9600 Operator's Manual
9600 Operator's Manual
FORD
OPERA TOR'S MANUAL 1\EW HOLLAJ\D
42960010
IReprinted I
This manual has been prepared to assist you in the proper break-in, daily care, and opera-
tion of your new Ford 9600 Tractor. It contains specific information on the many built-in
features of the tractor, the accessories and options that are available, general specifications
of the tractor, safety precautions, and instructions for making minor adjustments.
Your tractor has been carefully inspected before leaving the factory and also by your Ford
Tractor-Equipment Dealer, prior to delivery, to see that it is "ready to go". To keep it in this
"ready to go condition", it is important to follow regularly scheduled service periods as
recommended in this manual.
The information herein applies to the Ford 9600 Row Crop and All Purpose Tractors. Where
differences exist, specific information is presented for each model.
The Row Crop Tractor with the wide adjustable front axle can be converted to the shorter
wheelbase All Purpose Tractor by reversing the center section of the front axle. The All
Purpose Tractor can also be converted to the longer wheelbase Row Crop Tractor. See your
Ford Tractor-Equipment Dealer; he has the tools and parts required to make the conversion.
Read this manual carefully before operating your tractor, and keep it in a convenient
location for later reference. If, at any time, you have a service problem concerning your
new tractor, remember that your Ford Tractor-Equipment Dealer has factory-trained service
personnel, Genuine Ford Parts, and the necessary tools and equipment to best satisfy your
service needs.
~SSU IE D 10:
City State
The switches for the dome light and front windshield The blower control, Figure 1, controls the air velocity
wiper are shown in Figure 1. The wiper switch is a simple through the louvers and is used for both air conditioner
on-off switch that controls the single speed wiper motor and heater operation. Switch positions are:
on the front windshield. • Home Position - OFF
• First Right - LOW SPEED
AIR VENTILATION LEVER • Second Right - MEDIUM SPEED
• Third Right - HIGH SPEED
The air ventilation lever, Figure 1, is used to control the
vent door in the plenum . The vent door may be opened to
either one of two positions.
IMPORTANT: Always turn the blower control to the
OFF position after stopping the tractor engine. Failure to
When the door is open and th e blower control is on, in- turn the control to the OFF position after the engine stops
side air will mix with outside air and circulate through the will cause the battery to discharge. Also, to prevent an
filter and ventilati on louvers. When the door is closed , excessive load on the tractor electrical system, always
only o utside air will c irculate throu gh the filter and make certain the blower control is in OFF position before
attempting to start the tractor engine.
louvers.
--CONTROLS
FUSES
The fuse valves and the applicable circuits they protect Figure 2
are listed below. Heater Shut-Off Valves
20 Ampere Fuse To mix fresh outside air and cab interior air, open the
vent door by moving the air ventilation lever, Figure 1,
upward. This will circulate inside air and fresh outside air
Blower Motor
through the heater and produce faster warming of the
Dome Light
cab interior. When operating the tractor in extreme dusty
Windshield Wiper Motor
conditions, or when windshield fogging is a problem, it is
recommended that the vent door be closed .
2
OPERATION
NOTE: Prior to seasonal operation, check to be 2. Turn the air conditioner temperature control to its in-
certain the heater shut-off valves, Figure 2, are termediate position.
turned off at the engine block.
3. Rotate the ventilation louvers as necessary to direct
2. Move the blower control to the high speed position. the flow of air against the windows.
3. Rotate the louvers in the plenum to direct the cooled 4. Regulate the temperature of the air flowing from the
air in the desired direction . louvers by regulating the air conditioner temperature
control.
4. Continue to operate the air conditioner with the
5. Operate the heater and air conditioner with the
blower on high until the desired temperature is
blower on high until the windows are clear. Then ,
reached. Then , adjust the air conditioner temper-
ature control as necessary to maintain the desired turn the air conditioner temperature control to the
" OFF "' position and adjust the heater and blower
air temperature.
control as necessary to maintain the desired air
5. Adjust the blower control for the desired air output. temperature
3
MAINTENANCE----------------------~-------
NOTE: Compressed air, not to exceed 100 psi The compressor for the air conditioning system is driven
(7.0 kgl cm 2), may be used tor cleaning. Blow dust by a single belt installed on the secondary pulley of the
from the rear to the front of the filter by holding the radiator fan, Figure 4. Check the tension and condition of
nozzel at least 6 inches (15 em) from the filter. The the belt every 300 hours. If the belt shows signs of fray ing
front of the filter has a mesh covering. or cracking, install a new belt.
3. Clean the inside of the plenum with a damp lint-free Correct belt tension is determined by applying ap-
cloth. proximately 25 pounds (11.34 kg) thumb pressure
midway between the belt pulleys. A correctly tightened
4. Install the filter. securing it with th e retaining clips, existing belt will deflect 1/2 inch (12.70 mm). A correctly
and close the access door. installed new belt will deflect 1/ 4 inch (6.35 mm).
Figure 3 Figure 4
Cab Air Filter Compressor Belt Tension
4
----------------MAINTENANCE--
5
MAINTENANCE----------------
2. Remove the dipstick and check the oil level. The oil
Figure 7 level should be between the add and the full mark on
Power Steering Oil Filter the dipstick.
1. To g ain access to the power steering filter, Figure 7, IMPORTANT: Do not use commercially available
the pump and reservoir must be removed from the hydraulic brake fluid in your tractor service brake
tractor. Make sure that all dirt and foreign matter is system. Use only Ford specification 1Q-M6C34-A
cleaned from the unit before removal. Absolute oil which may be obtained from your Ford Tractor-
cleanliness is essential. Equipment dealer.
6
"Ford Motor Company, whose policy Is one of continuous improvement, reserves the right to make changes in design
and specifications atony time without notice ond w ithout obligation ta modify units previously built."
For a complete list of the pre-delivery service checks performed by your dealer, refer
to PRE-DELIVERY SERVICE on the upper portion of pages 67 and 69. The copy on page
67 is your record of the service performed, and the copy on page 69, which is to be
removed from the manual, is your dealer's record. MAKE SURE THAT vc~u AHD <fHE
DEALER SIGN BOTH COPiES.
After you have operated your tractor for fifty hours, take this manual and your tractor
to your dealer. He will then perform the factory recommended 50-HOUR SERVIt::E as listed
on the lower portion of pages 67 and 59-without charge-except for lubricants, hydraulic
oil, or filters replaced as part of normal maintenance. MAKE SURE THAT YOU Al\10 THE
DEALER SIGN BOTH COPIES.
.il,. VEHICLE IOENTIFICP-.TION PLATE is located on the inside of the tool box cover.
The numbers on the plate are important should your tractor require future service. For your
convenience, have your dealer record the numbers in the appropriate space below.
Warranty and Limitation of Liability
Ford Tractors and Equipment
COVERAGE PROVIDED
Ford Motor Company and the Selling Dealer jointly warrant to the original purchaser with respect to each Ford Tractor,
Ford Implement or piece of Ford Equipment that for the periods specified herein, the Selling Dealer will repair or replace
any part that is found to be defective in factory materials or workmanship.
Tractors designated for agricultural use ....... . .. .. ................. . .. . . . . ..... . . ........ . . .. . .. 12 Months
Self-propelled combines and attachments .. ........ . . . . . .... . ...... . . . .. ... ............ . ......... 12M onths
Garden tractors, rider mowers and related attachments .. . ........ . ... . .. . ... . .... . ...... . ... . . . . .. 12 Months
Except commercial usage in which case coverage is .... . .................. . ...... . .... ........ .. . ... 90 Days
Tractors and related equipment designated for industrial usage .......... . .... . . ........... . .......... 6 Months
• The obligation of Ford and the Selling Dealer under this warranty is limited to repairs or replacements which will be
made free of charge for both parts and labor using Ford service parts.
• The repairs or replacements will be performed by the Selling Dealer following delivery of the unit by the customer
to the dealer's place of business in the United States.
• If the owner is traveling or has moved a long distance from the Selling Dealer, any authorized Ford Tractor and
Equipment Dealer will perform the repairs.
• The Selling Dealer shall review these warranty provisions with his customer, secure his customer's acknowledgement
of delivery of this warranty and record the date of original retail delivery.
(ii) With respect to vendor warranted items on the Series 340 Compact Loader which includes engine, battery, tires
and tubes and attachments.
(iii) If it has been subject to misapplication, abuse, misuse, negligence, or fire or other accident, or
(iv) If parts not made or supplied by Ford have been used in connection with it if, in the sole judgment of Ford,
such use affects its performance, stability or reliability, or
(v) If it has been altered or repaired outside of a Ford location in a manner which, in the sole judgment of Ford,
affects its performance, stability or reliability.
2. This warranty shall NOT apply to normal maintenance services (such as tune-ups, fuel system cleaning and wheel,
brake and clutch adjustments) or to normal replacement of service items (such as filters and brake or clutch linings)
or to normal deterioration due to use and exposure (such as belts and exterior finish).
3. This warranty shall NOT apply to any Ford unit which is distributed by anyone other than Ford Tractor and Equip·
ment Operations - North America through its dealers in the United States. This warranty shall NOT apply to any
Ford unit wh1ch is normally operated outside ofthe United States.
ii
contents
safety precautions 2
controls and instruments 3
seat, light, steering, and engine controls 4
cab ventilation and heater controls 7
brake and rear axle controls 8
transmission and P.T.O. controls 9
hydraulic lift system controls 10
operation 11
break-in procedures 12
starting the engine 12
stopping the engine 14
operating the tractor and P.T.O. 14
operating the differential lock 16
operating the hydraulic lift system 16
lift linkage and drawbar 18
front wheel tread settings 21
rear wheel tread settings 21
tractor weighting 32
specifications 61
pre-delivery and 50-hour service 67
index 71
safety precautions
The following precautions are suggested to help 15. If the tractor is stuck, back out to prevent an
prevent accidents upset. If logs are used , alway s put the m beh i nd
the rear wheels and bac k out.
16. If the front end tends to r ise, install front end
or front whee I weights Do not continue t o oper-
1. Read this manua l carefu lly to acquaint yourself
ate with a "light " fr ont end.
with the tractor. Working with unfamiliar equir-
ment can lead to accidents. 17. Use the f lasher warning lamp when tra veling on
public roads, day or night, unless prohibited by
2. Use the handholds and step plates when getting
law in your state.
on and off the tractor.
18. Always bring the tractor t o a complete stop,
3. Famil iar ize yourse lf with al l controls before at-
move the high- low s hift lever to the park posit ion
tempting to operate the tractor .
and sh ut off the engine before getting off t he
4. Never start the engine while standing beside the tractor.
tractor. Always sit in the tractor seat while star-
19. Never park the tractor on a steep incli ne
ting the engine .
20. Never leave equipment in the raised position.
5. Do not bypass the safety starter switch. Consult
your Ford Tractor-Equipment Dealer if your safe- 21 The operator should neve r get off the tractor
ty st arter controls are malfunctioning. while i t is in motion.
6. A Iways use the seat be It only when the roll bar 22. When operating P.T.O ..-driven equipment, always
is installed . Never use the seat belt if the roll shut off the engine and wait for the P. T.O. to
bar is removed from the tractor. stop turning before get! i ng off the tractor and
before disconnecting the equ i pment.
7. Do not permit anyone to ride on the tractor with
the opera! or. 23. Never wear loose clothing when operating t he
power ta ke-off, or around equ ipment that is rota-
8. Never move the high-low shift lever to the park
ting.
position when the tractor is moving.
24. When operating stationary P. T.O. equipmen t ,
9. Use care when opera! ing on stee p grades to main-
always move the high-low shift lever to the park
tain proper stability.
position and block the rear whee Is both i n front
10. Keep the tractor in gear when going downh iII. and back.
11. Always keep the tractor brakes in good operating 25. Never clean or ad just P. T .O.-driven equipment
condition. with the tractor engine running.
12. Never run the tractor engine in a closed bui !ding 26. Make sure the P.T.O. shie ld is installed when
without adequate venti I iat ion, as the exhaust using P.T.O.-driven equipment , and always re-
fumes are very dangerous. place the P.T.O. shaft cap when the P. T .O. is
not being used.
13. Always drive the tractor at speeds compatible
with safety , especially when operating over 27. Always set the hydraulic selector lever in Posi-
rough ground, crossing ditches, slopes, or when tion Control when attaching equipment, trans por-
turning. ting equipment, and when no equi!Jment is at-
tached .,
14. Always use the drawbar for pull-type work. Never
pull from the upper link or rear axle as the tractor 28. Never al low an open flame near the fuel t ank or
can tip backward. battery.
2
controls
and
ments
3
--CONTROLS AND INSTRUMENTS---------
A
indicator is in the desired position. The adjustment purposes; this can be very dangerous,
should be made while off the tractor seat. Turning as the tractor ~an tip backward. Always
the knob in (clockwise) will result in a more firm pull from the tractor drawbar.
flotation . Turning the knob out (counter-clockwise)
Be careful when driving through door
will result in a softer flotation.
openings or under low overhead ob-
The seat cushion and arms can be t i Ited back, per- jects. Make sure there is sufficient
mitting you to stand. The seat cushion should be clearance tor the roll bar to clear the
ti Ited back when not in use to he I p protect it from structure or object.
the weather .
SAFETY ROLL BAR AND SEAT BELT (OPTIONAL) Adjusting the Seat Belt
If your tractor is equipped with a safety roll bar To lengthen the belt, tip the buckle end down,
and seat belt, remember that the protection offered then pull on the buckle until the ends can be joined.
4
- - - - - - - - - - - - - - - - - F O R D 9600--
Figure 4
To Telescope the Column: Switches and Warning Lights
• Grasp the steering wheel in one hand and turn the
release hub in the center of the steering wheel to KEY-STARTER SWITCH
the left approximately Ve turn with the other hand.
The key-starter switch is shown in Figure 4. Turn-
• Move the wheel in or out to the desired position ing the key to the right to its " ON " position will acti-
and lock it in that position by turning the release vate the warning lights and instruments. Turning the
hub to the right. key further right to its " START" position will start
A
the engine. Upon release, the key will spring-return
CAUTION: Be sure the steering column to the " ON " position.
is locked in its "tilt'' and "telescope" The starting circuit can only be activated when the
positions before operating the tractor. clutch pedal is fully depressed. Refer to page 12 for
compl ete starting instructions.
LIGHT SWITCH
5
--CONTROLS AND INSTRUMENTS---------
WARNING LIGHTS
The warning lights are shown in Figure 4. When
the key-starter switch is turned "ON" the lights will
come on. When the engine is running the lights will
go out as engine rpm is increased. If they do not
go out:
• Engine Oil Pressure Warning Light: Stop the engine
immediately and investigate the cause. It is impor-
tant to remember that this light indicates only oil
pressure. The operator must still check the crank-
case for proper oil level.
Figure 6
• Charge Indicator Warning Light: It is an indication Engine Excess Fuel Button
that the battery is not being charged. Investigate
the cause as soon as possible, otherwise the bat- FUEL GAUGE
tery will become fully discharged.
The fuel gauge is shown in Figure 5. The relation-
• Power Steering Warning Light: It is an indication ship of the needle to the quarter marks on the gauge
of low oil level in the power steering reservoir. Add indicates the amount of fuel in the tank.
oil of the type specified, page 40, and check the
steering system for leaks. TEMPERATURE GAUGE
PROOF-METER
6
- - - - - - - - - - - - - - - - - - F O R D 9600--
HAND THROTTLE
The hand throttle control lever is shown in Figure
5. Moving the lever forward will increase engine
rpm. Moving the lever rearward will decrease engine
rpm.
The fuel tank shut-off valve, shown in Figure 7, HEATER, BLOWER, WIPER, AND DOME LIGHT
is located under the ri ght rear corner of the fuel SWITCHES
tank, which in turn is located behind the tractor seat. The switches for the heater, blower, wiper, and
Turning the valve to the right will stop the flow of dome light are shown in Figure 9. All of the switches
fuel from the tank. will work with the key-starter switch "ON" or "OFF".
Figure 7 Figure 9
Fuel Tank Shut-Off Valve Cab Ventilation Controls
7
--CONTROLS AND INSTRUMENTS--------
PARKING BRAKE
HEATER
8
FORD 9600--
the high-low shift lever to park and shut off the en- DUAL POWER TRANSMISSION CONTROL PEDALS
gine before getting off the tractor.
The direct drive and power drive pedals fo r the Dual
Power transmission are shown in Figure 11. They are
CAUTION: Always move the high-low used to hydraulically change power on-the-go in any
shift lever to the park position before gear ratio. When the powe r drive pedal is "down " , the
getting off the tractor. This is espe- transmission is in a power drive condition. When the
cially important ifyour tractor is equip- direct drive pedal is " down", the transmission is in a
ped with a Dual Power transmission, normal or direct drive condition . Refer to " SHIFTING
as the tractor is free to roll when the GEARS" on page 14 for operating information.
engine is not running, even though the
transmission high-low shift lever may
be "in gear". P.T.O. SHIFT LEVER
CLUTCH PEDAL
9
--CONTROLS AND INSTRUMENTS--------
• Intermediate Positions ... Various Degrees of Draft up will slow the response. Refer to "OPERATING
Control THE HYDRAULIC LIFT SYSTEM" on page 16 for ad-
ditional operating information.
Refer to "OPERATING THE HYDRAULIC LIFT SYS-
TEM" on page 16 for details pertaining to draft and
REMOTE CONTROL VALVES (OPTIONAL)
position control.
The remote control valve levers, shown in Figure 14,
are provided with the optional remote control valves.
FLOW CONTROL PLUNGER
The valves and levers permit trailing equipment to be
The flow control plunger is shown in Figure 14. raised or lowered hydraulicaly through the use of
Pushing the plunger down will speed the response of remote cylinders. Refer to page 17 for additional
the tractor hydraulic lift system, pulling the plunger remote control valve information.
10
operation
the information in
11
OPERATION-----------------
12
- - - - - - - - - - - - - - - - - - F O R D 9600--
Figure 16
COLD WEATHER STARTING AIDS Ether Spray Primer (Accessory)
Ether Spray Primer (Accessory): The ether spray
primer, Figure 16, provides for easier starting in
IMPORTANT: When the temp erature is below 0°F.
temperatures down to ooF. ( - 17.8° C.). If the tempera-
(-17.8° C.} and if the tractor has a Dual Power trans-
ture in your area drops below oo F. (-17.8 ° C.), it is
mission, the power drive pedal, Figure 11 , must be in
recommended that the coolant immersion heater be
the down position tor the first 15 minutes of opera-
used as covered on this page.
tion. Operating with the pedal in any other position
may result in insufficient oil flow to the Dual Power
IMPORTANT: Do not operate the tractor with the ether
clutches because of cold "stiff" oil.
spray primer container removed, as dust can enter
the intake manifold through the exposed opening. An
empty container will seal the opening as well as a Coolant Immersion Heater (Accessory): The coolant
full container. immersion heater consists of two heating elements
installed in the right side of the engine block. Two
1. Wit h t he hi gh-l ow s hi ft lever i n pa rk , move the detachable cords are provided for plugging into elec-
hand thr ottl e contro l lever t o the w ide open pos i- trical outlets. Dust plugs are also included for installa-
t ion. tion in the elements when the cords are removed.
The heater operates on 115 A.C. ·line voltage and pro-
2. Get off th e tractor and push the excess fu el but-
vides for easier starting in temperatures below oo F.
ton " in " to increase fu el delivery.
( -17.8 ° C.) by warming the engine oil and coolant.
3. Get back on the tractor, return the hand throttle
To operate the heater, plug the heater cords into a
to its half-open position, and depress the clutch
pedal. 15 amp rated extension cord that has a double outlet,
or into t\.Yo 8 amp rated extension cords. Plug the
4. Turn the starter key to its " START" position. While cord(s) into a 115 volt A.C. electrical circuit that is
the engin e is c ranking, depress the ether spray protected by a 15 amp fuse or circuit breaker. Keep
primer button, Figure 15, for one or two seconds. plugged in for up to eight hours, then start the engine
as covered under " COLD WEATHER STARTING ,"
CAUTION: Do not hold the primer but- page 12.
ton down longer than two seconds. If the
engine does not start, purge it of ether NOTE: The hea ter can be plugged in longer than eight
by cranking for five seconds before de- hours without damage; however, there will be no
pressing the primer button a second noticeable increase in its effectiveness. Also, when
time. Make sure the excess fuel button the heater is not in use, store the heater cords in the
is pushed "in" before attempting to re- tractor tool box to prevent their loss, and install the
start the engine. dust plugs.
13
OPERATION-----------------
STOPPING THE ENGINE Depressing the power drive pedal "downshifts" the
transmission to a power drive condition in each of the
Allow the engine to idle at 1000 rpm for approxi- eight gear ratios. Depressing the direct drive pedal
mately one minute, then pull the diesel engine stop returns the transmission to a normal or direct drive
control out to stop the engine. Turn the starter key to condition. Either pedal can be depressed on-the-go at
the "OFF" position so the warning lights will go out. any speed and in any gear to increase or decrease
pulling power to meet changes in soil conditions. The
IMPORTANT: If the tractor has been operating under tractor can be operated continuously with either
load, allow the engine to idle at 1000 rpm for approxi- pedal "down", except during stationary P.T.O . opera-
mately three minutes before shut down. This will sta- tions . The power drive pedal must be "down" when
bilize the temperatures generated by the turbocharger. operating stationary equipment. Refer to "Stationary
If the engine is accidentally "killed" while under load, P.T.O . Operation" on page 16.
restart it immediately so the temperatures can
stabilize. OPERATING THE POWER TAKE-OFF
Th e Powe r Take-O ff (P.T.O. ) on yo ur new Fo rd 9600
transfers engine powe r to mou nted or pull-type equip-
ment through the P.T.O. shaft at the rear of th e t rac-
OPERATING THE TRACTOR AND P.T.O.
tor , Figure 17. Standard P.T.O. sp ee ds are 540 = 10
rpm and 1000 =c 25 rpm. Mo st P.T.O -dri ve n equipment
SHIFTING GEARS
is designed to operate at th es e sp ee ds. Th e speeds are
8-Speed and Dual Power: The main gearshift lever obtained wh en engin e rpm. as read on the Proof-Meter,
for both the 8-speed and Dual Power transmission, is set at the rpm list ed in the follo w ing table.
Figure 15, is used to select any one of eight forward ENGINE SPEED vs. P.T.O. SPEED
gear ratios and two reverse gear ratios, depending on
Engine Speed (rpm) P.T.O. Speed (rpm)
the position of the high-low shift lever.
1900 540
When the high-low shift lever is in the low range, 1935 1000
1st, 2nd, 3rd, and 4th gear ratios can be obtained
with the main gearshift lever. P.T.O. Shafts
Two P.T.O. shafts are included as standard equip-
When the high-low shift lever is in the high range,
ment , and both conform to the standards of the
5th, 6th, 7th, and 8th gear ratios can be obtained with
American Society of Agriculture Engineers (A .S.A.E.).
the main gearshift lever. To change from one gear
The 6-spline shaft is for 540 rpm P.T.O. operation
ratio to another, or to change ranges:
14
- - - - - - - - - - - - - - - - F O R D 9600--
only. The 21-spline shaft is for 1000 rpm P.T.O. Independent P.T.O.
operation only.
The P.T.O. on your tractor is independent, mean-
IMPORT ANT: Never use the 6-sp/ine P. T.O. shaft ing that it can be engaged, operated, and disengaged
if the power requirements of the equipment exceed whether or not the tractor is in motion. Moving the
65 horsepower, as damage to the shaft and tractor P.T.O. shift lever, Figure 18, forward will engage the
P. T.O. components may result. If your equipment P.T.O., moving the lever rearward will stop the P.T.O.
calls for more than 65 horsepower, use the 21-spline and apply a hydraulic P.T.O. brake. The brake will
shaft. AI so, never operate your tractor with the remain applied as long as the engine is running and
P . T.O. shaft removed. The shaft supports internal the P.T.O. shift lever is rearward. When the engine
gears and acts as a bearing. Operation without the is shut off, the brake will release so the P.T.O. shaft
shaft may cause severe damage. can be turned by hand when attaching equipment.
To change from one shaft to the other:
To operate P.T.O. equipment, comply with the
1. Remove the P.T.O. shaft cap, Insert, Figure 17. following:
2. Remove the retaining ring.
1. Attach the mounted or pull-type equipment with
3. Pull the P.T.O. shaft from the tractor. the engine off and the high-low shift lever in
4. Clean the replacement shaft, making sure the t he park position. Be sure the equipment -driven
lubrication hole in the shaft is not plugged. shaft is properl y a ligned , that it is locked to
5. Install the replac ement shaft and retain it with the the tractor P.T.O. shaft, and that the P.T.O.
shield is in sta l led .
retaining ring.
NOTE: If difficulty is encountered when installing
the 6-sp/ine shaft, place a screwdriver in the slot,
Figure 17, and turn the sleeve until the splines on
the shaft will engage with the sleeve.
A CAUTION: To reduce the possibility of
personal injury and damage to the
equipment, comply with the following
before detaching P.T.O. equipment,
and before working on or clearing
P.T.O. Shield and Cap P. T .O. equipment.
The P.T.O. shield and P.T.O. shaft cap, shown in • Disengage the P.T.O . with the
the Insert, Figure 17, are provided as standard equip- P . T .O. shift /ever, Figure 18.
ment. The shield serves as a supporting member for
drive line shields used with pull-type P.T.O.-driven • Depress the clutch pedal and move
equipment, and provides for your safety. Always in- the transmission high-low shift /ever
stall the P.T.O. shield when using P.T.O.-driven equip- to the park position.
equipment. When the P.T.O. is not being used, be • Shut off the tractor engine.
sure to install the P.T.O. shaft cap.
• Wait until the P. T .O . shaft stops
•
HYDRAULIC LIFT
CONTROL L E V a
FLOW CONTROL
PLUNGER
turning•
15
--OPERATION-----------------
press the clutch pedal to stop the tractor. The and do not tow or push your tractor to start it.
machine will continue to operate and clear itself. If the tractor is to be moved any great distance,
If the machine will not clear itself, comply with arrange for transport on a flat bed truck or trailer.
the following before clearing the equipment by
hand. OPERATING THE DIFFERENTIAL LOCK
• Disengage the P.T.O. with the P.T.O. shift lever,
The differential lock is engaged hydraulically by
Figure 18.
depressing the pedal, Figure 12. Depressing the pedal
• Depress the clutch pedal and move the high- locks both rear axle shafts together, preventing one
low shift lever to the park position. wheel from rotating independently of the other. The
lock should be used to obtain additional traction
• Shut off the tractor engine. from the opposite wheel whenever one wheel begins
to slip in wet or loose soil.
• Wait until the P.T.O. shaft stops turning.
Do not engage the differential lock when driving
IMPORTANT: Always disengage the P. T.O. before the tractor on the highway, or when ground speed is
making sharp turns and before raising mounted above 5 mph (8 kph).
equipment to its fully raised position. Also, always
disconnect the P. T.O.-driven shaft from the tractor
P. T.O. shaft before traveling on highways.
When operating stationary P .T.O. equipment, make To Operate the Differential Lock: Depress and hold
sure the high-low shift lever, Figure 15, is in park the pedal down. The lock will remain engaged until
and that the main gearshift lever is in 1st gear. If the pedal is released. If a wheel spins at high speed,
the tractor is equipped with a Dua I Power transmi s- as on ice, reduce engine speed to idle before engag-
sion, the power drive pedal, Figure 11 , must be ing the lock, or damage may occur.
"down" . Placing the transmission controls in any
other position may cause damage to the transmission NOTE: It is best to engage the differential lock while
through overheating. the wheels are turning slowly. This will minimize
shock loads to the drive fine.
STOPPING THE TRACTOR
To stop the tractor, decrease engine speed , de- OPERATING THE HYDRAULIC LIFT
press the clutch pedal and appl y pressure evenly to SYSTEM
both brake pedals and bring the tractor to a com-
plete stop. Place the high-low shift lever in the The hydraulic lift system in the Ford 9600 provides
park pas it ion . accurate, smooth, and instant hydraulic power for
raising and controlling a wide variety of equipment.
IMPORT ANT: Do not move the high-low shift fever The system incorporates position control and various
to the park position while the tractor is moving. degrees of draft control, to better adapt the tractor
to varying types of operating conditions. Operating
Idle the engine at 1000 rpm for approximately one in position control and draft control is covered in the
minute to stabilize the engine temperature, then stop following paragraphs.
the engine by pulling the diesel engine stop control
out. Turn the starter key to its " OFF" position. POSITION CONTROL
Position control provides easy, accurate control of
TOWING THE TRACTOR three-point linkage equipment that operates above
To tow or push your tractor, place the high-low the ground, such as sprayers, rakes, mowers, etc. It
shift lever, Figure 15, in neutral and , if equipped with is also an advantage when using blades or similar
a Dual Power transmission, depress the direct drive equipment on level ground, as it will maintain a more
pedal, Figure 11. Do not exceed 20 mph (32 kph) uniform depth.
16
FORD 9600--
When the hydraulic selector lever, Figure 18, is in 2. Enter the field and lower the equipment to the
position control (full rearward), the tractor hydraulic desired depth with the hydraulic lift control lever.
system will autoiT)atically maintain the selected height
3. Observe the reaction of the equipment as it pulls
or depth of three-point linkage equipment in relation
through the soil. If the equipment responds to
to the tractor. To change the height of depth of the
changes in draft too fast, reduce the response by
equipment, the hydraulic lift control lever, Figure 18,
moving the hydraulic selector lever one position
must be moved manually to a higher or lower setting.
to the rear.
The speed with which the equ ipment will raise can
4. Continue to move the hydraulic selector lever
be varied with the fl ow control plunger, Figure 18.
rearward, one position at a time as in Step 3
When the plunger is all the way down, the equipment
above, until the equipment responds smoothly to
will raise fast. As the plunger is pulled up, the equip-
changes in draft.
ment will raise more slowly.
NOTE: The flow control plunger, Figure 18, can
When operating in position control, it is recom-
be pulled up as required to further smooth out
mended that the flow control plunger be pushed all
draft reactions.
the way down as a starting point to give maximum lift
speed. The plunger should then be pulled up to
REMOTE CONTROL VALVES (OPTIONAL)
feather, or slow, the rate of lift to suit operating
conditions. Your new Ford Tractor can be equipped with
either one single s pool remote control valve or two
si ngle spoo l remote control valves . Both remote
DRAFT CONTROL
va lves have a "float" fe ature and a flow control
Draft control automatically adjusts the working fe ature.
depth of fully mounted ground engaging equipment Depending on whether your tract or is equipped
so as to maintain an even pull on the tractor regard- with one or two valves, there will be one or two re-
less of the soil conditions. As the equipment is pulled mote control valve levers , Figure 19, i n the control
through the soil, the draft caused by soil resistance lever console and one or two pair of remote coup-
creates a pulling force on the lower links. When lings at the rear of the tractor , Figure 19.
changes in soil resistance cause the draft to increase The remote contro I valve levers can be operated
or decrease, the force on the lower links will increase individually or s imultaneously. Moving the lever(s)
or decrease, signaling the hydraulic system, through forward will lower t he tra iling equipme nt. Moving
the linkage, to raise or lower the equipment, thereby the lever(s) rearward will raise the equipment.
maintaining uniform draft. T he float feature of each valve perm its trailing
The response of the hydraulic system to changes equi pment to "fl oat" (m ove up and down) over the
in draft depends on the position of the hydraulic contour of the ground . To obta in "fl oat", move the
selector lever and the flow control plunger, Figure lever(s) fu II f orward.
18. When the selector lever is positioned fully forward The flow contro l knob, Insert, F igure 19, on each
and the flow control plunger is all the way down, the
va lve perm its selective control of the vo! ume of oil
hydraulic system is most sensitive to draft signals,
being directed by t he remote va lve to the remote
resu lting in fast response. As the selector lever is cylinder, thus controll i ng the speed of response of
moved rea rward, the degree of sensitivity decreases. the cy lind er . The v olume of oi l for each valve can
Th e response can be slowed even further by pulling be metered indepe ndent ly of the other . Turning the
the flow control plunger up. flow control va lve knob out (counter-clockwi se) will
Flow control is overridden when the hydraulic lift speed the rate of hydraulic response while turning
control lever is raised to the top of the quadrant, thus th e control va lve kn ob in (c lockwise) w i ll s low the
maximum lift speed is obtained. rate of re sponse.
17
OPERATION-----------------
Category Ill 1114 in. (31.8 mm) 1 ?{6 in. (36.5 mm)
18
- - - - - - - - - - - - - - - - - F O R D 9600--
DRAWBAR
ORA WBAR
Figure 21
Stabilizers and Swinging Drawbar
19
--OPERATION
Before attaching equipment to your tractor: 6. Move the tractor back slowly until the link ends
telescope (s horten) and snap into p lace, locking
• Be sure the stabilizer pads are position ed to "fit"
themselves.
the equipm ent as covered above under "STABILI-
ZER PADS AND SPACERS." 7. Move the high-low shift leve r to park , stop th e
engine , and att ach the upper link.
• Attach the lift rods to the lower links at the hole or
slot as cove red on page 19 under " LIFT RODS AND
LEVELING CRANK." IMPORTANT: Before transporting or operating
the equipment, check the link ends to make sure
• Remove the swinging drawbar, Figure 21, if close- they are in their locked position.
mounted equipm ent is being attached .
. Most equipment can be attached to your tractor
8. Attach remote equipment as covered on page 17.
as foll ows:
1. Back the tractor to a point where the lower I ink SWINGING DRAWBAR
ends are t ouching, or are near the attaching
Th e swingi ng drawbar, shown in Figure 21, can be
pins of the equipment. Move the high- l ow shift
used in either a 14-inch (35.6 em) or 16-inch (40.6
lever to the J,Jark posit i on and shut off the trac-
tor engine. em) position as measured from the end of the P.T.O.
shaft to the hol e in the end of the drawbar. The posi-
2. Unlock th e left-hand flexible link end by pulling tions are changed by removing the pivot pin from the
th e release ring , Figure 20. front of th e drawbar, sliding the bar forward or rear-
3. Position the left-h and link socket over the at- ward as required, and reinstalling the pivot pin.
ta ching pin and sec ure it with a lin ch pin. When operating 540 rpm P .T .O. eq ui pment , set the
drawbar at the 14-inch (35 . 6 em) pos it i on . When oper-
4. If necessary, use th e leveling c rank, Figure 19, at ing 1000 r pm P.T.O. equi pment , set the drawbar
to pos iti on the right-hand link near th e attaching at the 16-inc h (40 .6 em) posi ti on . Alway s lock the
pin. Unlock th e right-h and fl exibl e link end by drawbar in p lace t o prevent the e qu i p m en t from
20
- - - - - - - - - - - - - - - - - - F O R D 9600--
To change the tread width, raise the front of the Figure 24 illustrates, in simplified form, the wheel
tractor w ith a suitable jack. Work on one side of the options that are available. All can be used with
axle at a time , and proceed as follows: either axle with the exception of the wide spaced
dual wheels, they require the 100-inch (254.0 em)
1. Remove the positioning bolts, Figure 23. axle.
2. Remove the tie rod clamp bolt. See Figure 72 On tractors equipped with the 100-inch (254.0 em)
or 73. axle, with either manual or power adjust wheels, the
tractor tool box will contain 8 spacers, if not already
3. Slide the axle in or out to the desired setting. installed on the axle shafts. Whenever the wheel
21
OPERATION-----------------
I
MANUAL ADJUST POWER ADJUST CLOSE SPACED DUALS WIDE SPACED DUALS W / POWER
ADJ. INNER AND MANUAL ADJ.
OUTER OR MANUAL ADJ. INNER
AND OUTER
Figure 24
Available Rear Wheel Options
assemblies are moved inward, the spacers must be support bl ocks, rims, and wheel discs must be posi-
installed between the hub of the wheel disc and the tioned to obtain specific tread settings. Use the
snap ring on the end of the axle shaft. See Figure 25. illustration that appli es to your tractor.
Each spacer is 2 inches (50.8 mm) wide so that 4-
inch (101.6 mm) tread adjustments can be main-
tained, 2 inches (50.8 mm) per wheel. The spacers
keep the wheel assemblies from creeping outward
on the axl e shafts.
22
FORD 9600--
The tread settings shown in Figures 26, 27, and 28 the hub of the wheel discs and the snap rings on the
for the 100-inch (254.0 em) axle are based on the end of each axle shaft, the tread widths will decrease
assumption that the wheel assemblies are positioned 4, 8, 12, or 16 inches (1 01.6, 203.2, 304.8, or 406.4
fully outward on the axle (next to the snap ring). If mmi accordingly.
one, two, three, or four spacers are installed between
FLAT SIDE OF DISCS INWARD AND SUPPORT BLOCKS INSIDE THE DISCS]
:r
ETI
* 70 ' '
l._**86' 4
~.:
D .}4
~
jD, E, F, AND G WITH FLAT SIDE OF DISCS INWARD AND SUPPORT BLOCKS OUTSIDE THE DISCS!
;..:- ·--'-- A
'- '~LD Q..J..__....___W
,(Leec-
L_l__6
h ~ ..'.. r
Q
·.'G".
• ··
.~~.'-]I
IIL=-:~0
,. RIGHT -.
I ·.·
(LEFT-;1-----<
~- · · · · _l!
IM, N, P, AND R WITH FLAT SIDE OF DISCS OUTWARD AND SUPPORT BLOCKS OUTSIDE THE DISCSJ
Figure 26
Manually Adjusted Rear Wheel Tread Settings-18.4-34 Tires
23
--OPERATION------------------
A 84 213.3 D 96 243.8
B 72 182.8 c 76 193.0 B 88 223.5 c 92 233.7
c 76 193.0 B 72 182.8 c 92 233.7 B 88 223.5
D 96 243.8 A 84 213.3
24
- - - - - - - - - - - - - - - - - F O R D 9600--
The tables on page 24 are keyed to Figures 26, 27, POWER ADJUSTED REAR WHEELS (OPTIONAL)
and 28 to show tread width combinations that can
Several tire options are available for power adjusted
be obtained by interchanging the wheel assemblies
wheels. Figures 29 and 30 list the tire sizes available
from one side of the tractor to the other. For example:
and show the tread settings for each. Note that two
If the tread width of your tractor is set to the width
columns of figures are listed for the 100-inch (254.0
shown at "A", Figure 26, the tread setting can be
em) axle. The figures in the left column are the set-
changed to that shown at "P" by switching the
tings when the wheels are fully inward on the axle.
wheels from one side of the tractor to the other. The
The figures in the right column are the settings when
same holds true for all of the settings listed in the
the wheels are fully outward on the axle.
tables. However, if, for example, you wish to change
the tread width from "A" to "H", Figure 26, the wheel The top half of Figures 29 and 30 show the tread
discs and support blocks must be repositioned on settings that can be obtained when the clamps are
the rims as shown at "H". positioned on the inside of the wheel disc. The bot-
--..:..* 74" _ __
** 90 "
.J"l
,- - - --.*-::-** 106"
90" _ _ _ _ _ _
* 84-INCH AXLE
F
* * 100-INCH AXLE
Figure 27
Manually Adjusted Rear Wheel Tread Settings-23.1-34 Tires
25
OPERATION-----------------
tom half of the illustrations show the settings that NOTE: Do not install the stop lugs if the wheels
can be obtained when the clamps are on the outside are to be adjusted to their minimum or maximum
of the disc. The " Z" in the figures represents one of setting. The rails themselves will act as stops,
the rails in the wheel that has the adjustment holes except in the case of 18.4-34 or 18.4-38 tires.
in it. The black spots in the "Z" show which set of Minimum settings for these size tires (clamps on
holes the clamps must be positioned between to inside of discs) require that the lugs be installed
to prevent the wheels from moving in too far.
obtain the settings shown. The left wheel is depicted
in all cases.
3. To power adjust the left wheel in or out:
POWER ADJUST PROCEDURE • Depress the clutch pedal, start the engine, and
select reverse gear if the wheel is to be moved
1. Loosen the nuts on all of the clamp attaching in (low forward gear if wheel is to be moved
bolts, Figure 31. out).
2. Remove the stop lugs, Figure 31. Position two of • Depress and hold the right brake pedal.
the lugs on the rails 180° apart to give the desired • With the engine speed at idle, ease the clutch
tread setting. Tighten the lug attaching screws to pedal up, then immediately push it down when
25-40 lbs. ft. (3.5-5.5 kgm). Figures 29 and 30 show the clamp strikes the repositioned stop lug or
the settings that can be obtained. end of the rail.
~------:-7* 88 " - - - - - - . .
**104"
* 84 -lNCH AXLE
* * 100-lNCH AXLE
F
Figure 28
Manually Adjusted Rear Wheel Tread Settings-24.5-32 Tires
26
- - - - - - - - - - - - - - - - - F O R D 9600--
60
64
18.4-34 OR 38
------------~
N/ A
64
16.9-38
60-76
64-80
---------
18.4-34 OR 38
N/ A
64-80
68 68 68-84 68-84
72 72 72-88 72-88
76 76 76-92 76-92
80 80 80-96 80-96
84 . 84 84-1 00 84-100
I
84-INCH AXlE I 1 100-INCH AXLE I
16.9-38 18.4-34 OR 38 16.9 -38 18.4-34 OR 38
~- ~
.___ _ _ _ _ __ _ __ 94 - - - - - -- - - - 94-110
._,_ _ _ _ _ _ _ _ _ _ _ 90 90-106
1-+--- - - - - - - -- - -- - 86 86-102
._,_ _ _ _ _ _ __ _ _ _ _ _ _ 82 82-98
' - - -- -------------78 78-94
" - - - - -- - - - -- -- - - - - - - 74 7 4-90
'-"- - - -- - - - - - - ------------ so 7 0 -86
Figure 29
Power Adjust Rear Wheel Tread Settings-Standard 84-lnch or Optional 100-lnch Axle
27
--OPERATION-----------------
100-INCH AXLE I
r------------------- --------
18.4-38
70-86
r - - - - - - - - - - - - - - - - - - 7 4-90
r - - - - - - - - - - - - - - - - 78-94
r - - - - - - - - - -- - - - - 82-98
r - - - - -- -- -- -- - - 86-102
. - - - - - - - - - - - - 90-106
r - - - - - - - - - - - 94-110
CLAMP ON INSIDE
OF DISC
100-INCH
AXLE
18.4 -38
t.---- - - -- -- - - - - - - 104-12 0
4--------------~---- 100-116
4------ - -- - -- -- - - - - - - 96-1 12
4--- - - -- - - - -- -- - -- - - - - 92-108
4---- -- - -- - - -- - -- - -- - - - - 88-104
4---- - - - -- - - - - - - - - -- - -- - - 84-100
4--- - -- -- - -- - - - -- - - -- - - -- - 80-96
Figure 30
Power Adjust Rear Wheel Tread Settings-Optional 100-lnch Axle Only
28
- - - - - - - - - - - - - - - - - - F O R D 9600--
29
--OPERATION------------------
30
- - - - - - - - - - - - - - - - - F O R D 9600--
WIDE SPACED DUAL REAR WHEELS (OPTIONAL) must be positioned to obtain specific tread settings.
Tire size governs the minimum setting.
If your tractor is equipped with w ide spaced dual
wheels, it will have one of two types ; either the man- The following table is keyed to Figure 36 to show
ual adjust inner and outer as shown in Figu re 34, or tread width combinations that can be obtained by
the power adjust inner and manual adjust outer as interchanging the outer wheels from one side of the
shown in Figure 35. Tread widths for each type are tracto r to the other. Again , tire size must be con-
listed at the bottom of this page. sidered, as all combinations do not apply to all tire
sizes.
Outer Wheels: Th e outer wheels of the wide spaced
duals are bolted to adapters th at clamp separately WIDE SPACED DUAL WHEEL TREAD WIDTH
to the outer end of the axle shafts. Figure 36 shows COMBINATIONS- OUTER WHEELS
how the rims and wheel discs of the outer wheels See Figure 36
WIDE SPACED DUAL REAR WHEEL TREAD SETTINGS- MANUAL ADJUST INNER AND OUTER
18.4-38 23.1 -34 120 Inches 68 Inches 5.3 ln. 138.4 ln.
(304.8 em) (172.7 em) (13.5 em) (351.5 em)
WIDE SPACED DUAL REAR WHEEL TREAD SETTINGS -POWER ADJUST INNER AND MANUAL ADJUST OUTER
16.9-38 16.9-38 100 to 120 Inches 60 to 80 Inches 3.1 ln. 13.1 l n. 116.9 ln. 136.9 ln.
(254.0 to 304.8 em) (152.4 to 203.2 em) (7.9 em) (33.3 em) (296.9 em) (347.7 em)
18.4-38 18.4-38 108 to 120 Inches 64 to 76 Inches 3.6 ln. 10.6 ln. 126.4 ln. 138.4 ln.
(274.3 to 304.8 em) (162.5 to 193.0 em) (11 .7 em) (26.9 em) (321 .1 em) (351.5 em )
31
--OPERATION------------------
TRACTOR WEIGHTING
To obtain sufficient traction for maximum perform-
ance in heavy draft operations and to counterbalance
the tractor for heavy equipment operations, weight
should be added to the tractor in the form of liquid
ballast, cast iron weights, or a combination of both.
Only enough weight should be added to provide good
Figure 35
Wide Spaced Dual Wheels-Manual Adjust Outer- traction and stability. Adding more weight than is
Power Adjust Inner needed results in unnecessary loads being imposed
on the tractor.
Figure 36
Tread Width Settings for Outer Wheel of Wide Spaced Duals
32
- - - - - - - - - - - - - - - - - - F O R D 9600--
NOTE: When adding weight, adhere to the tire load • 16,500 lbs. (7,484 kg) at 102 inch (259. 1 em) tread
capacities. Refer to "TIRE PRESSURE" and the setting.
"TIRE INFLATION vs. PERMISSIBLE LOAD" charts
• 14,500 lbs. * (6,577 kg) at 120 inch (304.8 em) tread
on page 35.
setting.
• Inner wheels set at 60 inches (152.4 em). • 13,000 lbs. (5,897 kg) at 102 inch (259.1 em) tread
setting.
• Outer wheels set at 100 inches (254.0 em).
• 11,000 lbs.* (4,990 kg) at 120 inch (304.8 em) tread
• Halfway between the two equals the mean, or 80 setting.
inches (203.2 em).
*Single wheels only.
Total Vehicle Weight
Total rear axle weight is measured with only the rear
Total weight of the Ford 9600 Tractor, including wheels on the scales, with liquid ballast and/or cast
liquid ballast, cast iron weights, and mounted equip- iron weights in place, and with mounted equipment in
ment must not be greater than: the raised position.
• 18,000 lbs. (8, 165 kg) at 80 inch (203.2 em) or less
NOTE: As a general guide, total rear axle weight must
tread setting.
be reduced approximately 250 lbs. (113 kg) from
• 17,500 lbs. (7,938 kg) between 80 and 94 inch 17,500 lbs. (7,938 kg) for every 2 inch (5.08 em) in-
(203.2 to 238.2 em) tread setting. crease in tread width beyond 94 inches (238.2 em).
The above figures are for individual tires only. For total weight in both front tires or both rear
tires, multiply the figures by 2.
33
--OPERATION------------------
LIQUID BALLAST
FRONT END
It is common practice to weight the tractor by WEIGHTS
filling the front and rear tires with liquid. A calcium
chloride-water solution is recommended because of
its low freezing point and greater weight per gallon
than water. Because special equipment is required
to fill the tires, we recommend that you see your
Ford Tractor-Equipment Dealer.
Example:
34
- - - - - - - - - - - - - - - - - F O R D 9600--
7.50-16 6 Ply 1110 (503.5) 1235 (560.2) 1345 (610.1) 1455 (660.0) 1560 (707.6)
7.50-18 6 Ply 1205 (546.6) 1340 (607.8) 1465 (664.5) 1585 (719.0) 1700 (771.1)
11.00-16 6 Ply 2070 (939.0) 2300 (1 043.3) 2515 (1140.8)
Th e above figures are for individu al tires on ly. For maximum permi ss ibl e loads that can be carried
by both front tires, multiply th e figures by 2.
The above figures are for individual tires only. For maximum permissibl e loads that can be carried
by both rear tires, multiply the fi gures by 2.
IMPORTANT: The load capacity of some large size tires - especially when used as duals - will
exceed the permissible load that can be carried by the tractor. In these instances, do not exceed
the weighting limitations of the tractor as given on page 33.
35
whatever your service needs 0 0 0
YOU'LL FIND
ALL THIS ONLY ~
WHERE YOU
SEE THIS SIGN
r
36
lubrication
and
and detailed
maintenance pro-
will pay dividends
• Power steering
is Safe Equipment.
37
--LUBRICATION AND MAINTENANCE-------
HOURS HOURS
SEASONAL SEASONAL
1200 1200
900 900
600 600
300 300
50 50
10 10
HOURS HOURS
10 10
50 50
100 100
300 300
600 600
1200 1200
w w 1-
u <( w z In ...
SERVICE LUBRICATION AND ~ z C)
PAGE SERVICE LUBRICATION AND ~
u <(
z z ~
C) VI
PAGE
NO. ~ NO.
INTERVAL MAINTENANCE ITEMS w w m <( -. NO. INTERVAL MAINTENANCE ITEMS w w m <( -. NO.
J: ..... ~ J: 0 :I: ..... ~ :I: 0
u u ..... u <( u u ..... u <(
Every
5
9
Pre-Cleaner Bowl
Air Cleaner Restrictior> • 42 6 Air Cleaner Outer Element Wash
18 Clutch Pedal Free Travel
• • 59
43
@ Gauge
•• 42 Every
3 Fan Belt & Water Pump/
•
Hours or 2
20
Brake Auxiliary Reservoir
Engin e Oil Level
••
58
40
,@o/
Hours
Alternator Belt
7 Fuel Injection Pump Oil
• • 48·49
41
Daily 1 Radiator 47 24 Power Steering Oil Level •• 46
19 Valve Clearance (Lash )
• 54
6 Air Cleaner Outer Element
• 42
• • • • 5750
Every 6 Air Cl eaner Outer Element 43
8 Fuel Filters Drain 41
7 Fuel Injection Pump
•• 41 l6oo I 22 Fuel Injectors
10 Battery 47 Hours 4 Front Wheel Bearings
Every 23 Lubrication Fittings:
~
23 Front Wheel Spindles
• Every
Hours
13
14
Hyd. Lift Linkage
Hydraulic System Oil
• (goo)
Hours
8 Fuel Filters
• 41
•••
Trans.) 44 17 Hydraul ic System Oil
15
11
P.T.O.G earbox Oil Level
Tires
46
57
Every
<1200) 16
(Rear Axle & Trans.)
P.T.O.Gearbox Oil •• 44
46
Hours
12
24
Hydraulic System Oil Filter
Power Steering Oil Filter
•• 44
46
Eve ry
TIQQ]
Hours
21 Engine Oil and Filter
• 41
~
1 Radiator Coolant
• 47
38
FORD 9600--
fuel, as the initial savings is a false economy when be drained off periodi call y Install a suitable filter on the discharge
ou tlet of the storage conta iner
you consider the damage poor fuel can do to your
tractor engine.
NOTE: Use only diesel fuel designated for diesel Figure 40
Diesel Fuel Storage
engines. Some heating fuels contain harmful chem-
icals that can seriously affect tractor efficiency and
Diesel fuel should be stored in a black iron tank.
performance. Refer to the "ENGINE OIL RECOM-
Do not store the fuel in a galvanized tank, as the zinc
MENDATIONS" on page 40 for additional diesel fuel
coating will react with the fuel and form undesirable
information .
compounds that may interfere with th e proper opera-
Storage tion of the fu el injection pump and injectors.
Extremely small clearance exists between the fuel The most satisfactory arrangement is a bulk stor-
delivering elements of the fuel injection pump and the age installation w ith either a tank and pump, Figure
fuel delivering elements of the injectors. Therefore, it 40, or a gravity feed installation located high enough
is of vital importance that precautions be taken to for the tractor tank to be filled direct. The tank should
make sure the fuel is kept free of dirt and water. See slope downward at the rear to allow sediment to
Figure 39. settle away from the take-off point. Whenever the
With clean i njectors and normal fuel Th i s means lo ss of in jector effi cien cy
pressure (2700 psi)(l89kg / cm 2)o nly and loss of engine power! Greater fuel
a small percentag e of your tractor en· consumption and the possi bil ity of worn
gi ne's power is requ ired to operat e the or broken ports occur due to th e oddi .
t i ona I load exerted on the pump . Th i s
con ol so c ause rough engine operati on
EXCESSIVE
PRESSURE
BUILD-UP
Figure 39
Dirt vs. Injectors
39
--LUBRICATION AND MAINTENANCE-------
tank is refilled, allow the fuel to settle for 12 hours Hydraulic System Oil (Rear Axle
before using. A drain valve should be positioned at & Transmission) .. . .. . M-2C53-B or ESN-M2C53-A
the lowest point in the tank so th e moisture and sedi-
ment can be drained periodically. A fuel outlet filter Brake Master Cylinder Auxiliary
should be used, as shown in Figure 40. Use the larg- Reservoir . . . . . . . . . . . . . . . . . 1Q-M6C34-A
est tank feasible and keep it as full as possible to
P.T.O. Gearbox Oil ... . . . M-4864-A or ESN-M2C77-A
minimize condensation.
Front Wheel Bearings and
REFUELING THE TRACTOR Lubrication Fittings .. good quality, multi-purpose,
lithium base, cup-type grease
If there is no filter on the outlet of the storage tank,
filter the fuel through a 1DO-mesh screen or finer when
filling the tractor fuel tank. Keep the tractor tank as FUEL AND LUBRICANT
full as possible to minimize condensation.
SERVICE PROCEDURES
NOTE: It is a good practice to fill the tractor fuel tank ENGINE
with fuel at the end of each day, as this will reduce
overnight condensation. Also, any fuel which may Checking Oil Level: Check the engine oil level daily
have been spilled should be cleaned up. Diesel fuel or every 10 hours.
will not evaporate and will collect dust and dirt.
1. With the tractor standing level, and after the en-
gine has been stopped for a period of time, check
LUBRICANTS
the engine oil level with the dipstick, Figure 41.
Type of Lubricant to Use
NOTE: Ford Tractor 300 Engine Oil, a super pre- 2. If the oil level is low, remove the engine oil filler
cap, Figure 42, and add oil to the engine through
mium, heavy duty low ash engine oil compounded
the filler cap opening to bring the oil level to the
specifically to meet the rigid requirements of Ford
" FULL" mark on the dipstick. Be careful not to
tractor engines, is available from your Ford Tractor-
overfill.
Equipment Dealer. Should you prefer to use an equi -
valent commercial oil, refer to the following chart : 3. Install the engine oil filler cap.
ENGINE OIL RECOMMENDATIONS
Viscosity Grade and
Temperature API Classification
40
- - - - - - - - - - - - - - - - - F O R D 9600--
Changing Oil and Filter: Change the engine oil and 4. Install the filler and level plugs.
filter every 1DO hours.
1. With the engine off, but at normal operating tem- FUEL FILTEAS
perature, drain and discard the engine oil by re- Draining the Filters: Drain moisture from the fuel
moving the drain plug, Figure 41. Reinstall the filters every 50 hours. Drain them at more frequent
plug after the oil has drained. intervals when high condensation is evident.
2. Slowly unscrew the oil filter retaining bolt, Figure 1. Be sure there is adequate fu el in the tank, then
41, catching the used oil in a suitable container unscrew the drain tap in the base of both filters,
placed below the filter body. Discard the filter Figure 43.
element, filter body seali ng gasket, and retaining
bolt gasket. 2. Allow fuel to drain until all water has been re-
moved and only diesel fuel flows from the filters.
3. Clean the filter body and install a new filter ele-
ment. Be sure th e end marked " Engine End " 3. Close the drain taps.
is toward the engine. Use a new filter body sealing
4. Bleed the filters as covered on page 42.
gasket and retaining bolt gasket, lubricated on all
surfaces with clean oi l. Tighten th e retaining bolt
Changing the Filters: Change th e fuel filter elements
securely.
every 900 hours.
4. Add new oil of the type spec ified, page 40.
1. Cl ose the fu el tank shut-off valve, Figu re 7.
5. Crank the eng ine for approximately 10 seconds
2. Separate the filter elements, Figure 43, from the
with the diesel engine stop control pulled out.
sedim ent bowls and adapter by removing the re-
This will pump oil into the filter, providing imme-
taining bolts.
diate lubricati on to the turbocharger when the
engine is started. 3. Discard the elements and seal ing rings.
6. Push th e diesel engine stop control in, start the 4. Wash the adapter and sed iment bowls with a
engine, and check the filter for leaks. brush and clean diesel fuel.
41
--LUBRICATION AND MAINTENANCE-------
PRE-CLEANER BOWL
Clean the pre-cleaner bowl daily or every 10 hours.
Fuel Filters
Under conditions of extreme dust, the bowl may re-
5. Install new elements and sealing rings, taking quire c leaning twice dail y. The dirt level should
care to prevent dirt from contacting the parts. never be a II owed to accumulate above the Ieve I mark
6. Snug down the retaining bolts, but not too tight, on the bowl.
as the sealing rings may rupture. 1. Loosen the securing nut on top of the pre-cleaner
7. Open the fuel tank shut-off valve so fuel will flow and remove the bowl , Fig ure 44.
to the filters. 2. Remove the dirt , wipe the bowl clean and dry,
8. Bleed the fuel filters and injection pump as cov- and reinsta ll.
ered in the following procedures.
BLEEDING THE FUEL SYSTEM AIR CLEANER {DRY ELEMENT TYPE)
Fuel Filters: Bleed the fuel filters after they have been
drained, if new elements have been installed, if the Your t ractor is equipped w it h a dual element air
tractor has run out of fuel, if the lines leading to or cleaner and an air cleaner restriction gauge. Vi sually
from the filters have been disconnected, or if the check the gauge, Figure 8, daily or every 10 hours.
injection pump has been removed for service repairs. If red can be seen through the sight glass , clean the
outer air cleaner element, then reset the gauge by
1. Be sure there is adequate fu el in the fuel tank. depre ss ing the button on top of the gauge. The air
cleaner is accessib le through the access door i n
2. Loosen the fuel filter bleed screw, Figure 43, on
the top of the hood.
the filter farthest from the pump.
Cleaning the Outer Element: C lean the outer air
3. Actuate the lift pump lever, Figure 42, until air-free
cleaner element whenever the air c leaner restriction
fuel flows from the filter, then tighten the bleed
gauge shows red.
screw.
1. Remove the wing nut securing the outer e leme nt ,
4. Bleed the filter nearest the pump by loosening its
Figure 44, and pull the element from its location
bleed screw and repeating Step 3.
above the engine.
Fuel Injection Pump: Bleed the fuel injection pump if
the tractor has run out of fu el, if new filter elements 2. Check th e rubber sea l on the open end of the
have been install ed, or if the injection pump has been element for adhesion. If it i s loose , insta ll a new
removed for service repairs. element. A loose, damaged , or missing sea l will
1. Loosen both injection pump bleed screws, Figure all ow dust to cause the inner e lemen t to become
42. clogged.
42
- - - - - - - - - - - - - - - - - F O R D 9600--
43
--LUBRICATION AND MAINTENANCE
HYDRAULIC SYSTEM
(REAR AXLE AND TRANSMISSION)
44
- - - - - - - - - - - - - - - - - - F O R D 9600--
HYDRAULIC SYSTEM,
REAR AXLE, AND
TRANSMISSION
DRAIN PLUG
Figure 49
Hydraulic System, Rear Axle, Transmission, and
PT.O. Gearbox Drain Plugs-Rearward Compartment
2. Reinstall the drain plugs after the oil has drained.
Figure 48
Hydraulic System, Rear Axle, and Transmission Figure 50
Drain Plug-Forward Compartment Hydraulic System Oil Filter
45
--LUBRICATION AND MAINTENANCE-------
Figure 51 Figure 52
P.T.O. Gearbox Oil Level/Filler Plug Power Steering Oil Reservoir, Radiator Cop,
and Broke Auxiliary Reservoir
8. Stop the engine, remove the dipstick and add oil page 40, through the level /filler plug hole until
as required to bring the oi I leve l to the "full" the oil is level with th e bottom of the hole.
mark on the dipstick.
4. Install the leve l/filler plug.
9. Install the filler plug .
POWER STEERING
P.T.O. GEARBOX
Checking Oil Level: Ch eck the power steering oil
Checking Oil Level: Check the P.T.O. gearbox oil leve l every 300 hours.
level every 50 hours.
1. With the tractor standing level , the engine off ,
1. With the tractor standing level , and the engine and the whee ls in the straight-ahead position ,
off, check the oil level by remo ving the oil level/ check the oil lev el w ith the dipstick, Figure 52.
filler plug , Figure 51 .
2. The oil should be level with the leve l mark on the
2. The oil should be level with the bottom of the dipstick. If low, add oil of the type specified, page
hole. If it is low, add oil of the type specified, page 40, until level wit h mark on the stick. Do not over-
40 , through the level/filler plug hole until the fill.
oil is level with the bottom of the hole.
3. With the dipstick install ed, start the engine and
3. Install the level/filler plug. turn the steering wheel from stop to stop several
times (five or more) to purge air from the system.
Changing Oil: Change the P.T.O. gearbox oil every
1200 hours. 4. Stop the engine and check the oil level. Add oil
as required and repeat Step 3.
1. With the tractor standing level, and the engine
off, drain and discard the oil by removing the 5. Repeat Steps 3 and 4 as required until the front
P.T.O. gearbox drain plug, Figure 49. Access to wheels will respond to steering wheel movement
the plug requires swinging the drawbar to the left from stop to stop and the oil level remains at the
or right. level mark.
2. Reinstall the drain plug after the oil has drained. Changing Oil Filter: Change the power steering oil
filt er every 1200 hours.
3. Remove the P.T.O. gearbox oil level / filler plug ,
Figure 51, and add new oil of the type specified, 1. Remove the left hood panel , Figure 52.
46
FORD 9600--
2. Remove the reservoir cover attaching nut, then 1. Remove the radiator cap, Figure 52, and check
lift the cover and sealing gasket from the reser- the level of the coolant.
voir.
CAUTION: The cooling system operates
A
3. Remove the filter element and spring . Discard under pressure which is controlled by
the element. the radiator cap. It is dangerous to re-
4. Draw the remaining oil from the reservoir with a move the cap while the system is hot.
suction gun , then clean the reservoir with a lint- Always turn the cap slowly to the first
free cloth . stop and allow pressure to escape be-
tore removing the cap completely.
5. Install the new filter element. Reinstall the spring
and cover, making sure the sealing gasket is 2. If the coolant level is more than 1 to 1112 inches
properly positioned . (2.54 to 3.81 em) below the bottom of the filler
neck, add clean water or antifreeze solution as
6. Fill the reservoir with new oil of the type speci-
necessary. If the cooling system already contains
fied , page 40, until level with the mark on the
antifreeze, add only antifreeze sol uti on of the
dipstick. Do not overfill.
correct water/antifreeze mixture. Plain water will
7. With the dipstick installed, start the engine and dilute the solution and weaken its protection.
turn the steering wheel from stop to stop several
times (five or more) to purge air from the system. IMPORTANT: Alcohol-type antifreeze is not rec-
ommended. Do not mix an alcohol-type solution
8. Stop the engine and recheck the oil level. Add to permanent or long-life types of antifreeze.
oil as required and repeat Step 7.
3. Keep the radiator fins clear of chaff or dirt to
9. Repeat Steps 6 and 7 as required until the front
allow free passage of air. If oil is spilled on the
wheels will respond to steering wheel movement
radiator fins, clean immediately with a suitable
from stop to stop and the oil level remains at
solvent. Oil will allow dirt to accumulate, restrict-
th e level mark.
ing the cooling passages.
10. Install the left hood panel.
Draining and Flushing the Cooling System: Drain and
flush the radiator and engine block every 6, 12, or 24
LUBRICATION FITTINGS
months as indicated below:
Lubricate the front wheel spindles and hydraulic
lift linkage every 50 hours. In extremely dirty condi- Plain Water ... Drain , flush and refill every 6 months,
tions , lubrication should be made more often. Refer add rust inhibitor
to page 40 for the type of grease that should be used. Permanent Antifreeze
(Regular Ethylene Glycol). Change every 12 months
1. Wipe away all old grease and dirt from the lubri-
cation fittings to prevent dirt from entering the Long-Life
fillings when new grease is applied . (Ford) Antifreeze . . . . . . Change every 24 months
2. Use a high pressure grease gun to apply the
grease .
GENERAL MAINTENANCE
COOLING SYSTEM
47
--LUBRICATION AND MAINTENANCE-------
4. Clean the radiator cap and cap seal , and install THERMOSTAT
the cap.
48
FORD 9600--
Figure 56 Figure 58
Fan Pulley Adjusting Bolts Flywheel Inspection Cover
49
--LUBRICATION AND MAINTENANCE-------
50
FORD 9600--
5. Remove and discard the copper sealing washers HAND THROTTLE ADJUSTMENT
from the injector locating bores. If a spare set of
The following procedure applies to tractors that
injectors is not immediately available, cover the
are equipped with hand throttl es only. If your tractor
bores to prevent the entry of dirt.
is equipped with the optional foot throttl e, refer to
" FOOT THROTTLE ADJUSTMENT" on page 53.
Figure 62 Figure 63
Injector and Sealing Washers Low Idle Speed Stop
51
--LUBRICATION AND MAINTENANCE-------
HAND THROTTLE ADJUSTMENT (Cont.) 8. If necessary, loosen the lock nut on the low idle
speed stop, Figure 63, and adjust the stop as
1. Warm the engine to normal operating tempera- required to give the specified rpm. Readjust the
ture, then stop the engine and loosen the jam nut stop if necessary.
on the throttle control rod assembly, Figure 64.
- - .. - - - - ,
THROTTLE CONTROL
ROD ASSEMBLY
l.
Figure 64
Hand Throttle Linkage
52
- - - - - - - - - - - - - - - - - F O R D 9600--
FOOT THROTTLE ADJUSTMENT 4. Start the engine and check for correct no-load
speed, as read on the Proof-Meter, at wide open
The maximum speed of the engine at wide open foot throttle. Do not exceed 2470 rpm.
foot throttle is controlled by adjusting the length of
the throttle control rod assembly, Figure 65. Maxi- 5. If it is evident that 2470 rpm can be reached
mum speed with the hand throttle is controlled by before the throttle hits its wide open stop, shut
adjusting the position of clip "A" on the rod. Both off the engine and lengthen the throttle control
adjustments were set at the factory to obtain a maxi- rod. Shorten the rod if 2420 to 2470 rpm cannot
mum no-load engine speed of 2420-2470 rpm with be obtained with the throttle wide open.
either the hand throttle or foot throttle. If maximum
no-load rpm is not within these limits with either 6. Repeat Steps 4 and 5 as required until maximum
throttle, adjust the linkage as follows: no-load speed is obtained when the foot pedal
strikes the operator's platform.
1. Warm the engine to normal operating tempera-
ture, then stop the engine and loosen clips "A" 7. With the engine stopped, move the hand throttle
and " B" . Also loosen the jam nut. forward as far as it will go (wide open). Hold the
foot pedal against the operator's platform (wide
2. Disconnect the throttle control rod assembly at open) and position clip " A " against the lower
(1) and allow the foot pedal to rest against the rod assembly. Lock the clip in place with the
operator's platform. screw.
NOTE: The platform acts as a stop for the foot 8. Adjust clip " B" with both throttles wide open to
pedal; therefore, to prevent a false setting, clean give the dim ension shown between the clips.
the area under the pedal of any caked-on mud 9. Start the engine and check for correct idle rpm
or dirt. at no-load (700-800 rpm) with the hand throttle
moved fully rearward.
3. With the pedal resting against the platform, pull
the control rod rearward as far as it will go. 10. If necessary, loosen the lock nut on the low idle
While holding th e rod rearward, adjust its length speed stop, Figure 63, and adjust the stop to
to fit point (1 ). Connect the rod at (1) and tighten give the specified rpm. Tighten the lock nut and
the jam nut. recheck idle rpm . Readjust the stop if necessary.
IDLE
CLIP"B"
4-1/2 in .
r-{11.53cm .)
0
THROTTLE
ROD ASSEMBLY
Figure 65
Foot Throttle Linkage
53
LUBRICATION AND MAINTENANCE-------
BATTERY
Keep the battery connections tight and free of
corrosion . An ammonia or baking soda-water solu-
tion is good for washing the outside surface and
terminals of the battery. Make sure the solution does
not enter the battery. After cleaning , wash the battery
with clear water. Protect the terminals from corro-
sion with a light application of petroleum jelly.
54
- - - - - - - - - - - - - - - - - F O R D 9600--
VOLTAGE REGULATOR
55
--LUBRICATION AND MAINTENANCE-------
5. Rear Lamps : Install the rubber rim on the sealed If an instrument light bulb " burns out" , replace it
beam, then attach the wires and bulb mounting as follows:
bracket with the attaching screws. 1. Remove the screws that hold the instrument panel
in place.
6. Apply a film of petroleum jelly on the rim of the
lamp housing, then carefully ease the unit into 2. Pull the panel rearward, and if necessary, dis-
the housing. connect the Proof-Meter drive cable from the
Proof-Meter to obtain better access.
FUSES
56
- - - - - - - - - - - - - - - - - F O R D 9600--
Checking Toe-In
57
--LUBRICATION AND MAINTENANCE-------
Toe-In Adjustment
4. Install the clamp bolts and tighten the jam nuts. IMPORTANT: Do not use commercially available
hydraulic brake fluid in your tractor service brake
system. Hydraulic brake fluid for the brake master
BRAKES cylinder auxiliary reservoir should be obtained only
from your Ford Tractor-Equipment Dealer.
Your new Ford Tractor is equipped with self-com-
pensating hydraulic disc brakes. Oi I for the brakes Brake pedal free travel to the stop at rear pedesta l
is supplied to the brake master cylinder by an auxil- should be mainta ined at 3 / 16 to 1/ 4 inch (4.763 to
6.350 mm). Consult your For d Tractor-Equi pment
iary reservoir, Figure 52 , located under the hood
access panel. The reservoir must be kept full at all Dealer if free travel is incorrect.
times.
•
FRONT
Figure 72 Figure 74
Wide Adjustable Front Axle-All Purpose Clutch Pedal Free Travel
58
- - - - - - - - - - - - - - - - - F O R D 9600--
CLUTCH PEDAL ADJUSTMENT down for storage. Special diesel fuel system
flushing oils are available from most oil com-
To obtain maximum clutch life, it is essentia! to
panies. If special flushing oil is not readily
maintain 1-3 / 8 to 1-5/ 8 inches (3.49 to 4.13cm)
obtainable, mix one U.S. pint (0.8327 Imp. Qt.)
clutch pedal free travel as measured along the arc
(0.4 73 Liters) of SAE 10 non-detergent engine
of travel of the pedal. Free travel is the distance
oil with 10 U.S. Quarts (8.33 Imp. Qts.) (9.46
the pedal can be moved before resistance is met ,
Liters) of No. 2 diesel fuel.
Figure 74. Check the free travel every 300 hours. If
the travel is incorrect adjust as follows: • Drain the fuel tank and pour two U.S. Gallons
(1.67 Imp. Gals.) (7.57 Liters) of the special
1. Remove the left hood side panel to gain access flushing oil (or lubricating mixture) in the fuel
to the clutch pedal linkage.
tank.
2. Disconnect the clevis from the clutch release
• Run the engine for 10 minutes to assure com-
lever, Insert, Figure 74. plete distribution of the special oil through the
3. Lengthen or shorten the rod by turning the clevis injection pump and fuel injectors. There is no
unti I the specified free travel is obtained. need to remove the injector nozzles.
4. Connect the clevis to the clutch release lever 6. Drain the radiator and engine block. Flush the
and tighten the jam nut. system, close the drain valves, and fill with anti-
freeze that contains a rust inhibitor.
5. I nsta II the left hood side panel.
7. Remove the battery and clean it thoroughly. Be
sure that it is fully charged, and that the electro-
lyte is to its proper level. Store it in a cool dry
place above freezing temperatures. Charge it
TRACTOR STORAGE
periodically during storage.
If your tractor is to be stored for an extended
period, it should be protected during storage. The 8. Place blocking under the tractor axles to remove
following is a suggested list of operations to be weight from the tires.
carried out. 9. Cover the exhaust pipe opening.
1. Thoroughly clean the tractor. Use touch-up paint Tractors that have been placed in storage should
where necessary to prevent rust. be completely serviced in the following manner be-
fore using:
2. Check the tractor for worn or damaged parts.
Install new parts as required. 1. Inflate the tires to the recommended pressures,
and remove the blocking.
3. Lubricate the tractor. lJrain and refill the hydraulic
system (rear axle and transmission), and the 2. Fill the fuel tank with fuel. Check the oil level
P.T.O . gearbox with new oil. Drain the engine oil in the crankcase, P.T.O. gearbox, hydraulic sys-
tem (rear axle and transmission), power steering
and refill with new lubricating oil. Also clean the
reservoir, and the brake auxiliary reservoir oil
air cleaner.
level.
4. Raise the lift arms hydraulically to their fully
raised position . This will lubricate the cylinder 3. Install a fully charged battery and remove the
wall surfaces and prevent corrosion. exhaust cover, if other than a rain cap .
5. If the tractor is to be stored or removed from 4. Fill the cooling system. Use corrosion inhibitor
operation for an extended period, special pre- in warm weather; permanent antifreeze in cold
weather.
cautions should be taken to protect the fuel in-
jection pump and the injector nozzles against 5. Start the engine and allow it to idle a few min-
corrosion and gumming during the storage period. utes. Be sure the engine is receiving lubrication
and that each control is functioning correctly.
• Before storing, the fuel system should be flushed
with a special oil, a quantity of which will re- 6. Drive the tractor without a load to be sure it is
main in the system when the engine is shut operating satisfactorily.
59
notes
60
specifications
your information
61
--SPECIFICATIONS---------------
CAPACITIES ENGINE
Fuel Tank ...... . ...... . . ... . .. . .... 43 U.S. Gals.
Type .. .. . . . ... . ...... . .. . . Diesel w/turbocharger
(36 Imp. Gals.)
No. of Cylinders . .... .. ... . . . .. .... . ..... . . . . Six
(163 Liters)
Bore ... .... . ...... ...... .. .. 4.40 in. (111 .18 mm)
Cooling System:
Stroke ... . ... . .. . .... . . .. . . .. 4.40 in. (111.18 mm)
• Without Heater . ....... . ..... . . .. 24 U.S. Qts. Displacement . . . . ....... ..... 401 cu. in. (6571 cc)
(20 Imp. Qts.) Compression Ratio .. . . . ... .. . ... .. . . . ... . . 16.5:1
(22.7 Liters) Firing 0 rder . ... . .. . . . . . . . . . .. . . . .. . . . 1-5-3-6-2-4
• With Heater . .. . . . ....... . ... . . 25.5 U.S. Qts. Idle Speed . . . . ... . . . .. ... . .. .. . .. . . 700-800 rpm
(21.2 Imp. Qts.)
Maximum Speed:
(24.1 Liters)
No Load .... ..... ... .. .. . . . ..... 2420-2470 rpm
Engine Crankcase:
Rated . . . . . . . . . . . . . .. .... . . ...... . . 2200 rpm
• Less Filter ....... . .............. 12 U.S. Qts.
(10 Imp. Qts.) Valve Clearance (Lash- Warm Engine):
(11.4 Liters) Intake . . . . .. . . .. . . .. . .. 0.01 4 in. (0.356 mm) go-
• With Filter Change ... .. .......... 14 U.S. Qts. 0.016 in. (0.406 mm) no-go
(11.6 Imp. Qts.) Exhaust . . . .. ....... . .. 0.017 in. (0.432 mm) go-
(13.2 Liters) 0.019 in. (0.483 mm) no-go
Hydraulic System (Rear Axle and Transmission):
62
- - - - - - - - - - - - - - - - - F O R D 9600--
Head lamps: Type ... .. .. . ... ... .. Live w/variable sensing draft
Outboard Worklamps (Low Beam) ..... .. No. 4406 control, flow control, position
Inboard Headlamps (High Beam) .. . . . . .. No. 4411 control , and Category II or Ill
3-point linkage with flexible
Rear Lamp:
link ends
Sealed Beam Unit ... .. .. .. .. . ........ . No. 4424
Taillight Bulb ...... . ... . ... . ....... .. No. 1141 Pump Type ................ . .. Gear, P.T.O.-driven
Flasher Warning Lamp Bulb ......... .. . .. No. 1156 Pump Capacity ... .. 16 U.S. gpm at 2200 engine rpm
Instrument and Warning Light Bulbs ....... No. 1895 (13.3 Imp. gpm) (60.5 Liters per min.)
Fuses:
System Relief Valve Setting .. . 2500 psi (175 kg/ cm 2)
Instruments and Warning Lights ....... No. AGC 3
Heater Blower ..................... No. SFE 71J2
Air Ventilation Blower . .... ... . . ..... No. SFE 20 CAST IRON WEIGHTS
Windshield Wiper Motor ... ....... . . No. SFE 71J2 Front End Weights ... ... 100 pounds (45.5 kg) each,
Dome Light. . ..... .. .... ... ... . . .. .. No. SFE 4 Maximum of 16
63
--SPECIFICATIONS---------------
• To Top of Exhaust 117 in. 114.7in. • Dual Front Wheels ... 9 ft.
(297.2 em) (291.3 em) (274.3 em)
• Outer Manual Adjust Wheels with cast disc must be torqued to 300-330 Lbs. Ft. (41.5-45.6 kgm).
64
notes
65
notes
66
PRE-DELIVERY SERVICE
CHECK AND ADJUST AS REQUIRED
uWIO I>~b'ltrnitiF. SERVICIE CHECKS: 15. Front and rear wheel disc 5. Starting and starter safety switch D
and hub nuts for tightness . . . . . . . D 6. P.T.O. engagement
1. Tire pressure . . . . . . . . . . . . . . . . . . 0
16. Front wheel toe-in ........... . .. D and disengagement . . . . . . . . . . . . . 0
2. Air cleaner and hose connections. . 0
17. Fuel level ..... . . ..... .. . . . .... 0 7. Hydraulic System:
3. Oil level in injection pump . . . . . . . 0
18. Sheet metal and paint condition . . D • Selector lever for draft and
4. Radiator coolant level . . . . . . . . . . 0 position control operation . . . . . D
19. Tool box for Operator's Manual .... 0
5. Fan belt and water • Flow control operation . . . . . . . . D
pump/alternator belt ...... . ..... 0 20. Lift rod leveling crank
for proper operation . . . . . . . . . . . . 0 • Draft control operation . . . . . . . . D
6. Battery cleanliness, vent
21. Drain diesel fuel filters . . . . . . . . . 0 • Remote control valve
openings, electrolyte level,
and charge . . . . . . . . . . . . . . . . . . . . 0 (if installed) . . . . . . . . . . . . . . . . . 0
22. Brake aux. reservoir oil level ... 0
7. Engine oil level ............... 0
OPERATIVE SERVICE CHECKS: PERFORMANCE SERVICE CHECKS:
8. Hydraulic system (rear axle and
transmission) oil level . . . . . . . . . . 0 All operating checks are to be performed
with the tractor at normal operating tem- 1. Engine operation including
9. Starter safety switch operation 0 perature. throttle and governor operation D
10. Upper link, drawbar, and 1. Lights and instruments 2. Transmission including clutch . . . . 0
pin in position . . . . . . . . . . . . . . . . . D for proper operation . . . . . . . . . . . . 0 3. Steering control ........... D
11. Power steering reservoir oil level . D 2. Fluid and oil leaks . . . . .... 0 4. Differential lock engage-
12. Operation of parking brake . . . . . . 0 3. Diesel maximum no-load ment and disengagement . . . . . . . . 0
13. Brake pedal free travel . . . . . . . . . D speed and idle speed adjust- 5. Brake action . . . . . . . . . . . . . . . . . . 0
ments, and fuel shut-off . . . . . . . . . 0
14. Rear wheel-to-rim clamp bolts, 6. All optional equipment
and lock nuts for tightness . . . . . . 0 4. Throttle linkage adjustment . . . . . . D and accessories . . . ......... 0
YRACIOR MODEL NO. ______ INSPECTION PERFORMED- WARRANTY EXPLAINED TRACTOR SERIAL NO. _ _ _ __
50-HOUR SERVICE
CHECK AND ADJUST AS REQUIRED
~N O PE RATIV E SERVIC!i:: CHECKS: 12. Brake pedal free travel 0 6. Valve lash . .. .. .. .. .... .. 0
1. Tire pressure ................ 0 13. Hydraulic system (rear axle and 7. Hydraulic system:
transmission) oil level . . . . . . . . . . 0
2. Clean air cleaner and • Lift control lever adjustment 0
check hose connections . . . . . . . . 0 14. Power steering reservoir oil level . . D
• Selector lever for draft and
3. Replace diesel fuel filters 15. Rear wheel hub and disc-to-rim clamp position control operation . . . . . D
and bleed system . . . . . . . . . . . . . . D bo lts, lock nuts for tightness. . . . D
• Flow control operation . . . . . . . . 0
4. Change oil in injection pump 0 16. Injection pump timing . . . . . . . . . D
• Draft control operation 0
5. Tighten pump delivery 17. Cylinder head bolt torque . . . . . ... 0
valve holders . . . . . . . . . . . . . . . . . . 0 18. Brake aux. reservoir oil leve l . . . 0 PERFORMANCE SERVICE CHECKS:
6. Radiator coolant level . . . . . . . . . . . 0
OPERATIVE SERVICE CHECKS: 1. Eng ine operation including
7. Fan belt and water throttle and governor operation 0
pump/alternator belt . . .. . .. . . . . 0 1. Lights and instruments
for proper operation . . . . . . . . . . . . D 2. Transmission including cl utch 0
8. Battery cleanliness and
vent openings, electrolyte 2. Fluid and oil leaks . . . D 3. Steering control . . . . . . . . . . . D
level , and charge . . . . . . . . . . . . . . . 0 3. Diesel maximum no-load 4. Differential lock engage-
9. All electrical cables, speed and idle speed ad- ment and disengagement . . . . . . . . 0
terminals, and wires . . . . . . . . . . . . 0 justments, and fuel shut-off . . . . . . 0
5. Brake action . . . . . . . . ... . .... D
10. Drain and refill engine oil . . . . . . . . 0 4. Throttle linkage adjustment . . . . D
6. All optional equipment
11. Replace engine oil filter . . . . . . . . . 0 5. Starting and starter safety switch 0 and accessories D
67
68
PRE-DELIVERY SERVICE
CHECK AND ADJUST AS REQUIRED
i NOPERATIVE SERVICE CHECKS: 15. Front and rear wheel disc 5. Start ing and starter safety switch . 0
and hub nuts for tightness 0 6. P.T.O. engagement
1. Tire pressure .. .. .. .. .. .. .. .. .. 0
16. Front wheel toe-in . . . . . . . . . . . . . . 0 and disengagement . . . . . . . . . . . . . 0
2. Air cleaner and hose connections.. 0
17. Fuel level .... . .. . . . . . . . .. . .. . . 0 7. Hydraulic System :
3. Oil level in injection pump ....... 0
18. Sheet metal and paint condition .. 0 • Selector lever for draft and
4. Radiator coolant level . . . . . . . . . . 0 position control operation . . . . . 0
19. Tool box for Operator's Manual . . .. 0
5. Fan belt and water • Flow control operation 0
pump/ alternator belt . . 0 20. Lift rod leveling crank
for proper operation 0 o Draft control operation 0
6. Battery cleanliness, vent
21. Drain diesel fuel filters . . D o Remote control valve
openings, electrolyte level,
>- 0 (if installed} . . . .. .. .. ........ 0
I:L and charge . . . . 22 . Brake aux. reservoir oi I leve l . 0
0
0 7. Engine oil level 0
OPERATIVE SERVICE CHECKS: PERFORMANCE SERVICE CHECKS :
a: 8. Hydraulic system (rear axle and
11.1
All operating checks are to be performed
~ transmission} oil level . . . . . . . . . . 0
with the tractor at normal operating tem- 1. Engine operation including
11.1 0
c 9. Starter safety switch operation 0 perature. throttle and governor operation
10. Upper link, drawbar, and 1. Lights and instruments 2. Transmission including cl utch . . . . 0
pin in position .. .. . .... . . 0 for proper operation . . . . 0 3. Steering control . . . . . . . . . . . . . . . . 0
11 . Power steering rese rvoir oil level . 0
2. Fluid and oil leaks .. . . . .. .... . . 0 4. Differential lock engage-
12. Operation of parking brake . . . . . . 0 3. Diesel maximum no-load ment and disengagement . . . . . . . . 0
13. Brake pedal free travel . . ...... , 0 speed and idle speed adjust- 5. Brake action . . . . . . . . . . . . 0
14. Rear wheel-to-rim clamp bolts,
ments, and fuel shut-off . . . . . . . . . 0 6. All optional equipment
and lock nuts for tightness .. . . . . 0 4. Throttle linkage adjustment . . .. . . D and accessories ... .. . . ......... 0
TRACTOR MODEL NO. _ _ _ _ _ INSPECTION PERFORMED- WARRANTY EXPLAINED TRACTOR SERIAL NO. _ _ __ _
50-HOUR SERVICE
CHECK AND ADJUST AS REQUIRED
INOPERAT IVE SERVICE CHECKS: 12. Brake pedal free travel . . . . . . . . . . 0 6. Valve lash . . . . . . . . . . . . . . . . . . . . 0
1. Ti re pressure ... .. .. .. . .... .. .. 0 13. Hydraulic system (rear axle and 7. Hydraulic system:
transmission) oil level . . . . . . . . . . . 0
2. Clean air cleaner and o Lift contra I lever adjustment 0
check hose conn ections 0 14. Power steering reservoir oil level . . D
• Selector lever for draft and
3. Replace diesel fuel filters 15. Rear whee l hub and disc-to-rim clamp position control operation . . . . . 0
and bleed system . . . . . . . . . . D bolts, lock nuts f or ti ghtness. . . . 0
• Flow control operation . . . . . . . . 0
4. Change oil in injection pump 0 16. Injection pump timing . . .. . . .. . . 0
>- • Draft control operation . . . . . . . 0
I:L 5. Tighten pump delivery 17. Cyl inder head bolt torque .. .. ... . D
0 valve holders . . . . . . . . . . . . . . . . . . 0
0 18. Brake aux . reservo ir o i I leve l . . .. D PERFORMANCE SERVICE CHECKS:
a: 6. Rad iator coolant level . . .. ....... D
11.1 OPERATIVE SERVICE CHECKS:
-' 1. Eng ine operation including
c( 7. Fan belt and water throttle and governor operation 0
11.1 1. Lights and instruments
c pump /a lternator belt . . . . . . . . .. 0
for proper operation . . . . . . . . . . . 0 2. Transmission including clutch ... 0
8. Battery cleanliness and
vent openings, electrolyte 2. Fluid and oil leaks .... . . ... ... . . D 3. Steering control . . . . . . . . . . . . . . . . 0
level, and charge ... . .. . 0 3. Diesel maximum no-load 4. Differential lock engage-
9. All electrical cabl es, speed and idle speed ad- ment and disengagement 0
termin als, and wi res . . . . . . . . . . . . 0 justments, and fuel shut-off D
5. Brake action . . . . . . . . . . . . . . . . . . . D
10. Drain and refill engine oil . . . . . . . . 0 4. Throttl e linkage adjustment . . . . . . 0
6. All optional equipment
11. Repl ace engine oil filter . . . .. .. . . 0 5. Starting and starter safety switch 0 and accessories .. . . .... . . . . . .. 0
Adjustable Front Axle .. ... . .. . . . ........ ... . . 21 Operating Hydraulic Lift System .. . . . . ... . .. . . 16
Adjusting Clutch Pedal .. . .. .. ... .. .. .. . .. ... . 59 Ope rating Power Take-Off .. . .. . .... . .. . . . .... . 14
Adjusting Rear Wheels . . .. . .. ...... . . . ... . 22 & 25 Operating Stationary P.T.O. Equipment . . . .. . . .. 16
Adjusting Seat ..... .... .. . . . . . . . .. .. .. . ..... .. 4 Position Control Operation . ....... ... .. . . . .. . . . 16
Adjusting Steering Column .. . . .. . . . . . . . .. . . . ... 5 Power Adjusted Rear Wheels .. . . . . .. .. . ...... . 25
Adjusting Throttle Linkage . .. ..... .. ... .. . 51 & 53 Power Steering Service . ..... . . . . . .. . . . . . .... . 46
Adjusting Valve Clearance (Lash) . . .. .... .. .... 54 Pre-Cleaner Bowl ....... .. . .. ... . .... . . . . . .. . .42
Air Cleaner Service . . . ..... .. ...... . . .. ... .... 42 Proof-Meter .. . . .. .. . ..... .. .. . . . . . .. . . . ..... . . 6
Air Cleaner Restriction Gauge . . . .. . . . .. . . . .. ... 7 P.T.O. Controls .. . . .. . . .. ... .. . . .. . . ... . ... . . . 9
Alternator Service . .. . .. ... . ... . . .. . . . .. .... .. 55 P.T.O. Gearbox Service ...... . . . ..... .. ... .. . . 46
Attaching Equipment . . . ... . .. .. . .. . . . . ..... .. 20 P.T.O. Operation .... ... .... . . . ... . ........... 14
Axle Tread Setting ... .. . .. . .. . .. .. ... . . . .. . . . 21
Rear Wheel Tread Settings .... .. . .. . . ... . . . . . . 21
Ballast .... .. .... . . . . .. . . ......... . . . . . . 33 & 34 Rear Wheel Bolt Torques .. . . . . .. .... . . .... . . . . 64
Battery Service . ... ... . ...... . .... .. . . .. . . . .. 54
Remote Control Valves ... .. ... . .. .. .. . . ... .. . . 17
Bleeding Fuel System . . . . . . . .. . .. . ... . . ... . . . . 42
Roller Drawbar .. . . .... . .. ... .. . ... . ...... .. .. 21
Brakes and Brake Au xi I iary Reservoir . . . . . .. . ... 58
Roll Bar .... . . . . ... . . ... . . .... . .. . .. ... . . . .. . . 4
Break-in Procedures . .. . .. . . . .. . ..... . . . . .... . 12
Safety Precautions . . . . .. . . ... . . . ... . . .. .. . .. . .. 2
Cab Air Filter Service ... . ... ...... ..... .. . .. . 43
Seat Adjustment ... . . ... .. .. .. ... .. .. ... . ... .. 4
Cab Heater Controls . .. . .. . . .. ... . . . . . .. . . .. .. . 7
Seat Belt .. ... . ... . . . .. .. ... . . . ... . ... . ...... . 4
Cab Ventilation Controls ..... .. . ..... . . .. . . . . .. 7
Servicing Air Cleaner .. . .... .. . . . . . . .. . . .. . ... 42
Category I, II , and Ill Linkage . . . . . . .. . . . .. ..... 18
Servicing Alternator . .. .. ... . .. . .. . . . ... ...... 55
Clutch Pedal Adjustment . . . . . . . . ... . ... . . . . .. . 59
Servicing Battery ....... .. .. . .... . .. . . . . . . .. .. 54
Cold Weather Starting .. . .. .. .... . ... . ....... . 12
Servicing Cab Air Filter .. . . . .... .. . . . . . .. . . . . . 43
Controls and Instruments ... ..... ... . . . . . . . . . . . . 3
Servicing Cooling System .. .. . . .. .. . . . .. ... ... 47
Diese l Fuel Storage .. . . .. . ..... ... ... . . . .. . .. . 39 Servicing Engine Oil & Filter .... . . . . . . . . . . 40 & 41
Differential Lock Operation .... . ... . . ... . ... . . . 16 Servicing Fuel Filters .. . . . .. . .. . . . . .. .. . . .. ... 41
Draft Control Operation .. ... . ... . .. . .. . . . ... . . 17 Servicing Fuel Injection Pump .. . .. . . . . . ... . . .. . 41
Drawbar . .. ..... .. .. . .. . .. . . ... ... .. . ... 20 & 21 Servicing Fuel Injectors ... .. .. . . ... .. . . . . . . . .. 50
Dual Rear Wheels .. .. .. . .... . ... . . .. . . . . . .... 30 Servicing Hydraulic System (Rear Axle &
Transmission) . .. .. ... . .. . .. . .......... . . ... 44
Engine Oil Filter Service ..... ... .... . . ... . . ... 41
Servicing Power Steering ... .. . . ..... . ..... . . .. 46
Engine Oil Recommendations . .. ..... . .. . .. . ... 40
Servicing P.T.O . Gearbox .. .. . . .. . . .. ... . . . . . . . 46
Flasher Warning Lamp . ... . ... . ... ... . . . .. .. ... 4 Servicing Wheel Bearings . . .. .. .. . . . . . .. . .. .. . 57
Front Wheel Toe-In .. .. . . ... . ... . . .. .. . . . . . . .. 57 Shifting Gears . .. .. .. . .. ...... . .. . . . ... . . . .. . 14
Front Wheel Tread Settings ... . . . . .. .. . . .. .. . .. 21 Specifications ... . . . .... .. . . . . .. . . . ... . .. ... . . 61
Fuel Filter Service . .. .. ... .. . . . .. .. .. ... . .. . .. 41 Stabilizers . .... .. ........ . . .. . .. . .. . ... . .. . .. 19
Fuel Injector Service . . .... . . . . . ... . . .... ... .. 50 Starting Aids ... .. .. .. ... ...... . ... .. . .. . . .... 13
Fueling the Tractor . .... ... . . . . .. .. .. . . ... . . .. 40 Stationary P.T.O. Operation .. . . .... . . . .... ... . . 16
Fuel and Lubricants ...... . . . .. . .. . . . .... . ... . 39 Starting the Engine . . . . .. .... .. . . . . . . . . .... . .. 12
Fuel Storage ... . ... .. ... . . . .. . . . . .. . . . . .. . ... 39 Stopping the Engine . . .. . . .... . . . .. . . .... . . . . . 14
Fuel Tank Shut-Off Valve .. . .. . . . ... . . . . . ... . .. . 7 Stopping the Tractor . . .... . . .. . .... .... .. . . .. . 16
Fuses ... . . . ... . . . ..... . . ..... .. . .. .. . .... . .. 56 Storage .... . . . . . .. ... .. .. ... .. .. . .. .. . . ..... 59
General Maintenance . . . . .... .. . . . . . . . .. . . . . . . 47 Swinging Drawbar . . . . . ..... .... . ... .. ... 20 & 21
Hydraulic Lift Controls . ...... . . ........ . ... .. . 10 Throttle Linkage Adjustment .. . . ... . . . ... .. 51 & 53
Hyd rau Ii c Lift System 0 peration .. . .. . .. ..... ... 16 Tires . . . .... . .... . . .. . . ... . . . ... .. .. .. . . 35 & 57
Hydraulic Lift System Service . . . .. . .. . .. . .. . .. . 44 Toe-In Adjustment . . .. .. .... ... .. . ..... . ... .. . 57
Towing the Tractor . .. . .. . .. . . . .... . .. . . . . . . .. 16
Inflating Tires .. .. ... .... .. . .. . .... ... .... . . . . 35 Tractor Weighting . .. .. .... .. .... . ..... . .. . . .. 32
Injection Pump Service ..... .. . . ..... . ... .... . 41 Tractor Storage ... .. .. .. . .. ... . . . ..... . .. . . .. 59
Iron Weights . . ...... .. . .. .. .. . ... .. . . . . . . . .. 34 Transmission Controls ... . .... . . . .. . . .... . . . . .. 9
Lift Lin kage and Drawbar . .. .. ... .. . . . ... .. ... 18 Tread Settings ... .. ... .... .. .. . . ... . ... . . . . . . 21
Lift System Co ntrols ....... .. ... . . ... . . . . . .. . . 10 Valve Clearance (Lash) .. . . . . .. ... . . ... ....... 54
Lights ... .. . .. . .. ... . .. . .. .. ..... . . . . . .. . . . . 56 Voltage Regulator ... .. . .. . .. . . .... . . .. . . . . . .. 55
Liquid Ballast .. ..... . . .. .. . .. . . . .. . .. . . .. . . . . 34
Lubricants .. .. . . . .. . ... . . ... . . .. . .. . .... . . . . . 40 Warm Weather Starting . . . .. .. . ... . .. . ..... . . . . 12
Lubrication and Maintenance . .... . ... . . . .. . .. . 37 Warning Lamp . .... . .. . . ..... . . . . . .. .. . . ... ... 4
Lubrication Chart . . ... .. ... . . . . . . . .. . .. . . . ... . 38 Warning Lights . . ... .. ..... . .. ... .. . . . . . ... ... . 6
Warranty ... . . . ..... . ... .. . . ...... . . . . ... . . . . ii
Maintenance Chart ... . ....... . ... .. . ....... .. 38 Weighting the Tractor . .. . .. . ... . .. . .. . .. . . . .. 32
Manually Adjusted Rear Wheels . . ... ... . ....... 22 Wheel Bearings . ... . .. . . . . . . . ..... ... . . . .. ... 57
Oil Recommendations ... .. . . .. .. ... ... . . . . .. . 40 Wheel Tread Settings .. . .. . .. . . . .. .. . . ... ..... 21
Operating Differential Lock .. . . . ... . . . .. .. . .... 16
71
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