BITS, PILANI - DUBAI Dubai International Academic City, Dubai FIRST SEMESTER 2010 - 2011 COMPREHENSIVE EXAMNATION Year i Date: 26.12.2010 Course Code: ME.C312 Maximum Marks: 40 Course Title: Design of Machine Elements Weightage: 40 % Duration: 3 Hours, Qu Qa. Q3 late charts and tablos necessay Answer any EIGHT questions: (8 x 5= 40 Marks) Fig. QI illustrates the connection of a cylinder head to a pressure vessel using 10 bolts and a confined gasket seal. The effective sealing diameter is 150 mm, A=100, B=200, C=300, D=20, 0 (ail in mm). The cylinder is used to store gas at a pressure of 6 MPa, ISO class 8.8 bolts with a diameter of 12 mm have been selected. Find the load factor n Take Kacet = 4722 MN/m? and Kessien tg ‘Cyaan edae ‘ga A 10 mm by 100 mm rectangular cross-section bar carries a static load of 107 KN. It is welded to a gusset plate with an 8 mm filet weld on both sides with an E70XX electrode as shown in Fig. Q2. Unsymmetrical weld tracks can compensate for eccentricity such that there is no moment to be resisted by the welds. If the design has a satisfactory weld ‘metal strength, spocify the weld track lengths /, and f if J: is 50% more than /;, Use the welding code method. Fs leew A helical compression spring is needed for food service machinery, The load varies from a minimum of 20 N to 90 N. The outside diameter of spring is 20 mm, Using a wire diameter of 2 mm, determine fatigue design factor nr and endurance strength using the Gerber-Zimmerli fatigue failure criterion. Material used is A313 stainless steel wire. The spring is unpeened, and squared and ground.4. Qi. QB. A certain application requires a ball bearing with an inner ring rotating with a design life of 30000 hours at a speed of 300 revimin. the radial load is 1.898 KN and application factor of 1.2 is appropriate. The reliability goal is 0.9. Find the multiple of rating life required, Xp, and the catalog rating Ci for 02 series deep groove ball bearing and estimate the reliability in use. Make use of Weibull parameters for SKF bearings. A full journal bearing has a shaft diameter of 25 mm with a unilateral tolerance of -0.01 mm, The bushing bore has a diameter of 25,04 mm with a unilateral tolerance of 0.03 mm, The Vd ratio is unity. The bushing load is 1.25 KN, and the journal rotates at 1200 rev/min, Analyze the minimum clearance assembly if the average viscosity is 50 mPas to find the minimum oil film thickness and the maximum load the bearing can withstand, A parallel shaft gearset consists of an 18-tooth helical pinion driving a 32 tooth gear. The pinion has left hand helix angle of 25°, a normal pressure angle of 20°, and a normal module of 3 mm. Find (a) the transverse and axial circular pitches, (b) the transverse module and the transverse pressure angle, {¢) the pitch diameters of two gears, A stock spur gear is available having a module of 3 mm, a 38-mm face, 16 teeth, and a prossure angle of 20° with full-depth teeth. The material is AIST 1020 stee! in as-rolled condition. Use a design factor of nj = 3 to rate power output of the gear corresponding to a speed of 20 revis and moderate applications, Take form factor as 0.296. a, Mention any two types of belt drives used in conveying systems. b. What is ABS referred to in Automobiles? ¢. The allowable gear wear load for a worm gear is 6 KN, Find the worm gear pitch diameter and the effective face width ifthe ratio of the pitch diameter to the face width is given to be 7. Take the worm-gear load factor as 0.7. a, A shaft is loaded by a torque of 5 KN-m. The material has a yield point of 350 MPa Find the shaft diameter using maximum shear stress theory. Take factor of safety as 2.5. b. Find the maximum stress developed in a stepped shaft shown in fig. Q9 (b) when itis subjected to a bending moment of 150 Nm 6 a r=émm D=46mmUseful Tables and Charts Variation of theoretical stress concentration factor with 1/d for a stepped Shatt subjected to a bending moment Variation of theoretical stress concentration factor with 1/d for a Stepped Shaft subjected fo torsionMachoricl Enginasing Design Table 8-1 Diometers and Areas of CoorsePitch and Fine- Plich Metric Treads." ced o cet 0.35 0.40 0.45 Coarse-Pitch Series ees ‘Stress Diameter Oe tere amma? mm? 127 1.07 2.07 1.79 3.39 2.98 5.03 447 678 6.00 8.78 778 14.2 127 20.1 79 36.6 328 58.0 523 84.3 76.3 us toa 157 144 245+ 225 353 324 Sol 519 ai7 759 Pitch a mm Fine-Pitch Series ore Stress coy oe 99.2 612 92.1 Cee Ca re mm? 36.0 56.3 86.0 16 157 259 365, 596 884 1230Stechanical Enginesriag Daven © Given fostonar diameter d ‘and plich por nunbor of heads Etec vip btn? bed b4d/2, hed Grip is thickness Washer thickness from Table 4-30 or A-29 Theaded longhh Inch series: paf2itee (som T= lodedin b> Sin Mobic series: 26mm, Le 125,d.< 48mm w-[tastom 125 < Ls 200 em : 2d-+25 mn, {> 200 mm vustonr longi: L> I++ H Fostener log: L> h + Sd Round up using Table A-15° Leng of well unthreaded Lengh of ure unthreaded potion: y= L— by potion: l= L— ly igh of breaded poston lengh of vail hreaded 1 portion: = I = fy ‘Area of untweaded patton: Ayan Ph ‘Area of tsaded portion: A, able 8-1 or 8-2 Foster sifness: k AgAE by = AWE he Ale eS als ond scans ay ot be oa ral he peered lth ein el 1S. are tes mayo e valn facal ches re aie lags engin a nnzr dig Chak with yur bat par fr vayMachonisl Enginasring Design Table 8-11 Metric MechanicalProperly Classes for Steel Bolts, Screws, and Shds* 48 MIGMI6 310 420 240 5.8 MSaM24 380 520 420 88 = MiéM36 600. 430 660 98 MLOMI6 650 300 720 10.9 MS-Miae 830 1040 940 129 MGM 970 1220 1100 “Th eed igh orbs ond cap scons 2d+6 tg 125 b=[aiers 125 <1 2200 2d+25 > 200 wh hb eh The than gh tacts is sight shat hn ges abv, ‘inn es re ster xed by 9 pact of istres. fable 8-8 Sifness Poromiers ‘of Various Member Stel 0.291 Materials? Aluninom 0.334 "Scuce:). Wiemon, Me Copper 0.326 Choucy, ond. Gea, Gooy c08 ton o2n “Compolaton of Member Sines in Bobo CConnectons,” Tins. ASE, LE Mach, Design, val 113, December 1997, 9p, 432-497, low or medium carbon fow or medium carbon Medium carbon, G8T Medium carbon, GAT Lowearbon martensite, ar Alloy, G81 078715 0.62873 079670 069816 9 079568 0.69553 100 077871 0.61616 0.78952 0.629 14 General expression ee4a pewndey °E -d "1661 Aoyy ‘punjanary ‘og Supra 2y yjoouy 4 sawef eys "ZL pq. ‘Auodwog 2442913 yoouy yo vosslwved ‘eBipaq meMPreyA Pep SxqOMOHY S504 p=] woBPOE Ny JIC WOIs eaInOg maw a ‘roa 0} pa yn QevoRD Oyu 09 PPS ac Me MURR, | "Wu § sof 06 20a step uogon do eB nj 95 MoM, “oe 9 sap ay pana oj ost oh wu "power Hog JIG © S909) oLUOIDYY ‘2218 PEM L P2400 eu YD) SSH HL Aq pes DMD Spon ep, $$ Ise | ze em jeez | soz | set t ses | ver soe | ose | soe | e9z & 48 | 908 aso | ess. | cis | sey s zso1 | 296 682 | 00¢ | Si9 | sz 9 fort | coset zsot.| ee6 | oze | toc 8 es2t | Zi91 Stel | zou |. szor | we ol ao | eect art | eet | Zit | 996 u voiz | veer 82S | Cort | oezt | zsot a soez | 6zsz voiz | 99a | ovr | core a sose | veze oes | eeez | osoz | eszt oz ssee | ovse e68z | 99st | sszz | 6261 we eeer | ocor seze | ez | esse | zoiz % w0/N un y a21g SPIPM\ Pid 4° 8215 snounA 104 80104 YUN aIGOMOITY Bey awesai| ui [useori] Werte [uot] ¥eozol | ¥zZ8 =H WUI/N “PPA I} UO e204 HUN aIgDMOpY wre [ee [coc | at | sot | sn [ve] a Pj2™ eh0018 uoyoysued jousod 40 IPA ry 70 Oy “omy uo sseHs s0ays a|GOMOY oot | 06 | os | woz |: o | axa) IPIeW PPM JP oy Bua SOZIS PIEM J} ununIY) puP speo} ApDAIg axqoMory 9-6 FPL| Figure 10-2 \ ‘ rigiehasd | Table 10-1 mules forthe Ds..ensional Characteristics of Endcalls, N, 0 i 2 Fria Compression-Springs. Total cals, N,N, N+) N,+ a Yo +2 IN, = Number of Adive Freelongih, fs pN,td = pIN + Th pN, + 3d aoa Coils! Solid lengih, dN, + 1) dN, iN, + 1) aN, Source: From Dasign Pitch, p Ib ~ dVNy ketN, + 1) ty - SdVN, lly — 2d UN, Handbook, 1987, p. 32, Costesy of Associated Serng Zz Table 10-2 End Condition Spring supported between fot parallel surfaces (fed ends} 0s Constants a for Helical ‘One end supported by flat surface perpendicular to spring axis (fixed); Compression Springs* cobher end pivoted {hinged} + 0,707 Both ends pvoted (hinged) 1 eee ‘One end clamped; ciher end free tose yt sees qo and gd. According to the Zimmerli data, the endurance strength components for infinite life for springs: Unpeened - S,, = 241 MPa S,,, = 379 MPa =398MPa___ S,,,= 534 MPa Peened- S,, Ssy 20-67SceiTable 10-4 Constants A ond 7 of Sy 1m Casign Hondbck, fowse. Nasic wire” O08 wire! Horédrawn wire? AIX Chaomevanodiom wire? A23 Adi Chremesiticon wire? 202 Stainless wire? Prosphorbrcnze wi “Sada sooth feof lacs, ond has «bgt, sous Bish ‘Hs ash hot teatng sa wich mst be rmond ofr og. Su ssh ond bit with ovis mas. Sty tee wi, co ds be tained ue ‘Nagel oRckel C9, bt my be cine uted. p00 ses ste. “sega 510. for Eslimating Minimum Tersile Srength of Common Spring Wires tesy of Ascociced Seng 0.1065 05-127 07-127 1783 10 08-111 2005 ar 16-95 1974 40 0.32.5 1867 Zon 25-5 2065 i 2911 1090 8.0 933 992 Machonical Enginoeting Design Table 10-8 ‘Maximum Allowable Siresses for ASTM, A228 and Type 302 Stoinless Stee! Helical Extension Springs in Cyclic Applications Source: From Dasign Handbook, 1987, p. 52. Counsy of Associced Spring, 10° 36 34 51 oe 33 30 a7 107 30 28 45 This infamatienis esd on ho falowing condos: ot tat peaed, no suing ond amet cmvtonent wth law temper hec eotent opi. Sess oo = 0.Joble 11-2 | Dimensions ard Load Ratings for SingleRow 02:Series Deep Groove and AngularConiact Ball Bearings 2 10 22 1s 70 9 47.5 28.0 55.9 35.5 65 120 23 1s 7 109 55.9 34.0 637 41s 70 125 24 15 79 4 618 37.5 68.9 45.5 78 130 25 Ls 86 19 66.3 40.5 715 49.0 80 140 26 2.0 93 127 70.2 45.0 80.6 55.0 as 150 28 20 99 136, 83.2 53.0 90.4 63.0 9 = 160 30 20 104 16 95.6 62.0 106 73.8 95 70 32 2.0 No 156 108 95 121 85.0 Presa) Ce Go 30 62 16 22.4 120 72 19 36.9 20.0 35 72 7 319 176 80 21 44.6 wr 40 80 18 418 24.0 90 23 56.1 32.5 45 85 19 44.0 25.5 100 25 72.1 45.4 5K 90 20 457 275 140 wr 88.0 52.0 55 100 2 56.1 34.0 120 29 102 67.2 60 0 22 644 43.1 130 31 123 765 65 120 23 76.5 51.2 140 3388 85.0 70 125 24 79.2 512 150 35 151 102 75 130 25 93.1 63.2 160 7 183 125 80 140 26 106 69.4 170 39 190 125, a5 150 238 ng 783 180 4y 212 149 90, 160 30 142 100 ? 43 242 160 95 170 32 165 12 200 45 264, 189 100 180 34 183 125 215 a7 303 220 0 200 38 229 167 240 50 391 304 120 215 40, 260 183 260 55 457 340 130 230 40 270 193 280 58 539 408 300 62 682 454 140 250 42 319 240Mechanical Engineering Design | Figure 12-13 ; - Sear nas fon } ae 7 ‘Nolte vacuity (mPx) ‘| 0s 06 OF id Dang starcienumber $= (2) 22 Figure 12-16 Chart for minimum filmthickness variable and eccentricity ratio. The laft boundary of the zone defines the oviimal ha for minimum frietian:Lubrication ord Jounal Bearings s seg Position of mina ita lees tg) 8 Boe 006 0102 Gd Geosi0 2 Bring tarsi mnie = (2) Lubrcoifon ond Journal Bearings 02 ‘08 005 ai oa ering cee nue, = (2) Figure 12-18 thaxt for coeficientoffriction veriable; note Hat Patol's equation is the asympisie. (Raimondi and Saya}Mechanical Engiveeting Dasign Figure 12-19 i Chart for low variable, No‘: Not for pressureled beer'ngs Raimond are Boyd) B08 G06 a7 Oz od 6 0810 ae Bearing chasers nome, Figure 12-20 (Chor for determining the ratio of side How 1 tol flow. Roland one! Boyd ) Flow rao 2 ‘or Gm ocs ons 01 02 04 06 10 Beating characteristic number, $= (6) 4od founal Boorinys be 8 He 02° os ad bwio OF 0 oot ao2 tat b6” a Aeuiog asec mtr $= (£) 4 ", Mechanical Enginoaring Design 8 Poste of maxim “G06 donor aa ae 06 oad “Gos Somat Bearing characteristic number s= (EAN yo oa Figure 12-22 (Chat fr fing the erminaing positon ofthe Lixicon fim and the postion of maximum fil precsue. [Rimondl and Boyd.)Machorical Engineering Design Table A-18 Deterministic ASTM Minimum Tensile and Yield Strengths for Some HoFRolled {HR} ond Cole-Orawn {CD} Steals [The strengths listed ore estimated ASTM minimum values in the size range 18 to 32 mm (2 to 13 in). These sirengihs are suitable for use with the design factor defined in Sec. 1=10, provided the materials conform to ASTM A6 or ASO8 requiremenls or are required in the purchase specifications. Remember that o numbering system is not a spectfication.] Souee: 1986 SAF Handbook, p. 2.15 By Poe. ee ee ake) Eee ued led eiioke Che cho 300 43) 170 (24) 30 35 86 330 (48) 280 (41) 20 45 95 320 (47) 180 (26) 2 50 95 370 {$3} 300 444) 20 40 105 G101S0 1015 HR 340 (50) 390 (27.5) 28 50 101 CD 390 (56) 320147) 18 40 mW Gi0lg0 1018 He = 400/58) 220 (32) 25 50 16 CD 440 (64) 370 |S} 15 40 126 10200-1020 HR 380 (55) 210 (30) 25 50 m 470168) -390 57) 15 40 131 10300-1030 HR 470 (68) 260 87.5} 20 42 137 D520 176] 440 (64) 12 35 149 103501035 He 500172) 270 (39.5) 18 40 43 at 550 (80) 460 (67) 12 35 163 10400-1040 He 520 (76) 290 (42) 18 40 149, ct 590 (85) 490 (71) 12 35 70 + Glo04s0 1045 HR 570 (82) 310 {45} 16 40 163s cD 630/91) 53077) 12 35 79 105001050 HR 620190) 340 {49.5} 15 35 79 CD 690/100} 580 (84 10 30 197 106001060 HR * 680 (98) » 370 (54) 12 30 201 10800-1080 HR 770(112) 420 {61.5) 10 2 229 GI0950 1095 HR 890 (120) 460 (66) 10 25 248Table A-29 Dimensions of Hexagonal Nuts | | Tobie A-15 || Peed Stas one Renard (Seres} Numbers {Whon a chote can be rade, we oe of hese S205; however, ntl pats or lems ore vole in al he sizes shonin the table) Usefol Toles Zz z 2 & 6 a a % L x a Z z a a 15 2 a 4 Zz a i bt 3 2 z 4 a B a is ie 3 Es z 2 i Z 19 & 2 z % is 6 is a a a % 3 as 33 a 2 5 a 2 s 4 ib a 3 2 2 i a is & Z 1 a B a 5 3 z B a £ & 1 ik # ’ a a & Me 2 "a z z 1 ab 1 1 0.05, 0.06, 0.08, 0.20, 0.12, 0.36, 0:20, 0.25, 0.30, 0.40, 0.50, 0.60, 0.70, 0.80, 0.90, 1.0, 1.1, 1.2, b4 15, 18, 1.8, 20, 22, 25, 28, 30, 3.5, 40, 45, 60,55, 60,65,7.0,8.0,9.0, 10, 11, 12, 14, 16, 18, 20, 22, 25, 28, 20, 32, 35, 40, 45, 50, 60, 80, 100, 120, 140, 160, 180, 200, 250, 300 It chetee, 85: 1,4, 25, 4, 63, 10 2d coice, RIO: 1.25,2, 9.15, 5,8 - ‘3d choieg, R20: 1.12, 1.4, 1.8, 2.24, 2.8, 3.55/45, 54,719 hi Grice, RAO: 1.06; 1.18, 1.9215, 17; 1.9, 2.12, 226, 268, 3, 3.35, 375, 425,475, $.3,6,67,75,85,9,5 een eet Re “oy be lied wed yo ef 10.BITS, PILANI - DUBAI Dubai International Academic City, Dubal FIRST SEMESTER 2010 - 2011 TEST - 2 (Open Book) Year: um Date: 24.11.2010 Course Code; MEC312 Maximum Marks: 20 Course Tite: Design of Machine Elements Weightage’ 20% Duration: 50 minutes ‘Note! Qu @. Q@. ou. 1. Answer all the questions. 2, Use appropriate charts and tables from the text book wherever necessary. Prescribed text book and handwritten class notes are allowed. A.15 mm by 50 mm rectangular cross-section bar carries a static load of 100 KN. It is welded to a gusset plate with an 8 mm filet weld 50 mm long on both sides with an E80XX electrode as shown in Fig. Ql. Use the welding code method and check if the design has a satisfactory weld metal strength. [4M] ‘8mm > ers 100K J Fig QL A belical compression spring is made of music wire 2mm in diameter and has an outside diameter of 24 mm. The ends are squared and ground, and there are 10.5 total coils. The spring is to be used with a static load of 65 N, Perform a design assessment if the spring closed to solid height, Find free length, pitch, force required to compress the spring to solid length and spring rate, ISM] Fig. Q3 shows a geared countershaft. Select an angular contact ball bearing at O and a straight roller bearing at B. The shaft is to run at 500 rpm, Forces at the bearings are: Ro=1698j + 2127k N, Rn = 1702j - 7286k N. Use an application factor of 1.2, a desired life of 60000 h and an individual reliability goal of 0.94. Use SKF rating, [6M] ‘A fall journal bearing has a shaft diameter of 35 mm with a unilateral tolerance of -0.01 mm. The bushing bore has a diameter of 35.06 mm with a unilateral tolerance of 0.03 mm. The Vd ratio is unity, The bushing load is 2.15 KN, and the journal rotates at 1800 rev/min. Analyze the minimam clearance assembly if the average viscosity is 50 mPas to find the minimum oil film thickness, power loss and side flow rate. ISM]BITS, PILANI — DUBAI Dubai International Academic City, Dubai FIRST SEMESTER 2010-2011 TEST - 1 (Closed Book) Year: tt Date 10.10.2010 Course Code: MEC312, Maximum Marks: 25 Course Tile: Design of Machine Elements ‘Weightage: 25% H Z ante H Duration: 50 minutes Note! QL @. @ 1. Answer all the questions. 2. Refer to the appropriate charts and tables attached with the question paper wherever necessary. ‘Among the decisions a design engineer must make is selection of the failure criteria that is applicable to the material and its static loading A hot rolled metal rod, has a yield strength of 225 MPa and true strain at fracture &= 0.45. The Toad on the rod consists of ‘an axial pull of 10 KN together with a transverse shear force of 5 KN. Find the diameter of the rod taking factor of safety as 2.5. Given below are two failure theories, Select the appropriate failure theory, citing proper justification based on the material properties for your design calculations IsM) a Distortion energy theory b. Maximum prineipal stress theory A stepped steel shaft is shown in figure Q2. The tensile axial stress on the shaft fluctuates between 25 MPa to 100 MPa. The ultimate tensile strength and yield strength for the material are 450 MPa and 350 MPa respectively and the component has a machine finish, Find the factor of safety. For the fatigue failure analysis use Soderberg, criterion. Take the reliability goal as 0.998, (9M) 6 ” r= Amos | fe 3 d=40™™ ——Figureo2 OP p=gdmn A single threaded power serew as shown in figure Q3 is 30 mm in diameter with a pitch ‘of 6 mm. A vertical load on the screw reaches a maximum of 9 KN. The coefficients of friction are 0.04 for collar and 0.08 for the threads. The frictional diameter of collar is 45 mm. Find the following: [8M] ‘. torque required fo raise the load ®. torque required to lower the load c. overall efficiency 4. power input for a speed of 60 rpm ™ Figure Q3110 beled 0 oos Variation of theoretical stress concentration factor with t/d for a plate with fillets subjected to a uni-axial loading 30 pee 28 K 01s a 0.36 a Variation of theoretical stress concentration factor with rid of a stepped shaft for diferent values of Did subjected to uni-axial foadingChart C Variation of theoretical stress concentration factor with rd for a stepped shaft subjected fo 8 bending moment C2=1 (reversed bending load) | Cr = 1 (d¢ 7.6mm) 85 (reversed axial load) = 0.85 (7.64 < 50mm) 78 (reversed torsional load) = 0.75 (42 50mm) Relabity % 6 2 0 999 wa Variation of theoretical stress concentration factor with rd for a stepped shaft subjected to torsion Steel 62=0.5 on 6 < 1400 MPa o.=700MPa o> 1400 MPa ane Cast Iron 6, = 0.35 ox Non Ferrous metals and alloys 3 owNIGH FaGhus 7 ma fh o5. £0 LS 20 30 RS 40 . ror oo xP 06 te Notch sexsitivity gy 6 a ‘| EE TO as Nowe radius, én Variation of notch sensitivity with notch radius for steels of different ultimate tensile strength Benelli Hardness GIS) 120 160 200 240 286 320 366 400 440 480 18 Surface factor, Crore conoded it | Tensile strength, So Mar ‘Variation of surface factor with tensile strength and Brinell hardness for steels with different surface conditionsBITS, Pilani — Dubai Dubai International Academic City, Dubai lll Year — 1 Semester 2010- 2011 Qu Course No. : ME C312 Weightage 7% Course Title: Design of Machine Elements Max. Marks: 7 Date 18-12-2010 Duration 20 minutes NAME: 1D. No: 1. Spur gears have teeth __ __ to the axis of rotation. {0.5 M] a. Offset at 14.5° b. Inclined at 20° ©. Parallel d. Inclined 2. is the larger of the two mating gears [0.5 M] a. Gear b. Pinion . Worm 4. Alloftthe above 3. All the calculations of gears are based on the 0.5 Mj a. Circular pitch . Pitch circle c. Pitch diameter d. Base circle 4, Bevel gears are used to transmit motion between shafts. (0.5 M] a. Non-intersecting b. Intersecting c. Parallel 4d. None of the above 5. Diametral pitch is defined as the [os My a. ratio of number of teeth on gear to the pitch diameter b. ratio of the pitch diameter to the number of teeth ¢. ratio of tooth thickness to the width of space 4, ratio of clearance to the fillet radius6 is the radial distance between top land and the pitch circle. (0.5 M] Dedendum Pitch Clearance Addendum aoe 7 ____ is the amount by which the width of a tooth space exceeds the thickness of the engaging tooth measured on the pitch circle. [0.5 Mj] a. Backlash b. Module ©. Filet radius 4. Bottom land 8. Fora 20° pressure angle full-depth tooth the smallest number of pinion teeth to mesh with a rack is [0.5 M} a 14 b. 16 co 18 d. 22 9. Thermoplastic gears are manufactured by [0.5 M) a. Injection molding b. Sand casting ©. Powder metallurgy d. Cold rolling 10. The AGMA allowable bending stress equation is 10.5 M]11, A stock gear having a pitch diameter of 50 mm nuns at a speed of 1000 rpm transmitting a load of 2.5 KN. The power that can be obtained by this gear is [1M] 392700 W 261800 W 15700 W 6550 W 12. For the following data of a steel worm gear: worm gear load factor = 35, gear pitch diameter = 200 mm, worm gear effective face width = 30 mm, the allowable gear wear load (Wi) is uM) 525 KN 233 KN 210 kN 172 KN noseBITS, Pilani — Dubai Dubai International Academic City, Dubai Ml Year -1 Semester 2010- 2011 Quiz. | Course No. : MEC312 Weightage = 8 % Course Title = Design of Machine Elements Max. Marks: 8 Date 03-11-2010 Duration 20 minutes NAME: 1D. No: Ql. When a nut is tightened by placing a washer below it, the bolt will be subjected to stress. [os M] Q2. A helical compression spring is wound using 3 mm diameter wire. The spring has an outside diameter of 30 mm with plain ground ends and 12 total coils. What force is, required to compress this spring to closure? [5M] Q3. An extension spring has 84 coils and is close wound with preload of 80 N. The shear modulus and the elastic modulus are 80 GPa and 200 GPa respectively. If the normal force on the hook is 350 N find the spring deflection. Take d = 3 mm and D = 25 mm. [LSM]Q4, A screw is specified by its _ diameter. [0.5 MJ} QS. Identify the type of ends for the two compression springs shown below: 1M] Q6. A cylinder head is connected to a pressure vessel using 12 bolts. The effective sealing diameter is 150 mm. The cylinder is used to store gas at a pressure of 7 MPa. ISO class 8,8 bolts with a diameter of 12 mm have been selected. Determine the load factor of the bolt. Take the proof strength of 600 MPa and the thread area of 85 mm’, The clamping force is 40 kN and the percentage of external load carried by the bolt is 20% 15M] Q7. A steel bar is welded to a vertical support as shown, What is the shear stress in the throat of the welds if the force F is 1770 KN? [LSM]BITS, Pilani ~ Dubai Dubai international Academic City, Dubai lil Year —1 Semester 2010 2044 Quiz-t Course No,» ME G32 Weightage = 8% Course Title: Design of Machine Elements Max Marks :8 Date 03-11-2010 Duration 20 minutes NAME: 1D. No: QL. A steel bar is welded to a vertical support as shown. What is the shear stress in the throat of the welds if the force F is 770 KN? Q2. Identify the type of ends for the two compression springs shown below: 1.5 M] fim] Q3. A screw is specified by its diameter. [0.5 M] Q4. When a nut is tightened by placing a washer below it, the bolt will be subjected to stress. (0.5 MjQS. A helical compression spring is wound using 3 mm diameter wire. The spring has an outside diameter of 33 mm with shear yield strength of 800 MPa. What force is required to compress this spring to closure? (1.5M] Q6. An extension spring has 85 coils and is close wound with preload of 80 N. The shear modulus and the elastic modulus are 80 GPa and 200 GPa respectively. If the normal force on the hook is 300 N find the spring deflection. Take d= 3 mm and D = 25 mm. {1.5 M} Q7. A cylinder head is connected to a pressure vessel using 14 bolts. The effective sealing diameter is 150 mm. The cylinder is used to store gas at a pressure of 7 MPa. ISO class 8.8 bolts with a diameter of 12 mm have been selected. Determine the load factor of the bolt. Take the proof strength of 800 MPa and the thread area of 85 mm*. The clamping force is 40 kN and the percentage of external load carried by the bolt is 20% {15 M]