MQS/MPAP/PD-CP/23/2
PRODUCT DIMENSIONAL CONTROL PLAN ( FOR ASSEMBLY
)
Control Plan Number NA Key Contact/Phone DATE (Org) : DATE (Rev) :
Part No/Latest Change Level : ME20189 Rev - 00 Core Team Customer Engineering Approval Date(If Reqd)
Part Name/Description : ECO 38 Supplier/Plant Approval/Date Customer Quality Approval date(If Reqd)
Supplier/Plant : Uni-Tech Automation Pvt.Ltd Supplier Code : 160536 Other approval/Date(If Reqd) Other Approval Date(If Reqd)
1 Part/ 2. 3. Machine, Device, 4. 7. 8. Stage Inspection
5. Functionally Important dimensions / Specification 6. CONTROLLING FACTORS WHICH ENSURE DIMENSIONS WITHIN TOLERANCE
Process No. & Process Jigs, Tools for Assly Risk Evaluation
Assembly Stage Name/ Class / Measurement 9.
Product Characteristics Product Specification. ASSEMBLER ACTIVITY FREQUENCY FOR SAMPLE Control
Operation Special Dimension with tolerance Machine / Equip. * RECONDITIONING OF Technique. Gauge
Description Charac TOOLING Used method
parameter
* REPLACEMENT OF Mistake
WEAR PARTS Proofing /
Process Specified Size Freq.
Process /
Charac. value limits / Manually
tolerance
Sheet metal Thickness Require 1.5mm 5 Sample Each Receipt
1.5 mm micrometer Manually
Sheet metal should be free from … 5 Sample Each Receipt
Visual Manually
Scratches
... 5 Sample Each Receipt
Sheet metal free from Dentmark Visual Manually
Incoming ... 5 Sample Each Receipt
20 Quality Lab Sheet metal Free from Damage …… …… …. ….. Visual Manually
Inspection
Require Sheet metal size As per …. 5 Sample Each Receipt
MTC Verification Manually
Drawing
Sheet metal should be Free from …. 5 Sample Each Receipt
Visual Manually
burr or sharp edges
…. 5 Sample Each Receipt
Sheet metal Free from Rust Visual Manually
Programme selection As per Part ECO38-2SET-1 Program Programme Selection Manually each lot same lot Manually
as per ECO38-2SET-1
Maximum Utilization of Sheet Program Manually each sheet same lot Manually
…
1.500 X 1250mm (T x W) Scale each sheet same lot Manually
…
1.5mm Thickness Micrometer 1 sheet each lot Manually
…
Free From Scratches Visual each part each lot visually
… Machine
Punching machine Free from Damage Machine Visual each part each lot visually
30 Punching speed
Speed
require
Center punch marking as per ECO38-2SET-1 Visual each part each lot visually
Program
Tool Requre for flaring FLR-M6 As per ECO38-2SET-1- Vernier each lot each setup Manually
FLARINGM6-NE Program
…
Free from
Visual each part each lot visually
Damage,Scratches,dentmark
…
Free from Sharp Edges& burr Visual each part each lot visually
MQS/MPAP/PD-CP/23/2
Self Inspection As per ME20189 Drawing Visual each part each lot Manually
Part Selection As per ME20189 Drawing Visual each part each lot Manually
Programme Selection As per Part Visual each part each lot Manually
Dia Punch selection As per Program Visual each part each setup Manually
Marking for Louver Punching Correct as per Center punch Tool Set-up Visual each part each setup Manually
Machine
40 Bending Bending Machine
120 dia Die Punch As per Louver Size Pressure Tool Set-up Visual each part each lot Manually
Louver Size As per ME20189 Drawing Visual each part each lot Manually
Dia Removing ……… Visual each part each setup Manually
Vernier,H.Gauge,
Bevel
Self Insp. As per ME20189 Drawing each part each lot Manually
Protector,Surface
Plate
Part and Identification should be
As per ME20189 Drawing ……… ……… …….. Visual each part each lot Manually
match with each other
Vernier,H.Gauge,
Bevel
Dimension Measurement As per ME20189 Drawing ……… ……… …….. each part each lot Manually
Protector,Surface
50 Inspection Quality area Plate
Sharp edges, Scratches,Burr ……… ……… ……… …….. Visual each part each lot Manually
Inspection Mark ……….. ……… ……… …….. Visual each part each lot Manually
Correct part should be pack, No
……….. ……… ……… …….. Visual each part each lot Manually
part mismatch
Good Quality Bubble Sheet
……….. ……… ……… …….. Visual each part each lot Manually
Should be use
60 Packing Packing Area
above 50 micron thickness plactic
……….. ……… ……… …….. Visual each part each lot Manually
film should be use.
Use correct identification sticker ……….. ……… ……… …….. Visual each part each lot Manually
SIGNATURE OF APPROVING AUTHORITY : ______________________ SUPPLIER CORE TEAM : ______________________________
DATE : _________ DATE : ______________
MQS/MPAP/PD-CP/23/2
EMBLY PARTS
10. Reaction Plan
Hold Lot and
Communicate to
Supplier and
Production
Hold The Production
And inform to
supervisor
MQS/MPAP/PD-CP/23/2
Hold The Production
And inform to
supervisor
Hold The Production
And inform to
supervisor
Hold The Production
And inform to
supervisor
________
