Outlander Manual
Outlander Manual
GROUP 11C
ENGINE
MECHANICAL
<3.0L ENGINE>
CONTENTS
GENERAL INFORMATION
M1111000101746
The 6B31 (3.0 L) engine is a six-cylinder engine. The
cylinder numbers are assigned as 1-3-5 for the right
bank and 2-4-6 for the left bank from the front of the
engine (timing belt side). This engine is fired in the
order of 1-2-3-4-5-6 cylinders.
ITEMS SPECIFICATIONS
Type V type, overhead camshaft
Number of cylinders 6
Bore mm (in) 87.6 (3.45)
Stroke mm (in) 82.9 (3.26)
Total displacement cm3 (cu. in) 2,998 (182.9)
Compression ratio 10.5
Firing order 1-2-3-4-5-6
Valve timing Intake valve Opens (BTDC) -1° <Low speed cam>
18° <High speed cam>
Closes (ABDC) 37° <Low speed cam>
86° <High speed cam>
Exhaust valve Opens (BBDC) 55°
Closes (ATDC) 20°
Lubrication system Pressure feed, full-flow filtration
Oil pump type Trochoid type
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ENGINE MECHANICAL <3.0L ENGINE>
ENGINE DIAGNOSIS
11C-3
ENGINE DIAGNOSIS
M1111000700381
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11C-4 ENGINE MECHANICAL <3.0L ENGINE>
SERVICE SPECIFICATIONS
SERVICE SPECIFICATIONS
M1112000302100
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ENGINE MECHANICAL <3.0L ENGINE>
SPECIAL TOOLS
11C-5
SPECIAL TOOLS
M1111000602755
MB991826
MB991958
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11C-6 ENGINE MECHANICAL <3.0L ENGINE>
SPECIAL TOOLS
B990767
MD998719 MIT308239
Pin
D998719
D998713
MD998777
D998443
MD998772
MB992182
D998727
D998382
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ENGINE MECHANICAL <3.0L ENGINE>
SPECIAL TOOLS
11C-7
Tool Tool number and name Supersession Application
MD998781 General service Securing the drive plate
Flywheel stopper tool
D998781
MB992183 −
Crankshaft rear oil seal
installer
MB992183
MB991614
B992275
B992276
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11C-8 ENGINE MECHANICAL <3.0L ENGINE>
ON-VEHICLE SERVICE
MB991895
ON-VEHICLE SERVICE
GENERATOR DRIVE BELT TENSION CHECK
M1111000900084
CAUTION
Check the drive belt tension after turning the crankshaft
clockwise one turn or more.
1. Make sure that the indicator mark is within the area marked
with A in the illustration.
Indicator mark 2. If the mark is out of the area, replace the drive belt. (Refer to
P.11C-23).
NOTE: The drive belt tension adjustment is not necessary,
as the engine is equipped with an auto-tensioner.
A
AK700055AB
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ENGINE MECHANICAL <3.0L ENGINE>
ON-VEHICLE SERVICE
11C-9
AUTO-TENSIONER CHECK
M1111003001760
OPERATION CHECK
1. Turn OFF the engine, then check to see that the drive belt is
not protruding from the pulley width of the auto-tensioner.
2. Remove the drive belt. (Refer to P.11C-23).
3. Securely insert the spindle handle or ratchet handle with a
17 mm (11/16-inch) socket into the hexagonal boss of the
auto tensioner. Turn the auto-tensioner slowly to the left and
right to check and see that there is no binding or noise.
4. If there are any problems in the procedure 1 or 3, replace
the auto-tensioner. (Refer to P.11C-55).
5. Install the drive belt. (Refer to P.11C-23).
AK700022 AB
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11C-10 ENGINE MECHANICAL <3.0L ENGINE>
ON-VEHICLE SERVICE
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ENGINE MECHANICAL <3.0L ENGINE>
ON-VEHICLE SERVICE
11C-11
8. After the completion of the measurement, press and hold
the "POWER" button to turn off the power supply.
9. If not within the standard value, replace the power steering
oil pump drive belt (Refer to P.11C-23).
.
Power steering
oil pump pulley
AC802253 AC
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11C-12 ENGINE MECHANICAL <3.0L ENGINE>
ON-VEHICLE SERVICE
Ighition coil
AK700015 AB
Oil pipe
AK703833AC
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ENGINE MECHANICAL <3.0L ENGINE>
ON-VEHICLE SERVICE
11C-13
7. While putting your hands over the oil passage hole located
Blow compressed at the back of the engine oil control valve installation hole in
order to prevent air leakage, use an air blow gun to blow
compressed air to the oil pipe installation hole at the right
bank side. At that time, check that the rocker arm piston at
the right bank side is operated.
NOTE: To surely perform the check, wrap the top of the air
Oil passage hole
blow gun with a vinyl tape. Prevent compressed air leakage as
Rocker arm piston much as possible. The pressure of 620 kPa (90 psi) or more is
Right bank
necessary for the compressed air.
8. Use the air blow gun to blow the compressed air to the oil
pipe installation hole at the left bank side. At that time, check
Left bank that the rocker arm piston at the left bank side is operated.
NOTE: To surely perform the check, wrap the top of the air
Blow compressed blow gun with a vinyl tape. Prevent compressed air leakage as
much as possible. The pressure of 620 kPa (90 psi) or more is
necessary for the compressed air.
9. Turn the crankshaft clockwise until the notch on the
crankshaft pulley is lined up with "T" mark on the lower cover
of timing belt.
AK900206 AC
10.Confirm the rest of the rocker arm pistons under the
procedure 7 - 8.
11.When the rocker arm piston does not operate, replace the
rocker arm assy.
12.Install the oil pipe and the engine oil control valve. (Refer to
Camshaft and Valve Stem Seal − Removal and Installation
P.11C-32.)
13.Install the rocker cover.
14.Install all of the ignition coils.
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11C-14 ENGINE MECHANICAL <3.0L ENGINE>
ON-VEHICLE SERVICE
CAUTION
To prevent damage to scan tool MB991958, always turn the
ignition switch to the "LOCK" (OFF) position before con-
necting or disconnecting scan tool MB991958.
2. Connect scan tool MB991958 to the data link connector.
Data link
connector
MB991910
MB991824
MB991827 AK800400 AC
3. Set the timing light to the power supply line (terminal No. 1)
Ignition timing pickup loop of the ignition coil No. 2.
NOTE: The power supply line is looped and also longer than
the other ones.
4. Start the engine and run it at idle.
No .2 ignition coil 5. Check that the idle speed is approximately 600 r/min.
6. Select scan tool MB991958 actuator test "item number 11".
7. Check that basic ignition timing is within the standard value.
AK700018 AB Standard value: 5° BTDC ± 3°
8. If the basic ignition timing is not within the standard value,
refer to GROUP 13B, Multiport Fuel Injection (MFI) <3.0L
Engine> − Multiport Fuel Injection (MFI) Diagnosis −
Symptom Chart P.13B-55.
CAUTION
If the actuator test is not canceled, the forced drive will
continue for 27 minutes. Driving in this state could lead to
engine failure.
9. Cancel the setting mode of the scan tool MB991958.
10.Check that the actual ignition timing is at the standard value.
Standard value: Approximately 10° BTDC
NOTE: The ignition timing fluctuates about ± 7°, even under
normal operating condition.
NOTE: It is automatically further advanced by about 5° from
10° Before Top Dead Center at higher altitudes.
NOTE: Wait till approximately 1 minute passes after the
engine started, and check the ignition timing when the
engine stabilized.
11.Remove the timing light.
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ENGINE MECHANICAL <3.0L ENGINE>
ON-VEHICLE SERVICE
11C-15
CAUTION
To prevent damage to scan tool MB991958, always turn the
ignition switch to the "LOCK" (OFF) position before con-
necting or disconnecting scan tool MB991958.
12.Disconnect scan tool MB991958 from the data link
connector.
MB991910
MB991824
MB991827 AK800400 AC
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11C-16 ENGINE MECHANICAL <3.0L ENGINE>
ON-VEHICLE SERVICE
3. Set the timing light to the power supply line (terminal No. 1)
Ignition timing pickup loop of the ignition coil No. 2.
NOTE: The power supply line is looped and also longer than
the other ones.
4. Start the engine.
No .2 ignition coil 5. Run the engine at idle for 2 minutes.
6. Check that the actual ignition timing is at the standard value.
Standard value: Approximately 10° BTDC
AK700018 AB NOTE: The ignition timing fluctuates about ± 7°, even under
normal operating condition.
NOTE: It is automatically further advanced by about 5° from
10° Before Top Dead Center at higher altitudes.
7. Check the idle speed. Select item number 2 and take a
reading of the idle speed.
Curb idle speed: 600 ± 100 r/min
NOTE: The idle speed is controlled automatically by the idle
air control system.
8. If the idle speed is outside the standard value, refer to
GROUP 13B, Multiport Fuel Injection (MFI) <3.0L Engine> −
Multiport Fuel Injection (MFI) Diagnosis − Symptom Chart
P.13B-55.
CAUTION
To prevent damage to scan tool MB991958, always turn the
ignition switch to the "LOCK" (OFF) position before con-
necting or disconnecting scan tool MB991958.
9. Disconnect scan tool MB991958 from the data link
connector.
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ENGINE MECHANICAL <3.0L ENGINE>
ON-VEHICLE SERVICE
11C-17
CAUTION
To prevent damage to scan tool MB991958, always turn the
ignition switch to the "LOCK" (OFF) position before con-
necting or disconnecting scan tool MB991958.
2. Connect scan tool MB991958 to the data link connector.
Data link
connector
MB991910
MB991824
MB991827 AK800400 AC
3. Set the timing light to the power supply line (terminal No. 1)
Ignition timing pickup loop of the ignition coil No. 2.
NOTE: The power supply line is looped and also longer than
the other ones.
4. Start the engine and run it at idle.
No .2 ignition coil 5. Check that the actual ignition timing is at the standard value.
Standard value: Approximately 10° BTDC
NOTE: The ignition timing fluctuates about ± 7°, even under
AK700018 AB normal operating condition.
NOTE: It is automatically further advanced by about 5° from
10° Before Top Dead Center at higher altitudes.
NOTE: Wait till approximately 1 minute passes after the engine
started, and check the ignition timing when the engine stabi-
lized.
6. Increase the engine speed to 2,000 − 3,000 r/min for 2
minutes.
7. Set the CO, HC tester.
8. Check the CO contents and the HC contents at idle.
Standard value:
CO contents: 0.5% or less
HC contents: 100 ppm or less
9. If the CO and HC contents do not remain inside the standard
value, refer to GROUP 13B, Multiport Fuel Injection (MFI)
<3.0L Engine> − Multiport Fuel Injection (MFI) Diagnosis −
Symptom Chart P.13B-55.
10.Remove the CO, HC tester and timing light.
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11C-18 ENGINE MECHANICAL <3.0L ENGINE>
ON-VEHICLE SERVICE
CAUTION
To prevent damage to scan tool MB991958, always turn the
ignition switch to the "LOCK" (OFF) position before con-
necting or disconnecting scan tool MB991958.
11.Disconnect scan tool MB991958 from the data link
connector.
Injector connector
AK703815 AD
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ENGINE MECHANICAL <3.0L ENGINE>
ON-VEHICLE SERVICE
11C-19
8. If there is a cylinder with compression or a compression
difference that is outside the limit, pour a small amount of
engine oil through the spark plug hole, and repeat the
operations in steps 5 to 7.
(1) If the compression increases after oil is added, the cause
of the malfunction is a worn or damaged piston ring
and/or cylinder inner surface.
(2) If the compression does not rise after oil is added, the
cause is a burnt or defective valve seat, or pressure is
leaking from the gasket.
9. Connect the injector connector.
10.Install the spark plugs and ignition coils.
11.Use the scan tool MB991958 to erase the diagnostic trouble
codes.
NOTE: This will erase the diagnostic trouble code resulting
from the injector connector being disconnected.
Data link
connector 12.Select "Mode $0A" from "Special Function" of Scan tool
MB991958. Check whether the permanent-DTC (PDTC) is
stored or not. If stored, clear the PDTC. (Refer to GROUP
13B − Multiport Fuel Injection (MFI) <3.0 L Engine> −
Multiport Fuel Injection (MFI) Diagnosis − Diagnostic
MB991910 Function P.13B-11)
MB991824
MB991827 AK800400 AC
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11C-20 ENGINE MECHANICAL <3.0L ENGINE>
ON-VEHICLE SERVICE
CAUTION
To prevent damage to scan tool MB991958, always turn the
ignition switch to the "LOCK" (OFF) position before con-
necting or disconnecting scan tool MB991958.
2. Connect scan tool MB991958 to the data link connector.
Data link
connector
MB991910
MB991824
MB991827 AK800400 AC
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ENGINE MECHANICAL <3.0L ENGINE>
ON-VEHICLE SERVICE
11C-21
NOTE: After parking for many hours, oil may run out from the
oil passage and take time before oil is supplied to the lash
adjuster, causing air to enter the high pressure chamber.
NOTE: In the above cases, abnormal noise can be eliminated
by bleeding the lash adjuster system.
NOTE: An abnormal noise due to malfunction of the lash
adjuster is produced immediately after starting the engine and
changes with the engine speed, irrespective of the engine load.
If, the abnormal noise is not produced immediately after start-
ing the engine or does not change with the engine speed, or it
changes with the engine load, the lash adjuster is not the cause
for the abnormal noise.
NOTE: When the lash adjuster is malfunctioning, the abnormal
noise is rarely eliminated by continuing the warming-up of the
engine at idle speed.
However, the abnormal noise may disappear only when seizure
is caused by oil sludge in the engine whose oil is not main-
tained properly.
1. Start the engine.
2. Check if the abnormal noise produced immediately after
starting the engine, changes with the change in the engine
speed.
If the abnormal noise is not produced immediately after
starting the engine or it does not change with the engine
speed, the lash adjuster is not the cause for the noise.
Therefore, investigate other causes. The abnormal noise is
probably caused by some other parts than the engine proper
if it does not change with the engine speed. (In this case, the
lash adjuster is in good condition.)
3. With the engine idling, change the engine load (shift from N
to D range, for example) to make sure that there is no
change in the level of abnormal noise.
If there is a change in the level of abnormal noise, suspect a
tapping noise due to worn crankshaft bearing or connecting
rod bearing (In this case, the lash adjuster is in good
condition.).
4. After completion of warm-up, run the engine at idle to check
for abnormal noise.
If the noise is reduced or disappears, clean the lash adjuster
(Refer to GROUP 11D, Engine Overhaul − Rocker Arms and
Camshaft − Lash Adjuster Inspection P.11D-41). As it is
suspected that the noise is due to seizure of the lash
adjuster. If there is no change in the level of the abnormal
noise, proceed to step 5.
5. Run the engine to bleed the lash adjuster system (Refer to
P.11C-21.).
6. If the abnormal noise does not disappear after air bleeding
operation, clean the lash adjuster (Refer to GROUP 11D,
Engine Overhaul − Rocker Arms and Camshaft − Lash
Adjuster Inspection P.11D-41).
.
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11C-22 ENGINE MECHANICAL <3.0L ENGINE>
ON-VEHICLE SERVICE
High-
pressure
chamber
AK700023 AB
NOTE: If air mixed with oil enters the high pressure chamber
inside the lash adjuster from the above causes, air in the
high pressure chamber is compressed excessively while the
valve is opened, resulting in an abnormal noise when the
valve closes. This is the same phenomenon as that
observed when the valve clearance has become excessive.
The lash adjuster can resume normal function when air
entered the lash adjuster is removed.
2. Idle the engine for one to three minutes to warm it up.
Air bleeding operation pattern 3. Repeat the operation pattern, shown in left figure, at no load
Open throttle Close to check for abnormal noise. (Usually the abnormal noise is
valve gradually throttle valve eliminated after repetition of the operation 10 to 30 times. If,
Approximately
however, no change is observed in the level of abnormal
3,000 r/min noise after repeating the operation more than 30 times,
suspect that the abnormal noise is due to some other
Idling 15 s 15 s factors.)
operation
4. After elimination of abnormal noise, repeat the operation
Once shown in left figure five more times.
AK700024 AB 5. Run the engine at idle for one to three minutes to make sure
that the abnormal noise has been eliminated.
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ENGINE MECHANICAL <3.0L ENGINE>
CRANKSHAFT PULLEY
11C-23
CRANKSHAFT PULLEY
REMOVAL AND INSTALLATION
M1112001602513
AC703043
5
4
3
(Engine oil)
1
AC800552 AC
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11C-24 ENGINE MECHANICAL <3.0L ENGINE>
CRANKSHAFT PULLEY
AC703079 AC
AC801192 AC
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ENGINE MECHANICAL <3.0L ENGINE>
CRANKSHAFT PULLEY
11C-25
<<C>> CRANKSHAFT PULLEY CENTER BOLT/
CRANKSHAFT PULLEY WASHER/CRANKSHAFT
PULLEY REMOVAL
CAUTION
Use only the specified special tools, or a damaged pulley
damper could result.
Use special tools MB990767 and MD998719 to remove the
MD998719 crankshaft pulley from the crankshaft.
MB990767
AC703062 AB
CAUTION
Provide one punch mark on the head of the crankshaft pul-
Crankshaft pulley
ley center bolt each time the bolt is removed. Replace the
center bolt
bolt that already has three punch marks. (The evidence of
Punch mark
having been tightened three times)
AC703092AC
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11C-26 ENGINE MECHANICAL <3.0L ENGINE>
CRANKSHAFT PULLEY
Crankshaft Crankshaft
pulley center bolt
Front frange
Engine front
AC802523AB
AC703062 AB
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ENGINE MECHANICAL <3.0L ENGINE>
CRANKSHAFT PULLEY
11C-27
CAUTION
• If the crankshaft pulley center bolt is turned less than
60 degrees, proper fastening performance may not be
achieved. Be careful to tighten the crankshaft pulley
center bolt exactly 60 degrees.
• If the crankshaft pulley center bolt is overtightened
(exceeding 60 degrees), loosen the crankshaft pulley
center bolt completely and then retighten it by repeat-
ing the tightening procedure from step 6.
10.Make a paint mark on the crankshaft pulley center bolt end
at a position 60 degrees from the paint mark made on the
washer in the direction of tightening the crankshaft pulley
center bolt.
11.Turn the crankshaft pulley center bolt another 60 degrees
and make sure that the paint marks on the washer and
crankshaft pulley center bolt are aligned.
.
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11C-28 ENGINE MECHANICAL <3.0L ENGINE>
CRANKSHAFT PULLEY
Power steering
oil pump drive belt
MB992275
AC800768AC
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ENGINE MECHANICAL <3.0L ENGINE>
CAMSHAFT OIL SEAL
11C-29
CAMSHAFT OIL SEAL
REMOVAL AND INSTALLATION
M1112002200512
N 4
3
90 ± 10 N·m
67 ± 7 ft-lb
1 N2
AC703047 AB
MD998719
AC703052 AB
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11C-30 ENGINE MECHANICAL <3.0L ENGINE>
CAMSHAFT OIL SEAL
Flat-tipped
Camshaft screwdriver
AC703053 AB
MD998713
AC703083 AB
<Left bank>
Oil seal
MD998777
MD998713
Camshaft AC703082 AB
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ENGINE MECHANICAL <3.0L ENGINE>
CAMSHAFT OIL SEAL
11C-31
>>B<< CAMSHAFT SPROCKET INSTALLATION
1. Use special tools MB990767 and MD998719 in the same
way as during removal to hold the camshaft sprocket.
MB990767
2. Tighten the camshaft sprocket mounting bolt to the specified
torque.
Tightening torque: 90 ± 10 N⋅m (67 ± 7 ft-lb)
MD998719
AC703052 AB
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11C-32 ENGINE MECHANICAL <3.0L ENGINE>
CAMSHAFT AND VALVE STEM SEAL
CAUTION
*Remove and assemble the marked parts in each cylinder unit.
<LEFT BANK>
1
2N (Engine oil)
4
30 ± 3 N·m
22 ± 2 ft-lb
9.5 ± 2.5 N·m
84 ± 22 in-lb 11 ± 1 N·m
19 97 ± 8 in-lb 9.5 ± 2.5 N·m
84 ± 22 in-lb
Cam section and 5 11 N 30 ± 3 N·m
journal section 22 ± 2 ft-lb 12
Engine oil 10
3 N 11 13
8.3 ± 1.0 N·m
6 73 ± 8 in-lb
14 N
(Engine oil)
N 7 31 ± 3 N·m
23 ± 2 ft-lb
13 ± 1 N·m
22* 115 ± 8 in-lb 11 ± 1 N·m
23* 9 97 ± 8 in-lb
24*
N 25* 15 23 ± 6 N·m
26* 17 ± 4 ft-lb
16 N
8
17
22 ± 4 N·m
16 ± 2 ft-lb
19
21
N 20
18 22*
23 ± 6 N·m
23* 17 ± 4 ft-lb
24*
25* N
26*
90 ± 10 N·m
66 ± 7 ft-lb AC809144AB
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ENGINE MECHANICAL <3.0L ENGINE>
CAMSHAFT AND VALVE STEM SEAL
11C-33
Camshaft removal steps
• Valve clearance check and
adjustment (intake valve) (Refer to
P.11C-11) <Installation only>.
<<A>> >>D<< 8. Rocker arm, shaft and lash adjuster
assembly (exhaust side)
<<A>> >>D<< 9. Rocker arm and shaft assembly
(intake side)
10. Oil pipe
11. Gasket
12. Camshaft position sensor
connector
13. Camshaft position sensor
14. O-ring
15. Camshaft position sensor support
16. Camshaft position sensor support
gasket
17. Camshaft position sensing cylinder
<<B>> >>G<< 18. Camshaft sprocket
19. Camshaft
<<C>> >>F<< 20. Camshaft oil seal
Valve stem seal removal steps
• Engine cover (Refer to GROUP 16,
Ignition System − Ignition Coil
P.16-49).
1. Engine oil dipstick
2. O-ring
3. PCV hose connection
4. Ignition coil connector
5. Ignition coil
>>E<< 6. Rocker cover
7. Rocker cover gasket
• Valve clearance check and
adjustment (intake valve) (Refer to
P.11C-11) <Installation only>.
<<A>> >>D<< 8. Rocker arm, shaft and lash adjuster
assembly (exhaust side)
<<A>> >>D<< 9. Rocker arm and shaft assembly
(intake side)
• Spark plug (Refer to GROUP 16,
Ignition System − Ignition Coil
P.16-49).
21. Engine hanger
<<D>> >>C<< 22. Valve spring retainer lock
23. Valve spring retainer
>>B<< 24. Valve spring
>>A<< 25. Valve stem seal
26. Valve spring seat
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11C-34 ENGINE MECHANICAL <3.0L ENGINE>
CAMSHAFT AND VALVE STEM SEAL
<RIGHT BANK>
3
1
2 11 ± 1 N·m
97 ± 8 in-lb 47 ± 7 N·m
8.3 ± 1.0 N·m 35 ± 5 ft-lb
13 ± 1 N·m 8
73 ± 8 in-lb
115 ± 8 in-lb
10 14 13 9
4 31 ± 3 N·m
23 ± 2 ft-lb
20* 12
N 11
N 5 21* (Engine oil)
10 ± 2 N·m
22* 89 ± 17 in-lb
6 23* N 24 ± 3 N·m
18 ± 2 ft-lb
20* 24* 15
21*
22* 16 N
7
N 23*
18
24*
N 19
17
18
Cam section and
journal section
90 ± 10 N·m Engine oil
66 ± 7 ft-lb
AC901303AB
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ENGINE MECHANICAL <3.0L ENGINE>
CAMSHAFT AND VALVE STEM SEAL
11C-35
Camshaft removal steps
14. Engine oil control valve filter
15. Engine oil control valve housing
16. Engine oil control valve housing
gasket
<<B>> >>G<< 17. Camshaft sprocket
• Engine control module (Refer to
GROUP 13B, Engine Control
Module P.13B-904).
• Air cleaner bracket (Refer to
GROUP 15, Air Cleaner P.15-5 ).
18. Camshaft
<<C>> >>F<< 19. Camshaft oil seal
Valve stem seal removal steps
• Intake manifold plenum (Refer to
GROUP 15, Intake Manifold Plenum
P.15-6).
• Timing belt (Refer to P.11C-55).
1. Breather hose connection
2. Ignition coil connector
3. Ignition coil
>>E<< 4. Rocker cover
5. Rocker cover gasket
• Valve clearance check and
adjustment (intake valve) (Refer to
P.11C-11) <Installation only>.
<<A>> >>D<< 6. Rocker arm, shaft and lash adjuster
assembly (exhaust side)
<<A>> >>D<< 7. Rocker arm and shaft assembly
(intake side)
• Spark plug (Refer to GROUP 16,
Ignition System − Ignition Coil
P.16-49).
<<E>> • Power steering oil pump (Refer to
GROUP 37, Power Steering Oil
Pump Assembly P.37-48).
<<D>> >>C<< 20. Valve spring retainer lock
21. Valve spring retainer
>>B<< 22. Valve spring
>>A<< 23. Valve stem seal
24. Valve spring seat
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11C-36 ENGINE MECHANICAL <3.0L ENGINE>
CAMSHAFT AND VALVE STEM SEAL
AC703065 AB
MD998719
AC703052 AB
Flat-tipped
Camshaft screwdriver
AC703053 AB
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ENGINE MECHANICAL <3.0L ENGINE>
CAMSHAFT AND VALVE STEM SEAL
11C-37
<<D>> VALVE SPRING RETAINER LOCK
REMOVAL
CAUTION
When removing valve spring retainer locks, leave the pis-
ton of each cylinder in the TDC (Top Dead Center) position.
The valve may fall into the cylinder if the piston is not
properly in the TDC position.
<Left bank> Use special tool MD998772 to compress the valve spring, and
remove the valve spring retainer locks.
MD998772
AC703063 AB
<Right bank>
MD998772
AC703064 AB
Installation position
Exhaust side
<Right bank>
Front
Intake side
<Left bank>
Exhaust side AC703055 AB
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11C-38 ENGINE MECHANICAL <3.0L ENGINE>
CAMSHAFT AND VALVE STEM SEAL
AK600913AC
AC703056 AB
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ENGINE MECHANICAL <3.0L ENGINE>
CAMSHAFT AND VALVE STEM SEAL
11C-39
>>C<< VALVE SPRING RETAINER LOCK
INSTALLATION
<Left bank> Use special tool MD998772 to compress the valve spring in the
same manner as removal.
MD998772
AC703063 AB
<Right bank>
MD998772
AC703064 AB
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11C-40 ENGINE MECHANICAL <3.0L ENGINE>
CAMSHAFT AND VALVE STEM SEAL
<Left bank>
Ø 5.5 mm Ø 5.5 mm
(0.22 in) Intake side (0.22 in)
Exhaust side
Identification
mark
Notch
Front of vehicle AC703096 AB
MD998443
AC703065 AB
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ENGINE MECHANICAL <3.0L ENGINE>
CAMSHAFT AND VALVE STEM SEAL
11C-41
>>E<< ROCKER COVER INSTALLATION
5 Tighten the bolts in order of the numbers shown in the illustra-
2 6 3 tion.
4
1
1
4
3 6 2 5
Right bank Left bank
AC703030 AB
MD998713
AC703083 AB
<Left bank>
Oil seal
MD998777
MD998713
Camshaft AC703082 AB
MD998719
AC703052 AB
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11C-42 ENGINE MECHANICAL <3.0L ENGINE>
CAMSHAFT AND VALVE STEM SEAL
1 mm 5 mm
(0.04 in) (0.20 in)
AC703070 AB
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ENGINE MECHANICAL <3.0L ENGINE>
OIL PAN AND OIL STRAINER
11C-43
OIL PAN AND OIL STRAINER
REMOVAL AND INSTALLATION
M1112008301178
11 ± 1 N·m
93 ± 13 in-lb
3
N 9
8
36 ± 9 N·m
27 ± 6 ft-lb
20 ± 5 N·m
15 ± 3 ft-lb 4
36 ± 9 N·m
27 ± 6 ft-lb
7
1
6
39 ± 5 N·m
29 ± 3 ft-lb 9.5 ± 2.5 N·m
85 ± 22 in-lb
N 2
5
9.5 ± 2.5 N·m
85 ± 22 in-lb
AC703044 AC
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11C-44 ENGINE MECHANICAL <3.0L ENGINE>
OIL PAN AND OIL STRAINER
Groove
AC703057 AB
AC703054 AB
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ENGINE MECHANICAL <3.0L ENGINE>
OIL PAN AND OIL STRAINER
11C-45
INSTALLATION SERVICE POINTS
.
AC703031AB
Bolt specifications
4. Install the bolts to the engine upper oil pan and cover as
shown, and tighten them to the specified torque.
M6 × 20 Tightening torque: 9.5 ± 2.5 N⋅m (85 ± 22 in-lb)
M6 × 20
M6 × 20
M6 × 124
M6 × 124 M6 × 10
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11C-46 ENGINE MECHANICAL <3.0L ENGINE>
OIL PAN AND OIL STRAINER
M6 × 10 M6 × 10
M6 × 91
AC703071AB
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ENGINE MECHANICAL <3.0L ENGINE>
CRANKSHAFT FRONT OIL SEAL
11C-47
INSPECTION
M1112008400224
• Check the engine oil pan for cracks.
• Check the engine oil pan sealant-coated surface for dam-
age and deformation.
• Check the oil strainer for cracked, clogged or damaged wire
net and pipe.
Engine oil
N 3
AC703045 AB
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11C-48 ENGINE MECHANICAL <3.0L ENGINE>
CRANKSHAFT FRONT OIL SEAL
MD998382
AC703081 AB
Crankshaft
: Clean AC703038 AB
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ENGINE MECHANICAL <3.0L ENGINE>
CRANKSHAFT REAR OIL SEAL
11C-49
CRANKSHAFT REAR OIL SEAL
REMOVAL AND INSTALLATION
M1112003700888
76 ± 4 N·m
56 ± 2 ft-lb
N4 1
4 1
MD998781
AC703058 AB
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11C-50 ENGINE MECHANICAL <3.0L ENGINE>
CRANKSHAFT REAR OIL SEAL
MB992075
MB992183
Oil seal
case
MB992075
Edge
AC703090 AB
AC609795AF
AC703058 AB
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ENGINE MECHANICAL <3.0L ENGINE>
CYLINDER HEAD GASKET
11C-51
CYLINDER HEAD GASKET
REMOVAL AND INSTALLATION
M1112004004118
19
N 9
N 20 6
21 8 9N 7N
<Cold engine> 10
45 ± 2 N·m 23 <Cold engine>
33 ± 1 ft-lb 45 ± 2 N·m
to (Engine oil) 33 ± 1 ft-lb
+150˚ – +154˚ to
+150˚ – +154˚
22
(Engine oil)
24 N
13
14
90 ± 10 N·m
66 ± 7 ft-lb 3N
(Engine oil)
15 N
2
11
12
41 ± 10 N·m
30 ± 7 ft-lb 11 10 ± 2 N·m
89 ± 17 in-lb
90 ± 10 N·m
66 ± 7 ft-lb
AC809146AB
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11C-52 ENGINE MECHANICAL <3.0L ENGINE>
CYLINDER HEAD GASKET
MD998719
AC703052 AB
1 5 8 4 <Left
bank>
2 6 7 3
AC703072 AB
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ENGINE MECHANICAL <3.0L ENGINE>
CYLINDER HEAD GASKET
11C-53
INSTALLATION SERVICE POINTS
.
AK700001AB
6 2 3 7
<Right
bank>
5 1 4 8
8 4 1 5
<Left
bank>
7 3 2 6
AC703072 AC
150˚ to 154˚
AC703073 AB
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11C-54 ENGINE MECHANICAL <3.0L ENGINE>
CYLINDER HEAD GASKET
.
MD998719
AC703052 AB
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ENGINE MECHANICAL <3.0L ENGINE>
TIMING BELT
11C-55
TIMING BELT
REMOVAL AND INSTALLATION
M1112004302629
2 8
3
6.5 ± 1.5 N·m
58 ± 13 in-lb
9
6.5 ± 1.5 N·m
58 ± 13 in-lb
41 ± 10 N·m
30 ± 8 ft-lb
4
6
7
5
23 ± 6 N·m
17 ± 4 ft-lb
6.5 ± 1.5 N·m
20 ± 5 N·m
58 ± 13 in-lb
15 ± 3 ft-lb
1
23 ± 6 N·m 48 ± 11 N·m
17 ± 4 ft-lb 36 ± 8 ft-lb
AC605911AE
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11C-56 ENGINE MECHANICAL <3.0L ENGINE>
TIMING BELT
MD998716
AC703061 AB
Timing mark
Tension pulley
AC703035 AB
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ENGINE MECHANICAL <3.0L ENGINE>
TIMING BELT
11C-57
2. Remove the upper mounting bolt of the timing belt
Tensioner arm
auto-tensioner.
CAUTION
Upper
The timing belt auto-tensioner rotates centering on the
flange bolt due to the rod thrust, so please make sure your
finger is not trapped.
3. Loosen the lower mounting bolt of the timing belt
Lower auto-tensioner slowly and slide the timing belt
auto-tensioner slightly. Remove the rod from the tensioner
Auto-tensioner AC703074 AB arm.
4. Remove the lower mounting bolt of the timing belt
auto-tensioner.
.
Timing mark
Tension pulley
AC703035 AB
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11C-58 ENGINE MECHANICAL <3.0L ENGINE>
TIMING BELT
CAUTION
Notable factors for inserting pin
• Always use the vertical press and put the auto-ten-
Under 5,000 N
(1,124 lb) sioner vertically.
• Do not apply the load of 5,000 N (1,124 pound) or more
3 mm (0.12 in) to the rod.
• Do not press the rod beyond the dimension shown in
the illustration.
Upright
stance (1) Put the auto-tensioner vertically to the vertical press not
to be in the sideways direction.
AC703075 AB
(2) Slowly close the vice to force the rod in until the hole (A)
Pin hole A
of the rod is lined up with set hole (B) of the cylinder.
(3) Insert a pin into the set holes.
(4) Remove the timing belt auto-tensioner from the vice.
Pin hole B
2. Install the timing belt auto-tensioner with the setting pin, and
tighten the mounting bolts to the specified torque.
Tightening torque: 23 ± 6 N⋅m (17 ± 4 ft-lb)
AC703037 AB
<Right bank> Timing marks <Left bank> 3. Align the timing marks on the camshaft sprockets with those
on the timing belt rear cover and the timing mark on the
crankshaft sprocket with that on the engine block as shown
in the illustration.
Timing mark
Timing mark
Camshaft sprocket
AC703077 AB
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ENGINE MECHANICAL <3.0L ENGINE>
TIMING BELT
11C-59
CAUTION
The camshaft sprocket (right bank) can turn easily due to
the spring force applied, so be careful not to get your fin-
gers caught.
4. Install the timing belt by the following procedure so that
there is no deflection in the timing belt between each
Timing mark
sprocket and pulley.
Timing mark
(1) Crankshaft sprocket
Idler pulley
(2) Water pump pulley
(3) Camshaft sprocket (Left bank)
(4) Idler pulley
(5) Camshaft sprocket (Right bank)
(6) Tensioner pulley
5. Apply the force to the camshaft sprocket (Right bank)
counterclockwise until the tension side of timing belt is tight.
Check all the timing marks again.
6. Remove the setting pin that has been inserted into the
auto-tensioner.
Timing mark
7. Turn the crankshaft clockwise twice to align the timing
marks.
Tension pulley
AC703035 AC
AC703036 AB
INSPECTION
M1112004400965
.
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11C-60 ENGINE MECHANICAL <3.0L ENGINE>
TIMING BELT
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ENGINE MECHANICAL <3.0L ENGINE>
ENGINE ASSEMBLY
11C-61
ENGINE ASSEMBLY
REMOVAL AND INSTALLATION
M1112001006610
CAUTION
• When the engine assembly replacement is performed, use scan tool MB991958 to initialize the
learning value (Refer to GROUP 00, Initialization Procedure for Learning Value in MFI Engine
P.00-53).
Pre-removal Operation Post-installation Operation
• Engine Room Under Cover Front and Engine Room Side • Radiator Upper Hose and Radiator Lower Hose Installa-
Cover Removal (Refer to GROUP 51, Under Cover tion (Refer to GROUP 14, Radiator P.14-52).
P.51-23). • Starter Installation (Refer to GROUP 16, Starting System
• Fuel Line Pressure Reduction [Refer to GROUP 13B, − Starter Assembly P.16-33).
On-vehicle Service − Fuel Pump Connector Disconnec- • Transfer Installation (Refer to GROUP 23C, Transfer
tion (How to Reduce Pressurized Fuel Lines) P.13B-887]. Assembly P.23C-292 <Vehicles with S-AWC>, P.23C-293
• Engine Coolant Draining (Refer to GROUP 14, On-vehicle <Vehicles without S-AWC>).
Service − Engine Coolant Replacement P.14-26). • Rear Roll Stopper Installation (Refer to GROUP 32,
• Engine Oil Draining (Refer to GROUP 12, On-vehicle Ser- Engine Roll Stopper and Centermember P.32-11).
vice − Engine Oil Replacement P.12-5). • Pressure Hose Assembly and Return Tube B Installation
• Transmission Fluid Draining (Refer to GROUP 23C, (Refer to GROUP 37, Power Steering Hoses P.37-55).
On-vehicle Service − Transmission Fluid Change • Propeller Shaft Installation (Refer to GROUP 25, Propeller
P.23C-265). Shaft P.25-6).
• Transfer Oil Draining (Refer to GROUP 23C, On-vehicle • Driveshaft Installation (Refer to GROUP 26, Driveshaft
Service − Transfer Oil Change P.23C-272). Assembly P.26-23).
• Hood Removal (Refer to GROUP 42A, Hood P.42A-7). • Strut Tower Bar Installation (Refer to GROUP 42A, Strut
• Engine Cover Removal (Refer to GROUP 16, Ignition Tower Bar P.42A-12).
System − Ignition Coil P.16-49). • Front Exhaust Pipe and Front Exhaust Pipe RH Installa-
• Air Cleaner Removal (Refer to GROUP 15, Air Cleaner tion (Refer to GROUP 15, Exhaust Pipe and Main Muffler
P.15-5). P.15-25).
• Engine Control Module (ECM) Removal [Refer to GROUP • Battery and Battery Tray Installation (Refer to GROUP
13B, Engine Control Module (ECM) P.13B-904]. 54A, Battery P.54A-11).
• Battery and Battery Tray Removal (Refer to GROUP 54A, • Engine Control Module (ECM) Installation [Refer to
Battery P.54A-11). GROUP 13B, Engine Control Module (ECM) P.13B-904].
• Front Exhaust Pipe and Front Exhaust Pipe RH Removal • Air Cleaner Installation (Refer to GROUP 15, Air Cleaner
(Refer to GROUP 15, Exhaust Pipe and Main Muffler P.15-5).
P.15-25). • Generator Drive Belt Tension Check (Refer to P.11A-9).
• Strut Tower Bar Removal (Refer to GROUP 42A, Strut • Power Steering Oil Pump Drive Belt Tension Check and
Tower Bar P.42A-12). Adjustment (Refer to P.11C-9).
• Driveshaft Removal (Refer to GROUP 26, Driveshaft • Engine Oil Refilling (Refer to GROUP 12, On-vehicle Ser-
Assembly P.26-23). vice − Engine Oil Replacement P.12-5).
• Propeller Shaft Removal (Refer to GROUP 25, Propeller • Transmission Fluid Refilling (Refer to GROUP 23C,
Shaft P.25-6). On-vehicle Service − Transmission Fluid Change
• Pressure Hose Assembly and Return Tube B Removal P.23C-265).
(Refer to GROUP 37, Power Steering Hoses P.37-55). • Transfer Oil Refilling (Refer to GROUP 23C, On-vehicle
• Rear Roll Stopper Removal (Refer to GROUP 32, Engine Service − Transfer Oil Change P.23C-272).
Roll Stopper and Centermember P.32-11). • Engine Coolant Refilling (Refer to GROUP 14, On-vehicle
• Transfer Removal (Refer to GROUP 23C, Transfer Service − Engine Coolant Replacement P.14-26).
Assembly P.23C-292 <Vehicles with S-AWC>, P.23C-293 • Fuel Leak Check
<Vehicles without S-AWC>). • Hood Installation (Refer to GROUP 42A, Hood P.42A-7).
• Starter Removal (Refer to GROUP 16, Starting System − • Engine Cover Installation (Refer to GROUP 16, Ignition
Starter Assembly P.16-33). System − Ignition Coil P.16-49).
• Radiator Upper Hose and Radiator Lower Hose Removal • Engine Room Under Cover Front and Engine Room Side
(Refer to GROUP 14, Radiator P.14-52). Cover Installation (Refer to GROUP 51, Under Cover
P.51-23).
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11C-62 ENGINE MECHANICAL <3.0L ENGINE>
ENGINE ASSEMBLY
AC605920
5
4
23 ± 6 N·m
17 ± 4 ft-lb
1 3
AC800551AC
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ENGINE MECHANICAL <3.0L ENGINE>
ENGINE ASSEMBLY
11C-63
9
8.5 ± 1.5 N·m
12 ± 2 N·m
76 ± 13 in-lb
102 ± 22 in-lb
14
10
12 ± 2 N·m
102 ± 22 in-lb
7 13
25 ± 4 N·m
19 ± 3 ft-lb
100 ± 5 N·m
82 ± 8 N·m
74 ± 3 ft-lb
11 61 ± 5 ft-lb
6
17 ± 2 N·m
13 ± 1 ft-lb
8
12
12 23 ± 6 N·m
17 ± 4 ft-lb
AC800548 AC
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11C-64 ENGINE MECHANICAL <3.0L ENGINE>
ENGINE ASSEMBLY
AC703079 AC
Cord
AC801192 AC
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ENGINE MECHANICAL <3.0L ENGINE>
ENGINE ASSEMBLY
11C-65
CAUTION
Be careful that the finger holding the special tool
MB992276 is not pinched.
2. Slightly turn the crankshaft pulley clockwise until the special
Paper clip
tool MB992276 is pinched and held between the oil pump
assembly pulley and the power steering oil pump drive belt
as shown.
MB992276
Cord 3. If the special tool MB992276 is held, move the finger off.
CAUTION
If the power steering oil pump drive belt is detached, be
careful that the special tool MB992276 is also detached
and fallen.
AC800770 AC
4. Slowly turn the crankshaft pulley clockwise until the power
steering oil pump drive belt goes aground on the special tool
MB992276 and is detached.
5. Remove the special tool MB992276.
.
Stopper
AC703084 AB
2. Raise the retainer of the fuel high-pressure hose and pull out
the fuel high-pressure hose in the direction shown in the
figure.
NOTE: If the retainer is released, install it securely after
removing the fuel high-pressure hose.
Retainer
AC703085 AB
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11C-66 ENGINE MECHANICAL <3.0L ENGINE>
ENGINE ASSEMBLY
MB991454
AC703089 AB
MB991454
AC703088 AB
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ENGINE MECHANICAL <3.0L ENGINE>
ENGINE ASSEMBLY
11C-67
INSTALLATION SERVICE POINTS
.
MB992208
AC703059 AB
Engine side
3. Mount the engine mounting insulator stopper to be
Engine mounting insulator positioned as shown in the figure, then mount the engine
mounting bracket.
Stopper
AC703087 AB
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11C-68 ENGINE MECHANICAL <3.0L ENGINE>
ENGINE ASSEMBLY
Power steering
oil pump drive belt
MB992275
AC800768AC
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