BLUE NEO PLUS 125cc ATV Quad Bike User Manual
BLUE NEO PLUS 125cc ATV Quad Bike User Manual
BLUE NEO PLUS 125cc ATV Quad Bike User Manual
ATTENTION
Your ATV requires 800km break-in when you start to drive it. During the
break-in period, do not run the ATV at a speed over 35km/h or the engine will be
seriously damaged. Do remember to replace the gear oil after the break-in period.
The grade of oil recommended is: 10w-40 for winter time and 15w-40 for sum-
mer time.
P R EFACE
Thank you for choosing a motorcycle of the company. Maximum loading cap 75kg.
May you riding all the time. On-road use
The manual contains the necessary instructions and This motorcycle is designed only for level, off-road
guidance with respect to the operation and maintenance of surface,free of obstacles. Operation on public streets, roads
the motorcycle, and RESURE TO READ IT CAREFULLY or high-ways is illegal.
BEFORE YOU RIDE THE MOTORCYCLE. Proper READ THIS OWNER'S MANUAL CAREFULLY
operation and maintenance can guarantee a safe riding to Pay special attention to statements preceded by the
minimize troubles of the motorcycle and keep it in a sound following words:
condition,which can extend the engine service life. Your WARNING
dealer will provide you with technical inquiry and after A warning is used to alert the user to fact that hazardous
service. operating and maintenance procedures may result in injury
The technical data in the manual are the latest, and we or death of personnel if not strictly observed.
reserve absolute right to amend them. The revision will be CAUTION
made without notice. Please check carefully the product A caution is used to alert the user to fact that hazardous
nameplate, VIN record and engine code in the motorcycle, operating and maintenance procedures may result in damage
which you have bought, and they are helpful for you to get or destruction of equipment if not strictily observed.
the motorcycle a license plate and for future inquiry. NOTE
IMPORTANT NOTICE A note is used to give helpful information.
Operator and passenger This manual should be considered as a permanent part
This motorcycle is designed to carry the operator only. Never of the motorcycle and should remain with the motorcycle
exceed the maximum loading capacity as specified in the manual. when resold.
C O N TENT S
-1-
P R O T E C T IVE T HINGS
1. Most motorcycle accident fatalities are due to head injuries.ALWAYS wear a helmet.You should also wear a face
shield and protective clothing.
2. The exhaust system becomes hot during riding, and it remains hot for a while after stopping the engine.Be careful
not to touvh the exhaust system since it is hot.Wear clothing that fully cover your legs.
3. Do not wear loose clothing that could catch on the contril levers, kick-starter, footrests or wheels.
REFITTING
WARNING
Refitting of the motorcycle, or removal of original parts may make the vehicle unsafe or illegal.Obey all national and
local equipment regulations, And please find your dealer or Professional engineer to refit, don't make it privately.
ACCESSORIES
Genuine accessories by our Co.have been specifically designed and tested on the motorcycle. Because our Co. won't
test and accessories manufacctured by other company/factory, you are personally responsible for selestion, installation,and
use of them. Always follow the guidelines below:
1. Carefully inspect the accessory to make sure that it does not obscure any lights, reduce ground clearance and banking
angel, or limit suspension travel, steering travel or control operation.
2. Accessories may increase the time that hands of feet operate controls, resulting in increased reaction time in an
emergency.
3. Do not add electrical equipment that will exceed the vehicle's electrical system capacity.
Do not add device cooling the engine.
-2-
S P E C I F ICAT IONS
MODEL ATV125/ATV150
Single Cylinder, 4 Stroke,
Min. Ground
Engine Type Forced Air Cooling, Automatic 100mm
Clearance
with Reverse Gear, CVT
Bore×Stroke 52.4×57.8mm/57.4×57.8mm Front Tires AT19×7-8
Compression Ratio 9.2:1 Rear Tires AT18×9.5-8
Displacement 125 cc / 149.6 cc Front Brake Drum
Max Power 5.6kw/7500 rpm / 6.5kw/7500 rpm Bear Brake Disk
Max. Torque 7.2N.m/6500 rpm / 9N.m/5500 rpm Front Suspension Independent
Fuel tank Capacity 7.8 L Rear Suspension Swing Arm, Mono Shock
Transmission Chain Product Dimensions 1630×920×1050 mm
Start Mode Electric Wheelbase 1100 mm
Max. Speed 50 km/h Seat Height 760 mm
Ignition Mode CDI Dry Weight 150 kg
Battery Capacity 12 v 9 Ah Load Capacity 90 kg
Engine Oil 0.8-1.2 L Climbing Ability ≥25°
Lubrication Press Splash Min. Turning Radius 2500±100 mm
Parking Trig Mechanical Lock Number Of Rider 1
-3-
DESCRIPTION
Mirror
Fuel tank
Instrument
-4-
Head cover Air Filter Seat Tail cover
Shock
absorber
Bumper
-5-
Tail cover Seat Head cover Bumper
-6-
VIN RECORD
Please fill the VIN and engine code of your motorcycle in blank below. They will help order spare parts and find out the
vehicle once stolen.
VIN: ☆□□□□□□□□□□□□□□□□□□☆
Engine Code: ☆□□□□□□□□☆
NOTE
① The VIN is stamped on the front transversal beam.
② The vehicle nameplate is fixed on the upper support of the front frame.
The engine code is stamped on the bottom-left of the crankcase.
-7-
IGNITION SWITCH SEAT LOCK
The ignition switch is situated on the front right of the The seat lock is set below the cushion. Pull backward
vehicle body. the seat lock rope, the seat will spring out of its support; to
“ ”(OFF) and “ ” (ON) on the switch lock the seat, put it down and depress downwards.
indicate: INSTRUMENT
(OFF) : Engine and lights cannot be operated and This instrument is of magnetic induction, the middle
the key can be removed. shows the speed, when the vehicle reverses, it shows “R”;
(ON): Engine and lights can be operated and the when it is on empty gear it shows “N”; this instrument has
key cannot be removed. the speedometer data.
-8-
FUEL AND FUEL TANK
Fuel Selection
Fuel is a key factor in deciding the exhaust emissions amount from the engine, so selection of fuel must follow the
rules below.
Selected fuel must be unleaded or low-leaded gasoline with octane No.RQ-90 or higher.
The fuel tank capacity is 7.8L.
WARNING
Gasoline is extremely flammable and is explosive under certain conditions. Refuel in a well-ventilated area with
the engine stopped. Do not smoke or allow flames or sparks in the area where gasoline is stored or where the fuel tank is
refueled.
Before refueling, make sure to filter fuel first. secondly make sure the engine is not hot, and the vehicle is on a opened
place.
Do not overfill the tank (there should be no fuel in the fuller neck). After refueling,make sure the fuel tank cap is closed
securely.
Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor may ignite. If any fuel is spilled, make sure the
area is dry before starting the engine.
Avoid repeated or prolonged contact with skin or breathing of vapor.
KEEP OUT OF REACH OF CHILDREN.
-9-
LEFT HANDBAR CONTROLS
Emergency Switch
In normal, the switch is set in middle position; to stop the engine, depress it.
Parking button
When stopping the vehicle , depress it to lock the rear wheel; restarting the vehicle, pull in the rear brake lever to spring
it up.
Starter Button
Depress the button with the vehicle in braking to start up the engine.
Make sure the Gear is on the “N” condition.
① Parking button
② Emergency switch
③ Starter button
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SPEED-LIMITING DEVICE
Turn loose the lock nut and screw in the adjusting Engine oil recommended: gasoline engine oil Class
screw, at last, tighten the locknut. SAE15W/40-SE or Class SE, SF, SC from API Service
CAUTION Classification.
It s better for inexperienced riders to set the top speed The vehicle has been filled with the engine oil Class
lower so as to avoid accidents. SAE15W/40-SE Class before being been delivered, and
the lubricant is only suitable at a temperature range from
+40 C to -10 C. If other motor oil is to be used instead, the
alternative must be technically in every respect. Viscosity
varies with regions and temperatures, so the lubricant
has to be selected according to our recommendation. If
the gasoline engine oil Class ASE15W/40-SE can not be
obtained when in need, the gasoline engine oil No. HQB-10
(or No. HQB-6 in regions where the temperature is under
① Lock nut ② Adjusting screw
-10 C ) is available.
Before replacing the lubricant, please drain the oil out
ENGINE OIL
completely remaining in the crankcase, and clean tinside
The quality of the engine oil plays a vital role in
by cleansing kerosene, then fill new one inside.
deciding the engine performance and service life.
Engine oil must be selected in accordance with the
rules below and other oils, are forbidden to be used.
-11-
NOTE
Tyre pressure should be checked before you ride while
the tyres are cold. Check the tyres for cuts, embedded nails,
or other sharp objects.
Check the rims for dents or deformation. See ypur
dealer for change of damaged tyres or punctured inner tubes.
WARNING
Do not attempt to patch a damaged tyre or inner
CAUTION
tube, otherwise wheel balance and tyre reliability may be
Running the engine with insufficient oil can cause
impaired.
serious damage to engine.
Improper tyre inflation will cause abnormal tresd wear
TYRES
and create a safety hazard. The tyre pressure less than the
Proper air pressure will provide maximum stability,
rated value may result in the tyre slipping on the ground,
riding comfort and tyre life.
or coming off from the rim, even the vehicle being out of
Check tyre pressure frequently and adjust if necessary
control.
according to the weather and the road condition.
Operation with excessively worn tyres is hazardous and
Select the right replacement tyres in accordance with
will adversely affect traction and handling.
the specifications shown in the tablel.
The use of tyres other than those listed on the table 1
pressure(kPa) Front:200 REAR:200 may adversely affect handling.
Tyre size Front:19×7-8 REAR:18×9.5-8
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When the tread depth in the middle section of tyres 3.Front and rear brakes-check operation and if
reaches the limits in table 2 below, please replace tyres. necessary, adjust free play.
4.Tyres-check condition and pressure.
Tread depth limits
5.Throttle operation-check for smooth opening and full
Front tyre 2.0mm Rear tyre 2.0mm
closing in all steering positions; check for throttle grip free
play and throttle cable in lubricating and connecting.
OPERATION GUIDE
6.Fastener-check that all nuts, screws and bolts are
fixed securely.
7.Steering system-check for its smoothness and
PRE-RIDE INSPECTION
reliability. Correct your deater for assistance if you cannot
WARNING
If the Pre-ride Inspection is not performed, severs correct the problem.
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Rear brake lever Handlebar Ignition switch Engine
Starting procedure by the starter button to maintain the throttle slightly open.
1. Place the vehicle on a level ground and lock the rear 6. Before riding the vehicle, make sure that the engine
brake by depressing down the parking button. is well warmed up.
2. Insert the ignition key switch and turn to “ON”. CAUTION
3. Set the emergency switch to “ON”. Opening or closing the throttle fully and rapidly may
4. Depress the starter button while rotate the throttle make the vehicle's sudden moving forwards, resulting in it
grip slightly to start the engine. Release the starter button Ignition switch Engine out of control. To avoid accident,
once the engine starts. make sure the Gear is on the “N” position.
NOTE
Do not use the electric starter for more than5 seconds
at a time. Release the starter button for approximately 10
econds before pressing it again.
5. When starting and warming up the engine, make sure
-14-
BREAKING-IN
Help assure your vehicle's future reliability and performance by paying extra attention to how you ride during the first
two-week riding.
During this period, avoid full-throttle riding and loading the engine heavily; be sure to keep changing speed.
NOTE
After the breaking-in period, be sure to conduct maintenance according to the maintenance schedule so as to keep the
vehicle in a sound condition, which will extend the service, which will extend the service life of the engine obviously.
RIDING
Review Vehicle Safe Riding before you ride.
1.After the engine has been warmed up, the vehicle is ready for riding.
2.End braking state of the vehicle.
CAUTION
Riding with only one hand may cause the vehicle out of control.
3.Open the throttle gradually so the vehicle moves forward.
4.To slow down the vehicle, reduce the throttle while carry ort braking. oordinate the throttle with brakes ror smooth
deceleration.
NOTE
Both the front and rear brakes should be used at the same time and should not be applied strongly enough to lock the
wheel, or braking effectiveness will be reduced and control of the vehicle be difficult.
-15-
PARKING
1. Close the throttle while apply the brakes to slow engine service life. Change the engine oil as specified in the
down the vehicle until it stops. maintenance schedule.
2. Turn the ignition key to (OFF), and remove the key 1. Drain out the engine oil in the crankcase completely.
once the engine stops. 2. Clean the crankcase inside with cleaning lerosene.
3. Press down the parking button at the left handlebar. 3. Add specified engine oil about 0.8L.
Apply the parking brake.
CHECK AND CHANGE OF ENGINE OIL
Check of Engine Oil Level
Check the engine oil level each day before riding the
vehicle.
The level must be maintained between the upper and
lower level marks on the dipstick.
③ Oil filter cap/Dipstick
1. Start the engine and let it idle for a few minutes.
2. Stop the engine and put the vehicle on a level ground.
3. After a few minutes, remove the oil filler cap/
dipstick, wipe it clean, and reinsert the dipstick without
screwing it in, remove the dipstick. The oil level should be ② Lower level mark
between the upper and lower level marks on the dipstick.
Change of Engine Oil ① Upper level mark
The engine oil quality is the chief factor affecting the
-16-
CAUTION deposits, erosion or carbon fouling. If the erosion or deposit
Running the engine with insufficient oil can cause is heavy, replace the plug. Clean a carbon or wet-fouled plug
serious damage to the engine. with a plug cleaner, or usea wire brush.
NOTES 4. Check the spark plug gap using a wire-type feeler
When running in very dusty conditions, oil changes gauge. If adjustment is necessary, bend the side electrode
should be performed more frequently than specified in the carefully.
maintenance schedule. The spark plug gap should be 0.6-0.8mm.
Please dispose of used engine oil in a manner that is Make sure the plug washer is in good condition.
compatible with the environment. We suggest you take it in 5. With the plug washer attached, thread the spark
a sealed container to your local recycling center or service plug in by hand first to prevent cross threading, and
station for reclamation. Do not throw it in the rubbish or then tighten up it by the spark plug wrench.
pour it on the ground or down a drain. 6. Reinstall the spark plug cap.
SPARK PLUG
Selection 0.7±0.1 mm
-19-
CAUTION
Since the carburetor is a precision apparatus, don1t
disassemble it without the professional knowledge.
WARNING
The balance pipe of carburetor should be often checked
to make sure there is no dust or other impurity inside it,
otherwise, an accident may occur.
INSPECTION OF FRONT SUSPENSION
1. Check the front fork assembly by locking the front
brake and pumping the fork up and down vigorously.
Suspension action should be smooth.
2. Check the front shock absorber for oil leaks and
deformation.
3. Carefully inspect front suspension fasteners for Carbuter Adjustment Screw
tightness.
CAUTION
Before checking, support the vehicle firmly to prevent
it from falling over.
-20-
FRONT MECHANICAL DRUM BRAKE
The distance the front brake lever moves before the starts to engage is called free play.
Measured at the tip of the front brake lever, free play should be within 10-25mm.
1. Adjustment should be made using the adjusting bolt at the left handlebar.
2. Apply the brake several times and check for free wheel rotation when release the brake lever.
One should bear in mind, that the front brake lever, brake arm and fasteners are in a sound condition.
NOTES
Make sure the curved slot in the adjusting nut is seated on the brake arm pin after making final free play adjustment.
If such adjustment is sill unsatsfactory, see your dealer for help.
60~80mm
-21-
CHECK OF BRAKE SYSTEM
The brake system should be checked every day before
you ride the vehicle.
1. Check the brake main cylinder for proper oil level.
2. Check to see there is no leakage from the system.
3. Check the brake hose and main cylinder for cracks.
4. Check the brake disc for wear.
5. Check the brake lever for proper free play.
Brake oil Roservoir
CAUTION
The hydraulic disc is designed to operate under high
pressure.
For the sake of safety and reliability, the service life dealer.
of brake hose, main cylinder and brake liquid must not be REAR HYDRAULIC DISC BRAKE
beyond the limit specified in manual. The motorcycle is equipped with a set of single-
If the hydraulic disc brake system needs to be maintained cylinder disc brake.
or repaired, conduct the problem by your dealer only. BRAKE LIQUID
If you feel soft when operating the brake lever, it means Be care to check the brake liquid in the main cylinder
there is air inside the brake system. In this case, air should located on the left handlebar for proper level, and add the
be discharged from the brake system before riding the specified liquid if necessary. As the brake pads wear, the
vehicle, otherwise, the brake feature will drop considerably, brake liquid level drops. The brake should be inspected
even cause an accident. For which purpose, see the your periodically.
-22-
REVERSE GREAR OPERATION SYSTEM
The reverse gear is built-in the engine.shifting the drive
gear,neutral gear,reverse gean viaa gean shift,shift the
Gear shift lever
lever to reverse gear position for forward.Shift the gear lever
to reverse gear position for baekword .Shift the gear leven to
neutral gear positon for parking.
CONDITION
Drive Gear position 1. Shift the gear lever to drive gear position forforward
while the road is smooth.widely,non-obstacle and good
view.
2. Shift the gear lever to reverse gear position for
back ward and pass-by while the road is rough,obstack and
Neutral Gear Position nowany go throgh.
3. Shift the gear lever to neutral gear position and use
panking bution for parking.
4. Must Start the enyine with,the broking while the gear
shaft in for forward reverse position.start the enyine directly
Reverse Gear Position while the gear shaft in neutral positivn.
CAUTION
1. Do not shift gear at high spend. must shift gear at
idle spead.
2. Must be sure the gear shift at reverse gear position or
drive gear position at driving.
-23-
WARNING
Brake liquid is strong irritant. Avoid contact with skin or eye. In case of contact, flush thoroughly with water and call a
doctor if four eye were exposed.
Keep out of reach of children.
Brake liquid used for the brake system is non-petroleum brake oil No.4604. Never mix with other oil such as silicon
oil, or serious damage to the brake system may occur.
CAUTION
It is forbidden to use the used liquid or the liquid placed
in the open container.
Never use the liquid which has been stored for long
time, because it contains moisture inhaled inhaler from air
Handle brake liquid with care because it can damage
plastic and painted surface.
EXHAUST MUFFLER
Clear away regularly carbon deposit in the exhaust
pipe; check the exhaust pipe inside for crack and washer
damage, and repair or replace if necessary.
Brake main cylinder Down Brake disc
-24-
CHAIN
Please inspect the chain after you ride the vehicle for some days.
HOW TO INSPECT:
Press the chain up and down, to inspect if the distance from up to down is 20-30mm, if not, you need to adjusted the
chain.
HOW TO ADJUST:
Firstly loosen the 3 bolts which connect the Fork and the Rear-Axle
cover. Use the ‘T’ type tool to peg the Rear-Axle cover hole, and then
push the vehicle forward or reverse, at the same time, to pull the Rear-
Axle cover, when the chain degree of tightness is adjusted well( mostly
around 10-20mm), fasten the 3 bolts which connect the Fork and the Rear-
Axle cover.
Chain
-25-
BATTERY
Battery electrolyte is poisonous, so be sure not to discard it at will.Handle in accordance with national or local
environmental portection rules.
CHECK
The batter electrolyte level be between the UPPER level mark and the LOWER level mark. If battery electrolyet is
below the LOWER level mark, add proper distilled water to the UPPER level mark.
CAUTION
Before handing the vehicle over for long-term storage,
remove the battery from the vehicle and charge it fully,and
the store it in a cool,dry place.If the battery is to be left
in the motorcycle,disconnect the negative lead(-)from the
battery terminal first and then thepositive lead(+).Do not
touch the positive and negative leads with metal objects to
prevent short-circuiting during the operation above.
WARNING Battery
The battery gives off explosive gases;keep sparks,flames,and cigarettes away.Provide adequate ventilation when
charging or using the battery in an enclosed space.
Th battery contains sulfuric acid(electrolyte). Contacting with skin or eyes may cause severe burns.Wear protective
clothing and a face shield
-26-
If electrolyte gets in your skin, flush with water.
If electrolyte gets in your eses, flush with water for at least 15 minutes and call aphysician immediately.
Electrolyte is poisonous. If swallowed, drink large quantities of water or milk and follow with milk of magnesia or
vegetable oil and call a physician.
-27-
TROUBLE SHOOTING
If the vehicle has some troubles, see your dealer for help.
CAUTION
Do not dismantle or maintain to protect the surface finishes and inspect for damage, wear, and oil or brake fluid
leakage.
CAUTION
High-pressure water(or air) can damage certain parts of the motorcycle.
Avoid spraying high-pressure water at the following areas:Wheel Hubs; Ignition Switch; Carburetor; Handlebar
2. Dry up the vehicle, start the engine, and let it run for several minutes.
-28-
WARNING
Braking efficiency may be temporarily impaired just after washing the motorcycle. Anticipate linger stopping distance
to avoid a possible accident.
1. Test the brakes before riding the vehicle. Several applications may be necessary to restore normal braking
performance.
2. Lubuicate the dr ive chain immediately after washing and drying the motorcycle.
STORAGE GUIDE
Some measures should be taken when the vehicle is subjected to a long term storage so as to reduce the bad influence
mon its performance. Before the storage, make necessary maintenance to ensure the vehicle high performance after-storage.
STORAGE
1. Clean and dry up the vehicle and wax its surface.
2. Empty the fuel from the tank and carburetor, spray some antirust.
WARNING
Gasoline is extremely flammable and is explosive under certain conditions. Perform this operation in a well-ventilated
area with the engine stopped. Do not smoke or allow flames or sparks in the area where gaslift is drained or stored and
where the fuel tank is refueled.
3. Drive offthe spark plugto fill a little of engine oil(about 15-20millilitre) into the cylinder; turn offthe ignition switch
and tread the kick-starter several times to scatter evenly the oil inside the cylinder, and then reinstall the spark plug.
-29-
4. Clean and oil the drive chain.
5. Lubricate all the cables.
CAUTION
When removing the battery, dismantle the negative lead first, and then the positive lead. When installing it, the
procedure is just opposite. During the operations above, the ignition switch must be turned off.
6. Seal the muffler outlet with plastics cloth to protect the former from moisture.
7. Cover the vehicle(don t use or other coated materials)and store in an unheated area, free of dampness. Do not store
the vehicle in direct sunlight.
REMOVAL FROM STRORAGE
1. Take off the cover shielding the vehicle and clean it.
2. Charge the battery as required. Install the battery.
3. Clear away the antirust inside the fuel tank, and fill fresh gasoline instead.
4. Perform all pre-ride Inspection checks. Try the vehicle at low speeds in a safe riding area away from traffic.
-30-
MAINTENANCE
The Maintenance Schedule specifies how often you should have your motorcycle served,and what things need attention.It
is essential that your motorcycle be served as scheduled to retain its high level of safety, dependability, and emission control
performance.
MANTENANCE SCHEDULE
The following Maintenance Schedule specifies all maintenance required under normal conditions to keep your vehicle
in sound condition. Riding under unusually dusty or wet conditions, service of the vehicle should be made more often than
the specified in the schedule. Maintenance work should be performed by properly trained and equipped technicians.
I:INSPECTAND CLEAN,ADJUST,LUBRECATE OR REPLACE IF NECESSARY C:CLEAN
L:LUBRICATE
INTERVAL First week Every 30-day's ride Every year
ITEM
Fuel system I
Operation of throttle I
Air cleaner C
Spark plug I
Idle speed of carburetor I I
Drive chain I&L I&L
Brake shoe wear I
Brake system I I
Nuts, bolts, and fasteners I I
Wheel I I I
Steering system I
Suspension system I I
-31-
ATV150 Electric Diagram