OUTSIDE BUNDLE

CLEANER TYPE C
WITH POWERPACK
MANUAL JULY 2023

PEINEMANNEQUIPMENT.COM
Dear Customer,

Thank you for acquiring the Peinemann Equipment B.V. Outside Bundle Cleaner Type
C (OBC-C) with powerpack. The OBC-C provides a quick, safe and easy method for
cleaning bundles. This manual contains the required information to correctly perform
the installation, become familiar with safely operating the OBC-C with powerpack and
perform required maintenance. Please read this manual thoroughly and in completeness
before installation or conducting operations.

Information in this manual is important for safe and correct usage of the machine. Please
contact Peinemann Equipment B.V. when there are questions concerning safe installation
and operation.

© Copyright 2023 Peinemann Equipment. All rights reserved.

Peinemann is a registrated trademark. This publication is the property of, and contains information proprietary to
Peinemann Equipment. No parts of this publication may be reproduced or copied in any form, or by any means,
including electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of
Peinemann Equipment.

All product, brand or trade names usedin this publication are the trademarks or registrated trademarks of their
respective owners. Information in this manual is subject to change without notice.

No rights can be obtained from this document.

2 PEINEMANN EQUIPMENT - USERS MANUAL OUTSIDE BUNDLE CLEANER

CONTENT
1. GENERAL INFORMATION............................................................................................................. 4
2. INTENDED USAGE........................................................................................................................ 5
3. SAFETY INSTRUCTIONS.............................................................................................................. 6
4. GENERAl PARTS............................................................................................................................ 7
4.1 Frame....................................................................................................................................... 7
4.2 Powerpack............................................................................................................................. 7
4.3 Control unit........................................................................................................................... 8
5. INSTALLATION.............................................................................................................................. 11
6. OPERATING................................................................................................................................... 16
7. DE-INSTALLATION....................................................................................................................... 17
8 MAINTENANCE............................................................................................................................. 21
9. TROUBLESHOOTING.................................................................................................................. 22
10. WARRANTY................................................................................................................................. 23
11. APPENDIX..................................................................................................................................... 25
A. Parts list
B. Certications
C. Declaration of conformity

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1. GENERAL INFORMATION

Machine description
The OBC-C with powerpack is a productive shellside cleaner for use in the cleaning bay
during turnarounds. The machine is operated safely from the control unit. The controls gives
the operator full control of the nozzle bar, which can be manipulated in three directions;
“horizontal, vertical and in/out”.

Accountability
Peinemann Equipment B.V. cannot be held accountable for any material and non-material
damage caused during installation and operation of the OBC-C with powerpack. Users are
obliged to carefully read the manual and handle the machine with care.

General terms and conditions

“All offers, orders, assignments and agreements for the lease, sale and/or delivery of services
by Peinemann Equipment B.V. are subject to Peinemann’s General Terms and Conditions
as lastly filed with the Chamber of Commerce and Industry in Rotterdam under number
24175469. The General Terms and Conditions can also be found on Peinemann. nl. Any other
general terms and conditions are expressly rejected.”

Technical specifications

Base frame weight and dimensions

Frame weight (standard) 2,800 kg (6,173 lb)
Dimensions operating mode (standard) 1215.0 x 252.5 x 343.0 cm
Dimensions operating mode 1215.0 x 252.5 x 373.0 cm
(with optional hydraulic turnable tower)
Dimensions operating mode 1215.0 x 252.5 x 361.0 cm
(with optional manual turnable tower)
Dimension transport mode (all models) 620.0 x 247.0 x 220.0 cm
Dimensions container transport mode 620.0 x 225.5 x 220.0 cm
(nozzle block disassembled) (all models)

Water
Max. water pressure 1,000 bar (14,503 psi)
Recommended water flow 200 l/min (52.8 gal/min)
Number of nozzles (standard) 3

Working range
Working range forward/backward 150.0 cm (59.1 in)
Working range up/down 230.0 cm (90.1 in)
Working range left/right 1088.0 cm (428.3 in)

Hydraulics
Hydraulic oil tank 135 l (35.7 gal)
Hydraulic pump Dependent on powerunit

Powerunit Dependent on model

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2. INTENDED USAGE

The Peinemann Equipment OBC-C with powerpack can solely be used for the purpose of
cleaning bundles. The machine has to be correctly installed and a stable surface. Due to
the risks of working with high water pressure, the operations have to be conducted in a
designated area. Operators must follow safety protocols and handle with care.

The OBC-C with powerpack may only be installed, operated and maintained by qualified and
trained personnel. Before conducting actions of any kind, personnel need to first thoroughly
read this manual. The instructions in this manual should be followed at any moment. Not
following prescribed instructions could have serious consequences, such as physical injury
and material damage.

PEINEMANN EQUIPMENT - USERS MANUAL OUTSIDE BUNDLE CLEANER 5

3. SAFETY INSTRUCTIONS

The following safety instructions must be followed when operating the machine.

• It is prohibited for unauthorized personnel to operate the machine or come near the site.
• Inform about the nature of the chemicals on the bundle. Consult the project leader when
in doubt.
• Smoking, eating and drinking around the machine is prohibited. Eating and drinking is only
allowed after washing hands and palms thoroughly.
• When working with contaminated material or chemicals, additional protection must we
worn.
• All personnel near the installation must wear approved hearing protection.
• Everyone around the installation and the operator must be aware of the location of
medical equipment and fire extinguishers.
• All service must be accessible at all times. Placing obstacles in front of fire extinguishers
and emergency exists is prohibited.
• All operations must be shut down when toxic fumes are detected.

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4. GENERAL PARTS

4.1 Frame

4.2 Powerpack (engine, hydraulic motor and battery)

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4. GENERAL PARTS

4.3 Remote control

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4. GENERAL PARTS

1 2 3 4

JOYSTICK FORWARD BACKWARD

1 Rollers Rollers
clockwise counterclockwise

2 Nozzlehead in Nozzlehead out

3 Nozzlehead up Nozzlehead down

4 Nozzlehead left Nozzlehead right

PEINEMANN EQUIPMENT - USERS MANUAL OUTSIDE BUNDLE CLEANER 9

4. GENERAL PARTS

Hydraulic Hydraulic Speed L/R

pressure pressure
input return
connection connection

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5. INSTALLATION

Step 1
Unpack the package and correctly
dispose any packaging material.

Step 2
Disassemble the mounting pin from
the top and bottom part of the
frame.

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5. INSTALLATION

Step 3
Lift the top frame with a qualified
forklift.

Step 4
Place the mounting pen in the stora-
ge position. The mounting pen has
no further function.

Step 5
Place the two frames next to each
other.

Step 6
Bolt the two frames together.

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5. INSTALLATION

Step 7
Fold the guidance for the energy belt
open and lock it into position.

Step 8
Turn the support legs 90 degrees
by pulling the locking system. Then
lower the support legs until the
machine is positioned horizontally
level.

Make sure the whole frame sits horizontally level to ensure proper functionality and safety.

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5. INSTALLATION

Step 9
Check if the machine is positioned
stable. Then remove the bolts from
the tower base.

Step 10
Hoist the tower vertically and fasten
it accordingly with the bolts from
step 9.

Check if all bolts are correctly fastened and if the machine is positioned stable.

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5. INSTALLATION
Step 11
Connect the hydraulic hoses to the control unit. Connect each hose to the correct
connector. The hoses and connectors are numbered.

Step 12
Connect the hydraulic hoses from the powerpack to the control unit accordingly.

PEINEMANN EQUIPMENT - USERS MANUAL OUTSIDE BUNDLE CLEANER 15

6. OPERATING

Step 1. Connect the high pressure hose to the pre-mounted hose and adjustable guidance
pipe at the top of the column. Make sure that the hose can move freely, without crushes,
when connected.

Step 2. Place a dirty bundle on the rollers.

Step 3. Turn on the powerpack main switch and start engine.

Step 4. Move the lance forwards until there is an appropriate distance between the bundle
and the spray head.

Step 5. Start the high pressure pump.

Step 6. Move the column and lance horizontally and vertically around the bundle to clean it.

Step 7. Turn the bundle with help of the rollers. This allows the operator to completely clean
the bundle.

Step 8. When the operator is done cleaning the bundle, shut down the pump and place the
lance in the most backward position.

Step 9. Stop the engine and turn of the powerpack main switch.

Step 10. Disconnect the hoses.

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7. DE-INSTALLATION

Step 1
Shut down the high-pressure water
pump and release the excess water.

Step 2
Align the arrow on the tower with
the arrow on the frame. This ensures
the correct lowering position of the
tower.

! If there are no arrows on the

OBC-C tower and frame, then use
the following steps to position the
tower for lowering. First, flip up
the energychain guide and lock
in position. Then drive the tower
towards the energychain guide
until the energychain just touches
the guide.

Step 3
Remove the bolts from the
tower base.

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7. DE-INSTALLATION

Step 4
Carefully lower the tower.

Step 5
Disconnect the hydraulic hoses
from the control unit

Step 6
Retract the support legs and then
turn them accordingly 90 degrees
until they are level with the main
frame.

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7. DE-INSTALLATION

Step 7
Fold the guidance for the energy belt
back into the frame and lock it into
position.

Step 8
Remove the bolts from the frames
and detach the two frames.

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7. DE-INSTALLATION

Step 9
Place the frames on top of each other
and make sure the mounting pin falls
into the lower frame correctly.

The OBC-C is now ready for transport.

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8. MAINTENANCE

The OBC-C must be checked after usage. Follow the mentioned points to ensure a long life-
time of the machine.

• Fill up the oil tank

• Lubricate the treads with oil.
• Perform a visual control of the treads. Pay attention to dirt and damage.
• Perform a visual control of the sliding blocks. Pay attention to dirt and damage.
• Perform a visual control of the high pressure connections. Pay attention to dirt and
damage.
• Make sure the machine Is positioned level and all outriggers make contact with the
ground.
• Make sure all the safety requirements are met according to the legal legislation
applicable.
• The OBC-C must be cleaned thoroughly after usage. The machine can be cleaned with
low pressure water and must be sprayed with light oil to pevent rust.

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9. TROUBLESHOOTING

MALFUNCTION POSSIBLE CAUSE SOLUTION

No power supply to engine Main switch is turned off Turn main switch on
Too low battery voltage Charge battery
Engine does not start No fuel Check fuel level and fuel
filter
Enginde does not turn over Main switch is turned off Turn main switch on
Too low battery voltage Charge battery
OBC-C does not move as Hydraulic hoses are not Check hose connections
expected connected correctly
Worn out guidance blocks Replace guidance blocks
Hydraulic oil becomes too Hydraulic oil level too low Add hydraulic oil to the
hot system
Blocked filter Replace filters
Nozzlehead does not go up Broken or loosend steel wire Control cable and replace if
or down needed
Guidewheel cables are stuck Clean and lubricate
Dirt between the blocks and Clean and lubricate
towers

Rollers turn in opposite Wrong hydraulic connection Control hydraulic

directions connections

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10. WARRANTY

Warranty

1. Peinemann will provide warranties only if and insofar as this has been agreed explicitly in
writing.

2. If and to the extent that a warranty has been agreed, Peinemann in respect of the Other
Party warrants the soundness of the equipment and/or goods delivered by Peinemann, in the
sense that if any shortcomings in the spare parts become clear during the warranty period
and a complaint is submitted in good time, Peinemann will re-deliver spare parts at no cost
by sending the spare parts to the Other Party. Peinemann will in principle not assemble
the spare parts, unless parties explicitly agree otherwise in which case Peinemann will be
compensated for all costs related to the assembly, travel costs included.

3. If and to the extent that a warranty has been agreed, this warranty will never exceed
the warranty obligation which Peinemann’s supplier has in respect of Peinemann and the
opportunity for recovery which this supplier provides to Peinemann. Peinemann will be
discharged in this respect if its assigns its claim to this third party to the Other Party.
Warranty claims will not cause the Other Party’s payment obligation to be suspended.

4. Peinemann does not warrant that equipment, spare parts, goods and/or services delivered
by Peinemann are or will be fit for a particular purpose for which they are or will be used.

5. Agreed warranty on equipment, goods, spare parts and/or services delivered by Peinemann
does not apply if defects are the result of:

• non-compliance with instructions given by Peinemann, including instructions regarding

storage, placement, testing, installing, check and maintenance;
• improper use of the equipment, spare parts or goods or use not in accordance with the
agreed or customary designated use;
• use of the equipment, spare parts or goods not in accordance with the corresponding
manual;
• work performed to the equipment, spare parts, goods or services (within the warranty
period) by the Other Party or third parties which have not been engaged by Peinemann,
without Peinemann’s permission;
• equipment, spare parts and/or goods being affected as a consequence of external causes,
such as rain, water, heating, fire etc.;
• the Other Party not properly meeting one of its obligations under the agreement, or does
not do so in good time;
• installation, assembly, modification or repair by the Other party or by third parties;
• defects in or unsuitability of spare parts or goods originating from or prescribed by the
Other Party;
• defects in or unsuitability of materials or tools used by the Other Party;
• normal wear and tear.

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10. WARRANTY

6. No warranty is given on:

• equipment, spare parts and/or goods delivered that were not new at the time of delivery;
• the inspection and repair of equipment, spare parts or other goods of the Other Party;
• parts for which a manufacturer’s warranty has been given.

Complaints

1. The Other Party must inspect the delivered equipment, spare parts, goods and/or services
on delivery and must submit any visible shortcomings to Peinemann in writing no later than
seven days after the delivery, failing which any claim against Peinemann will lapse.
2. Complaints regarding other shortcomings must be submitted in writing within seven days
after they have become manifest, subject to lapsing of any claim against Peinemann.
3. Complaints regarding insignificant deviations in terms of quality, quantity, size, finishing
etc. and/or deviations on the aforementioned terms that are permissible on the market
or technically unavoidable, as well as complaints regarding the circumstance that certain
equipment or goods have been removed from the assortment, will not be deemed founded
by Peinemann

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11. APPENDIX

1. Parts list
2. Certifications
3. Declaration of Conformity

PEINEMANN EQUIPMENT - USERS MANUAL OUTSIDE BUNDLE CLEANER 25

 PEINEMANNEQUIPMENT.COM

26 PEINEMANN EQUIPMENT - USERS MANUAL OUTSIDE BUNDLE CLEANER