FRS - 0011 - 2015 For TM Bearing of WAP - 5 LOCO

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Page 1 of3 Issued on M.,09 .20 15 No. RDSO/ELIFRS/BEARING/0011-2015 Rev.

'0'

I
Government of India
Ministry of Railways

Functional Requirement Specification (FRS) for Bearings


NU 224 & NH 219 used in Traction Motor type 6FXA 7059
for W AP5 locomotive

No. RDSO/EL/FRSIBEARING/OOll-2015 Rev. '0'

Sept.-2015

Approved by Signature

EDSE(Co-ord)
-s-J) cnJaq., J!l..1
2fS'·~.Jr"

ELECTRICAL DIRECTORATE
RESEARCH DESIGNS & STANDARDS ORGANIZATION
MANAK NAGAR, LUCKNOW-226011

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Page 2 of3 Issued on )409.2015 No. RDSO/ELIFRS/BEARING/0011-201S Rev. '0'

Functional Requirement Specification (FRS) for Bearings NU 224 & NH219 used in
Traction Motor type 6FXA 7059 for W AP5 Locomotives

1. Foreword
At present, 3-Phase Traction Motor Type 6FXA 70S9 is used in Electric Locomotive type WAPS.
These traction motors have been provided with bearings NU 224 (DE) & NH 219 (NDE). With
this Functional Requirement Specification; it is intended to develop the additional sources for
procurement ofthese bearings.

2. Scope

This Functional Requirement Specification (FRS) covers design, development and


manufacturing for bearings (NU 224 & NH 219) of 3-phase traction motor type 6FXA 70S9 TM
for WAPS and shall be used for developing additional sources for these bearings.

3. Methodology of development
I. Development of bearings will be as per Functional Requirement Specification (FRS).
II. Bidder shall offer the broad design parameters and dimensional drawings of bearings
III. Proto type unit of subject bearings shall be type tested and got approved by ROSO
before dispatch.
IV. After successful prototype testing by ROSO & routine testing by consignee, bearings
shall be cleared for fitment on traction motors for field trial as per ROSa's latest
guidelines on bearing policy.
V. Before registration in master list of approved vendors, the complete formalities shall
be fulfilled as perWork Instruction nO.EL-WI-7.I-l (or latest) as applicable for fresh
registration case.

4. Basic details of Bearings:

Parameters DE side (ND 224) NDE side (NJ219)


Basic dynamic load rating 390 KN 220 KN
(C)
Basic static load rating (Co) 430KN 26SKN
ID (nominal) mm <1>
120 ·<1>95
OD (nominal) mm <1>215 <1>
170
Over all width mm 40 32 (Excluding angle ring)
41 (Including angle ring)
Radial clearance mm 0.125-0.165 0.105-0.140
Maximum operating 100 ue lOOue
temperature
L-10 life > 1.6 million KM >1.6 million KM
Lubrication Mobilux EP2 Mobilux EP2
Special feature -- T nsulated bearing

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Page 3 of3 Issued on 24.09.2015 No. RDSO/ELIFRS/BEARING/OOll-2015 Rev. '0'

5. Details of' proposed bearings to be submitted to RDSO:-

I. Two sets of signed dimensional drawings of proposed bearings with Significance of each
suffix! prefix, accuracy class, Suitability of application are to be submitted.
II. Details of bearings i.e. number of roller and size, type of cage guide, Cage material
(brass/steel/bronze), riveted or rivets less, gap between cage and rollers, radial & axial
clearance etc. to be submitted.
iii. Details mentioned in paragraph 4, for the proposed bearings to be submitted
IV. Material specification and surface finish level for inner and outer rings, cage, racer and roller.
v. Detailed calculation of L-10 life as well as dynamic & static load capacity of proposed bearing.
vi. Any other relevant information

6. Field Trial:
After completion of all formalities laid down in Work Instruction No. EL-WI-7.1-l (or latest),
the field trial shall be carried out as per prevalent ISO instructions and latest bearing policy
guideline.

7. Application:
In traction motor type 6FXA 7059 for Electric Locomotive WAP5.

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