the completion of self-tuning, Tune LED stop blinking. Proportional band Reduced overshoot Temp. { Set point 7 Self-tuning is initiated under the following conditions : 1)When setpoint is altered. 2)When tune modeis altered. (TUNE=ST) ST will start only if PV <50% of setpoint. ST will work only when ACT=RE. Time — Adaptive Tune (ADT) : It is used where modification of PID parameter is required repeatedly due to frequent change in process condition eg. Setpoint , Adaptive. Tune LED(ADT) blink’s at faster rate when Adaptive tuning is in progress. At the completion of Adaptive-Tuning, ADT LED stop blinking. Running Changed Condition Condition Adaptive i Tuning Time 26User Guide selec @ ALARM MODES: 1. Absolute alarms (Independent Alarm) : Absolute alarm is a self-existent alarm independent of the main set point. For eg.If the main set point is 100°C and absolute alarm is set as 110°C. The alarm will be activated at 110°C There are two absolute alarms- Full scale High Alarm(HA-T/HA-H): sets off alarm signal when PV rises above set point to a pre-set value above scale minimum. Refer Fig:d. Full scale Low Alarm(LA-T/LA-H):sets off alarm signal when PV falls below set point to a pre-set value below scale maximum. Refer Fig:e. 2. Deviation alarms (Error alarm) : This alarm is activated at an error on the main set point. For eg. If the main set point is 100°C and deviation alarm is set tot5°C then the alarm will be activated at 100+5=105°C incase of deviation high alarm & for deviation low alarm it will be activated| at 95°C. Incase of deviation band alarm the alarm will be activated on both sides of set point i.e.at 95°and 105°. There are three deviation alarms- Deviation High Alarm(dHI.t/dHI.h): sets off alarm signal when PV rises above a pre-set value above the set point.Refer Fig: a. Deviation Low Alarm(dLo.t/dLo.h): sets off alarm signal when PV falls below a pre-set value below the set point.Refer Fig:b. Deviation Band Alarm(bnd.t/bnd.h): sets off alarm signal when PV rises above or falls below a pre-set value above or below the set point. Refer Fig: c. 27User Guide selec Configuration Record Sheet 3. BREAK ALARM: Break Alarm: sets off alarm signal when sensor break/ under range occurs. Deviation high alarm Deviation low alarm Deviation band alarm Full scale high alarm Full scale low alarm stam // A Z. TSET/ day Tse ef ad yee U Fig: a. Fig: b. Fig: c. Fig: d. Fig: e. For deviation & break alarm both the alarm Al1 & Al2 can be used for temperature (TSET) as well as humidity(HSET). If dhi.t, dlo.t, bnd.t, sbr.t are selected;it will be activated according to temperature. Whereas dhi-.h, dlo.h, bnd.h, sbr.h are selected it will be activated according to humidity. The absolute(HA-T/HA-H/LA-T/LA-H) Alarm 1 will be activated only according to Temperature & Alarm 2 will be activated according to humidity. 28Calibration Certificate selec Model No: HTC307 Claimed Accuracy: + 0.1% of full scale +1 digit (After 20min warmup time) Standard used for calibration of the product is traceable to NABL The calibration of this unit has been verified at the following values: CALIBRATION a DISPLAY DISPLAY SENSOR | Humidity | yatye(ecy| SENSOR (01 te on) VALUE 35.0 35.0 Voltage 0.0 0.0 HS-A-100 700.0 700.0 (vDc) 1350 1350 10.0 10.0 0.0 0.0 Current 0.0 9.0 PT100 500.0 500.0 (mA) 800.0 800.0 20.0 20.0 The RTD curves are linearised in this microprocessor based product, and hence the values interpolated between the readings shown above are also equally accurate, at every pointinthe curve. Unit is accepted as accuracy is withing the specified limit of claimed accuracy and certificate is valid upto one year from the date of issue. 29