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Calculating Power Budget

Power budget calculator

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0% found this document useful (0 votes)
31 views11 pages

Calculating Power Budget

Power budget calculator

Uploaded by

Costy45
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Installation

4.2 Power budget

4.2 Power budget


Your CPU has an internal power supply that provides power for the CPU, the signal
modules, signal board and communication modules and for other 24 V DC user power
requirements.
Refer to the technical specifications (Page 1350) for information about the 5 V DC logic
budget supplied by your CPU and the 5 V DC power requirements of the signal modules,
signal boards, and communication modules. Refer to "Calculating a power budget"
(Page 1543) to determine how much power (or current) the CPU can provide for your
configuration.
The CPU provides a 24 V DC sensor supply that can supply 24 V DC for input points, for
relay coil power on the signal modules, or for other requirements. If your 24 V DC power
requirements exceed the budget of the sensor supply, then you must add an external 24 V
DC power supply to your system. Refer to the technical specifications (Page 1350) for the
24 V DC sensor supply power budget for your particular CPU.
If you require an external 24 V DC power supply, ensure that the power supply is not
connected in parallel with the sensor supply of the CPU. For improved electrical noise
protection, it is recommended that the commons (M) of the different power supplies be
connected.

WARNING
Connecting an external 24 V DC power supply in parallel with the 24 V DC sensor supply
can result in a conflict between the two supplies as each seeks to establish its own
preferred output voltage level
The result of this conflict can be shortened lifetime or immediate failure of one or both
power supplies, with consequent unpredictable operation of the PLC system. Unpredictable
operation could result in death, severe personal injury and/or property damage.
The DC sensor supply and any external power supply should provide power to different
points.

Some of the 24 V DC power input ports in the S7-1200 system are interconnected, with a
common logic circuit connecting multiple M terminals. For example, the following circuits are
interconnected when designated as "not isolated" in the data sheets: the 24 V DC power
supply of the CPU, the power input for the relay coil of an SM, or the power supply for a non-
isolated analog input. All non-isolated M terminals must connect to the same external
reference potential.

WARNING
Connecting non-isolated M terminals to different reference potentials will cause unintended
current flows that may cause damage or unpredictable operation in the PLC and any
connected equipment.
Failure to comply with these guidelines could cause damage or unpredictable operation
which could result in death or severe personal injury and/or property damage.
Always ensure that all non-isolated M terminals in an S7-1200 system are connected to the
same reference potential.

S7-1200 Programmable controller


System Manual, V4.3.0 02/2019, A5E02486680-AM 51
Calculating a power budget B
The CPU has an internal power supply that provides power for the CPU itself, for any
expansion modules, and for other 24 V DC user power requirements.
There are four types of expansion modules:
● Signal modules (SM) are installed on the right-side of the CPU. Each CPU allows a
maximum number of signal modules possible without regard to the power budget.
– CPU 1214C, CPU 1215C and CPU 1217C allows 8 signal modules
– CPU 1212C allows 2 signal modules
– CPU 1211C allows no signal modules
● Communication modules (CM) are installed on the left-side of the CPU. A maximum of 3
communication modules is allowed for any CPU without regard to the power budget.
● Signal boards (SB), communications boards (CB), and battery boards (BB) are installed
on top of the CPU. A maximum of 1 signal board, communication board, or battery board
is allowed for any CPU.
Use the following information as a guide for determining how much power (or current) the
CPU can provide for your configuration.
Each CPU supplies both 5 V DC and 24 V DC power:
● The CPU provides 5 V DC power for the expansion modules when an expansion module
is connected. If the 5 V DC power requirements for expansion modules exceed the power
budget of the CPU, you must remove expansion modules until the requirement is within
the power budget.
● Each CPU has a 24 V DC sensor supply that can supply 24 V DC for local input points or
for relay coils on the expansion modules. If the power requirement for 24 V DC exceeds
the power budget of the CPU, you can add an external 24 V DC power supply to provide
24 V DC to the expansion modules. You must manually connect the 24 V DC supply to
the input points or relay coils.

WARNING
Connecting an external 24 V DC power supply in parallel with the DC sensor supply can
result in a conflict between the two supplies as each seeks to establish its own preferred
output voltage level.
The result of this conflict can be shortened lifetime or immediate failure of one or both
power supplies, with consequent unpredictable operation of the PLC system.
Unpredictable operation could result in death, severe personal injury and/or property
damage.
The DC sensor supply on the CPU and any external power supply should provide power
to different points. A single connection of the commons is allowed.

S7-1200 Programmable controller


1543 System Manual, V4.3.0 02/2019, A5E02486680-AM
Calculating a power budget

Some of the 24 V DC power input ports in the PLC system are interconnected, with a logic
common circuit connecting multiple M terminals. The CPU 24 V DC power supply input, the
SM relay coil power input, and a non-isolated analog power supply input are examples of
circuits that are interconnected when designated as not isolated in the data sheets. All non-
isolated M terminals must connect to the same external reference potential.

WARNING
Connecting non-isolated M terminals to different reference potentials will cause unintended
current flows that may cause damage or unpredictable operation in the PLC and connected
equipment.
Such damage or unpredictable operation could result in death, severe personal injury
and/or property damage.
Always be sure that all non-isolated M terminals in a PLC system are connected to the
same reference potential.

Information about the power budgets of the CPUs and the power requirements of the signal
modules is provided in the technical specifications (Page 1350).

Note
Exceeding the power budget of the CPU may result in not being able to connect the
maximum number of modules allowed for your CPU.

Example power budget


The following example shows a sample calculation of the power requirements for a
configuration that includes one CPU 1214C AC/DC/Relay, one SB 1223 2 x 24 V DC Input/ 2
x 24 V DC Output, one CM 1241, three SM 1223 8 DC In/8 Relay Out, and one SM 1221 8
DC In. This example has a total of 48 inputs and 36 outputs.

Note
The CPU has already allocated the power required to drive the internal relay coils. You do
not need to include the internal relay coil power requirements in a power budget calculation.

The CPU in this example provides sufficient 5 V DC current for the SMs, but does not
provide enough 24 V DC current from the sensor supply for all of the inputs and expansion
relay coils. The I/O requires 456 mA and the CPU provides only 400 mA. This installation
requires an additional source of at least 56 mA at 24 V DC power to operate all the included
24 V DC inputs and outputs.

S7-1200 Programmable controller


1544 System Manual, V4.3.0 02/2019, A5E02486680-AM
Calculating a power budget

Table B- 1 Sample power budget

CPU power budget 5 V DC 24 V DC


CPU 1214C AC/DC/Relay 1600 mA 400 mA
Minus
System requirements 5 V DC 24 V DC
CPU 1214C, 14 inputs - 14 * 4 mA = 56 mA
1 SB 1223 2 x 24 V DC Input/ 2 x 24 V 50 mA 2 * 4 mA = 8 mA
DC Output
1 CM 1241 RS422/485, 5 V power 220 mA
3 SM 1223, 5 V power 3 * 145 mA = 435 mA -
1 SM 1221, 5 V power 1 * 105 mA = 105 mA -
3 SM 1223, 8 inputs each - 3 * 8 * 4 mA = 96 mA
3 SM 1223, 8 relay coils each - 3 * 8 * 11 mA = 264 mA
1 SM 1221, 8 inputs each - 8 * 4 mA = 32 mA
Total requirements 810 mA 456 mA
Equals
Current balance 5 V DC 24 V DC
Current balance total 790 mA (56 mA)

Form for calculating your power budget


Use the following table to determine how much power (or current) the S7-1200 CPU can
provide for your configuration. Refer to the technical specifications (Page 1350) for the
power budgets of your CPU model and the power requirements of your signal modules.

Table B- 2 Calculations for a power budget

CPU power budget 5 V DC 24 V DC

Minus
System requirements 5 V DC 24 V DC

Total requirements
Equals
Current balance 5 V DC 24 V DC
Current balance total

S7-1200 Programmable controller


System Manual, V4.3.0 02/2019, A5E02486680-AM 1545
Technical specifications
A.6 CPU 1214C

Table A- 46 Connector pin locations for CPU 1212C DC/DC/DC (6ES7212-1AE40-0XB0)

Pin X10 X11 (gold) X12


1 L+ / 24 V DC 2M 3L+
2 M / 24 V DC AI 0 3M
3 Functional Earth AI 1 DQ a.0
4 L+ / 24 V DC Sensor -- DQ a.1
Out
5 M / 24 V DC Sensor Out -- DQ a.2
6 1M -- DQ a.3
7 DI a.0 -- DQ a.4
8 DI a.1 -- DQ a.5
9 DI a.2 -- --
10 DI a.3 -- --
11 DI a.4 -- --
12 DI a.5 -- --
13 DI a.6 -- --
14 DI a.7 -- --

Note
Unused analog inputs should be shorted.

A.6 CPU 1214C

A.6.1 General specifications and features

Table A- 47 General

Technical data CPU 1214C CPU 1214C CPU 1214C


AC/DC/Relay DC/DC/Relay DC/DC/DC
Article number 6ES7214-1BG40-0XB0 6ES7214-1HG40-0XB0 6ES7214-1AG40-0XB0

Dimensions W x H x D (mm) 110 x 100 x 75


Shipping weight 475 grams 435 grams 415 grams
Power dissipation 14 W 12 W
Electrical current available (SM and 1600 mA max. (5 V DC)
CM bus)
Electrical current available (24 V DC) 400 mA max. (sensor power)
Digital input current consumption 4 mA/input used
(24 V DC)

S7-1200 Programmable controller


System Manual, V4.3.0 02/2019, A5E02486680-AM 1387
Technical specifications
A.6 CPU 1214C

Table A- 48 CPU features

Technical data Description


User memory Work 100 Kbytes
(Refer to "General Load 4 Mbytes internal, expandable up to SD card size
technical specifica- Retentive 10 Kbytes
tions",
(Page 1350) "In-
ternal CPU
memory reten-
tion".)
Onboard digital I/O 14 inputs/10 outputs
Onboard analog I/O 2 inputs
Process image size 1024 bytes of inputs (I)/1024 bytes of outputs (Q)
Bit memory (M) 8192 bytes
Temporary (local) memory • 16 Kbytes for startup and program cycle (including associated FBs and FCs)
• 6 Kbytes for each of the other interrupt priority levels (including FBs and FCs)
Signal modules expansion 8 SMs max.
SB, CB, BB expansion 1 max.
Communication module expansion 3 CMs max.
High-speed counters Up to 6 configured to use any built-in or SB inputs. Refer to "Hardware input pin
assignment" (Page 549) for CPU 1214C: HSC default address assignments.
• 100/180 kHz (Ia.0 to Ia.5)
• 30/120 kHz (Ia.6 to Ib.5)
Pulse outputs2 Up to 4 configured to use any built-in or SB outputs
• 100 kHz (Qa.0 to Qa.3)
• 20 kHz (Qa.4 to Qb.1)
Pulse catch inputs 14
Time delay interrupts 4 total with 1 ms resolution
Cyclic interrupts 4 total with 1 ms resolution
Edge interrupts 12 rising and 12 falling (16 and 16 with optional signal board)
Memory card SIMATIC memory card (optional)
Real time clock accuracy +/- 60 seconds/month
Real time clock retention time 20 days typ./12 days min. at 40 °C (maintenance-free Super Capacitor)
1 The slower speed is applicable when the HSC is configured for quadrature mode of operation.
2 For CPU models with relay outputs, you must install a digital signal board (SB) to use the pulse outputs.

S7-1200 Programmable controller


1388 System Manual, V4.3.0 02/2019, A5E02486680-AM
Technical specifications
A.6 CPU 1214C

Table A- 49 Performance

Type of instruction Execution speed


Direct addressing (I, Q and M) DB accesses
Boolean 0.08 μs/instruction
Move Move_Bool 0.3 μs/instruction 1.17 μs/instruction
Move_Word 0.137 μs/instruction 1.0 μs/instruction
Move_Real 0.72 μs/instruction 1.0 μs/instruction
Real Math Add Real 1.48 μs/instruction 1.78 μs/instruction

Note
Many variables affect measured times. The above performance times are for the fastest
instructions in this category and error-free programs.

A.6.2 Timers, counters and code blocks supported by CPU 1214C

Table A- 50 Blocks, timers and counters supported by CPU 1214C

Element Description
Blocks Type OB, FB, FC, DB
Size OB, FB, FC: 64 Kbytes
DB: up to the size of work memory
Quantity Up to 1024 blocks total (OBs + FBs + FCs + DBs)
Address range for FBs, FCs, FB and FC: 1 to 65535 (such as FB 1 to FB 65535)
and DBs DB: 1 to 59999
Nesting depth 16 from the program cycle or startup OB
6 from any interrupt event OB1
Monitoring Status of 2 code blocks can be monitored simultaneously
OBs Program cycle Multiple
Startup Multiple
Time-delay interrupts 4 (1 per event)
Cyclic interrupts 4 (1 per event)
Hardware interrupts 50 (1 per event)
Time error interrupts 1
Diagnostic error interrupts 1
Pull or plug of modules 1
Rack or station failure 1
Time of day Multiple
Status 1
Update 1
Profile 1

S7-1200 Programmable controller


System Manual, V4.3.0 02/2019, A5E02486680-AM 1389
Technical specifications
A.6 CPU 1214C

Element Description
MC-Interpolator 1
MC-Servo 1
MC-PreServo 1
MC-PostServo 1
Timers Type IEC
Quantity Limited only by memory size
Storage Structure in DB, 16 bytes per timer
Counters Type IEC
Quantity Limited only by memory size
Storage Structure in DB, size dependent upon count type
• SInt, USInt: 3 bytes
• Int, UInt: 6 bytes
• DInt, UDInt: 12 bytes

1 Safety programs use two nesting levels. The user program therefore has a nesting depth of four in safety programs.

Table A- 51 Communication

Technical data Description


Number of ports 1
Type Ethernet
HMI device 4
Programming device (PG) 1
Connections • 8 connections for Open User Communication (active or passive):
TSEND_C, TRCV_C, TCON, TDISCON, TSEND, and TRCV
• 8 CPU-to-CPU connections (client or server) for GET/PUT data
• 6 connections for dynamic allocation to either GET/PUT or Open
User Communication
Data rates 10/100 Mb/s
Isolation (external signal to logic) Transformer isolated, 1500 V AC (type test)1
Cable type CAT5e shielded
Interfaces
Number of PROFINET interfaces 1
Number of interfaces PROFIBUS 0
Interface
Interface Hardware
Number of ports 1
Integrated switch No
RJ-45 (Ethernet) Yes; X1
Protocols
PROFINET IO controller Yes
PROFINET IO device Yes
SIMATIC communication Yes

S7-1200 Programmable controller


1390 System Manual, V4.3.0 02/2019, A5E02486680-AM
Technical specifications
A.6 CPU 1214C

Technical data Description


Open IE communication Yes
Web server Yes
Media redundancy No
PROFINET IO controller
Services
PG/OP communication Yes
S7 routing Yes
Isochronous mode No
Open IE communication Yes
IRT No
MRP No
PROFIenergy Yes. The S7-1200 CPU only supports the PROFIenergy entity (with I-
device functionality).
Prioritized startup Yes (max. 16 PROFINET devices)
Number of connectable I/O devices max. 16
Number of IO devices that you can connect for 16
RT, max.
Of which are in line, max. 16
Number of IO devices that can be activated/ deac- 8
tivated simultaneously, max.
Update times The minimum value of the update time also depends on the commu-
nication component set for PROFINET IO, on the number of IO devic-
es, and the quantity of configured user data.
With RT
Send clock of 1 ms 1 ms to 512 ms
PROFINET IO device
Services
PG/OP communication Yes
S7 routing Yes
Isochronous mode No
Open IE communication Yes
IRT, supported No
MRP, supported No
PROFIenergy Yes
Shared device Yes
Number of IO controllers with shared device, max. 2
SIMATIC communication
S7 communication, as server Yes
S7 communication, as client Yes
User data per job, max. See online help (S7 communication, user data size)
Open IE communication
TCP/IP: Yes
Data length, max. 8 KB

S7-1200 Programmable controller


System Manual, V4.3.0 02/2019, A5E02486680-AM 1391
Technical specifications
A.6 CPU 1214C

Technical data Description


Several passive connections per port, Yes
supported
ISO-on-TCP (RFC1006): Yes
Data length, max. 8 KB
UDP Yes
Data length, max. 1472 bytes
DHCP No
SNMP Yes
DCP Yes
LLDP Yes
1 Ethernet port isolation is designed to limit hazard during short term network faults to hazardous voltages. It does not
conform to safety requirements for routine AC line voltage isolation.

Table A- 52 Power supply

Technical data CPU 1214C CPU 1214C CPU 1214C


AC/DC/Relay DC/DC/Relay DC/DC/DC
Voltage range 85 to 264 V AC 20.4 V DC to 28.8 V DC
Line frequency 47 to 63 Hz --
Input current CPU only 100 mA at 120 V AC 500 mA at 24 V DC
(max. load) 50 mA at 240 V AC
CPU with all expansion 300 mA at 120 V AC 1500 mA at 24 V DC
accessories 150 mA at 240 V AC
Inrush current (max.) 20 A at 264 V AC 12 A at 28.8 V DC
I2 t 0.8 A2 s 0.5 A2 s
Isolation (input power to logic) 1500 V AC Not isolated
Ground leakage, AC line to functional 0.5 mA max. -
earth
Hold up time (loss of power) 20 ms at 120 V AC 10 ms at 24 V DC
80 ms at 240 V AC
Internal fuse, not user replaceable 3 A, 250 V, slow blow

Table A- 53 Sensor power

Technical data CPU 1214C CPU 1214C CPU 1214C


AC/DC/Relay DC/DC/Relay DC/DC/DC
Voltage range 20.4 to 28.8 V DC L+ minus 4 V DC min.
Output current rating (max.) 400 mA (short-circuit protected)
Maximum ripple noise (<10 MHz) < 1 V peak to peak Same as input line
Isolation (CPU logic to sensor power) Not isolated

S7-1200 Programmable controller


1392 System Manual, V4.3.0 02/2019, A5E02486680-AM
Technical specifications
A.9 Digital signal modules (SMs)

Table A- 110 Connector pin locations for SM 1221 DI 16 x 24 V DC (6ES7221-1BH32-0XB0)

Pin X10 X11 X12 X13


1 No connection Functional Earth No connection No connection
2 No connection No connection No connection No connection
3 1M 2M 3M 4M
4 DI a.0 DI a.4 DI b.0 DI b.4
5 DI a.1 DI a.5 DI b.1 DI b.5
6 DI a.2 DI a.6 DI b.2 DI b.6
7 DI a.3 DI a.7 DI b.3 DI b.7

A.9.2 SM 1222 8-point digital output specifications

Table A- 111 General specifications

Model SM 1222 DQ 8 x Relay SM 1222 DQ 8 Relay SM 1222 DQ 8 x 24 V DC


Changeover
Article number 6ES7222-1HF32-0XB0 6ES7222-1XF32-0XB0 6ES7222-1BF32-0XB0
Dimensions W x H x D (mm) 45 x 100 x 75 70 x 100 x 75 45 x 100 x 75
Weight 190 grams 310 grams 180 grams
Power dissipation 4.5 W 5W 1.5 W
Current consumption (SM Bus) 120 mA 140 mA 120 mA
Current consumption (24 V DC) 11 mA / Relay coil used 16.7 mA/Relay coil used 50 mA

Table A- 112 Digital outputs

Model SM 1222 DQ 8 x Relay SM 1222 DQ 8 Relay SM 1222 DQ 8 x 24 V DC


Changeover
Number of outputs 8 8 8
Type Relay, mechanical Relay change over con- Solid state - MOSFET
tact (sourcing)
Voltage range 5 to 30 V DC or 5 to 30 V DC or 20.4 to 28.8 V DC
5 to 250 V AC 5 to 250 V AC
Logic 1 signal at max. current -- -- 20 V DC min.
Logic 0 signal with 10K Ω load -- -- 0.1 V DC max
Current (max.) 2.0 A 2.0 A 0.5 A
Lamp load 30 W DC/200 W AC 30 W DC/200 W AC 5W
ON state contact resistance 0.2 Ω max. when new 0.2 Ω max. when new 0.6 Ω max.
Leakage current per point -- -- 10 μA max.
Surge current 7 A with contacts closed 7 A with contacts closed 8 A for 100 ms max.
Overload protection No No
Isolation (field side to logic) 1500 V AC (coil to contact) 1500 V AC (coil to con- 707 V DC (type test)
None (coil to logic) tact)

S7-1200 Programmable controller


System Manual, V4.3.0 02/2019, A5E02486680-AM 1435

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