Manuals+ — User Manuals Simplified.

Allen-Bradley 525 PowerFlex Adjustable Frequency Guide

Home » Allen-Bradley » Allen-Bradley 525 PowerFlex Adjustable Frequency Guide

Contents
1 Allen-Bradley 525 PowerFlex Adjustable Frequency
Guide
2 Parameter Groups
3 AppView Parameter Groups
4 Fault Descriptions
5 Related Posts

Allen-Bradley 525 PowerFlex Adjustable Frequency Guide

Parameter Groups

Basic Displ Control Sour Power Accum kWh

b Drive Status b006 b012 b018 b024
ay ce Saved Sav

b00 Contrl In Sta Elapsed Run Accum Cost

Output Freq Fault 1 Code b007 b013 b019 b025
1 tus Time Sav

Commanded b00 Average Po Accum CO2

Fault 2 Code b008 Dig In Status b014 b020 b026
Freq 2 wer Sav

Output Curre b00 Elapsed

Fault 3 Code b009 Output RPM b015 b021 Drive Temp b027
nt 3 kWh

Output Volta b00 Process Dis Output Spee Elapsed MW Control Tem
b010 b016 b022 b028
ge 4 play d h p

DC Bus Volt b00 Process Fra Output Energy Save Control SW

b011 b017 b023 b029
age 5 ct Power d Ver

Basic Progr Motor NP FL Torque Perf Maximum Fr P04 Speed Refer

P P034 P039 P049
am A Mode eq 4 ence2

P03 Motor NP Po P04 Start Source

Language P035 Autotune P040 Stop Mode P050
0 les 5 3

Motor NP Vol P03 Motor NP R Start Source P04 Speed Refer

P036 Accel Time 1 P041 P051
ts 1 PM 1 6 ence3

Motor NP He P03 Motor NP Po Decel Time Speed Refer P04 Average kW

P037 P042 P052
rtz 2 wer 1 ence1 7 h Cost

Motor OL Cu P03 Voltage Clas Minimum Fr Start Source P04 Reset To Def
P038 P043 P053
rrent 3 s eq 2 8 alts
Terminal Bl Opto Out1 L Relay Out2 Anlg In 0-10
t t071 t081 t091 Sleep Level t101
ocks evelF Sel V Lo

DigIn TermBl Opto Out2 S Relay Out2 Anlg In 0-10

t062 t072 t082 t092 Sleep Time t102
k 02 el Level V Hi

DigIn TermBl Opto Out2 L Relay Out2 10V Bipolar

t063 t073 t083 t093 Wake Level t103
k 03 evel LevelF Enbl

Opto Out2 L Relay 2 On Anlg In V Lo

2-Wire Mode t064 t074 t084 t094 Wake Time t104
evelF Time ss

DigIn TermBl Opto Out Lo Relay 2 Off Anlg In4-20 Safety Open

t065 t075 t085 t095 t105
k 05 gic Time mA Lo En

DigIn TermBl Relay Out1 EM Brk Off Anlg In4-20 SafetyFlt Rst

t066 t076 t086 t096 t106
k 06 Sel Delay mA Hi Cfg(1)

DigIn TermBl Relay Out1 EM Brk On Anlg In mA L

t067 t077 t087 t097
k 07 Level Delay oss

DigIn TermBl Relay Out1 Analog Out Anlg Loss D

t068 t078 t088 t098
k 08 LevelF Sel elay

Opto Out1 S Relay 1 On Analog Out Analog In Filt

t069 t079 t089 t099
el Time High er

Opto Out1 L Relay 1 Off Anlg Out Set Sleep-Wake

t070 t080 t090 t100
evel Time pt Sel

Communica EN IP Addr C13 EN Comm Fl C143 C15 Opt Data Out C167
C 1 EN Data In 4 6
tions Cfg 3 t Actn 3

Comm Write C12 EN IP Addr C13 EN Idle Flt A EN Data Out C15 Opt Data Out
C144 C168
Mode 1 Cfg 4 2 ctn 1 7 4

Cmd Stat Se C12 EN Subnet C13 EN Flt Cfg L EN Data Out C15
C145 MultiDrv Sel C169
lect 2 Cfg 1 3 ogic 2 8

RS485 Data C12 EN Subnet C13 EN Flt Cfg R EN Data Out C15
C146 Drv 1 Addr C171
Rate 3 Cfg 2 4 ef 3 9

RS485 Node C12 EN Subnet C13 EN Flt Cfg D EN Data Out C16
C147 Drv 2 Addr C172
Addr 4 Cfg 3 5 L1 4 0

Comm Loss C12 EN Subnet C13 EN Flt Cfg D Opt Data In C16
C148 Drv 3 Addr C173
Action 5 Cfg 4 6 L2 1 1

Comm Loss C12 EN Gateway C13 EN Flt Cfg D Opt Data In C16
Time Cfg 1 C149 Drv 4 Addr C174
6 7 L3 2 2

RS485 Form C12 EN Gateway C13 EN Flt Cfg D Opt Data In C16
C150 DSI I/O Cfg C175
at 7 Cfg 2 8 L4 3 3

C12 EN Gateway C13 Opt Data In C16

EN Addr Sel EN Data In 1 C153
8 Cfg 3 9 4 4

EN IP Addr C12 EN Gateway C14 Opt Data Out C16

EN Data In 2 C154
Cfg 1 9 Cfg 4 0 1 5

EN IP Addr C13 C14 Opt Data Out C16

EN Rate Cfg EN Data In 3 C155
Cfg 2 0 1 2 6
 Stp Logic Ti Step Units F
Logic L Stp Logic 6 L186 L195 Step Units 2 L204 L211
me 5 5

L18 Stp Logic Ti Step Units F

Stp Logic 0 Stp Logic 7 L187 me 6 L196 L205 Step Units 6 L212
0 2

L18 Stp Logic Ti Stp Logic Ti Step Units F

Stp Logic 1 L190 L197 Step Units 3 L206 L213
1 me 0 me 7 6

L18 Stp Logic Ti Step Units F

Stp Logic 2 L191 Step Units 0 L200 L207 Step Units 7 L214
2 me 1 3

L18 Stp Logic Ti Step Units F Step Units F

Stp Logic 3 L192 L201 Step Units 4 L208 L215
3 me 2 0 7

L18 Stp Logic Ti Step Units F

Stp Logic 4 L193 Step Units 1 L202 L209
4 me 3 4

L18 Stp Logic Ti Step Units F

Stp Logic 5 L194 L203 Step Units 5 L210
5 me 4 1

Advanced D Timer Status Encoder PID2 Fdbk Di RdyBit Mode

d d366 d378 d385 d392
isplay F Speed spl Act

Analog In 0- d36 Encoder PID2 Setpnt Drive Status

Drive Type d367 d379 d386 d393
10V 0 Speed F Disp 2(1)

Analog In 4- d36 Testpoint Da DC Bus Position Stat Dig Out Stat

d368 d380 d387 d394
20mA 1 ta Ripple us us(1)

Elapsed Tim d36 Motor OL Le Output Powr Units Travele

d369 d381 d388
e-hr 2 vel Fctr dH

Elapsed Tim d36 Slip Hz Mete Torque Curr Units Travele

d375 d382 d389
e-min 3 r ent dL

Counter Stat d36 Speed Feed PID1 Fdbk D

d376 d383 Fiber Status d390
us 4 back ispl

d36 Speed Feed PID1 Setpnt Stp Logic St

Timer Status d377 d384 d391
5 back F Disp atus

Additional parameters are listed on the previous page

Advanced P Accel Time PID 2 Invert A47 PM HIFI NS A51 Drv Ambient
A A444 A554
rogram 3 Err 9 Cur(1) 9 Sel

A41 Decel Time Process Disp A48 PM Bus Reg A52

Preset Freq 0 A445 Reset Meters A555
0 3 Lo 1 Kd(1) 0

A41 Accel Time Process Disp A48 A52

Preset Freq 1 A446 Freq 1 Kp Text Scroll A556
1 4 Hi 2 1

A41 Decel Time A48 A52 Out Phas

Preset Freq 2 A447 Testpoint Sel Freq 1 Ki A557
2 4 3 2 Loss En

A41 Skip Freque Current Limit A48 A52 Positioning

Preset Freq 3 A448 Freq 2 Kp A558
3 ncy 1 1 4 3 Mode
 A41 Skip Freq B Current Limit A48 A52 Counts Per
Preset Freq 4 A449 Freq 2 Ki A559
4 and 1 2 5 4 Unit

A41 Skip Freque Shear Pin1 L A48 A52 Enh Control

Preset Freq 5 A450 Freq 3 Kp A560
5 ncy 2 evel 6 5 Word

A41 Skip Freq B Shear Pin 1 A48 A52

Preset Freq 6 A451 Freq 3 Ki Home Save A561
6 and 2 Time 7 6

A41 Skip Freque Shear Pin2 L A48 PM FWKn 1 A52 Find Home F
Preset Freq 7 A452 A562
7 ncy 3 evel 8 Kp(1) 7 req

A41 Skip Freq B Shear Pin 2 A48 PM FWKn 2 A52 Find Home D
Preset Freq 8 A453 A563
8 and 3 Time 9 Kp(1) 8 ir

A41 Skip Freque Load Loss Le A49 PM Control A52 Encoder Pos
Preset Freq 9 A454 A564
9 ncy 4 vel 0 Cfg(1) 9 Tol

Preset Freq 1 A42 Skip Freq B Load Loss Ti A49 A53 Pos Reg Filt
A455 Boost Select A565
0 0 and 4 me 1 0 er

Preset Freq 1 A42 PID 1 Trim H Stall Fault Ti A49 A53 Pos Reg Gai
A456 Start Boost A566
1 1 i me 2 1 n

Preset Freq 1 A42 PID 1 Trim L Motor OL Sel A49 Break Voltag A53 Max Travers
A457 A567
2 2 o ect 3 e 2 e

Preset Freq 1 A42 PID 1 Trim S A49 Break Frequ A53

A458 Motor OL Ret Traverse Inc A568
3 3 el 4 ency 3

Preset Freq 1 A42 PID 1 Ref S Drive OL Mo A49 Maximum Vo A53

A459 Traverse Dec A569
4 4 el de 5 ltage 4

Preset Freq 1 A42 PID 1 Fdbac IR Voltage Dr A49 Motor Fdbk A53
A460 P Jump A570
5 5 k Sel op 6 Type 5

A42 PID 1 Prop Flux Current A49 Encoder PP A53

Keypad Freq A461 Sync Time A571
6 Gain Ref 7 R 6

A42 PID 1 Integ A49 Pulse In Scal A53

MOP Freq A462 Motor Rr Speed Ratio A572
7 Time 8 e 7

MOP Reset A42 PID 1 Diff R A49 Ki Speed Lo A53 Mtr Options
A463 Motor Lm A573
Sel 8 ate 9 op 8 Cfg

A42 PID 1 Setpoi A50 Kp Speed Lo A53 RdyBit Mode

MOP Preload A464 Motor Lx op Cfg A574
9 nt 0 9

A43 PID 1 PM IR Voltag A50 Var PWM Di A54 Flux Braking

MOP Time A465 A575
0 Deadband e(1) 1 sable 0 En(1)

Jog Frequenc A43 PID 1 Preloa PM IXd Volta A50 Auto Rstrt Tri A54 Phase Loss
A466 A576
y 1 d ge(1) 2 es 1 Level(1)

Jog Accel/De A43 PID 1 Invert PM IXq Volta A50 Auto Rstrt D A54 Current Loop
A467 A580
cel 2 Err ge(1) 3 elay 2 BW(1)

Purge A43 PID 2 Trim H PM BEMF Vo A50 Start At Pow A54 PM Stable 1
A468 A581
Frequency 3 i ltage(1) 4 erUp 3 Freq(1)

DC Brake Ti A43 PID 2 Trim L Speed Reg S A50 Reverse Dis A54 PM Stable 2
A469 A582
me 4 o el 9 able 4 Freq(1)
DC Brake Le A43 PID 2 Trim S A51 Flying Start A54 PM Stable 1
A470 Freq 1 A583
vel 5 el 0 En 5 Kp(1)

DC Brk Time A43 PID 2 Ref S A51 FlyStrt CurLi A54 PM Stable 2
A471 Freq 1 BW A584
@Strt 6 el 1 mit 6 Kp(1)

DB Resistor A43 PID 2 Fdbac A51 Compensatio A54 PM Stable Br

A472 Freq 2 A585
Sel 7 k Sel 2 n 7 k Pt(1)

DB A43 PID 2 Prop A51 Power Loss A54 PM Stepload

A473 Freq 2 BW A586
Threshold 8 Gain 3 Mode 8 Kp(1)

A43 PID 2 Integ A51 Half Bus Ena A54 PM 1 Efficien

S Curve % A474 Freq 3 A587
9 Time 4 ble 9 cy(1)

PWM Freque A44 PID 2 Diff R A51 Bus Reg A55 PM 2 Efficien
A475 Freq 3 BW A588
ncy 0 ate 5 Enable 0 cy(1)

Droop Hertz A44 PID 2 Setpoi PM Initial Sel A51 A55 PM Algor Sel
A476 Fault Clear A589
@ FLA 1 nt (1) 6 1 (1)

A44 PID 2 PM DC Inject A51 Program Loc A55

Accel Time 2 A477
2 Deadband Cur(1) 7 k 2

A44 PID 2 Preloa PM Align Tim A51 Program Loc A55

Decel Time 2 A478
3 d e(1) 8 k Mod 3

Network N This group contains parameters for the network option card that is installed.

Modified M This group contains parameters that have their values changed from the factory default.

Fault and Dia Fault 7 Time- Fault 1 BusV Drv 1 Logic

F F627 F651 EN Rate Act F685 F709
gnostic min olts Cmd

F6 Fault 8 Time- Fault 2 BusV Drv 1 Refere

Fault 4 Code F628 F652 DSI I/O Act F686 F710
04 min olts nce

F6 Fault 9 Time- Fault 3 BusV Drv 1 Logic

Fault 5 Code F629 F653 HW Addr 1 F687 F711
05 min olts Sts

F6 Fault10 Time Fault 4 BusV Drv 1 Feedb

Fault 6 Code F630 F654 HW Addr 2 F688 F712
06 -min olts ack

F6 Fault 5 BusV Drv 2 Logic

Fault 7 Code Fault 1 Freq F631 F655 HW Addr 3 F689 F713
07 olts Cmd

F6 Fault 6 BusV Drv 2 Refere

Fault 8 Code Fault 2 Freq F632 F656 HW Addr 4 F690 F714
08 olts nce

F6 Fault 7 BusV Drv 2 Logic

Fault 9 Code Fault 3 Freq F633 F657 HW Addr 5 F691 F715
09 olts Sts

F6 Fault 8 BusV Drv 2 Feedb

Fault10 Code Fault 4 Freq F634 F658 HW Addr 6 F692 F716
10 olts ack

Fault 1 Time- F6 Fault 9 BusV EN IP Addr Drv 3 Logic

Fault 5 Freq F635 F659 F693 F717
hr 11 olts Act 1 Cmd

Fault 2 Time- F6 Fault10 EN IP Addr Drv 3 Refere

Fault 6 Freq F636 F660 F694 F718
hr 12 BusVolts Act 2 nce
 Fault 3 Time- F6 Status @ Fa EN IP Addr Drv 3 Logic
Fault 7 Freq F637 F661 F695 F719
hr 13 ult 1 Act 3 Sts

Fault 4 Time- F6 Status @ Fa EN IP Addr Drv 3 Feedb

Fault 8 Freq F638 F662 F696 F720
hr 14 ult 2 Act 4 ack

Fault 5 Time- F6 Status @ Fa EN Subnet A Drv 4 Logic

Fault 9 Freq F639 F663 F697 F721
hr 15 ult 3 ct 1 Cmd

Fault 6 Time- F6 Status @ Fa EN Subnet A Drv 4 Refere

Fault10 Freq F640 F664 F698 F722
hr 16 ult 4 ct 2 nce

Fault 7 Time- F6 Fault 1 Curre Status @ Fa EN Subnet A Drv 4 Logic

F641 F665 F699 F723
hr 17 nt ult 5 ct 3 Sts

Fault 8 Time- F6 Fault 2 Curre Status @ Fa EN Subnet A Drv 4 Feedb

F642 F666 F700 F724
hr 18 nt ult 6 ct 4 ack

Fault 9 Time- F6 Fault 3 Curre Status @ Fa EN Gateway EN Rx Overr

F643 F667 F701 F725
hr 19 nt ult 7 Act 1 uns

Fault10 Time- F6 Fault 4 Curre Status @ Fa EN Gateway EN Rx Pack

F644 F668 F702 F726
hr 20 nt ult 8 Act 2 ets

Fault 1 Time- F6 Fault 5 Curre Status @ Fa EN Gateway EN Rx Error

F645 F669 F703 F727
min 21 nt ult 9 Act 3 s

Fault 2 Time- F6 Fault 6 Curre Status @ Fa EN Gateway EN Tx

F646 F670 F704 F728
min 22 nt ult10 Act 4 Packets

Fault 3 Time- F6 Fault 7 Curre Comm Sts – Drv 0 Logic EN Tx Error

F647 F681 F705 F729
min 23 nt DSI Cmd s

Fault 4 Time- F6 Fault 8 Curre F648 Comm Sts – F682 Drv 0 Refere F706 EN Missed I F730
min 24 nt Opt nce O Pkt

Fault 5 Time- F6 Fault 9 Curre Com Sts-Em Drv 0 Logic

F649 F683 F707 DSI Errors F731
min 25 nt b Enet Sts

Fault 6 Time- F6 Fault10 Curr Drv 0 Feedb

F650 EN Addr Src F684 F708
min 26 ent ack

The parameter is available in FRN 5. xxx and later

AppView Parameter Groups

Motor NP FL P04 Anlg In 0-10 Jog Accel/D

Conveyor G1 P034 Stop Mode t092 A432
A 5 V Hi ecel

P03 Motor NP Po Start Source P04 Anlg In4-20

Language P035 t095 S Curve % A439
0 les 1 6 mA Lo

b00 Speed Refer P04 Anlg In4-20 Reverse Dis

Output Freq Autotune P040 t096 A544
1 ence1 7 mA Hi able

Commanded b00 Accel Time DigIn TermBl Anlg In mA L

P041 k 02 t062 oss t097
Freq 2 1
Motor NP Vol P03 Decel Time DigIn TermBl Slip Hz Mete
P042 t063 d375
ts 1 1 k 03 r

Motor NP He P03 Minimum Fr Relay Out1 Preset Freq

P043 t076 A410
rtz 2 eq Sel 0

Motor OL Cu P03 Maximum Fr Anlg In 0-10 Jog Frequen

P044 t091 A431
rrent 3 eq V Lo cy

Motor NP H Decel Time P04 Relay Out1 Preset Freq

Mixer G2 P032 t076 A410
ertz 1 2 Sel 0

P03 Motor OL Cu Minimum Fre P04 Anlg In 0-10 Stall Fault Ti

Language P033 t091 A492
0 rrent q 3 V Lo me

b00 Motor NP FL Maximum Fr P04 Anlg In 0-10

Output Freq P034 t092
1 A eq 4 V Hi

Commanded b00 Motor NP Po P04 Anlg In4-20

P035 Stop Mode t095
Freq 2 les 5 mA Lo

Output Curre b00 Start Source P04 Anlg In4-20

Autotune P040 t096
nt 3 1 6 mA Hi

Motor NP Vol P03 Accel Time Speed Refer P04 Anlg In mA L

P041 t097
ts 1 1 ence1 7 oss

Motor OL Cu Minimum Fre P04 Anlg In 0-10 Auto Rstrt Tr

Compressor G3 P033 t091 A541
rrent q 3 V Lo ies

P03 Motor NP FL Maximum Fr P04 Anlg In 0-10 Auto Rstrt D

Language P034 t092 A542
0 A eq 4 V Hi elay

b00 Motor NP Po P04 Anlg In4-20 Start At Pow

Output Freq P035 Stop Mode t095 A543
1 les 5 mA Lo erUp

Commanded b00 Start Source P04 Anlg In4-20 Reverse Dis

Autotune P040 t096 A544
Freq 2 1 6 mA Hi able

Motor NP Vol P03 Accel Time Speed Refer P04 Anlg In mA L Power Loss
P041 t097 A548
ts 1 1 ence1 7 oss Mode

Motor NP He P03 Decel Time Relay Out1 Preset Freq Half Bus En
P042 t076 A410 A549
rtz 2 1 Sel 0 able

Centrifugal Motor NP Po Speed Refer P04 PID 1 Deadb

G4 P035 PID 1 Trim Hi A456 A465
Pump les ence1 7 and

P03 Relay Out1 PID 1 Trim L PID 1 Preloa

Language Autotune P040 t076 A457 A466
0 Sel o d

b00 Accel Time Anlg In 0-10 PID 1 Ref Se Auto Rstrt Tr

Output Freq P041 t091 A459 A541
1 1 V Lo l ies

Commanded b00 Decel Time Anlg In 0-10 PID 1 Auto Rstrt D

2 P042 t092 A460 A542
Freq 1 V Hi Fdback Sel elay

Motor NP Vol P03 Minimum Fr Anlg In4-20 PID 1 Prop G Start At Pow
P043 t095 A461 A543
ts 1 eq mA Lo ain erUp

Motor NP He P03 Maximum Fr Anlg In4-20 PID 1 Integ T Reverse Dis

P044 t096 A462 A544
rtz 2 eq mA Hi ime able
Motor OL Cu P03 Anlg In mA L PID 1 Diff Ra
rrent Stop Mode P045 oss t097 te A463
3

Motor NP FL P03 Start Source Preset Freq A41 PID 1 Setpoi

P046 A464
A 4 1 0 0 nt

Motor NP Po Speed Refer P04 PID 1 Deadb

Blower/Fan G5 P035 PID 1 Trim Hi A456 A465
les ence1 7 and

Relay Out1 PID 1 Trim L PID 1 Preloa

Language P030 Autotune P040 t076 A457 A466
Sel o d

b001 Anlg In 0-10 PID 1 Ref Se A459 Auto Rstrt Tr

Output Freq Accel Time 1 P041 t091 A541
V Lo l ies

Commanded Decel Time Anlg In 0-10 PID 1 Auto Rstrt D

b002 P042 t092 A460 A542
Freq 1 V Hi Fdback Sel elay

Motor NP V Minimum Fre Anlg In4-20 PID 1 Prop G Start At Pow

P031 P043 t095 A461 A543
olts q mA Lo ain erUp

Motor NP H Maximum Fr Anlg In4-20 PID 1 Integ T Reverse Dis

P032 P044 t096 A462 A544
ertz eq mA Hi ime able

Motor OL C Anlg In mA L PID 1 Diff Ra Flying Start

P033 Stop Mode P045 t097 A463 A545
urrent oss te En

Motor NP F Start Source Preset Freq A41 PID 1 Setpoi

P034 P046 A464
LA 1 0 0 nt

Motor OL Cu Maximum Fr P04 Anlg In4-20 Pulse In Sca

Extruder G6 P033 t095 A537
rrent eq 4 mA Lo le

Motor NP FL P04 Anlg In4-20 Power Loss

Language P030 P034 Stop Mode t096 A548
A 5 mA Hi Mode

Motor NP Po Start Source P04 Anlg In mA L Half Bus En

Output Freq b001 P035 t097 A549
les 1 6 oss able

Commanded Speed Refer P04 Slip Hz Mete

b002 Autotune P040 d375
Freq ence1 7 r

Output Curr Relay Out1 Speed Feed

b003 Accel Time 1 P041 t076 d376
ent Sel back

Motor NP V Decel Time Anlg In 0-10 Preset Freq

P031 P042 t091 A410
olts 1 V Lo 0

Motor NP H Minimum Fre Anlg In 0-10 Stall Fault Ti

P032 P043 t092 A492
ertz q V Hi me

Textile/Fibe DigIn TermBl Preset Freq

G8 Autotune P040 t063 A410 Traverse Inc A568
r k 03 0

Relay Out1 Jog Frequen Traverse De

Language P030 Accel Time 1 P041 t076 A431 A569
Sel cy c

Decel Time Anlg In 0-10 Jog

Output Freq b001 P042 t091 A432 P Jump A570
1 V Lo Accel/Decel
 Commanded Minimum Fre Anlg In 0-10
b002 P043 t092 S Curve % A439 Sync Time A571
Freq q V Hi

Motor NP V Maximum Fr Anlg In4-20 Reverse Dis

P031 P044 t095 A544 Speed Ratio A572
olts eq mA Lo able

Motor NP H Anlg In4-20 Power Loss

P032 Stop Mode P045 t096 A548
ertz mA Hi Mode

Motor OL C Start Source Anlg In mA L Half Bus Ena

P033 P046 t097 A549
urrent 1 oss ble

Motor NP F Speed Refer Slip Hz Mete Bus Reg

P034 P047 d375 A550
LA ence1 r Enable

Motor NP P DigIn TermBl Max Travers

P035 t062 Fiber Status d390 A567
oles k 02 e

CustomView Parameter Group

Custom GC This group can store up to 100 of your frequently used parameters for your application

Fault Descriptions
N Typ
Fault Description Action
o. e(1)

F0
No Fault – No fault present. –
00

• Check remote wiring.

F0 Auxiliary In
1 External trip (Auxiliary) input. • Verify communications programmi
02 put
ng for intentional fault.

• Monitor the incoming AC line for lo

w voltage or line power interruption.

F0 Power Los 2 Single phase operation detected with • Check input fuses.
03 s excessive load.
• Reduce load.

F0 UnderVolta DC bus voltage fell below the minimum val Monitor the incoming AC line for low volta
1
04 ge ue. ge or line power interruption.

Monitor the AC line for high line voltage o

r transient conditions. Bus overvoltage ca
F0 OverVoltag DC bus voltage exceeded maximum value n also be caused by motor regeneration.
1
05 e . Extend the decel time or install dynamic
brake option.

• Increase P041, A442, A444, A446

[Accel Time x] or reduce load so drive out
put current does not exceed the current s
et by parameter A484, A485 [Current Lim
F0 Motor Stall Drive is unable to accelerate or decelerate
1 it x] for too long.
06 ed motor.
• Check for overhauling load.

• An excessive motor load exists. R

educe load so drive output current does n
ot exceed the current set by parameter
F0 Motor Ove
1 Internal electronic overload trip. P033 [Motor OL Current].
07 rload
• Verify A530 [Boost Select] setting.

• Check for blocked or dirty heat sin

k fins. Verify that ambient temperature ha
F0 Heatsink Heatsink/Power Module temperature exce s not exceeded the rated ambient temper
1 ature.
08 OvrTmp eds a predefined value.
• Check fan.
 • Check product ambient temperatur
e.

• Check for airflow obstruction.

F0 CC OvrTm Control module temperature exceeds a pr
1
09 p edefined value. • Check for dirt or debris.

• Check fan.

Check programming. Check for excess lo

F0 HW OverC The drive output current has exceeded the ad, improper A530 [Boost Select] setting,
2 hardware current limit. DC brake volts set too high or other caus
12 urrent
es of excess current.

A current path to earth ground has been d Check the motor and external wiring to th
F0 Ground Fa
1(2) etected at one or more of the drive output e drive output terminals for a grounded c
13 ult
terminals. ondition.

The output torque current is below the val • Verify connections between motor
ue programmed in A490 [Load Loss Level and load.
F0
Load Loss 2 ] for a time period greater than the time pr
15 • Verify level and time requirements
ogrammed in A491 [Load Loss Time].

Output Phase Loss (if enabled).

• Verify motor wiring.
F0 Output Ph
1 Configure with A557 [Output Phas Loss E
21 Loss • Verify motor.
n].

An analog input is configured to fault on si

• Check for broken/loose connection
gnal loss. A signal loss has occurred.
s at inputs.
F0 Analog In
1 Configure with t094 [Anlg In V Loss] or t09
29 Loss • Check parameters.
7 [Anlg In mA Loss].

Drive unsuccessfully attempted to reset a

F0 Auto Rstrt Correct the cause of the fault and manual
2 fault and resume running for the program
33 Tries ly clear.
med number of A541 [Auto Rstrt Tries].

F0 Phase U t • Check the wiring between the driv

38 o Gnd e and motor.

F0 Phase V to A phase to ground fault has been • Check motor for grounded phase.
39 Gnd 2 detected between the drive and motor in t
his phase. • Replace drive if fault cannot be cle
F0 Phase W t ared.
40 o Gnd

F0 Phase UV
41 Short

F0 Phase UW
Check the motor and drive output termin
42 Short
al wiring for a shorted condition.
Excessive current has been detected
F0 Phase VW 2
between these two output terminals. Replace drive if fault cannot be cleared.
43 Short
 • Clear the fault or cycle power to th
e drive.
F0 Params D The drive was commanded to write default
1
48 efaulted values to EEPROM. • Program the drive parameters as n
eeded.

Both of the safety inputs (Safety 1, Safety Check safety input signals. If not using
F0 Safety Op
1 2) are not enabled. Configure with t105 [S safety, verify and tighten jumper for I/O te
59 en
afety Open En]. rminals S1, S2 and S+.

Programmed A486, A488 [Shear Pinx Lev • Verify connections between motor
el] has been exceeded for a time period gr and load.
F0 SW OverC
1 eater than the time programmed in A487,
63 urrent • Verify level and time requirements.
A489 [Shear Pin x Time].

F0 Drive Over
2 Drive overload rating has been exceeded. Reduce load or extend Accel Time.
64 load

• Check maximum ambient

temperature has not been exceeded.

F0 Failure has been detected in the drive • Cycle power.

Power Unit 2
70 power section.
• Replace drive if fault cannot be cle
ared.

• Cycle power.

• Check communications cabling.

F0 DSI Net Lo Control over the Modbus or DSI
2 • Check Modbus or DSI setting.
71 ss communications link has been interrupted.
• Check Modbus or DSI status.

• Cycle power.

• Check communications cabling.

F0 Opt Net Lo Control over the network option card’s re
2 • Check network adapter setting.
72 ss mote network has been interrupted.
• Check external network status.

• Cycle power.

• Check communications cabling.

F0 EN Net Lo Control through the embedded EtherNet/I
2 • Check EtherNet/IP setting.
73 ss P adapter has been interrupted.
• Check external network status.

F0 Autotune F The autotune function was either cancelle

2 Restart procedure.
80 ailure d by the user or failed.
 • Cycle power.

• Check communications cabling.

• Check Modbus or DSI setting.

• Check Modbus or DSI status.

Communications between the drive and th • Modify using C125 [Comm Loss
F0 DSI Comm Action].
2 e Modbus or DSI master device have bee
81 Loss
n interrupted.
• Connecting I/O terminals C1 and C
2 to ground may improve noise immunity.

• Replace wiring, Modbus master de

vice, or control module.

• Cycle power.

• Reinstall option card in drive.

• Modify using C125 [Comm Loss

Communications between the drive and th
F0 Opt Comm Action].
2 e network option card have been interrupt
82 Loss
ed. • Replace wiring, port expander, opti
on card, or control module.

• Cycle power.

• Check EtherNet/IP setting.

• Check drive’s Ethernet settings an

Internal communications between the driv d diagnostic parameters.
F0 EN Comm
2 e and the embedded EtherNet/IP adapter
83 Loss • Modify using C125 [Comm Loss
have been interrupted.
Action].

• Replace wiring, Ethernet switch, or

control module.

• Check Wiring.

• If P047, P049, P051 [Speed Refer

encex] = 16 “Positioning” and A535 [Moto
Requires differential encoder.
F0 Encoder L r Fdbk Type] = 5 “Quad Check”, swap the
2 Encoder channel inputs or swap any two
91 oss One of the 2 encoder channel signals is m
issing. motor leads.

• Replace encoder.

“Freeze-Fire” (Function Loss) input is inact

F0 Function L Close input to the terminal and cycle pow
2 ive, input to the programmed terminal is o
94 oss er.
pen.

F1 Parameter Drive parameter non-volatile storage is co Set P053 [Reset To Defalts] to 2 “Factory
2
00 Chksum rrupted. Rset”.

F1 External St Set P053 [Reset To Defalts] to 2 “Factory

2 External non-volatile storage has failed.
01 orage Rset”.
 Clear fault and verify all parameter settin
F1 C Connect Control module was disconnected while dr
2 gs. Do not remove or install the control m
05 Err ive was powered.
odule while power is applied.

• Change to a different power modul

The PowerFlex 525 control module does n e.
F1 Incompat
2 ot support power modules with 0.25 HP p
06 C-P • Change to a PowerFlex 523 contro
ower rating.
l module.

• Change to a different power modul

e.
The control module could not recognize th
F1 Replaced
2 e power module. Hardware failure. • Replace control module if
07 C-P
changing power module does not work.

F1 Mismatch The control module was mounted to a diff Set P053 [Reset To Defalts] to 3 “Power
2
09 C-P erent drive type power module. Reset”.

• Cycle power.
F1 Keypad M
2 Keypad membrane failure / disconnected. • Replace control module if fault can
10 embrane
not be cleared.

• Check safety input signals. If not u

sing safety, verify and tighten jumper for I
Safety input enable hardware malfunction. /O terminals S1, S2 and S+.
F1 Safety Har
2 One of the safety inputs is not enabled.
11 dware • Replace control module if fault can
not be cleared.

• Cycle power.
F1
uC Failure 2 Microprocessor failure. • Replace control module if fault can
14
not be cleared.

• Cycle power.
F1 I/O Board Failure has been detected in the drive con
2 • Replace drive or control module if f
22 Fail trol and I/O section.
ault cannot be cleared.

The firmware in the drive is corrupt, mism Perform a firmware flash update operatio
F1 Flash Upd
2 atched, or incompatible with the n to attempt to load a valid set of firmwar
25 ate Req
hardware. e.

• Clear fault or cycle power to the dri

ve.
A non-recoverable firmware or hardware e
F1 NonRecov
2 rror was detected. The drive was automati • Replace drive or control module if f
26 erablErr
cally stopped and reset. ault cannot be cleared.

A critical problem with the firmware was d

Perform a firmware flash update operatio
etected and the drive is running using bac
F1 DSIFlashU n using DSI communications to attempt t
2 kup firmware that only supports DSI com
27 pdatReq o load a valid set of firmware.
munications.
1. Type 1 = Auto-Reset/Run faults. Type 2 = Non-Resettable faults.
2. This fault may be cleared by the auto-restart routine and will be attempted only once. It ignores the value set in
parameter A541 [Auto Rstrt Tries].

All the recommended documentation listed in this section is available online at

http://www.rockwellautomation.com/literature.
The following publications provide general drive information:

Title Publication

Wiring andGrounding Guidelines forPulse Width Modulated (PWM) ACDrives DRIVES-IN001

Preventive Maintenance of Industrial Control and DriveSystemEquipment DRIVES-TD001

Safety Guidelines for the Application, Installation and Maintenance of SolidState Control SGI-1.1

AGlobal Reference Guide forReadingSchematicDiagrams 100-2.10

Guarding Against ElectrostaticDamage 8000-4.5.2

The following publications provide specific PowerFlex 520-Series information on drive installation, features,
specifications, and service:

Title Publication

PowerFlex 520-Series Drive AdjustableFrequency ACDriveUser Manual 520-UM001

PowerFlex 520-Series Drive AC DriveSpecifications 520-TD001

PowerFlexDynamicBrakingResistor Calculator PFLEX-AT001

PowerFlex ACDrives in CommonBusConfigurations DRIVES-AT002

The following publications provide specific Network Communications information:

Title Publication

PowerFlex 525 Embedded EtherNet/IPAdapter 520COM-UM001

PowerFlex 25-COMM-DDeviceNet Adapter 520COM-UM002

PowerFlex 25-COMM-E2P Dual-Port EtherNet/IP Adapter 520COM-UM003

PowerFlex 25-COMM-PPROFIBUSDPV1 Adapter 520COM-UM004

Allen-Bradley, Rockwell Automation, PowerFlex, and TechConnect are trademarks of Rockwell Automation, Inc.
Trademarks not belonging to Rockwell Automation are the property of their respective companies.
www.rockwellautomation.com

Power, Control, and Information Solutions Headquarters

Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1)
414.382.2000, Fax: (1) 414.382.4444 Europe/Middle East/Africa: Rockwell Automation NV, Pegasus Park, De
Kleetlaan 12a, 1831 Diegem, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2663 0640 Asia Pacific: Rockwell
Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852)
2508 1846 Publication 520-DU001D-EN-E – April 2016
 Download PDF: Allen-Bradley 525 PowerFlex Adjustable Frequency Guide

Manuals+,