Is 16102 2 2012
Is 16102 2 2012
Hkkjrh; ekud
lkekU; izdk'k lsokvksa ds fy, Lor% tyus okys
,y bZ Mh ySEi
Hkkx 2 dk;Zdkfjrk vis{kk,¡
Indian Standard
SELF-BALLASTED LED LAMPS FOR GENERAL
LIGHTING SERVICES
PART 2 PERFORMANCE REQUIREMENTS
ICS 29.140.99
© BIS 2012
BUREAU OF INDIAN STANDARDS
MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002
FOREWORD
This Indian Standard (Part 2) was adopted by the Bureau of Indian Standards, after the draft finalized by the
Electric Lamps and Their Auxiliaries Sectional Committee had been approved by the Electrotechnical Division
Council.
This standard specifies the performance requirements for self ballasted lamps for general lighting services for
d.c. supplies up to 250 V or a.c. supplies up to 1 000 V at 50 Hz.
This standard is published in two parts. The other part in the series is:
Part 1 Safety requirements
There will be and are already LED products in the market which substitute existing lamps, either as retrofit mains
voltage incandescent or self ballasted fluorescent lamps or as replacement for tungsten halogen lamps below 50 V.
This standard is based on IEC 62612 ‘Self-ballasted LED lamps for general lighting services for voltage above
50 V — Performance requirements’ issued by the International Electrotechnical Commission (IEC) with following
modifications:
a) Made applicable for d.c. supplies up to 250 V or a.c. supplies up to 1 000 V at 50 Hz;
b) Schedule of type test and acceptance test has been incorporated;
c) Ambient test condition changed to 27°C;
d) Selection of samples incorporated;
e) Conditions of compliances incorporated;
f) In Table 2 data related chromaticity co-ordinates and CCT values for 5 700 K added;
g) Requirements of harmonics and p.f. have been added; and
h) Tolerence for lamp power (see 8) increased to 15 percent and for luminous flux (see 9) decreased to 90
percent.
For the purpose of deciding whether a particular requirement of this standard is complied with, the final value,
observed or calculated expressing the result of a test or analysis, shall be rounded off in accordance with IS 2 : 1960
‘Rules for rounding off numerical values (revised)’. The number of significant places retained in the rounded off
value should be the same as that of the specified value in this standard.
IS 16102 (Part 2) : 2012
Indian Standard
SELF-BALLASTED LED LAMPS FOR GENERAL
LIGHTING SERVICES
PART 2 PERFORMANCE REQUIREMENTS
1
IS 16102 (Part 2) : 2012
value of the luminous flux of the lamp and expressed Attached to this, information is given on CCT tolerance
as a percentage x of the initial luminous flux. category and life time category.
NOTE — The lumen maintenance of a LED lamp is the effect NOTES
of decrease of the lumen output of the LED(s) or a combination 1 An example of the construction of the colour code is given
of this with failure(s) of LED(s) if the lamp contains more than in Table 1.
one LED. 2 The term general colour rendering index (CRI) is referred to
3.4 Initial Values — Photometric and electrical CIE. The term colour rendition index designates one digit
derived from the CRI (see Table 1).
characteristics at the end of the ageing period and/or
stabilization time. 3.9 Stabilization Time — Time which the LED lamp
requires to obtain stable thermal conditions.
3.5 Life (of an Individual LED Lamp) — Length of
time during which a LED lamp provides more than 70 3.10 Ageing — Preconditioning period of the LED-
percent of the initial luminous flux, under standard test lamps.
conditions. A LED lamp has thus reached its end of
life, when it no longer provides 70 percent of the initial 3.11 Type — Lamps that, independent of the type of
luminous flux. Life is always published in combination cap, have an identical photometric and electrical rating.
with the failure rate (see Note 4 and 3.7). 3.12 Type Test — Test or series of tests made on a
NOTES type test sample for the purpose of checking
1 LED lamps have a different end of life characteristic than compliance of the design of a given product with the
conventional lamps, because typically they rather will dim over requirements of the relevant standard.
time in a gradual way than being subject to sudden lamp failure.
Lumen maintenance is the governing characteristic for lifetime 3.13 Type Test Sample — Sample consisting of one
of LED lamps.
or more similar units submitted by the manufacturer
2 The built-in control gear and LED’s (with a certain
probability), however, may show a sudden end of life failure
or responsible vendor for the purpose of the type test.
(see 3.7).
3.14 Acceptance Test — Tests carried out on samples
3 The maximum reduction of lumen maintenance may vary
depending on the application of the LED lamp: This standard taken from a lot for the acceptance of the lot.
uses a value of 70 percent (L70) as an example. Dedicated
information on the chosen percentage is to be provided by the 3.15 Batch — All the lamps of one type put forward at
manufacturer. one time for acceptance test.
4 End of lamp life is normally determined when 50 percent of
the lamps failed, indicated in combination with the chosen 3.16 Inspection Test Quantity (ITQ) — The number
lumen maintenance, for example: L70, F 50. For professional of lamps selected for the purpose of determining the
applications, the combined value L70, F10 is advised, meaning acceptability of a batch as to safety requirements given
maximum 10 percent of the lamps has failed when the point of
in Part 1 of this standard.
70 percent lumen maintenance has been reached.
3.6 Rated Lamp Life (h) — Length of time during 3.17 Rating Test Quantity (RTQ) — The number of
which a LED lamp provides more than 70 percent of lamps selected for the purpose of determining the
the rated luminous flux, published in combination with acceptability of a batch as to initial readings and colour.
the failure rate, as declared by the manufacturer or 3.18 Life Test Quantity (LTQ) — The number of
responsible vendor. lamps selected for the purpose of determining the
NOTES acceptability of a batch as to life performance.
1 For sample size, see 7.
2 Notes 1, 2 and 4 of 3.5 shall apply. 4 GENERAL REQUIREMENTS
3.7 Failure Fraction (Fx) — The percentage x of a These performance requirements are additional to the
number of tested lamps of the same type, that have requirements given in IS 16102 (Part 1).
reached the end of their individual lives. For marking
of the failure fraction (see Table 1). For measurement of lamp characteristics, see Annex A
and Annex B.
NOTES
1 For self-ballasted LED lamps, the failure fraction expresses 5 MARKING
the combined effect of LED and control gear failure.
2 For self-ballasted LED lamps normally a failure fraction of 5.1 General Requirements for Marking
10 percent or/and 50 percent are being applied, indicated as
F10 and/or F50. For this performance standard the following data are
3.8 Colour Code — Colour designation of a LED lamp to be provided visible in addition to the mandatory data
giving white light is defined by the correlated colour of IS 16102 (Part 1) by the manufacturer or responsible
temperature (CCT) and the colour rendition index. vendor, and placed as specified in Table 1.
2
IS 16102 (Part 2) : 2012
NOTES
1 These requirements are minimal. Additional regional regulatory marking requirements may exist and overrule.
2 For directional lamps, centre beam intensity and beam angle are measured according to IS (under preparation). If space on the lamp
is not large enough, marking of the rated luminous output on the packaging is sufficient.
3 ‘x’ = required, ‘—’ = not required.
5.2 BIS Certification Marking characteristics, lumen maintenance and life are given
in Annex A.
The self-ballasted LED lamps may also be marked with
the Standard Mark. All tests, except 13.2, are made on ‘n’ lamps. The
number ‘n’ is declared by the manufacturer or
5.2.1 The use of the Standard Mark is governed by the
responsible vendor, but shall be a minimum of 20
provisions of the Bureau of Indian Standards Act, 1986
lamps. For 13.2, further 20 lamps are tested.
and the Rules and Regulations made thereunder. The
details of conditions under which the licence for the 8 LAMP POWER
use of the Standard Mark may be granted to
manufacturers or producers may be obtained from the The initial power consumed by each LED lamp in the
Bureau of Indian Standards. measured sample shall not exceed the rated power by
more than 15 percent, and a 97.5 percent one sided
6 DIMENSIONS upper confidence interval about the sample average,
x, of lamp power shall contain the rated power value.
The LED lamp dimensions shall comply with the
The 97.5 percent confidence interval may be
requirements as indicated by the manufacturer or
approximated by the following formula:
responsible vendor. If it is intended to replace an
existing lamp with a LED lamp, then the maximum Ê s ˆ
outlines shall not exceed those of the lamp that is x + Á1.96. ˜
Ë n¯
replaced.
where x, s and n are the sample average, standard
If the lamp power, the luminaire itself or any covering
deviation and number of lamps respectively.
(if applicable) do not limit the use of not outline
exceeding LED lamps, those lamps are also suitable NOTE — Confidence level or condition of compliance and
regarding performance. method of test is under consideration.
Where in the standard a testing time of 6 000 h is To comply with this standard, the initial luminous flux
required and the same result can be achieved with a of each LED lamp in the measured sample shall not be
short-term test of at least ‘x’ h, this is a valid option, less than 90 percent of the rated luminous flux, and a
provided that 6 000 h test is conducted in parallel and 97.5 percent one sided lower confidence interval about
in case of doubt the result is drawn at the end of the the sample average, x, of lamp luminous flux shall
6 000 h testing period by the manufacturer or contain the rated luminous flux value. The 97.5 percent
responsible vendor confidence interval may be approximated by the
formula:
(‘x’ under consideration)
Ê s ˆ
Test conditions for testing electrical and photometric x - Á1.96. ˜
Ë n¯
3
IS 16102 (Part 2) : 2012
where x, s and n are the sample average, standard F 2700, P 2700, F 3000, F 3500, F 4000, F 5000 or
deviation and number of lamps respectively. F 6500
For marking of the rated luminous flux (see Table 1). For For reference purposes, the standardized chromaticity
method of measurement of luminous flux (see Annex B). co-ordinates and CCT values corresponding to these
NOTE — Confidence level or condition of compliance and colours are given in IS 2418 (Part 2).
method of test is under consideration.
The chromaticity of a LED lamp is measured both
10 CENTRE BEAM INTENSITY initially and maintained after an operation time of 25
percent of rated lamp life (with a maximum duration
To comply with this standard, the initial centre beam of 6 000 h). The measured actual chromaticity values
intensity of each LED lamp in the measured sample both initial and maintained are expressed as fitting
shall not be less than 75 percent of the rated centre within one of four categories (see Table 3),
beam intensity, and a 97.5 percent one sided lower corresponding to particular MacAdam ellipse
confidence interval about the sample average, x, of tolerances around the rated colour as indicated by the
centre beam intensity shall contain the rated centre manufacturer or responsible vendor.
beam intensity value. The 97.5 percent confidence
interval may be approximated by the formula: For colour marking requirements (see Table 1).
To comply with this standard, the initial beam angle of Table 2 Correlated Colour Temperatures and
each LED lamp in the measured sample shall be within Chromaticity Co-ordinates
±25 percent of the rated beam angle, and a 95 percent
confidence interval about the sample average, x, of Sl No. Colour Indication CCT x y
(1) (2) (3) (4) (5)
beam angle shall contain the rated beam angle value.
The 95 percent confidence interval may be i) F 6500 6 400 0.313 0.337
approximated by the formula: ii) F 5700 5 700 0.329 0.342
iii) F 5000 5 000 0.346 0.359
s ˆ iv) F 4000 4 040 0.380 0.380
Ê
x ± Á1.96. ˜ v) F 3500 3 450 0.409 0.394
Ë n¯ vi) F 3000 2 940 0.440 0.403
vii) F 2700 2 720 0.463 0.420
where x, s and n are the sample average, standard viii) P 2700 2 700 0.458 0.410
deviation and number of lamps respectively. NOTE — The letters in the ‘Colour’ designation stand for:
For marking of the rated beam angle (see Table 1). a) F = values from IS 2418 (Part 2) and IS 15687 (Part 1); and
b) P = value close to the Planckian curve.
NOTE — Confidence level or condition of compliance and
method of test is under consideration.
Example: CAT C/B, meaning initial shift within a 5 step
12 COLOUR NOMENCLATURE, VARIATION ellipse and maintained shift within a 7 step ellipse.
AND RENDERING
NOTE — This standard applies mainly to retrofit LED lamps
for which it is important that the chromaticity corresponds
12.1 Colour Variation Categories as much as possible to the lamps to be replaced. Tolerances
are based on the CIE 1931 MacAdam ellipses as normally
The rated colour of a lamp shall preferably be one of applied for (compact) fluorescent lamps and other discharge
the following seven values: lamps.
4
IS 16102 (Part 2) : 2012
Table 3 Tolerance (Categories) on Nominal time consuming to measure the actual lumen reduction over
life (L70). For that reason this standard relies on approximation
Chromaticity Co-ordinate Values
methods to determine the expected life (L70) of any self-ballasted
(Clause 12.1) LED lamp.
Sl Enclosing MacAdam Colour Variation The actual LED behaviour with regard to lumen maintenance
No. Ellipse Size Category may differ considerably per type and per manufacturer. It is
not possible to express the lumen maintenance of all LED’s in
Initial Maintained simple mathematical relations. A fast initial decrease in lumen
(1) (2) (3) (4) output does not automatically imply that a particular LED will
not make its rated life.
i) 3 step spread centered on the D D
rated colour target 2 Compliance of lumen maintenance after 25 percent of life
ii) 5 step C C time or 6 000 h implies that the lamps would have a nominal
iii) 7 step B B life of 25 000 h.
iv) >7 step A A
The initial luminous flux shall be measured, which
measurement is repeated at 25 percent of rated lamp
12.2 CRI life (with a maximum duration of 6 000 h). The initial
The initial colour rendering index (CRI) of an LED luminous flux value is normalized to 100 percent; it is
lamp is measured as is the value after a total operation used as the first data point for determining lamp life.
time of 25 percent of rated lamp life (with a maximum The measured luminous flux value at 25 percent of
duration of 6 000 h). To comply with this standard, all rated lamp life (with a maximum duration of 6 000 h)
measured initial CRI values from the sample LED shall be expressed as a percentage of the initial value.
lamps shall be greater than or equal to the rated CRI It is recommended to measure the lumen maintenance
value (see Table 1) less 3 points and all measured at 1 000 h intervals (expressed as a percentage of the
maintained CRI values (at 25 percent of rated lamp initial value) for a total equal to 25 percent of rated
life with a maximum duration of 6 000 h) shall be lamp life (with a maximum duration of 6 000 h).
greater than or equal to the rated CRI value less 5 points
NOTE — This will give additional insight as to the reliability
(see Table 1). of the measured values.
For method of measurement refer to IS 16106. For marking of the lumen maintenance (Lx) and lumen
maintenance categories (see Table 1).
13 LAMP LIFE
A self-ballasted LED lamp is considered having passed
Life of a self-ballasted LED lamp as defined in 3.5 is the test when the following criteria have been met
the combined result of the lumen maintenance (see Fig. 1):
performance (see 3.1) and the life of the built-in control
gear and the LED(s) itself (see 13.2). An indication a) The measured flux value at 25 percent of rated
for the reliability and life of the control gear is attained lamp life (with a maximum duration of 6 000
by an endurance test (see 13.2). Both elements are h) shall never be less than the maximum
tested. lumen maintenance related to the rated life
(L 70 ) as defined and provided by the
Reference is made to the definitions of 3.5 and 3.6, manufacturer or responsible vendor.
describing the indicated percentage of tested lamps of
b) The measured lumen maintenance shall
a total batch (F50 or F10) that may fail the requirements
correspond with the lumen maintenance
of the tests under 13.1 and 13.2.
category as defined and provided by the
For marking of rated life (see Table 1). manufacturer or responsible vendor: Cat 1 to
Cat 3 for L70.
13.1 Lumen Maintenance
Table 4 Categories of Lumen Maintenance After
This standard has opted for lumen maintenance 25 Percent of Life Time or 6 000 h
categories that cover the initial decrease in lumen until
Sl No. Luminous Flux Decrease in Percent of Code
25 percent of rated lamp life has elapsed with a 0 h Value
maximum duration of 6 000 h, see Fig. 1. Based on (1) (2) (3)
the life definition (L70) there are three categories each i) ≤10 percent 1
covering an additional 10 percent of lumen ii) ≤20 percent 2
maintenance compared to the initial lumen output at iii) ≤30 percent 3
0 h as given in Table 4.
NOTES
13.2 Endurance Test for Built-in Electronic Ballast
1 As the typical life of a self-ballasted LED lamp is (very) long,
it is within the scope of this standard regarded unpractical and Since a self-ballasted LED lamp is a unit, which cannot
5
IS 16102 (Part 2) : 2012
100 %
CAT A
CAT B
Luminous
Luminous flux
flux
as CAT C
as %% of
ofinitial
initial
flux
flux 70 % CAT D (L70
CAT E
50 %
L5
0%
1000 25% or
6000 hrs
6000 hrs Rated life
be dismantled without being permanently damaged, At the end of these tests (a) and (b) the LED lamp
the built-in control gear has to be tested as part of a shall operate and remain alight for 15 min. and show
LED lamp. no physical effects of the temperature cycling such
as cracks or delaminating of the label. All LED lamps
13.2.1 LED lamps shall be subjected to a temperature
in the test sample must pass these post treatment
cycling test and a supply voltage-switching test as
criteria.
follows:
13.2.2 The LED lamp shall then be operated without
a) Temperature cycling test — The non-energized
switching at test voltage and at an ambient temperature
LED lamp shall be stored at temperature not
of 45°C until a test period equal to 25 percent or the
higher than –10°C for 1 hour minimum. The
rated lamp life (with a maximum of 6 000 h) has
lamp is then immediately (within 1 minute
passed.
maximum) moved into a cabinet having a
temperature of at least 50°C and stored for one At the end of this time, and after cooling down to room
hour minimum. Five (5) cycles of this shall be temperature, the lamp shall remain alight for at least
carried out without time interruption. The 15 min.
samples in this test shall not be used for any
NOTE — The aim of the test is to check for example the
other test found within the standard. capacitor design.
The test is passed if there are zero LED
failures within the lamp and no catastrophic 14 DIMMING
faults of the lamp performance such as cracks,
disassembly, drop in lumens below L70. Requirements are under consideration.
NOTE — The aim of the test is to check for example. 15 HARMONICS AND POWER FACTOR
the soldering quality of the production.
15.1 The harmonics of the input current when measured
b) Supply voltage switching test — The
in accordance with IS 14700 (Part 3/Sec 2) shall be as
ON 30 s/OFF 30 s cycling shall be repeated
given in 16.1.1 and 16.1.2.
for a number of cycles equal to half the rated
lamp life in h (Example: 10 k cycles if rated 15.1.1 For LED lamp, the harmonic current shall not
life is 20 kh). exceed the limits given in Table 5.
6
IS 16102 (Part 2) : 2012
15.2 Power factor for LED lamp shall be minimum 0.9. Table 7 Limits of Loop Diameter Against
Transient Frequency Range
Table 5 Limits of Harmonic Current (Clause 16.1.2)
(Clause 15.1.1)
Sl Frequency Range Limits of Loop Diameter
1)
Sl Harmonic Order Maximum Permissible Harmonic No. dB(µA)
No. n Current Expressed as a Percentage
of the Input of the Fundamental 2m 3m 4m
Frequency (1) (2) (3) (4) (5)
Percent i) 9 kHz-70 kHz 88 81 75
2) 2) 2)
(1) (2) (3) ii) 70 kHz-150 kHz 88-58 81-51 75-45
2) 2) 2)
iii) 150 kHz-2.2 MHz 58-26 51- 22 45-16
i) 2 2 iv) 2.2 MHz-3.0 MHz 58 51 45
30 λ
1)
ii) 3 v) 3.0 MHz-30.0 MHz 22 15-16
3)
9-12
3)
iii) 5 10
iv) 7 5 1)
At the transmission frequency, the lower limit applies.
v) 9 7 2)
Decreasing linearly with the logarithm of the frequency.
vi) 11 ≤ n ≤ 39 3 3)
Increasing linearly with the logarithm of the frequency.
(odd harmonic only)
16.1.1 LED lamp shall comply with the terminal 17.2 Rating Test Quantity (RTQ)
voltage limits given in Table 6.
Rating test quantity consisting of 15 LED lamps shall
Table 6 Limits of Frequency Range be selected at random from the lamps which have
Against Emission passed the inspection test. The RTQ shall comprises
of the tests given in 18.2 and 18.3.
Sl Frequency Range Limits
No. dB(µV)1) 17.3 Life Test Quantity (LTQ)
Quasi Peak Average Life test quantity consisting of 10 LED lamps shall be
(1) (2) (3) (4) selected at random from the lamps which have passed
i) 9 kHz-50 kHz2) 110 — the rating tests. The LTQ shall comprise of the tests
ii) 50 kHz-150 kHz2) 90-803) — for life and lumen maintenance.
iii) 150 kHz -0.5 MHz 66- 563) 56-463)
iv) 0.5 MHz-2.51 MHz 56 46
v) 2.51 MHz-3.0 MHz 73 63 17.4 Accidentally Broken and/or in Corrected
vi) 3.0 MHz-5.0 MHz 56 46 Operated Lamps
vii) 5.0 MHz-30.0 MHz 60 50
Lamps, which are accidentally broken and or have been
1)
At the transmission frequency, the lower limit applies. operated in conjunction with incorrect controlgear
2)
The limit values in the frequency range 9 kHz to 150 kHz are
considered to be provisional which may be modified after some before the life test is completed, shall, when necessary,
years of experience. be replaced to ensure that the required number of test
3)
The limit decreases linearly with the logarithm of the frequency lamps completes the test. Any such broken or
range of 9 kHz to 50 kHz and 150 kHz to 0.5 MHz.
incorrectly operated lamps shall be neglected in the
evaluation of life test results.
16.1.2 Where the light source is operated at a frequency
NOTE — In order to avoid unnecessary delay, it is
exceeding 100 Hz, the lamp shall comply with the field recommended that spare lamps be available through the test.
strength limits given in Table 7.
7
IS 16102 (Part 2) : 2012
8
IS 16102 (Part 2) : 2012
ANNEX A
(Clauses 4 and 7)
METHOD OF MEASURING LAMP CHARACTERISTICS
ANNEX B
(Clauses 4 and 9)
METHOD OF MEASURING LUMINOUS FLUX FOR LED LAMPS
ANNEX C
(Table 1)
HOW TO COMPOSE AND UNDERSTAND A PHOTOMETRIC CODE
9
IS 16102 (Part 2) : 2012
8 3 0 / A A 1
10
Bureau of Indian Standards
BIS is a statutory institution established under the Bureau of Indian Standards Act, 1986 to promote
harmonious development of the activities of standardization, marking and quality certification of goods
and attending to connected matters in the country.
Copyright
BIS has the copyright of all its publications. No part of these publications may be reproduced in any form
without the prior permission in writing of BIS. This does not preclude the free use, in the course of
implementing the standard, of necessary details, such as symbols and sizes, type or grade designations.
Enquiries relating to copyright be addressed to the Director (Publications), BIS.
Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
periodically; a standard along with amendments is reaffirmed when such review indicates that no changes are
needed; if the review indicates that changes are needed, it is taken up for revision. Users of Indian Standards
should ascertain that they are in possession of the latest amendments or edition by referring to the latest issue of
‘BIS Catalogue’ and ‘Standards : Monthly Additions’.
This Indian Standard has been developed from Doc No.: ETD 23 (6299).