Chapter 14
Chapter 14
Chapter 14
TURBOMACHINERY
7
Fluid machines may also be broadly classified as either positive-displacement
machines or dynamic machines, based on the manner in which energy transfer
occurs.
In positive-displacement machines: Fluid is directed into a closed volume.
Energy transfer to the fluid is accomplished by movement of the boundary of the
closed volume, causing the volume to expand or contract, thereby sucking fluid in
or squeezing fluid out, respectively.
10
For the case in which a liquid is being pumped, the
Bernoulli head at the inlet is equivalent to the
energy grade line at the inlet
The net head of a pump, H, is defined as the change in Bernoulli head from
inlet to outlet; for a liquid, this is equivalent to the change in the energy
grade line, H = EGLout - EGLin, relative to some arbitrary datum plane; bhp
is the brake horsepower, the external power supplied to the pump.
Pump Performance Curves and Matching a Pump to a
Piping System
Free delivery: The maximum volume flow rate through a pump occurs when its net head is
zero, H = 0; this flow rate is called the pump’s free delivery.
Shutoff head: The net head that occurs when the volume flow rate is zero, and is achieved
when the outlet port of the pump is blocked off. Under these conditions, H is large but V is
zero; the pump’s efficiency is again zero, because the pump is doing no useful work.
Best Efficiency Point (BEP): The pump’s efficiency reaches its maximum value
somewhere between the shutoff condition and the free delivery condition. It is notated by an
asterisk (H*, bhp*, etc.).
Pump Performance Curves: Curves of H, pump, and bhp as functions of volume flow rate
are called pump performance curves (or characteristic curves).
Operating point or duty point of the system: In a typical application, Hrequired and Havailable
match at one unique value of flow rate—this is the operating point or duty point of the
system. For steady conditions, a pump can operate only along its performance curve.
12
13
The useful pump
head delivered to the
fluid does four things
15
Example of a manufacturer’s performance plot for a family of centrifugal
pumps. Each pump has the same casing, but a different impeller diameter.
EJEMPLO 1
Una bomba de agua se usa para llevar agua desde un gran deposito a otro
que esta a mayor altura. Las superficies libres de ambos depósitos están
expuestas a la presión atmosférica, como se ilustra en la figura. Las
dimensiones y coeficientes de perdidas menores aparecen en la figura. El
rendimiento de la bomba se aproxima por medio de la expresión
𝐻𝑑𝑖𝑠𝑝𝑜𝑛𝑖𝑏𝑙𝑒 = 𝐻0 − 𝑎 𝑉 2ሶ , donde la carga al cierre es H0=125 pies de
columna de agua, el coeficiente es a = 2.50 pies/gpm2, la carga disponible
de la bomba Hdisponible esta en unidades de pies de columna de agua y la
capacidad V. esta en unidades de galones por minuto (gpm). Estime la
capacidad de descarga de la bomba. Respuesta: 6.34 gpm
EJEMPLO 2
Pump Cavitation and Net Positive Suction
When pumping liquids, it is possible
Head
for the local pressure inside the
pump to fall below the vapor
pressure of the liquid, Pv.
When P < Pv, vapor-filled bubbles
called cavitation bubbles appear.
The liquid boils locally, typically on
the suction side of the rotating
impeller blades where the pressure
is lowest.
19
Required net positive suction head (NPSHrequired): The minimum
NPSH necessary to avoid cavitation in the pump.
.
EJEMPLO 4
Se emplea una bomba centrífuga para bombear agua a 77ºF desde
un depósito cuya superficie está 20 ft arriba de la línea central de
la entrada de la bomba. El sistema de tubería consiste en 67.5 ft
de tubo de PVC con un DI de 1.2 in y altura de rugosidad interna
promedio despreciable. La longitud de la tubería desde el fondo
del depósito inferior hasta la entrada de la bomba es 12 ft. Hay
varias pérdidas menores en la tubería: una entrada de borde agudo
(KL =0.5), dos codos normales de 90º lisos embridados (KL = 0.3
cada uno), dos válvulas de globo embridadas totalmente abiertas
(KL = 6.0 cada una) y una pérdida de salida hacia el depósito
superior (KL =1.05). El fabricante provee la carga de aspiración
neta positiva requerida de la bomba como un ajuste de curva:
ft ሶ ,donde el caudal
2
𝑁𝑃𝑆𝐻𝑟𝑒𝑞𝑢𝑒𝑟𝑖𝑑𝑎 = 1.0 ft + 0.0054 2 𝑉
gpm
está en gpm. Estime el caudal máximo (en unidades de gpm) que
puede bombearse sin cavitación.
Pumps in Series and Parallel
31
EJEMPLO 7
37
Centrifugal-flow Pump: Fluid enters axially (in the same
direction as the axis of the rotating shaft) in the center of
the pump, but is discharged radially (or tangentially) along
the outer radius of the pump casing.
For this reason centrifugal pumps are also called radial-flow
pumps.
Axial-flow Pump: Fluid enters and leaves axially, typically
along the outer portion of the pump because of blockage by
the shaft, motor, hub, etc.
Mixed-flow Pump: Intermediate between centrifugal and
axial, with the flow entering axially, not necessarily in the
center, but leaving at some angle between radially and
axially.
Centrifugal Pumps
Centrifugal pumps and blowers can be easily
identified by their snail-shaped casing, called the
scroll.
They are found all around your home; in
dishwashers, hot tubs, clothes washers and
dryers, hairdryers, vacuum cleaners, kitchen
exhaust hoods, bathroom exhaust fans, leaf
blowers, furnaces, etc.
They are used in cars; the water pump in the
engine, the air blower in the heater/air conditioner
unit, etc.
Centrifugal pumps are ubiquitous in industry as
well; they are used in building ventilation
systems, washing operations, cooling ponds and A typical centrifugal blower with its
cooling towers. characteristic snail-shaped scroll.
Impeller or Rotor: In pump terminology, the rotating assembly that consists
of the shaft, the hub, the impeller blades, and the impeller shroud.
A shroud often surrounds the impeller blades to increase blade stiffness.
Net head:
Control volume (shaded) used for angular momentum
analysis of a centrifugal pump; absolute tangential velocity
components V1, t and V2, t are labeled.
41
42
Bernoulli equation in a
rotating reference frame:
43
For the approximation of flow
through an impeller with no
irreversible losses, it is often more
convenient to work with a relative
frame of reference rotating with the
impeller; in that case, the Bernoulli
equation gets an additional term,
as indicated in Eq. 14–22.
Close-up frontal view of the
velocity vectors at the impeller
blade inlet. The absolute velocity
vector is shown as a bold arrow. 47
45
46
47
(a)A centrifugal pump impeller with too few blades leads to excessive circulatory
flow loss—the tangential velocity at outer radius r2 is smaller in the gaps between
blades than at the trailing edges of the blades (absolute tangential velocity vectors
are shown).
(b)On the other hand, since real impeller blades have finite thickness, an impeller
with too many blades leads to passage losses due to excessive flow blockage and
large skin friction drag (velocity vectors in a frame of reference rotating with the
impeller are shown exiting one blade row). The bottom line is that pump engineers
must optimize both blade shape and number of blades.
While the predicted performance is close to
the actual performance at design
conditions, the two curves deviate
substantially away from design conditions.
At all volume flow rates, the actual net
head is lower than the predicted net head.
This is due to irreversible effects such as;
-friction along blade surfaces,
-leakage of fluid between the blades and
the casing,
-prerotation (swirl) of fluid in the region of
the eye,
-flow separation on the leading edges of
the blades (shock losses) or in the
expanding portions of the flow passages, Net head as a function of volume
circulatory flow loss, flow rate for the pump of Example
- passage loss, 14-6. The difference between
predicted and actual performance is
-irreversible dissipation of swirling eddies
due to unaccounted irreversibilities in
in the volute, among other things.
the prediction.
53
Axial Pumps
Axial pumps do not utilize so-called
centrifugal forces. Instead, the impeller
blades behave more like the wing of an
airplane, producing lift by changing the
momentum of the fluid as they rotate.
The lift force on the blade is caused by The blades of an axial-flow pump behave like the wing of an
pressure differences between the top and airplane. The air is turned downward by the wing as it
bottom surfaces of the blade, and the generates lift force FL.
Third, the axis of the rotor or propeller may not be aligned exactly
parallel to the incoming air.
Finally, the air speed itself is not easily determined because it turns
out that the air accelerates as it approaches the whirling rotor.
A multistage axial-
flow pump consists
of two or more
63
rotor–stator pairs.
Pratt & Whitney PW4000 turbofan engine; an
example of a multistage axial-flow turbomachine.
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59
60
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14–3 PUMP SCALING LAWS
Dimensional Analysis
Dynamic turbines are used both as flow measuring devices and as power generators.
Hydroturbines utilize the large elevation change across a dam to generate electricity, and wind turbines
generate electricity from blades rotated by the wind. There are two basic types of dynamic turbine—impulse
and reaction.
Impulse turbines require a higher head, but can operate with a smaller volume flow rate. Reaction turbines can
operate with much less head, but require a higher volume flow rate.
Examples of dynamic turbines: (a) a typical three-cup anemometer used to measure wind speed, and (b) a Piper PA28
research airplane with turbines designed to extract energy from the wing tip vortices.
Impulse Turbines
In an impulse turbine, the fluid is sent through
a nozzle so that most of its available
mechanical energy is converted into kinetic
energy.
The high-speed jet then impinges on bucket-
shaped vanes that transfer energy to the
turbine shaft.
The modern and most efficient type of impulse
turbine is Pelton turbine and the rotating wheel
is now called a Pelton wheel.
Schematic diagram of a Pelton-type impulse turbine; the
turbine shaft is turned when high- speed fluid from one or
more jets impinges on buckets mounted to the turbine shaft.
(a) Side view, absolute reference frame, and (b) bottom view
of a cross section of bucket n,
rotating reference frame.
A close-up view of a Pelton wheel
showing the detailed design of the
buckets; the electrical generator is
on the right. This Pelton wheel is on
display at the Waddamana Power
Station Museum near Bothwell,
Tasmania.
The net head of a turbine is defined as the difference between the energy grade line just upstream of the turbine and the
energy grade line at the exit of the draft tube.
By definition, efficiency must
always be less than unity.
The efficiency of a turbine is
the reciprocal of the (a) An aerial view of Hoover Dam and (b) the top (visible) portion of several of the
efficiency of a pump. parallel electric generators driven by hydraulic turbines at Hoover Dam.
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Relative and absolute velocity vectors and geometry
for the inner radius of the runner of a Francis turbine.
Absolute velocity vectors are bold.
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Wind Turbines
As global demand for energy increases, the supply of fossil fuels diminishes
and the price of energy continues to rise.
To keep up with global energy demand, renewable sources of energy such
as solar, wind, wave, tidal, hydroelectric, and geothermal must be tapped
more extensively.
In this section we concentrate on wind turbines used to generate electricity.
We note the distinction between the terms windmill used for mechanical
power generation (grinding grain, pumping water, etc.) and wind turbine
used for electrical power generation.
Although the wind is “free” and renewable, modern wind turbines are
expensive and suffer from one obvious disadvantage compared to most
other power generation devices – they produce power only when the wind is
blowing, and the power output of a wind turbine is thus inherently unsteady.
Wind turbines need to be located where the wind blows, which is often far
from traditional power grids, requiring construction of new high-voltage
power lines.
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We generally categorize wind turbines by the orientation of their axis of rotation:
horizontal axis wind turbines (HAWTs)
91
Various wind
turbine designs
and their
categorization.
05
1
Various wind turbine designs and their categorization.
106
Various wind turbine designs and their categorization.
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Various wind turbine designs and their categorization.
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(a) Wind farms, like this one on Altamont Pass in
California, are popping up all over the world to
help reduce the global demand for fossil fuels. (b)
Some wind turbines are even being installed on
buildings!
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Cut-in speed: The minimum wind speed at which useful power can be
generated.
Rated speed: The wind speed that delivers the rated power, usually the
maximum power.
Cut-out speed: The maximum wind speed at which the wind turbine is
designed to produce power. At wind speeds greater than the cut-out speed,
the turbine blades are stopped by some type of braking mechanism to avoid
damage and for safety issues. The short section of dashed blue line indicates
the power that would be produced if cut-out were not implemented.
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Available wind
power
Wind power
density
Betz limit
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Performance (power coefficient) of various types of wind
turbines as a function of the ratio of turbine blade tip speed
to wind speed. So far, no design has achieved better
performance than the horizontal axis wind turbine (HAWT).
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14–5 TURBINE SCALING LAWS
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In practice, hydroturbine engineers
generally find that the actual increase in
efficiency from model to prototype is only
about two-thirds of the increase given by
this equation.
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Turbine Specific Speed
1
Maximum efficiency as a function of turbine specific speed for the three main types of dynamic turbine. Horizontal scales show
nondimensional turbine specific speed (NSt) and turbine specific speed in customary U.S. units (NSt, US). Sketches of the
blade types are also provided on the plot for reference.
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EJEMPLO 9
EJEMPLO 9