Ransburg

SERVICE MANUAL
CP-95-02.5
(Replaces CP-95-02.4)

LEPS5001 POWER SUPPLY

For Control Panel Model LECU5003

MODEL: LEPS5001
IMPORTANT: Before using this equipment, care-
fully read SAFETY PRECAUTIONS, starting on
page 1, and all instructions in this manual. Keep
this Service Manual for future reference.

Service Manual Price: $30.00 (U.S.)

LEPS5001 Power Supply - Safety Ransburg
NOTE: This manual has been changed from revision CP-95-02.4 to revision CP-95-02.5.
Reasons for this change are noted under “Manual Change Summary” inside the back
cover of this manual.

CP-95-02.5
Ransburg LEPS5001 Power Supply - Contents

CONTENTS
PAGE
SAFETY: 1-5
SAFETY PRECAUTIONS......................................................... 1
HAZARDS / SAFEGUARDS..................................................... 2-5

INTRODUCTION: 6-7
GENERAL DESCRIPTION....................................................... 6
SPECIFICATIONS..................................................................... 7

INSTALLATION: 8-12
LOCATION.................................................................................8
SAFETY GROUND....................................................................8
CONNECTIONS TO LECU5003 CONTROL PANEL.............. 9
HIGH VOLTAGE CABLE........................................................... 9-10
LEPS5001 POWER SUPPLY SCHEMATIC............................. 11
HIGH VOLTAGE CONNECTIONS........................................... 12

OPERATION: 13
THEORY OF OPERATION...................................................... 13

MAINTENANCE: 14-15
TROUBLESHOOTING.............................................................. 14-15

PARTS IDENTIFICATION: 16-18

LEPS5001 POWER SUPPLY.................................................... 16
TOP VIEW OF LEPS5001 POWER SUPPLY.......................... 17
LEPS5001 POWER SUPPLY PARTS LIST............................. 18

WARRANTY POLICIES: 19
LIMITED WARRANTY............................................................... 19

APPENDIX: 20-23
PAINT AND SOLVENT SPECIFICATIONS............................. 20
VISCOSITY CONVERSION CHART....................................... 21-22
VOLUMETRIC CONTENT OF HOSE OR TUBE.................... 23

CP-95-02.5
LEPS5001 Power Supply - Safety Ransburg

SAFETY
SAFETY PRECAUTIONS ! WARNING
Before operating, maintaining or servicing any †† The user MUST read and be familiar with the
Ransburg electrostatic coating system, read and Safety Section in this manual and the Ransburg
understand all of the technical and safety liter- safety literature therein identified.
ature for your Ransburg products. This manual
contains information that is important for you to
know and understand. This information relates to †† This manual MUST be read and thoroughly
USER SAFETY and PREVENTING EQUIPMENT understood by ALL personnel who operate, clean
PROBLEMS. To help you recognize this informa- or maintain this equipment! Special care should
tion, we use the following symbols. Please pay be taken to ensure that the WARNINGS and
particular attention to these sections. safety requirements for operating and servicing
the equipment are followed. The user should be
A WARNING! states information to alert you aware of and adhere to ALL local building and fire
to a situation that might cause serious injury codes and ordinances as well as NFPA-33 SAFETY
if instructions are not followed. STANDARD, LATEST EDITION, prior to installing,
operating, and/or servicing this equipment.
A CAUTION! states information that tells how
to prevent damage to equipment or how to
avoid a situation that might cause minor injury.

A NOTE is information relevant to the proce-

dure in progress. WARNING
!
While this manual lists standard specifications †† The hazards shown on the following pages
and service procedures, some minor deviations may occur during the normal use of this equip-
may be found between this literature and your ment. Please read the hazard chart beginning on
equipment. Differences in local codes and plant page 2.
requirements, material delivery requirements,
etc., make such variations inevitable. Compare
this manual with your system installation draw-
ings and appropriate Ransburg equipment man-
uals to reconcile such differences.

Careful study and continued use of this manual will

provide a better understanding of the equipment
and process, resulting in more efficient operation,
longer trouble-free service and faster, easier
troubleshooting. If you do not have the manuals
and safety literature for your Ransburg system,
contact your local Ransburg representative or
Ransburg.

1 CP-95-02.5
Ransburg LEPS5001 Power Supply - Safety

AREA HAZARD SAFEGUARDS

Tells where hazards Tells what the hazard is. Tells how to avoid the hazard.
may occur.

Spray Area Fire Hazard

Improper or inadequate Fire extinguishing equipment must be present in

operation and maintenance the spray area and tested periodically.
procedures will cause a fire
hazard. Spray areas must be kept clean to prevent the
accumulation of combustible residues.
Protection against inadver-
tent arcing that is capable of Smoking must never be allowed in the spray
causing fire or explosion is area.
lost if any safety interlocks The high voltage supplied to the atomizer must
are disabled during opera- be turned off prior to cleaning, flushing or main-
tion. Frequent Power Supply tenance.
or Controller shutdown indi-
cates a problem in the system When using solvents for cleaning:
requiring correction. •• Those used for equipment flushing should
have flash points equal to or higher than
those of the coating material.
•• Those used for general cleaning must have
flash points above 100°F (37.8°C).

Spray booth ventilation must be kept at the rates

required by NFPA-33, OSHA, country, and local
codes. In addition, ventilation must be main-
tained during cleaning operations using flam-
mable or combustible solvents.

Electrostatic arcing must be prevented. Safe

sparking distance must be maintained between
the parts being coated and the applicator. A dis-
tance of 1 inch for every 10KV of output voltage
is required at all times.

Test only in areas free of combustible material.

Testing may require high voltage to be on, but
only as instructed.
Non-factory replacement parts or unautho-
rized equipment modifications may cause fire or
injury.

If used, the key switch bypass is intended for

use only during setup operations. Production
should never be done with safety interlocks dis-
abled.

Never use equipment intended for use in water-

borne installations to spray solvent based ma-
terials.

The paint process and equipment should be

set up and operated in accordance with NFPA-
33, NEC, OSHA, local, country, and European
Health and Safety Norms.

CP-95-02.5 2
 LEPS5001 Power Supply - Safety
LEPS5001 Power Supply - Safety Ransburg

AREA HAZARD SAFEGUARDS

Tells where hazards Tells what the hazard is. Tells how to avoid the hazard.
may occur.

Spray Area Explosion Hazard

Improper or inadequate oper- Electrostatic arcing must be prevented. Safe
ation and maintenance proce- sparking distance must be maintained between
dures will cause a fire hazard. the parts being coated and the applicator. A dis-
tance of 1 inch for every 10KV of output voltage
Protection against inadvertent is required at all times.
arcing that is capable of caus-
ing fire or explosion is lost if Unless specifically approved for use in hazard-
any safety interlocks are dis- ous locations, all electrical equipment must be
abled during operation. located outside Class I or II, Division 1 or 2
hazardous areas, in accordance with NFPA-33.
Frequent Power Supply or
Controller shutdown indicates Test only in areas free of flammable or combus-
a problem in the system requir- tible materials.
ing correction.
The current overload sensitivity (if equipped)
MUST be set as described in the correspond-
ing section of the equipment manual. Protec-
tion against inadvertent arcing that is capable
of causing fire or explosion is lost if the current
overload sensitivity is not properly set. Fre-
quent power supply shutdown indicates a prob-
lem in the system which requires correction.

Always turn the control panel power off prior to

flushing, cleaning, or working on spray system
equipment.

Before turning high voltage on, make sure no

objects are within the safe sparking distance.

Ensure that the control panel is interlocked with

the ventilation system and conveyor in accor-
dance with NFPA-33, EN 50176.

Have fire extinguishing equipment readily avail-

able and tested periodically.

General Use and Improper operation or mainte- Personnel must be given training in accordance
Maintenance nance may create a hazard. with the requirements of NFPA-33, EN 60079-0.

Personnel must be properly Instructions and safety precautions must be

trained in the use of this equip- read and understood prior to using this equip-
ment. ment.

Comply with appropriate local, state, and na-

tional codes governing ventilation, fire protec-
tion, operation maintenance, and housekeep-
ing. Reference OSHA, NFPA-33, EN Norms
and your insurance company requirements.

3 3
CP-95-02.5
Ransburg LEPS5001 Power Supply - Safety

AREA HAZARD SAFEGUARDS

Tells where hazards Tells what the hazard is. Tells how to avoid the hazard.
may occur.

Spray Area / Electrical Discharge

High Voltage
Equipment There is a high voltage device Parts being sprayed and operators in the spray
that can induce an electrical area must be properly grounded.
charge on ungrounded objects
which is capable of igniting Parts being sprayed must be supported on con-
coating materials. veyors or hangers that are properly ground-
ed. The resistance between the part and earth
Inadequate grounding will ground must not exceed 1 meg ohm. (Refer to
cause a spark hazard. A NFPA-33.)
spark can ignite many coating
materials and cause a fire or Operators must be grounded. Rubber soled in-
explosion. sulating shoes should not be worn. Grounding
straps on wrists or legs may be used to assure
adequate ground contact.

Operators must not be wearing or carrying any

ungrounded metal objects.

When using an electrostatic handgun, operators

must assure contact with the handle of the ap-
plicator via conductive gloves or gloves with the
palm section cut out.

NOTE: REFER TO NFPA-33 OR SPECIFIC

COUNTRY SAFETY CODES REGARDING
PROPER OPERATOR GROUNDING.

All electrically conductive objects in the spray

area, with the exception of those objects re-
quired by the process to be at high voltage, must
be grounded. Grounded conductive flooring
must be provided in the spray area.

Always turn off the power supply prior to flush-

ing, cleaning, or working on spray system equip-
ment.

Unless specifically approved for use in hazard-

ous locations, all electrical equipment must be
located outside Class I or II, Division 1 or 2 haz-
ardous areas, in accordance with NFPA-33.

CP-95-02.5 4
LEPS5001 Power Supply - Safety Ransburg

AREA HAZARD SAFEGUARDS

Tells where hazards Tells what the hazard is. Tells how to avoid the hazard.
may occur.

Electrical Electrical Discharge

Equipment
High voltage equipment is uti- Unless specifically approved for use in hazard-
lized in the process. Arcing ous locations, the power supply, control cabinet,
in the vicinity of flammable or and all other electrical equipment must be locat-
combustible materials may oc- ed outside Class I or II, Division 1 and 2 hazard-
cur. Personnel are exposed to ous areas in accordance with NFPA-33 and EN
high voltage during operation 50176.
and maintenance.
Turn the power supply OFF before working on
Protection against inadvertent the equipment.
arcing that may cause a fire or
explosion is lost if safety circuits Test only in areas free of flammable or combus-
are disabled during operation. tible material.

Frequent power supply shut- Testing may require high voltage to be on, but
down indicates a problem in the only as instructed.
system which requires correc-
tion. Production should never be done with the safety
circuits disabled.
An electrical arc can ignite coat-
ing materials and cause a fire or Before turning the high voltage on, make sure no
explosion. objects are within the sparking distance.

Toxic Substances Certain material may be harmful Follow the requirements of the Material Safety
if inhaled, or if there is contact Data Sheet supplied by coating material manu-
with the skin. facturer.

Adequate exhaust must be provided to keep the

air free of accumulations of toxic materials.

Use a mask or respirator whenever there is a

chance of inhaling sprayed materials. The mask
must be compatible with the material being
sprayed and its concentration. Equipment must
be as prescribed by an industrial hygienist or
safety expert, and be NIOSH approved.

Spray Area Explosion Hazard –

Incompatible Materials

Halogenated hydrocarbon sol- Aluminum is widely used in other spray appli-

vents for example: methylene cation equipment - such as material pumps,
chloride and 1,1,1,-Trichlo- regulators, triggering valves, etc. Halogenated
roethane are not chemically hydrocarbon solvents must never be used with
compatible with the aluminum aluminum equipment during spraying, flushing,
that might be used in many sys- or cleaning. Read the label or data sheet for the
tem components. The chemical material you intend to spray. If in doubt as to
reaction caused by these sol- whether or not a coating or cleaning material is
vents reacting with aluminum compatible, contact your coating supplier. Any
can become violent and lead to other type of solvent may be used with aluminum
an equipment explosion. equipment.

5 CP-95-02.5
Ransburg LEPS5001 Power Supply - Introduction

INTRODUCTION
GENERAL DESCRIPTION The LECU5003-01 and -02 Control Panels, when
connected to the LEPS5001-02 Power Supply,
The LECU5003 Control Panel and LEPS5001 will generate an unregulated output voltage of
Power Supply produce 0 to negative 100 kVDC up to 100 kV.
continuous operating voltage. The two outputs
of the LEPS5001 Power Supply provide spray • Remote (push-button) ON/OFF Station
devices with up to 2500 microamps at 100 kV.
This heavy duty source of high voltage provides for • Remote Alarm Bell
rugged, reliable operation in a variety of industrial
finishing applications. • High Voltage Cable

The LEPS5001 Power Supply is Factory Mutual • Air Logic Station

Approved when used with the LECU5003-01 or
LECU5003-02 Control Panel for Aerobell® rotary • High Voltage Junction Tank
atomizer and REA IIITM automatic systems. Ref-
erence the LECU5003 manual or contact your A high voltage junction tank accepts high voltage
local Ransburg representative for more details. input from one output of the LEPS5001 Power
Supply and provides multiple high voltage out-
A maximum allowable current level is selected by puts to supply multiple applicators. Consult the
the user on the Sensitivity Module located inside appropriate junction tank service manual or your
the LECU5003 Control Panel. The Sensitivity authorized Ransburg representative for further
Module circuit determines if the power supply information.
output current exceeds the desired maximum
current as set on the Sensitivity Module. If so, • High Voltage Switch Tank
the control panel immediately enters an overload
condition which de-energizes the high voltage. A high voltage switch tank provides a means
The sense circuitry is sufficient to eliminate most of discharging residual charge from the appli-
possible arcing conditions, however, the overload cator(s) when the control panel is turned off or
sensitivity must be properly set as described in an overload condition occurs. The switch tank
the "Safety Overload Adjustment" section of the accepts high voltage input from one output of
LECU5003 Control Panel manual, to ensure safe the LEPS5001 Power Supply and independently
operation. controls high voltage to two outputs. When the
system is operating normally, the switch tank
All components of this power supply were design passes high voltage from its input to its output.
selected for reliable, heavy-duty service. The When the system is turned off or an overload
components, including the high voltage transform- occurs, the switch tank automatically grounds
er, operate immersed in high quality (non-pcb) the applicator. Consult the appropriate switch
dielectric oil to insulate against corona discharge tank service manual or your authorized Rans-
and provide heat dissipation. burg representative for further information.

Systems include, but are not limited to the following:

• LEPS5001-02 High Voltage Power Supply

• LECU5003-01 or -02 Control Panel

CP-95-02.5 6
LEPS5001 Power Supply - Introduction Ransburg

SPECIFICATIONS NOTES:
Environmental / Physical
Nominal
Dimensions: 21" diameter x 28" height
(.53 m diameter x .71 m height)

Weight: 254 lbs. (115.2 kg) including

28 gallons (90.8 liters) of
dielectric oil

Electrical
AC Input: 0 to 120 Volts AC
(from LECU5003 Control Panel)

DC Output: Maximum Continuous

Operating Voltage: 100 kV
Current: 0-100 kV: 2500 µA (max.)

7 CP-95-02.5
Ransburg LEPS5001 Power Supply - Installation

INSTALLATION
LOCATION
! WARNING ! CAUTION
> The LEPS5001 Power Supply MUST > Do not locate the LEPS5001 Power
be located outside the hazardous area (see Supply near or adjacent to heat producing
NFPA Bulletin No. 33). The user should equipment such as ovens, high wattage
be aware of and adhere to all local building lamps, steam pipes, etc.
codes and ordinances.

> This manual MUST be read and thor- SAFETY GROUND

oughly understood by ALL personnel who
operate, clean, or maintain this equipment.
Special care should be taken to ensure that Crimp the appropriate connector onto the
the WARNINGS and requirements for oper- Ground Wire Assembly (Part No. 70539, sup-
ating and servicing safely are followed. plied) and install from the Power Supply ground
stud G1 (see Figure 5) to a true earth ground.

Install the LEPS5001 Power Supply in a con-

venient area outside the hazardous location, ! CAUTION
where it will be protected from the possibility of
> The Ground Wire Assembly MUST be
any contact with water, vapor or high humidity,
connected from the Power Supply ground
and ambient temperatures in excess of 120oF.
stud to a true earth ground.
The area should be clean, dry, and well ventilated.

LECU5003 CONTROL PANEL 17264 CONTROL PANEL

CONNECTIONS CONNECTIONS
From
From To
20593 To
LEPS5001 LECU5003
Power LECU5003
(TB2) Wire # Color Terminal #
Supply Terminal Description
AC Neutral (4) 1 White 1
1 1 AC Common
AC Hot (5) 17 Black 17
17 29 AC Control (HOT)
I (6) 31 Black 31
31 26 Current Feedback
kV (7) 34 Red 34
34 25 kV Feedback
Field Ground Shield Grn/Yel G1
Field Ground 1 Cable Ground Shield
Figure 1: LECU5003 Control Panel Connections
Figure 2: 17264 Control Panel Connections

CP-95-02.5 8
LEPS5001 Power Supply - Installation Ransburg

CONNECTIONS 2. Never route cables from different power

supplies along parallel paths unless they
TO LECU5003 are separated by at least 18 inches.
CONTROL PANEL 3. Always route cables along appropriate
insulators.
Route the control cable from the LEPS5001
Power Supply through one of the external 4. Always properly support cables at least
wiring grommets located on the bottom of the 12 inches from metal beams. The sup-
control panel, and connect to the control panel port should be made of material that
terminal block as described in Figure 1. After does not conduct electricity, such as
making the connections, tighten the external most plastics. Ransburg part number
wiring grommet around the black heat shrunk 45773-011 is one such support.
portion of the control cable. In general, con-
duit should be used to route the control cable 5. Always route cables from overhead,
(check your local codes for conduit require- down to the applicator.
ments). Figure 3 shows a schematic of the
LEPS5001 Power Supply and its connections to
the LECU5003 Control Panel. ! CAUTION
> Do NOT make the approach to the ap-
NOTE plicator at or below floor level. Route high
voltage cables from overhead down to the
> The LEPS5001 Power Supply can also applicator. Routing the cables up and out
be used with older model 17264 Control of the way will result in less exposure to
Panels. For wiring connections, refer to dirt and traffic.
Figure 2.

6. If an insulating sheathing is used around

HIGH VOLTAGE CABLE the cable, it MUST be of a nonabsor-
bent material, such a polyethylene, and
-ROUTING & GENERAL GUIDELINES should be routed to prevent contact with
or entrapment of solvents or cleaning
SSW-1064 solutions. The cable should NOT be
sheathed from its last point of physical
Unshielded High Voltage Cable support after it enters the spray area, to
the applicator! Insulating sheathing is
According to OSHA standard 1910.107,(h)(5), available from Ransburg as part number
high voltage cable “shall be properly insulated 9704-13.
and protected from mechanical injury or ex-
posure to destructive chemicals”. To facilitate 7. If a cable must be routed through a met-
compliance with this code, the following recom- al (or conductive) surface, cut an open-
mendations must be followed: ing with a minimum radius of five inches
and mount a nonconductive bulkhead
1. Never route cables so that they lie on therein. Route the cable through the
the floor or are subject to vehicular traffic. center of the bulkhead and secure it with
a suitable, nonconductive strain relief.
(The opening may be any configuration
! WARNING as long as there is at least five inches
> Sheathing is NOT a safe method of pro- from the nearest conductor.)
tecting a cable from wear or traffic!

9 CP-95-02.5
Ransburg LEPS5001 Power Supply - Installation

8. Make cable runs as short as possible by

mounting the power supply as close to
NOTES:
the spray device as codes and environ-
ment allow.

! WARNING
> Whenever removing high voltage ca-
ble(s) from equipment, ground the plug end
of the cable(s) by contacting the plug to
electrical ground. Do not touch the plug until
it has been grounded. This will eliminate the
possibility of residual charge causing electri-
cal shock.

Cut the high voltage cable (SSW-1064) ac-

cording to the length required and screw an
EPS-4245 connector (supplied as part of the
LKIT0003 Connection Kit) onto the cable end
which will be inserted into the power supply. Be
careful to keep the screw centered in the middle
of the cable as it is installed. Thread the cable
end through the metal nut and then through
the rubber bushing (supplied as part of the
LKIT0003 Kit). Insert the cable fully into a high
voltage output of the power supply, then tighten
the nut until the cable is secure. Tighten the nut
retaining screw with very light force (see Figure
4). An LKIT0003-00 Connection Kit is required
for each high voltage cable connection to the
power supply or junction tank when using SSW-
1064 cable.

NOTE
> If a high voltage junction tank or switch
tank is to be used in the system, refer to
the appropriate service manual for cable
terminations and installation requirements.

CP-95-02.5 10
LEPS5001 Power Supply - Installation Ransburg

Figure 3: Schematic of LEPS5001 Power Supply Showing

Connections to LECU5003 Control Panel

11 CP-95-02.5
Ransburg LEPS5001 Power Supply - Installation

Figure 4: High Voltage Connections

CP-95-02.5 12
LEPS5001 Power Supply - Operation Ransburg

OPERATION
THEORY OF OPERATION
-REFER TO FIGURE 3

0 to 120 VAC input is supplied to terminals TB2-

4 and TB2-5 of the LEPS5001 Power Supply
from the LECU5003 Control Panel. Inside the
LEPS5001 Power Supply, this 0 to 120 VAC
signal is supplied to the primary of high voltage
transformer 2T. In operation, alternate halves
of transformer 2T’s high voltage secondary AC
waveform charge capacitors C1 and C2 to the
peak voltage of the secondary output. Since
the capacitors are connected in series, the pow-
er supply output voltage is nearly twice the peak
voltage from the transformer, in this full-wave
voltage doubler circuit.

High voltage from the doubler circuit is connect-

ed to an output series resistor (R3) as protec-
tion against output transients. A current feed-
back signal is supplied to the control panel from
the cathode of 1REC and voltage feedback
signal is supplied through R2.

Zener diodes 1DZ and 2DZ serve as voltage

limiting devices in the event that the kV or cur-
rent feedback wires (31 or 34) become acciden-
tally disconnected from the LECU5003 Control
Panel.

13 CP-95-02.5
Ransburg LEPS5001 Power Supply - Maintenance

MAINTENANCE
! WARNING NOTE
> Electrical shock hazard. ALWAYS
turn power to equipment OFF prior to > Apply a liberal amount of dielectric
cleaning or servicing any part of the grease (59972-00) to the high voltage ca-
system. Failure to do so could result in ble plug before inserting back into the pow-
serious injury or death. er supply.

> Whenever removing high voltage > Make sure that the high voltage cables
cable(s) from equipment, ground the plug are fully inserted into the power supply and
end of the cable(s) by contacting the plug that the strain relief connections are se-
to electrical ground. Do not touch the cure.
plug until it has been grounded. This will
eliminate the possibility of residual charge
causing electrical shock. TROUBLESHOOTING
> Whenever the high voltage cable is W A R Nrefer
I NtoGthe schematic
When tracing
! problems,
removed from the LEPS5001 Power Sup-
ply, ALWAYS discharge any residual high > Field repair and troubleshooting of the
voltage charge from the power supply by LECU5003 Control Panel may require expo-
attaching an appropriate ground wire to sure to potentials that can cause SERIOUS
the grounded power supply container and BODILY INJURY or DEATH if proper pro-
then inserting it down the free end of the cedures are not followed. For this reason,
high voltage tube. troubleshooting and field repair should only
be accomplished with specific test equip-
> To assure continuous, efficient, trou- ment by qualified electronics technicians or
ble-free operation of the LEPS5001 Pow- authorized Ransburg representatives.
er Supply and to extend its service life,
keep the exterior clean and dry. It is also
very important to keep the areas around in Figure 3, illustrations in Figures 5a and 5b,
the high voltage cable connections clean, "Theory of Operation" and "Parts Identification"
to protect against static discharges. sections of this manual, and the LECU5003
Control Panel service manual.

If a high voltage output problem is suspected in

Periodically clean the unit with a clean, dry, the system, perform the following troubleshoot-
lint-free cloth and visually inspect for any loose ing procedure:
wiring connections.
Equipment required: Ransburg High Voltage
Remove the high voltage cables, make sure Test Probe and Meter (20791) AC RMS Voltme-
that they are clean and reinsert into the power ter (150 volt scale or greater)
supply.
1. With the power OFF, remove the cov-
er from the junction box that houses

CP-95-02.5 14
LEPS5001 Power Supply - Maintenance Ransburg
terminal block 2 (TB2) on top of the 8. Put the LECU5003 Control Panel into
LEPS5001 Power Supply. Check for the high voltage on condition and turn its
any loose wiring connections to TB2. high voltage adjust knob to mid-range.

2. Connect an AC RMS voltmeter (150 volt

scale or greater) from TB2-4 to TB2-5.

3. Put the LECU5003 Control Panel into ! CAUTION

the high voltage on condition and turn its > Ensure that the cable end of the
high voltage adjust knob to mid-range. test probe is fully inserted into the high
voltage tube and tighten the strain relief
4. If the RMS voltage indicated on the volt- connection.
meter is not approximately 60 VAC, the
problem is with the LECU5003 Control 9. If the 20791 high voltage test probe dis-
Panel. Consult the "Troubleshooting" play reads approximately 70 kVDC, the
section of the LECU5003 Control Panel problem is with the high voltage cable,
manual for appropriate troubleshooting junction tank or switch tank (if installed),
procedures. or the spray applicator. Consult the
appropriate service manual for trouble-
If the RMS voltage indicated on the volt- shooting procedures.
meter is approximately 60 VAC, contin-
ue troubleshooting as follows: 10. If the 20791 high voltage test probe
does not read approximately 70 kVDC,
5. Turn the high voltage OFF at the control the problem is with the LEPS5001 Pow-
panel. Remove the AC voltmeter from er Supply.
TB2. Remove the high voltage cable(s)
from the power supply. If the LEPS5001 Power Supply has
been isolated as the problem, contact
6. Set up a calibrated Ransburg High Volt- your authorized Ransburg representa-
age Test Probe and Meter (20791) with tive for repair or replacement.
! WARNING
> Whenever removing high voltage ca-
ble(s) from equipment, ground the plug end
of the cable(s) by contacting the plug to
electrical ground. Do not touch the plug until
it has been grounded. This will eliminate the
possibility of residual charge causing electri-
cal shock.

the 3/8” diameter high voltage cable at-

tachment (see 20791, High Voltage Test
Probe and Meter, service manual for
setups and procedures).

7. Connect the 20791 high voltage test

probe ground clamp to a true earth
ground, insert the cable end of the test
probe into the power supply high voltage
tube, and turn the test probe on.

15 CP-95-02.5
Ransburg LEPS5001 Power Supply - Parts Identification

PARTS IDENTIFICATION

Figure 5a: LEPS5001 Power Supply

CP-95-02.5 16
LEPS5001 Power Supply - Parts Identification Ransburg

Figure 5b: Top View of LEPS5001 Power Supply

17 CP-95-02.5
Ransburg LEPS5001 Power Supply - Parts Identification

LEPS5001 POWER SUPPLY - PARTS LIST (Figure 5)

Item # Description Part # Qty
1 Terminal Block End 7987-00 2
2 Terminal Block 7988-00 7
3 Lockwasher, Spring, 5/16, Cad or Zinc Pl. * 4
4 Nut, Std. 5/16-18 x 17/64 Thd, Cad Pl. * 4
5 -------------------------------------------------------------------------------------- ----------------------------------- ----------
6 -------------------------------------------------------------------------------------- ----------------------------------- ----------
7 -------------------------------------------------------------------------------------- ----------------------------------- ----------
8 High Voltage Cable SSW-1064 ----------
9 Rubber Bushing, Tapered LSMM0006 2
10 High Voltage Adapter LEPS0005 2
11 Nut 7296-00 2
12 High Voltage Cable Connector EPS-4245 2
13 Screw, #10-24 x 1/4, Round Head Slot Machined, Cad Pl. * 2
14 Seal, Dyna, 3/16 2857-00 2
15 Screw, 5/16-18 x 1, Hex Head Cap, Cad Pl. * 2
16 Eyebolt, 7/8, 5/16-18 * 2
17 Oil Dipstick LD0057 1
18 Junction Box * 1
19 Junction Box Lid 36511-142 1
20 Screw, #8-32 x 1/4, Round Head Slot Machined, Cad Pl. * 2
21 Screw, 1/4-20 x 1, Hex Head Cap, Zinc Pl. * 1
22 Nut, Hex, Standard, 1/4-20 * 3
23 Lockwasher, 1/4, Cad or Zinc Pl. * 1
24 Connector SSW-8230 1
25 Washer, Flat, 1/4, Cad or Zinc Pl. * 2
26 Cable Assembly, PTFE, 4 Cord/Shield LEPS4005 35 Feet
27 Nut, Gland 3755-01 2
28 Nut 5307-01 1
29 Screw, #8-32 x 1/4, Hex Socket Head Cap, Cad Pl. 8301-08C 2
30 Screw, 3/8-16 x 3, 1/2 Round Head Slot Machined, Cad Pl. * 1
31 Nut, 3/8-16 x 2, 1/64 Thick, .562 Hex, Zinc Pl. * 1
32 V-Band Bolt Clamp 8691-00 1
33 Container 18093-00 1
34 Connection Kit (for SSW-1064 cable) LKIT0003-00 ----------
(Includes Items 9, 11, 12, and 35)
35 Nut Retaining Screw 8521-06F ----------
36 Ground Wire Assembly 70539-00 1

* Parts without part numbers may be purchased locally.

CP-95-02.5 18
LEPS5001 Power Supply - Warranty Policies Ransburg

WARRANTY POLICIES
LIMITED WARRANTY THIS WARRANTY IS TO REPLACE PARTS
THAT HAVE FAILED BECAUSE OF FAULTY
Ransburg will replace or repair without charge any WORKMANSHIP OR MATERIALS. THERE ARE
part and/or equipment that falls within the specified NO IMPLIED WARRANTIES NOR WARRANTIES
time (see below) because of faulty workmanship OF EITHER MERCHANTABILITY OR FITNESS
or material, provided that the equipment has been FOR A PARTICULAR PURPOSE. RANSBURG
used and maintained in accordance with Rans- ASSUMES NO LIABILITY FOR INJURY, DAM-
burg's written safety and operating instructions, AGE TO PROPERTY OR FOR CONSEQUEN-
and has been used under normal operating con- TIAL DAMAGES FOR LOSS OF GOODWILL OR
ditions. Normal wear items are excluded. PRODUCTION OR INCOME, WHICH RESULT
FROM USE OR MISUSE OF THE EQUIPMENT
THE USE OF OTHER THAN RANSBURG AP- BY PURCHASER OR OTHERS.
PROVED PARTS, VOID ALL WARRANTIES.
EXCLUSIONS:
SPARE PARTS: One hundred and eighty (180)
days from date of purchase, except for rebuilt If, in Ransburg's opinion the warranty item in
parts (any part number ending in "R") for which question, or other items damaged by this part
the warranty period is ninety (90) days. was improperly installed, operated or maintained,
Ransburg will assume no responsibility for repair
EQUIPMENT: When purchased as a complete unit, or replacement of the item or items. The purchas-
(i.e., guns, power supplies, control units, etc.), is er, therefore will assume all responsibility for any
one (1) year from date of purchase. WRAPPING cost of repair or replacement and service related
THE APPLICATOR, ASSOCIATED VALVES AND costs if applicable.
TUBING, AND SUPPORTING HARDWARE IN
PLASTIC, SHRINK-WRAP, OR ANY OTHER
NON-APPROVED COVERING, WILL VOID THIS
WARRANTY.

FLUID HANDLING: One (1) year from date of

purchase (i.e., Totalizer, CCV Valves, etc.).

AIR BEARING ROTATORS: Fifteen thousand

(15,000) hours or three (3) years, whichever
occurs first. Warranty period begins on the date
of purchase.

RANSBURG'S ONLY OBLIGATION UNDER

19 CP-95-02.5
Ransburg LEPS5001 Power Supply - Appendix

APPENDIX
PAINT AND SOLVENT SPECIFICATIONS
AEROBELL IITM***
AEROBELL®
AEROBELL 33TM
REA® / EFMTM REM® / M90TM NO. 2 HAND GUN TURBODISKTM RMA-101TM
RECOMMENDED VISCOSITY USING A ZAHN NO. 2 18 TO 30 SEC 18 TO 30 SEC 20 TO 60 SEC 20 TO 60 SEC 20 TO 60 SEC
PAINT ELECTRICAL RESISTANCE** .1 MW TO ∞ .1 MW TO ∞ .1 TO 1 MW .1 MW TO ∞ .1 MW TO ∞
RECOMMENDED DELIVERY (UP TO) 1000 cc/min 1500 cc/min 180 cc/min 1000 cc/min 500 cc/min

GUIDE TO USABLE SOLVENT SELECTION

CHEMICAL COMMON CATEGORY *CAS EVAP. ELECTRICAL
NAME NAME NUMBER RATE† RESISTANCE**
DICHLOROMETHANE Methylene Chloride Chlorinated Solvents 75-09-2 14.5 HIGH
METHYL ACETATE Esters 79-20-9 11.8 LOW
VM & P NAPHTHA Naptha Aliphatic Hydrocarbons 803-232-4 10 HIGH
ACETONE Ketones 67-64-1 5.6 LOW
BENZENE
ETHYL ACETATE
Aromatic Hydrocarbons
Esters
71-43-2
141-78-6
5.1
3.9
F HIGH
MEDIUM
2-BUTANONE MEK Ketones 78-93-3 3.8 A MEDIUM
ISO-PROPYL ACETATE Esters 108-21-4 3.4 LOW
ISOPROPYL ALCOHOL IPA Alcohols 67-63-0 2.5 S LOW

T
2-PENTANONE MPK Ketones 107-87-9 2.5 MEDIUM
METHANOL Methyl Alcohol Alcohols 67-56-1 2.1 LOW

E
PROPYL ACETATE n-Propyl Acetate Esters 109-60-4 2.1 LOW
TOLUOL Toluene Aromatic Hydrocarbons 108-88-3 1.9 HIGH
METHYL ISOBUTYL KETONE
ISOBUTYL ACETATE
MIBK Ketones
Esters
108-10-1
110-19-0
1.6
1.5 R MEDIUM
LOW
ETHANOL Ethyl Alcohol Alcohols 64-17-5 1.4 LOW
BUTYL ACETATE Esters 123-86-4 1.0 LOW
ETHYLBENZENE Aromatic Hydrocarbons 100-41-4 .89 HIGH
1-PROPANOL n-Propyl Alcohol Alcohols 71-23-8 .86 LOW
2-BUTANOL sec.-Butyl Alcohol Alcohols 78-92-2 .81 LOW
XYLOL Xylene Aromatic Hydrocarbons 133-02-07 .80 HIGH
AMYL ACETATE Esters 628-63-7 .67 MEDIUM
2-METHYLPROPANOL iso-Butyl Alcohol Alcohols 78-83-1 .62 LOW
METHYL AMYL ACETATE Esters 108-84-9 .50 S LOW
5-METHYL-2-HEXANONE MIAK Ketones 110-12-3 .50 MEDIUM
1-BUTANOL n-Butyl Alcohol Alcohols 71-36-3 .43 L LOW

O
2-ETHOXYETHANOL Glycol Ethers 110-80-5 .38 LOW
2-HEPTANONE MAK Ketones 110-43-0 .40 MEDIUM
CYCLOHEXANONE
AROMATIC-100 SC#100
Ketones
Aromatic Hydrocarbons
108-94-1 .29
.20 W MEDIUM
HIGH
DIISOBUTYL KETONE
1-PENTANOL
DIBK
Amyl Alcohol
Ketones
Alcohols
108-83-8
71-41-0
.19
.15 E MEDIUM
LOW
DIACETONE ALCOHOL
2-BUTOXYETHANOL Butyl Cellosolve
Ketones
Glycol Ethers
123-42-2
111-76-2
.12
.07
R LOW
LOW
CYCLOHEXANOL Alcohols 108-93-0 .05 LOW
AROMATIC-150 SC#150 Aromatic Hydrocarbons .004 HIGH
AROMATIC-200 Aromatic Hydrocarbons .003 HIGH
* CAS Number: Chemical Abstract Service Number. ©
2013 Ransburg
** Using the Ransburg Meter.
*** Solvent base Configuration Only.
†
Information Obtained From: http://solvdb.ncms.org
Evaporation Rate is Based Upon Butyl Acetate Having a Rate of 1.0
NOTE: This page provides resistivity determination and control information that we feel is necessary when
using Ransburg equipment.

CP-95-02.5 20
LEPS5001 Power Supply - Appendix Ransburg

VISCOSITY CONVERSION CHART

Sears Craftsman
Universal SSU
Holdt Bubble

Lithographic
Ford Cup 3

Ford Cup 4
Centipoise

Krebs Unit

Din Cup 4
Gardner -

Gardner -
Parlin 10

Fisher 1

Fisher 2
Parlin 7

Saybolt

Zahn 1

Zahn 2

Zahn 3

Zahn 4

Zahn 5
Poise

Cup
KU
.1 10 27 11 20 5 A-4 60 30 16 10
.15 15 30 12 25 8 A-3 80 34 17 11
.2 20 32 13 30 15 12 10 100 37 18 12
.25 25 37 14 35 17 15 12 A-2 130 41 19 13
.3 30 43 15 39 18 19 14 A-1 160 44 20 14
.4 40 50 16 50 21 25 18 A 210 52 22 19 15
.5 50 57 17 24 29 22 30 260 60 24 20 16
.6 60 64 18 29 33 25 B 33 320 68 27 21 18
.7 70 20 33 36 28 35 370 30 23 21
.8 80 22 39 41 31 C 37 430 34 24 23
.9 90 23 44 45 32 38 480 37 10 26 25
1.0 100 25 50 50 34 D 40 530 41 12 10 27 27
1.2 120 30 62 58 41 E 43 580 49 14 11 31 31
1.4 140 32 66 45 F 46 690 58 16 13 34 34
1.6 160 37 50 G 48 790 66 18 14 38 38
1.8 180 41 54 000 50 900 74 20 16 40 43
2.0 200 45 58 H 52 1000 82 23 17 10 44 46
2.2 220 62 I 54 1100 25 18 11 51
2.4 240 65 J 56 1200 27 20 12 55
2.6 260 68 58 1280 30 21 13 58
2.8 280 70 K 59 1380 32 22 14 63
3.0 300 74 L 60 1475 34 24 15 68
3.2 320 M 1530 36 25 16 72
3.4 340 N 1630 39 26 17 76
3.6 360 O 62 1730 41 28 18 82
3.8 380 1850 43 29 19 86
4.0 400 P 64 1950 46 30 20 90
4.2 420 2050 48 32 21 95
4.4 440 Q 2160 50 33 22 100
4.6 460 R 66 2270 52 34 23 104
4.8 480 00 67 2380 54 36 24 109
5.0 500 S 68 2480 57 37 25 112
5.5 550 T 69 2660 63 40 27 124
6.0 600 U 71 2900 68 44 30 135
7.0 700 74 3375 51 35 160
8.0 800 0 77 3380 58 40 172
9.0 900 V 81 4300 64 45 195
10.0 1000 W 85 4600 49 218
11.0 1100 88 5200 55
12.0 1200 92 5620 59

21 CP-95-02.5
Ransburg LEPS5001 Power Supply - Appendix

VISCOSITY CONVERSION CHART (Continued)

Sears Craftsman
Universal SSU
Holdt Bubble

Lithographic
Ford Cup 3

Ford Cup 4
Centipoise

Krebs Unit

Din Cup 4
Gardner -

Gardner -
Parlin 10

Fisher 1

Fisher 2
Parlin 7

Saybolt

Zahn 1

Zahn 2

Zahn 3

Zahn 4

Zahn 5
Poise

Cup
KU
13.0 1300 X 95 6100 64
14.0 1400 1 96 6480
15.0 1500 98 7000
16.0 1600 100 7500
17.0 1700 101 8000
18.0 1800 Y 8500
19.0 1900 9000
20.0 2000 103 9400
21.0 2100 9850
22.0 2200 10300
23.0 2300 Z 2 105 10750
24.0 2400 109 11200
25.0 2500 Z-1 114 11600
30.0 3000 121 14500
35.0 3500 Z-2 3 129 16500
40.0 4000 133 18500
45.0 4500 Z-3 136 21000
50.0 5000 23500
55.0 5500 26000
60.0 6000 Z-4 4 2800
65.0 6500 30000
70.0 7000 32500
75.0 7500 35000
80.0 8000 37000
85.0 8500 39500
90.0 9000 41000
95.0 9500 43000
100.0 10000 Z-5 5 46500
110.0 11000 51000
120.0 12000 55005
130.0 13000 60000
140.0 14000 65000
150.0 15000 Z-6 67500
160.0 16000 74000
170.0 17000 83500
180.0 18000 83500
190.0 19000 88000
200.0 20000 93000
300.0 30000 140000
Note: All viscosity comparisons are as accurate as possible with existing information.
Comparisons are made with a material having a specific gravity of 1.0.

CP-95-02.5 22
LEPS5001 Power Supply - Appendix Ransburg

VOLUMETRIC CONTENT OF HOSE OR TUBE

(English Units)
Cross
I.D. Length
cc/ft. Section
(inches) 5ft. (60") 10ft. (120") 15ft. (180") 25ft. (300") 50ft. (600")
(in.2)
1/8 2.4 .012 .003 gal. .006 gal. .010 gal. .016 gal. .032 gal.
.4 fl. oz. .8 fl. oz. 1.2 fl. oz. 2.0 fl. oz. 4.1 fl. oz.
3/16 5.4 .028 .007 gal. .014 gal. .022 gal. .036 gal. .072 gal.
.9 fl. oz. 1.8 fl. oz. 2.8 fl. oz. 4.6 fl. oz. 9.2 fl. oz.
1/4 9.7
   .049 .013 gal. .025 gal. .038 gal. .064 gal. .127 gal.
1.6 fl. oz. 3.3 fl. oz. 4.9 fl. oz. 8.2 fl. oz. 16.3 fl. oz.
5/16 15.1 .077 .020 gal. .040 gal. .060 gal. .100 gal. .199 gal.
2.5 fl. oz. 5.1 fl. oz. 7.6 fl. oz. 12.7 fl. oz. 25.5 fl. oz.
3/8 21.7 .110 .029 gal. .057 gal. .086 gal. .143 gal. .287 gal.
3.7 fl. oz. 7.3 fl. oz. 11.0 fl. oz. 18.4 fl. oz. 36.7 fl. oz.
1/2 38.6 .196 .051 gal. .102 gal. .153 gal. .255 gal. .510 gal.
6.5 fl. oz. 13.1 fl. oz. 19.6 fl. oz. 32.6 fl. oz. 65.3 fl. oz.

VOLUMETRIC CONTENT OF HOSE OR TUBE

(Metric Units)
Cross
I.D. Length
cc/m Section
(mm) 1.5m 3.0m 4.5m 6.0m 7.5m
(mm2)
3.6 10.2 10.2 15.3 cc 30.5 cc 45.8 cc 61.1 cc 76.3 cc

5.6 24.6 24.6 36.9 cc 73.9 cc 110.8 cc 147.8 cc 184.7 cc

6.8 36.3
   36.3 54.5 cc 109.0 cc 163.4 cc 217.9 cc 272.4 cc

8.8 60.8 60.8 91.2 cc 182.5 cc 273.7 cc 364.9 cc 456.2 cc

23 CP-95-02.5
Ransburg LEPS5001 Power Supply - Manual Change Summary

MANUAL CHANGE SUMMARY

This manual was published to replace Service
Manual CP-95-02.4, LEPS5001 Power Supply,
to make the following changes:

1. Revised "Contents" page.

2. Revised "Warranty Policies" section under

"Equipment".

3. Revised "Volumetric Content of Hose or

Tube" chart in "Appendix".

4. Updated information on back cover.

CP-95-02.5 24
Service Manual Price: $30.00 (U.S.)

Automotive Systems*
48152 West Road
Wixom, Michigan 48393
Telephone: 248/ 668-8900
Fax: 248/ 668-2160
Order Desk: Telephone: 877/ 852-7797 Fax: 877/ 852-7796
Technical/Service Assistance: Telephone: 800/ 626-3565 Fax: 877/ 852-7796

Industrial Systems
320 Phillips Avenue
Toledo, Ohio 43612-1493
Telephone: 419/ 470-2000
Fax: 419/ 470-2270
Website: www.ransburg.com
E-Mail: [email protected]
Order Desk: Telephone: 800/ 726-8097 Fax: 800/ 359-2341
Technical/Service Assistance: Telephone: 800/ 233-3366 Fax: 419/ 470-2071

© 2013 Ransburg, USA

Trademarks indicated with ® are registered with the United States

Patent and Trademark Office by Ransburg.

*Ransburg Industrial Systems is an ISO 9001 compliant company Form No. CP-95-02.5
registered with Factory Mutual. Models and specifications subject to Litho in U.S.A.
change without notice. 04/13