Nuclear Power in Russia

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Nuclear Power in Russia (Updated December 2011)

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Russia is moving steadily forward with plans for much expanded role of nuclear energy, nearly doubling output by 2020. Efficiency of nuclear generation in Russia has increased dramatically since the mid 1990s. Exports of nuclear goods and services are a major Russian policy and economic objective. Russia is a world leader in fast neutron reactor technology.

Contents

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Electricity Supply Present Nuclear Capacity Building new Nuclear Capacity Reactor Technology Improving reactor performance Exports of nuclear reactors Russia's first nuclear power plant, and the first in the world to produce electricity, was the 5 MWe Obninsk reactor, in 1954. Russia's first two commercial-scale nuclear power plants started up in 1963-64, then in 1971-73 the first of today's production models were commissioned. By the mid 1980s Russia had 25 power reactors in operation, but the nuclear industry was beset by problems. The Chernobyl accident led to a resolution of these, as outlined in the Appendix. Rosenergoatom is Russia's largest utility and the only one operating nuclear power plants. Its ten nuclear plants have the status of branches. It was established in 1992 and was reconstituted as a utility in 2001. Between the 1986 Chernobyl accident and mid 1990s, only one nuclear power station was commissioned in Russia, the 4-unit Balakovo, with unit 3 being added to Smolensk. Economic reforms following the collapse of the Soviet Union meant an acute shortage of funds for nuclear developments, and a number of projects were stalled. But by the late 1990s exports of reactors to Iran, China and India were negotiated and Russia's stalled domestic construction program was revived as far as funds allowed. Around 2000 nuclear construction revived and Rostov-1 (also known as Volgodonsk-1), the first of the delayed units, started up in 2001, joining 21 GWe already on the grid. This greatly boosted morale in the Russian nuclear industry. It was followed by Kalinin-3 in 2004, Rostov-2 in 2010 and Kalinin 4 in 2011. By 2006 the government's resolve to develop nuclear power had firmed and there were projections of adding 2-3 GWe per year to 2030 in Russia as well as exporting plants to meet world demand for some 300 GWe of new nuclear capacity in that time frame. In January 2010 the government approved the federal target program designed to bring a new technology platform for the nuclear power industry based on fast reactors. Rosatom's long-term strategy up to 2050 involves moving to inherently safe nuclear plants using fast reactors with a closed fuel cycle. Fossil fuels for power generation are to be largely phased out. Electricity supply in Russia Russia's electricity supply, formerly centrally controlled by RAO Unified Energy System (UES)*, faces a number of acute constraints. First, demand is rising strongly after more than a decade of stagnation, secondly some 50 GWe of generating plant (more than a quarter of it) in the European part of Russia has come to the end of its design life, and thirdly Gazprom has cut back on the very high level of natural gas supplies for electricity generation because it can make about five times as much money by exporting the gas to the west (27% of EU gas comes from Russia). UES' gas-fired plants burned about 60% of the gas marketed in Russia by Gazprom, and it is aimed to halve this by 2020. (Also, by 2020, the Western Siberian gas fields will be so depleted that they supply only a tenth of current Russian output, compared with nearly three quarters now.) Also there are major regional grid constraints so that a significant proportion of the capacity of some plants cannot be used. Some non-nuclear generators have been privatised, eg OGK-4 (E.ON Russia) is 76% owned by E.ON, and OGK-5 (Enel Russia) is 56% owned by Enel. Other OGKs are

owned by Inter RAO or Gazprom. Some TGK companies (also supplying heat) are private, others such as TGK-3 or Mosenergo are owned by Gazprom. * In Russia, "energy" mostly implies electricity. Electricity production reached 1015 billion kWh in 2007, with 160 billion kWh (16%) coming from nuclear power, 487 TWh (48%) from gas, 170 TWh (17%) from coal and 179 TWh (18%) from hydro. In 2007 net export was 13 TWh and final consumption was 701 TWh (after transmission losses of 105 and own use/ energy sector use of 194 TWh). Nuclear capacity is about 10% of total 211 GWe. The country's nuclear utilities were consolidated in 2001. In November 2009, the government's Energy Strategy 2030 was published, projecting investments for the next two decades. It envisaged a possible doubling of generation capacity from 225 GWe in 2008 to 355-445 GWe in 2030. A revised scheme in mid 2010 projected 1288 billion kWh demand in 2020 and 1553 billion kWh in 2030, requiring 78 GWe of new plant by 2020 and total 178 GWe new build by 2030, including 43.4 GWe nuclear. The scheme envisages decommissioning 67.7 GWe of capacity by 2030, including 16.5 GWe of nuclear plant (about 70% of present capacity). New investment by 2030 of RUR 9800 billion in power plants and RUR 10,200 billion in transmission will be required. Early in 2008 the projected annual electricity demand growth to 2020 was put at 4%, but in mid 2010 this was changed to 2.2%. Electricity prices are relatively low - for households in 2010, about 9c/kWh compared with EU median of 18.5 cents. In 2009 nuclear production was 163.3 billion kWh (83.7 TWh from VVER, 79.6 TWh from RBMK and other). In 2010 it was 170.1 billion kWh, 16.6% of Russia's electricity. Nuclear electricity output has risen strongly due simply to better performance of the nuclear plants, with capacity factors leaping from 56% to 76% 1998-2003 and then on to 80.2% in 2009. Rosenergoatom aims for 90% capacity factor by 2015. In gross terms, output is projected to grow from about 150 billion kWh in 2005 to 239 billion kWh in 2016 (18.6% of total). Nuclear generating capacity is planned to grow some 50% from 24.2 GWe gross (22.8 net) in 2010 to 35 GWe in 2016, and at least double to 51 GWe by 2020. In 2006 Rosatom announced a target of nuclear providing 23% of electricity by 2020 and 25% by 2030, but 2007 plans approved by the government have scaled this back a little, and in 2009 it was pruned back more (see: Extending Nuclear Capacity below). In parallel with this Russia is greatly increasing its hydro-electric capacity, aiming to increase by 60% to 2020 and double it by 2030. Hydro OGK is planning to commission 5 GWe by 2011. The 3 GWe Boguchanskaya plant in Siberia is being developed in collaboration with Rusal, for aluminium smelting. The aim is to have almost half of Russia's electricity from nuclear and hydro by 2030. UES electricity tariffs were planned to increase from (US$) 1.1 c/kWh in 2001 to 1.9 c/kWh in 2005 and 2.4 c/kWh in 2015. However, only much smaller increases have so far been approved by the government, and even these have attracted wide opposition. However, electricity supplied is now being fully paid for, in contrast to the situation in the mid 1990s. In February 2007 RAO UES said that it was aiming to raise up to US$ 15 billion by selling shares in as many as 15 power generation companies, having increased its investment target by 2010 from $79 to $118 billion. Late in 2006 UES raised $459 million by selling 14.4% of one of its generators, OGK-5, and since then the UES sell-off has continued with investors committing to continued expansion. In mid 2008 RAO UES was wound up, having sold off all its assets. Some of these were bought by EU utilities, for instance Finland's Fortum bought at auction 76.5% of the small utility TGC-10, which operates in well-developed industrial regions of the Urals and Western Siberia. From July 2008, 25% of all Russia's power is sold on the competitive market. The wholesale power market is expected to be fully liberalised by 2011. InterRAO UES was initially a subsidiary of RAO UES, involved with international trade and investment in electricity, particularly with Finland, Belarus and Kazakhstan. It acquired some of RAO UES assets when that company was broken up in 2008 and it now controls about 18 GWe in Russia and Armenia. It is responsible for finding a foreign investor and structuring electricity marketing for the proposed Baltic nuclear power plant. It aims to increase its generation capacity to 30 GWe by 2015. In November 2008 Rosatom's share in InterRAO was increased to 57.28%. The Federal Grid Company (FGC) owns Russia's 118,000-km high-voltage transmission grid and plans to invest 12 billion ($14.5 billion) over 2010-13 to modernize it. It has signed a strategic cooperation agreement with Siemens to progress this, using the company's low-loss high-voltage DC transmission technology. Present nuclear capacity Russia's nuclear plants, with 31 operating reactors totalling 21,743 MWe, comprise:

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4 first generation VVER-440/230 or similar pressurised water reactors, 2 second generation VVER-440/213 pressurised water reactors, 11 third generation VVER-1000 pressurised water reactors with a full containment structure, mostly V-320 types, 11 RBMK light water graphite reactors now unique to Russia. The four oldest of these were commissioned in the 1970s at Kursk and Leningrad and are of some concern to the Western world. A further Kursk unit is under construction. 4 small graphite-moderated BWR reactors in eastern Siberia, constructed in the 1970s for cogeneration (EGP-6 models on linked map). One BN-600 fast-breeder reactor. Apart from Bilibino, several reactors supply district heating - a total of over 11 PJ/yr. Power reactors in operation Type V=PWR V-320 V-320 BN600 FBR LWGR EGP-6 V-338 V-320 V-320 V-230 V-320 V-213 RBMK RBMK RBMK RBMK RBMK RBMK RBMK V-179 V-187 RBMK V-320 V-320 MWe net, each 988 988 560 11 950 988 950 432 411 411 971 971 925 925 971 971 925 385 950 925 990 990 24,164 MWe Commercial operation 5/86, 1/88 4/89, 12/93 11/81 4/74-1/77 6/85, 3/87 12/04 (4/12) 12/73 2/75 12/82, 12/84 10/77, 8/79 3/84 2/86 11/74 2/76 6/80 8/81 6/72, 3/73 2/81 3/01 10/10 Scheduled close 2015, 2017 2018, 2023 2025 2019-21 2014, 2016 2034 2042 2018 2019 2026, 2014 2021, 2024 2013 2015 2018 2020 2024 2025 2016, 2017 2035 2030

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Reactor Balakovo 1-2 Balakovo 3-4 Beloyarsk 3 Bilibino 1-4 Kalinin 1-2 Kalinin 3 Kalinin 4 Kola 1 Kola 2 Kola 3-4 Kursk 1-2 Kursk 3 Kursk 4 Leningrad 1 Leningrad 2 Leningrad 3 Leningrad 4 Novovoronezh 3-4 Novovoronezh 5 Smolensk 1-3 Rostov 1 Rostov 2 Total: 33

9/83, 7/85,1/90 2028, 2015, 2020

V-320 is the base model of what is generically VVER-1000, V-230 and V-213 are generically VVER-440, V-179 & V187 are prototypes. Rostov was formerly sometimes known as Volgodonsk. Life extension, uprates and completing construction Generally, Russian reactors are licensed for 30 years from first power. Late in 2000, plans were announced for lifetime extensions of twelve first-generation reactors* totalling 5.7 GWe, and the extension period envisaged is now 15 to 25 years, necessitating major investment in refurbishing them. Generally the VVER-440 and RBMK units will get 15-year life extensions and the nine VVER-1000 units 25 years. To 2010, 15-year extensions had been achieved for Novovoronezh-3 & 4, Kursk-1 & 2, Kola-1 & 2 and Leningrad-1-3. Bilibino 1-4 have also been given 15-year licence extensions. (Kola 1 & 2 VVER-440 and the Kursk and Leningrad RBMK units are all models which the EU has paid to shut down early in countries outside Russia.) * Leningrad 1&2, Kursk 1&2, Kola 1&2, Bilibino 1-4, Novovoronezh 3&4.

Safety analyses for Kola 3 & 4, which are later-model VVER-440 reactors, are being undertaken with a view to 15year life extension. In 2010, life extensions were announced for Leningrad 4, Smolensk 1, Kola 3 and Beloyarsk 3 (all 15 years), and Novovoronezh 5 (25 years). Leningrad 4 is undergoing an RUR 17 billion refurbishment, including replacement of generator stator. A plan for refurbishment, upgrade and life extension of Novovoronezh-5 was announced in mid 2009, this being the first second-generation VVER-1000 project. The initial estimate was RUR 1.66 billion (USD 52 million) but this had become USD 300 million a few months later. The 12 months work from September 2010 included total replacement of the reactor control system and 80% of electrical equipment, and fitting upgraded safety systems, in particular, those of emergency core cooling and feed water, and emergency power supply. In 2006, Rosatom said it was considering lifetime extensions and uprating all of its eleven operating RBMK reactors. Following significant design modifications made after the Chernobyl accident, as well as extensive refurbishment including replacement of fuel channels, a 45-year lifetime is seen as realistic for the 1000 MWe units. In 2009 they provided 45% of Russia's nuclear-generated electricity. The Beloyarsk-3 BN-600 fast neutron reactor has been upgraded and prepared for 15-year life extension, to 2025. Its licence has been renewed to 2020. It has achieved 30 years of operation, producing 114 billion kWh with capacity factor of 76%. Due to progressive modification, its fuel burn up has increased from 7% (design value) to 11.4%. It provides heat for Zarechny town as well. Most reactors are being uprated. In December 2009 Rostechnadzor approved a 4% increase in power from Balakovo-2, a V-320 unit completed in 1988. Rostov-1, the newest operating V-320 unit, has been approved similarly. During 2010 the uprating program is expected to be completed for all VVER units except Novovoronezh 5: 4% for VVER-1000, 5% for VVER-440. The cost of this was put at US$ 200 per kilowatt, compared with $2400/kW for construction of Rostov-2. Novovoronezh 5 started a 9-month upgrade in September 2010, which will extend its operating life to 2035 All RBMKs will be uprated 5% by 2013, except Leningrad 1. A major contract for upgrading Leningrad unit 4 over 2008-11 is under way, as is that for Kursk 4. Kursk 2 & 3 with Smolensk 3 will soon follow. Kursk 1 was the first RBMK unit to be licensed for pilot operation with 5% uprate. The R&D Institute of Power Engineering was preparing plans for 5% uprating of the later Leningrad, Kursk and Smolensk units. For Leningrad 2-4, fuel enriched to average 3% instead of 2.4% will give a 5% increase in power - some 46 MWe each. Rostechnadzor has authorized trials in unit 2 of the new fuel, and early in 2010 it will consider authorizing a 5% uprate for long-term operation. Rosenergoatom is investigating further uprates of VVER-1000 units to 107 or 110% of original capacity, using Balakovo 4 as a pilot plant by 2014. This could then be extended to other Balakovo units, then Rostov and Kalinin. The cost of further uprates is expected to be up to $570/kW, depending on what needs to be replaced - the turbine generators being the main items. Reactors under construction included Kalinin-4, a V-320 unit which is being built by Nizhny-Novgorod Atomenergopoekt. Rostechnadzor approved an operating licence in October 2011, it started up in November and was grid-connected in December. It uses major components originally supplied for Belene in Bulgaria (which will now be built as a later V-466 type). In September 2009 Rostechnadzor approved an operating licence for Rostov-2, and fuel loading was completed in December. It started up in January 2010, was grid connected in March, and apparently entered full commercial operation in October 2010. For Rostov 3 & 4, which are effectively new V-320 plants, construction resumed in 2009. See following section. The Beloyarsk-4 BN-800 fast reactor has been delayed by lack of funds since construction start in 2006 and is now expected on line in 2014 after first criticality in September 2013 (see also Transition to Fast Reactors subsection below). From mid 2008 there are four standard third-generation VVER reactors being built: at Leningrad (two units to commence stage 2) and Novovoronezh (similarly) to be commissioned 2012-14. This leads to a program of starting to build at least 2000 MWe per year in Russia from 2009 (apart from export plants). See following section. There is considerable uncertainty about completing Kursk-5 - an upgraded RBMK design which is more than 70% built. However, Rosatom has been keen to see it completed and in January 2007 the Duma's energy committee recommended that the government fund its completion by 2010. In March 2007 the Industry Ministry recommended to the government that work proceed and Rosenergoatom then applied for RUR 27 billion (US$ 1 billion) from the ministry's 2008-10 federal budget to complete it. This did not materialise so its completion is contingent upon finding other funds, and discussions with Sberbank and industrial electricity consumers such as steel producers continued into 2009. All other RBMK reactors - long condemned by the EU - are due to close by 2024, which will leave it technologically isolated. Despite positive statements as recently as September 2009, according to Rosatom early in

2010 it requires RUR 45 billion and 3.5 years to finish, plus RUR 30 billion for grid improvement, compared with around RUR 60 billion for building the same capacity from scratch in the new projects under way. Rosatom says this means "there is no sense in completing the reactor construction". Accordingly it has been removed from WNA's "under construction" list. After the Fukushima accident, checks were made on Russian nuclear plants. Following these, in mid June 2011 Rosenergoatom announced a RUR 15 billion ($530 million) safety upgrade program for additional power and water supply back-up. Building new nuclear capacity Rosatom's initial proposal for a rapid expansion of nuclear capacity was based on the cost effectiveness of completing the 9 GWe of then partially built plant. To get the funds, Minatom offered Gazprom the opportunity to invest in some of the partly completed nuclear plants. The argument was that the US$ 7.3 billion required for the whole 10 GWe (including the just-completed Rostov-1) would be quickly recouped from gas exports if the new nuclear plant reduced the need to burn that gas domestically. In September 2006 Rosatom announced a target of nuclear providing 23% of electricity by 2020, thus commissioning two 1200 MWe plants per year from 2011 to 2014 and then three per year until 2020 - some 31 GWe and giving some 44,000 MWe of nuclear capacity then. In October 2006 Russia formally adopted a US$ 55 billion nuclear energy development program, with $26 billion of this to 2015 coming from the federal budget. The balance would be from industry (Rosatom) funds, and no private investment was involved. The Minister of Finance strongly supported the program to increase nuclear share from 15.6% to 18.6% of total, hence improving energy security as well as promoting exports of nuclear power technology. After 2015 all funding would be from Rosatom revenues. In April 2007 the government approved in principle a construction program to 2020 for electricity-generating plants. It was designed to maximise the share of electricity from nuclear, coal, and hydro, while reducing that from gas. This envisaged starting up one nuclear power unit per year from 2009, two from 2012, three from 2015 and four from 2016. Present nuclear capacity would increase at least 2.3 times by 2020. This proved too ambitious. Hence in September 2007 the first version of the following scheme was released, but noting that from 2012 to 2020 only two 1200 MWe units per year were within the "financial capacity of the federal task program". Accordingly, the third units for 2015 and 2016 were designated "proposed". In the February 2008 update of this (below), one 1200 MWe Tversk unit was brought forward to 2015 scheduled start-up, so was designated "planned":

In February 2008, under the broader Master Plan for Electric Energy Facilities to 2020, the earlier federal target plan (FTP) to 2020 was endorsed with little change except than an extra five VVER-1200 units were added as "maximum scenario" or "extra" in the last few years to 2020. As well as the 4800 MWe capacity then under construction, a further 12,000 MWe was planned for completion mostly by 2016, and then another 16,000 to 22,000 MWe proposed by 2020. Several new sites were involved. Also the new 300 MWe units were listed as being VBER-300 PWR types. More significantly, the Ministry of Industry and Energy (MIE) and Rosatom were charged with promptly developing an action plan to attract investment into power generation. It is envisaged that by 2020 much generation will be privatized and competitive, while the state will control natural monopoly functions such as the grid. From January 2009 the FTP was supplemented by Rosatom's long-term activity program. This includes Kursk-5 and the Baltic plant in Kaliningrad, both subject to private finance. However, capacity targets and expenditure were much as above. By 2030 nuclear share of electricity was expected to grow to 25%, from 16% then. However, by April 2009 reduced electricity demand expectations caused the whole construction program outlined above to be scaled back, and some projects put on hold. Ten units were deferred pending "economic upturn and electricity demand growth", expected in about two years. See Table below, where three units were moved from planned to proposed accordingly. From mid 2009, half the capital for new nuclear plants would come from Rosatom budget and half from the state. In July 2009 a revised federal target program (FTP) for 2010-2015 and until 2020 was approved and signed by the President. This put Kursk II 1-2 and Smolensk II 1-2 into the picture for completion by 2020, ahead of many other units, and they have been shown thus in the Table below. The first unit of the Baltic plant is to be complete in 2016. On the other hand another presentation from Atomenergoprom in September 2009 (Figure above) has most of those "planned" in the Table below plus five other 1200 MWe units at unnamed sites coming on line by 2020, and 43.3 GWe nuclear being on line then - see Figure below.

In February 2010 the government announced that Rosenergoatoms investment program for 2010 amounted to RUR 163.3 billion, of which RUR 53 billion would come from the federal budget. Of the total, RUR 101.7 billion is for nuclear plant construction, almost half of this from Rosenergoatom funds. It includes the reactors listed below as under construction, as well as Leningrad II-2 and the Baltic plant. In March Rosatom said that it now intended to commission three new reactors per year from 2016. In March 2011 the State Dumas energy committee recommended construction of Kursk II with standard VVER-TOI reactors and updating FTP plans to have Units 1 and 2 put on line in 2020 and 2023. Rosatom was told start engineering surveys for Kursk II in 2011. It has said that unit 1 must be in service by the time the first RBMK unit of phase I is closed, to ensure adequate supply to Moscow. The FTP program is based on VVER technology at least to about 2030. But it highlights the goal of moving to fast neutron reactors and closed fuel cycle, for which Rosatom proposed two options, outlined below in Transition to Fast Reactors subsection. In stage 1 of the second option, which was adopted, a 100 MWe lead-bismuth-cooled fast reactor is to be built, and in stage 2 over 2015-2020 a pilot demonstration 300 MWe lead-cooled BREST reactor and a multi-purpose fast neutron research reactor (MBIR) are to be built. In addition it is planned to build and commission a commercial complex to fabricate dense fuel, to complete construction of a pilot demonstration pyrochemical complex to fabricate BN fuel, and to test closed fuel cycle technologies. Fusion studies are included and the total R&D budget is RUR 55.7 billion, mostly from the federal budget. The FTP implementation is intended to result in a 70% growth in exports of high technology equipment, works and services rendered by the Russian nuclear industry by 2020. In 2009 Siemens announced that it would withdraw from Areva and forge a link with Rosatom. A memorandum of understanding then confirmed the intent to set up a joint venture with Rosatom as majority shareholder, developing Russian VVER designs, building new nuclear power plants, and upgrading existing nuclear plants. This was hailed by Mr Putin as a long-term strategic partnership. However, finalising the agreement was delayed pending Siemens disengaging from Areva, and in September 2011 Siemens announced that it would not proceed. See also subsections: Transition to Fast Reactors in this section, and Fast Reactors, in Reactor Technology section below The latest Federal Target Program (FTP) envisages a 25-30% nuclear share in electricity supply by 2030, 45-50% in 2050 and 70-80% by end of century. Major Power Reactors under Construction, Planned and officially Proposed

Plant Vilyuchinsk FNPP Beloyarsk 4 Novovoronezh II -1 Leningrad II-1 Novovoronezh II -2 Rostov 3 Leningrad II -2 Rostov 4

Reactor Type KLT-40S BN-800 FBR VVER 1200/ V-392M VVER 1200/ V-491 VVER 1200/ V-392M VVER 1000/ V-320 VVER 1200/ V-491 VVER 1000/ V-320

MWe 40 x 2 880 1200 1200 1200 1100 1200 1100

Status, Start Construction Const 5/09 Const Const 6/08 Const 10/08 Const 7/09 Const 1983, resumed 9/09 Const 4/10 Const 1983, first new concrete 6/10

Commercial operation 2014 2014 2012 10/2013 2016 2014 2016 2016

Subtotal of 9 under construction Baltic 1 (Kaliningrad) Seversk 1 Leningrad II -3 Nizhniy Novgorod 1 Seversk 2 Tver 1 Nizhniy Novgorod 2 Tver 2 Baltic 2 (Kaliningrad) Leningrad II -4 Tsentral 1 Tsentral 2 Kursk II -1 Kursk II -2 Kola II - 1 Beloyarsk 5 Dimitrovgrad subtotal of 17 Zheleznogorsk MCC Zheleznogorsk MCC Kursk II - 3 Kursk II - 4 Smolensk II 1 Smolensk II 2 Smolensk II 3 Smolensk II 4

7960 gross, 7550 net

VVER 1200 VVER 1200 VVER 1200 VVER 1200 VVER 1200 VVER 1200 VVER 1200 VVER 1200 VVER 1200 VVER 1200 VVER-1200 VVER-1200 VVER-1200 VVER-1200 VVER-1200 (was VK-300 or VBER-300) BREST SVBR-100 VVER 1200

1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 1200 300 100

Planned, 2011 Planned, 2013 Planned, 2011 Planned, 2012 Planned, 2014 Planned, 2012 Planned, 2013 Planned, 2013 Planned, 2014 Planned, 2014 Planned, 2013 Planned, 2014 Planned Planned Planned, 2015 Planned, 2016 Planned, 2017

mid 2016 2020 2016? 2019 2025 2017 2021 2017 2018 2019 2018 2019 2020 2023 2020 2020 2020

19,600 gross, approx 17,8600 net dates very tentative:

VBER-300 VBER-300 VVER 1200 VVER 1200 VVER 1200 VVER 1200 VVER 1200 VVER 1200

300 300 1200 1200 1200 1200 1200 1200

Proposed Proposed Proposed Proposed Proposed Proposed Proposed Proposed

2015 2016 2018 2019 2017 2018 2019 2020

Plant South Urals 1 Novovoronezh II -3 South Urals 2 Kola II - 2 Novovoronezh II -4 Tver 3 South Urals 3 Kola II - 3 Primorsk 1 Nizhegorod 3 Nizhegorod 4 Tsentral 3 Tsentral 4 South Ural 4? Tver 4 Kola II - 4 Primorsk 2 Pevek Beloyarsk 6 Subtotal of 27 units

Reactor Type VVER 1200 or BN-1200 VVER 1200 VVER 1200 or BN-1200 VK-300 or VBER 300 ? VVER 1200 VVER 1200 VVER 1200 or BN-1200 VK-300 or VBER 300 VK-300 or VBER 300 VVER 1200 VVER 1200 VVER 1200 VVER 1200 VVER 1200 VVER 1200 VK-300 or VBER 300 VK-300 or VBER 300 KLT-40S BN-1200

MWe 1200 1200 1200 300 1200 1200 1200 300 300 1200 1200 1200 1200 1200 1200 300 300 40x2 1200

Status, Start Construction Proposed, 2015 Proposed Proposed, 2015 Proposed Proposed Proposed Proposed Proposed Proposed Proposed Proposed Proposed Proposed Proposed Proposed Proposed Proposed Proposed Proposed (approved)

Commercial operation 2021 2017 ? 2025 2018 2019 ? 2019 2030 2019 2019 2019 2020 2019 ? 2020 ? 2020 2020 2020 2020 2020 2024?

25,000 approx

VVER-1200 is the reactor portion of the AES-2006 nuclear power plant. Rostov was also known as Volgodonsk, and construction of units 3 & 4 actually began in 1983 but was suspended indefinitely with relatively little work done. South Urals was to be BN-800, and may revert. Seversk is near Tomsk, Tver is near Kalinin, Nizhegorod is a new site near Nizhniy Novgorod, 400 km east of Moscow, and Tsentral (central) at Bui in Kostrama region. South Ural is 140 km west of Chelyabinsk. Primorsk is in the far east, as is Vilyuchinsk in the Kamchatka region, and Pevek in the Chukotka Autonomous Region near Bilibino, which it will replace. Vilyuchinsk and Pevek are floating nuclear power or cogeneration plants. Rostov 3 & 4 (formerly Volgodonsk) environmental statement and construction application were approved by Rostechnadzor in May 2009, the construction licence was granted to Energoatom in June, and construction resumed about September (it had started in 1983). First new concrete for unit 4 was in June 2010. Rosatom brought forward the completion dates of the two units after deciding that they would have V-320 type of VVER with improved steam generators and capacity of 1100 MWe. This is expected to save some RUR 10 billion relative to the AES-2006 technology as it continues the construction done over 1983-86. First criticality of unit 3 is planned for Decemeber 2013. Nizhniy Novgorod Atomenergoproekt (NN AEP) is principal contractor for units 3 & 4, expected to cost RUR 146 billion (US$ 5 billion). Ukraine's Turboatom is to provide the turbine generator for unit 3. Grid connection of unit 2 was in March 2010 and full commercial operation is expected in October. Novovoronezh phase II is being built by Moscow AtomEnergoProekt, with work starting in 2007. This is the lead plant for deploying the AES-2006 units. First concrete was poured for unit 1 of this (unit 6 at the site) in June 2008 and it is expected to be commissioned in 2012, with unit 2 following in 2013, at a total cost of US$ 5 billion for 2136 MWe net. The reactor pressure vessel is due to be completed by OMZ Izhora in August 2010. Rostechnadzor licensed construction of unit 2 in October 2008 and construction started in July 2009. The plant is on one of the main hubs of the Russian grid. A general contract for Leningrad phase II AES-2006 plant was signed with St Petersburg AtomEnergoProekt (SPb AEP) in August 2007 and Rostechnadzor granted site licences in September 2007. A specific engineering, procurement and construction contract for the first two 1172 MWe (net) units was signed in March 2008. First concrete was poured on schedule for unit 1 in October 2008 and it is due to be commissioned in October 2013, with the second in 2016, originally at a cost of US$ 5.8 billion ($2480/kW) possibly including some infrastructure. Total project cost was estimated at $6.6 billion. Rostechnadzor granted a construction licence for the second reactor in July 2009, and first concrete was poured in April 2010. Each reactor will also provide 1.05 TJ/hr (9.17 PJ/yr) of district heating. They are designed to replace the oldest two Leningrad units. Reportedly in September 2011 Titan-2 took over from SPb AEP as prime contractor. A design contract for the next two units (3 & 4) was signed with SPb AEP in September 2008, and public consultation on these was held in Sosnovy Bor in mid 2009. An environmental

review by Rostechnadzor was announced for them in January 2010 and a site development licence was granted in June. The first 1200 MWe unit of the Seversk AES-2006 plant 32 km northwest of Tomsk was due to start up in 2015 with the second in 2017, but has been postponed, and a decision on construction schedule is now expected early in 2012, in the light of electricity demand. The plant will also supply 7.5 PJ/yr of district heating. Atomenrgopoekt Moscow is to build the plant at estimated cost of RUR 134 billion (US$ 4.4 billion). Rostechnadzor granted a site development licence in November 2009 and site work has commenced. Seversk is the site of a major enrichment plant and former weapons facilities. A design contract for the low-speed turbine generators has been signed between Moscow AEP which is responsible for design and engineering, and Alstom Atomenergomash. This will be the first Russian plant using the low-speed turbines. The Nizhniy Novgorod plant in Navashino District near Monakovo is eventually to comprise four AES-1200 units of 1150 MWe net and costing RUR 269 billion (US$ 9.4 billion), the first coming on line by 2019 to address a regional energy deficit. In February 2008 Rosatom appointed Nizhny-Novgorod Atomenergoproekt (NN-AEP) as the principal designer of the plant. Rostechnadzor issued a positive site review for units 1 & 2 early in 2010 and a site licence with prescription for site monitoring in January 2011. Rosatom's proposal to proceed with construction of two units for 2019 and 2021 commissioning was approved in November 2011. The Tver plant at Udomlya and not far from Kalinin is being designed by Nizhny-Novgorod Atomenergoproekt (NNAEP), and in January 2010 it was announced that Rostechnadzor would conduct an environmental review of it for the first two VVER-1200 units, these being on the general scheme of electricity generators deployment to 2020. No firm dates are given for the project, though a site development licence was expected in March 2010. The 2340 MWe Tsentral (Central) nuclear power plant is to be 5-10 km northwest of Bui Town in the Kostroma region, on the Kostroma River. It was another of those deferred but following Rosatom's October 2008 decision to proceed, it now appears that construction will start in 2013 with the first unit completed in 2018. Moscow Atomenergoproekt is the architect-engineer. Rostechnadzor has approved the site and a development licence was expected by mid 2010, then a construction licence in 2012. The cost of the project and infrastructure is expected to be RUR 130 billion ($ 5 billion). The South Urals plant near Ozersk in Chelyabinsk region has been twice deferred, and is now reported by local government to have three BN-1200 fast reactor units planned, instead of four VVER-1200. These are expected to come on line about 2021, 2025 and 2030. However, there is only enough cooling water (70 GL/yr) for two of them, and the third will depend on completion of the Suriyamskoye Reservoir. Apart from the February 2008 plan, Rosatom subsidiary InterRAO UES proposed a Baltic or Baltiyskaya AES2006 nuclear plant in Kaliningrad on the Baltic coast to generate electricity for export, and with up to 49% European equity. Private or foreign equity would be an innovation for Russia. The plant will comprise two 1200 MWe VVER units, sited at Neman, on the Lithuanian border and costing some RUR 194 billion (in 2009 value, EUR 4.6 billion, $6.8 billion), for 2300 MWe net. The 2010 expenditure is expected to be RUR 3.62 billion, and that in 2011 about RUR 10 billion. WorleyParsons has been appointed technical consultant for the project. Rosenergoatom has set up a subsidiary: JSC Baltic NPP to build the plant. Project approval was confirmed by government decree in September 2009, following initial approval in mid 2008 as an amendment to the federal target program (FTP) of 2007. St Petersburg Atomenergoproekt is the architect engineer, Nizhniy Novgorod AEP is construction manager, Atomstroyexport is also involved. Site work began in February 2010. Rostechnadzor issued a construction licence for unit 1 in November 2011. This is planned to come on line in 2016, after 54 months construction, supplying Energoatom. Second unit construction is planned over 201218. Inter RAO UES is to be responsible for soliciting investment (by about 2014, well after construction start) and also for electricity sales. The Baltic plant directly competes with the plan for a new unit at Visaginas near Ignalina in Lithuania. Rosenergoatom has said that the plant is deliberately placed "essentially within the EU" and is designed to be integrated with the EU grid. Two thirds of the power would be exported to Germany, Poland and Baltic states. Transmission to northern Germany would be via Poland or an undersea cable, and require some EUR 1 billion in transmission infrastructure. There is already substantial transmission capacity east through Lithuania to the St Petersburg region if that were added to the options. The European equity would be in order to secure markets for the power. Lithuania was invited to consider the prospect, instead of building Visaginas as a Baltic states plus Poland project. Czech power utility CEZ has expressed interest in the project, as has Iberdrola from Spain, whose engineering subsidiary already works at Kola, Balakovo and Novovoronezh nuclear power plants. In April 2010 Enel signed a wide-ranging agreement with Inter RAO which positions it to take up to 49% of the plant. Rosatom has said that the project will not be delayed if 49% private equity or long-term sales contracts are not forthcoming.

As well as the Baltic plant, two other ventures with Rusal (see below) will apparently require private equity. Energoatom signed a RUR 9.98 billion purchase contract for the first floating nuclear power plant for Vilyuchinsk, on the Kamchatka Peninsula in the far east, in July 2009. The 2x35 MWe plant, named Academician Lomonosov, is due to be completed in 2011 and commissioned in 2012, but the project is delayed due to shipyard insolvency. See FNPP subsection below. In December 2009 AKME-Engineering was set up by Rosatom and the En+ Group (a subsidiary of Russian Machines Co/ Basic Element Group) as a 50-50 JV to develop and operate a pilot 100 MWe SVBR unit at Dimitrovgrad, by 2017. En+ is an associate of EuroSibEnergo and a 53.8% owner of Rusal, which has been in discussion with Rosatom regarding nuclear power plants to serve its aluminium smelter plans (see Aluminium & Nuclear Power sub section below). The project cost was estimated at RUR 16 billion, and En+ was prepared to put in most of this, with Rosatom contributing the technology. Since this is thus a public-private partnership, it was not basically funded from the federal budget. In 2010 AKME-Engineering contracted with Atomenergoproekt to design the pilot SVBR-100, with the IPPE. Construction is scheduled to take 42 months, from 2013. UES was reported to support construction of new nuclear plants in the regions of Yaroslavl, Chelyabinsk (South Urals) and Vladimir, with two to four units at each. Further Power Reactors Proposed, uncertain status MWe each gross 1200 300 1200 Start construction

Unit Leningrad II 5-6 North-west 1 & 2 Tatar 1 - 3 Yaroslavl Chelyabinsk (S.Urals) Vladimir Plants with low priority for UES: Bashkira 1-4 Balokovo 5 & 6 Far East 1-4

Type VVER-1200 BWR VK-300 VVER-1200 ? ? ? PWR PWR for Rusal smelter

1000 or 1200

2011

PWR, 1/3 for Rusal smelter 1000

Transition to Fast Reactors The BN-800 Beloyarsk-4 fast reactor designed by OKBM Afrikantov is intended to replace the BN-600 unit 3 at Beloyarsk, though the RUR 64 billion (US$ 2.05 billion) project has been delayed by lack of funds since construction start in 2006. It is represented as the first Generation III reactor which, after 2020, will start to take a large share of Russian capacity as Gen II designs are phased out, and fast reactors are projected as comprising some 14 GWe by 2030 and 34 GWe of capacity by 2050. This first unit now seems to have adequate funding, though it is not due to start up until 2013 and be operational in 2014 due to earlier delays in equipment supplies. Construction is expected to be finished in 2012, when testing and commissioning will begin, with first criticality in September 2013. Initial fuel will be uranium (about 75%) plus 100 vibropacked MOX assemblies and 66 pelletised MOX ones (of 565 total). It will change over to full pelletised MOX fuel when the production line for it at MCC at Zheleznogorsk is operational and the fuel tested. Initial vibropacked fuel will be made by NIIAR, initial pelletised MOX at PA Mayak. The construction funds included $280 million in 2008, RUR 6.7 billion ($227 million) in 2009, and similar in 2010. A larger version of the BN-800, the BN-1600, was envisaged but is unlikely to proceed. In May 2009 St Petersburg Atomenergopoekt said it was starting design work on a BN-800 reactor for China, where two are planned at Sanming - Chinese Demonstration Fast Reactors (CDFR). They will use pelletised MOX fuel, initially from MCC. A high-level agreement was signed in October 2009, and an intergovernmental agreement relating to them is expected in 2012, to enable 2013 construction start. OKBM Afrikantov in Zarechny is developing a BN-1200 reactor, and the design is expected to be complete by 2017, partly funded by federal nuclear technology program. It is intended to be a Generation IV design and produce electricity at RUR 0.65/kWh (US 2.23 cents/kWh), and Rosenergoatom is ready to involve foreign specialists in its design, with India and China particularly mentioned. Rosatom's Science and Technology Council has approved the

BN-1200 reactor for Beloyarsk, possibly to be operational about 2020. The Chelyabinsk regional government has reported that three BN-1200s are to be built at South Urals plant, but this is unconfirmed. Moving in the other direction, and downsizing from BN-800 etc, a pilot 100 MWe SVBR-100 unit is to be built at RIIAR Dimitrovgrad by AKME-Engineering by about 2020. This is a modular lead-bismuth cooled fast neutron reactor concept from OKB Gidropress, and is designed to meet regional needs in Russia and abroad. Rosatom put forward two fast reactor implementation options for government decision in relation to the Advanced Nuclear Technologies Federal Program 2010-2020. The first focused on a lead-cooled fast reactor such as BREST with its fuel cycle, and assumed mobilisation of all available resources on this project with a total funding of about RUR 140 billion (about $3.1 billion). The second multi-track option was favoured, since it involved lower risks than the first. It would result in technical designs of the Generation IV reactor and associated closed fuel cycles technologies by 2014, and a technological basis of the future innovative nuclear energy system featuring the Generation IV reactors working in closed fuel cycles by 2020. A detailed design would be developed for a multipurpose fast neutron research reactor (MBIR) by 2014 also. This second option was designed to attract more funds apart from the federal budget allocation, was favoured by Rosatom, and was accepted. In January 2010 the government approved the federal target program (FTP) "New-generation nuclear energy technologies for the period 2010-2015 and up to 2020" designed to bring a new technology platform for the nuclear power industry based on fast neutron reactors. It anticipated RUR 110 billion to 2020 out of the federal budget, including RUR 60 billion for fast reactors, and subsequent announcements started to allocate funds among three types: BREST, SVBR and continuing R&D on sodium cooled types. The FTP implementation will enable commercializing new fast neutron reactors for Russia to build over 2020-2030. Rosatom's long-term strategy up to 2050 involves moving to inherently safe nuclear plants using fast reactors with a closed fuel cycle and MOX fuel. Federal target Program Funding for Fast Neutron Reactors to 2020 Demonstration reactor SVBR 100 MWe (BN-600, BN-800) BREST 300 MWe MBIR 150 MWt Total: Construction RUR billion 10.153 0 15.555 11.390 37.1 R&D RUR billion 3.075 5.366 10.143 5.042 Total RUR billion 13.228 5.366 25.698 16.432 60.7

cooling Pb-Bi cooled Na cooled Pb cooled multiple

timing by 2017 to 2016 2016-20 2012-20

Source: Government decree #50, 2010. Mosr (RUR 9.5 billion) of the funding for SVBR construction is from "other sources". Starting 2020-25 it is envisaged that fast neutron reactors will play an increasing role in Russia, though these will probably be new designs such as BREST with a single core and no blanket assembly for plutonium production. An optimistic scenario has expansion to 90 GWe nuclear capacity by 2050. In September 2010 Rosatom said that the MBIR program at the Research Institute of Atomic Reactors (RIAR or NIIAR) in Dimitrovgrad would be open to foreign collaboration, in connection with the IAEA INPRO program. The 150 MWt MBIR unit is expected to be built by 2019. See also Fast Reactors, in Reactor Technology section below. Aluminium and nuclear power In 2006 the major aluminium producer SUAL (which in March 2007 became part of RUSAL) signed an agreement with Rosatom to support investment in new nuclear capacity at Kola, to power expanded aluminium smelting there from 2013. Four units totalling 1000 MWe were envisaged for Kola stage 2 underpinned by a 25-year contract with SUAL, but economic feasibility is in doubt and the project appears to have been dropped and replaced by two others. Since 2007 Rosatom and RUSAL, now the world's largest aluminium and alumina producer, have been undertaking a feasibility study on a nuclear power generation and aluminium smelter at Primorye in Russia's far east. This proposal is taking shape as a US$ 10 billion project involving four 1000 MWe reactors and a 600,000 t/yr smelter with Atomstroyexport having a controlling share in the nuclear side. The smelter would require about one third of the output from 4 GWe, and electricity exports to China and North and South Korea are envisaged. In October 2007 a $8 billion project was announced for the world's biggest aluminium smelter at Balakovo in the Saratov region, complete with two new nuclear reactors to power it. The 1.05 million tonne per year aluminium

smelter is to be built by RUSAL and would require about 15 billion kWh/yr. The initial plan was for the existing Balakovo nuclear power plant of four 950 MWe reactors to be expanded with two more - the smelter would require a little over one third of the output of the expanded power plant. However, in February 2010 it was reported that RUSAL proposed to build its own 2000 MWe nuclear power station,Balakovo AES2, with construction to start in 2011. The overall budget for the energy and metals complex was estimated by the Minister of Investment in the Saratov District to be about $12 billion. Land has been allotted for the project and design has commenced. Aluminium smelting is energy-intensive and requires reliable low-cost electricity to be competitive. Increasingly it is also carbon-constrained - this smelter will emit about 1.7 million tonnes of CO2 per year just from anode consumption. RUSAL has announced an agreement with the regional government which will become effective when the nuclear plant expansion is approved by Rosatom or an alternative is agreed. Balakovo units 5 & 6 have been listed as prospective for some time but were dropped off the 2007-08 Rosatom plan for completing 26 new power reactors by 2020 as they were low priority for UES grid supply. Balakovo is on the Volga R. 800 km SE of Moscow. Nuclear icebreakers and merchant ship Nuclear propulsion has proven technically and economically essential in the Russian Arctic where operating conditions are beyond the capability of conventional icebreakers. The power levels required for breaking ice up to 3 metres thick, coupled with refuelling difficulties for other types of vessels, are significant factors. The nuclear fleet has increased Arctic navigation from 2 to 10 months per year, and in the Western Arctic, to year-round. Greater use of the icebreaker fleet is expected with developments on the Yamal Peninsula and further east. The icebreaker Lenin was the worlds first nuclear-powered surface vessel (20,000 dwt) and remained in service for 30 years (1959-89), though new reactors were fitted in 1970. It led to a series of larger icebreakers, the six 23,500 dwt Arktika-class, launched from 1975. These powerful vessels have two 171 MWt OK-900 reactors delivering 54 MW at the propellers and are used in deep Arctic waters. The Arktika was the first surface vessel to reach the North Pole, in 1977. The seventh and largest Arktika class icebreaker - 50 Years of Victory (50 Let Pobedy) entered service in 2007. It is 25,800 dwt, 160 m long and 20m wide, and is designed to break through ice up to 2.8 metres thick. Its performance in service has been impressive. For use in shallow waters such as estuaries and rivers, two shallow-draught Taymyr-class icebreakers of 18,260 dwt with one reactor delivering 35 MW were built in Finland and then fitted with their nuclear steam supply system in Russia. They are built to conform with international safety standards for nuclear vessels and were launched from 1989. A more powerful icebreaker of 110 MW net and 55,600 dwt is planned, with further dual-draught ones of 32,400 dwt and 60 MW power at propellers. The first of these third-generation icebreakers is expected to be finished in 2015 at a cost of RUB 17 billion. In 1988 the NS Sevmorput was commissioned in Russia, mainly to serve northern Siberian ports. It is a 61,900 tonne 260 m long lash-carrier (taking lighters to ports with shallow water) and container ship with ice-breaking bow. It is powered by the same KLT-40 reactor as used in larger icebreakers, delivering 32.5 propeller MW from the 135 MWt reactor and it needed refuelling only once to 2003. Russian experience with nuclear powered Arctic ships totals about 300 reactor-years in 2009. In 2008 the Arctic fleet was transferred from the Murmansk Shipping Company under the Ministry of Transport to Atomflot, under Rosatom. Floating nuclear power plants (FNPP) Rosatom is planning to build seven or eight floating nuclear power plants by 2015. The first of them was to be constructed and tehn remain at Severodvinsk with intended completion in 2010, but plans changed. Each FNPP has two 35 MWe KLT-40S nuclear reactors. (If primarily for desalination this set-up is known as APVS-80.) The operating life is envisaged as 38 years: three 12-year campaigns with a year's maintenance outage in between. The keel of the first floating nuclear power plant, named Academician Lomonosov, was laid in April 2007 at Sevmash in Severodvinsk, but in August 2008 Rosatom cancelled the contract and transferred it to the Baltiysky Zavod shipyard at St Petersburg, which has experience in building nuclear icebreakers. After signing a new RUR 9.98 billion contract in February, new keel-laying took place in May 2009 and the two reactors were delivered from OKBM Afrikantov by August. The 21,500 tonne hull (144 metres long, 30 m wide) was launched at the end of June 2010.

The new site for its deployment is Vilyuchinsk, Kamchatka peninsula, to ensure sustainable electricty and heat supplies to the naval base there. Completion and towing to the site is expected in 2012 and grid connection in 2013, but due to insolvency of the shipyard and ensuing legal processes it is delayed at least 18 months. In June 2009 Rostechnadzor approved the environmental review for the siting license for the facility, as well as the justification of investment in it. The reactor assembling and acceptance tests were carried out at Nizhniy Novgorod Machine Engineering Plant (NMZ). Three companies had contributed: OKBM (development of design and technical follow-up of the manufacture and testing), Izhorskiye Zavody (manufacture of the reactor pressure vessel), and NMZ (manufacture of component parts and reactor assembling). The revised cost was reported as being RUR 16 billion, but this figure was expected to fall for subsequent units. In November Rosenergoatom signed an agreement with JSC Kirov Factory to build subsequent units, of which at least 7 were then planned. Kirov subsidiary Kirov Energomash is expected to be the main non-nuclear contractor on these.

The second plant of this size is planned for Pevek on the Chukotka peninsula in the Chaun district of the far northeast, near Bilibino, and designed to replace it and a 35 MWe thermal plant as a major component of the ChaunBilibino industrial hub. The third is for Chersky in Yakutia. In June 2010 a "roadmap" for deployment of up to eight further FNPPs was expected, on the occasion of launching the barge for the first, but it has not appeared. As of early 2009, four floating plants were designated for northern Yakutia in connection with the Elkon uranium mining project in southern Yakutia, and in 2007 an agreement was signed with the Sakha Republic (Yakutia region) to build one of them, using smaller ABV-6 reactors. Five were intended for use by Gazprom for offshore oil and gas field development and for operations on the Kola peninsula near Finland and the Yamal peninsula in central Siberia. There is also perceived to be considerable export potential for the FNPPs, on a fully-serviced basis. Electricity cost is expected to be much lower than from present alternatives. The larger end of the FNPP range uses a pair of 325 MWe VBER-300 reactors on a 49,000 tonne barge, and a smaller one could use a single RITM-200 reactor providing 55 MWe, this being the likely successor to the KLT40. ATETs-80 and ATETs-200 are twin-reactor cogeneration units using KLT-40 and may be floating or land3 based. The former produces 85 MWe plus 120,000 m /day of potable water. The small ABV-6 reactor is 38 MW thermal and a pair mounted on a 97-metre barge is known as Volnolom floating NPP, producing 12-18 MWe plus 40,000 m3/day of potable water by reverse osmosis.

Heating In addition, 5 GW of thermal power plants (mostly AST-500 integral PWR type) for district and industrial heat will be constructed at Arkhangelesk (4 VK-300 units commissioned to 2016), Voronezh (2 units 2012-18), Saratov, Dimitrovgrad and (small-scale, KLT-40 type PWR) at Chukoyka and Severodvinsk. Russian nuclear plants provided 11.4 PJ of district heating in 2005, and this is expected to increase to 30.8 PJ by about 2010. (A 1000 MWe reactor produces about 95 PJ per year internally to generate the electricity.) Heavy engineering and turbine generators The main reactor component supplier is OMZ's Komplekt-Atom-Izhora facility which is doubling the production of large forgings so as to be able to manufacture three or four pressure vessels per year from 2011. OMZ is expected to produce the forgings for all new domestic AES-2006 model VVER-1200 nuclear reactors (four per year from 2016) plus exports. At present Izhora can produce the heavy high-quality forgings required for Russia's VVER-1000 pressurized water reactors at the rate of two per year. These forgings include reactor pressure vessels, steam generators, and heavy piping. In 2008 the company is reconstructing its 12,000 tonne hydraulic press, claimed to be the largest in Europe, and a second stage of work will increase that capacity to 15,000 tonnes. Turbine generators for the new plants are mainly from Power Machines (Silovye Mashiny - Silmash) subsidiary LMZ, which has six orders for high-speed (3000 rpm) turbines: four of 1200 MWe for Novovoronezh and Leningrad, plus smaller ones for Kalinin and Beloyarsk. The company plans also to offer 1200 MWe low-speed (1500 rpm) turbines from 2014, and is investing RUB 6 billion in a factory near St Petersburg to produce these. Silmash is 26% owned by Siemens. Alstom Atomenergomash is a joint venture between French turbine manufacturer Alstom and Atomenergomash, an AEP subsidiary, which will produce low-speed turbine generators based on Alstom's Arabelle design, sized from 1200 to 1700 MWe. Reactor technology In September 2006 the technology future for Russia was focused on four elements:

y y y y

Serial construction of AES-2006 units, with increased service life to 60 years, Fast breeder BN-800, Small and medium reactors - KLT-40 and VBER-300, High temperature reactors (HTR). VVER-1000, AES-92 The main reactor design being deployed until now has been the V-320 version of the VVER-1000 pressurised water reactor with 950-1000 MWe net output. It is from OKB Gidropress (Experimental Design Bureau Hydropress), has 30year basic design life and dates from the 1980s. A later version of this for export is the V-392, with enhanced safety and seismic features, as the basis of the AES-92 power plant. All models have four coolant loops, with horizontal steam generators. Maximum burn-up is 60 GWd/tU. VVER stands for water-cooled, water-moderated energy reactor. Advanced versions of this VVER-1000 with western instrument and control systems have been built at Tianwan in China and are being built at Kudankulam in India - as AES-91 and AES-92 nuclear power plants respectively. The former was bid for Finland in 2002. The latter was bid for Sanmen and Yangjiang in China in 2005 and was accepted for Belene in Bulgaria in 2006. These have 40-year design life. (Major components of the two designs are the same except for slightly taller pressure vessel in AES-91, but cooling and safety systems differ. The AES-92 has greater passive safety features features - 12 heat exchangers for passive decay heat removal, the AES-91 has extra seismic protection. The V-428 in the AES-91 is the first Russian reactor to have a core-catcher, V-412 in AES-92 also has core catcher.) VVER-1200, AES-2006, MIR-1200 Development of a third-generation standardised VVER-1200 reactor of about 1170 MWe net folloowed, as the basis of the AES-2006 power plant. Rosatom drew upon Gidropress, OKBM, Kurchatov Institute, Rosenergoatom, Atomstroyexport, three Atomenergoproekt outfits, VNIINPP and others. It provides about 1200 MWe gross from 3200 MWt. This is an evolutionary development of the well-proven VVER1000/ V-320 and then the third-generation V-392 in the AES-92 plant, with longer life (60 year for non-replaceable equipment, not 30), greater power, and greater thermal efficiency (34.8% net instead of 31.6%). Compared with the V-392, it has the same number of fuel assemblies (163) but a wider pressure vessel, slightly higher operating

pressure and temperature, and higher burn-up (up to 70 GWd/t). It retains four coolant loops. Refueling cycle is up to 24 months. Construction time for serial units is "no more than 54 months". The lead units are being built at Novovoronezh II (V-392M), to start operation in 2012-13, and at Leningrad II (V-491) for 2013-14. Both plants will use Areva's Teleperm safety instrument and control systems. Seversk, South Ural and Central are listed by Atomenergoproekt as the next projects. Leningrad II's V-491 design built by Atomernergoproekt St Petersburg is quoted as the reference plant for further units at Tianwan in China, but the V-392M built by Atomernergoproekt Moscow is very similar apart from safety systems configuration. A typical AES-2006 plant will be a twin set-up with two of these OKB Gidropress V-491 or V-392M reactor units expected to run for 60 years with capacity factor of 92%, and probably with Silmash turbine generators. Capital cost was said to be US$ 1200/kW (though the first contract of them is more like $2100/kW) and construction time 54 months. They have enhanced safety including that related to earthquakes and aircraft impact with some passive safety features and double containment. In Europe the basic technology is being called the Europe-tailored reactor design, MIR-1200 (Modernized International Reactor), and bid for Temelin 3 & 4, Turkey and Finland. VVER-TOI A further evolution, indeed culmination, of the VVER-1200 design is the VVER-TOI (typical optimized, with enhanced information) design. This has upgraded pressure vessel, increased power to 3300 MWt, 1255-1300 MWe gross, improved core design to increase cooling reliability, further development of passive safety with 72-hour grace period requiring no operator intervention after shutdown, lower construction and operating costs, and 40-month construction time. It will use a low-speed turbine-generator. The project was initiated in 2009 and is due to be submitted for licensing in December 2012. In October 2011 the design was reported as 53% complete.

Russian PWR nuclear power reactors* Generic reactor type VVER-300 VVER-440 VVER-640 VVER-600 VVER-1000 Reactor plant model V-478 V-230 V-213 V-407 V-498 V-320 V-338 V-446 V-413 V-428 V-412 V-392 V-466 VVER-1200 VVER-1200A VVER-1300 VVER-1500 V-392M V-491 V-501 V-488 V-448 (under development), Gen III+ (under development, based on V-491), Gen III+ most Russian & Ukraine plants Kalinin 1-3, Temelin 1&2, S. Ukraine 2 based on V-392, adapted to previous Siemens work, Bushehr AES-91 AES-91 Tianwan, based on V-392, Gen III AES-92 Kudankulam, based on V-392, Gen III AES-92 - meets EUR standards, Gen III, Belene contract?, Armenia AES-91/99 Olkiluoto bid, Belene proposal, Gen III+ AES-2006 Novovoronezh, Gen III+ AES-2006 Leningrad, Belarus, Gen III+ AES-2006, Gen III+ AES-2006M, Gen III+ (under development), Gen III+ Whole power plant (under development, based on VVER-640), Gen III+

AES=NPP. Early V numbers referred to models which were widely built in several countries, eg V-230, V-320. Then the V-392 seemed to be a general export version of the V-320. Later V numbers are fairly project-specific, with the differences in safety systems and I&C, outside the basic reactor plant. Generation III or III+ ratings are as advised by Gidropress, but not necessarily accepted internationally. The AES-2006M is an uprated VVER-1200 with less conservative design and new steam generators, giving it 1300 MWe. Following this is a so-called super VVER, designated AES-2010, which will be much more efficient and is claimed to require only 130-135 tonnes of natural uranium per year (compared with typical 190 tU now) per gigawatt.

Gidropress shows the VVER-1200 /V-392M and V-491 reactors evolving into VVER-1300 /V-488 (in AES-2006M power plant) 4-loop designs and into the VVER-1200A /V-501 (similar, but 2-loop design) reactors in the next few years. The last is expected to have lower construction cost. VVER-1500 About 2005 Rosatom (the Federal Atomic Energy Agency) promoted the basic design for VVER-1500 pressurised water reactors by Gidropress as a priority. Design was expected to be complete in 2007, but the project was shelved in 2006. It remains a 4-loop design, 42350 MWt producing 1500 MWe gross, with increased pressure vessel diameter to 5 metres, 241 fuel assemblies in core enriched to 4.4%, burn-up up 45-55 and up to 60 GWd/t and life of 60 years. If revived, it will be a Generation III+ model meeting EUR criteria. Medium VVER Another reactor type with advanced safety features (passive safety systems) which was under development is the 640 MWe V-407 (VVER-640), developed by Gidropress jointly with Siemens. After apparently beginning construction of the first at Sosnovy Bor, funds ran out and it disappeared from plans. However, it is still on the drawing boards, now as a Generation III+ type, with four cooling loops, low power density, low-enriched fuel (3.6%), and only 45 GWd/t burn-up. Gidropress is also developing a VVER-600 from V-491 (1200 MWe), and a VVER-300 unit from the shelved VVER640. A Generation IV Gidropress project is the supercritical VVER (VVER-SKD or VVER-SCWR) with higher thermodynamic efficiency (45%) and higher breeding ratio (0.95) and oriented towards the closed fuel cycle. Fast Reactors The BN-800 fast neutron (bystry neutron) reactor being built by OKBM Afrikantov at Beloyarsk is designed to supersede the BN-600 unit there and utilise MOX fuel with both reactor-grade and weapons plutonium. It will be 880 MWe gross and have fuel burn-up of 70-100 GWd/t. Further BN-800 units were planned. The BN-1200 is being designed by OKBM for operation with MOX fuel from 2020, and is a next step towards Generation IV designs, with enhanced safety. The BN-1200 will produce 2900 MWt (1220 MWe), has a 60-year design life, simplified refuelling, and burn-up of up to 120 GWd/t. Intermediate heat exchanger temperature 550C, with 527C at steam generators. Thermal efficiency is 42% gross, 39% net. It is expected to have a breeding ration of 1.2 initially and up to 1.35 for MOX fuel, and then 1.45 for nitride fuel. Fuel burn-up is designed to progress from 14.3% to 21%. It will have 426 fuel assemblies and 174 radial blanket assemblies surrounded by 599 boron shielding assemblies. The capital cost is expected to be much the same as VVER-1200. OKBM envisages about 11 GWe of such plants by 2030, possibly including South Urals NPP. Design is expected to be complete in 2014, and tentative plans are for construction of the first unit from 2015. A BN-1800 was briefly under development. Fast reactors represent a technological advantage for Russia and the BN-800 has been picked up by China. There is also significant export or collaborative potential with Japan. In February 2010 a government decree allocated RUR 5.37 billion funding for sodium-cooled fast reactor development. Future fast reactors are expected to have an integrated core to minimise the potential for weapons proliferation from bred Pu-239. Beloyarsk-5 is planned as a BREST design though a report in June 2009 said that Rosatom's Science and Technology Council approved the construction of Beloyarsk-5 with BN-1200 reactor. The BREST lead-cooled fast reactor (Bystry Reaktor so Svintsovym Teplonositelem) is another innovation, from NIKIET, with the first unit being proposed for Beloyarsk-5. This will be a new-generation fast reactor which dispenses with the fertile blanket around the core and supersedes the BN-600/800 design, to give enhanced proliferation resistance. In February 2010 a government decree approved RUR 40 billion (US$ 1.3 billion) funding for an initial 300 MWe BREST unit at Beloyarsk over 2016-20, though it appears that only RUR 15.555 billion would come from the federal budget. See Advanced Reactors paper. The SVBR-100 is a modular lead-bismuth cooled fast neutron reactor based on naval technology, and is designed to meet regional needs in Russia and abroad. The pilot demonstration 100 MWe unit is to be built in IPPE at RIIAR Dimitrovgrad by AKME-Engineering by 2020. RUR 13.23 billion was allocated for this in February 2010, including RUR 3.75 billion from the federal budget. SVBR-75/100 is from OKB Gidropress in Podolsk, and promoted by JSC Atomenergoproekt, so that larger power plants are built incrementally and comprise multiple 100 MWe modules 4.5 x 7.6 metres, built in factories and delivered to site. The 260-280 MWt reactor has integral steam generators and natural convection circulation of

primary coolant at 440-480C. Refueling interval is 8 years. It is proposed as a replacement for Novovoronezh 3&4 (in the present reactor halls), and for Kozloduy in Bulgaria. It is described by Gidropress as a multi-function reactor, for power, heat or desalination. See Small Nuclear Reactors paper. Another new reactor, also described as a multi-function fast reactor - MBIR - is to be built at the Research Institute of Atomic Reactors (RIAR) at Dimitrovgrad. See R&D section in the Russian Fuel Cycle paper. Small Floating VVERs After many years of promoting the idea, in 2006 Rosatom approved construction of a nuclear power plant on a barge (floating power module - FPM) to supply power and heat to isolated coastal towns. See Floating Nuclear Power Plant subsection above. Two OKBM Afrikantov KLT-40S or KLT-40C reactors derived from those in icebreakers, but with low-enriched fuel (less than 20% U-235), will supply 70 MWe of power plus 586 GJ/hr (5.1 PJ/yr) of heat. They will be mounted on a 21,500 tonne, 144 m long barge. Refuelling interval is 3-4 years on site, and at the end of a 12-year operating cycle the whole plant is returned to a shipyard (Zvezdochka, near Sevmash has been mentioned) for a 2-year overhaul and storage of used fuel, before being returned to service. Each reactor is about 150 MWt and can deliver 38.5 MWe if no cogeneration is required. The smaller ABV reactor units are under development by OKBM Afrikantov, with a range of sizes from 45 MW thermal (ABV-6M ) down to 18 MWt (ABV-3), giving 4-18 MWe outputs. The PWR/VVER units are compact, with integral steam generator. The whole unit of some 600 tonnes (ABV-6) will be factory-produced for ground or barge mounting. The ABV-6M would require a 3500 tonne barge, the ABV-3: 1600 tonne. The core is similar to that of the KLT-40 except that enrichment is 16.5% and average burnup 95 GWd/t. Refuelling interval is about 8-10 years, and service life about 50 years. In mainly desalination mode the ABV-6M is expected to produce 55,000 m3/day of potable water by reverse osmosis. The company said at the end of 2009 that an ABV-R7D would cost RUR 1.5 billion, but that Rosatom preferred the larger and proven KLT-40 design. OKBM Afrikantov is developing a new compact icebreaker reactor RITM-200 to replace the current KLT 40 reactors. This is an integral 175 MWt, 55 MWe PWR with inherent safety features. Two of these would give 60 MW shaft power, though generally they will be installed singly. At 65% capacity factor fuel reloading is required after 7 years and major overhaul period is 20 years. Fuel enrichment is almost 20% and the service life 40 years. For floating nuclear power plants a single RITM-200 would replace twin KLT-40S yielding 40 MWe net (instead of 77 MWe) and requiring a barge one third the displacement. Exports of combined power and desalination units is planned, with China, Indonesia, Malaysia, Algeria, Cape Verde and Argentina being mentioned as potential buyers, though Russia would probably retain ownership of the plant with operational responsibility, and simply sell the output. VBER-300 OKBM Afrikantov's VBER-300 PWR is a 295 MWe PWR unit developed from naval power plants and was originally envisaged in pairs as a floating nuclear power plant. As a cogeneration plant it is rated at 200 MWe and 1900 GJ/hr for heat or desalination. The reactor is designed for 60-year life and 90% capacity factor. It was planned to develop it as a land-based unit with Kazatomprom, with a view to exports, and the first unit was to be built at Aktau in Kazakhstan. However, this agreement stalled, and OKBM has been looking for a new partner to develop it. Two demonstration units are proposed at Zheleznogorsk for the Mining & Chemical Combine (MCC), costing some $2 billion. MCC preferred the VBER design to the VK-300. VK-300 BWR The VK-300 boiling water reactor is being developed by the Research & Development Institute of Power Engineering (NIKIET) for both power (250 MWe) and desalination (150 MWe plus 1675 GJ/hr). It has evolved from the Melekess VK-50 BWR at Dimitrovgrad, but uses standard components wherever possible, eg the reactor vessel of the VVER1000. A feasibility study on building 4 cogeneration VK-300 units at Archangelsk was favourable, delivering 250 MWe power and 31.5 TJ/yr heat. RBMK A development of the RBMK was the MKER-800, with much improved safety systems and containment, but this too has been shelved. Like the RBMK itself, it was designed by VNIPIET (All-Russia Science Research and Design Institute of Power Engineering Technology) at St Petersburg.

HTRs In the 1970-80s OKBM undertook substantial research on high temperature gas-cooled reactors (HTRs). In the 1990s it took a lead role in the international GT-MHR (Gas Turbine-Modular Helium Reactor) project based on a General Atomics (US) design. Preliminary design was completed in 2001 and the prototype was to be constructed at Seversk (Tomsk-7, Siberian Chemical Combine) by 2010, with construction of the first 4-module power plant (4x285 MWe) by 2015. Initially it will be used to burn pure ex-weapons plutonium, and replace production reactors which supplied electricity there to 2010. But in the longer-term perspective HTRs are seen as important for burning actinides, and later for hydrogen production. International From 2001 Russia has been a lead country in the IAEA Project on Innovative Nuclear Reactors and Fuel Cycles (INPRO). In 2006 Russia joined the Generation-IV International Forum, for which NEA provides the secretariat. Russia Russia is also a member of the NEA's Multinational Design Evaluation Program which is increasingly important in rationalising reactor design criteria. Improving reactor performance through fuel A major recent emphasis has been the improvement in operation of present reactors with better fuels and greater efficiency in their use, closing much of the gap between Western and Russian performance. Fuel developments include the use of burnable poisons - gadolinium and erbium, as well as structural changes to the fuel assemblies. With uranium-gadolinium fuel and structural changes, VVER-1000 fuel has been pushed out to 4-year endurance, and VVER-440 fuel even longer. For VVER-1000, five years is envisaged from 2010, with enrichment levels increasing nearly by one third (from 3.77% to 4.87%) in that time, average burn-up going up by 40% (to 57.7 GWd/t) and operating costs dropping by 5%. With a 3 x 18 month operating cycle, burn-up would be lower (51.3 GWd/t) but load factor could increase to 87%. Comparable improvements were envisaged for later-model VVER-440 units. For RBMK reactors the most important development has been the introduction of uranium-erbium fuel at all units, though structural changes have helped. As enrichment and erbium content are increased (eg from 2.4 or 2.6% to 2.8% average enrichment and 0.6% erbium), increased burn-up is possible and the fuel can stay in the reactor six years. Also from 2009 the enrichment is profiled along the fuel elements, with 3.2% in the central section and 2.5% in the upper and lower parts. This better utilises uranium resources and further extends fuel life in the core. For the BN-600 fast reactor, improved fuel means up to 560 days between refuelling. Beyond these initiatives, the basic requirements for fuel have been set as: fuel operational lifetime extended to 6 years, improved burn-up of 70 GWd/tU, and improved fuel reliability. In addition, many nuclear plants will need to be used in load-following mode, and fuel which performs well under variable load conditions will be required. All RBMK reactors now use recycled uranium from VVER-440 reactors and some has also been used experimentally at Kalinin-2 and Kola-2 VVERs. It is intended to extend this. A related project has been to utilise surplus weaponsgrade plutonium in MOX fuel for up to seven VVER-1000 reactors from 2008, and one fast reactor (Beloyarsk-3) from 2007, and then Beloyarsk-4 from its start-up. Exports of nuclear reactors Atomstroyexport (ASE) has three reactor construction projects abroad, all involving VVER-1000 units. First, it took over building a reactor for Iran at the Bushehr power plant, a project commenced by Siemens KWU but then aborted. Then it sold two large new AES-91 power plants to China for Jiangsu Tianwan at Lianyungang (both now operating) and two AES-92 units to India for Kudankulam (under construction, start-up due in 2012). It is likely that ASE will build a second unit at Bushehr and agreements have been signed for two more at Tianwan in China, units 5 & 6 being VVER-1200 type. In 2007 a memorandum of understanding was signed to build four VVER-1200 units at Kudankulam (reaffirmed since). In 2009 four more were confirmed for Haripur in West Bengal. The Ministry of Foreign Affairs is responsible for promoting Russian nuclear technologies abroad, including building up a system of Rosatom foreign representatives in Russian embassies. From 2010 Russia plans to provide full or partial credits for nuclear construction in at least five countries: Ukraine (Khmelnitsky 3 & 4), Belarus (Ostrovets 1 & 2), India (Kudankulam 3 & 4), China (Tianwan 3 & 4) and Turkey (Akkuyu 1-4). Vietnam and Bangladesh also rely on Russia to finance nuclear construction. An intergovernmental agreement to construct a nuclear power plant and give a loan to Belarus was signed in 2011. Ostrovets NPP will be a 2400 MWe AES-2006 plant developed by SPb AEP based on AES-91 design. Atomstroyexport will the principal construction contractor.

In 2010 Russian and Turkish heads of state signed and then ratified an intergovernmental agreement for Rosatom to build, own and operate the Akkuyu plant of four AES-2006 units as a US$ 20 billion project. This will be its first foreign plant on that BOO basis. Russia's policy for building nuclear power plants in non-nuclear weapons states is to deliver on a turnkey basis including supply of all fuel and repatriation of used fuel for the life of the plant. The fuel is to be reprocessed in Russia and the separated wastes returned to the client country eventually. Evidently India is being treated as a weapons state, since Russia will supply all the enriched fuel for Kudankulam, but India will reprocess it and keep the plutonium. Rosatom is prepared to export plants on a build-own-operate (BOO) basis, such as for Akkuyu in Turkey, where local financing is a problem. When China called for competitive bids for four large third-generation reactors to be built at Sanmen and Yangjiang, ASE unsuccessfully bid the AES-92 power plant for these. In October 2006 its bid for two AES-92 units for Belene was accepted by Bulgaria. ASE leads a consortium including Areva NP and Bulgarian enterprises in the EUR 4.0 billion project. Despite disagreements over 2009-10, ASE is likely to build the first of a series of small reactors (probably VBER-300) in Kazakhstan. A potentially wide-ranging memorandum of understanding with Enel of Italy is for cooperation on nuclear power projects in Eastern and Central Europe (where Enel has a major presence), using Russian technology. Most of these export prospects bring ASE into direct competition with western reactor vendors. The considerable export potential for floating nuclear power plants (FNPP), on a fully-serviced basis, has been identified. Indonesia is one possible market. Since 2006 Rosatom has actively pursued cooperation deals in South Africa, Namibia, Chile and Morocco as well as with Egypt, Algeria, Vietnam, Bangladesh and Kuwait. In February 2008 ASE formed an alliance with TechnoPromExport (TPE), an exporter of all other large-scale power generation types. This will rationalize their international marketing. TPE boasts of having completed 400 power projects in 50 countries around the world totalling some 87 GWe. For other fuel cycle exports see companion paper: Russia's Nuclear Fuel Cycle.

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