Basic Setting Instructions for IQ and IQT Actuators

These instructions enable the actuator to be configured to suit the valve and must be carried out before electrical start up. For complete instructions see the installation manual that shipped with the actuator or refer to the publications listed below. Old Rotork Setting Tools and new Setting Tool Pros are fully compatible with all IQ range actuators. If an old Rotork Setting Tool is used with an IQ Pro/IQT Pro actuator the data download/upload facility will not be available. Navigation through the menu structure is facilitated using the down and right arrow keys. At the end of a menu section pressing the arrow right or arrow down key, as applicable, will return the menu to the start. If a new Setting Tool Pro is used with an IQ actuator (an actuator without split screen text support) the back arrow and data upload/download facility will be unavailable. For further configuration and settings the following publications are available: IQ mk 1 actuator IQ mk 2 actuator IQ Pro actuator IQT actuator IQT Pro actuator E170E E170E2 E170E3 E175E E175E3

Old (non-textual) Display

Old Rotork Setting Tool

The Old Rotork Setting Tool 1. m Key* Display next function down 2. k Key* Display next function across
3. - Key Decrease/change displayed functions value or option setting Increase/change displayed functions value or option setting Enter displayed value or option setting

4 6

4. + Key 5. Key

* Pressing the two arrow keys together returns the actuator display to the position indication mode

Infra-red local operation (when enabled)

5. 6. 7. Key Key Key Stop actuator Open actuator Close actuator

Fig. 1.1 IQ non-textual display If your actuator is fitted with the old Rotork IQ or IQT main board, your display will appear as fig 1.1. If so then follow the instructions in sections 5 and 7 to set the basic configurations for your actuator.

8. Infra-red Transmitter Window

New Pro Display

New Setting Tool Pro

2

2

3 6 7 0

The Setting Tool Pro (new version) 1. m Key* Display next function down 2. i Key Display previous function up 3. k Key* Display next function across 4. o Key Display previous function across
5. - Key 6. + Key Decrease/change displayed functions value or option setting Increase/change displayed functions value or option setting Initiate download/upload mode Enter displayed value or option setting

8/9

7. m Key



8.

Key

Fig. 2.1 IQ Pro display If your actuator is fitted with the new Rotork IQ or IQT Pro main board, your display will appear as fig 2.1. If so then follow the instructions in sections 6 and 8 to set the basic configurations for your actuator.

* Pressing these two arrow keys together returns the actuator display to the position indication mode

Infra-red local operation (when enabled)

9. 10. 11. Key Key Key Stop actuator Open actuator Close actuator

12. Infra-red Transmitter Window

Publication number E178E Date of Issue 06/06

Basic Setting Instructions for IQ and IQT Actuators

5
Basic Setting Instructions Old (non-textual) Display

CLOSED POSITION DISPLAY

Switch on actuator power supply - select Local control. Setting may take place with display indicating closed, mid travel or open. Display will not indicate true position until position limit settings have been completed.

MID TRAVEL

OPEN

TORQUE AND POSITION

When using the setting tool press key until display changes

(00 to 99)

PASSWORD DISPLAY

Default password is I d - do not change

Bar indicators appear confirming that setting mode has been entered. If bar indicators are not displayed, the actuator is in checking mode and settings cannot be changed.

OTHER ACTUATOR SETTINGS

Site configuration of indication and control options (see Publication E170E)

VALVE CONTROL DISPLAY

CI (DIRECTION TO CLOSE)

C2 (CLOSE ACTION)

C3 (OPEN ACTION)

or

or

or

Clock

Anti Clock

Limit Display required option, press

Torque to set. Option flashes when entered. tO (TORQUE VALUE OPENING)

Limit

Torque

TORQUE VALUE DISPLAYS

tC (TORQUE VALUE CLOSING)

or
or or

or
Rated 40% to 99% or rated (100%) Rated Display required option, press to set. Value flashes when entered. LO (LIMIT OPEN)

or
Boost

40% to 99% or rated (100%)

LC (LIMIT CLOSED) TRAVEL LIMITS

Manually operate the actuator to the fully closed position and back-off half to one turn of the actuator output.

Manually operate the actuator to the fully open position and back-off half to one turn of the actuator output.

When the

is pressed the bars will flash and the appropriate indicator lamp will be illuminated.

POSITION DISPLAY

Initial actuator settings are now complete and it is possible to operate the actuator electrically.

It is possible to return to the position display from anywhere in the setting procedure by pressing and together.

Basic Setting Instructions for IQ and IQT Actuators

6
Basic Setting Instructions New Pro Display

CLOSED POSITION DISPLAY

Switch on actuator power supply - select Local control. Setting may take place with display indicating closed, mid travel or open. Display will not indicate true position until position limit settings have been completed.

MID TRAVEL

OPEN

TORQUE AND POSITION

Closed Limit

Closed Limit

Stopped

Open Limit

Torque = 19%

When using the setting tool press key until display changes

(00 to 99)

PASSWORD DISPLAY

Enter Password ID Hex

Enter Password Password Correct

Default password is I d - do not change

Bar indicators appear confirming that setting mode has been entered. If bar indicators are not displayed, the actuator is in checking mode and settings cannot be changed.

OTHER ACTUATOR SETTINGS

Basic Setup Config Setup

Site configuration of indication and control options (see Publication E170E)

VALVE CONTROL DISPLAY

CI (DIRECTION TO CLOSE)

C2 (CLOSE ACTION)

C3 (OPEN ACTION)

Close Direction Clockwise

Close Direction Clockwise

or

Close Direction Anticlockwise

Close Action Close on Limit

or

Close Action Close on Torque

Open Action Open on Limit

or

Open Action Open on Torque

Clock

Anti Clock

To Set

Limit

Torque

To Set

Limit

Torque

To Set

TORQUE VALUE DISPLAYS

tC (TORQUE VALUE CLOSING)

tO (TORQUE VALUE OPENING)

Close Torque 40%

or

Close Torque 99%

or

Close Torque 100%

Open Torque 40%

or

Open Torque 99%

or

Open Torque 100%

or

Open Torque Boost

40% to 99% or rated (100%)

Rated

To Set

40% to 99% or rated (100%)

Rated

Boost

To Set

LC (LIMIT CLOSED) TRAVEL LIMITS

LO (LIMIT OPEN)

Set Close Limit Move to Close

Set Close Limit Move to Close

Manually operate the actuator to the fully closed position and back-off half to one turn of the actuator output.

Set Open Limit Move to Open

When the

and back-off half to one turn of the actuator output. To Set is pressed the bars will flash and the appropriate indicator lamp will be illuminated.

Manually operate the actuator to the fully open position

To Set

POSITION DISPLAY

Open Limit

Initial actuator settings are now complete andit is possible to operate the actuator electrically.

It is possible to return to the position display from anywhere in the setting procedure by pressing and together.

Basic Setting Instructions for IQ and IQT Actuators

Check List Old (non-textual) Display

Check List New Pro Display

CHECK LIST
Checking actuator settings requires the use of and keys only. Displays on actuator show set values. Return to the start of the setting procedure (Position Display) by pressing and together. Checking may be carried out with the actuator in either Setting or Checking mode.

CHECK LIST
Checking actuator settings requires the use of and keys only. Displays on actuator show set values. Return to the start of the setting procedure (Position Display) by pressing and together. Checking may be carried out with the actuator in either Setting or Checking mode.

Until C1 (DIRECTION TO CLOSE) is displayed

Clock Anti-clock

Until C1 (DIRECTION TO CLOSE) R is displayed

O T O R K
Close Direction Clockwise

R A N G E Close Direction
Anticlockwise

B A S I C
To display C2 (CLOSE ACTION)

Clock

S E T T I N G
Close Action Close on Torque

Anti-clock

To display C2 (CLOSE ACTION)

Limit Torque

I N S T R U C T I O N S
Limit Torque
Open Action Open on Limit
Open Action Open on Torque

Close Action Close on Limit

To display C3 (OPEN ACTION)

Limit Torque

To display C3 (OPEN ACTION)

Limit

Actuator Indicator Display Window

Torque

To display t C (TORQUE VALUE CLOSING)

Display shows selected torque

To display t C (TORQUE VALUE CLOSING)

Close Torque 40%

Display shows selected torque e.g. 40%

To display t O (TORQUE VALUE OPENING)

Display shows selected torque

To display t O (TORQUE VALUE OPENING)

Hold setting tool directly in front Display shows of indicator window. selected torque Open Torque Range 0.5 metres (18 inches)
40%

e.g. 40%

Press and together to return to Position Display and move valve to fully closed condition checking that closed symbol and lamp appear just as the limit of travel is reached. Move valve to fully open position checking that open symbol and lamp appear just as the limit of travel is reached.

Press and together to return to Position Display and move valve to fully closed condition checking that closed symbol and lamp appear just as the limit of travel is Key Plus reached. Move valve to fully open position checking that open symbol and lamp appear just as the limit of travel is reached.
Red Local / Stop / Remote Selector. As part Select to Local of a process of on-going Setting Tool

Across Key

Rotork Controls Rotork Controls Limited Limited telephone Bath 0225 733200 Brassmill Lane telefax 0225 333467 Rotork Controls Inc, Rochester, USA Bath BA1 3JQ Published data may be subject to change. Minus Key Rotork Controls Ltd, Bath, UK email [email protected] NY 14624 USA England For the very latest version release, visit our website at www.rotork.com A full listing +44 (0) 1225 733200sales and service network is available 1550 Tel: +1 585 328 on our website at www.rotork.com Enter Key Tel: of our worldwide Fax: +1 585 328 5848 Fax: +44 (0) 1225 333467 4 Email: [email protected] Email: [email protected] These instructions enable the actuator to be configured to suit

UK Head Office office UK head

USA head office Rotork Controls Inc Rotork Controls Inc telephone Rochester (585) 247 2304 675 Mile Crossing Blvd telefax (585) 247 2308 Rochester email [email protected]

USA Head Office

product development, Rotork reserves the right to amend and change specifications Down Key without prior notice.

The name Rotork is a registered trademark. Rotork recognizes all registered trademarks. Published and produced in the UK by Rotork Controls Limited. POWTG0306