Hmi5000l Series Installation Guide
Hmi5000l Series Installation Guide
Installation Guide
Introduction
Thank you for purchasing a Maple Systems HMI5000L Series graphic
industrial operator interface terminal. This booklet describes the steps
necessary for installing the following models:
Static Awareness
Do NOT remove the rear cover of the HMI5000L Series product – doing
so will void the warranty. When the rear cover is removed the circuitry
inside is exposed to possible damage by electrostatic discharge during
handling.
Minimize the possibility of any electrostatic discharge by:
• Handling the HMI at a static-free, grounded workstation.
• Discharging personal static by grounding yourself prior to
handling the HMI.
• Connecting the chassis ground (FG or ⏚) connector of the HMI
to a clean earth ground.
• Placing the HMI in an antistatic bag during transport.
Packing List
HMI5000L Series Touchscreen
Power Connector
Mounting Clamp Kit
HMI5000L Series Installation Guide
USB Stick Clamp and Spare Fuse Kit (Not on all models)
Warranty
A copy of the Warranty and Limitation of Liability is contained in the
product box. It can also be found on the Maple Systems website.
Technical Support
This manual is designed to provide the necessary information for trouble-
free installation and operation of the HMI. For assistance, please contact
Maple Systems as follows:
• Phone: 425-745-3229
• Email: [email protected]
• Web: www.maplesystems.com
Installation of HMIs
Information furnished by Maple Systems is believed to be accurate and
reliable. However, no responsibility is assumed by Maple Systems for the
use of this information, or for any infringements of patents or other rights
of third parties which may result from its use. No license is granted by
implication, or otherwise, under any patent or patent rights of Maple
Systems. Maple Systems retains the right to revise or change its
products and documentation at any time without notice.
CE Compliance
The HMIs have been tested to conform to European CE requirements,
which meet or exceed the noise emissions and immunity requirements
as set forth in the EN55022 (Emissions) and EN55024 (Immunity)
standards. The products are designed to withstand electrical noise in
harsh industrial environments. They also conform to requirements that
limit electrical emissions. However, this does not guarantee that the
products will be totally immune from possible malfunction in cases where
severe electrical noise occurs. Therefore, follow these guidelines for
proper wire routing and grounding to ensure the proper operation of the
HMI.
NEMA Rating
The HMI is rated for NEMA 4 (indoor) or IP65/IP66 installations. This
means that when the HMI is properly mounted to a NEMA 4 panel or
other NEMA 4 rated enclosure, the front enclosure of the HMI will
provide protection to the inside of the panel from splashing water, wind-
blown dust, rain, or hose-directed water. The HMI must be installed
according to the instructions in this manual to be properly sealed.
Environmental Considerations
The HMI is designed to operate in temperatures from 0° to
50°C (32° to 122°F). It is intended for indoor installations and may not be
suitable for use in certain outdoor applications. Avoid installing the HMI
in environments with severe mechanical vibration or shocks. Do not
install the HMI in enclosures with rapid temperature variations or high
humidity. Either case will cause condensation of water inside the device
and eventual damage to the HMI.
Warning: Do not operate the HMI in areas subject to explosion due to
flammable gases, vapors, or dusts.
Warning: Conform to UL508 (ISBN 0-7629-0404-6) machine safety
standards for use in Pollution Degree 2 Environments.
Warning: If wiring can potentially be exposed to lightning or power
surges, use appropriate surge suppression devices.
Safety Precautions
Please observe the following precautions and ensure compliance with all
local and national electrical standards when installing the HMI. Failure to
comply with these restrictions could result in loss of life, serious personal
injury, or equipment damage.
Warning: Do not connect the HMI to an AC power source. This will
cause permanent damage to the HMI.
Warning: A Hard-wired EMERGENCY STOP should be fitted in any
system using an HMI to comply with ICS Safety Recommendations.
Warning: Do not attempt to use a DC power supply that does not meet
the HMI’s power requirements. This may cause malfunction or
permanent damage to the HMI.
Warning: An internal fuse (except 4.3” display models) is designed to
prevent damage from overcurrent conditions; though it is not
guaranteed. DC voltage sources should provide proper isolation from
AC power and similar hazards.
Warning: Do not power the HMI with a DC power supply used for
inductive loads or for input circuitry to the programmable logic controller.
Severe voltage spikes caused by these devices may damage the HMI.
Control panel is
tied to a reliable
5 earth ground
Ground strap
1010-1018 Rev 13
HMI5100L1
(rear side)
Figure 1: Typical Panel Layout
2
HMI5070L
(rear side) HMI PLC/Host
Power
Supply
3
2 3 AC
2 Power
Line
Filter
Ground wires
HMI is
grounded to 1
control panel Shielded
power cable Quiet ground
(isolated)
4
1. Also HMI5102L, HMI5103L, HMI5120XL, HMI5121XL and HMI5150XL
2. Also HMI5043Lv2, HMI5043LBv2, HMI5043DL, HMI5070DL, HMI5070LB, HMI5070NL, HMI5071L, HMI5097DXL, and HMI5097NXL
www.maplesystems.com
HMI5000L Installation Guide
HMI5000L Installation Guide 7
Route all earth ground wires that lead from the HMI, the PLC, the
power supply, and the line filter to a central earth ground point such as a
barrier strip. This will ensure that no ground current from one device
influences the operation of the other devices.
Connect the HMI chassis ground terminal to the control panel using a
heavy-gauge short braided cable (#14 AWG) or ground wire to minimize
resistance. Then, make sure the panel is properly grounded to a clean
earth ground.
Note: If the control panel is made of a non-conductive material, it is
essential that the chassis ground terminal of the HMI is connected to
a clean earth ground point located close to the panel.
Connect the power cable’s shield wire to the HMI’s chassis ground
terminal.
Connect the control panel to earth ground using a copper grounding
rod close to the HMI and control panel.
Hinged doors on control panels do not provide a long-term electrical
connection to the rest of the enclosure. Corrosion develops over time
and prevents good electrical contact. For this reason, a separate wire
braid should be installed from the hinged control panel to the rest of the
enclosure.
For a more in-depth overview of ground wiring techniques, refer to
Technical Note #1027, “OIT Ground Wiring and Electrical Noise Reduction”
in the Technical Notes section of the Maple Systems website.
Installation
It is necessary to follow all installation procedures described in this
chapter for electrical noise immunity and CE compliance. The Maple
Systems HMI is designed to connect easily to a PLC. External rear
connectors provide quick connections for power, communications and
programming wiring.
Panel Preparation
To provide a NEMA 4 seal, a metal panel or mounting surface that does
not flex more than 0.010” is required. Thin panels or surfaces may bow
between the mounting clamps and not form a seal with the gasket.
Allow enough clearance around the unit for the mounting hardware and
cable connections. Cutout dimensions for each particular HMI model are
available for print and download from the Support Center-Dimensional
Drawings section of the Maple Systems website.
The area of the panel or mounting surface where the gasket comes into
contact must be flat and free of scratches, pits, and other features that
prevent the gasket from sealing properly. If the panel or mounting
surface is not uniform, thick, flat, stiff, or smooth enough, then a sealant
such as silicone may be required.
Note: Clean and deburr the panel cutout before the HMI is installed.
Note: The clamps for some models may be slightly different than
shown here, but operate essentially the same way.
Steps:
1. Prepare the clamps for the HMI by inserting the screws into the
clamp as shown above. Position the screws so that the ends don’t
protrude past the clamp edge.
2. Set the HMI in the panel cutout and hold it in place until all clamps
are in position.
3. Tighten the screw clamps in an even pattern until the unit is secure.
Recommended torque: 3.5 in/lbs.
Caution: Do not over-tighten the screws; the overlay may warp
or the housing may get damaged.
Configuration Wiring
To configure the HMI using the EasyBuilder Pro software, use the
Ethernet Configuration Cable (P/N 7431-0104) or USB Configuration
Cable (P/N 7431-0115).
Configuration Cable
HMI Model P/N 7431-0104
P/N 7431-0115
Ethernet
Mini USB
(Crossover)
HMI5043Lv2, HMI5043LBv2,
HMI5043DL, HMI5070L,
HMI5070LB, HMI5070DL,
HMI5070NL, HMI5071L, X
HMI5097DXL, HMI5097NXL,
HMI5100L, HMI5102L,
HMI5103L
HMI5120XL, HMI5121XL, X X
HMI5150XL
USB
A USB driver (included with the EasyBuilder Pro software) must be
installed when downloading from the PC to the HMI via USB connection.
Caution: When connecting two powered devices via USB, a
difference in potential can exist between the ground reference on
each device. If there is a difference in ground potential (voltage),
making a connection via a USB cable can complete a ground
loop that may damage the HMI and PC. The Maple Systems
USB Configuration Cable (P/N 7431-0115) is recommended for
connecting the HMI to the PC. The shield is not connected
between the two ends of the cable, which will prevent a
potentially damaging ground loop from occurring between the
devices. Please refer to Page 6 for proper wiring instructions.
Ethernet
If using a switch or router between the PC and the HMI, use a straight-
through or crossover cable as required by the switch or router.
In order to download a project to the HMI over Ethernet, the HMI must be
assigned a unique IP address that is on the same subnet as the
development PC. For more information on Ethernet configuration
options, please refer to the EasyBuilder Pro Programming Manual.
Follow these steps to enter the System Settings menu and assign the
HMI an IP address:
1. Apply power to the HMI.
2. Click the arrow icon located in the lower-right corner of the screen.
3. Click the gear icon to enter the system settings menu.
4. When prompted, enter the system password (default: 111111).
5. Navigate to the Network* tab.
6. Enter the desired IP address, or select Obtain an IP Address
Automatically to enable DHCP.
7. Click Apply to save the changes, and OK to exit the system settings
menu.
8. The updated IP address will appear in the system information
window, also accessed via the arrow icon.
Maintenance
Some HMIs feature DIP switches, others have an 8-pin header for
jumpers. Instructions on each type can be found below.
DIP switch positions Jumper positions
DIP switches shown in the off position Jumpers shown in the open position
Jumper Method
1-2 3-4 5-6 7-8 Mode
SHORT OPEN OPEN OPEN Touchscreen Calibration mode
OPEN SHORT OPEN OPEN Hide System Toolbar
OPEN OPEN SHORT OPEN Boot Loader mode
OPEN OPEN OPEN SHORT Reserved
OPEN OPEN OPEN OPEN Normal operation
Note: Place a jumper cap between the respective header pins to set
the jumper mode. HMI Power must be cycled to enable the selected
DIP switch or jumper mode.
Touchscreen Calibration mode: This mode allows calibration of the
touchscreen. This mode can also be entered by pressing anywhere on
the screen for several seconds during HMI powerup.
Hide System Toolbar: Hides the arrow in the bottom-right corner of the
screen that accesses the System Settings menu.
Boot Loader mode: This mode is used when replacing or reinstalling
the operating system and is intended for use by qualified repair
personnel only. Improper use by setting to ON may damage the HMI.
Contact Maple Systems for more information.
EasyAccess 2.0
The HMI5043DL, HMI5070DL, HMI5097DXL, and HMI5103L come with
EasyAccess 2.0 pre-installed – no activation card necessary.
EasyAccess 2.0 makes remote monitoring of your HMI easy. For more
information on EasyAccess 2.0, please visit the EasyAccess 2.0 section
of the Maple Systems website.
Fusing Requirements
If the display does not come on within two seconds of power up, remove
power. An internal fuse (except 4.3” display models) will prevent damage
if the polarity of the DC power is incorrect. Check wiring to ensure proper
connections and try to power up again
Note: The USB Host port is designed for data storage only. If
connecting a USB hard drive, power the drive with its own power
supply. Do not charge any device from the USB port.
HM I 5043 DL
DE9S DE9P
COM1 COM1 COM3 COM1
Pin# Pin#
[ RS-485 2 wire] [ RS-485 4 wire] [ RS-485 2 wire] [RS -232]
1 DATA- RX - 1
2 DATA + RX + 2 RXD
3 TX- 3 TXD
4 TX+ 4
5 GND ( COM 1) 5 GND
6 6
7 DATA - 7 RTS
8 DATA + 8 CTS
9 GND (COM 3) 9
HMI5070L, HMI5070LB
HMI5100L
HMI5120XL
HMI5121XL
HMI5150XL
Note: COM1 [RS-485 2W] and COM3 [RS-485 2W] support the Siemens MPI 187.5K
multi-point interface. However, only one COM port can be used with the Siemens MPI
interface at a time.
HMI5070NL, HMI5071L
HMI5070DL
HMI5097NXL
HMI5097DXL
DE9S DE9P
COM1*
COM1 COM2 COM2 COM3 COM3*
COM3 COM1 COM3
Pin# [RS-485 2W] Pin#
[RS -485 2W] [RS-485 4W] [RS -485 2W] [RS-485 4W] [RS-232] [RS-232]
1 DATA- RX- 1
2 DATA+ RX+ 2 RXD
3 TX- 3 TXD
4 TX+ 4
5 GND 5 GND
6 DATA- RX- 6
7 DATA- TX- 7 RTS TXD
8 DATA+ TX+ 8 CTS RXD
9 DATA+ RX+ 9 GND
Note: COM1 [RS-485 2W] and COM3 [RS-485 4W] available on HMI5102L
and HMI5103L units manufactured after July 2018 with OS version
20180301 or later.
Note: COM2 [RS-485 2W] and COM3 [RS-485 2W] support the Siemens
MPI 187.5K multi-point interface. However, only one COM port can be used
with the Siemens MPI interface at a time.
Note: COM1 RS232 RTS/CTS and COM3 RS232 cannot be used
simultaneously.
Note: When using the Wi-Fi simultaneously with the wired Ethernet port,
ensure that the connections are on different subnets. Detailed
instructions of the HMI5103L Wi-Fi capabilities are provided in Tech
Note 5121, available from the Support Center of the Maple Systems
website.