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ENGINEERING PRINCIPLES FOR

FOOD PROCESSING TECHNOLOGY


AND PRODUCT REALIZATION
ENGINEERING PRINCIPLES FOR
FOOD PROCESSING TECHNOLOGY
AND PRODUCT REALIZATION

Edited by
Leonardo Sepúlveda Torre, PhD
Porteen Kannan, PhD
A. K. Haghi, PhD
First edition published 2025
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ISBN: 978-1-77491-575-2 (hbk)


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ISBN: 978-1-03271-392-2 (ebk)
About the Editors

Leonardo Sepúlveda Torre, PhD


Professor, School of Chemistry at the Universidad Autónoma de Coahuila,
Saltillo, Coahuila, México

Leonardo Sepúlveda Torre, PhD, is a full Professor at the School of Chemistry


at the Universidad Autónoma de Coahuila, Saltillo, Coahuila, México, where
he is also a leader of the Bioprocesses and Microbial Biochemistry Group.
His postgraduate studies were related to topics on food biotechnology in the
Food Research Department of the UAdeC. In 2011, he made a research stay
at the Institute of Biotechnology and Bioengineering at the University of
Minho (Uminho), Braga, Portugal. He also worked as a collaborator at the
Center of Biological Engineering in Uminho, Braga, Portugal, with the link
project “Biotechnologies for Regional Food Biodiversity in Latin America.”
He has participated as author and co-author in 35 scientific articles in indexed
journals, several books, and 24 book chapters, and he holds two national
patents.

Porteen Kannan, PhD


Assistant Professor, Department of Veterinary Public Health,
Madras Veterinary College, Tamil Nadu Veterinary and Animal Sciences
University, India

Porteen Kannan, PhD, is an Assistant Professor in the Department of Veteri-


nary Public Health at Madras Veterinary College, Tamil Nadu Veterinary and
Animal Sciences University, India. The research activities of Dr. Kannan
include food safety and antimicrobial resistance. He did his postdoctoral
studies at the US Department of Agriculture, Maryland, USA, with a special-
ization in foodborne pathogens. He has published his work in both national
and international journals. He is actively involved in mentoring both MVSc
and PhD students.
vi About the Editors

A. K. Haghi, PhD
Research Associate, Department of Chemistry, University of Coimbra,
Portugal

A. K. Haghi, PhD, is a retired professor and has written, co-written, edited


or co-edited more than 1000 publications, including books, book chapters,
and papers in refereed journals with over 3800 citations and h-index of 32,
according to the Google Scholar database. He is currently a research asso-
ciate at the University of Coimbra, Portugal. Professor Haghi has received
several grants, consulted for several major corporations, and is a frequent
speaker to national and international audiences. He is the founder and former
Editor-in-Chief of the International Journal of Chemoinformatics and
Chemical Engineering and Polymers Research Journal. Professor Haghi has
worked as an editorial board member of many international journals. He has
served as a member of the Canadian Research and Development Center of
Sciences and Cultures. He has supervised several PhD and MSc theses at the
University of Guilan (UG) and cosupervised international doctoral projects.
Professor Haghi holds a BSc in urban and environmental engineering from
the University of North Carolina (USA) and holds two MSc degrees, one
in mechanical engineering from North Carolina State University (USA)
and another one in applied mechanics, acoustics, and materials from the
Université de Technologie de Compiègne (France). He was awarded a PhD
in engineering sciences at the Université de Franche-Comté (France). He is
a persistent reviewer of leading international journals.
Contents

Contributors.............................................................................................................ix
Abbreviations .........................................................................................................xiii
Preface .................................................................................................................. xvii

SECTION 1: Food Packaging and Storage Engineering ...................................1


1. Advances in the Development of Hydrogels as an Intelligent
Food Packaging for Loading and Release of Natural Compounds ............3
Teresa Darlen Carrillo-Castillo, José Eduardo Urquizo-Contreras,
Cristian Torres León, and Ayerim Y. Hernández-Almanza

2. Bionanocomposites Based on Thermoplastic Starch for the


Food Industry ................................................................................................37
Juan M. Tirado-Gallegos, Emilio Ochoa-Reyes, Juan C. Bustillos-Rodríguez,
Julio C. Tafolla-Arellano, Francisco Hernández-Centeno, and
Juan Buenrostro-Figueroa

3. Release Studies to Improve the Mechanical Properties of the


Biopolymer, Polylactic Acid (PLA) for Food Packaging Applications .....67
Y. K. Reyes Acosta, W. E. Cruz Martinez, A. V. Reyes Acosta,
L. Sepúlveda Torre, C. N. Aguilar Gonzales, and R. I. Narro Cespedes

4. Thermal Properties by Adding Natural Oils, Foods,


Organic Materials, Fibers, and Nanocomposites in
the PLA, and Applications in 3D Printing ..................................................87
Y. K. Reyes Acosta, W. E. Cruz Martinez, A. V. Reyes Acosta, V. A. Cepeda Tovar,
J. C. Contreras Esquivel, C. N. Aguilar Gonzales, R. I. Narro Cespedes, and
R. Reyna Martinez

5. Antioxidant and Antimicrobial Properties of Moringa


oleifera in Food Preservation ..................................................................... 111
Alaín Martínez-Pérez, Eliseo Sanchez-Loredo, Diana B. Muñiz Márquez, and
Jorge E. Wong-Paz

6. Storage of Fruits and Vegetables in Controlled Atmospheres and


Its Application in the Preservation of White Onion Quality...................135
Celia Chávez-Mendoza and Alexandro Guevara-Aguilar
viii Contents

SECTION 2: Food Biotechnology .....................................................................165


7. Larrea tridentata Extracts and the Capacity of Its Biocompounds
in Medicine and Agriculture ......................................................................167
Jolanta E. Marszalek, Daniela M. Sánchez-Pérez, Erika Flores Loyola,
Agustina Ramírez-Moreno, and Lucio Rodríguez-Sifuentes

8. Perspectives for Innovation of New Food Preservatives from


Euphorbiaceae.............................................................................................197
Rebeca Villanueva Chávez, Luis Enrique Cobos-Puc,
Elda Patricia Segura-Ceniceros, Anna Iliná, and Sonia Yesenia Silva Belmares

9. Biotechnology and Food Safety: Zoonotic Perspectives ..........................221


A. Arun Prince Milton, G. Bhuvana Priya, Samir Das, Sandeep Ghatak, and
K. Srinivas

SECTION 3: Case Studies..................................................................................247


10. Functional Properties of Agroindustrial Wastes from
Pomegranate Peel (Punica granatum) .......................................................249
Ana L. Izábal-Carvajal, Cristian Torres-León, Leonardo Sepúlveda,
Mónica L. Chávez González, Cristóbal N. Aguilar, and J. A. Ascacio-Valdés

11. Foodborne Zoonoses: Current Status and Control Strategies................265


M. Suman Kumar, Himani Dhanze, S. S. Reddy Vakamalla,
A. R. Chandni, and S. Wilfed Ruban

12. Omics Technologies: An Overview of Application of Proteomics


in Meat Quality and Safety Assurance......................................................303
Kiran Mohan, Naveena Basappa Maheswarappa, S. Wilfred Ruban, and
Rituparna Banerjee

13. Food Waste Revalorization as a Functional Food or Ingredient ............321


Estrada-Gil L. E., N. D. Cerda-Cejudo, Chávez-González M. L.,
Flores-Gallegos A. C., M. Govea-Salas, Contreras-Esquivel J. C.,
C. N. Aguilar-González, and J. A. Ascacio-Valdés

Index .....................................................................................................................337
Contributors

Y. K. Reyes Acosta
Facultad de Ciencias Químicas de la Universidad Autónoma de Coahuila, Saltillo, Coahuila, México

Cristóbal N. Aguilar
Bioprocesses and Bioproducts Group, Food Research Department, School of Chemistry,
Universidad Autónoma de Coahuila, Saltillo, Coahuila, México

C. N. Aguilar Gonzales
Facultad de Ciencias Químicas de la Universidad Autónoma de Coahuila, Saltillo, Coahuila, México
Bioprocesses & Bioproducts Group, Food Research Department, School of Chemistry,
Universidad Autónoma de Coahuila, Saltillo, Coahuila, México

J. A. Ascacio-Valdés
Bioprocesses and Bioproducts Group, Food Research Department, School of Chemistry,
Universidad Autónoma de Coahuila, Saltillo, Coahuila, México

Rituparna Banerjee
ICAR-National Research Centre on Meat, Chengicherla, Hyderabad, Telangana, India

Sonia Yesenia Silva Belmares


Department of Food Research, School of Chemical Sciences, Autonomous University of Coahuila,
Saltillo, Coahuila, Mexico
Juan Buenrostro-Figueroa
Research Center in Food and Development, Cd. Delicias, Chihuahua, México

Juan C. Bustillos-Rodríguez
Tecnológico Nacional de México, Instituto Tecnológico de Cd. Cuauhtémoc, Cd. Cuauhtémoc,
Chihuahua, México

Teresa Darlen Carrillo-Castillo


School of Biological Science, Universidad Autonoma de Coahuila, Carretara Torreón-Matamoros,
Torreón, Coahuila, Mexico

N.D. Cerda-Cejudo
Bioprocesses and Bioproducts Group, Food Research Department, School of Chemistry,
Universidad Autónoma de Coahuila, Saltillo, Coahuila, México

R. I. Narro Cespedes
Facultad de Ciencias Químicas de la Universidad Autónoma de Coahuila, Saltillo, Coahuila, México

A. R. Chandni
Division of Veterinary Public Health, ICAR-IVRI, Izatnagar, Uttar Pradesh, India

Rebeca Villanueva Chávez


Department of food research, School of Chemical Sciences, Autonomous University of Coahuila,
Saltillo, Coahuila, Mexico

M. L. Chávez-González
Bioprocesses and Bioproducts Group, Food Research Department, School of Chemistry,
Universidad Autónoma de Coahuila, Saltillo, Coahuila, México
x Contributors

Celia Chávez-Mendoza
Centro de Investigación en Alimentación y Desarrollo A C, Coordinación Tecnología de Productos
Hortofrutícolas y Lácteos, Delicias, Chihuahua, México

Luis Enrique Cobos-Puc


Department of Food Research, School of Chemical Sciences, Autonomous University of Coahuila,
Saltillo, Coahuila, Mexico
J. C. Contreras-Esquivel
Bioprocesses & Bioproducts Group, Food Research Department, School of Chemistry,
Universidad Autónoma de Coahuila, Saltillo, Coahuila, México
Facultad de Ciencias Químicas de la Universidad Autónoma de Coahuila, Saltillo, Coahuila, México

Samir Das
ICAR Research Complex for NEH Region, Umiam, Meghalaya, India

Himani Dhanze
Division of Veterinary Public Health, ICAR-IVRI, Izatnagar, Uttar Pradesh, India

L.E. Estrada-Gil
Bioprocesses & Bioproducts Group, Food Research Department, School of Chemistry,
Universidad Autónoma de Coahuila, Saltillo, Coahuila, México

A. C. Flores-Gallegos
Bioprocesses & Bioproducts Group, Food Research Department, School of Chemistry,
Universidad Autónoma de Coahuila, Saltillo, Coahuila, México

Sandeep Ghatak
ICAR Research Complex for NEH Region, Umiam, Meghalaya, India

M. Govea-Salas
Laboratory of Nanobiociences, School of Chemistry, Universidad Autónoma de Coahuila,
Ing. J. Cárdenas Valdéz S/N, República, Saltillo, México

Alexandro Guevara-Aguilar
Centro de Investigación en Alimentación y Desarrollo A C, Coordinación Tecnología de Productos
Hortofrutícolas y Lácteos, Delicias, Chihuahua, México

Ayerim Y. Hernández-Almanza
School of Biological Science, Universidad Autonoma de Coahuila, Carretara Torreón-Matamoros,
Torreón, Coahuila, Mexico

Francisco Hernández-Centeno
Universidad Autónoma Agraria Antonio Narro, Department of Food Science and Technology, Saltillo,
Coahuila, México

Anna Iliná
Department of food research, School of Chemical Sciences, Autonomous University of Coahuila,
Saltillo, Coahuila, Mexico

Ana L. Izábal-Carvajal
Bioprocesses and Bioproducts Group, Food Research Department, School of Chemistry,
Universidad Autónoma de Coahuila, Saltillo, Coahuila, México

M. Suman Kumar
Division of Veterinary Public Health, ICAR-IVRI, Izatnagar, Uttar Pradesh, India
Contributors xi

Cristian Torres León


School of Biological Science, Universidad Autonoma de Coahuila, Carretara Torreón-Matamoros,
Torreón, Coahuila, Mexico

Erika Flores Loyola


Facultad de Ciencias Biológicas, Universidad Autónoma de Coahuila, Coahuila, México
Naveena Basappa Maheswarappa
ICAR-National Research Centre on Meat, Chengicherla, Hyderabad, Telangana, India

Diana B. Muñiz Márquez


Universidad Autónoma de San Luis Potosí, Facultad de Estudios Profesionales de la Zona Huasteca,
San Luis Potosí, México

Jolanta E. Marszalek
Facultad de Ciencias Biológicas, Universidad Autónoma de Coahuila, Coahuila, México

W. E. Cruz Martinez
Facultad de Ciencias Químicas de la Universidad Autónoma de Coahuila, Saltillo, Coahuila, México

R. Reyna Martinez
Colegio de Estudios Científicos y Tecnológicos del Estado de Coahuila Plantel San Antonio de las
Alazanas, Arteaga, Coahuila, México
Alaín Martínez-Pérez
Tecnológico Nacional de México/Instituto Tecnológico de Durango, Durango, México

A. Arun Prince Milton


ICAR Research Complex for NEH Region, Umiam, Meghalaya, India

Kiran Mohan
Department of Livestock Products Technology, Veterinary College, KVAFSU, Bidar, Karnataka, India

Emilio Ochoa-Reyes
Research Center in Food and Development, Cd. Delicias, Chihuahua, México

G. Bhuvana Priya
ICAR Research Complex for NEH Region, Umiam, Meghalaya, India

Agustina Ramírez-Moreno
Facultad de Ciencias Biológicas, Universidad Autónoma de Coahuila, Coahuila, México

Lucio Rodríguez-Sifuentes
Facultad de Ciencias Biológicas, Universidad Autónoma de Coahuila, Coahuila, México

S. Wilfred Ruban
Department of Livestock Products Technology, Veterinary College Bengaluru, KVAFSU, Bidar,
Karnataka, India
Division of Veterinary Public Health, ICAR-IVRI, Izatnagar, Uttar Pradesh, India
Veterinary College, KVA&FSU, Hebbal, Bengaluru, Karnataka, India

Eliseo Sanchez-Loredo
Bioprocesses and Bioproducts Research Group, Food Research Department, School of Chemistry,
Universidad Autónoma de Coahuila, Saltillo, Coahuila, Mexico

Daniela M. Sánchez-Pérez
Instituto Tecnológico de Torreón (ITT)-DEPI, Carretera Torreón-San Pedro, Torreón, Coahuila, México
xii Contributors

Elda Patricia Segura-Ceniceros


Department of food research, School of Chemical Sciences, Autonomous University of Coahuila,
Saltillo, Coahuila, Mexico

Leonardo Sepúlveda
Bioprocesses and Bioproducts Group, Food Research Department, School of Chemistry,
Universidad Autónoma de Coahuila, Saltillo, Coahuila, México
K. Srinivas
ICAR Research Complex for NEH Region, Umiam, Meghalaya, India

Julio C. Tafolla-Arellano
Universidad Autónoma Agraria Antonio Narro, Department of Food Science and Technology, Saltillo,
Coahuila, México
Juan M. Tirado-Gallegos
Tecnología de Alimentos de Origen Animal, Facultad de Zootecnia y Ecología, Universidad Autónoma
de Chihuahua, Chihuahua, Chihuahua, México

L. Sepúlveda Torre
Facultad de Ciencias Químicas de la Universidad Autónoma de Coahuila, Saltillo, Coahuila, México

Cristian Torres-León
Research Center and Ethno biological Garden, Universidad Autónoma de Coahuila, Unidad Torreón,
Viesca, Coahuila, México
V. A. Cepeda Tovar
Facultad de Ciencias Químicas de la Universidad Autónoma de Coahuila, Saltillo, Coahuila, México

José Eduardo Urquizo-Contreras


School of Biological Science, Universidad Autonoma de Coahuila, Carretara Torreón-Matamoros,
Torreón, Coahuila, Mexico
S. S. Reddy Vakamalla
Division of Veterinary Public Health, ICAR-IVRI, Izatnagar, Uttar Pradesh, India

Jorge E. Wong-Paz
Universidad Autónoma de San Luis Potosí, Facultad de Estudios Profesionales de la Zona Huasteca,
San Luis Potosí, México
Abbreviations

ABF alkali-treated bamboo fibers


AC azodicarbonamide
AF agave fibers
AFB1 aflatoxin-sensitive aptamer
AFM atomic force microscopy
AFW agricultural food wastes
BF bamboo fibers
BHA butylated hydroxyanisole
BHT butylated hydroxytoluene
BW beeswax
CA controlled atmosphere
CCA conventional CA
CDC Centers for Disease Control and Prevention
ChNC chitin nanocrystals
ChNCs chitin nanocomposites
CM compression molded
CMC carboxy methyl cellulose
CNC cellulose nanocrystals
CNT carbon nanotubes
CPC centrifugal partition chromatography
CRV carvacrol
DAEC diffuse adhering Escherichia coli
DCS dynamic control system
DE diatomaceous earth
DMA dynamic thermogravimetric study
DMTA dynamic mechanical thermal analysis
DSC differential scanning calorimetry
ECSO epoxidized cottonseed oil
EIEC enteroinvasive
ELO epoxidized linseed oil
EPEC enteropathogenic
ETEC enterotoxigenic
EVA ethylene vinyl acetate
EVOH ethanol vinyl alcohol
FAO Food and Agriculture Organization
FCCA fast conventional CA
FCNs flax cellulose nanocrystals
xiv Abbreviations

FDM fused deposition modeling


FEN fennel
FE-SEM field-emission scanning electron microscopy
FG fish gelatin
GAE gallic acid equivalents
GMA glycidyl methacrylate
GRAS generally recognized as safe
GSLCs glioma stem-like cells
GT genotypes
HDPE high-density polyethylene
HEV hepatitis E virus
HHDP hexahydroxydiphenic acid
HLCNCs high lignin containing cellulose nanocrystals
HPC hydroxypropyl cellulose
HPLC high-performance liquid chromatography
HPMC hydroxypropyl methylcellulose
HSCC high-speed countercurrent chromatography
HSPs heat shock proteins
HUS hemolytic uremic syndrome
HUVEC human umbilical vein endothelial cells
IPG immobilized pH gradient
LA lactic acid
LC liquid chromatography
LCST lowest critical solution temperature
LECA low-ethylene CA
LEO lavender essential oil
LO linseed oil
LT Larrea tridentata
MAE microwave-assisted extraction
MC methylcellulose
MD machine direction
MFLC microfibrillated lignocellulose
MFW microfibrillated wood
MIC minimal inhibitory concentration
MLPC medium pressure liquid chromatography
MMT montmorillonite
MRSA methicillin-resistant Staphylococcus aureus
MS mass spectrometry
NCC nanocrystalline cellulose
NDGA nordihydroguaiaretic acid
NFS nanocomposite-forming solutions
NG nanographene
OEO orange essential oil
Abbreviations xv

OHF olive husk flour


OMMT organomontmorillonite
PAAc poly(acrylic acid)
PAAm polyacrylamide
PAMPS poly( 2-acrylamide-2-methylpropanesulfonic
PBH polyhydroxybutyrate
PET polyethylene terephthalate
PLA Polylactic acid
PO Posidonia oceanica
PP pomegranate peel
PPE pomegranate peel extract
PS polystyrene
PUF polyurethane foam
PUFA polyunsaturated fatty acids
R-BC rotomolded biocomposites
REO rosemary essential oil
RH relative humidity
RM rotomolded
RTKs receptor tyrosine kinase
RVA Rapid Visco Analyser
SAP superabsorbent polymer
SBO soybean oil
SCB sugar bagasse pulp
SE solvent extraction
SEM scanning electron microscopy
SFA saturated fatty acids
SFE supercritical fluid extraction
SLS static light scattering
SPH superporous hydrogels
SSF solid-state fermentation
STEC Shiga-toxin-producing Escherichia coli
STEC Shigatoxigenic Escherichia coli
SWC subcritical water extraction
TBHQ tertiary butylated hydroquinone
TC crystallization temperature
TD transverse direction
TEM transmission electron microscopy
Tg glass transition temperatures
TGA thermogravimetric analysis
Tm melting temperature
TP tea polyphenols
TPS thermoplastic starch
TVB-N total volatile compounds
xvi Abbreviations

UAE ultrasound-assisted extraction


UBF untreated bamboo fibers
ULO ultra-low oxygen
ULOCA ultra-low oxygen CA
VLF venlafaxine
WF wood flour
WHC water holding capacity
WPC wood-structured composites
WVP water vapor permeability
Preface

This title is a comprehensive research-oriented book designed to cover essen-


tial elements of food process engineering, and it discusses the most critical
achievements in food science along with innovations that are changing the
food industry. It links the key concepts of food engineering and science.
All chapters have been updated to provide information about the modern
methods for engineering processing along with food safety control and their
properties. It combines engineering and product quality/safety concepts with
emphasis on practical usefulness of preservation processes as well as process
control.
This title focuses on the chemical features of food products, food micro-
biology, packaging, processing, distribution of quality foods, and preserva-
tion. It also reviews the most practical approaches into food product design
with practical discussions.
This book is divided into three sections in different areas of food process
engineering:
Section 1 covers a wide range of food packaging and storage engineering
processes.
Section 2 describes food biotechnology with an emphasis on novel food
processes.
Section 3 contains case studies to illustrate the engineering application
of technologies that are discussed.

It is an indispensable reference book for food industry professionals and


is a valuable research-oriented volume for postgraduate students in food
science and technology.
SECTION 1
FOOD PACKAGING AND STORAGE
ENGINEERING
CHAPTER 1

Advances in the Development of


Hydrogels as an Intelligent Food
Packaging for Loading and Release of
Natural Compounds
TERESA DARLEN CARRILLO-CASTILLO,
JOSÉ EDUARDO URQUIZO-CONTRERAS, CRISTIAN TORRES LEÓN, and
AYERIM Y. HERNÁNDEZ-ALMANZA
School of Biological Science, Universidad Autonoma de Coahuila,
Carretara Torreón-Matamoros, Torreón, Coahuila, Mexico

ABSTRACT

Hydrogels are networks formed by polymeric chains, cross-linked chemically


or by physical interaction. This three-dimensional structure allows them to
absorb large amounts of water or other fluids giving them a stable structure
and a moist consistency. These functional properties of hydrogels make them
suitable for countless practical applications. From tissue engineering to food
science, the ability of hydrogels to respond to stimuli has been harnessed,
which can be designed and modified. Similarly, its interconnected networks
allow extracts, oils, and other molecules to be encapsulated and subsequently
released at specific sites that improve the shelf life of foods. When targeting
the food industry, the main concern is to use naturally derived polymer-
based hydrogels for food safety and to reduce the environmental impact of
single-use packaging. Therefore, this chapter focuses on materials of natural
origin that have proven to be more appropriate to form polymeric hydrogels
with application in the food industry. The application is oriented toward
the loading and release of active compounds that provide benefits to food

Engineering Principles for Food Processing Technology and Product Realization. Leonardo Sepúlveda Torre,
Porteen Kannan, A. K. Haghi, PhD (Eds.)
© 2025 Apple Academic Press, Inc. Co-published with CRC Press (Taylor & Francis)
4 Engineering Principles for Food Processing Technology and Product Realization

improving its organoleptic characteristics, shelf life, and slowing down the
growth of pathogenic microorganisms.

1.1 INTRODUCTION
Intelligent food packaging is a new type of material to packaging that
includes protective barrier for food, detection, and recording functions
(Yang et al., 2021). Currently, attention to this packaging is increasing due
to the advantages it represents for the food industry, as well as its friendly
characteristics with the environment. They can communicate the conditions
of the packaged product on real time, but they do not interact with the food.
However, the real-time monitoring requires the use of biosensors that allow
the information to be transmitted to the consumer (Yang et al., 2021; Müller
and Schmid, 2019). In food industry, hydrogels are a great alternative to be
used in intelligent packaging system or like carriers of natural compounds
(Batista et al., 2019). Although currently most hydrogels are produced from
synthetic polymers that guarantee greater physical-chemical stability than
natural ones, hydrogels based on natural compounds are making their way
into the industry because they are renewable, have biological properties,
present versatile structures, and in addition to that they can be produced on
a large scale due to the abundance of the raw material (Batista et al., 2019).
This chapter describes the physicochemical characteristics of hydrogels as
well as their potential use in food packaging systems. On the other hand, the
advantages that these intelligent systems have shown in various applications
for food preservation are discussed.

1.1.1 HYDROGELS CHARACTERISTICS AND THEIR APPLICATION


AREAS
Hydrogels are cross-linked, hydrophilic polymer networks with a wide range
of applications due to their high biocompatibility, hydrophilicity, adaptability,
and responsiveness (Heimbuck et al., 2018). They are classified depending
on their parent materials, their physical properties, the nature of swelling,
their method of polymerization, the ionic charges on the network, the rate
of biodegradation, and the nature of crosslinking (Ullah et al., 2015). The
three-dimensional (swollen) hydrogels structure of hydrogels comprises a
solid phase, based on a polymer or mixtures of polymers, and a liquid phase,
usually water or biological fluids (Mahinroosta et al., 2018). In the swollen
state exposed to certain pressures, its three-dimensional structure allows the
Advances in the Development of Hydrogels as an Intelligent Food Packaging 5

absorption of large quantities of the target fluids without changes in its struc-
ture (Hu et al., 2019). They are also known to be very versatile materials as
they can self-assemble into a variety of shapes including micelles, nanogels,
microgels, beads, films, membranes, fibers, and sponges (Crini et al., 2019).

1.1.1.1 CHEMICAL AND PHYSICAL CROSSLINKING


When hydrogels are formed by chemical crosslinking, the polymer chains
interact with each other to form permanent bonds through the action of
crosslinking agents (Hu et al., 2019). To initiate chemical crosslinking, it is
necessary to introduce a low molecular weight crosslinking agent together
with a polymer into the reaction mixture. In the absence of crossover points,
hydrophilic linear polymer chains dissolve in water, due to the thermody-
namic compatibility of the polymer chain and water (Ullah et al., 2015).
Thanks to these cross-linked structures, hydrogels do not disintegrate during
swelling. The covalent bonds formed in chemical crosslinking are irrevers-
ible and because they are interconnected, they are very strong; therefore,
they cannot be dissolved again and are thermally stable (Crini et al., 2019).
The main methods used to achieve chemical crosslinking are radical
polymerization, reaction of complementary groups, grafting, and enzymatic
reactions (Nezhad-Mokhtari et al., 2019). The hydrophilicity of the network
is due to the presence of hydrophilic groups such as –NH2, –COOH, –OH,
–CONH2, –CONH– and –SO3H, capillary effect, and osmotic pressure.
Crosslinking agents are generally small multifunctional molecules that react
with polymers, favoring interaction with their previously activated functional
groups. Chemical cross-linking results in permanent three-dimensional struc-
tures, giving the hydrogel thermal stability and mechanical strength (Peppas
and Hoffman, 2020). These hydrogels are not degradable and cannot be easily
recycled, and since after polymerization they need to be purified to remove
residues of crosslinking agents and other chemical compounds; they have not
been considered for application in the food industry, due to a possible toxicity.
Hydrogels obtained by physical methods are called hydrogels complexed
with polyelectrolytes since they result from ionic interactions between poly-
mers (Barroso et al., 2019). That is, crosslinks are formed by physical domain
bonds: hydrogen bonds, hydrophobic interaction, and/or ionic complexation.
For example, polymer chains containing amino groups ensure the cationic
nature required to interact with the anionic group of other polyelectrolytes
and form mixtures with a wide range of macromolecules, especially poly-
saccharides and proteins (Mujtaba et al., 2019). These types of physical
interactions are very suitable because they allow the melting of solvents,
6 Engineering Principles for Food Processing Technology and Product Realization

the modification of the volume after the process, they are easy to manufac-
ture, remodel, biodegrade and, since they do not use chemical cross-linking
agents, they do not present toxicity, which makes them biocompatible (Liu
et al., May 2019). The reversibility of physical bonds, that is, their ability to
intertwine and then flow again, is caused by some specific stimulus, to which
the polymer chains respond. This behavior is what makes them ideal for use
in dynamic systems such as food packaging. However, achieving this phys-
ical crosslinking crucially depends on two conditions: (1) the interactions
between the polymer chains must be strong enough to favor the existence
of binding sites during the formation of the three-dimensional network; and
(2) the assembled three-dimensional network must allow the absorption of a
considerable amount of water in the polymeric network (Mahinroosta et al.,
2018). Without these two conditions, the hydrogel will not form and would
not be useful for use, despite being nontoxic and environmentally friendly.
The choice of the type of crosslinking to be used (chemical or physical)
is based on the intended application of the hydrogel obtained, since, in
addition to its reversibility, modifying the degree of crosslinking modulates
the mechanical resistance, its absorption capacity, and its electrical charge.
Hydrogels can also acquire a neutral, ionic, or amphiphilic charge, which
will influence their capacity to retain absorbed water (Batista et al., 2019).
That is why in hydrogel science, the general aspects to take into account
are: the base polymers, the fabrication of the structure, the response of the
hydrogel, and the applications of the hydrogel (Li et al., 2021).

1.1.1.2 SUPERPOROUS AND SUPERABSORBENT HYDROGELS


Superporous and superabsorbent hydrogels represent an innovative next-
generation category developed for hydrogels, but they still represent disad-
vantages to be applied in the food area, since their conformation requires high
polymer density and chemical agents such as crosslinkers (Batista et al., 2019).
Mention is made of them, since their properties can be very useful, once a
methodology that does not include toxic agents is developed in the future.
Superporous hydrogels (SPH) were initially developed as a drug delivery
system to be applied in the gastric environment and for the drug to remain
inside the pores without being completely released. Its mechanism is to swell
instantly by rapidly absorbing water and maintaining its integrity by the
osmotic pressure generated by its porous structure, while slowly releasing
the active ingredient with which it was loaded (Kumari et al., 2020).
Superabsorbent hydrogel, also named superabsorbent polymer (SAP),
is a type of hydrogel that can absorb water up to 500–1500 g/g, while the
Advances in the Development of Hydrogels as an Intelligent Food Packaging 7

absorption capacity of ordinary hydrogels does not exceed 1000 g/g, and
retains it even under mechanical pressure (Zhang et al., 2011). This occurs
because when the hydrophilic groups of the polymer chains come into
contact with water, they become ionized, which promotes electrostatic
repulsion leading to a higher degree of swelling (Ma and Wen, 2020). The
crosslinked network prevents water loss and thus maintains the expansion
equilibrium, but the swelling process is limited by the mechanical strength
of the matrix because the interactions between the polymer chains become
weaker. In some cases, the increase in temperature improves the degree of
swelling because it allows a separation of the chains.

1.1.1.3 APPLICATIONS AREAS


Hydrogels are currently the subject of considerable scientific research due to
their potential in high-tech applications in the biomedical, pharmaceutical,
biotechnological, bioseparation, biosensor, agricultural, oil recovery, and
cosmetic fields (Ullah et al., 2015). During the evolution of their applications,
the traditional use of hydrogels in the food area has been active packaging
for moisture control generated by fresh fruits, vegetables, and meat products
(Bodbodak and Rafiee, 2016). But the development of new materials and
their ability to encapsulate compounds in their network has opened up more
applications in packaging systems such as the release of bioactive agents and
sensors, among others (Figure 1.1).

FIGURE 1.1 Application of hydrogels in the food field.


8 Engineering Principles for Food Processing Technology and Product Realization

The method of making films for the application of hydrogels in food


packaging involves melting the polymer, generally without the addition of
chemical crosslinking agents, but during the process, temperature is the key
physical agent that must be controlled (Kalia, 2015).
The inclusion of active biocompounds and nanoparticles in the films has
been for the purpose of enhancing food preservation by taking advantage
of the antimicrobial and antioxidant capacity that these compounds and
nanoparticles possess. Studies have shown that its inclusion in the polymeric
structure of the hydrogel has also had an effect on improving the mechanical
strength of the film and its permeability to water of the hydrogel (Batista et
al., 2019).
The use of hydrogels as a carrier for flavorings or as part of an intel-
ligent packaging system with direct application in food matrices has been
developed in the work of some researchers:
Food freshness indicator (Baek et al., 2017).
• Information generated about the freshness of food.
• Based on the production of metabolites in food.
• Detection of changes in pH, chemical degradation, or microbial
growth.
• Stability and retention of volatile substances (Kwan and Davidov-
Pardo, 2017).
• Encapsulation of flavors (nanoemulsions in hydrogels).
• Controlled release occurs by pH modification (e.g., in contact with
saliva).
Improvement of the bioavailability of lipophilic compounds (Park et al.,
2017).
• Incorporation of lipophilic bioactive compounds (e.g., β-carotene)
in the food matrix, improving its bioavailability.

1.2 HYDROGELS BASED ON BIOPOLYMERS TO REDUCE


ENVIRONMENTAL IMPACT

Due to their versatility and low cost, synthetic polymers have been widely
used in all areas of industry; nevertheless, this and the poor waste manage-
ment of these materials have resulted in a wide variety of environmental
problems (Geyer, 2020). Consequently, many alternatives have emerged to
mitigate these negative effects. One of these alternatives consists of using
Advances in the Development of Hydrogels as an Intelligent Food Packaging 9

polymers of biological origin instead of those produced synthetically, since


they are widely distributed in nature and, due to their characteristics, are
environmentally friendly (Shen et al., 2020). These types of polymers, also
called biopolymers, are macromolecules made from monomers synthesized
in biological systems such as plants, animals, and microorganisms. Therefore,
biopolymers represent a biodegradable, biocompatible, and easily renewable
material (Varghese et al., 2019). The use of natural polymers as a basis for
the creation of hydrogels is a field with enormous potential in areas such as
medicine, the food industry, and cosmetics. Mainly because in these areas the
use of synthetic polymers has been limited due to their poor biodegradability
and potential toxicity (Bao et al., 2019). Natural polymers can be classified
into six groups: polysaccharides, proteins, polynucleotides, polyisoprenes,
polyesters, and lignins (Varghese et al., 2019). Some of these natural polymers
used in the elaboration of hydrogels are discussed in the following section.

1.2.1 PROTEINS
Proteins are biomolecules composed of a chain of amino acids linked by
peptide bonds; these are essential macromolecules found in all living organ-
isms and can represent up to fifty percent of the dry weight of their cells.
In the food industry, proteins have been widely used due to their functional
properties, biodegradability, nontoxicity, and nutritional value. One of these
functional properties is the ability to form gels at different scales ranging
from micro to macro and has applications in preserving or increasing
the bioavailability of functional and bioactive compounds in food (Bourbon
et al., 2019). The main proteins used in the elaboration of hydrogels are
described below.

1.2.1.1 ANIMAL-DERIVED PROTEINS


Animals and their products represent a well-known source of protein. Table
1.1 describes the main types of animal proteins to produce hydrogels.

1.2.1.2 PLANT-DERIVED PROTEINS


In the food industry, plant-based proteins represent a cheap, abundant, biode-
gradable, and nontoxic source of natural polymers with fewer environmental
implications than animal-based proteins. This is due to the large amounts of
water and feed needed to produce the proteins in animals (Lopes et al., 2022).
10 Engineering Principles for Food Processing Technology and Product Realization

TABLE 1.1 Biopolymers Derived from Animal Proteins to Form Hydrogels.


Biopolymer Characteristics Application
Collagen Protein present in the extracellular matrix Colorimetric sensor. Deliver
and the most abundant in the animal bioactive compounds (Shi et al.,
kingdom. It is obtained from tissues 2018).
from marine, bovine, and porcine species
(Sarrigiannidis et al., 2021).
Gelatin Protein derived through the denaturation of Encapsulation of essential oils
collagen either by chemical or by physical with antimicrobial activity
ways (Irastorza et al., 2021). (Goudoulas et al., 2022).
Caseins Protein present in milk. They are negatively Encapsulation of active
charged phosphorylated proteins, rich in compounds (Sadiq et al., 1965).
the amino acid proline and resistant to heat
denaturation (Panahi and Baghban-Salehi,
2014).
Whey Protein derived from milk. This fraction of Have been reported to have the
protein milk proteins is composed of α-lactalbumin ability to form hydrogels that
(α-Lg), β-lactoglobulin (β-Lg), and bovine can be used in the food industry
serum albumin (Sadiq et al., 1965). for encapsulation and delivery
of bioactive compounds (Abaee
et al., 2017).

1.2.1.2.1 Soybean Proteins

The main component of soybeans is protein (35–40%). This fraction is


composed of glycinin (11s globulins) and β-conglycinin (7s globulins). Soy
protein is used in industry and research as soy protein isolate, which is a
purified and concentrated version of the protein (Sadiq et al., 1965). This
biomolecule is widely used due to its low cost, availability, and nutritional
properties. However, these gels exhibit weak mechanical characteristics and
rapid degradation. In response to this effect, the use of chemical and enzy-
matic crosslinkers represents a viable solution to improve the characteristics
of these materials (Maltais et al., 2009).

1.2.1.2.2 Pea Proteins

The seeds of this legume contain about 30% protein consisting of legumin
11s and vicilin 7s globulins. Like soy protein, pea protein isolate is the
derived product used in the food industry (Djoullah and Saurel, 2021). This
protein has been used in the development of hydrogels with food applications
Advances in the Development of Hydrogels as an Intelligent Food Packaging 11

mainly because of its sustainable production, non-allergenic status, and


tunable properties (Meng and Cloutier, 2014).

1.2.2 POLYSACCHARIDES

These polymers are carbohydrates and composed by the union of monosac-


charides through glycosidic bonds (Liu et al., 2021). Polysaccharides as base
biomaterials in the elaboration of hydrogels represent a nontoxic, biodegrad-
able, biocompatible, and stable alternative. Furthermore, they have good
mechanical properties (Varghese et al., 2019). Consequently, animals, plants,
algae, and microorganisms have attracted attention in recent years because
it is possible to isolate a wide variety of polysaccharides from them (Liu et
al., 2021).

1.2.2.1 PLANT-DERIVED POLYSACCHARIDES

The use of plants as a source of polysaccharides is probably one of the most


characteristic approaches in biotechnology. Plant-derived polysaccharides
are considered a viable alternative for obtaining raw materials that can be
used in a wide variety of biotechnological processes such as the production
of gels. This is due to their potential to be produced sustainably, their high
availability, and their low cost (Bahú et al., 2022).

1.2.2.1.1 Cellulose

Cellulose is the most abundant polysaccharide in nature. In the food industry,


this polymer is characterized by its versatility, which is a consequence of the
wide variety of cellulose derivatives used in this field, such as methylcellulose
(MC), carboxy methyl cellulose (CMC), hydroxypropyl cellulose (HPC), or
hydroxypropyl methylcellulose (HPMC) (Ghosh and Katiyar, 2019). Hydro-
gels made from cellulose and its derivatives are mainly used for packaging,
although their ability as delivery carriers of bioactive compounds and their
capacity to respond to stimuli have also been studied (Yan et al., 2020).
However, these materials still represent a series of significant challenges
to be solved. The main one is finding a suitable solvent for this material
that is insoluble in water (Ghosh and Katiyar, 2019). Despite this drawback,
hydrogels have been developed for the production of smart packaging, such
12 Engineering Principles for Food Processing Technology and Product Realization

as the work carried out by Shaghaleh et al., who obtained a hydrogel with
pH/thermo-responsive behavior and antimicrobial properties, made from
TEMPO oxidized nano fibrillated cellulose and food-grade cationic-modi-
fied poly(N-isopropyl acrylamide-co-acrylamide). The hydrogel was able to
release preservative agents in response to stimuli generated by a climacteric
fruit (Shaghaleh et al., 2021).

1.2.2.1.2 Starch

This biopolymer is found in granules form consisting of amylose and amylo-


pectin (Zhu, 2017). Starch is characterized by its ability to form gels in the
presence of water and heat. For this reason, this polysaccharide is widely
used as a food additive or as a packaging material. However, processes such
as starch retrogradation and the loss of mechanical properties in hydrogels
caused by low temperatures represent a series of drawbacks that need to be
resolved to be used (Yang et al., 2021). Despite this, the use of hydrogels
based on starch obtained from different sources is studied in the elaboration
of systems to encapsulate bioactive compounds which are also present in
hydrogels as copolymers together with other polysaccharides or proteins
(Ghosh and Katiyar, 2019).

1.2.2.1.3 Algae Polysaccharides

In recent years, algae have been the source for obtaining a great variety
of important biopolymers such as agarose, alginate, or carrageenans, to
mention a few. The main advantage of these polysaccharides over those
obtained from other sources is their abundance, since even due to this fact
these biomolecules are considered a base resource in the next generation of
energy and bioproduct generation (Lin and Jiao, 2012).

1.2.2.1.4 Alginate

Alginate is a polysaccharide synthesized mainly by brown seaweeds,


although it is known that some microorganisms are also capable of producing
it. This heteropolysaccharide is formed by α-D-mannuronic acid and
β-L-guluronic acid. Furthermore, one of the most significant properties of
this biopolymer is its ability to produce hydrogels in the presence of divalent
Advances in the Development of Hydrogels as an Intelligent Food Packaging 13

cations (generally Ca2+), a process known as ionotropic gelation (Dalla-


bona et al., 2020). Hydrogels obtained from alginate are probably the best
known and most widely implemented due to the facilities that their creation
process involves. In this context, alginate hydrogels have been widely used
at nano-, micro-, and macro- scales in the encapsulation of different bioac-
tive compounds and the creation of food packaging (films and coatings)
(Osojnik Črnivec and Poklar Ulrih, 2019). An example of its application
in the development of smart packaging was the work of Sutthasupa et al.;
they elaborated a hydrogel with a mixture of alginate and methylcellulose
cross-linked with Ca2+. This packaging functioned as a spoilage indicator
for ground pork. This effect was achieved by incorporating bromothymol
blue dye, which is sensitive to pH, into the hydrogel matrix. The result was
a hydrogel with the ability to react with a color change in the presence of
total volatile compounds (TVB-N) when the pH becomes basic, working
in this way as a viable alternative in the field of active packaging and with
application in meat products (Sutthasupa et al., 2021).

1.2.2.1.5 Carrageenans
Carrageenans are another representative polysaccharide of this group and
are produced by red seaweeds. This polysaccharide is characterized by being
sulfated and having six different forms depending on its composition and
origin. These forms are kappa, iota, lambda, mu, un, and theta (Lin and Jiao,
2012). However, only the kappa, lambda, and iota variants are studied for
the elaboration of hydrogels due to their gelling properties (Berton et al.,
2020). The gelation of these polymers generally occurs through cationic
crosslinkers such as metal ions or other polymers. This process, as with
alginate hydrogels, is a relatively simple process (Zhang et al., 2016).

1.2.2.2 ANIMAL-DERIVED POLYSACCHARIDES


Chitosan is the main example of biopolymers of animal origin which have
properties to form hydrogels. Chitin is an amino polysaccharide that can
be obtained from the exoskeleton of insects, crustaceans, and mollusks
and in the cell wall of fungi. Chemically, chitin is made up of N-acetyl
glucosamine units; however, chitosan is formed by the deacetylation of this
polymer, which is a linear polymer made up of N-acetyl-D-glucosamine
and D-glucosamine units (Maddaloni and Vassalini, 2020). This polysac-
charide is the most important derivative of chitin and is widely used in
14 Engineering Principles for Food Processing Technology and Product Realization

the food industry as a material to produce films, coatings, and hydrogels.


These hydrogels have great potential for applications due to their safe and
innocuous nature, their response to pH, and their ability to encapsulate and
release natural compounds in their matrix (Qu and Luo, 2020).

1.2.2.3 MICROORGANISM-DERIVED POLYSACCHARIDES

Microbial polysaccharides, due to their diversity and properties, have


positioned themselves commercially as a resource of great importance
in different processes; xanthan gum is probably the most representative
polymer of the group. It is an extracellular polysaccharide produced by
the Gram-negative bacterium Xanthomonas campestris by fermentation of
sugars (Osojnik Črnivec and Poklar Ulrih, 2019). It has the ability to form
hydrogels by physical and chemical crosslinking. However, due to their
stability, chemically cross-linked hydrogels are the most studied, mainly in
the encapsulation and controlled release of compounds (Tao et al., 2016).

1.2.3 SYNERGIES BETWEEN BIOPOLYMERS TO ENHANCE


HYDROGEL PROPERTIES

Throughout this section, the importance of natural polymers in the devel-


opment of hydrogels was reviewed, highlighting their great variety, safety,
biodegradability, and high availability. However, the main drawbacks in the
use of these materials were also raised, where the mechanical properties,
instability to external factors, and water retention capacity are the main limi-
tations in the use and manufacture of these gels. Consequently, in response
to these problems, the combination of two or more natural polymers has
emerged as a viable alternative for the improvement of these materials (Liu
et al., 2021). Therefore, on this basis, it is possible to create hydrogels using
protein–protein, protein–polysaccharide, polysaccharide–polysaccharide
mixtures, and even systems containing three of these biopolymers in addition
to hydrogels that embed fibers in their structure, which can be food grade
for further application in this field (Khalesi et al., 2021). These associations
between polymers are possible thanks to the bonds that can form between
them and their ability to form complexes through noncovalent and covalent
interactions. The examples of these systems include soy protein–whey
protein, gelatin–whey protein, cellulose–starch, and casein–carrageenans,
among many other hydrogels (Liu et al., 2021).
Advances in the Development of Hydrogels as an Intelligent Food Packaging 15

1.2.4 RELEVANCE OF THE RESIDUAL ORIGIN OF BIOPOLYMERS

It is a reality that the use of biopolymers for the elaboration of hydrogels


is a promising and environmentally friendly approach. Furthermore, due to
the characteristics shown, these materials have significant advantages over
synthetic polymers. In this context, the use of natural polymers in the produc-
tion of hydrogels can also have another positive effect on environmental
awareness if we consider the fact that these biopolymers can be obtained
from waste produced by the food industry itself. In fact, according to FAO
data, around 1.3 billion tons of food are discarded each year, representing a
potential wasted source of biomolecules such as proteins and carbohydrates
(Ranganathan et al., 2020). Therefore, the use of biopolymers in the produc-
tion of hydrogels not only represents an alternative to environmental care,
providing materials that in the long term do not present the same problems
as synthetic polymers but also making greater use of raw materials obtained
from the food industry waste that compromise the environment. Thus,
biopolymers represent a diverse, safe, nonpolluting source of raw materials
to produce food-grade hydrogels with the potential to be produced in a
sustainable manner.

1.3 SMART HYDROGELS, THEIR DESIGN TO RESPOND TO


STIMULI

Smart hydrogels are those that show significant physicochemical change


in response to small changes in the environment. These stimuli include
physical environmental conditions, such as temperature, electric and
magnetic fields, light, pressure, and sounds, and the chemical conditions of
the system, such as pH, ionic strength, solvent composition, and molecular
species (Dehshahri et al., 2021). These are stimuli that change the degree
of swelling or deswelling of the hydrogel in the form of volume collapse or
phase transition (Figure 1.2). Such changes are reversible; therefore, hydro-
gels are capable of returning to their initial state as soon as the stimulus is
removed. That is why they can be "reusable." These responses of hydrogels
to the environment provide a variety of applications that can be exploited in
the field of food packaging.
16 Engineering Principles for Food Processing Technology and Product Realization

FIGURE 1.2 Response of smart hydrogels to stimuli.

Physical stimuli change the molecular interactions at the critical starting


points of the hydrogel, thus undergoing changes in its growth actions,
network structure, mechanical strength, and permeability. For their part,
chemical stimuli change the interactions between polymer chains and
between polymer chains and solvents at the molecular level.

1.3.1 DESIGN OF SMART HYDROGELS

Smart hydrogels have been designed to swell or shrink in response to physical,


chemical, or biological cues from the environment or even a combination of
these. The development of these smart hydrogels is a meticulous process
that takes into account polymer type, polymer molecular weight, crosslinker
molecule, and crosslink density to suit a specific application and provide
a combination of the properties listed above. The stimuli disturb the inter-
molecular interactions of the hydrogels formed in an aqueous environment,
resulting in changes in the conformation of the polymeric chains, which
causes macroscopic swelling or contractions. To make these chains respond
to stimuli, they are designed using functional groups, adapting the blocks of
different types of polymers, type and quantity of the crosslinking molecule,
and the integration of nanoparticles to broaden their functionalities and the
scope of their application (Ding et al., 2020).

1.3.1.1 THERMOSENSITIVE HYDROGELS

Its conformational change is based on the phase transition behavior of thermo-


sensitive polymers. Hydrogels with inverse thermosensitivity are insoluble
Advances in the Development of Hydrogels as an Intelligent Food Packaging 17

in water at room temperature, that is, above their lowest critical solution
temperature (LCST). This causes the aggregation of unsolvated polymeric
chains (Taylor et al., 2017), as happens with poly (N-isopropylacrylamide)
(PNIPAAm), when the temperature is above its LCST (32°C), its chains
they shrink due to their decreased solubility in water (Heskins and Guillet,
1968). The example of a polymer with a higher critical solution temperature
(UCST) response is polyacrylamide (PAAm), when the ambient temperature
is above its UCST; the strength of the water–polymer interactions caused
by the bonds of hydrogen becomes stronger than the polymer–polymer
interactions, causing an increase in the solubility of the hydrogel (Seuring
and Agarwal, 2012). If it is chosen to combine polymers of the two types,
a hydrogel is achieved that has a dual response to temperatures, above the
UCST (15°C) and below the LCST (41°C) (Chang et al., 2009).

1.3.1.2 PH-SENSITIVE HYDROGELS

These types of hydrogels are developed with polyelectrolytes containing


weak acidic or basic functional groups. These functional groups only allow
the passage of ions with opposite charges, creating an osmotic pressure
difference in the hydrogel network, inducing its deformation (Firestone
and Siegel, 1991). pH-sensitive hydrogels are classified as acidic or basic
depending on the pendant group they have on their chains. Acids possess
carboxylic groups, phosphonic acid groups, or boronic acid groups (Wu et
al., 2010). For their part, basic hydrogels have basic groups such as amines
or amide groups (Mukhopadhyay et al., 2014).
When the pH value surrounding the acid hydrogel is greater than the
dissociation constant (Ka), the acid pendant groups release protons, obtaining
a negative charge, causing an increase in the hydrophilic nature of the hydro-
gels, and allowing the network to swell. When the pH decreases, the effect
is reversible. In the case of the basic hydrogel, its pendant groups accept
protons at a pH below the dissociation constant (Kb), remaining positively
charged. This increases the hydrophilic nature causing an electrostatic repul-
sion between the polymer chains, causing the hydrogel to expand (Buenger
et al., 2012). Amphoteric hydrogels have also been created, with groups of
both acidic and basic monomers, which allows the hydrogel to only remain
swollen in a specific pH range, and contract at any other value (Abou Taleb,
2013).
18 Engineering Principles for Food Processing Technology and Product Realization

1.3.1.3 SALT-SENSITIVE HYDROGELS

These hydrogels change when the salinity in the solution varies; the poly-
electrolyte networks expand in pure water and contract in saline solutions. Its
response mechanism is similar to that of pH-sensitive hydrogels. When the
hydrogel is in low salinity solutions, its ionizable groups dissociate causing
a high charge density. This leads to an intermolecular repulsion between
the chains of the hydrogel, causing a volumetric expansion. When the salt
concentration increases, counterions are being added, which attenuate the
intermolecular repulsion, causing the collapse of the polymeric network (Xu
et al., 2008).

1.3.1.4 ELECTROSENSITIVE HYDROGELS

They are a type of electroactive polymers that, when receiving a voltage,


result in a nonuniform distribution of ions on the hydrogel layer, which
causes an osmotic pressure difference, resulting in changes in curvature of the
hydrogel layer. This electrical responsiveness of hydrogels can be engineered
using ionizable functional groups. Some known electroactive polymers are
poly(acrylic acid) (PAAc) (Moschou et al., 2004), poly(4-hydroxybutyl
acrylate) (poly(4-HBA)) (Kwon et al., 2010), and poly(2-acrylamide-
2-methylpropanesulfonic) (PAMPS) (Yang et al., 2017). Ionizable functional
groups are located both in the backbone of the chain and in the side chains,
which provide abundant fixed charges that will react rapidly to electric
fields, resulting in a short response time (approx. 0.1 s) (Mirfakhrai et al.,
2007). If, in addition, ionic compounds are added to the hydrogel matrix, the
concentration of mobile ions increases, inducing an even faster response of
the hydrogel to electric fields (Ding et al., 2020).

1.3.1.5 PHOTOSENSITIVE HYDROGELS

This type is designed by incorporating photoactive fractions within the


hydrogel matrix (Li et al., 2019), which leads the hydrogel to have a photo-
thermal excitation or a reversible crosslinking reaction. For the reversible
crosslinking mechanism, photoisomerization (ring opening/closing reac-
tions) and photocleavage (induced by photolabile protecting groups) are
two predominant approaches that generate sequential steps of crosslinking,
Advances in the Development of Hydrogels as an Intelligent Food Packaging 19

resulting in reversible contraction–expansion of polymeric chains (Kloxin et


al., 1979).
Dehydration–hydration processes are also a physical response in the
hydrogel that can be achieved by selective lighting to cause localized
heating. Similarly, if photosensitive nanomaterials are incorporated into the
hydrogel matrix, dehydration processes can be accelerated and intensified.
These photothermal nanomaterials convert light irradiation into heat dissipa-
tion, inducing hydrogel deformation. Some known nanomaterials, which
have already been used for their photothermal capacity, are gold (Aida et al.,
2018), carbon-based materials (Yang et al., 2019) and organic compounds
such as cyanines (Zhang et al., 2016).

1.4 RESPONSE OF HYDROGELS TO CHANGES IN FOOD

When a smart hydrogel is used as part of a smart packaging system, its main
purpose is to provide information about the freshness of the contained food
products or as part of a simple detection method to determine the presence
of contaminants. Aflatoxin, for example, is a mycotoxin that can develop
in many agricultural products. Zhao et al designed a smart hydrogel by
cross-linking the polymer chains with an aflatoxin-sensitive aptamer (AFB1)
and by loading the hydrogel with urease. When the system is exposed to
concentrations of AFB1, the hydrogel collapses releasing urease into solu-
tion, causing changes in pH. This pH change can be easily measured, and
indirectly determines the concentration of AFB1 present (Zhao et al., 2018).

1.4.1 FOOD CHARACTERISTICS THAT ARE IMPROVED WITH THE


APPLICATION OF SMART HYDROGELS

Hydrogels are ideal for improving the characteristics of foods because of


their softness, elasticity, absorbent nature, flexibility, and hygroscopic
nature (Manzoor et al., 2022). Hydrogels can be used in food preservation,
pharmaceuticals, agriculture, and food packaging. Intelligent hydrogels
alter their structure and change phase to outside stimuli and can be used for
innovative food applications. Food characteristics that hydrogels primarily
influence are antimicrobial, gas barrier, nutritional, functional, flavor, and
color properties.
20 Engineering Principles for Food Processing Technology and Product Realization

1.4.1.1 ANTIMICROBIAL PROPERTIES

Food preservation's primary objective has been controlling microbial popu-


lations, specifically pathogenic microorganisms (Torres-León et al., 2022).
Food safety is a big problem for humans, especially bacteria that cause
foodborne diseases (Torres-León et al., 2022). One way to inhibit the growth
of microorganisms in food is by implementing antimicrobial food packaging
systems. Hydrogels formulated with biopolymers and nanomaterials have
been used in food packaging to improve microbial stability and prolong the
shelf life (Beigmohammadi et al., 2016). The carrageenan-based hydrogel
films with metallic nanoparticles exhibited antibacterial activity against
Escherichia coli, and Listeria monocytogenes (Oun and Rhim, 2017).

1.4.1.2 GAS BARRIER PROPERTIES

Nowadays, the short shelf life of fruit and vegetables is one of the biggest
trading problems (Torres-León et al., 2018). The edible coatings have been
broadly used to extend the shelf life of fruits, vegetables, cheese, mush-
rooms, rainbow trout fillets, chicken fillets, and processed potatoes (Chacon
et al., 2022). Hydrogels can control moisture loss and transpiration produced
by the food (Leyva-Jiménez et al., 2023). Multicomponent hydrogel films
(composed of agar, κ-carrageenan, konjac glucomannan powder, and nano-
clay) applied to fresh spinach packaging reveal a high potential for the use
as an antifogging film for packaging highly respiring agricultural produce
(Rhim and Wang, 2013).

1.4.1.3 NUTRITIONAL PROPERTIES

Hydrogels may also be used to encapsulate and control the release of


nutrients (Yang et al., 2022). Oil in water-hydrogelled emulsions and
ethylcellulose organogels replaced beef fat in emulsion-type meat batters.
Reformulated products improved the fatty acid profile (decrease in saturated
fatty acids (SFA) from 11.8% to ≈2% and an increase in polyunsaturated
fatty acids (PUFA) from 0.3% to ≈5%) (Alejandre et al., 2019). Dos Santos
et al. (2020) demonstrated that emulsion gels based on pork skin, inulin,
α-cyclodextrin, polydextrose, and bamboo fiber are alternative ingredients
to replace pork back fat in manufacturing emulsified meat products. The
fat content in sugar-snap cookies was reduced by replacing a commercial
Advances in the Development of Hydrogels as an Intelligent Food Packaging 21

shortening with a hydrogel formed by mixing a canola oil/candelilla oleogel


(5 g/100 g) and a gelatinized corn starch hydrogel (5 g/100 g) in a 1:1 ratio
(Barragán-Martínez et al., 2022).

1.4.1.4 FUNCTIONAL PROPERTIES

The hydrogels in food are a vehicle system for the antimicrobials, antioxi-
dants, flavorings, colorants, and bioactive components. The hydrogel loaded
with 5% pomegranate peel extract showed good antioxidant (81.13%) and
antimicrobial activities (Guo et al., 2019). In recent years, polyphenols (as
naturally derived antioxidants) have gained growing interest in the food
industry. Phenolic compounds are secondary metabolites produced by
plants and exhibit a wide range of functional properties (Torres-león et al.,
2017). Trifković et al. (2014) designed thyme polyphenols loaded chitosan
hydrogels to prolong the release of polyphenols in simulated gastrointestinal
conditions. The release of encapsulated polyphenols in simulated gastroin-
testinal fluids was extended to 3 h.

1.4.1.5 FLAVOR PROPERTIES

The hydrogels can also be used to encapsulate and control the release of
flavor compounds in food. Soluble-filled hydrogels can encapsulate a
flavor and release the flavor in the presence of artificial saliva. pH-sensitive
hydrogels can dissociate in the presence of saliva; this leads to the release
and perception of encapsulated flavors (Amiryousefi et al., 2016). Filled
hydrogels were determined to encapsulate and release flavor (Kwan and
Davidov-Pardo, December 2017).

1.4.1.6 COLOR PROPERTIES

Food additives are used for color enrichment in the food industry. The use of
a hydrogel formed by mixing a canola oil/candelilla oleogel (5 g/100 g) and a
gelatinized corn starch hydrogel (5 g/100 g) in the cookie preparation reduced
the effective content of lipids, reducing in this way the extent of redness and
yellowness reactions, which was reflected in the color parameters (Barragán-
Martínez et al., 2022). Hydrogels are also used as a biosensor in innova-
tive packaging. Intelligent hydrogel packaging may contain a colorimetric
22 Engineering Principles for Food Processing Technology and Product Realization

indicator that changes color in response to a change in pH in the food, which


is related to quality attributes. Lu et al. (2020) formulated sugarcane bagasse
nanocellulose hydrogel as a colourimetric freshness indicator for intelligent
food packaging.

1.5 THE HYDROGELS’ ABILITY TO BE LOADED WITH NATURAL


COMPOUNDS

As has been described so far, hydrogels are a versatile material, which is


why they also have the ability to be loaded with natural compounds, to later
release them in a controlled manner, thus expanding their applications. Due
to the amphiphilic characteristic of their chains and the polarity of their
networks, hydrogels can be loaded with both hydrophilic and hydrophobic
compounds. Essential oils can be incorporated by means of emulsifying
agents, which stabilize them in the hydrogel matrix. Natural aqueous-based
extracts have a natural affinity with the hydrophilic part of the hydrogel, so
their incorporation can be done by simply incorporating it into the aqueous
medium that will serve to swell the hydrogel. This is in order to develop
intelligent systems for the delivery of bioactive compounds in food when
a change occurs in the microenvironment of the packaging or outside of it.

1.5.1 LOADED WITH ESSENTIAL OILS

In addition to their utility as flavorings and food additives, essential oils can
exhibit excellent antibacterial and antimicrobial activity. Its incorporation in
hydrogels has been for the purpose of creating systems that can help food
packaging to prolong the storage life of food by inhibiting bacterial growth
and avoiding oxidative processes.
From the research carried out, using hydrogels loaded with oils, which
had antibacterial properties, Goudoulas et al. developed gelatin hydrogels
containing microdroplets of rosemary essential oil (REO) and orange essen-
tial oil (OEO). They stabilized the droplets using the surfactant Tween®80.
The gels/REO inhibited the growth of Bacillus cereus and Escherichia coli
(contaminating meat products bacteria); meanwhile, the gels/OEO inhib-
ited the growth of B. cereus, although to a minor degree than REO. These
hydrogels loaded with microdispersed essential oils are a product that has the
potential to be used as a coating for meat products and prolong their storage
life (Goudoulas et al., 2022).
Advances in the Development of Hydrogels as an Intelligent Food Packaging 23

Lavender essential oil (LEO) also has antibacterial properties, but


its application is limited due to its high volatility. Therefore, Deng et al.
investigated the possibility of using hydrogel particles to encapsulate and
control the release of LEO. The oil was encapsulated in oil-in-water emul-
sions, which were then loaded onto hydrogel particles to finally cross-link
them with Ca2+. The results were that the hydrogel improved the stability of
LEO during storage and controlled its release by changes in pH. The authors
suggested that this system can be incorporated into food packaging as a new
aroma delivery system with controlled release of essential oils (Deng et al.,
2020).
On the other hand, the essential oils of garlic (GEO) and holy basil
(HBEO) are commonly used in food products for their antimicrobial activity,
but there are studies in which the synergistic actions of two oils improve
potency and spectrum of activity antimicrobial. A common problem with
these oils is their chemical deterioration due to light, temperature, and expo-
sure to oxygen. To overcome these drawbacks, Torpol et al. encapsulated
a mixture of GEO and HBEO in pectin beads, which were coated with
chitosan and finally cross-linked with CaCl2 using the ionic gelation method.
The beads achieved a mean encapsulation efficiency of 70% of the oil mix
and cumulative release after storage at 5°C for 15 days. The inhibitory effect
was tested by depositing the pearls (4.4 g) in cellulose bags and applying it
to Bacillus cereus, Clostridium perfringens, Escherichia coli, Pseudomonas
florescens, Listeria monocytogenes, and Staphylococcus aureus, demon-
strating an inhibitory effect on all microorganisms. In view of these results,
they suggest that pearls can be included in storage bags or food packaging to
provide microbiological safety (Torpol et al., 2019).

1.5.2 LOADED WITH NATURAL EXTRACTS

Due to their biocompatible properties, hydrogels are ideal for the delivery
of phenolic compounds extracted from plant material since they can
maintain the stability of the compounds that are incorporated into them,
improving the nutritional value, color, and aroma of the food product. For
example, curcumin is a polyphenol with antimicrobial, anticancer, and anti-
inflammatory activity, but with low solubility; therefore, encapsulation in
vehicles such as hydrogels can increase its solubility, keep it stable, and
allow controlled and targeted delivery to the food of interest (Corkovi et
al., 2021). Thus, many of the phenolic and volatile compounds of interest
24 Engineering Principles for Food Processing Technology and Product Realization

that have an antioxidant and antimicrobial effect can be used to prolong


the shelf life of foods, as long as their properties are maintained. This is
how the strategy of preserving them within hydrogel matrices seems to be
a good strategy.
Malaysian herbal extract is high in phenols and exhibits antioxidant
activities. Wan Yajana et al. extracted these biocomposites and added them
to an edible film developed with semirefined carrageenan and glycerol. Once
the film was obtained, meat burgers were wrapped with it and stored in the
refrigerator (4 ± 2°C) for 14 days. Lipid deterioration was significantly less
than the product that was not film-wrapped with the herbal extract. Due to
this evidence and that of other tests they carried out, they concluded that this
film can be used as a packaging material to improve the quality characteris-
tics of meat (Wan Yahaya et al., 2019).
Pomegranate extract is another biocompound that has been studied and
successfully incorporated into hydrogel matrices. As in the work of Maroufi
et al., who created a polymeric hydrogel pad based on chitosan, guar gum, and
modified dialdehyde, the pad had an absorption capacity of up to 12,000% of
its dry weight and loading with 5% pomegranate peel extract (PPE) showed
good antioxidant activity (81.13%) and antimicrobial efficacy against gram-
negative bacteria of Escherichia coli and gram-positive of Staphylococcus
aureus. Taking these results into consideration, they concluded that the
pomegranate extract-loaded hydrogel was a potentially suitable material for
absorbing liquid at the bottom of fresh meat, poultry, and fish package trays
to increase shelf life (Maroufi et al., 2021).
Tea polyphenols (TP) are the main active ingredient in tea, recognized
for their antioxidant, antiviral, and antibacterial biological activities.
These extracts have been widely used as additives in the pharmaceutical
and food industries because they have stable chemical properties and
good reactivity with biological macromolecules (Matsui, 2015). That is
why it has been studied as an active ingredient in polysaccharide-based
films. Gao et al. developed a film for the use in the food industry using
pectin, chitosan, and tea polyphenols, cross-linked with calcium ions.
They determined its antioxidant activity in vitro and its antiseptic and
color-protective capacity was evaluated in freshly cut beef cubes. The
film exhibited ability to scavenge free radicals, inhibitory ability against
bacteria and to prevent deterioration in meat color. These results led to the
conclusion that the film may have the value to be used as a packaging film
and slow release material, with the application in the food and pharmaceu-
tical industries (Gao et al., 2019).
Advances in the Development of Hydrogels as an Intelligent Food Packaging 25

1.5.3 EXTRACTS THAT FUNCTION AS INDICATORS

Some extracts have the property of responding colorimetrically to changes in


the chemical environment of the food. That is why, in addition to their anti-
oxidant and antimicrobial effects, they can be used as indicators in real time
by incorporating them into the hydrogels that are part of a food container.
Taking advantage of this peculiarity, Pereira et al. used a mixture of chitosan
polymers and polyvinyl alcohol to create a film for food packaging. This
film was added with anthocyanins extracted from red cabbage (Brassica
oleracea) to develop a time-temperature indicator. They carried out color
variation tests on the film in relation to the change in pH. They applied the
indicator to a sample of pasteurized milk and the film showed evident changes
in its color when the storage temperature increased, indicating changes in the
chemical composition of the milk as evidence of its deterioration (Pereira et
al., 2015).
Another novel colorimetric indicator used the ability of the Arnebia
euchroma root extract to change color in the presence of volatile basic
nitrogen (TVB-N), which manifests itself as the fish meat deteriorates
(increase in pH), being an indicator of its freshness in real time. The dye
was incorporated into a red algae agar matrix to form a film that was applied
directly to Wuchang goldfish (Megalobrama amblycephala). The test was
carried out at refrigeration temperatures (4°C) and at room temperature
(25°C). The results showed that the indicator film exhibited a noticeable
color change consistent with the deterioration threshold of TVB-N content.
This system appears to be a simple, nondestructive, and visual method to
estimate the freshness of fish during storage and transportation (Huang et
al., 2019).
Finally, some articles mention that in the food industry most of the hydro-
gels used are based on proteins and carbohydrates, since the use of synthetic
polymers has been related to possible cytotoxicity. In a following section, the
types of biopolymers that have been used to create hydrogels with applica-
tion in smart packaging for food packaging will be detailed.

1.6 FUTURE PERSPECTIVES FOR HYDROGELS IN THE FOOD


INDUSTRY

Despite the multiple works carried out to develop hydrogels suitable for
application in the food industry and all the natural materials that have been
26 Engineering Principles for Food Processing Technology and Product Realization

used, it is still an area rich in opportunities for the creation of new types
of packaging, innovative for the entire range of food and at the same time,
friendly to the environment.

1.6.1 OTHER WAYS TO CREATE HYDROGEL PLATFORMS

The synthesis of hydrogels-type nanogels and microgels has been exten-


sively studied for controlled release of drugs, but could be adapted to food
preservation to release active compounds.
Packaging labels can be printed using injectable hydrogels, which can
be created from natural materials such as pectin. The color can be added to
the hydrogel and these colorants can be completely of natural origin, so that
their contact with the food does not have toxic effects. These natural dyes
could naturally degrade over time along with the shelf life of the food so that
the consumer is informed in real time that they should consume it before the
packaging acquires a certain intensity of color.

1.6.2 OTHER PARTICLES THAT CAN BE INCLUDED IN HYDROGELS

Although this chapter focused on materials of natural origin and biocompos-


ites, graphene and graphene nanomaterials are another very good alternative
because they are used in biomedicine for being a non-cytotoxic and biocom-
patible material. Therefore, it could be included in smart food packaging
since it is classified as an active and smart material.
In the same way, silver nanoparticles have wide applications in water
treatment, agriculture, medicine, drug administration, among others. The
activity that has attracted the most attention of these nanoparticles is their
antimicrobial function, which is why polysaccharide hydrogels can be
developed together with silver nanoparticles, for the production of new
antibacterial films with biocompatibility and stability of silver nanoparticles.

1.6.3 OTHER STIMULI TO WHICH HYDROGELS CAN RESPOND

Hydrogels that respond to the presence of bacterial metabolites (sensitive to


enzymes) are beginning to be explored. Its sensitivity is specific, so it can
be a qualitative and quantitative method. The current disadvantage is that it
takes a relatively long time, so the area of interest is to develop systems that
Advances in the Development of Hydrogels as an Intelligent Food Packaging 27

do it in a short time, since bacterial contamination in food represents a great


threat to human health. The sensitivity of hydrogels can also focus on the
separation of proteins and lipids. Its hydrophobic character can selectively
adsorb a hydrophobic target under certain conditions and thereby make the
separation. This answer can be applied to the benefit of the food industry.
If the field outside of food packaging is opened up a bit, thermally stable
hydrogels may find applications in food processing. These hydrogels can be
used for the separation of oil and water and other waste produced during food
processing. They also help masking of unpleasant tastes and the prevention
of scaling and boilers, pipes and heat exchange surfaces. The combination of
thermoresistant hydrogels has very unusual rheological and thermal proper-
ties and therefore resists much higher temperatures without melting.
Magnetic response is another attribute of smart hydrogels, but much
research remains to be done for practical application in the food area.

1.7 CONCLUSIONS

The large amount of work that has been carried out, using smart hydrogels,
has obtained promising results to be a safe and sustainable alternative to
plastic materials that are currently still used in excess, such as food pack-
aging. The long-term goal must be to achieve 100 percent biodegradable
packaging. Their elimination does not cause burden to the environment, they
can be created with materials obtained from agro-industrial waste and they
can be reincorporated into the environment in a natural way.
Something that is important to consider is that, despite all the advan-
tages that the use of biomaterials for food packaging can represent and the
additional benefits provided by the inclusion of bioactive components, it
cannot be ignored how it can affect the basic functionality of the packaging.
A package must have mechanical resistance, permeability to water and
oxygen, protection against light, and preferably transparency to be attractive
to the consumer. The alteration of the packaging can affect the brightness,
appearance, flavor, and even the crispness of the food, something that can be
negative in consumer preference.
Another disadvantage that must be overcome is that, although stimuli-
responsive hydrogels are already widely known and elaborated, as well as
the way to load them with bioactive compounds, it is necessary to develop
suitable manufacturing methods to produce these hydrogels commercially, a
scale that is economically profitable for the industry.
28 Engineering Principles for Food Processing Technology and Product Realization

KEYWORDS

• hydrogel
• food packaging
• polymers
• active compounds
• microorganisms
• food safety

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CHAPTER 2

Bionanocomposites Based on
Thermoplastic Starch for the Food
Industry
JUAN M. TIRADO-GALLEGOS1, EMILIO OCHOA-REYES2,
JUAN C. BUSTILLOS-RODRÍGUEZ3, JULIO C. TAFOLLA-ARELLANO4,
FRANCISCO HERNÁNDEZ-CENTENO4, and
JUAN BUENROSTRO-FIGUEROA2
1
Tecnología de Alimentos de Origen Animal, Facultad de Zootecnia y
Ecología, Universidad Autónoma de Chihuahua, Chihuahua, Chihuahua,
México
Research Center in Food and Development, Cd. Delicias, Chihuahua,
2

México
3
Tecnológico Nacional de México, Instituto Tecnológico de Cd.
Cuauhtémoc, Cd. Cuauhtémoc, Chihuahua, México
4
Universidad Autónoma Agraria Antonio Narro, Department of Food
Science and Technology, Saltillo, Coahuila, México

ABSTRACT

Food packaging plays an important role in the determination of shelf life


of food. The principal functions are to contain and protect the food during
their storage and distribution. Also, the packaging informs the consumer
about the food properties and conditions of use. For this purpose, most of
the materials used as food packaging are the synthetic packaging materials.
However, these materials are nonbiodegradable, and their excessive use
promotes ecological problems. For this reason, there is an increasing interest

Engineering Principles for Food Processing Technology and Product Realization. Leonardo Sepúlveda Torre,
Porteen Kannan, A. K. Haghi, PhD (Eds.)
© 2025 Apple Academic Press, Inc. Co-published with CRC Press (Taylor & Francis)
38 Engineering Principles for Food Processing Technology and Product Realization

in the development of biodegradable packaging from starch alone or as part


of a composite, which offers great potential to replace the conventional food
packaging due to its versatility, availability, and low cost. Nevertheless,
starch thermoplastic materials present poor mechanical and barrier properties
compared with synthetic polymers. Research groups have tried to overcome
these limitations adding additives. In this context, the nanotechnology repre-
sents a great potential to design new packaging materials with improved
physicochemical properties. In this chapter, we analyze and summarize the
recent advances in the use of nanomaterials like nanocrystals, nanoparticles,
nanoclays, among others on the design of bionanocomposites obtained from
thermoplastic starch and their application as food packaging.

2.1 INTRODUCTION

Nanotechnology is an important tool to develop and improve advanced mate-


rials. Nanotechnology implies to work on a scale of about 1–100 nm to the
characterization, preparation, and influence of material structures, devices,
and systems with new properties according to their nanostructures (Azeredo,
2009; Ashfaq et al., 2022; Sharma et al., 2020). As a result, nanocomposited
materials have a large surface-to-volume ratio and surface activity, which
allows adding to compatible polymers matrix with different loadings, and this
linkage will improve the mechanical, thermal stability, and electrical conduc-
tivity. For that, nanomaterials are favorable to use in food packaging materials
to produce smart and active packaging (Youssef and El-Sayed, 2018).
The environmental problems derived from petroleum-based polymers,
biopolymers (naturally occurring polymers obtained from renewable
resources) have emerged as renewable packaging materials such as a
diverse set of lipids (wax and free fatty acids), proteins (casein, gluten, and
whey), polysaccharides (alginates, chitosan, cellulose, and starch derivates),
polyphenols, and polymers produced by bacteria, fungi, plants, and animals
(Kaplan, 1998). Within the biopolymers produced from polysaccharides, the
use of starch and its derivates has been especially interesting.
Starch is a biopolymer used to obtain biocomposite materials with several
advantages: is renewable source, completely biodegradable, nontoxicity,
easily available, and low cost (Mendes et al., 2016; Fahmy et al., 2020; Ahari
et al., 2021; Gamage et al., 2022). Thermoplastic starch (TPS) is obtained
after disruption and plasticization of native starch using plasticizers such as
glycerol, water, and sorbitol. TPS present poor mechanical properties and a
Bionanocomposites Based on Thermoplastic Starch for the Food Industry 39

high-water sensibility; however, these disadvantages can be overcome using


reinforcing agents in the starch matrix, such as cellulosic fibers, whiskers,
and nanofibers (Babaee et al., 2015; Nasseri and Mohammadi, 2014). In this
chapter, recent advances in research and development of bionanocomposites
obtained from thermoplastic starch with nanomaterials are analyzed and
summarized, as well as their application in food packaging.

2.2 PREPARATION AND CHARACTERIZATION OF NANOCRYSTALS


AND NANOPARTICLES

2.2.1 SYNTHESIS OF NANOCRYSTALS


Usually, the term “nanocrystals” involved particles in a crystalline state,
in most of the reported cases, in the strict sense, an amorphous nanopar-
ticle should not be referred to as nanocrystal (Malamatari et al., 2018).
The changing physical is the most important properties of materials in a
nano-size regime, being this a major challenge in the nanomaterials science
directly related with processing method to modify the most important
characteristics of nanocrystal systems such as size and shape (Byrappa et
al., 2008; Mohanraj and Chen, 2006). Nanoparticles derived from natural
resources, specifical polysaccharides, such as starch, cellulose, and chitin,
are sources of nanocrystals for food and nonfood applications. These poly-
saccharides are obtained at a low cost from biomass available in large quanti-
ties, renewable, biodegradable, some properties like their thermal behavior,
processability, and ability to assemble into ordered structures provide the
potential for compatibilizing nanocrystals and directing their assembly,
being these advantages of natural polysaccharide nanocrystals over inorganic
nanoparticles (Skaff and Emrick, 2004; Labet et al., 2007; Lin et al., 2012;
Boufi et al., 2018). In the case of nanocrystals produced from starches, the
remnants nanocrystals differ in size and shape in function of the amylose/
amylopectin ratio, the chain-length distribution of amylopectin, and the crys-
talline arrangement (X-ray diffraction pattern) (de la Concha et al., 2018).
The polymer nanocrystals can be ranging in crystal size from about tens to
hundred nanometers, to obtain crystals uniform is crucial the standardization
of the nanocrystallization processes to further control the size, distribution
and the shape (Oikawa et al., 2004). Besides, the synthesis, development,
and material characterization of novel material to conform nanocrystals
have attracted the research interest of diverse engineering areas as physic
and chemistry (Tjong, 2013). The nanocrystals from polysaccharides are
40 Engineering Principles for Food Processing Technology and Product Realization

obtained mainly through chemical modifications, for example, the acid


hydrolysis by hydrochloric or sulfuric acid as reagents. First, the biomass
is generally submitted to a bleaching treatment with NaOH to purify the
cellulose, starch, or chitin by removing other constituents as the amorphous
region, the bleached material is then disintegrated in water, and the resulting
suspension is submitted to a hydrolysis treatment which produces nanocrys-
tals which have high crystallinity and nanoscale platelet morphology. By
another side, the conditions of hydrolysis during the extraction process (such
as the type of acid, acid concentration, temperature, and time) affect the
size and yield of nanocrystals, including chemical modification, triggered
changes in solubility or polarity, as well as surface and thermal properties.
Despite this, acid hydrolysis is mostly utilized in the preparation of polysac-
charide nanocrystals (Lin et al., 2012; Lin et al., 2011; Dufresne, 2008). On
the other hand, during acid hydrolysis, abundant hydroxyl groups are gener-
ated on the surface of nanocrystals which contribute to their positive surface
chemical properties and are therefore an essential route to altering the surface
structure, regulating surface properties, and developing functional materials
(Huang et al., 2015). In this sense, the hierarchical organization of polysac-
charides such as cellulose, starch, and chitin in natural materials along with
their semi-crystalline structure has been a key factor in the preparation of
nanocrystals through controlled acid hydrolysis (Haaj et al., 2016). Finally,
nanocrystals originated from biopolymers have drawn considerable attention
because they may be utilized as novel and biofunctional materials in diverse
industries (Kim et al., 2013).

2.2.2 SYNTHESIS OF NANOPARTICLES


The nanotechnology has gained high interest for its versatile applications
in various fields, because many polysaccharide nanoparticles have recently
been intensively studied (Huh et al., 2017; Korbekandi and Iravani, 2013).
Polysaccharides are natural biopolymers which are widely used for applica-
tions in food, medical, agricultural, and environmental industries, which
have been recognized because of their outstanding biocompatible, biode-
gradable, and renewable properties; on the other hand, these present partly
crystalline structures conferring some attributes to conform nanoparticles
(Le Corre et al., 2010; Wang et al., 2017). Likewise, the use of natural
polymers is promising for solving resource shortages and minimizing the
environmental problems compared with conventional plastics (Jiang et
al., 2016). Diverse polymeric materials for preparing nanoparticles have
Bionanocomposites Based on Thermoplastic Starch for the Food Industry 41

been used such as chitosan, starch, alginate, and pectin, among others,
through mechanical, physical, and chemical methods. Among them are
acid hydrolysis, ultrasonic treatment, supercritical fluid extraction, solvent
evaporation, precipitation, and emulsion crosslinking. Basically, these
processes involve the conversion of solid to solid or liquid to solid or gas
to solid with the aim of making polymeric particles in specific size ranges.
Nowadays, identification of new sources of biopolymers and new types of
preparation method has become relevant to fabricate biopolymer particles
with novel or improved functional attributes. For example, the new methods
are combining physical treatments with chemical reaction (Byrappa et al.,
2008; Boufi et al., 2018; de la Concha et al., 2018; El-Sheikh, 2017; Liu et
al., 2008; Joye and McClements, 2014). Acid hydrolysis has been widely
used for the preparation of nanoparticles from polysaccharides, mainly due
to simplicity and easy to control, typically using hydrochloric or sulfuric
acid. However, this technique is time-consuming with nanoparticles yield
relatively low (Kim et al., 2015). Ultrasonic treatment has been employed
to physical polymers modification of microparticles into nanoparticles in a
range from 30 to 100 nm by vibration fracturing; this method is effective
and environmentally friendly avoiding any chemical additive. Furthermore,
this treatment can be used in combination with acid hydrolysis to prevent
the formation of aggregates during the hydrolysis; on the other hand, the
use of high-intensity ultrasound for the generation and application of nano-
sized materials has become increasingly widespread and widely adopted for
particle size reduction in emulsification, dispersion, and deagglomeration
as well as milling (Boufi et al., 2018; Chang et al., 2017; Haaj et al., 2013).
Some methods such as solvent extraction-evaporation, solvent diffusion,
and organic phase separation require the use of organic solvents which are
hazardous to the environment and physiological systems. Another important
tool of materials processing in the last two decades has been the supercritical
fluid technology, usually defined as a solvent at a temperature above its
critical temperature, where the fluid remains a single phase regardless of
pressure (Byrappa et al., 2008; Mohanraj and Chen, 2006). The precipitation
method is simplicity and high reproducibility, involves a successive addition
of a dilute polysaccharide solution into a nonsolvent, or inversely, however,
there are some disadvantages such as the generation of wastes highly diluted
polysaccharide solutions and larger volume of non-solvents affecting the
efficiency negatively and increasing the cost (Chang et al., 2017; Chin et al.,
2011).
42 Engineering Principles for Food Processing Technology and Product Realization

2.2.3 CHARACTERIZATION OF NANOCRYSTALS AND


NANOPARTICLES

Recently, the design of particles with specific properties has recently


been driven by the application of nanotechnology principles to foods;
the dimensions of a biopolymer particle alter its functional performance
in foods, for example, particle size influences the bulk physicochemical
properties of foods (optics, rheology, and stability), and encapsulation
characteristics (e.g., loading, retention, and release); however, some
characteristics remain unknown or not well understood (Joye and McCle-
ments, 2014). Many techniques have been explored to elucidate the
structure and spectroscopic characters of nanocrystals and nanoparticles.
However, as the basic parameter, size and morphology are first considered
in many studies and are measured by either light scattering or microscopy
methods (Malamatari et al., 2018; Joye and McClements, 2014). The char-
acterization of shape and size distribution of polysaccharide nanocrystals
and nanoparticles can be investigated using static light scattering (SLS)
that relies on the measurement of the intensity of scattered light waves
as a function of scattering angle, and then, utilization of an appropriate
mathematical model to convert the scattering pattern into a particle size
distribution. The models used assume that the scattering particles are
spherical, homogeneous, and noninteracting with a well-defined refrac-
tive index. However, in practice, many types of biopolymer particles do
not conform to these assumptions. Besides, sample preparation often
requires dilution and stirring, which may alter the integrity or aggregation
state of biopolymer particles. The microscopy methods have been conve-
nient to characterize nanocrystal and nanoparticles due to the variety of
morphology and geometrical dimensions as length, diameter, thickness,
and aspect ratio of polysaccharide due to the different sources and
extracting methods. Among them are transmission electron microscopy
(TEM), atomic force microscopy (AFM), and field-emission scanning
electron microscopy (FE-SEM). Besides, the use of scanning electron
microscopy (SEM) provides a more extensive morphological inspection
of polysaccharide nanocrystal reinforced which leads to conclusions about
the homogeneity of the composite, the presence of voids, the dispersion
level of the nanoparticles within the continuous matrix, the presence of
aggregates, sedimentation, and the possible orientation of particles (Lin et
al., 2012; Dufresne, 2008; Joye and McClements, 2014).
Bionanocomposites Based on Thermoplastic Starch for the Food Industry 43

TABLE 2.1 Obtention and Application of Nanocrystals and Nanoparticles of


Polysaccharides.
Source of extraction Application Author
of nanocrystals and
nanoparticles
Waxy corn starch As reinforces in the waterborne Wang et al. (2010)
Cotton linter pulp polyurethanes matrix.
Sago starch The synthesis method of precipitation is Chin et al. (2011)
fast and easy to perform, the mean sizes of
starch nanoparticles could be modulated by
the synthesis parameters such as the use of
surfactants during the synthesis process.
Cellulose Pea starch Drug release. Lin et al. (2011)
Standard corn starch The use of a physical method as Haaj et al. (2013)
Waxy corn starch ultrasonication in nanoparticles formation
leads to a high yield in nanoparticles and
does not require any chemical treatment.
Standard corn starch The combination of acid hydrolysis at low Kim et al. (2013)
Waxy corn starch temperature and ultrasonic treatment is an
effective process for the mass production of
crystalline starch nanoparticles
Cellulose Ingredient to gels formation Hu et al. (2014)
Standard Corn starch As improvers in the mechanical properties Dai et al. (2015)
Taro starch and thermal stability of films.
Potato starch As a filler in composite films. Water vapor Gujral et al.,
transition rate was reduced. (2021)
Amadumbe starch As improver in thermal stability, tensile Mukurumbira et
strength and decreased water vapor al., (2017)
permeability of films.
Waxy corn starch Acid hydrolysis was used for nanocrystal de la Concha et al.
Amaranth starch production, the arrangement of starch (2018)
components in the crystalline lamella is
related to starch granule size, producing
nanocrystals with different structures.

2.3 TECHNIQUES FOR THE DEVELOPMENT OF NANOCOMPOSITES

2.3.1 CASTING
Several techniques have been developed to nanocomposites elaboration of
natural polymers such as starch and cellulose. Starch processing by casting
and extrusion are the most used at the laboratory and industrial scales.
44 Engineering Principles for Food Processing Technology and Product Realization

The casting is the main technique at the laboratory level of production of


starch-based films in an aqueous medium due to simplicity, ensuring the
proper mixing of the nanofillers with a starch matrix. Basically, it consists in
pouring on small plates or molds an aqueous suspension of gelatinized starch
by heating, plasticizer, and other additives, followed by a drying process
to eliminate the water to obtain a solid nanocomposite film. The resulting
average size of films is associated with both masses of suspension poured it
and mold or plate (García et al., 2015).
Several studies have reported particular parameters both gelatinization
and drying varying temperatures and times, which influenced and showed
detrimental effects on film formation. Thus, the mixing absorption and time
are significant to ensure homogeneous dispersion of the fillers in the starch
matrix (Madhumitha et al., 2018). For example, biodegradable starch/clay
nanocomposite films for food packaging applications were made by casting
since film blowing presented various issues such as low melt toughness and
films became brittle and sticky straight after production due to the high-water
content (Avella et al., 2005). In this sense, thermoplastic starch-waxy maize
starch nanocrystals nanocomposites were processed by casting, mixing
native waxy maize starch granules, glycerol, and distilled water. Then, the
mixture was heated at 150°C for 10 min in a reactor, under pressure and
mechanical stirring. The suspension of waxy maize starch nanocrystals was
added at 40°C. Finally, the mixture was evaporated in a nonventilated oven
at 40°C for 24 h (Angellier et al., 2006).
Besides, starch-based nanocomposites reinforced with flax cellulose nano-
crystals (FCNs) were produced by casting solution process which consisted
in gelatinization at 100°C for 30 min, after cooling down to about 70°C;
the resulting paste was degassed under vacuum to remove the remaining air
and cast in a polystyrene square Petri dish, followed by drying in a vented
oven at 50°C. The results showed that the FCNs played an important role
in improving the mechanical properties and water resistance of the starch-
based materials (Cao et al., 2008). Also, the casting process was employed
to sago starch biocomposite filled with nanocrystalline cellulose (NCC)
from rattan biomass, where starch, glycerol, and acetic acid were mixed and
heated at 70°C for 30 min to gelatinize. The water was evaporated at room
temperature overnight after that solution poured into an acrylic mold. The
film was formed uniformly and removed smoothly (Nasution et al., 2018).
Bio-nanocomposite films based on cassava starch or chitosan with a
constant thickness, reinforced with montmorillonite or bamboo nanofibers,
were prepared by the casting technique. The solution was drying at 32 ± 2°C
Bionanocomposites Based on Thermoplastic Starch for the Food Industry 45

for approximately 24 h, in an oven with forced air circulation, after all films
were stored at a controlled relative humidity of 75% for not less than 48 h at
25°C. The nanofibers increased the tensile strength in 50% of starch films.
Also, cassava starch films showed a better response to nanostructure process
through the mechanical properties as well as good interaction between the
polymer matrix and bamboo nanofibers (Llanos and Tadini, 2018).
Although there is the extensive utilization of this technique, the main
limiting factor is the scalability from laboratory to industrial levels due to
control on the sample film thickness and uniformity. The polymer needs to
be soluble in the same solvent used for dispersion and swelling of the filler,
also it is slow and expensive. For large-scale manufacture, an extrusion
process is usually used.

2.3.2 EXTRUSION

Extrusion compounding is the most interesting method for industrial


processing due to easy scale-up and the possibility of further molding of the
materials; it is also an energy-efficient system achieving breakdown of the
starch granule structure through a combination of high shear, temperature,
and pressure to successfully melt starch. Typical single- or doublé-screw
extruders in general form consist of a hopper, barrel, feed screw, thermo-
couples, and dies (García et al., 2015).
The extrusion can be classified into two types: reactive extrusion and
extrusion-cooking. Reactive extrusion is a concurrent reaction in extru-
sion processing of polymers (Kim et al., 2015). This method is an efficient,
versatile, cost-effective, and environmentally-friendly method to produce
new materials with enhanced performance properties such as the interface
interactions between used components (Formela et al., 2018). For example, a
novel extrusion method for the preparation of TPS and TPS/CNF considered
as green nanocomposites was reported by Ghanbari et al. (2018), consisting of
a two-step process. First, the main components of the matrix were manually
premixed and extruded by a co-rotating twin-screw extruder, with a screw
speed of 80 rpm. The barrel temperatures of the extruder were controlled at
different temperatures while the temperature of the die was set at 125°C. The
extruded strand was passed through a water bath, granulated, and dried at
105°C for 24 h. In the second step, the resulting granules were subsequently
compression-molded under following conditions: press temperature 190°C,
pressure during heating 3.5 MPa, heating time 10 min, and cooling time 5 min.
46 Engineering Principles for Food Processing Technology and Product Realization

The results strongly showed the advantages of reinforcing TPS with CNFs, a
natural, cheap, and abundant green nanocomposite using extrusion process.
Moreover, biodegradable polylactide and thermoplastic starch blends
were prepared with drug release purposes in which the granulates form
was blown using a single-screw extruder with screw diameter D = 20 mm
(L:D = 30:1) connected to blown film unit with a ring-shaped die to prepare
biodegradable films. The blown film extrusion process was carried out at
a temperature range from 155°C to 175°C and a screw speed of 44 rpm.
Films in the range 50–90 mm of thickness, which could be used for drug
delivery systems (Karolina et al., 2018) were obtained. On another side, the
extrusion-cooking commonly is related to food industry and used in direct
extrusion snacks, cereal flakes, and diverse breakfast foods produced from
cereal, among others (García et al., 2015). However, it has been employed
in foamed starch-based materials under various conditions: temperature,
humidity, type of the die, screw rotational speed, various raw materials, and
additives blends. For example, the mixtures based on potato starch and with
the addition the foaming agent Plastron foam PDE and poly(vinyl) alcohol
PVA presented the best properties and processing costs under this method
(Combrzyński et al., 2018). Thus, with these methods we can improve nano-
composites elaboration of natural polymers and its properties.

2.4 INFLUENCE OF INCORPORATION OF NANOMATERIALS IN THE


PROPERTIES OF STARCH NANOCOMPOSITES
The thermoplastic starch packaging designed at the laboratory presents
poor properties compared with polymers derived from petroleum. For this
reason, most of the time some additives must be added to the formulation to
enhancing their functional properties (Nasseri and Mohammadi, 2014). The
additives mots used in the formulation of bioplastics are lipids, surfactants,
antioxidants, antimicrobials, and recently, nanomaterials. There are many
materials with nanomaterials incorporated (nanocomposites) food packages
commercialized in the world, while others are in development. The addi-
tion of nanomaterials to polymers can improve the mechanical, barrier,
and thermal properties, among others (Babaee et al., 2015; Ahmed et al.,
2012). However, according to Anglès and Dufresne (2000) it is not easy
to model the properties of starch nanocomposites because they are formed
by different components: starch, nanomaterial, plasticizer, and water. These
four components can be present in crystalline, amorphous, or liquid phase,
which promotes different competitive interactions between them. These
Bionanocomposites Based on Thermoplastic Starch for the Food Industry 47

factors should be considered in the study of rheological, mechanical, barrier,


and thermal properties

2.4.1 RHEOLOGICAL AND PASTING PROPERTIES

Rheological properties offer information to understand the relation between


the nanomaterials and thermoplastic starch (TPS) matrix in solution. More-
over, for the potential scaling of films production, these properties play a
key factor in the fluid transport and therefore in the pumps and impellers
design. On the other hand, the pasting properties of starch dispersions are
commonly evaluated by rapid visco analyzer (RVA); this technique involves
subjecting the starch dispersion to heating–cooling controlled cycles under
constant agitation.
Most of the studies of bionanocomposites have been conducted to final
product properties. Therefore, there are limited studies that measured the
evolving dynamic rheological properties of nanocomposite forming solu-
tions (NFS) during and after gelatinization. Chiou et al. (2005) studied the
dynamic rheological properties of high solids starch–nanoclay formulations
containing different types of starches (wheat, potato, corn, and waxy corn)
and hydrophilic (Cloisite Na+) and hydrophobic (Cloisite 30B, 10A, and 15A)
nanoclays. The nanocomposite with Cloisite Na+ presented the more gel-like
behavior at higher clay concentrations than the other hydrophobic samples.
The authors suggested that during the gelatinization process, the lixiviated
amylose established strong interactions with the Cloisite Na+. Montmoril-
lonite (MMT) is the most used nanoclay for the design of films with food
applications. In a recent study, Romero-Bastida et al. (2018) evaluated the
effect of MMT on the rheological properties of nanocomposite-forming
solutions (NFS) based on corn starch with different amylose contents (30 and
70%). The flow curves evidenced a non-Newtonian behavior with flow index
lower than one (n < 1, pseudoplastic fluid) with a shear thinning behavior,
characterized by a reduction of apparent viscosity when increasing the shear
rate. When the amylose content increases, the flow index (n) decreased
as a consequence of interactions between starch components. Regarding
dynamic properties, the storage module (G′) was higher than loss modulus
(G″) suggesting a gel-like behavior. The addition of MMT increased the
storage modulus, which indicated reinforcing of starch matrix.
On the other hand, there are reports about how the inclusion of nanomate-
rials in NFS affect their pasting properties. In this sense, Chang et al. (2010)
48 Engineering Principles for Food Processing Technology and Product Realization

reported that the pasting peak viscosity of nanocomposite-forming solu-


tions (NFS) decreased with the addition of chitin-NP. The pasting viscosity
increased as the chitin-NP content was higher. The authors suggest that it
was the result of higher interactions between chitin-NP and starch. Similar
results were observed in plasticized starch bionanocomposites reinforced
with chitosan nanoparticles (Chang et al., 2010).

2.4.2 MECHANICAL PROPERTIES

The nanocomposites consist of two fractions, one in mayor percent designed


as “matrix,” and the other minor percent known as “charge.” The presence
of nanomaterials promotes nanocomposites with a great interfacial area,
which affects their mechanical properties. The main mechanical properties
of materials are tensile strength (TE, the maximum force required to rupture
the material), Young’s modulus (MY, proportionality coefficient between
applied stress and strain), and elongation at the break (EB, is the ratio
between changed length and initial length after breakage).
There are many reports about the influence of incorporation of nanoma-
terials of different sources on the mechanical properties of thermoplastic
starch films. For instance, the addition of cellulose–starch nanocomposites
promoted increments up to 1052 (MPa) and 2909 (GPa) in TS and YM,
respectively. In contrast, the EB decreased around 79% (Grande et al., 2009).
Lu et al. (2006) observed increments in YM and TS from 56 to 480 MPa and
from 2.8 to 6.9 MPa when the content of ramie crystallites increased from
0 to 20% wt in the wheat TPS matrix. This behavior was associated with
the great number of three-dimensional networks of intermolecular hydrogen
bonding interactions between the same cellulose crystals and cellulose crys-
tals with the TPS matrix. Similar results were reported by Ma et al. (2009)
in the TPS pea matrix reinforced with ZnO nanoparticles, as the nano-ZnO
content varied from 0 to 4 wt%, the TS and YM increased from 3.94 to 10.80
MPa and from 49.80 to 137.00 MPa, respectively.
Other authors reported starch nanoparticles and nanocrystals for obtaining
nanocomposites, as the same form that the above studies mentioned; the
inclusion of these nanomaterials promotes increments in the TS and YM
(Angellier et al., 2006; Viguié et al., 2007). According to the authors, the
chemical similarity between starch nanocrystals and TPS matrix allows
strong interactions between starch nanocrystals/matrix and nanocrystals/
nanocrystals. In studies with chitin nanoparticles (Chitin-NP) used for
Bionanocomposites Based on Thermoplastic Starch for the Food Industry 49

obtaining starch nanocomposites, there was an increment in the TS from


2.84 to 7.79 MPa when the concentration of Chitin-NP varied from 0 to
5%. However, the EB decreased from 59.3% to 19.3% (Chang et al., 2010).
As the same form that when starch nanoparticles were used as filler, the
Chitin-NP establishes strong interfacial interactions with the TPS matrix as
a consequence of the similar structure of chitin and starch. The decrement in
the EB is a consequence of the decreased flexibility of the starch molecules.
Another material used as filler in the TPS matrix is the nanoclays (Layered
silicates), which are economical, environmentally friendly, and naturally
abundant (Li et al., 2006). This material can form competitive interactions
in the starch matrix. The plasticizer can be absorbed on the clay surface,
affecting the mechanical properties of the nanocomposite (Chivrac et al.,
2008). Chung et al. (2010) observed that the addition of montmorillonite
or laponite to the TPS matrix enhances the YM and TS until 65 and 30%,
respectively, compared with the unfilled starch material. This was attributed
to the good dispersion of clay in the starch matrix.

2.4.3 BARRIER PROPERTIES

The barrier properties of starch films depend on their microstructure and


chemical nature of components. Compared with synthetic polymers, thermo-
plastic starch matrix presents high water vapor permeability (WVP) values.
This disadvantage is the result of the great number of hydroxyl groups
present in the matrix components (starch and glycerol), which interact with
the migrating water molecules. For food applications, the moisture exchange
with the environment must be minimal.
García et al. (2009) observed that the addition of waxy starch nanocrystals
(2.5%wt) in nanocomposites of cassava starch reduced the WVP by 40%.
This behavior was associated with the fact that the nanocrystals were distrib-
uted into the TPS matrix, generating a tortuous path for the water vapor
diffusion. Then, the same research group (García et al., 2011) prepared bion-
anocomposites made from thermoplastic waxy maize starch reinforced with
waxy maize starch nanocrystals at the same quantity previously evaluated
(2.5%wt). The results were opposite to that observed using a cassava starch
matrix, the addition of 2.5%wt waxy maize starch nanocrystals increased the
WVP by 79% (from 3.8 to 6.8 × 10−10 g s−1 m−1 Pa−1). This phenomenon
was a consequence of the formation of preferential paths for water diffusion
with high concentrations of OH where the nanocrystals are glue–glycerol
50 Engineering Principles for Food Processing Technology and Product Realization

bonded, which increased the WVP. The addition and concentration of mont-
morillonite in corn starch films plasticized with glycerol reduced the WVP
(Slavutsky et al., 2012; Wang et al., 2009). The author mentioned that it
was the result of the strong interactions of montmorillonite with the starch
and the formation of a tortuous path. The addition of chitosan nanoparticles
(chitosan-NP) from 0 to 6%wt into TPS films from potato starch reduced the
WVP from 5.8 to 3.5 × 10–10 g m–1 s–1 Pa–1. However, when the chitosan-NP
concentration increased up to 8%wt, the WVP slightly increased (Chang et
al., 2010). The addition of chitosan-NP at low levels allows good disper-
sion of nanoparticles in the TPS matrix, which promotes a tortuous path
for the water molecules. These observations were similar to those reported
by the same group research (Chang et al., 2010) in TPS nanocomposites
with chitin nanocrystals (chitin-NC) from 0 to 5%wt. The WVP decreased
with the chitin-NC increment from 1 to 4%wt, but when the concentration
of nanocrystals increased until 5%wt, the WVP increased. Low levels of
chitin-NC dispersed well in the TPS matrix; however, at high concentra-
tions, the chitin-NC form aggregates that facilitie water vapor permeation.
On the other hand, the addition of cellulose nanofibers isolated from kenaf
bast fibers (Hibiscus cannabinus) improved the WVP by the production of
denser and less porous materials. Moreover, compared with the neat TPS,
the interactions between cellulose nanofibers and TPS matrix restrict the
moisture diffusion rate (Babaee et al., 2015).
The permeability to gases such as oxygen plays a key role in food
packaging since this gas causes deterioration of food by oxidation. With
the incorporation of the nanofiller, starch-based materials generally are
improved. For instance, the addition of starch nanocrystals (2.5 and 5 wt%)
reduced the oxygen permeance in the TPS matrix (González et al., 2015).
This behavior has also been reported in bionanocomposites reinforced with
natural and an organically modified montmorillonite (Zeppa et al., 2009). In
another hand, compared with the neat matrix, the incorporation of chitin-NC
(up to 20 wt%) decreased by about 30% the oxygen permeability (Salaberria
et al., 2015). According to the authors, the increase in the intermolecular
interactions in the matrix due to the addition of nanofillers leads to a high
oxygen barrier.

2.4.4 THERMAL PROPERTIES


The study of thermal properties allows understanding the processing
temperature range and use of materials. The glass transition temperature (Tg)
Bionanocomposites Based on Thermoplastic Starch for the Food Industry 51

is the most important thermal property of polymers. Materials under their


Tg behave as brittle. Thermal glass transition can be measured by dynamic
mechanical thermal analysis (DMTA) or differential scanning calorimetry
(DSC). Thermoplastic starch plasticized by polyols like glycerol results in a
complex and heterogeneous system with a rich phase of glycerol dispersed
in another phase rich in starch (continuous phase), where each of them has
its own Tg value (Lu et al., 2006; Dufresne and Castaño, 2017). These values
are affected by the type and concentration of nanomaterial used as filler. Cao
et al. (2008) studied nanocomposites from pea starch reinforced with cellu-
lose nanocrystals of flax fiber (5, 10, 15, 20, 25, and 30 wt%). The authors
reported that increments in the loading of cellulose nanocrystal promoted
variations from 43.3 to 48.8 in Tg2 (starch-rich phase), whereas the Tg1
(glycerol-rich phase) remained without variations. This behavior was similar
to that previously reported by Lu et al. (2006); they observed increments
in Tg2 from 26.8 to 55.7°C as a consequence of the incorporation of ramie
nanocrystallites (0–40%wt) into the thermoplastic wheat starch matrix. In
general, the addition of cellulose nanocrystals increases the glass transition
temperature. This phenomenon is a consequence of the strong molecular
interactions by hydrogen bonding between starch and nanocrystals, which
results in low mobility of starch chains (Chang et al., 2010; Lu et al., 2006;
Dufresne and Castaño, 2017; Cao et al., 2008).
Nanoclays are nanomaterials widely used for food packaging design;
among them, the most used is the montmorillonite (Chung et al., 2010;
Sinha Ray and Okamoto, 2003). González et al. (2015) prepared thermo-
plastic starch bionanocomposites reinforced with starch nanocrystals. The
authors reported that the thermal stability of bionanocomposites decreased
with starch nanocrystals added. It was explained by the high affinity between
glycerol and waxy starch nanocrystals. Moreover, after acid hydrolysis for
nanocrystal production, some acidic sulfate ester groups should be remained
attached to waxy starch nanocrystals surface, which seems to act as cata-
lyzers of the thermal decomposition, decreasing the degradation temperature
for nanocomposites with the filled matrix.
Another thermal property of materials is their thermal stability, which
is evaluated by thermogravimetric analysis (TGA) (Chang et al., 2010).
Chang et al. (2010) added nanoparticles of chitosan (chitosan-NP) to the
TPS matrix at concentrations from 0 to 4 wt%. They reported that the addi-
tion of chitosan-NP reduced the mass loss at the onset temperature. The Tmax
increased with chitosan-NP increments, obtaining 315, 321, and 328°C, for
0, 2, and 4 wt.% CN, respectively. The authors attributed the higher thermal
52 Engineering Principles for Food Processing Technology and Product Realization

stability in the TPS matrix with chitosan-NP to the strong interfacial interac-
tions established between them. González et al. (2015) prepared thermo-
plastic starch bionanocomposites reinforced with starch nanocrystals. The
thermal stability of bionanocomposites decreased with starch nanocrystals
added. This was explained by the high affinity between glycerol and waxy
starch nanocrystals. Moreover, after acid hydrolysis for nanocrystal produc-
tion, some acidic sulfate ester groups should be remained attached to waxy
starch nanocrystals surface, which seems to act as catalyzers of the thermal
decomposition, decreasing the degradation temperature for nanocomposites
with filled matrix (García et al., 2011; González et al., 2015).

2.5 APPLICATION OF STARCH NANOCOMPOSITES AS FOOD


PACKAGING
In recent decades, the demand for “ready-to-eat,” “ready-to-cook,” or
“ready-to-use” products has grown considerably without ever stopping the
aspect of food security implicit in its production, commercialization, and
consumption (He and Hwang, 2016; Carbone et al., 2016). In the specific
case of food packaging and preservation, applications have been envisioned
ranging from a simple cover, as a mechanical barrier to moisture or damping
to prevent or reduce physical damage, to active and intelligent packaging,
which interact with the food to extend its shelf life. For example, combining
materials with antioxidant or antimicrobial compounds. On another hand,
it is used to communicate information to the consumer through sensory
messages, such as color change, which may indicate changes in the integrity
of the matrix food or chemical composition, whether favorable or unfavor-
able for the consumption of the product. Thus, nanotechnology promises to
revolutionize the food packaging (Chellaram et al., 2014).

2.5.1 COATINGS
The formulation and use of starch-based covers combined with other nanom-
eter-scale materials that could be used to preserve the sensory and nutritional
quality of foods, especially those marketed fresh, or minimally processed.
Falguera et al. (2011) reported that these covers have to meet certain char-
acteristics that make them practical for their use, such as a good moisture
barrier with certain permeability to gases and above all to microorganisms
that corrupt foods (Valdés et al., 2015). They should also comply with
the damping function to reduce physical damage due to friction between
Bionanocomposites Based on Thermoplastic Starch for the Food Industry 53

the product units and the packaging, and even during their handling and
commercialization in the logistics chain (Han, 2014). Also, additional char-
acteristics are required such as be edible or easily removed for subsequent
safe consumption and not causing or with reducing the negative impact on
the environment (Cazón et al., 2017; De Ancos et al., 2015).
The covers of starch composites have been used for the conservation
of fresh or minimally processed fruits and vegetables (Valdés et al., 2015;
Quintero et al., 2010); they can act as an alternative to modified atmospheres,
regulating the respiration of vegetables depending on the properties of the
cover (Park et al., 2014). Also, the adhesive properties have been explored
in some food packaging, such as that used in hamburger wrappers and other
products (Mbey et al., 2012; Hamad et al., 2018). The success of this type
of materials is markedly conditioned by the handling of the products; an
inadequate handling can seriously compromise the covers protection to the
food by damaging or removing them prematurely from the surface of the
product, even, due to the nature of the materials, for example the starch does
not favor the functionality of the coatings in fresh foods, resulting in an
opposite effect on the expected (Quintero et al., 2010).

2.5.2 RIGID PACKAGING

The current consumer is very familiar with rigid packaging, and packaging,
have been extensively used, for example, the transparent plastic boxes, to
preserved and reduce physical damage due to rough handling. However,
most containers and packaging of this type are commonly made from petro-
leum-based plastics and are generally used once, promoting environmental
problems (Cavero and Arroyo, 2017). To face these issues, thermoplastic
starch (TPS) nanocomposites have been developed from TPS in combination
with nanometric structures, such as silica nanoparticles (Arayaphan et al.,
2020; de Azêvedo et al., 2021), nanoclays (Aouada et al., 2013; Müller et al.,
2012; de Jara et al., 2020), organic nanofibers (Babaee et al., 2015), among
others, in order to achieve rigid packaging (Salaberria et al., 2014). The
result is promising, according to important properties such as the optical,
mechanical, and biodegradability (Mohammadi Nafchi et al., 2013; Pelissari
et al., 2017). An interesting food industry area is the packaging of fruits and
vegetables for fresh consumption, as has been reported by Campos-Requena
et al. (2017). However, it cannot be ruled out all other uses of packaging of
rigid material made with conventional plastics especially about dry products
54 Engineering Principles for Food Processing Technology and Product Realization

(for example, cookies, nuts, dried meat, cheeses, etc.) (Ghoshal, 2018) and
ready-to-eat products (De Ancos et al., 2015).
Another type of rigid materials based on starch nanocomposites are
plastic foams (Ahmadzadeh et al., 2017). These materials can be applied in
the design of individual containers and buffers for foods such as fresh whole
fruits, to prevent and reduce the mechanical damages caused by the handling
of the same from the harvest to the consumption, reducing some negative
effects in their maturation process to allow proper transpiration.

2.5.3 FLEXIBLE PACKAGING


At present day, there are no containers that are used more than those that
are flexible, which, together with the rigid containers, make up most of the
universe of packaging used in the food production industry (González and
Alvarez Igarzabal, 2015; Podshivalov et al., 2017). Plastic films are the main
example of this, and because of the problems posed by its wide use and
origin (petroleum derivatives) (Mittal et al., 2016), they have been devel-
oping alternatives based on starch nanocomposites with other materials, such
as organic nanofibers (González et al., 2015), other polysaccharides such
as chitosan (Chang et al., 2010), talc nanoparticles (Castillo et al., 2019).
All these materials with encouraging results in terms of their chemical and
mechanical properties and with high advantages in terms of their biodegrad-
ability (Kim et al., 2015) make these types of materials an economical and
promising option for the substitution of the use of flexible plastics derived
from conventional nonrenewable sources (Ayana et al., 2014).
The applications of films starch‐based nanocomposites go from individual
packages (Nathalie et al., 2017) to packaging with greater capacity for the
transport of food, such as traditional plastic bags (López et al., 2015). They
could be used in the vacuum packaging of fresh meat and dairy products,
such as cheeses, once the problem of hydrophilicity and low mechanical
resistance has been solved, characteristics of starch films (Mendes et al.,
2016). Due to their gases and water vapor barrier properties achieved due
to the combination of materials, they can also be used in packaging of mini-
mally processed vegetables (De Ancos et al., 2015).

2.5.4 ACTIVE AND INTELLIGENT PACKAGING


Active and intelligent packagings have been developed and evaluated in
recent decades as one of the complete options aimed at extending the shelf
Bionanocomposites Based on Thermoplastic Starch for the Food Industry 55

life of products and all their intrinsic properties (flavor, color, nutrients,
texture, etc.) (Barzegar et al., 2014; Goudarzi et al., 2017), and at the same
time interact with the consumer, providing information in real time about the
state of conservation of the packaged food product (Mihindukulasuriya and
Lim, 2014).
For the formulation of materials for active starch-based packaging,
including nanocomposites, antimicrobial agents, antioxidants, or double
action have been included, mainly compounds of plant origin, such as essen-
tial oils of different species (Atarés and Chiralt, 2016; Ribeiro-Santos et al.,
2017). In this sense, there are reposts with rosemary (Estevez-Areco et al.,
2019), oregano (Aguilar-Sánchez et al., 2019), peptides, such as nisin (Meira
et al., 2017), as well as inorganic compounds, such as ZnO nanoparticles
(Arifin et al., 2022), TiO2 (Rong et al., 2021), silver (Srikhao et al., 2021),
and gold (Rovina et al., 2021), although traditional conservatives, such as
potassium sorbate, have not been neglected (Barzegar et al., 2014).
Its applications are aimed especially at packaging food susceptible to
contamination with pathogenic microorganisms, such as fresh or minimally
processed meat and fish (Wu et al., 2010), soft cheeses (Meira et al., 2016),
foods of lower aqueous activity, susceptible to attack by molds, such as fresh
bread (Barzegar et al., 2014). The applications have also been made in the
trapping of harmful compounds in foods, such as cholesterol, for which
tests have been carried out on the packaging of milk (González and Alvarez
Igarzabal, 2015). Another application that has been explored is that of starch
films with antioxidants used in butter preservation (Hernández et al., 2017).
Some intelligent packaging has been designed to reduce certain
compounds, such as blue methylene or methyl orange (Mallakpour and
Rashidimoghadam, 2017) and some natural pigments, such as anthocyanins
(Choi et al., 2017), which usually indicate an alteration in the pH of the food,
due to exposure to an inadequate temperature or microbial development
(Goudarzi et al., 2017), indicating the freshness of the packaged food (Imran
et al., 2010), thus warning the consumer about the convenience or not of
acquiring or ingesting it. The applications of this type of material could be in
a very broad sense; the materials described above can be functionalized to be
used as active and/or intelligent packaging (Ranjan et al., 2014; Usman et al.,
2016). They have been successfully tested, for example, in the packaging of
pork (Choi et al., 2017), fresh pasteurized milk (Liu et al., 2017), and fresh
fish (Zhai et al., 2017).
The advantages that this would imply, from the prevention of food waste,
the increase of its shelf-life, the prevention of foodborne diseases, and
56 Engineering Principles for Food Processing Technology and Product Realization

the reduction of environmental contamination (Othman, 2014) by having


materials of accelerated biodegradability and that it is possible to produce
at low cost by being based on materials of an organic nature (Carbone et al.,
2016). However, even with all the benefits reported in the various studies,
there are others that warn about the inappropriate use of this type of material
in food packaging, since the active ingredients used could also affect the
health of the consumers if they are used in inappropriate concentrations,
especially those that include heavy metals in their composition (Ranjan
et al., 2014; Dimitrijevic et al., 2015), although the base materials are not
toxic for humans or animals (Woehl et al., 2010), so it is necessary to study
exhaustively the impact of these materials on the health of consumers and
their regulation before adopting them in a massive way.

2.6 CONCLUSIONS
Throughout this chapter, it has become evident that the nanotechnology has
gained high interest for its versatile applications for preparing starch food
packaging. Also, it has been indicated that the starch can be considered a
suitable natural polymer for preparing biodegradable matrices of thermo-
plastic starch reinforced with nanoparticles (nanocomposites). Several
techniques have been developed for nanocomposites elaboration of natural
polymers, such as casting and extrusion are the most used at the laboratory
and industrial scales with the purpose of improving the production of natural
polymer nanocomposites. There are few studies regarding the rheological
characterization of nanocomposite forming solutions because it is not easy
to model the properties of nanocomposites, as it consists of different
components that come in different forms. However, there are starch-based
nanocomposite films combined with various materials that do not present
problems of hydrophobicity and little mechanical resistance and can be used
in the food industry.

KEYWORDS

• thermal properties
• starch nanoparticles
• mechanical properties
• cellulose nanocrystals
Bionanocomposites Based on Thermoplastic Starch for the Food Industry 57

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CHAPTER 3

Release Studies to Improve the


Mechanical Properties of the Biopolymer,
Polylactic Acid (PLA) for Food Packaging
Applications
Y. K. REYES ACOSTA1, W. E. CRUZ MARTINEZ1, A. V. REYES ACOSTA2,
L. SEPÚLVEDA TORRE1, C. N. AGUILAR GONZALES1, and
R. I. NARRO CESPEDES1
1
Facultad de Ciencias Químicas de la Universidad Autónoma de Coahuila,
Saltillo, Coahuila, México
2
Facultad de Sistemas de la Universidad Autónoma de Coahuila, Zona
Centro, Arteaga, Coahuila, México

ABSTRACT
Polylactic acid (PLA) is a biodegradable thermoplastic and aliphatic poly-
ester obtained from renewable and sustainable starch-rich materials. Due to
its biodegradability, biocompatibility, and high mechanical properties, such
as tensile strength and Young’s modulus, comparable to those of polystyrene
(PS) and polyethylene terephthalate (PET), PLA has been considered one
of the most important biopolymers. However, due to its lower impact resis-
tance, many materials have been used to improve its properties. Materials
such as food and its derivatives, natural oils, organic material, different types
of fibers, nanoparticles, and others have been incorporated into the PLA
matrix with the aim of showing improved mechanical properties. This paper
presents a review of the research on PLA and the use of enhancers, as well
as the results for the improvement of mechanical properties and applications
of food containers.

Engineering Principles for Food Processing Technology and Product Realization. Leonardo Sepúlveda Torre,
Porteen Kannan, A. K. Haghi, PhD (Eds.)
© 2025 Apple Academic Press, Inc. Co-published with CRC Press (Taylor & Francis)
68 Engineering Principles for Food Processing Technology and Product Realization

3.1 INTRODUCTION
In recent years, there has been a growing scientific and industrial interest in
the use of compounds obtained from renewable sources and with biodegrad-
ability properties that reduce the environmental effect (Scaffaro et al., 2018).
One of the methods recently introduced to resolve this issue is the use of
biopolymers that are naturally occurring in living organisms (Suryanegara et
al., 2017). The use of biopolymers as raw materials would be of great benefit
to environmental protection efforts compared to the use of fossil-based mate-
rials due to less adverse effects (Suryanegara et al., 2017).
Biopolymers have important physicochemical and biological properties.
These properties are targeted for applications in a broad range of fields, espe-
cially in the packaging, textile, agricultural, pharmaceutical, electronics, and
biomedical sectors (Hammiche et al., 2019). Among biodegradable polymers,
poly(lactic acid) (PLA) derived from sugar feedstock, corn, etc. has gained
growing attention as a sustainable and readily biodegradable biomaterial.
This aliphatic polyester, known as GRAS (Generally Recognized As Safe),
was used for food packaging applications (Nilsuwan et al., 2018).
PLA has an immense potential to replace petroleum-based plastics due to
its high mechanical properties, which are comparable to polystyrene (PS) and
polyethylene terephthalate (PET) polymers currently used in the packaging
industry (Herrera et al., 2016; Miao et al., 2019; Suryanegara et al., 2017).
PLA has gained a lot of attention due to its mechanical properties such as
high tensile strength and high Young’s modulus (Carbonell-Verdu et al.,
2017) and its relatively strong biocompatibility (Ge et al., 2018). However,
due to the inherent fragility and lower impact resistance of PLA, a number of
efforts have been made to develop its properties in order to achieve compat-
ibility with thermoplastic processing and manufacturing, thereby enabling it
to compete with commodity polymers (Suryanegara et al., 2017).
Many materials have been used to increase PLA properties. Materials that
can be considered food or derivates: fish gelatin (FG), (Nilsuwan et al., 2018),
carvacrol (CRV) (Scaffaro et al., 2018), beeswax (BW) (Reis et al., 2018),
sugarcane bagasse pulp (SCB) (Suryanegara et al., 2018), olive husk flour
(OHF) (Hammiche et al., 2019). Natural oils like epoxidized cottonseed oil
(ECSO) (Carbonell-Verdu et al., 2017), epoxidized (ELO, ESBO) and non-
epoxidized linseed oil (LO) and soybean oil (SBO) (Orue et al., 2018), and
fennel (FEN) oil (Miao et al., 2019). Organic material as leaves of Posidonia
oceanica (PO) (Scaffaro, Lopresti, and Botta, 2018), wood flour (WF) (Ge et
al., 2018; Holcapkova et al., 2017), wood fiber (F) (Asadi et al., 2018) and
diatomaceous earth (DE) (Aggarwal et al., 2019) can also be considered.
Release Studies to Improve the Mechanical Properties 69

Different kinds of fiber like bamboo fibers (BF) (Li et al., 2019; Long
et al., 2019), Agave fibers (AF) (Cisneros-López et al., 2018), ramie fibers
(Debeli et al., 2019), and cellulose fibers (Laadila et al., 2017) are used.
Nanocomposites as carbon nanotubes (CNT) (Liu et al., 2019) and cellulose
nanocrystals (CNC) (Mariano et al., 2017; Wei et al., 2018). Finally, mate-
rials such as carbon fiber, microfibrillated wood (MFW), microfibrillated
lignocellulose (MFLC) (Winter et al., 2018), and diatomaceous earth (DE)
(Aggarwal et al., 2019) have been used in 3D printing.

3.2 FOOD DERIVATIVES USED TO IMPROVE PLA MECHANICAL


PROPERTIES

Polymeric materials for packaging applications have been cautiously


considered due to the limitations and regulations relating to primary and
post-consumer plastic waste management (Nilsuwan et al., 2018). Ecological
concern and the challenge of recycling packaging materials have stimulated
the production of biodegradable materials (Reis et al., 2018). Mechanical
properties of biobased materials used in food packaging structures are
critical criteria for their performance and functionality. The mechanical
properties of PLA biopolymers can vary from soft plastics to rigid elastics
and high strength materials, depending on a wide variety of factors, such
as molecular weight, stereochemical spine makeup. As a result, different
materials considered as food or food derivatives were used to improve the
mechanical properties of PLA: FG and PLA bilayer films were developed by
casting, exhibiting lower tensile strength but higher elongation at break than
PLA film (Nilsuwan et al., 2018), PLA/CRV nanofiber membranes were also
prepared by electrospinning, adding 28 wt% of CRV caused an increment of
E by ~70%, σm by ~450% and εb by ~1350% (Scaffaro, Lopresti, and Botta,
2018). In addition, attempts have been made to achieve sufficient mechanical
and barrier properties. Thermoplastic starch (TPS) with PLA trays coated
with beeswax (BW) emulsion was prepared by Reis and coworkers. The
trays coated with 1% BW had higher tensile strength than the trays with a
higher BW emulsion content (Reis et al., 2018).
Another reinforcement agent, sugar bagasse pulp (SCB), was used.
It was found that the tensile strength decreased due to an increase in the
quality of the filler. ‘Young’s modulus, however, increased by up to 13–20
wt % (Suryanegara et al., 2018). Polylactic acid and olive husk flour (PLA/
OHF) composites were prepared by extrusion, finding that Young’s modulus
70 Engineering Principles for Food Processing Technology and Product Realization

increased by 18% , the tensile strength and the elongation at break decreased
as compared to neat PLA (Hammiche et al., 2019).

TABLE 3.1 Reinforcement Used in Polylactic Acid Food Packing Material.


Reinforcement
Concentration Methodology Results
agent
σm = 31.79 MPa (PLA)
σm = 24.23 MPa (FG)
Layer thickness σm = 27.23 MPa (FG/PLA5:5)
Fish Gelatin (FG) ratios of 9:1, ɛb = 8.89% (PLA)
(Nilsuwan et al., 8:2, 7:3, 6:4 Casting
2018) and 5:5 (FG/ ɛb = 36.27% (FG)
LPA) ɛb = 11.6% (FG/PLA 5:5)
σm = 1.25 MPa (PLA)
σm = 6.81 MPa (PLA/CRV 28%)
ɛb = 7.8% (PLA)

Carvacrol (CRV) Stirring ɛb = 115.2% (PLA/CRV 28%)


(Scaffaro et al., 28 wt % solution/ Eb = 57.1 MPa (PLA)
2018) electrospinning E = 98 MPa (PLA/CRV 28%)

σm = 10.3 MPa (TPS/PLA)


σm = 11.5 MPa (TPS/PLA−BW1)
Thermoplastic ɛb = 27% (TPS/PLA)
starch (TPS) using ɛb = 22% (TPS/PLA − BW1)
1, 2 and 3 wt % Mixing/
beeswax (BW)
of BW extrusion E = 294 MPa (TPS/PLA)
emulsion to coat
(Reis et al., 2018) E = 292 MPa (TPS/PLA − BW1)
σm = 47.9 MPa (PLA)
σm = 38.3 MPa (PLA/pulp5)
εb = 15.6% (PLA)
εb = 5.5% (PLA/pulp 5)
Sugarcane bagasse E = 1.18 GPa (PLA)
pulp (SCB) 5, 10 and 20 Stirring
E = 1.32 GPa (PLA/pulp 5)
(Suryanegara et al., wt % solution
2018) σm = 75 MPa (PLA)
σm = 64 MPa (PLA/untreated OHF)
σm = 71 MPa (PLA/treated OHF)
εb = 6.8% (PLA)
Release Studies to Improve the Mechanical Properties 71

TABLE 3.1 (Continued)


Reinforcement
Concentration Methodology Results
agent
εb= 3.2% (PLA/untreated OHF)
Untreated and
treated olive εb = 3.5% (PLA/treated OHF)
husk flour (OHF) 20 wt % Extrusion E = 3101 GPa (PLA)
(Hammiche et al., E = 3635 GPa (PLA/ untreated OHF)
2019)
E = 3757 GPa (PLA/ treated OHF)
σm = 31.79 MPa (PLA)
σm = 24.23 MPa (FG)
Layer thickness σm = 27.23 MPA (FG/PLA 5:5)
Fish Gelatin (FG) ratios of 9:1, εb = 8.89% (PLA)
(Nilsuwan et al., 8:2, 7:3, 6:4 Casting
2018) and 5:5 (FG/ εb = 36.27% (FG)
LPA) εb = 11.6% (FG/PLA 5:5)
σm = 1.25 MPa (PLA)
σm = 6.81 MPa (PLA/CRV 28%)
εb = 7.8% (PLA)

Carvacrol (CRV) Stirring εb = 115.2% (PLA/CRV 28%)


(Scaffaro et al., 28 wt % solution/ E = 57.1 MPa (PLA)
2018) electrospinning E = 98 MPa (PLA/CRV 28%)

σm=10.3 MPa (TPS/PLA)


σm = 11.5 MPa (TPS/PLA‒BW1)
Thermoplastic εb = 27% (TPS/PLA)
starch (TPS) using εb = 22% (TPS/PLA‒BW1)
1, 2 and 3 wt % Mixing/
beeswax (BW)
of BW extrusion E = 294 MPa (TPS/PLA)
emulsion to coat
(Reis et al., 2018) E = 292 MPa (TPS/PLA‒BW1)
σm = 47.9 MPa (PLA)
σm = 38.3 MPa (PLA/pulp 5)
εb = 15.6% (PLA)
εb = 5.5% (PLA/pulp 5)
Sugarcane bagasse E = 1.18 GPa (PLA)
pulp (SCB) 5, 10 and 20 Stirring
E = 1.32 GPa (PLA /pulp 5)
(Suryanegara et al., wt % solution
2018) σm = 75 MPa (PLA)
σm = 64 MPa (PLA/untreated OHF)
σm = 71 MPa (PLA/treated OHF)
εb = 6.8% (PLA)
72 Engineering Principles for Food Processing Technology and Product Realization

TABLE 3.1 (Continued)


Reinforcement
Concentration Methodology Results
agent
εb = 3.2% (PLA/untreated OHF)
Untreated and
treated olive εb = 3.5% (PLA/treated OHF)
husk flour (OHF) 20 wt % Extrusion E = 3101 GPa (PLA)
(Hammiche et al., E = 3635 GPa (PLA/ untreated OHF)
2019)
E = 3737 GPa (PLA/ treated OHF)

3.3 NATURAL OILS USED AS PLA REINFORCEMENT AGENT

The use of compatible plasticizers for PLA may be an effective solution


to minimize the fragility of PLA, since plasticizers lead to a drop in the
glass transfer temperature of PLA resulting in more durable materials.
Increased interest in low migration and low toxicity plasticizers focus
on bio-based plasticizers manufactured from vegetable oils, citrus, and
sugar derivatives as an alternative to common plasticizers. Epoxidized
oils are known as reactive plasticizers due to the reactivity between the
epoxy functional groups and the –OH and –COOH PLA polymer groups.
Epoxidized vegetable oils can be produced by epoxidizing C=C bonds of
oils and plasticizers with zero volatility and exceptionally low migration
patterns (Orue et al., 2018).
In order to boost its mechanical properties, certain oils have been
applied to PLA: the melt extrusion was used to plasticize PLA formula-
tions with various ECSO contents in the range of 0–10 wt. %. The 10 wt.%
composition of PLA demonstrates a surprising improvement in mechanical
ductile properties (Carbonell et al., 2017). PLA was also plasticized with
epoxidized and non-epoxidized linseed and soybean oils, and the effect
of different plasticizers was assessed. Epoxidized oils have been shown
to have slightly higher tensile modulus values than non-epoxidized oils,
particularly for those blends plasticized with ELO (Orue et al., 2018). In
addition, a biodegradable film based on PLA and PHB was produced with
the addition of FEN oil, finding that the complete mechanical properties of
PLA-PHB film were comparable to those of EVOH film (Miao et al., 2019),
which are summarized in Table 3.2.
Release Studies to Improve the Mechanical Properties 73

TABLE 3.2 Organic Materials Addition in PLA: Effect in the Stability Thermal.
Reinforcement agent Concentration Methodology Results
Exporized cottonseed oil 2.5, 5, 7.5 and Mixing/ σm = 63.7 MPa (PLA)
(ECSO) (Carbonell et 10 wt % extrusion σm = 49.5 MPa (PLA-10wt. %ECSO)
al., 2017) E = 3.592 GPa (PLA)
E = 3.99 GPa (PLA-10wt. %ECSO)
εb = 9.06% (PLA)
εb = 110.5% (PLA-10 wt. % ECSO)
FM = 3.296 GPa (PLA)
FM = 3.361 GPa (PLA-10 wt. % ECSO)
FS = 116.3 MPa (PLA)
FS = 53.3 MPa (PLA-10 wt. % ECSO)
Exporized (ELO, ESBO) 5, 10 y 20 wt % Melt mixing εb = increased 119% (PLA-20 wt. % oils)
and non-exporized a increased 100% (PLA-20 wt. % oils)
Linseed Oil (LO) and
soybean oil (SBO) (Orue
et al., 2018)
Fennel (FEN) Oil and 24.46 wt % PHB Extrusion σm = 30.38 MPa (EVOH)
polyhydroxybutyrate and 6 wt %FEN σm = 41.20 MPa (PLA-PBH)
(PBH). Using ethanol oil
vinyl alcohol (EVOH) σm = 41.49 MPa (PLA-PBH-FEN)
(Miao et al., 2019) εb = 212.7% (EVOH)
εb = 4.93% (PLA-PBH)
εb = 6.90% (PLA-PBH-FEN)

3.4 ORGANIC MATERIAL IN PLA-BASED COMPOSITES


Recently, various functional groups or fillers have been introduced into poly-
meric networks to add new functionalities and boost efficiency and preserve
reusability. In this sense, increasing attention has been paid to natural fibers
and particles as a reinforcement or filler agent in PLA-based composites. These
materials allowed the recovery of agricultural or marine waste, providing goods
with final properties suitable for a range of applications (Scaffaro et al., 2018).
Many materials, which can be called organic, have been used as rein-
forcement or filler in PLA composites. Leaves of Posidonia oceanica (PO)
have been used for the preparation of PLA-based biocomposites through
melting. The findings revealed that the increase in PO material improved both
the tensile and the flexural modulus (Scaffaro et al., 2018). Also, the PLA
composites produce 20 wt% of the wood flour (WF) was prepared by melting.
74 Engineering Principles for Food Processing Technology and Product Realization

The inclusion of ZIKA did not influence the final mechanical properties of
the composite PLA/WF-ZIKA (Holcapkova et al., 2017). Wood flour, PLA,
and other ingredients have also been combined. The effect of four factors:
heat temperature, molding pressure, holding pressure time, and azodicarbon-
amide (AC) content was investigated. The optimal conditions were a heating
temperature of 178°C, a molding pressure of 7 MPa, and a holding pressure
of 25 s. In addition, the integration of nanographene (NG) into PLA/wood
fiber composites strengthened the tensile and bending properties (Asadi et
al., 2018). The findings showed that the composites made of PLA68.5/F30/
NG1.5 have the best tensile and bending properties. And a hybrid electrospun
membrane of electroactive PLLA polymer with glass-reinforced hydroxyapa-
tite (Bonelike®) microparticles has been processed. It has been found that the
addition of Bonelike® particles contributes to a decline in the Young modulus
and to tension at breakage (Santos et al., 2017). As well as applying Diato-
maceous Earth (DE) to the PLA, there has been a decrease in the mechanical
properties of the filaments (Aggarwal et al., 2019).

TABLE 3.3 Organic Material in PLA-Based Composites.


Reinforcement agent Concentration Methodology Results
Leaves of Posidonia 10 and 20 wt % Melt mixing E = 1.891 GPa (PLA)
oceanica (PO) with PO particles E = 2.071 GPa (PLA/PO150 ‒ 10)
(Scaffaro, Lopresti, size <150 μm and
and Botta, 2018) 150–300 μm ϵb = 3.66% (PLA)
ϵb = 2.46% (PLA/PO150 ‒ 10)
σm = 51.1 MPa (PLA)
σm = 39.8 MPa (PLA/PO150 ‒ 10)
FM = 3.39 GPa (PLA)
FM = 3.97 GPa (PLA/PO150 ‒ 10)
FS = 82 MPa (PLA)
FS = 65.6 MPa (PLA/ PO150 ‒ 10)
Maple Wood Flour The effects of Mixing Optimum conditions: heating
(WF) (Ge et al., 2018) heating tempera- temperature of 178°C, molding
ture, molding pressure of 7 MPa, and
pressure, holding holding pressure time of 25 s.
pressure time, and
AC foaming agent
Wood Fiber (F) and 15 and 30 wt.% of Mixing Highest σm for PLA68.5/F30/NG1.5
Nanographene (NG) F with 0.75, 1.5, Highest FM for PLA68.5/F30/NG1.5
(Asadi et al., 2018) and 3 wt.% of NG
Highest for PLA83.5//F15/NG1.5
Release Studies to Improve the Mechanical Properties 75

TABLE 3.3 (Continued)

Reinforcement agent Concentration Methodology Results


Wood flour (WF) 20 wt.% of WF Melt mixing σm = 62.9 MPa (PLA)
and ZIKA additive σm = 55.4 MPa (PLA/WF‒ZIKA)
(Holcapkova et al.,
2017) ϵb = 1.02% (PLA)
ϵb = 3.5% (PLA/WF‒ZIKA)
E = 2.48 GPa (PLA)
E = 2.73 GPa (PLA/WF‒ZIKA)
Diatomaceous Earth 5, 10 and 15 wt.% Extrusion σm = 56.14 MPa (PLA)
(DE) (Aggarwal et al., σm = 44.46 MPa (PLA/DE ‒ 5%)
2019)
E = 2.25 GPa (PLA)
E = 2.16 GPa (PLA /DE ‒ 5%)
Bonelike® and PLLA 80 wt.% Stirring E = 18 MPa (PLLA)
(Santos et al., 2017) solution/ E = 5.4 MPa (Bonelike® PLLA)
electrospin-
ning σm = 8 MPa (PLLA)
σm = 0.57 MPa (Bonelike® PLLA)
ϵb = 38% (PLLA)
ϵb = 41% (Bonelike® PLLA)
Leaves of Posidonia 10 and 20 wt.% Melt mixing E = 1.891 GPa (PLA)
oceanica (PO) with PO particles E = 2.071 GPa (PLA/PO150 ‒ 10)
(Scaffaro, Lopresti, size <150 μm and
and Botta, 2018) 150–300 μm ϵb = 3.66% (PLA)
ϵb = 2.46% (PLA/PO150 ‒ 10)
σm = 51.1 MPa (PLA)
σm = 39.8 MPa (PLA/ PO150 ‒ 10)
FM = 3.39 GPa (PLA)
FM = 3.97 GPa (PLA/PO150 ‒ 10)
FS = 82 GPa (PLA)
FS = 65.6 MPA (PLA/PO150 ‒ 10)

3.5 NATURAL FIBERS IN PLA-BASED COMPOSITES


In recent decades, the use of plant fibers in composite materials has drawn
significant attention. Natural fibers can greatly enhance fracture strength,
crack resistance, stress performance, flexural properties, impact strength, and
fatigue behavior of composites (Long et al., 2019). However, the mechanical
properties of any fiber-reinforced composite depend on the direction of the
76 Engineering Principles for Food Processing Technology and Product Realization

fibers, the quality of the fibers, and the form of matrix used to determine the
adhesion strength of the fiber–matrix interface (Debeli et al., 2019).
Various types of fibers have been integrated into PLA, e.g. bamboo fiber
(BF), which has been incorporated as reinforced by a twin-screw extruder
and injection molding. Compared to UBF/PLA composites, the mechanical
properties of ABF/PLA composites have improved (Long et al., 2019). In
addition, PLA/agave fiber biocomposites were prepared by dry-molding and
rotational molding to determine the suitability of this process for the manu-
facture of these materials. Tensile and flexural strengths decreased with fiber
content for both manufacturing processes, while tensile and flexural moduli,
as well as impact strength and stiffness, were above the matrix (PLA) value
of 10 wt % agave for R-BCs (Cisneros-López et al., 2018). In addition, the
properties of molded ramie fibers reinforced with PLA biocomposites have
been investigated. DAP was added to the surface of ramie fibers with and
without pretreatment prior to the preparation of composites. DAP-treated
ramie fiber reinforced composites improved mechanical strength (Debeli et
al., 2019).
In addition, the properties of PLA-g-BF/PLA composites developed by
blending with a three-component plasticizer, glycerol/formamide/tributyl
citrate, were investigated. The bending power and elongation at breakage
of PLA-g-BF/PLA composites improved by 19.3% and 30.1% compared to
ungreased composites (Li et al., 2019). And biocomposites from recycled
PLA and pulp and paper solid waste processed cellulosic fibers. Mechanical
properties of biocomposites with 2% (w/w) of treated cellulosic fiber have
been improved relative to recycled PLA (Laadila et al., 2017).
Many nanoparticles have been used to strengthen PLA, for example
by using electrospinning to produce PLA/CNTs/CS composite fibers, and
it has been observed that, as the CS concentration rose from 1 to 5 wt.%,
the tensile strength of the fiber steadily increased, while the elongation at
breakage decreased (Liu et al., 2019). Nanocomposite films primed with
melt compounding and film blowing have also been tested for packaging
applications. Mechanical properties of nanocomposite and reference films
are found to be higher in the machine direction (MD) compared to the
transverse direction (TD) (Herrera et al., 2016). In addition, high lignin-
containing cellulose nanocrystals (HLCNCs) and lignin-coated CNCs
(BLCNCs)/PLA composites have been made, showing substantial improve-
ments in both Young’s modulus and brittle elongation but minor decreases
in tensile strength (Wei et al., 2018). Two separate PLLA-based surfactants
have also been prepared. It consists of either the PEG block PEG-b-PLLA
Release Studies to Improve the Mechanical Properties 77

or the Im-PLLA, which can communicate with the surface of the CNCs in
various ways. The findings reveal that the addition of both surfactants to
the PLA matrix induces a decrease in Young’s modulus, intensity, and even
elongation at split. The addition of CNCs has shown no significant improve-
ment in the mechanical properties (Mariano et al., 2017). In addition to the
tensile strength and elasticity modules of the PLA/CNC composite films,
the addition of 0.1 wt.% and 0.3 wt.% CNCs was improved (Wang et al.,
2019). And PLA/CNC bio-nanocomposite films have been developed using
a twin-screw extruder. The tensile strength and Young’s modulus increased
at both 1 and 3% CNCs (Sung et al., 2017).

TABLE 3.4 Natural Fibers in PLA.


Reinforcement agent Concentration Methodology Results
Untreated bamboo 20 wt % Mixing and σm = 50.83 MPa (PLA/UBF)
fibers (UBF) and extrusion σm = 56.46 MPa (PLA/ABF)
Alkali-treated
Bamboo Fibers εB= 2.21% (PLA/UBF)
(ABF) (Long et εB= 2.491% (PLA/ABF)
al.,2019)
FM = 4.75 GPa (PLA/UBF)
FS = 4.85 GPa (PLA/ABF)
FS = 83.38 MPa (PLA/UBF)
FS = 82 MPa (PLA/ABF)
α = 2.59 kJ/m2 (PLA/UBF)
α = 3.49 kJ/m2 (PLA/ABF)
σM = 59 MPa (PLA)
σm = 6 MPa (PLA/AF40)
E = 1,908 MPa (PLA)
E = 352 MPa (PLA/AF40)
εb = 3.5% (PLA)
εb = 2.8% (PLA/AF10)
FM = 3.51 GPa (PLA)
FM = 3.59 GPa (PLA/AF40)
78 Engineering Principles for Food Processing Technology and Product Realization

TABLE 3.4 (Continued)


Reinforcement agent Concentration Methodology Results
Agave Fibers (AF) 10,20,30 and Dry-blending FS = 93 MPa (PLA)
(Cisneros-López et 40 wt % and FS = 4 MPa (PLA/AF40)
al., 2018) compression-
molded (CM) σm = 60 MPa (PLA)
σm = 29 MPa (PLA/AF40)
E = 2.03 GPa (PLA)
E = 1.77 GPa (PLA/AF40)
εb = 3.5% (PLA)
εb = 2.1% (PLA/AF10)
FM = 3.73 GPa (PLA)
FM = 3.93 GPa (PLA/AF10)
FS = 92 MPa (PLA)
FS = 36 MPa (PLA/AF40)
σm = 44.5 MPa (PLA)
σm = 58.0 MPa (Ram/PLA)
σm = 72.7 MPa (Ram-Alk/PLA)
σm = 57.2 MPa (Ram-Sil/PLA)
σm = 63.7 MPa (Ram-Alk-Sil/PLA)
FS = 46.6 MPa (PLA)
FS = 35.9 MPa (Ram/PLA)
Alklai treated, silane 30 wt % Mixing FS = 64.1 MPa (Ram-Alk/PLA)
treated, alkali-silane FS = 49.2 MPa (Ram-Sil/PLA)
treated, and no treated
ramie fiber (Debeli et FS = 57.8 MPa (Ram-Alk-Sil/PLA)
al., 2019) α = 4.9 kJ/m2 (PLA)
α = 10.4 kJ/m2 (Ram/PLA)
α = 12.1 kJ/m2 (Ram-Alk/PLA)
α = 9.4 kJ/m2 (Ram-Sil/PLA)
α = 7.9 kJ/m2 (Ram-Alk-Sil/PLA)
σm = 44.5 MPa (PLA)
Release Studies to Improve the Mechanical Properties 79

TABLE 3.4 (Continued)


Reinforcement agent Concentration Methodology Results
Alkali treated, silane 30 wt % Mixing σm = 58.3 MPa (Ram-Alk-DAP/PLA)
treated, alkali-silane σm = 53.4 MPa (Ram-DAP/PLA)
treated, and no treated
(Debeli et al., 2019) σm = 17.0 MPa (Ram-Sil-DAP/PLA)
σm = 38.7 MPa (Ram-Alk-Sil-DAP/PLA)
FS = 46.6 MPa (PLA)
FS = 38.2 MPa (Ram-Alk-DAP/PLA)
FS = 37.3 MPa (Ram-DAP/PLA)
FS = 25.8 MPa (Ram-Sil-DAP/PLA)
FS = 34.7 MPa (Ram-Alk-Sil-DAP/PLA)
α = 8.1 kJ/m2(Ram-Alk-DAP/PLA)
α = 8.7 kJ/m2 (Ram-DAP/PLA)
α = 5.2 kJ/m2 (Ram-Sil-DAP/PLA)
α = 6.5 kJ/m2 (Ram-Alk-Sil-DAP/PLA)
σm = 16.1 MPa (BF/PLA)
σm = 19.43 MPa (PLA-g-BF/PLA)
Bamboo Fiber (BF) - Mixing/ εb = 4.27 % (BF/PLA)
to obtain PLA-g-BF/ extrusion εb = 5.59 % (PLA-g-BF/PLA)
PLA and BF/PLA (Li
et al., 2019) E = 4.5 GPa (BF/PLA)
E = 5.1 GPa (PLA-g-BF/PLA)
E = 644.4 MPa (PLAr)
Treated cellulose 2, 5 and 10 Dry blending E = 887.8 MPa (PLAr+2% fibers)
fibers, using recycled wt % E = 649.1 MPa (PLAr+5% fibers)
PLA (PLAr) as matrix
(Laadila et al., 2017) E = 714.1 MPa (PLAr+10% fibers)

TABLE 3.5 Nanoparticles in PLA.


Reinforcement agent Concentration Methodology Results
Carbon nanotubes, 1, 3, 5, 7 and 9 Stirring solution/ σm = 28.01 MPa (PLA/CNTs)
(CNTs), Chitosan (CS) wt. % of CS electrospinning σ = 38.45 MPa (PLA/CNTs/CS-5)
m
(Liu et al., 2019)
εb = 83.41% (PLA/CNTs)
εb = 73.57% (PLA/CNTs/CS-1)
80 Engineering Principles for Food Processing Technology and Product Realization

TABLE 3.5 (Continued)


Reinforcement agent Concentration Methodology Results
Chitin nanocomposite Reference Extrusion/blown σm = 33 MPa (PLA)
(ChNCs) (Herrera et compound: PLA/ film machine σm = 35 MPa (PLA/ChNCs)
al., 2016) PBAT/GTA/ direction (MD)
E = 0.8 GPa (PLA)
Talc (60/24/10/6
wt %) and E = 0.7 GPa (PLA/ChNCs)
nanocomposite εb = 282% (PLA)
compound: PLA/ εb = 281% (PLA/ChNCs)
PBAT/GTA/
Extrusion/blown σm = 17 MPa (PLA)
Talc/ChNCs
film, transverse σm = 28 MPa (PLA/ChNCs)
(59/25/9/6/1
direction, (TD)
wt %) E = 0.4 GPa (PLA)
E = 0.7 GPa (PLA/ChNCs)
εb = 174% (PLA)
High lignin containing 0.5, 1, 2 and 5 Mixing/extrusion εb = 220% (PLA/ChNCs)
cellulose nanocrystals wt % σm = 64.4 MPa (PLA)
(HLCNCs) and
σm = 61.2 MPa (PLA/0.5%HLCNC)
commercial lignin
coated CNCs σm = 60.3 MPa (PLA/0.5%BLCNC)
(BLCNCs) (Wei et al., εb = 7.1% (PLA)
2018) εb = 11.4% (PLA/0.5%HLCNC)
εb = 8.2% (PLA/0.5%BLCNC)
E = 3.7 GPa (PLA)
E = 4.3 GPa (PLA/0.5%HLCNC)
E = 4.1 GPa (PLA/0.5%BLCNC)
σm = 40 MPa (PLA)
σm = 33.2 MPa (PLAPEG-b-PLLA)
σm = 31.7 MPa (PLAIm-PLLA)
Polyethylene glycol 20 wt % of CNC Extrusion σm = 33 MPa (PLAPEG-b- PLLA+20CNC)
(PEG) block (PEGb- σm = 14.8 MPa (PLAIm-PLLA+20CNC)
PLLA), Imidazolium
εb = 3.5% (PLA)
group (Im-PLLA) and
CNC (Mariano et al., εb = 2.6% (PLAPEG-b-PLLA)
2017) εb = 2.4% (PLAIm-PLLA)
εb = 1.9% (PLAPEG-b-PLLA+20CNC)
εb = 1.6% (PLAIm-PLLA+20CNC)
E = 2 GPa (PLA)
E = 1.7 GPa (PLAPEG-b-PLLA)
E = 1.9 GPa (PLAIm-PLLA)
E = 2.2 GPa (PLAPEG-b-PLLA+20CNC)
Release Studies to Improve the Mechanical Properties 81

TABLE 3.5 (Continued)


Reinforcement agent Concentration Methodology Results
CNCs from waste 0.1, 0.3, 0.5 and Mixing E = 2.2 GPa (PLAIm-PLLA+20CNC)
cotton cloth cellulose 0.7 wt % σm = 30 MPa (PLA)
(Wang et al., 2019)
σm = 294 MPa (PLA-0.1% CNCs)
εb = 20.1% (PLA)
εb = 5.2% (PLA-0.1% CNCs)
E = 2.8 GPa (PLA)
E = 12.8 GPa (PLA-0.1% CNCs)
CNC (extracted form 1, 3 and 5 wt % Extrusion σm = 54.6 MPa (PLA)
coffee silverskin) σm = 56.2 MPa (PLA/CNC 1%)
(Sung et al., 2017)
εb = 6.3% (PLA)
εb = 6.4% (PLA/CNC 1%)
E = 1166 MPa (PLA)
E = 1343 MPa (PLA/CNC 5%)

TABLE 3.6 Materials en PLA.


Reinforcement agent Concentration Methodology Results
Carbon fiber and - Extrusion σm = 28 MPa (PLA)
modified carbon fiber σm = 80 MPa (carbon fiber/PLA)
(Li et al., 2016)
σm = 91 MPa (modified carbon fiber/PLA)
FS= 53 MPa (PLA)
FS= 59 MPa (carbon fiber/ PLA)
FS= 156 MPa (modified carbon fiber/PLA)
Microfibrillated 1 wt % Extrusion E = 3.5 GPa (PLA)
wood (MFW) E = 3.6 GPa (PLA-MFW)
Microfibrillated
lignocellulose (MFLC) E = 3.3 GPa (PLA-MFLC)
(Winter et al., 2018) σm = 107 MPa (PLA-MFW)
σm = 91 MPa (PLA-MFLC)
α = 17.3 kJ/m2 (PLA)
α = 18.0 kJ/m2 (PLA-MFW)
α = 19.1 kJ/m2 (PLA-MFLC)
Diatomaceous Earth 5, 10 and 15 Extrusion σm = 41.69 MPa (PLA)
(DE) (Aggarwal et al., wt % σm = 38.65 MPa (PLA/DE-5%)
2019)
E = 941.61 MPa (PLA)
E = 990.40 MPa (PLA/DE-5%)
82 Engineering Principles for Food Processing Technology and Product Realization

3.6 3D PRINTING AS A METHOD OF INCORPORATING


REINFORCEMENT AGENTS IN PLA MATRICES

The 3D printing method is extensively studied in the manufacturing of PLA


thermoplastic resins due to the good operating characteristics, low cost, and
no need for tooling or molding. But the quick procurement of fiber-reinforced
PLA composites with outstanding mechanical properties by 3D printing is
still a major challenge (Li et al., 2016).
Some materials were integrated into the PLA (matrix) and used in 3D
printing, e.g. the carbon fiber reinforced PLA composite was developed
through the rapid prototyping method to 3D printing (Li et al., 2016). The
findings showed that the tensile strength and flexicurity of the improved
carbon fiber reinforced composites are 13.8 and 164% higher than the
initial carbon fiber reinforced samples (Li et al., 2016). In addition, MFW
and MFLC filaments with PLA have been prepared. The bars printed with
PLA-MFW behaved similar to pure PLA (no significant difference), although
PLA-MFW demonstrated marginally increased impact strength (Winter et
al., 2018). Diatomaceous earth has also been used as a possible part of PLA.
Adding DE to the PLA created an improvement in the elasticity module
(Aggarwal et al., 2019).

3.7 CONCLUSIONS

Polylactic acid is at the forefront of biopolymers and introduces itself as an


alternative to traditional polymers. Despite its high mechanical properties,
many materials have been integrated into PLA to improve properties such
as impact resistance. This work provides a description of the use of various
types of reinforcement materials to improve the mechanical properties of
PLA and extrusion as a form of integration. It should be considered that
the integration of such reinforcement materials into the PLA can positively
increase the tensile strength and the Young’s composite modulus. This study
of the role of reinforcement agents in the mechanical properties of PLA
opens up a vision of the vast field of operation for the application of this
biopolymer by optimizing its properties in order to focus on a particular
application.
Release Studies to Improve the Mechanical Properties 83

KEYWORDS

• mechanical properties
• food packaging
• biocompatibility
• biopolymers
• polylactic acid (PLA)
• organic materials

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CHAPTER 4

Thermal Properties by Adding Natural


Oils, Foods, Organic Materials, Fibers,
and Nanocomposites in the PLA, and
Applications in 3D Printing
Y. K. REYES ACOSTA1, W. E. CRUZ MARTINEZ1, A. V. REYES ACOSTA2,
V. A. CEPEDA TOVAR1, J. C. CONTRERAS ESQUIVEL1,
C. N. AGUILAR GONZALES1, R. I. NARRO CESPEDES1, and
R. REYNA MARTINEZ3
1
Facultad de Ciencias Químicas de la Universidad Autónoma de Coahuila,
Blvd. V. Carranza s/n, Saltillo, Coahuila, México
2
Facultad de Sistemas de la Universidad Autónoma de Coahuila, Zona
Centro, Arteaga, Coahuila, México
3
Colegio de Estudios Científicos y Tecnológicos del Estado de Coahuila
Plantel San Antonio de las Alazanas, Arteaga, Coahuila, México

ABSTRACT

Polylactic acid (PLA) is a biodegradable thermoplastic and aliphatic polyester


derived from sustainable and sustainable starch rich materials with important
physicochemical and biological properties. These properties are targeted for
applications in a broad range of fields, especially in the packaging, textile,
agricultural, pharmaceutical, electronics, and biomedical sectors. PLA is one
of the most significant biopolymers due to its biodegradability, biocompat-
ibility, and thermal properties with glass transition temperature degradation
temperature, comparable to polystyrene (PS) and polyethylene terephthalate
(PET). However, due to their lower thermal properties, many materials have

Engineering Principles for Food Processing Technology and Product Realization. Leonardo Sepúlveda Torre,
Porteen Kannan, A. K. Haghi, PhD (Eds.)
© 2025 Apple Academic Press, Inc. Co-published with CRC Press (Taylor & Francis)
88 Engineering Principles for Food Processing Technology and Product Realization

been used to improve. By adding, such as food and its derivatives, natural
oils, organic material, various types of fibers, nanoparticles, and others have
been integrated into the PLA matrix with the objective of improved thermal
properties. This study presents a review of the research on PLA and the use
of enhancers, as well as the findings of the thermal property's improvement.

4.1 INTRODUCTION
Thermal properties are those properties of materials that are related to their
heat conductivity, in other words, the properties that a material exhibits when
it is heated.
The increment in molecular mobility by increasing temperature induces
changes in properties such as density, heat capacity, electrical properties,
thermal conductivity, optical or mechanical properties, and rheological
behavior. In addition, phase transitions can occur associated with dramatic
modifications within the structure of materials, as in the case of composite
fabrication.
Consequently, thermal behavior is essential to understand fundamental
aspects of the structure, kinetics of crystallization, and properties of a
polymer in its final application.
Below are presented some studies in which the thermal properties of
materials have been of great importance for the development of different
technologies. In addition to this, many government organizations in all
countries have focused their efforts in seeking environmental protection for
decades, seeking in this way the friendliest processing of resources with
ecosystems, which will achieve a better use of natural resources—fossil
source or its elimination in the future; with this, countries are forced to obtain
a more conscious environmental legislation that promotes the quality of the
environment in the near future. As a result, the sustainable and recyclable use
of resources plays an important role in solving the growing demand for wood
resources and the scarcity of forest resources, thereby achieving a reduction
in the pressure on the preservation of the environment. Plastic and wood
source composites have become the most optimal and sustainable alterna-
tives to replace green forest source wood, due to their very good capabilities
and lower cost, since the materials emerged on the market (Nilsuwan et al.,
2018). Some applications have used this improvement in obtaining materials
from sustainable raw materials, such as boards, flooring, public and private
infrastructure, components such as interior decorations, furniture material,
automotive trim, and of course, engineering applications (Carbonell-Verdu
Thermal Properties by Adding Natural Oils, Foods, Organic Materials, Fibers 89

et al., 2017; Reis et al., 2018)—due to properties such as high resistance to


putrefaction, decomposition, contact with insects and corrosion, followed
by lower moisture absorption, higher rigidity strength and thermal stability
(Carbonell-Verdu et al., 2017; Orue et al., 2018; Reis et al., 2018). In the
manufacturing process, it consists of mixing wood fibers with polymers
considered thermoplastic (Aggarwal et al., 2019; Santos et al., 2017); this
is how thermoplastic materials exert important influences on the capacity
of the resulting compounds. This is where the use of polylactic acid (PLA)
influences, as a precursor in the manufacture of new tangible goods consid-
ered important in the field of 3D printing engineering (Scaffaro et al., 2018).
In this sense, the different technologies that have been developed seek
a significant improvement in the properties of materials in general, with
thermal properties being those that directly influence the conformational
structure of the final products. In this way, it is important to consider how
their effect influences the finished products, specifically in the food, phar-
maceutical, and, of course, 3D printing areas. 3D printing is becoming very
popular due to its wide spectrum in the creation of new prototypes that seek
to meet the needs at low manufacturing cost and really short lead times (Li
et al., 2016; Sun et al., 2021; Wang et al., 2021). Likewise, the biopolymer
considered PLA and its respective PLA-wood compounds have been used
in the formulation of filaments for 3D printing with properties that have
been considered green technologies. PLA is considered to be one of the
biocomposites obtained from agricultural sources; it has a great potential to
be an alternative as a self-sustaining material coupled or in substitution for
petroleum-based polymers. Likewise, inorganic loads from wood fibers are
considered renewable and biodegradable; due to this, the implementation of
this compound on polymeric matrices has resulted in the production of new
materials that have significantly improved the development of new commer-
cial products (Huang et al., 2021; Jin et al., 2017; le Duigou et al., 2016;
Sun et al., 2021; Z. Wang et al., 2021; Zhou et al., 2015). Therefore, the
objective of this present review was to understand the behavior depending
on the thermal decomposition of biopolymers formed by the natural addition
of oils, organic materials, fibers, and PLA nanocomposites as fillers destined
for the process and future commercial applications in the field of 3D printing.

4.2 FOODS AND NATURAL OILS AS ADDITAMENTS TO PLA


A study carried out by Nilsuwan et al. (2018) showed that when formulating
bilayer films of fish gelatin (FG) and PLA in different concentrations, they
90 Engineering Principles for Food Processing Technology and Product Realization

presented a glass transition temperature (Tg) higher than those of PLA


independently, demonstrating that the bilayer FG/PLA films could be used
as a promising food packaging as they have a higher Tg producing a high
resistance to an increment of temperature, and it is biodegradable.
Another study carried out by Altan et al. (2018) demonstrates an important
change in the thermal properties of materials in which they designed fibrous
films composed of zein and PLA by incorporating carvacrol in three different
concentrations or weight percentage (5, 10, and 20% wt) using the electros-
pinning technique. The results show an effect on carvacrol incorporation and
thermal stability of electrospun zein and PLA fibers. The thermogravimetric
analysis (TGA) curve for pure zein fiber shows two stages of weight loss as a
function of temperature. The first stage occurs in the range of 130–220 °C with a
weight loss of around 3.4%, while the second stage is observed between 240 and
400 °C. Both weight losses are attributed to the main degradation of zein, which
was observed to be relatively slow at first. Pure carvacrol completely evaporates
at around 170°C. Zein fibers show a further stage of weight loss between 75
and 150 °C after carvacrol incorporation. Carvacrol weight loss was calculated
as ~3.3, 6.1, and 9.2% for 5, 10, and 20% carvacrol, respectively, indicating
indirect confirmation of the presence of carvacrol in zein fibers. The maximum
temperatures at the highest rate of weight loss are 329, 330, and 326 °C.
These results show that the incorporation of carvacrol in zein does not
significantly affect the thermal degradation profile of zein fibers. The addi-
tion of carvacrol could act as a natural plasticizer and disrupt the interac-
tions between the zein molecules. Therefore, no significant improvement in
thermal stability was observed for the carvacrol-loaded zein fibers.
Another case is the study carried out by Reis et al. (2018). Biodegradable
trays of thermoplastic starch (TPS)/PLA blends were produced by flat extru-
sion, calendering, and thermopressing. The trays were coated by immersion
in beeswax (BW) emulsion (1, 2, and 3 g BW/100 g ethyl alcohol + Tween
80 solution) to improve their barrier properties. The thermal stability of the
coated and non-coated TPS/PLA trays was measured by TGA, and all the
samples had two weight-loss steps. The first step was related to the starch
and the second one corresponded to the thermal degradation of PLA. The
BW content (1, 2, and 3% wt) affected the thermal stability of glycerol,
although the thermal stability of starch and PLA remains unchanged in the
coated samples, showing no interactions between the materials and different
mechanisms of thermal degradation.
Some studies demonstrate the importance of thermal properties in poly-
mers when making composite products or mixtures with natural oils; for
Thermal Properties by Adding Natural Oils, Foods, Organic Materials, Fibers 91

example, Carbonell-Verdu et al. (2017) studied new formulations of envi-


ronmentally friendly plasticized PLA incorporating epoxidized cottonseed oil
(ECSO). The Tg dropped by about 5–6 °C for formulations with 7.5–10.0%
wt ECSO. This decrease in Tg evidenced an increase in free volume with a
positive effect on the mobility of the chain, so that both the Tg and the cold
crystallization temperature (Tc) move to lower values. Therefore, the results
obtained in this work suggest that highly environmentally friendly toughened
PLA formulations can be obtained using ECSO in the range of 5–10% wt.
Another case is the study carried out by Orue et al. (2018) in which are
prepared and characterized PLAplasticized with vegetable oils and reinforced
with sisal fibers; their DSC study show that PLA plasticized with epoxidized
oils have lower Tg values than PLA plasticized with non-epoxidized oils.
Although the addition of plasticizer accelerates the crystallization process
of PLA, the values of the degree of crystallinity increase slightly. After the
addition of sisal fibers in PLA systems plasticized with 10% wt of vegetable
oils, in addition to increase the degree of crystallinity of the samples at
least twice due to the nucleating effect of the sisal fibers, the values of Tg
and onset Tc decrease slightly. Regarding the cold Tc values, it is observed
that after the addition of plasticizers, the Tc decrease considerably, and the
crystallization process is accelerated due to the increase in the segmental
mobility of the PLA chains by plasticization.
There are several cases, such as those presented in Table 4.1, we show
some studies carried out and how the addition of various materials influences
the thermal properties of polymers.

4.3 ORGANIC MATERIALS INCORPORATING IN PLA


In the organic materials field, there exists applications in which the thermal
properties of the polymers vary depending on the complement in which
they work; this undoubtedly represents a great area of opportunity for the
development of new compounds. Below we mention some examples.
Aggarwal et al. (2019) used diatomaceous earth as a potential component
for PLA-based 3D printing composites. DSC analyzes show that the Tc in the
filament composites shows a clear shift toward a Tc lower for PLA-DE fila-
ments compared to 100% PLA; the authors show that diatomaceous earth can
be used as a filler for PLA to create a composite material for 3D printing fila-
ments, showing no major degradation of material properties after 3D printing.
Santos et al. (2017) incorporated glass-reinforced hydroxyapa-
tite macroparticles into PLA electrospun fiber meshes for biomedical
92 Engineering Principles for Food Processing Technology and Product Realization

TABLE 4.1 Foods and Natural Oils Addition in PLA: Effect in the Stability Thermal.
Complement Concentration Method Results
Fish gelatin (FG) Layer thickness ratios Casting Tg = 33.25 °C (PLA)
(Nilsuwan et al., 2018) of 9:1, 8:2, 7:3, 6:4, Tg = 43.09 °C (FG/PLA 6:4)
and 5:5 (FG/PLA)
Tc = 88.7 °C (PLA)
Tc = 89.07 °C (FG/PLA 6:4)
Tmax = 156.28 °C (PLA)
Tmax = 145.11–156.28 °C (FG/PLA 6:4)
Carvacrol (CRV) (Altan 5%, 10%, and 20% wt Mixing/ TTGA = 346 °C (PLA)
et al., 2018) electros- TTGA = 377 °C (PLA-5 CRV)
pinning
Thermoplastic starch 1, 2, and 3 g BW/100 Flat TTGA = 360 °C (PLA)
(TPS) (Reis et al., 2018) g ethyl alcohol + extrusion TTGA = 360 °C (PLA-5 CRV)
Tween 80 solution
Epoxidized cottonseed 2.5%, 5%, 7.5%, and Mixing Tg = 66.7 °C (PLA)
oil (ECSO) (Carbonell- 10% wt Tg = 63.76 °C (PLA-2 ECSO)
Verdu et al., 2017)
Tc = 97.16 °C (PLA)
Tc = 91.17 °C (PLA-2 ECSO)
Tm = 169.94 °C (PLA)
Tm = 172.94 °C (PLA-2 ECSO)
TTGA = 335.5 °C (PLA)
TTGA = 340 °C (PLA-10 ECSO)
Epoxidized (ELO, 5%, 10%, and 20% wt Mixing Tg = 66.2 °C (PLA)
ESBO) and non- Tg = 53.46 °C (PLA-5 LO)
epoxidized linseed oil
(LO) and soybean oil Tc = 123.8 °C (PLA)
(SBO) (Orue et al., Tc = 114.4 °C (PLA-5 SBO)
2018) Tm = 154–157.9 °C (PLA)
Tm = 150.8–157.8 °C (PLA-5 SBO)
TTGA = 358.3 °C (PLA)
TTGA = 357.2 °C (PLA-10 SBO)
10% wt of oils with Tg = 56 °C (PLA/sF)
30% wt of fiber Tg = 52.4 °C (PLA/sBO/sF)
Tc = 102.2 °C (PLA/sF)
Tc = 115 °C (PLA/sBO/sF)
Tm = 149.2–158.7 °C (PLA/sF)
Tm = 148.4–154.9 °C (PLA/sBO/sF)
Thermal Properties by Adding Natural Oils, Foods, Organic Materials, Fibers 93

applications. In their study, differential scanning calorimetry was performed


on the electrospun fibrous mats to study the thermal properties of the mate-
rials. Electrospun pure PLLA fibers show a large overshoot in the Tg, around
60 °C, which is related to the enthalpy recovery of the sample stored at room
temperature, around 30 °C below Tg, and therefore subject to physical aging.
As the temperature increases, a cold crystallization process is observed
immediately after the glass transition, which shows up as a broad exothermic
peak between 70 and 110 °C with a maximum (Tc) of around 81 °C. Melting
begins at 130–160 °C. Microcomposite membranes present a glass transition
of the polymer shifted toward low temperatures, with a maximum around
51 °C, and the cold crystallization process that occurs immediately after Tg
shows a peak of ~73 °C. Finally, the authors concluded that the presence of
the ceramic microparticles plays an important role in the thermal degrada-
tion of the polymeric matrix, and a decrease in the activation energy of the
thermal degradation of 134 kJ.mol-1.
There are many studies like these, in which the importance of thermal
properties in materials is highlighted before generating a final product, which
are summarized in Table 4.2.

TABLE 4.2 Organic Materials Addition in PLA: Effect in the Stability Thermal.
Complement Concentration Method Results
Diatomaceous earth 5%, 10%, and Extrusion Tc = 115.3 °C (PLA)
(DE) (Aggarwal et 15% wt Tc = 109.2 °C (PLA/DE-5)
al., 2019)
Tm = 148.5 °C (PLA)
Tm = 148.3–157.9 °C (PLA/DE-5)
Bonelike® and PLLA 80% wt Add to Tg = 60 °C (PLLA)
(Santos et al., 2017) solution and Tg = 51 °C (Bonelike® PLLA)
electrospinning
Tc = 81 °C (PLLA)
Tc = 73 °C (Bonelike® PLLA)
Leaves of Posidonia 10% and 20% Mixing Tg = 56 °C (PLA)
oceanica (PO) wt with PO Tg = 54.8 °C (PLA/PO300-10)
(Scaffaro et al., 2018) particles size
<150 μm and Tc = 105.8 °C (PLA)
150–300 μm Tc = 101.1 °C (PLA/PO150-10)
Tm = 161.7–167.8 °C (PLA)
Tm = 161.6–169.8 °C (PLA/PO300-10)
94 Engineering Principles for Food Processing Technology and Product Realization

TABLE 4.2 (Continued)

Complement Concentration Method Results


Wood flour (WF) 20% wt of WF Mixing Tg = 59.1 °C (PLA)
and ZIKA additive Tg = 58.6 °C (PLA/WF)
(Holcapkova et al.,
2017) Tc = 99.6–155.8 °C (PLA)
Tc = 98.6–154.8 °C (PLA/WF)
Tm = 168.4 °C (PLA)
Tm = 167.4 °C (PLA-ZIKA)
TTGA (50%) = 358 °C (PLA)
TTGA (50%) = 359 °C (PLA-ZIKA)
Corn starch and wood 30% wt Extrusion Tg = 59.4 °C (PLA)
flour (WF) with Tg = 54.8 °C (PLA-1200)
artificial weathering
(300 h, 600 h, 900 h, Tg = 58.2 °C (PLA/starch)
and 1200 h) (Lv et Tg = 54.4 °C (PLA/starch-600)
al., 2018)
Tg = 58.1 °C (PLA/WF)
Tg = 56.9 °C (PLA/WF-900)
Tc = 99.6 °C (PLA)
Tc = 93.4 °C (PLA-900)
Tc = 90.1 °C (PLA/starch)
Tc = 89.5 °C (PLA/starch-1200)
Tc = 93.3 °C (PLA/WF)
Tc = 90.1 °C (PLA/WF-600)
Tm = 156.2 °C (PLA)
Tm = 154.7 °C (PLA-1200)
Tm = 151 °C (PLA/starch)
Tm = 154.3 °C (PLA/starch-900)
Tm = 154.4 °C (PLA/WF)
Tm = 153.4 °C (PLA/WF-1200)

4.4 FIBERS INCORPORATING IN PLA


In this field, there are recent studies, such as Long et al. (2019), who studied
the effect of polyethylene glycol on the mechanical properties of PLA
compounds reinforced with bamboo fiber (BF). The results regarding the
DSC analysis show that the crystallinity of PLA in composites with low
BF content is increased. The crystallinity of PLA was 44.19% when the
BF content was 15%. However, PLA crystallinity decreased when the BF
Thermal Properties by Adding Natural Oils, Foods, Organic Materials, Fibers 95

content continued to increase. It can be concluded that a small amount of


BF acted as a nucleating agent and accelerated crystallization rates; on the
other hand, the excess of fiber hindered the crystallization of the matrix and
reduced the thermal stability of the composites.
Another study carried out by Cisneros-López et al. (2018) looked into
the development of biocomposites of agave fiber and PLA produced by
rotational molding; in the thermal analysis, a Tg of 60–61 °C was obtained
and a Tm of 168–169 °C, which could, again, indicate that both rotomolding
and compression molding do not produce significant degradation as optimal
processing conditions were used. The crystallinity of the rotomolded
biocomposites (R-BC) increases 22% (from 18% for pure PLA to 22% with
10% wt of agave fiber). However, higher fiber content decreased crystallinity
by up to 11% (16–40% wt). Compression molded biocomposites (CM-BC)
present higher crystallinity than R-BC for all fiber contents. The level of
crystallinity increased from 20% for PLA to 26–30% wt.
W. Li et al. (2019) conducted a study on the compatible interface of BF/
PLA composites by in situ solid phase grafting. The DSC thermograms of
the BF/PLA and PLA-g-BF/PLA systems show that the relative changes in
the crystal structure of the BF/PLA and PLA-g-BF/PLA compounds were
detected by the DSC test. The PLA-g-BF/PLA compounds show 170.63 °C
values, which were higher than those of the unmodified compound (163.25
°C). The Tc increased considerably, and the crystallization process slowed
down due to the higher mobility of the PLA chains. On the contrary, the BF/
PLA compounds show a double crystallization peak, low and high tempera-
ture endotherm. It is attributed to the melting mechanism, recrystallization,
and melting behaviors of the samples. It was concluded that the nucleation
effect of the PLA matrix is enhanced and that crosslinking of the interface is
enhanced. The thermal degradation of the compounds was divided into three
stages with temperature ranges of 50–90, 240–375, and 375–550 °C. The
first stage was the evaporation of water and other BF extracts. In the second
stage, hemicellulose, cellulose, a part of the lignin in the BF, and most of the
PLA were thermally decomposed. In the third stage (370 °C), the remaining
lignin and PLA were decomposed. In addition, the carbon residue content of
the PLA-g-BF/PLA composites at 550 °C is found to be marginally lower
than that of the unmodified composites. The terminal temperature of thermal
decomposition of the second stage for the composites prepared by treatment
with graft polymers is 278.4 °C, higher than the 252.3 °C of the unmodified
composites. The second thermal decomposition phase explained that the
BF grafting treatment strengthened the interfacial interactions between the
filler BF and the PLA matrix and reduced the mobility of the PLA molecular
96 Engineering Principles for Food Processing Technology and Product Realization

chain. However, in contrast to the present results, it has also been inferred in
the above text that the BF modification improved the thermal stability of BF/
PLA. Table 4.3 shows some progress in this area.

TABLE 4.3 Fibers Incorporating in PLA: Effect in the Stability Thermal.


Complement Concentration Method Results
Alkali-treated 20% wt Mixing and Tc = 110.76 °C (PLA)
Bamboo Fibers extrusion Tc = 110.93 °C (ABF/PLA (10/90))
(ABF) (Long et al.,
2019) Tc = 110.98 °C (ABF/PLA/PEG (19/76/5))
Tm = 173.08 °C (PLA)
Tm = 173.19 °C (ABF/PLA (10/90))
Tm = 171.56 °C (ABF/PLA/PEG (19/76/5))
Agave fibers (AF) 10%, 20%, 30%, Dry-blending Tg = 60 °C (PLA)
(Cisneros-López et and 40% wt and roto- Tg = 61 °C (PLA/AF10)
al., 2018) molded (RM)
Tc = 102 °C (PLA)
Tc = 104 °C (PLA/AF30)
Tm = 169 °C (PLA)
Tm = 168 °C (PLA/AF20)
Dry-blending Tg = 60 °C (PLA)
and Tg = 61 °C (PLA/AF20)
compression-
molded (CM) Tc = 104 °C (PLA)
Tc = 103 °C (PLA/AF10)
T m = 169 °C (PLA)
T m = 168 °C (PLA/AF20)
Bamboo fiber (BF) - Graft reaction/ Tc = 167.36 °C (PLA)
to obtain PLA-g-BF/ extrusion Tc = 163.25 °C (BF/PLA)
PLA and BF/PLA (W.
Li et al., 2019) Tc = 170.63 °C (PLA-g-BF/PLA)
Alkali treated, silane 30% wt Mixing Tg = 54.9 °C (PLA)
treated, alkali-silane Tg = 62.4 °C (Ram-Sil/PLA)
treated, and no
treated ramie fiber, Tg = 60.3 °C (Ram-Alk/PLA)
no soaked and soaked Tc = -- °C (PLA)
in DAP solution Tc = 99.9 °C (Ram-Sil/PLA)
(Debeli et al., 2019)
Tc = 93.1 °C (Ram-Alk/PLA)
Tm = 164.76 °C (PLA)
Tm = 163.54 °C (Ram/PLA)
Tm = 163.48 °C (Ram-Alk-Sil-DAP/PLA)
Thermal Properties by Adding Natural Oils, Foods, Organic Materials, Fibers 97

4.5 INCORPORATING THE NANOCOMPOSITES IN PLA

Herrera et al. (2016) evaluated bionanocomposite films prepared with


compounds in melt and blown film for packaging applications. Their thermal
analyzes show that the Tg and melting temperature (Tm) of the nanocom-
posite were slightly higher (33 and 172 °C) compared to the values of the
reference films, which were 29 and 171 °C, respectively. The results indicate
that the addition of 1% wt of Chitin nanocrystals (ChNC) slightly improved
the thermal stability and the interaction between the components of the
nanocomposite, which hinders the mobility of the polymer chain. The degree
of crystallinity (Xc) of the nanocomposite films was slightly higher (56%)
compared to the reference (52%), indicating higher nucleation due to chitin
nanocrystals, which is consistent with our previous results. The higher crys-
tallinity results in a higher enthalpy of fusion (ΔHm) of the nanocomposite.
Thus, they concluded that the addition of ChNC to the compound increased
its viscosity, modified the melt strength, and improved the thermal stability
and crystallinity of the compound. The tear and puncture resistance of the
reference films was increased by the addition of the nanocrystals and thus
the polymer was reinforced.
Wei et al. (2018) evaluated the performance of cellulose nanocrystals with
high lignin content as a filler in PLA; DSC analysis showed that the Tg was
not affected by the incorporation of cellulose nanocrystals with high lignin
content. lignin content (HLCNC), or commercial cellulose nanocrystals
(BLCNC) in PLA. This indicated that the relatively small number and large
sizes of CNCs are not enough to change the polymer chain mobility within
the glass transition region. In the current study, the degree of crystallinity
(Xc) was found to increase by adding HLCNC or BLCNC, because CNCs
act as a nucleating agent for PLA compounds and facilitate PLA crystal-
lization. When concentrations of CNC were increased from 2% to 5%, the
Xc was slightly reduced. It is likely that this was due to a relatively poorer
dispersion of the CNCs in the polymeric matrix and to the higher fraction
of large agglomerates, which slightly inhibited the nucleation effect of the
CNCs. It is interesting the representation of the double melting peaks (repre-
senting low to high temperature peaks) of the PLA/HLCNC compounds. It is
speculated that there could be two types of crystal structures present in PLA/
HLCNC nanocomposites. The lower temperature endotherm could be attrib-
uted to the melting of the original PLA crystals, while the higher temperature
could be due to the melting of secondary crystallization resulting from the
rearrangement of the crystallizable amorphous polymer segments around the
98 Engineering Principles for Food Processing Technology and Product Realization

nanolignin particles. This further confirmed the higher cold crystallization


enthalpies, ∆Hcc (J/g), of PLA/HLCNCs compared to pure PLA and the
corresponding PLA/BLCNC system.
Incorporation of BLCNC or HLCNC resulted in significant improve-
ments in both Young’s modulus and elongation at break, but small decreases
in tensile strength. When BLCNC (or HLCNC) increased from 2% to 5%, no
additional increase in Young's modulus was observed. Similarly, the degree
of PLA crystallinity (χc%) increased for both BLCNC and HLCNC. Dynamic
mechanical analysis showed that the storage modulus of the nanocomposites
increased by adding CNC, especially HLCNC. A broader tanδ peak indicated
a better interaction between the HLCNCs and the polymeric matrix. It can
be concluded that HLCNC derived from hydrothermally treated wood can
be used as excellent fillers and/or reinforcing agents to improve the physical
and thermal properties of polymeric nanocomposites. However, approaches
to improve the dispersion of cellulose nanomaterials in PLA are still needed.
Table 4.4 shows a summary of the area.

TABLE 4.4 Addition the Nanocomposites in PLA and the Stability Thermal.
Complement Concentration Method Results
Chitin nanocrystals Reference compound: Extrusion Tg = 29 °C (reference)
(ChNCs) (Herrera PLA/PBAT/GTA/Talc Tg = 33 °C (nanocomposite)
et al., 2016) (60%/24%/10%/6%
wt) and nanocomposite Tm = 171 °C (reference)
compound: PLA/PBAT/ Tm = 172 °C (nanocomposite)
GTA/Talc/ChNCs TTGA = 327 °C (reference)
(59%/25%/9%/6%/1%
wt) TTGA = 326 °C (nanocomposite)
High lignin 0.5%, 1%, 2%, and Extrusion Tg = 60.8 °C (PLA)
containing 5% wt Tg = 60.9 °C (PLA/2 HLCNC)
cellulose
nanocrystals Tg = 60.8 °C (PLA/0.5 BLCNC)
(HLCNCs) and Tc = 117.4 °C (PLA)
commercial lignin Tc = 115.8 °C (PLA/0.5 HLCNC)
coated CNCs
(BLCNCs) (Wei et Tc = 115.8 °C (PLA/0.5 BLCNC)
al., 2018) Tm = 149 °C (PLA)
Tm = 148–154 °C (PLA/2 HLCNC)
Tm = 148.4 °C (PLA/0.5 BLCNC)
Thermal Properties by Adding Natural Oils, Foods, Organic Materials, Fibers 99

TABLE 4.4 (Continued)

Complement Concentration Method Results


Polyethylene 20% wt of CNC Extrusion Tg = 61.5 °C (PLA)
glycol (PEG) block Tg = 58.6 °C (PLA/PEG-b-PLLA)
(PEG-b-PLLA),
Imidazolium group Tg =56.4 °C (PLA/Im-PLLA)
(Im-PLLA), and Tg = 59.9 °C (PLA/PEG-b-PLLA+10CNC)
CNC (Mariano et
Tg = 56.3 °C (PLA/Im-PLLA+10CNC)
al., 2017)
Tm = 111.9 °C (PLA)
Tm = 97.4 °C (PLA/PEG - b -PLLA)
Tm = 93.1 °C (PLA/Im-PLLA)
Tm = 99.2 °C (PLA/PEG - b
-PLLA+10CNC)
Tm = 94.9 °C (PLA/Im-PLLA+10CNC)
CNCs from waste 0.1%, 0.3%, 0.5%, and Mixing Tg = 60.1 °C (PLA)
cotton cloth 0.7% wt Tg = 63.6 °C (PLA-0.5 CNCs)
cellulose (Z. Wang
et al., 2019) Tc = 114 °C (PLA)
Tc = 134 °C (PLA-0.7 CNCs)
Tm = 167.8 °C (PLA)
Tm = 166.5 °C (PLA-0.7 CNCs)
CNC (extracted 1%, 3%, and 5% wt Extrusion Tg = 61.4 °C (PLA)
form coffee Tg = 61.1 °C (PLA/CNC 1)
silverskin) (Sung et
al., 2017) Tc = 127.8 °C (PLA)
Tc = 126.2 °C (PLA/CNC 1)
Tm = 148.7 °C (PLA)
Tm = 149.6 °C (PLA/CNC 1)
TiO2 nanoparticles 1%, 5%, 10%, and Mixing TTGA (5%) = 331.9 °C (PLA)
(González et al., 20% wt TTGA (5%) = 341.9 °C (PLA/TiO2 -21-10)
2018)

4.6 3D PRINTING AS A METHOD OF INCORPORATING


REINFORCEMENT AGENTS IN PLA MATRICES

Today, in the scientific and technological field, many wood-based materials


have been used, which are commonly valid for their various applications,
to mention construction. However, some related to the properties of wood
such as dimensional instability, biodegradability by microbial agents
(fungi), and/or insects, restrict the use of materials in certain applications.
100 Engineering Principles for Food Processing Technology and Product Realization

These undesirable properties could be improved by chemical treatments, as


reported in the literature (Temiz et al., 2010, 2016). The general applications
of composites structured by wood source fillers are decks, docks, design of
garden items, and fences increase the wettability of composites, as cited in
the literature (Morrell et al., 2006; Sommerhuber et al., 2016).
Bio-based polymers are susceptible to biodegradation under long periods
of exposure in outdoor conditions, citing wood as a sustainable organic
source (Khavkine et al., 2000). Kamdem et al. (2004) studied the feasibility
of wood-structured composites (WPC) filled with CCA-treated wood parti-
cles mixed with raw high-density polyethylene (HDPE) and another from a
recycled source, of which they reported an increase in physical properties,
specifically resistance, biological durability, and photo protection. It is in
this sense that scientific studies have been carried out that focus on the use
of waste from wood sources as organic loads within polymer matrices from
a sustainable source, such is the case of PLA.
As mentioned above, the use and exploitation of biodegradable polymers
and biomaterials in the synthesis of plastics as an option for the protection
and preservation of the environment, as well as the reduction of the use of
petrochemical polymers, has attracted special attention in the scientific and
industrial field. To exemplify, poly(lactic acid) or commonly known as PLA has
become an important biodegradable and bio-based thermoplastic that is fully
biodegradable, biocompatible, and produced from renewable source resources,
mainly corn kernel starch or cob husks and of course sugar cane through highly
sustainable bioconversion processes and polymerization routes (Carmona et al.,
2015; Chaiwutthinan et al., 2015; Chuayjuljit et al., 2017; Ibrahim et al., 2017;
Moura et al., 2014; van Cong et al., 2012; Zhang et al., 2019).
Currently, this biopolymer has been marketed at an increasing level in
many countries to solve environmental problems caused by waste from
synthetic sources (plastics). PLA disintegrates into practically harmless
components for the environment, such as carbon dioxide (CO2), water
(H2O), and other non-toxic small molecules that are safely released in land-
fills (Carmona et al., 2015; Petersson et al., 2007). In addition to this, it
can be used in numerous applications, which provides advantages such as
high tensile strength, elastic modulus and transparency, good processing and
reaction performance when it is synthesized, recyclability, and of course its
good availability in the market sustainable environment (Jiang et al., 2011;
Mihai and Ton-That, 2019; Mohapatra et al., 2014; Syazeven Effatin Azma
Mohd Asri et al., 2021). In addition, PLA is manufactured by many stan-
dard plastic processes, including injection, compression and blow molding,
Thermal Properties by Adding Natural Oils, Foods, Organic Materials, Fibers 101

extrusion, thermoforming, and film formation (Makhetha, 2016). Next, the


most common processes for the synthesis of this biopolymer are described,
as well as an explanation of this compound charged by species that cause
modifications in some of its physical, chemical, mechanical, and thermal
properties.
In this concept, certain researchers modified PLA by incorporating it in
a copolymerization process other polymers of synthetic and semi-synthetic
origin, as a second polymeric phase, for example: poly-caprolactone
(Chaiwutthinan et al., 2019), poly(butylenesuccinate) (Chaiwutthinan et
al., 2015), thermoplastic polyurethane (Ibrahim et al., 2017), ethylene vinyl
acetate (EVA) copolymer (Makhetha, 2016), poly(adipate-co-butylene tere-
phthalate) (Chaiwutthinan et al., 2019), epoxidized natural rubber (Syazeven
Effatin Azma Mohd Asri et al., 2021), and linear low density polyethylene,
LDPE (Jiang et al., 2011), which manage to improve both the physical
and mechanical properties and therefore its high processability. Among
these polymers, EVA is a good candidate to blend with PLA due to its high
flexibility and excellent impact resistance (Salehi et al., 2017). The wide
range of applications that its use involves has interested in the scientific and
technological field, one of them is 3D printing, mainly due to its easy avail-
ability and great use as an economical, viable, and sustainable product. It is
commonly known as a mainly additive or sequential manufacturing tech-
nique or for the formation of products or prototypes (X. Wang et al., 2017).
The three-dimensional entities that can be rapidly elaborated under the
control of the computer and software capable of producing a formed or
preformed product (Xie et al., 2017). Fused deposition modeling (FDM)
is the fastest, most widely used and easily accessible diffusion prototyping
technology for the manufacture of next-generation polymer products (Tian
et al., 2016), widely used for the manufacture of prototypes with certain
complex structures and shapes using thermoplastic polymers, among these
polymers, research has been carried out on acrylonitrile butadiene styrene
(ABS) and, of course, PLA (Jin et al., 2017; le Duigou et al., 2016). In this
sense, adding certain components that provide an improvement in properties
benefits the polymer that is intended to be printed in 3D, thus giving it the best
conditions before and after obtaining it as a finished product. With increasing
environmental change and low availability of natural source resources,
biodegradable materials have become an important topic in current research.
PLA is considered a highly biodegradable and environmentally friendly
biopolymer, which is why its use and disposal as a material for 3D printing
has been considered (Bhattacharjee and Bajwa, 2017; Zhou et al., 2015). The
102 Engineering Principles for Food Processing Technology and Product Realization

PLA monomer is lactic acid (LA), produced by fermentation of corn and


other crops (Dong et al., 2014; Lai and Lan, 2013).
Increasing the use of PLA reduces the use of resources or fossil source
species in an impressive proportion, according to the latest reports cited in
the literature (Guo et al., 2018). The combination of PLA allows to improve
the relatively low performance in question at its cost (Lee and Wang, 2006;
X. Liu et al., 2017). Likewise, the by-products obtained from conventional
wood are considered as they are quite cheap and easily available, useful for
the formulation of compounds of sustainable origin, added as a by-product
of the conventional tree processing industry (Pilla et al., 2009). These resi-
dues have advantages such as: low density, high rigidity, and, of course,
degradability, as well as low cost (Xia et al., 2015). As reported, they have
been designed to improve the toughness of PLA composites, including
polymer blending and grafting (Rasal et al., 2010). Polyurethane-derived
polymers (TPU) are the most widely used thermoplastic elastomers, ideal as
a recyclable material and respectful of the ecosystem, allowing the forma-
tion of materials with a certain degree of crosslinking, thus providing good
mechanical properties, biocompatibility, and biodegradability, respectively
(Dogan et al., 2017; Ferri et al., 2016).
Just as the mixing of PLA with other polymers is very efficient, fillers as
reinforcement provide an improvement in these systems of organic origin.
However, the hydrophilicity that wood powders present, the compatibility
when they are mixed mechanically, is poor, the polymeric matrices of hydro-
phobic character, which results in a somewhat deficient interfacial adhesion
and therefore mechanical properties with little efficiency (D. Li et al., 2011;
N. Wang et al., 2007). One of the most outstanding experimental develop-
ments in research to improve the compatibility between the polymer matrix
and the reinforcements from wood residue is the use of compatibilizers, espe-
cially PLA grafted with glycidyl methacrylate (GMA), in the composites is
relatively efficient and environmentally friendly, compared to conventional
chemical treatments where only and exclusively these reinforcements are
added (Hill et al., 1998; Mishra et al., 2003; Ray et al., 2001).
Among the compatibilizers, the compounds that are used found in the
literature handle GMA, since it provides a relatively better compatibility
between PLA and reinforcements such as wood dust or sawdust (Juntuek
et al., 2012; J. Liu et al., 2012; Y. N. Wang et al., 2014). Guo et al. (2018)
concluded that this addition of both functional groups in GMA is due to
the acrylic group and the epoxy group, present in the polymers and the
reinforcing fillers. The acrylic group can couple with the polymer chain and
Thermal Properties by Adding Natural Oils, Foods, Organic Materials, Fibers 103

form a structure with good chemical stability. Meanwhile, the epoxy group
can react with the hydroxyl group that is in fact present in the wood residue,
since in some cases it presents a certain humidity typical of conventional
wood.
Complementing the work carried out by Z. Wang et al. (2021) they designed
four varieties of wood flour compounds (powder considered sawdust or WF)
in the presence of the PLA biopolymer, modified together with organomont-
morillonite (OMMT) as reinforcement and moisture precursor, through
different modification process. These distributions were characterized by
testing the mechanical capabilities of these resulting compounds. When
analyzing the different processes modifying the OMMT, the mechanical
capacities of the compounds were clearly different, as reported by the authors
in the manuscript. However, an exception was presented in the toughness,
almost in its entirety the mechanical capacities showed improvements after
the modification by OMMT; the compound made of pure PLA (homopol-
ymer) together with the wood filler modified with OMMT behaved with the
best mechanical properties, while the compound made of pure WF and PLA
modified with OMMT showed a low performance in terms of mechanical
properties; Whether for OMMT-modified PLA or OMMT-modified WF-co-
PLA compounds, the existence of OMMT aggregates could cause damage
to mechanical properties. However, the addition of OMMT intercalated in
the content of the WF or the WF-co-PLA compound was beneficial for the
resulting physical-mechanical properties in all the tests.
Sun et al. (2021) carried out a dynamic thermogravimetric study (DMA)
to understand the thermal decomposition process of 3D printing filaments,
made from a mixture of PLA and starch, as a polymeric matrix adding wood
filler as reinforcement. With increasing starch content in the filament, the
onset of thermal decomposition for the filaments presented by the authors
of the manuscript gradually decreased from 272.4 to 155.1 °C, respectively.
The degree of thermal degradation became smaller, and the transition
temperature range became larger as the proportion of polysaccharide (starch)
content increased. For a better understanding of the thermal decomposition
behavior of starch-PLA wood composites, thermal stability calculations were
performed, employing more detailed studies that allowed the development
of starch/PLA-based filaments to achieve material suitable for 3D printing.
The boom that 3D printing shows today, reaches high levels leading to its
development and exponential growth, seeking a gradual improvement in
the design of new materials that replace conventional polymers, making use
of self-sustaining polymeric materials or obtained from waste of vegetable
104 Engineering Principles for Food Processing Technology and Product Realization

sources, etc. Additive manufacturing is considered one of the new technolo-


gies that give a key point in the field of research for future high precision
manufacturing, benefiting in the first instance the industry, in the foundation
of buildings, development of finished products, innovation, and invention in
medicine and biomedicine, etc. Its growing applications mainly depend on
its significant merits of reduced weight, minimal materials used, high preci-
sion, and shorter production time (Sun et al., 2021; Z. Wang et al., 2021).
Furthermore, it is very crucial that such 3D printed components can
maintain the same or even better material performance and product quality
as those obtained by conventional manufacturing methods. In the present
work (Dong et al., 2018), successfully fabricated 3D-printed mechanical
components in structured PLA trials of wood-fiber-based composites. The
parameters that stood out in the work were the density of the applied fill, the
height of the layer and the number of treatments investigated, this study was
carried out through a design of experiments, among which the number of
tests was determined as the most significant factor. to maximize the physical
properties, especially the tensile strength of PLA samples in conjunction with
wood fibers. In addition, the experimental design evaluated the effect of the
type of material (i.e., the content of pure PLA and the content of PLA with
wood fibers), resistance to bending and impact of the samples. Based on the
results supported in this work, it was suggested that the type of material is
the only predominant factor to maximize all the mechanical forces that were
present in all the tests; however, they are consistently lower for the wood
fiber/PLA compared to pure PLA—this is due to the mechanical resistance
provided by the PLA homopolymer.

4.7 CONCLUSIONS
PLA is at the forefront of biopolymers and is presented as an alternative
to traditional polymers. Despite its high thermal properties, many materials
have been integrated into PLA to improve thermal properties such as TGA
(thermal stability), Tg, Tm (melting point) and TC. This paper describes the
use of various types of reinforcing materials to improve the thermal proper-
ties of PLA and the application in 3D printer. It should be noted that the
integration of these reinforcing materials into PLA can positively increase
the thermal stability, Tg, Melting Point, Tc. This study about the role of
reinforcing agents in the thermal properties of PLA opens an insight into the
vast field of operation for the application of this biopolymer by optimizing
its properties to focus on a particular application with 3D printing.
Thermal Properties by Adding Natural Oils, Foods, Organic Materials, Fibers 105

KEYWORDS

• food, organic materials


• thermal properties
• nanoparticles
• nanofibers
• natural oils

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org/10.1155/2015/393582
CHAPTER 5

Antioxidant and Antimicrobial


Properties of Moringa oleifera in Food
Preservation
ALAÍN MARTÍNEZ-PÉREZ1, ELISEO SANCHEZ-LOREDO2,
DIANA B. MUÑIZ MÁRQUEZ3, and JORGE E. WONG-PAZ3
Tecnológico Nacional de México/Instituto Tecnológico de Durango,
1

Durango, México
2
Bioprocesses and Bioproducts Research Group, Food Research
Department, School of Chemistry, Universidad Autónoma de Coahuila,
Saltillo, Coahuila, Mexico
3
Universidad Autónoma de San Luis Potosí, Facultad de Estudios
Profesionales de la Zona Huasteca, San Luis Potosí, México

ABSTRACT

The use of preservatives has become indispensable to extend the shelf life
of foods. However, uncertainty about the toxicity and safety of the use of
synthetic preservatives has led the population to demand more natural ingre-
dients for food preservation. There are naturally occurring substances in
plants with high antioxidant and antimicrobial capacities that could be used
as natural preservatives. Thus, extending the shelf life of perishable foods
and in turn providing phytochemical compounds, phenolics, and nutrients.
Moringa oleifera is a plant rich in phenolic compounds with antioxidant
and antimicrobial capacities that have been shown to inhibit the growth
of microorganisms such as Staphylococcus aureus, Escherichia coli, and
Listeria monocytogenes. The purpose of this chapter is to provide detailed

Engineering Principles for Food Processing Technology and Product Realization. Leonardo Sepúlveda Torre,
Porteen Kannan, A. K. Haghi, PhD (Eds.)
© 2025 Apple Academic Press, Inc. Co-published with CRC Press (Taylor & Francis)
112 Engineering Principles for Food Processing Technology and Product Realization

information on the use of M. oleifera extracts in the preservation of different


types of foods due to their antioxidant and antimicrobial capacity.

5.1 INTRODUCTION
The current trend in the population is the consumption of healthy and mini-
mally processed foods, coupled with the negative perception of food additives
such as preservatives, the demand for natural extracts as food preservatives
is increasing. Natural plant extracts contain phytochemicals and essential
oils consisting of a wide variety of bioactive compounds with antioxidant
and antimicrobial properties. Studies focused on the development of new
preservatives based on plant extracts are based on polyphenols and essential
oils with antimicrobial and antioxidant activity to be applied to perishable
foods such as meat, dairy, seafood, fruits, and vegetables (Debonne et al.,
2018; Efenberger-Szmechtyk et al., 2021; Gutiérrez-del-Río et al., 2018;
El-Saber Batiha et al., 2021). However, it is not known with certainty what
the mechanisms of action are, since, in most research, crude extracts are used
without purifying and/or identifying the compounds present in the extracts.
In general, extracts obtained from plants are a complex mixture of substances
such as carbohydrates, proteins, polyphenols, terpenoids, and others.
Among the plants most studied for their antioxidant and antimicrobial
properties is Moringa oleifera. This is a plant with a high nutritional value due
to its vitamin and mineral content. It also contains beneficial phytochemicals
with antioxidant, anticarcinogenic, antimicrobial, and anti-inflammatory
properties (Abd El-Hack et al., 2022; Sultana, 2020). Moreover, it has a
high protein content, especially the seeds (~52%), which in addition to their
nutritional value have multiple biological activities such as antioxidant,
antimicrobial, and antidiabetic (Kumar et al., 2022). M. oleifera polysac-
charides also possess biological activity such as antihyperlipidemic, antidia-
betic, immunomodulatory, antihypertensive, and gastrointestinal protection
(Sharma et al., 2022). The high nutritional value and content of bioactive
compounds make the moringa plant an important source of ingredients for
the development of functional foods, and its antimicrobial capacity makes it
important for food preservation (Saucedo-Pompa et al., 2018).
The uses of moringa are varied, which range from its consumption as
food to wastewater treatment due to the variety of bioactive compounds
present in the leaves, seeds, flowers, and root of moringa. Extraction plays an
important role in antimicrobial and antioxidant capacity since; depending on
the method and solvents used, different compounds with different activities
Antioxidant and Antimicrobial Properties of Moringa oleifera 113

will be extracted. Therefore, traditional methods to the use of emerging tech-


nologies will be addressed. Identifying the compounds present in moringa
extracts is important to know the mechanisms of action, as well as possible
synergistic interactions between the extracted compounds. Finally, the use
of moringa extracts (seeds, leaves, flowers, and roots.) applied in perishable
foods such as dairy products, meat, seafood, edible oils, and others, as a
preservative against microbial and oxidative deterioration will be addressed.

5.2 MORINGA USES


M. oleifera is a native plant mainly in India. It is a very large plant having
nutritional, medicinal, and many other outstanding uses both in the prepara-
tion of other food and industrial products. It is one of the most nutrient-rich
plants discovered today and the use of all parts is well known, from the use
as fodder for animals to water purification, including their use for treating
infant malnutrition (Oyeyinka and Oyeyinka, 2018; Terefe et al., 2017). Due
to the number of uses and properties, it has been called the “miraculous
tree” among cultures that commonly use it (Badmos et al., 2014). M. oleifera
has been reported to have many beneficial compounds, from vitamins such
as vitamins A, C, and E, to minerals such as calcium, magnesium, potas-
sium, copper, iron, and manganese. Also, M oleifera have carotenoid, acid
ascorbic, and tocopherols among others (Oyeyinka and Oyeyinka, 2018). For
its nutritional, medicinal, and technological properties, M. oleifera is used
in different areas such as food, food additives, pharmaceuticals, wastewater
treatment, and more (Table 5.1).

TABLE 5.1 Uses of M. oleifera in Different Areas.


Study area Application
Food All parts of the plant are edible, seeds oil is used to cook, and the leaves
are used as livestock feed
Food additive Thickener in yogurt, milk coagulant for cheese elaboration, clarifier in
fruit juices, and food preservative
Medicine Treatment of disease such as inflammation, hepatorenal disorders,
hematological, cardiovascular, gastrointestinal, and as wound healing
Treatment of Coagulant and clarifier
wastewater Adsorbent of organic pollutants
Others Polysaccharides from trunk for gum formation, biofilm inhibition caused
by S. aureus
114 Engineering Principles for Food Processing Technology and Product Realization

M. oleifera is used in a variety of foods because all its parts are edible
from the pods, leaves, flowers, seeds, and even the roots (Benitez and
Benítez Wilberth, 2012). Among important nutritional uses include its use
as food for humans mainly alleviating malnutrition for babies and children,
and livestock due is considered a great food to increase weight and milk
production in animals due to its high fiber content, proteins, vitamins, and
minerals, leaves being the main sources of forage for animals even more
than other leaves (Oyeyinka and Oyeyinka, 2018; Terefe et al., 2017). On
the other hand, studies highlight the great importance of its edible use in
humans, which is something very interesting, because important studies for
application in food start from there; M. oleifera has been used in various
countries over the years as a source of the human diet, as in the case of the
Philippines, in which the use of moringa flowers stands out consuming the
leaves of various firms, including cooked, fresh leaves, even as a dry powder
(Lee et al., 2016; Pontual et al., 2012). M. oleifera flour has been evaluated as
a food supplement in snacks, broiler breast meat, rice crackers, yogurt, and
cheese. Moreover, moringa seed flour has also been used in soups, bread, and
cookies to increase the fiber dietary and protein content and to reduce levels
of lipid oxidation as well as improve fatty acid profiles (Feitosa et al., 2020).
Also, moringa seeds have the power to compete against other oils for use in
the kitchen, as well as for the lubrication of mechanisms, as well as for the
manufacture of soaps and cosmetics (Benitez and Benítez Wilberth, 2012;
Rodríguez-Pérez et al., 2016). Due to its great antioxidant potential with
extracts and oils from all parts of M. oleifera, it has been able to demonstrate
its antioxidant effect in food matrices such as in meats. Moringa leaves have
demonstrated their effectiveness in the inhibition of lipid oxidation in meats
through packaging technologies (Shah et al., 2015).
Moringa oleifera has been used as food additive, highlighting the proper-
ties of the seed, since seed extracts of moringa seeds have been evaluated as
a thickener agent in yogurt, where moringa seeds demonstrated their effect as
a thickening agent and higher protein content (Cardines et al., 2018). Since
moringa leaves have shown their potential as a milk coagulant due to their
protease content and the action of proteins on the casein micelle (Pontual et
al., 2012). However, although moringa leaves are effective in coagulating
milk, the best properties for coagulation of milk have been seen in the seeds
of moringa, since this property has been low in other parts such as flowers
and leaves of this plant (Tajalsir et al., 2014; Sánchez-Muñoz et al.,2017).
This property of coagulation of milk has been verified for the elaboration of
food, being in the coagulation of milk for the formulation of cheeses with
Antioxidant and Antimicrobial Properties of Moringa oleifera 115

different types of milk such as skim milk and soy milk (Sánchez-Muñoz et
al., 2017). Also, it was been used for clarification in honey as well as in the
clarification of sugar cane juice, both important for food production (Benitez
and Benítez Wilberth, 2012).
Its another important use is its application in cosmetics and pharmaceuti-
cals (Cardines et al., 2018), that lies in the bioactive compounds it contains,
from phenolic acids, alkaloids, phytosterols, flavonoids, as well as vitamins
and mineral content (Gautier et al., 2022). M. oleifera is also rich in phenolic
acids such as gallic acid, chlorogenic acid, ellagic acid, ferulic acid, and
flavanols, among which kaempferol and quercetin stand out (Feitosa et al.,
2020). Extracts from M. oleifera have been used in traditional medicine to
treat diseases such as inflammation, hepatorenal disorders, hematological,
cardiovascular, gastrointestinal diseases, treatment for gastric ulcers as well
as for the relief of fatigue and bronchitis, due to their high content of anti-
oxidants and anti-inflammatory compounds (Zhang et al., 2019; Vongsak et
al., 2013). Multiple in vitro and in vivo investigations in mice and humans
have studied the anti-obesity mechanisms of the different compounds from
moringa isolated or as crude extracts obtained from maceration, ultrasound-
assisted extraction, microwave-assisted extraction, supercritical fluid extrac-
tion, among others, in addition to the use of different solvents such as ethanol,
petroleum ether, acetone, and their aqueous mixtures. The main mechanisms
suggested are the improvement of the lipid profile, regulation of genes associ-
ated with adipogenesis, glucose uptake, insulin resistance, and satiety-related
hormones (Ali Redha et al. 2021). One of the properties of the hydroalcoholic
extracts of M. oleifera seeds recently studied is their potential for wound
healing. Seed extracts were incorporated into a 5% and 10% hydrogel and
applied to 1 cm wounds in male Swiss albino mice. After 4 days, a wound
closure rate of up to 81% was observed and total healing at 13 days, while
the control and standard (povidone) groups were 62% and 82% at the end of
treatment (14 days). In addition, mice to which the hydrogel with 10% M.
oleifera seed extract was applied showed higher resistance to skin breaking
of the healed wound, which was 243 g (Ali et al., 2022). Also, its beneficial
properties against asthma-related inflammatory responses have been studied
in Wistar rats. The ethanol extract of M. oleifera seeds was given to rats at
100 and 200 mg/kg body weight, a similar effect to that of dexamethasone
(2.5 mg/kg body weight) was found since asthmatic symptoms only occurred
in the control group (Mahajan et al., 2007). Oil-free M. oleifera seed extract
can alleviate arsenic toxicity, mitigate ROS generation, decrease Hcy, IL-6,
and TNF-α levels, and increase vitamin B9 and B12 levels (Jana et al., 2020).
116 Engineering Principles for Food Processing Technology and Product Realization

Their use as a food source has already been demonstrated, but now indus-
trially the use of M. oleifera also stands out. One of the uses that have been
highlighted for M. oleifera is its potential as a coagulant for the treatment of
wastewater from the dairy industry and the slaughterhouse as a coagulant, to
decrease turbidity, and adsorbent of organic pollutants (Formentini-Schmitt
et al., 2013; del Real-Olvera et al., 2015). Among all the uses of M. oleifera
that has already been discussed about the leaves, seeds, and flowers, another
use is the trunk—this part of the plant has been used for the formation of
gums (Oyeyinka and Oyeyinka, 2018). One application, although in the food
or water industry, is for the inhibition of biofilms caused by S. aureus, being
the antibacterial property of extracts of M. oleifera the one that acts on this
microorganism on surfaces with S. aureus (de Oliveira et al., 2020). Also, it
has wide use both industrially, in wastewater treatment, as well as in food use
again both in nutritionally, fortifying foods, as well as acting as a potential
new food additive.

5.3 BIOACTIVE COMPOUNDS IN MORINGA

Plant extracts that have bioactive compounds can be obtained from different
parts of the plant such as roots, leaves, seeds, flowers, stems, and fruits. These
extracts are mainly composed of polyphenols and aromatic hydrocarbons
with antioxidant activity (Ong et al., 2021). In addition to plant extracts,
essential oils are another group of volatile compounds with a characteristic
aroma of the plant and possess antimicrobial and antioxidant properties,
consisting mainly of terpenes, terpenoids, phenylpropenes, and to a lesser
extent other compounds (Reis et al., 2022; El Khetabi et al., 2022). The pres-
ence of bioactive compounds in moringa extracts has been reported mainly
in leaves, seeds, and flowers (Fig. 5.1).
In a study for the optimization of the extraction of moringa leaves by
microwave and pressurized liquid-assisted extraction using aqueous ethanol,
a total of 62 compounds were identified by HPLC-ESI-QTOF-MS. These
include essential amino acids, organic acids, phenolic acids, flavonoids,
flavonoids, glucosinolates, and lignans. The most important bioactive
compounds in moringa leaves are the flavonoids kaempferol and quercetin
as well as all their derivatives, in addition to their antioxidant properties,
which are greater than those of traditional vitamins, they have anti-inflam-
matory effects (Rodríguez-Pérez et al. 2016). In addition to the conventional
flavonoids reported in M. oleifera leaves, four flavonoids (vitexin, robinetin,
Antioxidant and Antimicrobial Properties of Moringa oleifera 117

FIGURE 5.1 Bioactive compounds in M. oleifera.

nictoflorin, and taxifolin) found in other plants such as Pigeonpea, Cayratia


trifolia, Lycium berries, and Pinus pinaster were recently reported for the
first time (Wang et al., 2022). Another type of bioactive compound identified
in the leaves of M. oleifera is carotenoids, with the highest concentrations
of β-carotene, lutein, violaxanthin, and neoxanthin, the concentrations found
were higher than those reported in other foods such as broccoli, chicory,
cabbage, and chard (Teixeira et al., 2014). This shows that in addition to their
nutritional value, the leaves of M. oleifera have a wide variety of bioactive
compounds that can have health benefits for people.
In the case of M. oleifera seeds, they have higher protein (~50.8%) and
oil (~11.2%) content than leaves and other vegetable sources such as yellow
peas, red lentils, and chickpeas. The essential amino acid content is also
higher in seeds. However, the contents of polyphenols and flavonoids are
considerably higher in moringa leaves than in seeds (Cattan et al., 2022).
In addition to phenolic compounds, in the seeds of M. oleifera, we can find
isothiocyanates with bioactive properties obtained by enzymatic conver-
sion from glucosinolates. These compounds can modulate the lipid profile
in diabetic patients, decreasing total cholesterol, triglycerides, and low and
very low-density lipoproteins, and at the same time increasing the levels of
high-density lipoproteins (Ali Redha et al., 2021).
Edible flowers are recognized for their nutritional, bioactive, and preser-
vative properties, including M. oleifera flowers (Purohit et al., 2021). M.
oleifera flowers extract containing polyphenols, flavonoids, terpenoids, and
118 Engineering Principles for Food Processing Technology and Product Realization

tannins has a promising anti-arthritic effect on Wistar rats with Mycobac­


terium tuberculosis-induced arthritis injected in the hind paw. The results
indicate that adverse physical changes such as weight loss, increased paw
volume, and arthritis index was reversed, and serum levels of rheumatoid
factor and proinflammatory cytokine levels were decreased (Mahajan et al.,
2009). In another study, one M. oleifera flower trypsin inhibitor (MoFTI)
was evaluated as a potential inflammatory agent in two rat models of acute
inflammation (paw edema and peritonitis) induced by carrageenan. The
results showed that a dose of 15–30 mg/kg decreased edema size, and
reduced leukocyte migration, nitric oxide levels, and proinflammatory cyto-
kines (Patriota et al., 2021).
Apolysaccharide isolated from the roots of M. oleifera MRP-1 is composed
mainly of rhamnose, arabinose, fructose, xylose, mannose, and galactose. It
possesses anti-inflammatory activity by preventing the LPS-induced increase
in nitric oxide and TNF-a production in RAW264.7 macrophage cells. In
another study, the methanol extract of M. oleifera roots was tested in two rat
models of acute and chronic inflammation induced by carrageenan (Cui et
al., 2019). Moringa root extract (660 mg/kg) showed inhibition of rat edema
(acute model) as well as cellular accumulation and fluid exudation (chronic
inflammation), while indomethacin (5 mg/kg) treatments only inhibited the
acute but not the chronic form (Ezeamuzie et al., 1996).

5.4 EXTRACTION METHODS


The extraction is the most important step in obtaining bioactive compounds
from vegetable sources (González‐González et al., 2022). The extraction of
M. oleifera has been used by different methods, such as percolation, ultra-
sound-assisted extraction (UAE), microwave-assisted extraction (MAE),
and maceration (Fig. 5.2) (Zhang et al., 2019). The percolation extraction
has been used for the extraction of bioactive compounds from M. oleifera
seeds, allowing them to heat to 100 °C and later filtered (Zhang et al., 2019).
Other alternatives to the extraction of bioactive compounds from M. oleifera
are solid-state fermentation (SSF) (Feitosa et al., 2020). The extraction for
SSF is an alternative method for the extraction of bioactive compounds,
which involves the action enzymatic of microorganisms to release the
compounds from the solid substrate. Moreover, other bioactive compounds
can be formed with a high capacity antioxidant as reported by Feitosa et
al. (2020), that showed a high content of total phenolic (134%) and an
increase in total flavonoid contents (783.1%) in extracts of M. oleifera seeds
Antioxidant and Antimicrobial Properties of Moringa oleifera 119

of SSF compared with unfermented moringa seeds extracts compared with


flour unfermented. Furthermore, SSF showed an improved antimicrobial
activity on Bacillus subtilis. As result of fermentation, 14 new compounds
were obtained, such as, 2-hydroxycinnamic acid, kaempferol 3-glycoside,
p-coumaric acid, trans-cinnamic acid, luteolin, caffeic acid, isorhamnetin,
6,2 dihydroxyflavone, chlorogenic acid, epicatechin, epigallocatechin
gallate, quercetin, taxifolin, and ferulic acid, which they have been reported
with antimicrobial and antioxidant properties.

FIGURE 5.2 Extraction methods used for the bioactive compounds M. oleifera extraction.

Among solvents used for the extraction of bioactive compounds, ethanol


is more used, since it has submitted extractions of bioactive compounds on
best conditions of ethanol to 60%. However, extraction has been reported as
the best condition extract to 70% of ethanol in maceration (Vongsak et al.,
2013; Valdés-Hernández et al., 2015). The extraction of M. oleifera seeds
has been reported by the obtention of bioactive compounds with high-value
antioxidant, antimicrobial, and other properties through the use of solvents
such as ethanol, acetone, water, and/or a combination of these (Feitosa et
al., 2020; Zhang et al., 2019; Ali et al. 2022). The maceration with heating
has been used for the extraction of bioactive compounds for employed as
nanoparticles with antibacterial activity (Ao et al., 2022).
120 Engineering Principles for Food Processing Technology and Product Realization

5.5 USE IN DAIRY FOODS


Due to consumer demands for dairy products that contain bioactive proper-
ties, fortified dairy products such as fortified yogurts, cheeses, and others
with preservation potential have been developed, such as yogurt fortified
with extracts of lyophilized M. oleifera seeds with various concentrations
from 0.05%, 0.1%, and 0.2% (Zhang et al., 2019). Likewise, the microbial
properties of yogurt during fermentation have been put under study, because
the microbiological analysis is the second important quality criterion in the
acceptability as well as the shelf-life of dairy products (Salem et al., 2015).
However, color, pH viscosity measurements, as well as determination of
radical scavenging activity and phenolic content are important parameters. It
has been shown that the addition of M. oleifera accelerates the fermentation
rate of yogurt and allows the elimination of free radicals and that it can even
be a food that provides health benefits, contributing to the development of
yogurt with bioactive properties (Zhang et al., 2019).
Some dairy products from other mammals besides cows have been the
subject of research to improve their conservation as sour cream from buffalo
milk due to M. oleifera as an oil or extract can improve microbial stability,
therefore an increase sensorial activity and they can improve the shelf life
of sour cream. In addition, the extracts and oils do not affect the punctua-
tion of the attributes such as flavor, texture, body, acidity, and appearance.
Furthermore, the M. oleifera extracts were permitted that the acidity
increased; however, the increase of M. oleifera oils decreased. M. oleifera
extracts and oils showed a decrease in the content of microorganisms such
as proteolytic bacteria, lipolytic bacteria, and mold and yeast to 4 weeks of
storage at 5 °C. (Salem et al., 2015). Badmos et al. (2014) applied extracts
from M. oleifera in soft cheese and evaluated the antibacterial effect. The
results showed that M. oleifera has antibacterial activity in soft cheese. The
extracts with a 3% ethanol condition had a decrease in bacterial content,
among them are enterococcus, Bacillus pasteuri, Staphylococcus spp., S
aureus, and Corynebacterium spp. Furthermore, was shown that moisture
content was low in the condition of extraction with 1 and 2% ether, which
helps to avoid contamination by microorganisms. Among the dairy products
which has presented positive effects of preservation with M. oleifera is the
cheese, as reported by Cui et al. (2020), who evaluated the preservative
effect of moringa oils applied by spray in mozzarella cheese, cheddar cheese,
parmesan cheese, and camembert cheese against L. monocytogenes and
evaluated a sensorial analysis. Moringa oils showed positive effects on the
inhibition of L. monocytogenes in cheese and demonstrated no changes in the
Antioxidant and Antimicrobial Properties of Moringa oleifera 121

textural characteristics of the cheese during storage. The use of M. oleifera


has not only been oriented to preservation, since it has been used as an addi-
tive for the coagulation of milk in cheese processing (Abdeen et al., 2021).
Since the coagulation of milk is a very important step in the manufacture
of various types of cheese, a new source of enzymes for cheese production
has been sought, in addition to calf rennet, which has been widely used for
cheese production (Terefe et al., 2017). Among the application in cheeses,
M. oleifera is important in addition to the conservation against microorgan-
isms, it has lengthened the shelf life in gouda cheese through a film delaying
the oxidation of lipids in the cheese (Lee et al., 2016). Interestingly, two of
the main microorganisms among dairy products are L. monocytogenes and S.
aureus. A study has achieved to inhibit growing these two microorganisms in
cheeses through nanoparticles (Lin et al., 2019).

5.6 USE IN MEAT FOOS


Meat and meat by-products are very susceptible to lipid oxidation and micro-
bial spoilage resulting in undesirable physicochemical changes such as loss
of color, texture, and flavor. Bioactive compounds derived from plants have
been investigated for the preservation of meat products, in addition, they
provide functional properties (Munekata et al., 2020; Falowo et al., 2014).
M. oleifera extracts have been studied in beef preservation. A study by
Manzoor et al. evaluated the effect of aqueous extract of moringa leaves
on the preservation of raw beef packaged with modified atmospheres (80%
O2 and 20% CO2). The results showed significant effects on pH, thiobarbi-
turic acid reactive substances (TBARS) and color, but no effect on micro-
biological quality and water-holding capacity (Shah et al., 2015). Similarly,
direct application of moringa leaf powder at concentrations of 0.2–0.4% in
ground beef has the same effects on lipid oxidation without affecting the
sensory profile; in addition, the total microbial load, coliforms, fungi, and
yeasts were reduced (Mashau et al., 2021). On the other hand, the applica-
tion of moringa leaf extracts in combination with Bidens pilosa leaves in
veal minced meat showed a higher antioxidant activity, obtaining lower pH
and TBARS values. In addition, the antimicrobial properties of the extracts
showed inhibition against pathogens of interest such as S. aureus, E. coli,
and Shigella (Falowo et al., 2016, 2017). Furthermore, moringa seed meal
applied in beef burgers improves cooking properties as the concentration
of moringa seed meal increases, reduces thiobarbituric acid and pH values,
while higher concentration of moringa seed in meals reduces thiobarbituric
122 Engineering Principles for Food Processing Technology and Product Realization

acid, pH values, and aerobic plate counts during storage. However, sensory
acceptability was lower in beef burger with moringa seed flour and reduced
at longer times, but that of beef burger without moringa seed flour decreased
significantly at longer storage times (Al-Juhaimi et al., 2015).
The addition of moringa leaf powder in the processing of chicken patties
decreases their moisture content, while increasing the fat, protein, and
ash content. As for the total microbial load, the patties with moringa leaf
powder remained at 3.78 Log CFU/g, while the control had 7.87 Log CFU/g,
MLP maintained the absence of E. coli and S. aureus at 2.52 Log CFU/g,
and the control showed 2.91 and 3.92 Log CFU/g, respectively. However,
sensory acceptability was significantly lower than the control (Elhadi et al.,
2016). Similarly, moringa flower extracts were added to the formulation of
nuggets, which were shown to improve oxidative stability decrease TBARS
values without demonstrating changes in sensory acceptability as occurs
with moringa leaves (Madane et al., 2019). On the other hand, the extract
of defatted moringa seeds applied in a chitosan-based coating was able to
inhibit the growth of B. cereus and E. coli until day 6 of refrigerated storage
in chicken sausages inoculated with both bacteria at a concentration of 4 Log
CFU/g, while after 15 days of storage the microbial load increased to 7.3
Log CFU/g but still lower than the control without treatment 8 Log CFU/g
(Sharma et al., 2020). In another study, it was reported that moringa leaf
powder in 2% added to irradiated chicken meat packaged under aerobic and
vacuum conditions decreased peroxide and TBARS values, and additionally
improved the amino acid and fatty acid content (Nisar et al., 2019). The same
treatment was evaluated in the preservation of chicken meatballs, reducing
the total volatile basic nitrogen values. As for the microbial load, M. oleifera
alone reduces more than 1 Log CFU/g of coliforms but in combination with
radiation it inhibits them completely (Nisar et al., 2020).
Sheep meat is very susceptible to damage by pathogenic microorganisms
and spoilage, having a very short shelf life. The use of natural antimicrobials
such as plant extracts and essential oils in combination with refrigeration
have been investigated for the preservation of mutton (Purgatorio et al. 2022).
In this sense, the influence of moringa leaf extracts on the nutritional, physi-
cochemical, and microbiological properties of sheep burgers was studied.
The values of protein, ash, total phenolics, and total flavonoids increased,
while moisture and fat decreased. The values of protein, ash, total phenolics
and total flavonoids increased, while moisture and fat decreased. Cooking
parameters such as yield, water and fat retention were also improved.
Regarding the microbial load, the additional hamburgers with 5% moringa
Antioxidant and Antimicrobial Properties of Moringa oleifera 123

leaf extract had 4.30 Log CFU/g, while the control hamburgers had 6.63
Log CFU/g for the total plate count and 2.06 and 6.20 Log CFU/g for total
coliforms (Mashau et al., 2021).
These studies demonstrate the potential of M. oleifera as a preservative
in meat products. It has antimicrobial activity against pathogenic bacteria
such as E. coli and S. aureus that are regularly present in this type of food.
On the other hand, the antimicrobial properties of M. oleifera help against
the oxidation of lipids and proteins, decreasing the values of TBARS and
peroxide. In addition, they add functional characteristics due to bioactive
compounds, mainly polyphenols.

5.7 USE IN SEAFOOD AND FISH


Seafood and fish are one of the most perishable foods and are an important
part of the food supply in many countries, mainly on the coasts, and loss and
waste in value chains represent losses in the millions of dollars (Kruijssen et
al., 2020). One of the causes of spoilage of this type of food is proteases that
degrade the structural proteins of fish and shellfish. This process is generally
undesirable due to the changes in the physicochemical properties of fish as
loss of texture, and changes in color, moisture distribution, and water-holding
capability (Zhuang et al., 2021).
One solution to this problem is the use of protease inhibitors, which are
usually chemical preservatives and antibiotics that inhibit both the proteolytic
activity and the growth of the microorganisms that produce these enzymes.
However, the negative perception of the use of chemically synthesized anti-
microbials has increased the demand for natural preservatives, which would
also be beneficial by decreasing antibiotic resistance of pathogenic micro-
organisms and increasing shelf life (Cotabarren et al., 2020). The protease
inhibitor from M. oleifera leaves has been investigated and has shown
inhibition on serine proteases thrombin, elastase, chymotrypsin, and cysteine
proteases cathepsin B and papain, which are important in the industry. Their
application in shrimp (Penaeus monodon) as a natural preservative (0.2 mg/
mL) inhibited protein degradation and maintained a microbial load of 4×102
CFU/mL while the control registered 8×1010 CFU/mL, which shows that the
proteolytic activity is closely related to the microbial load and therefore the
deterioration of shrimp (Bijina et al., 2011). On the other hand, the applica-
tion of moringa and curry leaf extracts is effective in delaying melanosis
in Pacific white shrimp applied by immersion for 15 min, in addition to
delaying microbial deterioration (Soni et al., 2021).
124 Engineering Principles for Food Processing Technology and Product Realization

Biological selenium nanoparticles (Bio-SeNPs) synthesized using selenite


and M. oleifera extracts are an effective antimicrobial to eliminate L. mono­
cytogenes and Corynebacterium diphtheriae two pathogens of importance in
food safety, 0.7 mg/mL of Bio-SeNPs significantly inhibit the growth of these
two strains. the antimicrobial capacity of Bio-SeNPs was higher than when
using moringa extract or chemical-Se(0) (formed by the reduction of selenite
with cysteine). Furthermore, their application in raw salmon effectively
eliminates L. monocytogenes without causing cytotoxicity (Ao et al., 2022).
The incorporation of moringa seedmeal in a brine solution for the marinade
of smoked African mud catfish (Clarias gariepinus) at a concentration of
15 g/kg achieves a significant decrease in microbial load, especially fungi
and yeasts related to fish spoilage (Jimoh et al., 2021). In another study,
moringa leaf extract was added to an edible gelatin-based coating of gray
triggerfish (Balistes capriscus) skin and applied to smooth-hound shark
(Mulestus mulestus) fillets. The moringa leaf extract was mainly composed
of phenolic acids that presented high antioxidant and antimicrobial activity,
thus decreasing spoilage indices such as malondialdehyde formation, total
volatile basic nitrogen, microbial load, as well as physical parameters such
as weight loss and texture profile (Mezhoudi et al., 2022). However, the use
of moringa extracts does not always improve food preservation. Delfino et
al. (2021) applied extracts of M. oleifera leaves and Lavandula sp. foliage
to the preservation of tilapia fish burgers, which had an adverse effect by
increasing the production of TBARS and negatively affecting the overall
impression of tilapia fish burgers at the end of storage.

5.8 OXIDATIVE STABILIZER IN OILS

It is widely known that phenolic compounds have antioxidant properties and


that they are part of many foods in greater or lesser abundance, and their incor-
poration in cooking oils can increase their stability in frying foods without
affecting their sensory quality, through the elimination of free radicals and
the elimination of carbonyls (Wu et al., 2019). In addition, polyphenols from
Eucalyptus citriodora leaf extracts increase the stability of mixed vegetable
oils during storage (Ali et al., 2016). However, there are few studies related
to the stability of cooking oils during food frying. As reported by Dhibi et
al. (2022), methanolic extracts of M. oleifera and Zizipus Lotus contained
phenolic compounds (phenolic acids and flavonoids) which were able to
increase the antioxidant activity (DPPH radical inhibition), decrease the free
Antioxidant and Antimicrobial Properties of Moringa oleifera 125

fatty acid content and peroxide value, and increase the oxidative stability of
corn oil, after being heated at 180 °C for 8 h. Moringa leaves extract has a
significant antioxidant effect in accelerated storage of soybean oil (12 days/60
°C), however, in the heating test its antioxidant activity decreased as the
temperature increased (105 to 180 °C) but always had lower values than the
control (Zhao et al., 2019). The mixture of moringa oil (20%) with sunflower
oil (80%) improves stability during potato frying, decreasing the formation
of polymers, and oxidized triglycerides reduces the value of p-anisidine and
total volatile aldehydes, and preserves vitamin E and antioxidant activity due
to a possible interaction with the components of moringa oil, which gives it
a protective effect (Boukandoul et al., 2019). Moreover, the incorporation of
moringa leaves extract in margarine increases oxidation resistance compared
to vitamin E, it also improves physical aspects such as water droplet size,
which is desirable since from a microbiological point of view it would help
to prolong shelf life. However, one characteristic that may not be acceptable
to the consumer is the change in color of the margarine for moringa leaves
extract addition (Ouahrani et al., 2022).
The use of natural antioxidants obtained from plants helps to extend the
shelf life of fish oils by retarding the oxidation of omega-3 unsaturated fatty
acids, known not only for their health benefits but also for their instability
and easy oxidation during storage, thus developing an undesirable flavor
and potentially toxic compounds (Hrebień‐Filisińska, 2021). Commercially
available flavonoids have been used to increase the stability of fish oil
by decreasing the formation of peroxides and thiobarbituric acid reactive
substances (Nieto et al., 1993). These compounds are present in moringa
extracts. The application of moringa leaf, flower, and seed extracts in fish oil
retarded the oxidation of fish oil; moringa extracts showed lower peroxide
and hydroperoxide values compared to the synthetic antioxidants tertiary
butylated hydroquinone (TBHQ) and butylated hydroxytoluene (BHT) in
fish oil in accelerated storage for 16 days at 60 °C and showed a greater
protective effect on polyunsaturated fatty acids (Nascimento et al., 2016).

5.9 USE IN OTHER FOODS

Another microorganism against which plants have antimicrobial effects is


Aspergillus flavus, allowing its application in nuts such as peanuts, which are
often attacked by this aflatoxigenic fungus (Razzaghi-Abyaneh et al., 2010).
The extracts of the leaves of the medicinal plants Cymbopogon citratus, M.
126 Engineering Principles for Food Processing Technology and Product Realization

oleifera, Ocimum gratissimum, and Clerodendrum volubile have antifungal


activity against the toxigenic fungus A. flavus, phytochemical screening
showed the presence of saponins, tannins, glycoside, and volatile oils (Jeff-
Agboola et al., 2016). A study by Abu-Sree et al. (2021) demonstrated the
ability of M. oleifera leaves extracts in combination with oil of seeds to inhibit
A. flavus and aflatoxin production in peanuts. An emulsion consisting of the
methanol extract of moringa leaves, seed oil, and a commercial emulsifier
was applied. After three months, the results show a reduction from 6.8×104
to 9 CFU/kg for peanuts with red skin, while for peanuts without red skin
the reduction was 9.4×105 to 14 CFU/kg. As for aflatoxin B1 production,
it remained undetectable for peanuts with the moringa extract coating and
controls with a content of 480 and 945 ng/kg for peanuts with and without
the red skin, respectively.
In active films based on chitosan, guar gum, and polyvinyl alcohol, M.
oleifera extract improves characteristics such as tensile strength, thermal
stability, decrease in glass transition temperature and melting temperature,
and effectively inhibits the growth of E. coli and S. aureus. These character-
istics make possible its incorporation in this type of film that can be used in
food preservation due to its antimicrobial capacity (Bhat et al., 2022). The
application of M. oleifera coatings with chitosan nanoparticles increases the
shelf life of bananas during storage. This is achieved by reducing respira-
tion rate, ethylene production, weight loss, firmness, and delaying color
changes, thus increasing the sensory acceptability of the fruit after 30 days
of storage (Odetayo et al., 2022). On the other hand, papaya-based coatings
with moringa extract and/or ascorbic acid increased antioxidant activity and
shelf life of cut pears for more than 9 days; however, sensory acceptability
was affected by moringa extract (Rodríguez et al., 2020).

5.10 CONCLUSIONS

Food preservatives are one of the most widely used additives in the food
industry in order to keep food quality for a longer period. However, they are
closely related to different pathologies, so the demand for natural preserva-
tives is increasing and medicinal plants such as M. oleifera are an important
source of bioactive compounds with antioxidant and antimicrobial activity
which can be used to extend shelf life. The use of emerging technologies for
the extraction of bioactive compounds helps to improve yields, recovering
most of the phytochemicals of interest and preserving their properties. The
Antioxidant and Antimicrobial Properties of Moringa oleifera 127

bioactive compounds of moringa have been identified in leaves, seeds,


flowers, and even roots, among which there are phenolic acids, polyphe-
nols, flavonoids, isothiocyanates, terpenoids, and others. Currently, many
studies support their potential use in the preservation of foods such as dairy
products, meats, seafood, and edible oils, among others. It is important to
establish clear mechanisms of action and application of moringa compounds
in food preservation so that they can be used safely and efficiently to ensure
safe food for consumers.

KEYWORDS

• antioxidant
• food preservation
• antimicrobial capacity
• healthy foods
• M. Oleifera extracts
• bioactive compounds

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CHAPTER 6

Storage of Fruits and Vegetables


in Controlled Atmospheres and Its
Application in the Preservation of White
Onion Quality
CELIA CHÁVEZ-MENDOZA and ALEXANDRO GUEVARA-AGUILAR
Centro de Investigación en Alimentación y Desarrollo A C,
Coordinación Tecnología de Productos Hortofrutícolas y Lácteos,
Delicias, Chihuahua, México

ABSTRACT
Controlled atmosphere (CA) technology consists of storing fruits and
vegetables in a refrigeration chamber in which the initial or normal atmo-
sphere is replaced by another one that is poorer in oxygen and richer in
CO2. Through this technology, it is possible to control various metabolic
processes of fruits and vegetables, thus delaying the process of maturation
and senescence and maintaining their nutritional quality and optimal state
of maturation until consumption. However, if it is not applied correctly, it
can cause various quality problems. Changing the normal atmosphere to a
controlled one requires the use of gases such as oxygen, carbon dioxide, and
nitrogen, which are mixed to achieve the desired storage concentration. There
are several types of AC systems, which depend on the way of generating the
atmosphere and the concentrations of O2 and CO2 used. CAs are currently
used commercially almost exclusively for the storage of apple, pear, kiwi,
and cabbage. In Mexico, they are mainly used to preserve apples and pears in
the states of Chihuahua and Coahuila, but they have not been used in onions
despite being a seasonal product and widely consumed. Experimental studies
have shown that this vegetable, being a nonclimacteric product, responds
Engineering Principles for Food Processing Technology and Product Realization. Leonardo Sepúlveda Torre,
Porteen Kannan, A. K. Haghi, PhD (Eds.)
© 2025 Apple Academic Press, Inc. Co-published with CRC Press (Taylor & Francis)
136 Engineering Principles for Food Processing Technology and Product Realization

well to this technology, managing to preserve its quality for up to 7 months.


The use of CA, its characteristics, and its application, with emphasis on the
conservation of onion quality, is briefly described in this chapter.

6.1 INTRODUCTION
The recent concern of consumers and health organizations to maintain a
healthy diet has increased the demand for fresh fruits and vegetables to be
consumed on a daily basis; this is because they represent an important source
of antioxidant compounds that are beneficial against chronic diseases,
including cancer and cardiovascular diseases. This scenario has created new
opportunities for the horticultural industry to improve the quality of fruits
and vegetables through their nutritional value (López et al., 2011). However,
in many of these products, the storage period is short, damaging their quality
and limiting their commercialization, thus missing out on market niches.
An alternative to this drawback is the use of controlled atmospheres (CAs),
a technology that involves storage in low O2 and/or high CO2 concentra-
tions to delay the rate of respiration, ethylene production, and weight loss,
and therefore the fruit deterioration (Crisosto et al., 2002) The use of CAs
represents one of the most important advances in postharvest technology, as
the gas composition in storage has an impact on the shelf life of the stored
product, and is used to prevent damage to harvested fruits and vegetables
during storage, transport and distribution (Arshad et al., 2023).
There are many variables that affect the fruit degradation during postharvest
storage. Some of these variables are damage by microorganisms, the storage
environment, and the maturity at which they were harvested, among others.
Therefore, storage requirements may be different for each type of fruit, and they
tend to behave differently after harvest; for this reason, they are classified as
climacteric or nonclimacteric, and there are fruits with intermediate behavior.
Climacteric fruits show a growth in respiration rate during their decomposition
stage that is associated with ethylene production, and in nonclimacteric fruits,
their chemical composition is maintained over time, except for sugars that are
decomposed for metabolic processes. This leads to a greater number of physi-
ological changes in climacteric fruits that can be reduced by manipulating the
atmosphere in which they are stored (Thompson, 2016).
The scientific basis for the application of CA in fruit and vegetable storage
has been the subject of several research studies and has evolved tremendously,
some of the science dates back 200 years, but it was first refined and commercially
applied in the mid-20th century (Thompson, 2010). Commercially, it has been
applied in apples and pears due to its special adaptation to CA conditions. But
Storage of Fruits and Vegetables in Controlled Atmospheres 137

its effect has been evaluated in other fruits such as pitahaya (Magaña-Benitez et
al., 2010); papaya (Martins and De Resende, 2013); blackberry (Brackmann et
al., 2016); lychee (Ali et al., 2021); avocado (Chirinos et al., 2021; Fuentealba et
al., 2022); banana, mango, pineapple, cherimoya and rambutan (Kader, 1994).
In vegetables, it has been applied in tomato storage (Dilmaçünal et al., 2022);
in the preservation and shelf-life extension of spinach (Martínez-Damina and
Cantwell de Trejo, 2002), and in a more limited way in onion (Rios-Gonzalez
et al., 2018; Smittle, 1988; Yamashita et al., 2009).
Onion is one of the oldest and most widely consumed crops in the world,
is highly valued for its characteristic pungent flavor, and is an essential ingre-
dient for cooking worldwide. It is a seasonal vegetable and is sometimes
overproduced (Nega et al., 2015). Produced in many countries around the
world, it is the second most important crop after tomato. China is the leading
producer worldwide, followed by India and the United States. It is also the
most important income-generating crop in small, medium, and large-scale
production in many developing countries (Muhie, 2022).
On the contrary, one of the characteristics of this vegetable crop is the
susceptibility to postharvest losses due to its high water and low dry matter
content, although it is less perishable than other crops, losses are unacceptable
during medium and long storage periods; it has been reported that 40–50%
of the product never reaches the ultimate user/consumer due to postharvest
losses (Gorreapti et al., 2017).
Quality losses of this vegetable are due to several factors because, during
their collection, handling, transport, packaging, and storage, they are exposed
to several treatments and environmental conditions which not only can affect
their quality attributes and physiological characteristics but could also be
responsible for several reactions and stresses, causing important biochemical
changes in the bulb tissues (Benkeblia and Varoquaux, 2003).
Onion is classified as a low perishability product because it maintains a low
respiration rate (Kadder, 2002). In addition, after harvest, it enters a natural
state of dormancy that favors its conservation. This phenomenon is controlled
by several endogenous hormones that vary depending on the genetic compo-
sition of each variety, environmental factors, and in particular temperature,
which can extend or shorten it (Sharma et al., 2016). However, during storage,
especially for prolonged periods, there are losses of marketable bulbs mainly
due to sprouting, rooting, decay, weight loss, or phytopathological damage
(González et al., 2005). Prolonged storage can also significantly affect the
appearance and chemical composition of bulbs (Sharma et al., 2014).
CA has been proven that it could be used as an environmentally friendly
technology for prolonged storage of fruits and vegetables including onions
138 Engineering Principles for Food Processing Technology and Product Realization

(Poldma et al., 2012). This technology helps to preserve its quality allowing
to offer quality products to the market in times of low supply and high prices,
satisfying the demand that exists throughout the year, some researchers have
used this technology and obtained positive results (Chávez-Mendoza et al.,
2018; Garba et al., 2014; Poldma et al., 2012).
Therefore, characteristics and importance of the technology of crop
storage in CAs are discussed in this chapter, as well as its application in
onion preservation.

6.2 CONTROLLED ATMOSPHERE TECHNOLOGY


Controlled atmosphere technology consists of storing fruits and vegetables in
a refrigeration chamber in which the initial or normal atmosphere is character-
ized by a concentration of 20.95% oxygen (O2), 0.03% carbon dioxide (CO2),
and 78.09% nitrogen (N2) is replaced by an atmosphere poorer in oxygen
and richer in CO2, maintaining precise control of the concentrations of these
gases during storage or transport (Graell and Ortiz, 2003). Air composition
is adjusted based on product requirements and the change of the atmosphere
is achieved by certain devices such as nitrogen generators, CO2, ethylene
absorbers, etc. Inside the chamber, the environmental physical conditions
such as temperature, humidity, and air circulation must also be controlled.
CA is successful in fruit and vegetable storage only when combined with
refrigeration or low temperatures. Therefore, standard refrigeration units are
integral components of CA storage systems.
This technique associated with cold, reiterates the effect of refrigeration on
the vital activity of the tissues, avoiding certain physiological problems and
reducing losses due to rotting. The action of the atmosphere on fruit respira-
tion is much more important than the action of low temperatures. A controlled
atmosphere delays biochemical reactions causing slower respiration and a
delay in ripening, the fruit being in a dormant condition, with the possibility
of vegetative reactivation once the fruit is placed in normal atmospheric air.
It is desirable that the created atmosphere composition remains constant
over time. However, internal changes (metabolic reactions) of certain products
consume some gases (oxygen) and generate others (carbon dioxide, ethylene)
that alter this initial composition. These variations are detected by monitoring
devices and compensated by various gas production/removal mechanisms.
These systems cannot be implemented in small packages for retail sales.
CA technology is relatively expensive compared to regular storage, but it
adds value to the crop by extending the marketability of the product, which
Storage of Fruits and Vegetables in Controlled Atmospheres 139

is important for those fruits or varieties that have a short shelf life such as
sweet onions (Poldma et al 2012).
This technique has been improved and is currently very important in the
preservation of foods of both vegetable and animal origin. Currently, large
quantities of fruits and vegetables, such as apples, pears, kiwis, sweet onions,
and cabbage, are stored in CA. Furthermore, this storage technology is also
widely used in several countries during the maritime transport of various
fruits, such as bananas, mangoes, avocados, and apples (Yahia et al., 2019).

6.3 GASES EMPLOYED IN CONTROLLED ATMOSPHERES


Changing the normal atmosphere to a CA basically requires three types of
gases: oxygen, carbon dioxide, and nitrogen, which are mixed to achieve the
desired concentration.

6.3.1 OXYGEN
A decrease in the amount of oxygen in the atmosphere results in reduced respira-
tory intensity and lower ethylene biosynthesis in fruits and vegetables (Graell and
Ortiz, 2003). It is a necessary compound for the metabolism of living organisms
and is involved in oxidation processes. It is usually reduced in CA chambers,
which may favor the growth of anaerobic pathogens (Yahia et al., 2019).

6.3.2 NITROGEN
It is employed to displace oxygen, thereby decreasing the growth of aerobic
spoilage microorganisms and protecting against food oxidation (Parry,
1993). It is also used to balance the atmosphere and achieve the desired
concentration inside the chamber.

6.3.3 CARBON DIOXIDE


The increase in the level of CO2 decreases the respiratory intensity and inhibits
the action of ethylene, this reduces the metabolic activity of plant tissues (in
medium concentrations) which enter a state of “dormancy.” Also inhibits the
activity of microorganisms (in high concentrations) (Graell and Ortiz, 2003;
Yahia, 1995b). CO2 dissolves in water to form carbonic acid and thus lowers
the cellular pH. It also modifies the enzymatic activity of several metabolic
pathways. Greater solubility at low temperatures and therefore more effective
in controlling microorganisms under these conditions (Yahia et al., 2019).
140 Engineering Principles for Food Processing Technology and Product Realization

6.4 CA STORAGE SYSTEMS


There are several types of CA storage systems, some of the most commonly
used are described in the following:
a. Conventional CA (CCA)
This system stores the fruit under hermetic conditions and allows
the fruit to change the surrounding atmosphere due to the process
of respiration, which causes the amount of oxygen to decrease
and the amount of CO2 to increase until the necessary atmosphere
is established. Gas levels should be monitored daily and when the
desired concentrations are achieved, gas control begins. O2 levels
are maintained by the introduction of air from outside the room and
CO2 levels are maintained by removal. In this system, the time in
which the desired concentrations are achieved can be very long. In
apples, for example, it takes about 10 days and during this time the
fruit can continue to mature (Yahia, 1995b). In apples, a concentra-
tion of 3kPa O2 and 3kPa CO2 has been used (Yahia et al., 2019).
b. Fast conventional CA (FCCA)
In this system, the atmosphere is generated immediately after the
chamber is sealed. Oxygen concentration is reduced to desired levels
in less than two days using nitrogen or CA generators. A precise
control of the gas concentration, temperature, and relative humidity
of the chamber is carried out by means of certain analyzing devices.
It is currently the most commercially used system for the storage of
apples, pears, and cabbage (Yahia, 1995c).
c. Ultra-low oxygen CA (ULOCA)
In this system, the oxygen concentration is reduced to the minimum
levels tolerable by the fruit. It is a type of FCCA that uses very low O2
concentrations (less than 1%) and without using high levels of CO2.
Such low O2 levels are very critical, and a highly efficient monitoring
and control system is needed to prevent the amount of oxygen from
dropping to dangerous levels for the fruit (fermentation).
Preservation under such O2 conditions is called ultralow oxygen
(ULO). ULO preservation is carried out in airtight preservation
chambers and is used for the long-term preservation of apples, pears,
blueberries, and kiwi.
Storage of Fruits and Vegetables in Controlled Atmospheres 141

In Golden Delicious apples, for example, it was observed that the


use of this system preserved firmness and achieved good acidity
after storage for 6–10 months, especially when ULOCA was applied
in a rapid manner. It also decreased some important physiological
disorders such as darkening of the pulp core, reduced ethylene
biosynthesis, decreased respiration rate, and susceptibility to decay.
Special care must be taken when using this atmosphere as it may
favor the development of anaerobic processes in the fruit causing the
accumulation of fermentation-derived compounds such as ethanol,
ethyl acetate, and acetaldehyde (Yahia, 1995b).
The main advantages achieved with low oxygen atmospheres,
compared to standard CA, are longer shelf life and subsequent product
shelf life, better quality retention during storage and upon release, and
a reduction of certain physiological alterations (Graell et al., 1998).
d. High carbon dioxide CA
In this system, high amounts of CO2 (10–15% in the case of apple)
are used before starting with the ideal atmosphere. This CA has been
used for two decades in apples, but its commercial use is limited to
the northwestern United States for Golden Delicious apples. When
applied to this fruit, it was observed that using a CO2 concentration
of 10–15% for 2–4 weeks and a temperature between 0 and 5°C, it
was possible to reduce the texture and quality loss and prolong the
shelf life of the fruit (Yahia,1995b).
e. Low-ethylene CA (LECA)
This system began to be used commercially in 1983 in the Northwest
USA and consists of a fast CA with low O2 levels, high CO2 levels,
and strict control of ethylene levels in pre-harvest and postharvest
(Yahia, 1995c).
Levels of this hormone in this system are maintained at a concentra-
tion of 1 ppm or less. By storing “Mclntosh” apples in this system
for 8 months, the fruit only lost 3.5% of its initial firmness compared
to a 24.2% loss of firmness of apples stored in CCA (Yahia, 1995b).
f. Insecticidal CA
In this system, very low amounts of O2 and high amounts of CO2 are
used to control insects as an alternative to the use of chemicals.
142 Engineering Principles for Food Processing Technology and Product Realization

Atmosphere levels needed for insect control in very short periods


are 0.5% O2 or less and 50% CO2 or more. These can control insects
and have the potential for use in postharvest, especially as quarantine
treatments. Insect response depends on their stage of development, but
many insects can be controlled within 2–4 days at room temperature.
CA use for insect control is very advantageous because it does
not leave toxic residues in the food and the cost is competitive
compared to the application of agrochemicals. However, insecticidal
atmospheres are very extreme and can cause fruit problems such as
anaerobiosis and fermentation. Therefore, it is very important to use
them only on those fruits that can tolerate these levels of atmosphere
and only for a period shorter than the tolerated period (Yahia, 1995a).
g. Dynamic control system CA (DCS)
This system consists of maintaining oxygen levels within the
minimum limits tolerated by the fruit, for which it is monitored by
sensors, and its levels are periodically adjusted.
CA conditions are dynamically regulated during storage (instead of
being set in advance). The CA dynamic conservation system equip-
ment reacts to the physiological circumstances of the fruit inside the
chamber, adjusting the conservation conditions to them automati-
cally. Achieving oxygen concentration percentages below 1% is not
a problem, as the oxygen concentration is adjusted directly as soon
as there is a risk of it being too low.
So far, the commercial use of DCS has only been evaluated in
apples, in which it favors the maintenance of firmness, and acidity,
and reduces the development of some physiopathologies without
affecting the sensory quality of the fruit (Calvo and Caldan, 2012).

6.5 CONTROLLED ATMOSPHERE APPLICATION


The atmosphere to be used for a given product is based on recommendations
derived from research carried out by many fruit research centers around the
world; it is necessary to contrast these recommendations in each specific area
given the influence of environmental factors on the behavior of the species
and/or varieties (Graell and Ortiz, 2003).
It is recommended that the desired product temperature and atmosphere
composition be reached within a maximum of 7–10 days after the food is
Storage of Fruits and Vegetables in Controlled Atmospheres 143

placed in storage before ripening begins, that is, when the ethylene in the
fruit is less than 1 ppm (Bishop, 1990).
CAs are currently used commercially almost exclusively for apple, pear,
kiwi, and cabbage storage. In Mexico, they are mainly used to store apples
and pears in the states of Chihuahua and Coahuila (Yahia, 1995b). Table 6.1
shows gas concentrations and temperatures for CA storage of various fruits
and vegetables.

TABLE 6.1 Recommended Gas Concentrations for the Equilibrium Atmosphere and
Temperature Range for the Preservation of Fruit and Vegetable Products.
Product Temperature (°C) %O2 %CO2
Apricot 0–5 2–3 2–3
Avocado 5–13 2–5 3–10
Broccoli 0–5 1–2 5–10
Pumpkin 0–5 3–5 5–7
Cherry 0–5 3–10 10–12
Brussels sprouts 0–5 1–2 5–7
Cauliflower 0–5 2–5 2–5
Mushroom 0–5 Air 10–15
Asparagus 0–5 Air 5–10
Spinach 0–5 Air 10–20
Strawberry 0–5 10 15–20
Pomegranate 4–6 5–10 0–2
Kiwi 0–5 2 5
Lettuce 0–2 2–5 0
Lemon 12–14 5–10 0–2
Tangerine 4–5 10–12 0–2
Mango 10–15 5 5
Apple 0–5 2–3 1–2
Cantaloupe melon 3–7 3–5 10–15
Peach 0–5 1–2 5
Orange 2–4 10–12 0–2
Papaya 10–15 5 10
Pear 0–5 2–3 0–1
Cucumber 8–12 3–5 0
Semi-ripe tomato 8–12 3–5 0
Pineapple 10–15 5 10
Olive 8–12 2–5 2–10
Source: Artés (1987); Kader (1990), Marcellin (1992), IIR (1995), Yahia et al. (2019).
144 Engineering Principles for Food Processing Technology and Product Realization

6.6 DISADVANTAGES OF USING CONTROLLED ATMOSPHERES


Improper use of the CA and MA may cause some problems and result in
product loss (Yahia, 1995b). Some of the potential problems are discussed in
the following subsections.

6.6.1 ANAEROBIOSIS
Exposure of fresh products to very low O2 and/or very high CO2 concentra-
tions that are outside the tolerance limits for a particular product may cause
respiration to change from aerobic (with oxygen) to anaerobic (without
oxygen). Anaerobiosis refers to the fermentation of a fruit or vegetable,
which causes bad odors and flavors (Day, 1993; Farber, 1991).

6.6.2 DEVELOPMENT OF BAD FLAVORS AND ODORS


Long-term storage of fruits in CA may decrease their ability to develop their
characteristic flavor and aroma (Yahia, 1995b). Bad tastes and odors may also
occur at very low O2 concentrations as a result of anaerobic respiration and
very high CO2 concentrations due to fermentative metabolism (Kader, 2004).

6.6.3 PHYSIOLOGICAL DISORDERS


CA can stimulate or aggravate some physiological disorders of fruit and
vegetable products, for example, internal browning in pears and apples,
brown spots in lettuce, chilling injury of some products (Kader, 2004), and
freezing damage to texture.

6.6.4 INCREASED SUSCEPTIBILITY TO FUNGAL ATTACK

Inadequate gas levels can facilitate the penetration of fungi and other micro-
organisms through plant tissues (Yahia, 1995b).

6.6.5 BACTERIOLOGICAL ISSUES

Very low O2 and/or very high CO2 concentrations can stimulate the growth of
certain pathogenic bacteria such as Clostridium and Campylobacter, which
is a potential risk in products stored in modified atmospheres (Farber, 1991).
Storage of Fruits and Vegetables in Controlled Atmospheres 145

6.6.6 ABNORMAL RIPENING OF FRUITS AND VEGETABLES

Inadequate atmospheres can cause abnormal or irregular ripening of products


(Kader et al., 1989). This can occur in banana, mango, pear, and tomato with
O2 levels below 2% and CO2 levels above 5% (Kader, 2004).

6.6.7 HIGH INITIAL COST

A relatively high initial investment is required for equipment acquisition and


chamber construction with adequate conditions for CA storage, as well as
hiring trained personnel to operate the system. Furthermore, gas concentra-
tions are different for each particular product (Day, 1993; Farber, 1991).

6.7 ONION PRESERVATION

In onions, the organ of consumption is generally the bulb, which, unlike


other vegetable species, has some characteristics that favor conservation
for a relatively long time. Under photoperiod conditions suitable for bulb
formation, the plant initiates reserve accumulation at the base of the leaves,
forms cataphylls without laminae, and ends with the leaf primordia initia-
tion, before entering a dormancy period. During this period the bulbs have
a reduced metabolism and do not have the capacity to emit leaves and roots,
which facilitates conservation. Depending on the variety, growth restarts after
a variable number of days. Inner cataphylls are thick and firm, while outer
cataphylls are formed by dead cells, which form a barrier to gas exchange
and a protective element against mechanical damage and fungal attack.
Bulbs have low respiration rates, which can be considered as an indicator
of low metabolic activity, a characteristic also favorable for conservation
(Furlani and Rivero, 2010; UCDavis, 2022).
The main purpose of onion storage in CA is to preserve bulbs with
commercial qualities for a prolonged period of time.
Postharvest quality of onion is strongly influenced by cultivar, cultural
practices, climatic conditions during the growing and development period,
as well as storage conditions. Well-preserved onions are generally long-day
onions with prolonged dormancy periods, while short-day cultivars gener-
ally have storability. Fertilization, mainly nitrogen fertilization, also affects
onion storage, as well as late harvests (Poldma et al., 2012).
146 Engineering Principles for Food Processing Technology and Product Realization

6.8 ONION QUALITY CRITERIA

Onion quality indices can be objective or subjective and should serve to


accurately express the quality and postharvest life of the product in different
situations.
Some of the main characteristics to be taken into account to define onion
quality are color, absence of sprouting and roots, firmness, soluble solids,
Dry matter, size, weight, pungency, and phytopathological damage.
a. Color. Onion commercial value is strongly dictated by its aesthetic
appearance, related in an important way to skin color, due to the high
sensitivity of the consumer to this quality factor (Kiura et al., 2021).
Onion color is defined according to the coloration of the epidermis
or skin, this parameter is verified visually or by means of a colorim-
eter. Onions consumed in Mexico are white, purple, and yellow in
color. In white onions, the bulb must have a white skin covering at
least 80% of its surface at the time of harvesting, while purple and
yellow onions must be 100% covered by these colors at the time of
harvesting (Norma Mexicana NMX-FF-021-SCFI-2003).
Bulb color can be affected by handling. It has been observed that
on onions of white varieties or those with few protective cataphylls,
a greenish coloration can appear on the external scales, which is
caused by exposing the bulbs to direct sunlight for a few days or
when they are kept in brightly lit places. This disorder detracts from
the commercial quality and may impart a strange taste to the product.
Onion color has been related to its antioxidant capacity. It was
found that red onions have a higher antioxidant capacity than yellow
and white onions, although yellow onions are richer in phenolic
compounds (Gokce et al., 2010).
b. Root sprouting and emission. The term sprouting in onion
refers to the new leaves that begin to develop from the bulb
after having been at rest for a period of time (Mexican Standard
NMX-FF-021-SCFI-2003).
Sprouting rate during onion storage is closely related to different
agronomic parameters such as soil moisture, nitrogen fertilization,
bulb ripening at harvest time, water stress, and variety (Sorensen
and Grevsen, 2002; Miedema, 1994).
Storage of Fruits and Vegetables in Controlled Atmospheres 147

Root sprouting and emission from bulbs not only accelerates spoilage
but also determines the end of its shelf life since the consumer rejects
the presence of sprouts and/or roots emerging from the product. Root
emission affects the visual quality of the onion and may furthermore
predispose to further deterioration due to root rot. It is caused by
excessive humidity during storage.
Once they have completed their development, bulbs enter a state of
"rest" or dormancy, characterized by a very reduced physiological
activity that does not respond to environmental conditions, that is,
they do not sprout even under optimal humidity and temperature
conditions. Different studies have shown that sprouting inhibitory
compounds such as abscisic acid predominate in this stage over
promoters such as gibberellins, auxins, and others. This balance
changes with storage time leading to a state in which it sprouts
or emits roots if exposed to favorable environmental conditions.
There is no clear differentiation between one state and another, but
rather a slow transition. As time goes by, promoters predominate,
and sprouting irremediably takes place. Refrigerated storage and
CAs slow down sprouting and rooting (Lopez, 2003; Sharma et al.,
2016). Sprouting in onions is considered to be the main contributor
to postharvest losses (20–40%) of total storage losses (50–90%), and
as a result, sprouted onions are discarded and placed in containers,
so no attention has been paid to onions with this condition, however,
it has been found that these onions contain high phenolic content and
high antioxidant activity (Majid et al., 2016).
Another physiological disorder of onion is sun damage, which is
the result of prolonged exposure of the onion to solar radiation.
The problem is associated with high temperatures and/or ultraviolet
rays. It manifests itself in the form of blisters and rupture of the
peridermis, especially when the temperature of the product is close
to 50°C (Furlani and Rivero, 2010).
c. Firmness. Bulb consistency or firmness is a very important quality
characteristic. Bulbs should be firm and not yield to strong pressure.
Soft bulbs are the result of excessive dehydration, sun or mechanical
damage, or due to the presence of a physiological disorder known
as translucent cataphyll. Also, the neck of the bulb should be narrow
and dry. The presence of wide necks indicates poor curing, initiation
148 Engineering Principles for Food Processing Technology and Product Realization

of bud break, flower scape production, or root growth (Furlani and


Rivero, 2010).
d. Soluble solids. Soluble solids values are considered a good approxi-
mation of the onion sugar content. This parameter is related to the
shelf life and sweetness of this vegetable. There is a direct relation-
ship between the content of soluble solids and the percentage of dry
matter in onion and high amounts of these components indicate a
better aptitude for conservation (Fondo Europeo Agrícola de Desar-
rollo Rural, 2008).
e. Pungency. This parameter refers to the level of onion pungency and
is established by determining the pyruvic acid content of the bulbs.
The secondary organosulfur compounds of onion are responsible for
the pungent flavor and aroma. Thiosulfinates are the predominant
flavor compounds in raw onion and are formed when unflavored
S-alk(en) yl-l cysteine sulfoxides (ACSO) are lysed by alliinase after
tissue breakdown. The initial products of this reaction are sulfenic
acid, pyruvate, and ammonia. Depending on the alkenyl substituent
present, sulfenic acids either condense in pairs to form thiosulfinate
or organize to form thioprapanal sulfoxides or lachrymatory factors
(Lee et al., 2010).
There are several scales to measure the level of pungency, a simpli-
fied scale is used by the sweet onion industry in Georgia in the
United States of America, where pyruvic acid levels vary from 0
to 18 µmol/g of fresh onion (µmol/g). When values are between 0
and 3 µmol/g, they are classified as low pungency, when they are
between 3 and 7 medium pungency and if they are higher than 7, the
onions are classified as high pungency. Another scale is the one used
by Vidalia Labs International, Georgia, USA, where the scale ranges
from 0 to 10 µmol/g of fresh onion. When pyruvic acid values are
less than 3, they are classified as very mild, between 3 and 4 they are
classified as mild, between 4 and 5.5 they are classified as slightly
pungent, between 5.5 and 6 as pungent and greater than 6 as very
pungent. Thus, onions with a pyruvic acid level below 3.5 are called
extra sweet onions, between 3.6 and 5.5 sweet onions, and with
values above 5.6 spicy onions. The pungency level is a parameter
directly related to the variety and other agronomic parameters such
as fertilization, irrigation, climatic conditions, and soil type (Raigón,
2006).
Storage of Fruits and Vegetables in Controlled Atmospheres 149

f. Size onion. Size is determined by the weight or by the equatorial


diameter of the vegetable. According to Boyhan et al. (2004), the
small onion should measure <6.4 cm; medium, from ≥6.4 to <7.6
cm; large from ≥7.6 to ≤8.9 cm; and jumbo, >8.9 cm. Meanwhile, in
Mexico, ball onions must comply with the specifications presented
in Table 6.2 (NMX-FF-021-SCFI-2003).

TABLE 6.2 Size Specifications of Mexican Ball Onions.


Size Equatorial diameter range (cm)
Small Less than 3.5 cm
Medium small 3.6–5.0 cm
Medium 5.1–7.0 cm
Large 7.1–9.0 cm
Extra Greater than 9.0
Source: NMX-FF-021-SCFI-2003.

g. Dry matter. Dry matter is one of the most important factors in


onion quality, about 80% of the dry matter of the bulb is made up of
nonstructural carbohydrates such as sucrose, glucose, fructose, and
low molecular weight fructans. Sugar metabolism is closely linked
to onion dormancy and sprouting (Lee et al., 2010). Bulbs with high
amounts of dry matter are more suitable for prolonged storage and
also tend to contain a higher concentration of fructans, which repre-
sent the main carbohydrate reserve in most bulbs, and are converted
to fructose as a source of energy for sprouting (Chope et al., 2012).
h. Phytopathological damage. Numerous pathogens can cause
diseases that shorten shelf life and affect product quality. Most
common are Aspergillus niger, Botrytis spp., Erwinia carotovora,
Fusarium spp., Penicillium spp., and Rhyzopus spp.
In some cases, disease development can be initiated as a result of
nematode attacks that produce deformations and cracks in some
bulbs, which are not always eliminated in the selection process.
Overall, proper temperature management should be considered the
main weapon of control. Low temperatures coupled with low rela-
tive humidity are generally more effective than any other treatment,
including chemicals, in controlling diseases.
150 Engineering Principles for Food Processing Technology and Product Realization

6.8.1 FUNGAL DAMAGE

A. niger (black mold). It is the main microorganism that attacks onions


during storage, especially at high temperatures and relative humidity. It
affects the outer parchment of the onion, producing black powdery spots
(fungal spores), which significantly detract from the commercial quality of
the product. Moreover, it can attack the fleshy cataphylls, showing more or
less sunken rotting grooves of dry consistency, depending on the environ-
mental humidity. It can move from diseased to healthy bulbs. The onion
surface must be kept dry during and after harvesting (storage) (Fernandez et
al., 1999).
When the entire bulb surface turns black, the onion shrivels, wrinkles
becomes secondarily infected with bacteria, and rots. After harvest, black
mold is avoided by transporting and storing the bulbs below 15°C or at very
low humidity. Infection is minimized by avoiding hitting and cutting the
bulbs.
Basal rot (Fusarium spp.). Generally, infection occurs in the field and
manifests itself in storage. Dry or semi-wet rot appears at the bulb base and
can affect the entire bulb. Damaged tissue becomes aqueous. Infection can
spread from diseased to healthy onions. It is one of the main causes of post-
harvest losses. Onion cultivation should be avoided in fields where onion
disease attacks have occurred in previous years (Fernández et al., 1999).
Blue mold. Watery rot on the collar and external scales, followed by the
appearance of blue–green (occasionally yellow–green) spores, is caused by
the fungus Penicillium. Bruising and other mechanical damage, sun scald,
and freeze damage should be minimized (UCDavis, 2022).

6.8.2 BACTERIAL DISEASES

These are characterized by soft rotting and often have an unpleasant odor.
Bacteria enter through wounds produced before or after harvest. The main
genera are Erwinia and Pseudomonas. Low temperatures and careful
management to avoid injury are the best preventive control of these diseases.
Bacterial Rot/Soft Rot. Characterized by watery, foul-smelling, slimy
liquid areas, this rot is caused by the bacterium E. carotovora subsp. Caroto-
vora (UCDavis, 2022). Erwinia can infect plants in the field. Leaves wilt and
eventually dry up. If a longitudinal cut of an infected plant is made, it will be
observed that the middle part of the new bulb appears completely loose and
Storage of Fruits and Vegetables in Controlled Atmospheres 151

very sticky. Coats become soft and watery in appearance. Later on, a light
yellow to light brown gelatinous substance will form. Affected bulbs are soft
and watery and, when squeezed, a sticky fluid or pulp comes out of the bulbs
(Bejo, 2011).
The bacteria that cause these problems in onion crops are only found in
soil, irrigation water, and in the remains of previous crops. Infection almost
always starts through wounds caused by insect damage, hail, heavy rain, and
strong wind. On the contrary, if it rains gently for a prolonged period, the
leaves may become soggy, either because they are held together or because
the leaf axils fill with water and begin to rot. Bacteria mostly enter the bulb
through wounds in the neck, but this is not always the case. The higher the
temperature, the faster the infection progresses. Bacteria are inactivated at
temperatures below 3°C (Bejo, 2011).

6.9 FACTORS AFFECTING THE CONSERVATION OF ONIONS

a. Variety. Generally, short-day varieties are less suitable for prolonged


storage than long-day varieties, as the latter have a higher dry
matter content and therefore have lower water losses and are less
susceptible to sprouting and postharvest diseases. However, signifi-
cant differences in dry bulb storability have been reported among
cultivars of the same photoperiod type, which may differ up to 3–3.5
months of storage period. Cultivar selection and pre-harvest condi-
tions, such as plant establishment methods (transplanting rather than
direct seeding) and harvest stage (early harvest when 20–50% of the
top of the plant has fallen off) can reduce the incidence of sprouting
after long-term storage. Other important crop characteristics that
can affect bulb storage capacity include the number and thickness
of coat layers and the pungency of inner layers (Petropoulos et al.,
2016; Grevsen et al., 2004).
b. Curing. Immediately after harvest, bulbs must undergo a drying
(“curing”) process to harden their outer scales, reduce skin cracks,
and allow the necks to narrow, thus inhibiting pathogen infections.
The curing method (field or forced air curing) and conditions
(temperature and relative humidity), as well as growing conditions
and harvest stage, can be of great importance to achieve maximum
quality of dried bulbs and minimum losses due to water losses and
pathogen infections (Petropoulos et al., 2016).
152 Engineering Principles for Food Processing Technology and Product Realization

c. Temperature. It is one of the factors that have the greatest influ-


ence on the metabolic activity of fruit and vegetable products. If
the temperature increases, the rate of respiration will also increase,
generating a greater amount of heat, which decreases the postharvest
life of the products.
Temperature acts directly on physiological processes related to
sprouting inhibition and to a lesser degree on bulb root formation.
In turn, high temperature favors the growth of disease-causing
microbes.
The ideal temperature for a good conservation of onion is 0–5°C or
28–30°C. Freezing temperature is − 0.4 to − 0.8°C. Low temperatures
cause softening and blackening of tissues. When stored at low tempera-
tures, 1–2°C is recommended, followed by a period of reconditioning
before sale to avoid water condensation. Moreover, the maximum
temperature tolerated by the bulbs is 38–41°C, but at this temperature,
there is a risk of microorganism growth (Brice et al., 1997).
High temperatures cause damage, and softening, leaving the appear-
ance of cooked tissues, as well as promoting the development of
pathogens (fungi and bacteria) at a higher rate. Sprouting is later at
0°C than at storage temperatures of 5–10°C. Temperatures between
16 and 22°C promote sprouting, the optimum being 15°C, which is
inhibited at 30°C. A similar response to temperature changes is seen in
root formation, except that the optimum temperature is found in lower
ranges (9–11°C) ( Brice et al., 1997).
Onion can be affected by freezing, its freezing point is approxi-
mately -1°C depending on the variety and solids content. Bulbs
may be affected, showing a yellow-grayish coloration and a watery
consistency. This disorder progresses from the surface to the bulb
center and from the periphery to the central part of the vegetable.
Some measures to alleviate damage in affected bulbs consist of
unfreezing the product slowly to about 4°C and marketing it imme-
diately (Furlani and Rivero, 2010).
Another problem that can occur in onions is that of translucent cata-
phylls, a problem that occurs more frequently after 3 or 4 months
of cold storage, being its incidence more common in large bulbs.
It usually starts in the most curved portion of the cataphylls and
may involve the base of the outermost leaves. Cataphylls become
Storage of Fruits and Vegetables in Controlled Atmospheres 153

partially transparent, in contrast to the opaque appearance of healthy


tissue, and conducting vessels become more noticeable. In severe
cases, the bulb softens and is invaded by various pathogens. Its
incidence is significantly reduced by cooling the product as soon as
possible after curing (Furlani and Rivero, 2010).
d. Relative humidity (RH). High RH in the environment (above 80%)
is one of the most important enemies for onion conservation since it
stimulates the formation of new roots and sprouting in the bulbs and
promotes the development of pathogens (fungi and bacteria) in a wide
range of temperatures.
High relative humidity, with water condensation on the peel, causes
fermentation in the external cataphylls and consequently, the pres-
ence of stains, deteriorating the presentation and external quality of
the bulbs.
Low relative humidity (less than 60%) increases weight loss due to
bulb dehydration, resulting in wrinkling, which is undesirable for
marketing. An optimum RH for storage is 65–75%. Overall, the loss
of as little as 5% of a fruit's weight results in an unattractive appear-
ance, decreasing its market value (Brice et al., 1997).

6.10 ONION STORAGE IN CONTROLLED ATMOSPHERES

Onions to be stored in CAs must have the correct maturity, be very well
cured, dry, and healthy, so they must be rigorously selected, and they must
not be hit during the whole postharvest process so that they are free of any
damage. It should be remembered that storage will only preserve the quality
with which the onion enters.
A good quality onion should be undamaged, flawless, clean-skinned, free
of pathogens, and have the expected color for the variety (Muhie, 2022).
Controlled atmospheres have been found to give better results when
stored early in the season just after bulb curing. Factors such as irrigation,
harvest date, environmental conditions, variety, use of growth regulators,
fertilization, and type of curing have an effect on onion storage in CA.
The following are some general recommendations for onion storage in
CA (Sumner, 2000).
• The chamber must be airtight and moisture resistant.
Construction must provide the following:
154 Engineering Principles for Food Processing Technology and Product Realization

An absolute vapor barrier to prevent moisture migration in the CA


chamber.
Adequate wall, ceiling, and floor insulation.
High tightness (chamber must contain a pressure medium, pressure
change 0.8–0.4 or 0.6–0.3 in of water for at least 30 min). A leaking
chamber will require excessive addition of nitrogen and carbon
dioxide. Leaks around the door and improper sealing are major
contributors to the loss of chamber tightness.
The CA chamber must be protected from wind and direct contact
with sunlight and rain to avoid sudden temperature changes that can
cause leakage.
Each chamber should have a vacuum–pressure release valve and
should be equipped with an airbag to prevent atmosphere loss when
small fluctuations in pressure occur.
A large air pocket may be necessary for chambers in onion storage
due to the large increase in air volume during the evaporator defrost
cycle.
Chambers should be interconnected (with PVC piping and valves) to
allow more efficient atmosphere establishment and pressure normal-
ization. This type of interconnection is especially important in small
chambers.
• Storage temperature.
Some portions of onions may freeze at temperatures of about -0.6°C
(30.8°F).
Each chamber must have at least two evaporator units with a
condensing unit (sized to meet the heat gain of the chamber)
equipped with reheat. Evaporator defrost cycles should be staggered
with PVC pipe interconnections between chambers to serve as atmo-
sphere expansion/contraction regulators. A backup cooling system
may be advisable.
• Air circulation.
Storage air circulation should be forced to 100–200 m3/ton of onion.
Forced air circulation is needed to maintain uniform temperature
and relative humidity throughout the CA chamber. Fans should be
Storage of Fruits and Vegetables in Controlled Atmospheres 155

placed at the rear of the room (at the opposite end of the entrance
door). The stacking of bins should allow air circulation through them.
The fan speed should be variable and controlled to achieve relative
humidity conditions as uniform as possible throughout the chamber.
Fan operation should start when the first onions are placed inside the
chamber and continue to run until the last onions are removed from
storage.
• Relative humidity.
Onions may lose a certain amount of moisture during CA storage.
For example, the Vidalia onion could lose 1–1.5% weight per month.
The dehumidification system must be capable of removing this
amount of water without significantly affecting the storage tempera-
ture. The operation of the dehumidification units is controlled by the
hygrostat. Improper control of relative humidity, air circulation, and
temperature can cause complete loss of onions during storage.
• Low oxygen concentration in CA chamber.
A low oxygen level, for example, 3%, reduces respiration, and
sugar loss and prolongs the storage life of onions. In this environ-
ment, humans can lose consciousness in less than 30 seconds, they
cannot breathe and their heartbeat stops within minutes. Therefore,
do not enter a CA chamber with low oxygen concentration without
breathing apparatus.
• High CO2 concentration in CA chamber.
A high carbon dioxide atmosphere, for example, 5%, inhibits respi-
ration and pungency development and prolongs storage and shelf
life after onion storage. The CO2 produced by the onion is probably
not enough to develop and maintain a high level of this gas.
• CA chamber monitoring and control system.
It is essential to control the temperature, humidity, and atmosphere
in the CA chambers without entering them.

This control includes the measurement of at least twice a day of the


following:
a. Temperature in the warmest and coldest areas of the chamber with
an alarm for high and low temperatures.
156 Engineering Principles for Food Processing Technology and Product Realization

b. Oxygen and carbon dioxide concentrations. Adjustments can be


made manually or automatically with a computerized system.
c. Relative humidity. Relative humidity sensors located at the front and
rear of the chamber are used to monitor RH differences on which the
airflow rate is based, when this difference is too large the fan speed
should be increased. This fan speed adjustment can also be done
manually or automatically with a computerized system. A record of
all measurements and adjustments should be kept. Sensors should
operate for at least 6 months without recalibration.

• Heating the onion before removing it from the CA chamber.


Onions should be “warmed” before leaving the CA chamber to avoid
moisture condensation on the bulbs. Fans should operate during
the entire heating period. Additional heat may be needed for this
process, but the difference between air temperature and bulb surface
temperature should not exceed the dew point (approximately 15°F
or -9°C). The chamber must be ventilated before opening the door.
• Chamber size should reflect the sales rate of onions.
Overall, each CA chamber should contain the volume of onions to
be sold in 1 week. If weekly sales are less than the capacity of a
chamber, onions should be conditioned in another area outside the
chamber.
It should be noted that the removal of a portion of the onions from a
CA chamber will reduce the shelf life and quality of the remaining
onions left in the chamber if storage conditions are not restored.
Furthermore, regeneration of the CA atmosphere can be prohibi-
tively expensive if there are very large empty spaces in the chamber
(partially filled chambers).
Onions should be sold before starting the heating procedure. Shelf
life loss due to sprouting can increase rapidly after about 3 weeks.
Onions should have good air circulation through marketing to prevent
deterioration by root development and surface fungus growth.
a. Onion storage conditions in CAs.
Commercial storage of onion bulbs in CA is limited in part due to
variable success and inconsistent effects on bulb quality. Response
to CA varies among cultivars, therefore, experiments should be
Storage of Fruits and Vegetables in Controlled Atmospheres 157

conducted under local conditions to determine the appropriate levels


and composition of gases for each specific variety or local cultivar.
It has been found that the onion preservation in CA has significantly
improved its postharvest quality with respect to bulbs stored both refriger-
ated and at room temperature in several varieties. Conditions such as 1%
oxygen and 5% CO2 at a temperature of 1–2°C and a RH of 58–75% reduced
storage losses, and showed higher dry matter and total soluble solids content.
With this technology, onions with high pungency maintained good market-
able quality for more than 8 months (Poldman et al., 2012). According to
Tanaka et al. (1996), a mixture of 1% O2 and 1% CO2 at 1°C and 65–70%
humidity inhibited sprouting and preserved the vegetable for up to 1 year.
Chávez-Mendoza et al. (2016) and Ríos-González et al. (2018) on the
contrary, worked with storage conditions of 1% O2 + 1% CO2 and 3% O2 +
5% CO2, 2.5°C and 60–75% humidity, reporting minimal quality changes
in onion kept in CA for 7 months. With both CA treatments, sprouting was
inhibited by 100%, as well as microbial growth and there were no significant
changes in color, but a slight increase in pungency was observed.
Chope et al. (2007) reported that an atmosphere consisting of 5 kPa CO2
and 3 kPa O2 has been recommended for soft onions of the Granex variety,
low oxygen concentration inhibited bulb sprouting and reduced weight
losses, however, this may have a detrimental effect on sweet onion quality
through increased pungency, although the effect is not as great as in onions
stored in normal atmosphere or air, furthermore it may limit the subsequent
bulb shelf life with accelerated sprouting 3 weeks after removal from CA
storage.
Uddin et al. (2003) stored Hysam variety bulbs in regular atmosphere
and CA with two treatments 2% O2 + 2% CO2 and 2% O2 and 8% CO2, 0.5
± 0.5°C, 80% RH for 9 weeks, finding that pungency and flavor precursors
increased by 9–11% in onion stored in regular atmosphere and were signifi-
cantly reduced by the CA effect.
Smittle (1989) reported that the combination of CA storage (5% CO2, 3%
O2) and refrigerated storage (1°C) resulted in 99% of bulbs being considered
marketable after 7 months of storage; however, there was a 9% weight loss.
This author also recommended a CA of 3% O2, 5% CO2, 92% N2, 1 °C,
70–80% RH, and a ventilation rate of 5.m3.h-1.m3 of onions for Vidalia
sweet onions, which are known for their sweetness and low pungency.
Finally, Table 6.3 shows various CA compositions recommended for
onion storage (Thompson, 1996).
158 Engineering Principles for Food Processing Technology and Product Realization

TABLE 6.3 Recommended CA Composition for Storage of Onion Bulbs.


Carbon dioxide (%) Oxygen (%) Temperature (°C)
0 1–2 –
0 1–2 0–5
0–5 1–2 0–5
0–5 0–1 0–5
5 3 1
5 5 4–5
10 3 4–5
Source: Thompson (1996).

6.11 CONCLUSION
AC storage technology is a very old technique that has evolved and expanded
its application in the conservation of more products of both animal and vege-
table origin. Its use allows preserving the quality of these for long periods.
However, its effect on each particular fruit must be previously researched to
obtain the desired results.
Onion is a widely cultivated and consumed crop in the world, it is a
seasonal product and although it is not very perishable like other crops, it
does suffer from storage losses, so AC storage technology is a good alter-
native for its conservation, also taking advantage of the fact that it is not
climacteric, which favors its conservation for longer periods.
The quality of the onion during storage is influenced by a large number
of factors, both pre and postharvest, which must be considered for a correct
application of CA. Up to now, atmospheres with 1% O2 + 1% CO2 and 3%
O2 + 5% CO2, in combination with low-temperature storage (0.5–2.5°C)
and relative humidity of 58–75%, are the most researched and the most
employed, which have allowed to maintain the quality of the onion from 7 to
12 months. The most important impact of AC technology is in the pungency
levels which tended to increase slightly during prolonged storage.

KEYWORDS

• controlled atmospheres
• conservation
• quality index
• onion storage
Storage of Fruits and Vegetables in Controlled Atmospheres 159

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SECTION 2
FOOD BIOTECHNOLOGY
CHAPTER 7

Larrea tridentata Extracts and the


Capacity of Its Biocompounds in
Medicine and Agriculture
JOLANTA E. MARSZALEK1, DANIELA M. SÁNCHEZ-PÉREZ2,
ERIKA FLORES LOYOLA1, AGUSTINA RAMÍREZ-MORENO1, and
LUCIO RODRÍGUEZ-SIFUENTES1
1
Facultad de Ciencias Biológicas, Universidad Autónoma de Coahuila,
Coahuila, México
2
Instituto Tecnológico de Torreón (ITT)-DEPI, Carretera Torreón-San
Pedro, Torreón, Coahuila, México

ABSTRACT

The use of plants is of great interest in traditional medicine and when


looking for new pharmacological materials for drug development. Creo-
sote bush, Larrea tridentata (LT), is a perennial shrub growing in southern
parts of the USA and northern semideserts of Mexico. The extracts of that
plant contain a variety of metabolites, among which lignans are the most
prevalent. Nordihydroguaiaretic acid (NDGA) is an extensively studied
lignan with antibacterial, antiviral, anthelmintic, antifungal, and anticancer
properties. However, other lignans and phenolic compounds found in LT
extracts demonstrate similar activities. Even though extended exposure to
LT extracts is believed to be toxic to the organism, it is valid to exploit the
use of its isolated biocompounds. This review aims to give a good overview
of the research into possible applications of these metabolites in medicine
and agriculture.

Engineering Principles for Food Processing Technology and Product Realization. Leonardo Sepúlveda Torre,
Porteen Kannan, A. K. Haghi, PhD (Eds.)
© 2025 Apple Academic Press, Inc. Co-published with CRC Press (Taylor & Francis)
168 Engineering Principles for Food Processing Technology and Product Realization

7.1 INTRODUCTION
Research always directs its interests in improving human life; recently, novel
treatments for diverse human diseases have been sought. The reasons can be
found in increased bacterial resistance to antibiotics (Andersson et al., 2017),
developed resistance to antifungal treatments (Perlin et al., 2017), and a high
number of difficult-to-treat cancers (Holohan et al., 2013; Tsimberidou et al.,
2015). Consequently, alternatives that would have a strong activity with no
toxicity and preferably low cost are wanted. In that aspect, more researchers
explore natural sources, such as compounds from plants, bacteria, marine
plants, and others, that could fulfill that need (Firenzuoli and Gori, 2007).
Diverse studies demonstrate the presence of phytocompounds in plants that
have activity against several human illnesses (Wen et al., 2012; Thanga-
pazham et al., 2016, Hosseini and Ghorbani, 2015; Aboody and Mickymaray
, 2009). In different regions of the World, many of these plants have been
used in traditional medicine for hundreds of years. Some plants native to
North America possess many of these qualities. They are found in arid zones,
and because of their environmental conditioning, these plants contain many
phytocompounds with exciting properties. One such plant is the creosote
bush, Larrea tridentata (Zygophyllaceae) (LT), also locally referred to as
greasewood and chaparral in the USA, and gobernadora in Mexico (Fig.
7.1), which is a common shrub in North American deserts. It is abundant
in the semidesert areas of San Luis Potosí, Coahuila, Chihuahua, Durango,
Sonora, Zacatecas, Baja California, and Baja California Sur in Mexico,
as well as in the Southwest United States in Arizona, California, Nevada,
Texas, and New Mexico (Rzedowski and Huerta, 1994). These plant extracts
have been commonly used in broad applications in traditional Mexican
medicine (Arteaga et al., 2005). In this chapter, we examine information
about L. tridentata and its biocompounds that found applications in the field
of medicine and agriculture.

7.2 PLANT COMPOSITION AND ANTIOXIDANT CAPACITY

The leaves of L. tridentata contain around 5% moisture and within the solids:
reducing sugars (1.9%), nonreducing sugars (12%), fat (3.4%), crude fiber
(12.3%), and ash (10.7%) (Treviño-Cueto et al., 2007; Mendez et al., 2012).
As a result, the plant is an outstanding source of natural compounds, with
approximately 50% of the dry weight of leaves being extractable compounds
(Arteaga et al., 2005).
Larrea tridentata Extracts and the Capacity of Its Biocompounds 169

FIGURE 7.1 Image of the plant L. tridentata taken in the area of Torreon, Coahuila, México.

It has been reported that up to 62% of the plants’ phytocompounds


belong to the tannins (Treviño-Cueto et al., 2007). Besides tannins, saponins,
sterols, monoterpenes, sesquiterpenes, lignans, flavonoids, and terpenes were
detected in the aqueous and organic extracts of L. tridentata (Mendez et al.,
2012; Gnabre et al., 2015). These varied phytocompounds are accompanied
by essential oils (0.1% of the dry weight) and 67 nonvolatile compounds
(Arteaga et al., 2005).
170 Engineering Principles for Food Processing Technology and Product Realization

Among bioactive compounds present in this plant, nordihydroguaiaretic


acid (NDGA), kaempferol, and quercetin are found at considerably high
concentrations (Hyder et al., 2002). Phytoestrogens, including flavonoids
comprising isoflavonoids and flavanols, derivates, lignans, and coumestans,
are secondary plant metabolites. All of these have attracted sizable atten-
tion due to their protective action against several health disorders. They
prevent and treat menopausal symptoms, skin aging, osteoporosis, cancer,
and cardiovascular, neurodegenerative, immune, and metabolic diseases
(Sirotkin and Halim Harrath, 2014).
LT’s principal compounds are phenolics, which are present in high
concentrations in leaves (36.2 mg/g), green steams (40.8 mg/g), and roots
(28.6 mg/g) (Fig. 7.2A). Condensed tannins also are present in all tissues
with high concentrations, specifically in flowers (1.7 mg/g), seeds (1.1
mg/g), and roots less than 5 mm in diameter (1.1 mg/g) (Fig. 7.2B). The
most studied lignan, NDGA, is found in flowers, leaves, green stems, and
small woody stems (<5 mm in diameter), with the highest concentrations
in leaves (38.3 mg/g) and green steams (32.5 mg/g) (Fig. 7.2C) (Hyder et
al., 2002). In the aerial parts of LT, about 25 main phytocompounds are
found. Their structure was mostly triterpene glycoside (Jitsuno and Mimaki,
2010). In 2011 two new lignans glycosides were described, larreatricin A
and larreatricin B (Yokosuka et al., 2011). Recently, thymol (5.38 mg/mL)
and carvacrol (4.18 mg/mL) were detected in an extract exhibiting strong
antibacterial properties (Morales-Ubaldo et al., 2022). A list of some of the
described phytocompounds is presented in Table 7.1, with an indication of
what properties they exhibited.

FIGURE 7.2 Percent distribution of (A) total phenolics, (B) condensed tannins, and (C)
NDGA in different plant parts of L. tridentata adapted from Hyder et al. (2002).
Source: Adapted from Hyder et al., 2002
TABLE 7.1 NMR-Identified Compounds from L. tridentate and Their Cytotoxic, Antiprotozoal, and Antioxidant Activity.

Larrea tridentata Extracts and the Capacity of Its Biocompounds


Compound Antiprotozoal Antibacterial Cytotoxic activity against (µg/mL) References
Activity Activity HL-60 cells ACC-375 L-6 MCF-7 SW-480
IC50 cells cells cells cells
(+)-Dihydroisorhamnetin >50.0 Abou-Gazar et al. (2004)
(7r,7′r)-4,4′-Dihydroxy-8,8’-dehydro-  >90 Schmidt et al. (2012)
7,7′-epoxylignan
(7s,7′s,8s,8′s)-3,3′,4,4′-Tetrahydroxy-  154 Schmidt et al. (2012)
7,7′-epoxylignan
(7s,7′s,8s,8′s)-3,3′,4′-Trihydroxy-4-  188 Schmidt et al. (2012)
methoxy-7,7′-epoxylignan
(7s,8s,7′s,8′s)-3,3′,4′-Thrihydroxy-4- 17.3 Abou-Gazar et al. (2004)
methoxy-7′,7′-epoxy-lignan
(s)-4′,5-Dihydroxy-7-methoxyflavone >80 60 >80 Lambert et al. (2005)
3,3′-di-o-Demethylisoguaiacin  132 Schmidt et al. (2012)
3,4-Dehydrolarreatricin 27.6 Abou-Gazar et al. (2004)
3,4-Dihidroxi-3′,4′-dimetoxi-6,7′-  51 Morales-Ubaldo et al. (2022)
ciclolignano
3,4′-Dihidroxy-3′,4-domethoxy-6,7′- 50 25 50 Lambert et al. (2005)
cyclolignan
3′-Demethoxy-6-o-demethylisoguaicin  13.6 Favela-Hernández et al. (2012);
Abou-Gazar et al. (2004)
3′-Demethoxy-6-demethylisoguaiacin >20 Yokosuka et al. (2021)
6-O-β-d-glucopyranoside
3′-Demethoxy-6-demethylisoguaiacin >20 Morales-Ubaldo et al. (2022);
6,40-di-O-β-d-glucopyranoside Yokosuka et al. (2021)

171
TABLE 7.1 (Continued)

172
Compound Antiprotozoal Antibacterial Cytotoxic activity against (µg/mL) References
Activity Activity HL-60 cells ACC-375 L-6 MCF-7 SW-480
IC50 cells cells cells cells

Engineering Principles for Food Processing Technology and Product Realization


6,30-Didemethylisoguaiacin >20 Yokosuka et al. (2021)
6,30,40-tri-O-β-d-glucopyranoside
3′′-hydroxy-4-epi-larreatricin 13.6 Abou-Gazar et al. (2004)
3’-o-Methyltaxifolin  27 Schmidt et al. (2012)
4,4′-Dihydroxy-7,7′-dioxolign-8(8′)-ene >50 Abou-Gazar et al. (2004)
4,4′-Dihidroxi-3-metoxi-6,7′-ciclolignano  56 Morales-Ubaldo et al. (2022)
1,2,4-Trihydro-1-(3,4-dihydroxyphenyl)- 16 Yokosuka et al. (2021)
2,3-dimethyl-3,4,6,7-naphthalenetetrol.
5,7,4′-Trihydroxy-3,8,3′- >50.0 Abou-Gazar et al. (2004)
trimethoxyflavone
5,4′-Dihydroxy-3,7,8,3′-  Favela-Hernández et al. (2012)
tetramethoxyflavone
5,4′-Dihydroxy-7-methoxyflavone  Favela-Hernández et al. (2012)
5,4′-Dihydroxy-3,7,8-trimethoxyflavone  Favela-Hernández et al. (2012)
2-[1-(3,4-Dihydroxyphenyl)-2-methyl-3- 17 Yokosuka et al. (2021)
oxobutyl]-4,5-dihydroxybenzaldehyde
(2R,3R)-2,3-Dihydro-2-(3,4- 4.1 Yokosuka et al. (2021)
dihydroxyphenyl)-3- methyl-5-(E)-
propenylbenzofuran.
(2R,3R)-2,3-Dihydro-2-(3-hydroxy- 15 Yokosuka et al. (2021)
4-methoxyphenyl)-3- methyl-5-(E)-
propenylbenzofuran
TABLE 7.1 (Continued)

Larrea tridentata Extracts and the Capacity of Its Biocompounds


Compound Antiprotozoal Antibacterial Cytotoxic activity against (µg/mL) References
Activity Activity HL-60 cells ACC-375 L-6 MCF-7 SW-480
IC50 cells cells cells cells
Butane-type di-o-methylated lignan 10 12 31 Lambert et al. (2005)
Butane-type di-o-methylated lignan 7 10 30 Lambert et al. (2005)
Butane-type tri-o-methyl lignan 7 5.3 55 Lambert et al. (2005)
Carvacrol  Morales-Ubaldo et al. (2022)
Cyclolignan-3′-demethoxyisoguaiacin 22 9.6 55 Lambert et al. (2005)
Herbacetin-3,8,4′-trimethyl ether >50.0 Abou-Gazar et al. (2004)
Herbacetin-3,7′-dimethylether  8 Schmidt et al. (2012)
Kaempferol-3,7-dimethylether  15 Schmidt et al. (2012)
Kaempferol-3-methyl1 ether 28.3 Abou-Gazar et al. (2004)
(isokempferide)
Lignoids-4-epi-larreatricin  >50 Abou-Gazar et al. (2004);
Favela-Hernández et al. (2012)
meso-(rel 7s,8s,7′s,8′s)-3,4,3′,4′- >50.0 Abou-Gazar et al. (2004)
Tetrahydroxy-7,7′-epoxylignan
meso-Dihydroguaiaretic acid  Schmidt et al. (2012)
meso-Nordihydroguaiaretic acid   33 Schmidt et al. (2012)
Naringenin  >90 Schmidt et al. (2012)
NDGA   2.6 Bashyal et al. (2017); Abou-
Gazar et al. (2004); Favela-
Hernández et al. (2012)
Thymol  Morales-Ubaldo et al. (2022)

173
174 Engineering Principles for Food Processing Technology and Product Realization

7.2.1 LIGNANS
Lignans, a class of secondary plant metabolites, are produced by oxida-
tive dimerization of two phenylpropanoid units. They are optically active
phenolic dimers possessing a 2,3-dibenzylbutane structure (Zitterman, 2003;
Saleem et al., 2005). Although their molecular backbone consists only of
two phenylpropane (C6–C3) units, lignans show an enormous structural
diversity. In rye wheat, for example, these compounds appear mainly in the
glycosidic form. In many plants, the lignans are the building blocks of the
plant cell wall (Zitterman, 2003). Thus, they are widely distributed in the
plant kingdom and have been found in species belonging to more than 70
families. Lignans are found in roots, rhizomes, stems, leaves, seeds, and
fruits. Unfortunately, with some exceptions, the plants studied do not provide
commercially practical quantities of lignans. Flaxseed has been reported to
have the highest concentrations of dietary lignans in the form of secoisolar-
iciresinol diglucoside, and these are available for purchase as a supplement
(Source Naturals Lignan Extract Caps, n.d.).
Regarding biological interactions, lignans are phytoestrogens with
estrogenic or antiestrogenic activity (Barakat et al., 2018). In addition, they
respond to various biological issues in the form of anticancer, antioxidant,
antihypertensive, antiviral, and even insecticidal properties (Simpson and
Amos, 2017). These varied activities increased the interest in lignans and
their synthetic derivatives and proposed their applications as therapeutics;
for example, in cancer treatment.

7.2.1.1 NORDIHYDROGUAIARETIC ACID


Nordihydroguaiaretic acid [l,4-bis-(3,4-dihydroxyphenyl)-2,3-dimethyl-
butan] (NDGA) is a simple lignan that is linear with phenylpropane groups
connected via a b–b′ linkage. NDGA could be called the dominant lignan of
LT because it is present in all parts of the plant, representing approximately
5–10% of the leaves’ dry weight and 80% of all phenolics. This phytocom-
pound is of great interest due to its biological properties as a potent antioxi-
dant (Floriano-Sánchez et al., 2006).

7.2.2 ANTIOXIDANT ACTIVITY OF LIGNANS


The efficiency of lignans as antioxidants is related to their structure and
solubility. Antioxidants are defined as any molecule that inhibits oxida-
tion, that is, loss of electrons and increase in the oxidative state of another
Larrea tridentata Extracts and the Capacity of Its Biocompounds 175

molecule. Oxidation forms free radicals that are unstable atoms and molecules
possessing an insufficient number of electrons. Antioxidants usually termi-
nate many reactions by removing free radical intermediates and inhibiting
other oxidation reactions. Thus, antioxidants often serve as reducing agents
(e.g., thiols, ascorbic acid, and polyphenols). Antioxidants work through
single or combined mechanisms: free radical scavenging, complexing of
pro-oxidant, reducing activity, quenching of singlet oxygen, and scavenging
lipid peroxyl radicals. Preventive actions are represented by the antioxidants
that serve as inhibitors of free radical oxidation reactions (Kasote, 2013;
Mehta and Gowder, 2015).
During the normal function of the human body, free radicals, reactive
oxygen species (ROS), and nitrogen species are continuously generated.
They are important for energy supply, chemical signaling, detoxification,
and immune functions (Dimitrios, 2006). However, overproduction of
these species due to exposure to external oxidant substances or a failure in
the body’s defense mechanisms such as endogenous enzymes (superoxide
dismutase, glutathione peroxidase, and catalase), leads to damage of valu-
able biomolecules such as DNA, lipids, and proteins (Mehta and Gowder,
2015; Aruoma, 1998; Dimitrios, 2006).
It has been established that these damages are associated with an increased
risk of various degenerative diseases such as cardiovascular disease, cancer,
and others. On the contrary, phenolic compounds are excellent natural
antioxidants. They are known to counteract the excess ROS and erase their
pathological effects. The antioxidant capacity of phenolic compounds is
mainly due to their redox properties, which allow them to act as reducing
agents, hydrogen donors, singlet oxygen quenchers, or metal chelators
(Mehta and Gowder, 2015).
In LT, the antioxidants are represented by lignans, flavonoids, condensed
tannins, and other phenolics. As aforementioned, the main constituent of
the lignans in LT is NDGA. Its polyphenol-bearing o-dihydroxy structure,
with four phenolic hydroxyl groups, promotes radical scavenging ability
(Floriano-Sánchez et al., 2006; Choi and Jung, 2016). The antioxidant
activity of NDGA has been studied extensively over the years. Interest-
ingly, NDGA’s antioxidant ability was explored as a food protection agent
in the 1950s (Bickoff and Williams, 1945; Lundberg et al., 1944; Stull et
al., 1948). Recently, the characteristics of NDGA have been well-reviewed
(Manda et al., 2020); thus, here we summarize shortly only its action. The
potent scavenging activity of NDGA against multiple types of ROS comes
from donating one electron and one proton from each of its hydroxyl
176 Engineering Principles for Food Processing Technology and Product Realization

groups contained in the catechol rings, which converts NDGA structure


into an oxidized catechol-quinone. The quinone is, firstly, a semi-quinone
radical, which is further converted into an ortho-quinone and superoxide
anion. Ortho-quinone may be changed back to the reactive semi-quinone by
cellular NADPH-dependent reductases, but this redox cycle is highly toxic,
especially at high NDGA concentrations. As a consequence, NDGA at a high
dose might lead to cytotoxic effects in the organism, as discussed later in the
chapter.
Free radical scavenging activity and stabilization of newly formed tran-
sient radicals are facilitated in compounds that do not possess steric hindrance
(Kitts et al., 1999; Foti et al., 1996) but have an ortho-hydroxyl group (Lu
and Liu, 1992). In the case of lignans found in LT, due to tetrahydrofuran
moiety, the number and the position of the phenyl moieties in epoxylignans
may contribute to robust antioxidant effects.

7.3 MEDICINAL APPLICATION OF L. TRIDENTATA

Creosote bush has been used in traditional medicine as a treatment for around
50 different illnesses, as reported by Arteaga et al. (2005). These include skin
problems (acne, dandruff, psoriasis); blood problems (altered blood pres-
sure, anemia, blood purifier, bruises, and hemorrhoids); digestive system
issues (bowel cramps and inflammation, stomach pain and diarrhea, diseases
of the liver, kidney, and gallbladder stones, kidneys pain and cystitis, ulcer,
indigestion, urinary tract infections, and diuretic); bacterial and varial infec-
tions (cold, influenza, bronchitis, chickenpox, tuberculosis); women issues
(menstrual pains, inflammation after delivery, cramping, contraceptive, and
sterility) as well as allergic treatment, diabetes, headache and toothache,
and snakebite pain. In addition, tonics and extracts from LT are believed to
have anti-inflammatory, antiamoebic, antibiotic, antifungal, antineoplastic,
antiseptic, and antiviral properties (Arteaga et al., 2005; Heron and Yarnell,
2001).

7.3.1 CYTOTOXICITY OF LIGNANS, ANTICANCER APPLICATION

Cytotoxicity study using human umbilical vein endothelial cells (HUVEC)


and isolated compounds from LT extracts showed to inhibit HUVEC cell
viability with half maximal inhibitory concentration (IC50) values of 86
and 59 μM for NDGA and 3′-O-methyl-NDGA, respectively. These two
Larrea tridentata Extracts and the Capacity of Its Biocompounds 177

compounds were correspondingly 2.4- and 1.6-fold less toxic to human cells
than to Naegleria fowleri (the parasite studied in the research) (Bashyal et
al., 2017).
For eight lignans and cyclolignans, including NDGA, isolated from the
flowering tops of LT (Table 7.1), the median inhibition concentration, IC50,
was evaluated against three cancerous cell lines (Lambert et al., 2005). The
results showed IC50 values of 7–80 µM, with the linear butane-type lignans
being the most potent and colon cancer cells being the least sensitive cell
type. The relative capacity of linear butane-type lignans against human
breast cancer appears to be aligned with the number of O-methyl groups in
the NDGA molecule. The potency of O-methylation is seen in the increased
lipophilicity, which allows the compounds to easier cross the cell’s plasma
membrane, or in the molecule’s ability to bind to a lipophilic target, such as
the estrogen receptor expressed in MCF-7 cells (Lambert et al., 2005)40.
Two meso-nordihydroguaiaretic acid glycoside derivatives, larrealignans
A and B, tetra- and tri-desmosides lignans, respectively, did not exhibit
cytotoxicity against HL-60 human leukemia cells even at a concentration of
20 µM. Other compounds isolated from LT showed moderate cytotoxicity
(two aglycone compounds had IC50 values of 7.0 and 4.9 mM) (Yokosuka
et al., 2011). The same group isolated 17 lignan compounds from LT leaves
and determined 10 as described for the first time. The cytotoxicity of these
compounds was evaluated against promyeoloblasts HL-60 cells, and the
majority of these lignans presented IC50 values in the range of 2.7–17 µM.
Compound (2R,3R)-2,3-dihydro-2-(3,4-dihydroxyphenyl)-3- methyl-5-(E)-
propenylbenzofuran showed the highest cytotoxicity and induced apoptotic
cell death (Yokosuka et al., 2021).
NDGA exhibits anticancer activity in numerous in vivo and in vitro
studies (Rowe et al., 2008; Leon et al., 2016; Park et al., 2005; Wang et
al., 2011). The ability of NDGA to hinder the proliferation of breast cancer
cells is directly related to the inhibition of the function of two receptor tyro-
sine kinase (RTKs), the insulin-like growth factor receptor (IGF-1R) and
the c-erbB2/HER2/neu (HER/neu) receptor (Youngren et al., 2005). Other
aspects of NDGA’s anticancer activity were established as an inhibitor of
lipoxygenase isoenzymes and showed the strongest growth inhibition with
an IC50 of 1.9 ± 0.5 µg (Hausott et al., 2003).
To improve the anticancer action of NDGA, a new derivate NDGA-
P21 was synthesized by methylation of -OH groups and linearization of
the molecule. With these changes, the new compound exhibited a higher
suppression of glioma (GBM) cells by arresting the cell cycle of GBM cells
178 Engineering Principles for Food Processing Technology and Product Realization

in G0/G1 phase, blocking cell proliferation sequentially, and suppressing the


stemness of glioma stem-like cells (GSLCs) (Zhao et al., 2017).
NDGA has been tested as a potential treatment for skin cancer and restored
reduced glutathione levels and activities of antioxidant enzymes. As a result,
elevated myeloperoxidase activities, xanthine oxidase, and skin edema forma-
tion in TPA-treated mice (treated with 12-O-tetradecanoylphorbol-13-acetate)
were also lowered by NDGA, indicating a restrained inflammatory response.
At the same time, the histological results demonstrated an inhibitory effect of
NDGA on cellular inflammatory responses (Raisuddin et al., 2011).
Other reports (Lambert et al., 2002) established that intraperitoneal
administration of NDGA is lethal to the mouse at LD50 of 75 mg/kg, showing
an increase in serum alanine aminotransferase levels, which indicates liver
damage. At the same, freshly isolated mouse hepatocytes were more sensitive
to NDGA than human melanoma cells. Furthermore, glucuronidation was
identified as a potential detoxification mechanism for NDGA. Both mono and
diglucuronide conjugates of NDGA were formed after intravenous dosing.
The monoglucuronide was also formed after the cultivation of NDGA with
human hepatic microsomes. This suggested that glucuronide conjugation is
essential in the metabolism of NDGA by humans (Lambert et al., 2002).
Additionally, NDGA has been tested for animal medicine as an effective
anti-angiogenic agent in ovalbumin-sensitized guinea pigs (Bergren and
Valentine, 2016).
Luo et al. (1988) determined the reduction in cell viability of a methanol
LT extract on P388, a murine leukemia line with an EC50 of 0.57 µg/mL
(Luo et al. 1988). Gil Salido et al. (2016) studied the antiproliferative effect
of various extracts from Mexican plants against various cancer lines. In
murine cell lines, LT had one of the highest hindering effects and showed a
dominant selective index, which is a measure of the selectivity of the extract
for eliminating cancer cells line rather than normal cells. The cancer cells
were eliminated 3.17 times more often than normal cells suggesting that LT
would be an excellent candidate for cancer treatment. In the human cell lines,
the extracts of LT showed IC50 of below 200 µg/mL (range, 64.28–163.73
µg/mL) (Gil Salido et al., 2016).

7.3.2 ANTIMICROBIAL ACTIVITY

It has been proven that the extracts from LT show antibacterial activity
against a wide range of bacterial strains (Morales-Ubaldo et al., 2021, 2022).
Larrea tridentata Extracts and the Capacity of Its Biocompounds 179

In addition, solutions of purified compounds such as NDGA, methylated-


NDGA (Reyes-Melo et al., 2017), 3′-demethoxy-6-O-demethyl-isoguaiacin
(Favela-Hernández et al., 2015), and others (Favela-Hernández et al., 2012),
also have antibacterial effects.
When testing for antibacterial activity, the most straightforward and
well-established method is the agar-substrate diffusion method (Das et
al., 2010). Martins et al. (2013) screened various LT extracts (methanol,
dichloromethane, and ethyl acetate as solvents) against Gram-positive and
Gram-negative bacteria. In general, the crude extracts hindered Gram-
positive bacteria’s growth more effectively; however, all of the extracts had
antibacterial properties and showed MIC between 62.5–125 µg/mL. The
ethyl acetate fractions from LT leaves were the most efficient in blocking the
growth of Staphylococcus aureus (Martins et al., 2013). When 95% ethanolic
extract (1:3 plant to solvent ratio) was used against methicillin-resistant S.
aureus the MIC was determined to be 60 µg/mL, and retardation activity
saw a 10−6-fold reduction in bacterial replication as compared to untreated
samples (Snowden et al., 2014).
Similarly, when crude aqueous and ethanolic extracts were tested against
food-borne pathogen bacteria Enterobacter aerogenes, Escherichia coli,
Salmonella typhi, and S. aureus, they showed high growth hindering activity
(80% growth suppression). In this case, however, the authors attributed
the LT extracts’ activity to the presence of tannins (Mendez et al., 2012).
Several mechanisms for tannin inhibition of bacterial growth can be found
in the literature, but they can be classified into the interaction of tannins with
bacterial and substrate proteins, interaction with bacterial cell wall plasma
membrane, and chelation of metal ions (Štumpf et al., 2020).
It also has been shown that ethanolic extracts (80%, 3 g/20 mL) of LT
were effective against several pathogens: Listeria monocytogenes (10 mg/
mL), Clostridium perfringens (12 mg/mL), Shigella dysenteriae (14 mg/
mL), Yersinia enterocolitica (19 mg/mL), Proteus vulgaris (10 mg/mL), the
actinomycetes, and some of the molds tested (Verástegui et al., 1996).
Looking more closely at specific lignans and flavonoids found in LT
extracts, Favela-Hernández et al. (2012) isolated seven compounds (NDGA;
4-epi-larreatricin; 3′-demethoxy-6-O-demethylisoguaiacin; 5,4′-dihydroxy-
3,7,8,3′-tetramethoxyflavone; 5,4′-dihydroxy-3,7,8-trimethoxyflavone;
5,4′-dihydroxy-7-methoxyflavone; and 5,8,4′-trihydroxy-3,7-dimethoxyfla-
vone). They showed that except for the last compound (5,8,4′-trihydroxy-
3,7-dimethoxyflavone), all compounds tested had some degree of activity
against five of the 12 bacteria tested. The main compound responsible for the
180 Engineering Principles for Food Processing Technology and Product Realization

antimicrobial and antimycobacterial activity was the lignan 3′-demethoxy-


6-O-demethylisoguaiacin which displayed activity against resistant S.
aureus (MIC 25 mg/mL), Enterococcus faecalis (MIC 12.5 mg/mL), E. coli
(MIC 50 mg/mL), Enterobacter cloacae (MIC 12.5 mg/mL), and multidrug-
resistance strains of Mycobacterium tuberculosis (MIC 12.5–50 mg/mL). In
addition, the other lignans (NDGA and 4-epi-larreatricin) showed activity
against S. aureus MR (MIC 50 and >50 mg/mL) and E. cloacae (MIC 50 and
12.5 mg/mL), respectively. As the lignans responded to antimycobacterial
strains, the flavonoids had limited activity (Favela-Hernández et al., 2012).
Lignan meso-dihydroguaiaretic acid isolated from LT targets the α-subunit
of coenzyme A transferase of M. tuberculosis H37Rv present in both geraniol
and 1-and 2-methylnaphthalene degradation pathways (Clemente-Soto et al.,
2014). On the contrary, NDGA inhibits the growth of M. tuberculosis at low
concentrations (8 µg/mL) due to destabilization of the bacterial cell wall and
blocking the synthesis of fatty acids and mycolic acids (Guzmán-Beltrán et
al., 2016; Tsuchiya et al., 1996).
Morales-Ubado et al. (2022) proved that hydroalcoholic crude extracts
of LT, as well as their various fractions, exhibit antibacterial activity against
various bacteria: S. aureus6538, L. monocytogenes19113, E. coli35218,
Pseudomonas aeruginosa9027, as well as against multidrug-resistants S.
aureus01, S. aureus02, Bacillus cereus, E. coli01, E. coli02, Klebsiella pneu-
moniae, and Pasteurella multocida. The crude extract was more sensitive to
inhibiting Gram-positive bacteria. In addition, the authors showed the pres-
ence of thymol and carvacrol in the extract, which are proven antibacterial
compounds. Their mechanism of action is related to the inhibition of biofilm
formation and cell membrane damage. The presence of other compounds
(coumarin, caffeic acid derivatives, rutin, quercetin glucoside, kaempferol,
and nor 3′-demethoxyisoguaiacin) was also shown, and all of these have
been reported to have antibacterial activity, especially nor 3′-demethoxy-
isoguaiacin displays bactericidal activity against multidrug-resistant bacteria
associated with bovine mastitis (Morales-Ubado et al., 2022). In a similar
study, antibacterial activity against phytopathogenic multidrug-resistant
bacteria: Clavibacter michiganensis subsp. michiganensis, Pseudomona
syringae, and Xanthomonas campestris (strains causing plant diseases: bacte-
rial canker, bacterial speck, and bacterial spot, respectively) were shown in
ethanolic crude extract and its subfractions (Morales-Ubaldo et al., 2021).
Gram-negative bacteria, including E. coli and P. aeruginosa, show resistance
to 40% ethanoic LT extract treatment (MIC >1000 μg/mL). However,
Gram-positive bacteria are more sensitive to the treatments. Further analysis
Larrea tridentata Extracts and the Capacity of Its Biocompounds 181

suggested that the LT extracts act similar to β-lactam antibiotics; thus, they
inhibit the synthesis of the peptidoglycan layer of bacterial cell walls (Turner
et al., 2021).

7.3.3 ANTHELMINTIC

As mentioned above, tea from LT has been used in traditional medicine


against many different illnesses and within them as a treatment for intestinal
parasites (Arteaga et al., 2005; Mabry et al., 1978). Treatments against para-
sites were tested in an in vitro study of LT methanolic extracts on sheathed
and exsheathed larvae of Homonchus contortus. The anthelmintic activity at
low concentrations exhibited a low mortality rate (16–34%). At the highest
concentration tested (200 mg/mL), LT extracts displayed some cytotoxicity
for the sheathed larvae (30%), but a higher mortality rate was recorded in
the exsheathed larvae (about 70%). The extract of LT damaged the cuticle of
the larvae, with the degree of mortality dependent on the dose of the hydro-
methanolic extracts but not on the length of exposure time, which proves that
these extracts possess anti-H. contortus properties, predominantly during the
exsheathed stage of this nematode (García et al., 2018).
Compounds isolated from LT were studied against three parasites:
Entamoeba histolytica, Giardia lamblia, and N. fowleri. The ethyl acetate
fraction showed antiparasitic activity at 50 μg/mL. In this fraction,
nine compounds were identified; lignans: NDGA, 3′-O-methylnordihy-
droguairetic acid, nor-3′-demethoxyisoguaiacin, two analogs of nor-3′-
demethoxyisoguaiacin, ((7R, 7′R)-7, 7′-bis(4′,3,4-trihydroxyphenyl)-(8R,
8′S)-8,8′-dimethyltetrahydrofuran), and a flavonoid (3-Methoxy-6,7,4′-
trihydroxyflavonol). The compounds displayed a dose–response antiparasitic
activity against all three pathogens by reducing the culture density by 50%
compared to untreated trophozoite cultures. Looking at structure–activity
relationships, it has been suggested that the more flexible straight chain
structure offers more results in higher anthelmintic activity. On the contrary,
the difference in hydrophilicity may be a physical property of two compounds
preventing diffusion into the parasite trophozoites (Bashyal et al., 2017).

7.3.4 ANTIPROTOZOA ACTIVITY

Protozoa-caused diseases are grave health problems that have a profound


global impact on the human and animal populations (Nash, 2014). Protozoan
182 Engineering Principles for Food Processing Technology and Product Realization

parasites that cause the majority of organ-damaging and often fatal diseases
are Giardia intestinalis, Trypanosoma cruzi, Plasmodium falciparum, L.
mexicana, and Trichomonas vaginalis (Lee et al., 2019). Unfortunately, the
treatment and medications available for these parasites are often toxic, induce
resistance, and present many adverse effects in the patients (Lee et al., 2019;
Gelb and Hol, 2002). In traditional Mexican medicine, LT tea has been used
as a treatment for parasites such as amoebiasis (Arteaga et al., 2005; Heron
and Yarnell, 2001); however, only a few proper investigations have been
carried out to evaluate these extracts as antiprotozoal agents. Nevertheless,
as early as 1978 (Segura, 1978), there was a report of ethanoic LT extract
containing NDGA (10−6 to 10−8 M) inhibitory activity against Entamoeba.
Among biocompounds in LT, meso-nordhydroguariaretic acid (m-NDGA)
shows the highest antiprotozoal activity (Schmidt et al., 2012). Regardless
of its composition, a crude dichloromethane extract of LT acted as a natural
antiprotozoal agent against Trypanosoma brucei rhodesiense, T. cruzi, Leish-
mania donovani, and P. falciparum. The major detected lignan, m-NDGA,
was responsible for the anti-inflammatory effects and was found to have the
IC50 values: of 4.5, 33.1, 12, and 7.7 µM, respectively, against the listed
above parasites (Schmidt et al., 2012). Bashyal et al. (2017) evaluated nine
lignans separated from ethanolic LT extract against E. histolytica, G. lamblia,
and N. fowleri. Six compounds exhibited a good antiparasitic response against
the pathogens by reducing the culture density by 50% (EC50 83–236 µM for
E. histolytica, 36–188 µM for G. lamblia, and 37–155 µM for N. fowleri)
compared to untreated trophozoite cultures. The authors draw a connection
between the structures of the compounds and their antiparasitic activity due
to flexible chains and additional methoxy groups in the structure. Two hydro-
phobic compounds did not display antiparasitic activity, most likely due to
difficulty diffusing into the parasite. The only isolated hydrophilic flavonol
had activity against G. lamblia (EC50 = 153 µM) and N. fowleri (EC50 =
235 µM) and was believed to diffuse actively through organism membranes.
NDGA and m-NDGA were also indicated to have the highest potential for
future study as novel drugs against N. fowleri since they are probably inhibi-
tors of cysteine protease activity in that parasite (Bashyal et al., 2017).

7.3.5 ANTIVIRAL ACTIVITY


Viruses as intracellular parasites are composed of either DNA or RNA
genetic information enclosed in a lipid covering. They are nonautonomous
and require a host body or living cell to perform their living function, such
Larrea tridentata Extracts and the Capacity of Its Biocompounds 183

as replication (Behl et al., 2021). The treatment against viruses focuses on


controlling the development of high infections via immunization (vaccina-
tion) or suppression of varial replication after exposure to the viral vector.
Typically, antiviral drugs target a virus-encoded factor that can prevent
the virus’s genetic information’s adhesion, inclusion, or replication. More
novel approaches target the host cells’ factors the virus needs but are not
mandatory for host cell functions (Kumar et al., 2020). Biocompounds active
against viruses are found within three main groups: alkaloids, terpenes, and
polyphenols (Behl et al., 2021).
Within biocompounds described in LT lignans, specifically, NDGA and
mNDGA, show antiviral activity (Cui et al., 2020). It is speculated that NDGA
inhibits viral infection by targeting genome replication and viral assembly
in the dengue virus (Soto-Acosta et al., 2014). In vitro studies of NDGA
displayed its action against the hepatitis C virus (Syed et al., 2011), West
Nile virus, and Zika virus (Merino-Ramos et al., 1996). NDGA probably
reduces genome replication in these viruses and disturbs lipid metabolism
by interfering with the sterol regulatory element binding proteins pathway.
Compounds from methylated derivate NDGA, such as 3-O-methyl-
NDGA, and other lignans with various degrees of O-methylation, were
first shown to possess activity against HIV in the mid-1990s (Gnabre et al.,
1996). These compounds were effective at inhibiting HIV replication in cell
cultures. The creosote bush lignans have structures that promote binding to
DNA sections loaded in cytosine/guanine connections and Specificity Protein
One (Sp1). If bound to Sp1, the blockade by the plant molecules, as tetra-O-
methylnordihydroquaiaretic acid, prevents Sp1 factors from connecting to
their related site, and the virus replication is revoked (Gnabre et al., 2015).
In the primary research, anti-HIV lignans from LT were isolated by
multistep solvent fractionation. Each fraction was evaluated by secreted
alkaline phosphatase assay against Tat transactivation of HIV-1. Obtained
compounds representing O-methyl and O-acetyl-substituted NDGA were
recognized as a new class of anti-HIV agents with crucial clinical relevance
(Gnabre et al., 1996).

7.3.6 TOXICITY

As with other phytocompounds, when consuming plant extracts, there is


always a possibility of toxicity or even poisoning by long-term exposure
(Harutyunyan et al., 2019; Wojcikowski et al., 2004; Licata et al., 2013).
184 Engineering Principles for Food Processing Technology and Product Realization

In the late 1990s, reports surfaced on renal and hepatotoxicity issues due
to chronic use of LT tea and NDGA supplementation (Arteaga et al., 2005),
triggering several studies on the safety of LT compounds to properly assess
the level of toxicity, especially when it relates to NDGA exposure.
Sheikh et al. (1997) described 18 patients with LT-associated toxicity,
72% of whom revealed liver injury, with different clinical presentations,
containing cholestatic hepatitis, mild hepatitis, cirrhosis, and even acute
liver failure (Sheikh et al., 1997). As mentioned in the previous section, the
redox cycle of NDGA at specific concentrations leads to cytotoxic effects in
an organism; thus, the evaluation of its toxicity has been studied by various
research groups. One of these reported that LT toxicity is caused by NDGA
activity which inhibits cyclooxygenase and cytochrome P-450-dependent
monooxygenase activity in epidermal and hepatic microsomal preparations
(Agarwal et al., 1991).
NDGA is an inhibitor of intracellular vesicular transport at concentra-
tions between 50 and 100 µM it interrupts the secretory vesicular route and
the endocytic pathway in human dendritic cells (Drecktrah et al., 1998). At
lower concentrations (below 12 µM), it has a reversible cholestatic effect
in hepatocyte couplets (Arteaga et al., 2005), which strongly suggests that
it needs to be used in a specific range of effective concentrations. In their
review, Arteaga et al. (2005) propose a range between 10–100 µM as safe
concentrations since higher concentrations cause irreversible system damage.
Aarland et al. (2015) demonstrated the low toxicity of an LT-methanolic
extract in an in vivo model of Artemia salina, with a lethal dose of 50%
(DL50) of 1592 ppm when toxicity is considered at 200 ppm (Aarland et
al., 2015). Noncancerous Hs27 fibroblast cells were treated with LT extracts
(ethanol, ethanol: water, and water) at different concentrations (3.75–120 µg/
mL) to evaluate their toxicity, and no considerable cell death was observed at
concentrations below 120 µg/mL compared to the negative control (Skouta
et al., 2018). Thus, regarding a whole extract of LT, if a small dosage is
administered to patients, no visible damage is detected. Additionally, medi-
cating with LT should be done cautiously in persons with a history of liver
disease (Heron and Yarnell, 2001).

7.4 THE USE OF L. TRIDENTATA IN AGRICULTURE

Other studies looked for utilization of LT extracts in other than medical


applications due to the previously mentioned unique set of properties. For
Larrea tridentata Extracts and the Capacity of Its Biocompounds 185

example, purified polyphenols from LT were mixed into a bioactive and


biodegradable coating deposited on avocados cv Hass to prolong their shelf
life. As a result, the bioactive film was able to significantly reduce loss of
weight (40% and 58% for room and refrigerated conditions, respectively),
preserve firmness (9 times under refrigerated conditions), maintain bright-
ness (50% more than the control), and inhibit the development of internal
grey pulp (100%) (Aguirre-Joya et al., 2017). The tannin-rich aqueous
extract of LT has been used as a carbon source in solid-state fermentation
inoculated with Aspergillus niger. In the fermentation, gallic and ellagic
acids were produced at a fair rate within 96 h (Ventura et al., 2008).

7.4.1 ANTIFUNGAL

Due to the composition of high polyphenolic content, extracts from LT have


been explored as potential antifungal treatments. The plant phytoanticipins,
as generally secondary metabolites, generate molecular interaction of the
organelles and tissues of the fungi through targeting biomembranes, proteins,
or nucleic acids (Engelmeier and Hadacek, 2006). Alcohols are enzyme
inhibitors due to their lipophilic characteristic, especially phenolic alcohols’
free OH groups (Asael et al., 2018). Isothiocyanates and phenolic compounds
inactivate fungal proteins by binding to the amino group or sulfhydryl group
of amino acids (Tiznado and Troncoso, 2008). The alkaloids get introduced
into the DNA and cause mutations in the microorganism. Quinones, flavones,
flavonoids, tannins, and flavonols form nucleophilic complexes with proteins
catalyzing inactivation (Cowan, 1999; Selitrennikoff, 2001).
Tequida et al. (2002) reported the fungicide activity of several plant
extracts, including LT, against various fungi. They saw higher antifungal
activity in ethanolic vs. methanolic LT extract for all tested fungi (Aspergillus
niger; 77 vs 41, Aspergillus flavus; 76 vs 72, Penicillium chrysogenum; 63
vs 52, Penicillium expansum; 72 vs 58, Fusarium poae; 100 for both, and
Fusarium moniliforme.; 100 vs 88) (Tequida-Meneses et al., 2002). The
polyphenolic extract prepared from dry LT material in 70% acetone was
determined to be a strong fungicide that inhibited 100% inhibition in a variety
of moderately sensible and very sensible fungi (Pythium sp., Colletotrichum
truncatum, Colletotrichum coccodes, Alternaria alternata, Fusarium verticil-
lioides, Fusarium solani, Fusarium sambucinum, and Rhizoctonia solani)
(Tequida et al., 2002).
186 Engineering Principles for Food Processing Technology and Product Realization

Previously, it has been believed that tannins as poly and monomeric


phenols present in LT extracts exhibit a potent antifungal activity because
they can form complexes with polysaccharides and proteins of external
layers of the fungal cells interfering with the functions of cell walls and
membranes, eventually causing the death of microorganisms (Aguilar et al.,
2007).
Extracts from LT showed good activity against A. flavus and Aspergillus
parasiticus. Within the extract, two lignans, NDGA and methyl-NDGA,
were identified as the phytoanticipins. The 100% inhibition for both fungi
treated was achieved at 300 and 500 µg/mL for methyl-NDGA and NDGA,
respectively (Vargas-Arispuro et al., 2005).
At the same time, aqueous extracts of LT are effective against Botrytis
cinerea, C. coccodes, and Fusarium oxysporum (Lira-Saldivar et al., 2006).
Polyphenols from LT ethanol extracts can inhibit 100% Phytophthora
cinnamomi at the concentration of 1000 ppm but also showed high growth
inhibitions in other solvents (water, lanolin, and cocoa), and the minimum
inhibitory concentration value of 6.96 mg/L (Castillo Reyes et al., 2015).
Leaf dichloromethane (DCM) and methanolic extracts can inhibit 100%
F.oxysporum f. sp. radicis-lycopersici at 3000 and 4000 ppm, respectively,
both in vitro and in vivo. The LT extract with DCM exhibited inhibition of
98% at 750 ppm; 94% for methanolic at 2000 ppm, and 97% for ethanolic
at 500 ppm, which indicates that the compounds extracted with EtOH had
greater fungicidal power over the fungus in vitro. When directly applied to
tomato plants, it reduced the severity and incidence of disease caused by
phytopathogenic fungus without significantly affecting the plant biology,
such as chlorophyll synthesis, plant height, and the number of leaves
(Peñuelas-Rubio et al., 2017).

7.4.2 ANTIPROTOZOA ACTIVITY

LT can be used as an unconventional and functional fooder for livestock, even


though it might not be preferential for the animals in taste respect. Protozoa
(Eimeria spp. oocysts) count was measured in rumen fluid and feces of sheep
fed with 5 and 10% LT substituted fodder. 10% creosote bush as a source
of fodder in sheep diets did not increase daily weight gain (very similar
nutritive value to control) but reduced the count of Eimeria spp. oocysts in
rumen fluid (down by 55%) and feces (down by 40%) (Hernández-Baez et
al., 2019).
Larrea tridentata Extracts and the Capacity of Its Biocompounds 187

7.5 OTHER APPLICATIONS

Recently, aqueous extracts from fresh leaves of LT were used to synthesize


silver nanoparticles (Méndez‐Andrade et al., 2022). The authors used the
nanoparticles to control the growth of C. michiganensis subsp. michiganensis
in tomato plants and determined that their presence had a positive influence
on the antioxidant protection of the plants.

7.6 CONCLUSIONS

Creosote bush (L. tridentata) has been used in traditional medicine and
research for many years. The abundance of various extractable polyphenols
creates an opportunity for many applications of that plant in medicine and
agriculture. These applications are related to LT’s antiseptic, antiamoebic,
antibiotic, antifungal, and antiviral properties. Recently described lignans
with potent antibacterial activity against multidrug-resistant bacteria give
hope for the development of a new line of medical treatment against these
microbes. However, there is still much to research in this field. It is unfortu-
nate that, thus far, there is only limited research on the antiviral application
of LT extracts and phytocompounds.
Similarly, there is a high expectation of using these biomolecules as
novel treatments in fighting various cancer diseases. Thus, expanding and
deepening the applied research of LT materials as antiviral and anticancer
agents is suggested. On the contrary, the application of polyphenols as
antifungal treatment in agriculture could replace the use of toxic chemicals
on plants.

KEYWORDS

• Larrea tridentate
• lignans
• phytocompounds
188 Engineering Principles for Food Processing Technology and Product Realization

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CHAPTER 8

Perspectives for Innovation of New Food


Preservatives from Euphorbiaceae
REBECA VILLANUEVA CHÁVEZ, LUIS ENRIQUE COBOS-PUC,
ELDA PATRICIA SEGURA-CENICEROS, ANNA ILINÁ, and
SONIA YESENIA SILVA BELMARES
Department of Food Research, School of Chemical Sciences,
Autonomous University of Coahuila, Saltillo, Coahuila, Mexico

ABSTRACT

The microbial deterioration of food and its intake represents a public health
problem due to bacterial resistance. According to this, the losses of food
products cause great economic losses in the food industry. Therefore, the
food industry incorporates preservatives to prolong the shelf life of foods.
Preservatives frequently added to food production are sorbates and benzo-
ates. However, they present undesirable effects on health that can be mild or
severe. The most common are bloating and changes in the gut microbiota, but
they can cause tachycardia, hives, and heart disease. Therefore, it is required
to innovate preservatives with fewer adverse health effects. Plants represent
a great alternative to obtaining natural preservatives that, when incorporated
into food, improve the quality of life. Since ancient times, plants have been
traditionally used as food preservatives because they contain antimicrobial
compounds such as essential oils. However, due to its volatility, the effect
may be lost. Euphorbiaceae represents a potential source of innovative new
preservatives since its species contain compounds with remarkable anti-
bacterial effects. These plants synthesize different compounds as a defense
mechanism to survive against pathogens. Therefore, the generation of

Engineering Principles for Food Processing Technology and Product Realization. Leonardo Sepúlveda Torre,
Porteen Kannan, A. K. Haghi, PhD (Eds.)
© 2025 Apple Academic Press, Inc. Co-published with CRC Press (Taylor & Francis)
198 Engineering Principles for Food Processing Technology and Product Realization

knowledge about the chemical structure of antimicrobial compounds could


lay the groundwork for innovating new preservatives.

8.1 INTRODUCTION

Food spoilage occurs frequently causing economic losses for the food
industry. The deterioration begins with a natural oxidative process triggered
by a series of chemical and enzymatic reactions that result in the senescence
of the product (Anwar et al., 2019). Therefore, the food gradually loses its
properties over time, reflected in physiological and organoleptic changes (De
Oliveira et al., 2021). For this reason, preservation methods have been used
for years to preserve foods of animal or plant origin to feed ever-growing
populations. Conservation allows the integrity of the food to be maintained
throughout the production process until the final product is marketed (Floros
et al., 2010). However, the most important thing is its conservation during
handling, transport, and storage (Thyberg and Tonjes, 2008). Consequently,
different preservation methods have been used but some modify the nutritional
composition of foods during the process. Additionally, synthetic additives
have been conventionally added into processed foods for years (Joardder
and Masud, 2019). Some preservatives maintain the integrity of nutrients
due to antioxidant properties mean prevention of oxidative deterioration,
while others inhibit microbial growth. However, they have side effects that
harm health because they exceed the recommended daily intake (Trasande
et al., 2018). They are generally recognized as safe (GRAS) substances, but
some cause serious adverse effects such as cancer, multiple sclerosis, and
heart disease (Mazdeh et al., 2014; Baran et al., 2021). Therefore, natural
preservatives in processed foods could reduce health risks from the intake
of synthetic additives (Sharif et al., 2017). Plant terpenoids and phenolic
compounds inhibit or retard the growth of microorganisms (Gonelimali et
al., 2018; Negi, 2012).
Essential oils are an example of terpenoids used since ancient times as
food preservatives. Thymol, eugenol, and carvacrol have an effect against
bacteria transmitted by contaminated food and are used to preserve meat,
dairy, and vegetable products (Pandey et al., 2017). The main mechanism
of the antibacterial effect is damage to the bacterial membrane (Faustino
et al., 2019). Consequently, plants represent a source to discover new food
preservatives that replace conventional additives with even higher activi-
ties in the short term (Pisoschi et al., 2019). The plants used since ancient
Perspectives for Innovation of New Food Preservatives from Euphorbiaceae 199

times to preserve food are aromatic due to terpenoids, but the Euphorbiaceae
contain them and have an antimicrobial effect. Euphorbiaceae grow widely
in Africa and America (Islam et al., 2019). Therefore, they easily adapt to
different habitats and produce a variety of bioactive compounds (Mwine and
van Damme, 2011). One of its most outstanding effects is the antimicrobial
due to monoterpenes, diterpenes, and triterpenes (Félix-Silva et al., 2018).
However, it has antioxidant activity due to the content of flavonoids, alka-
loids, and tannins (Greay and Hammer, 2015; Cavalcante et al., 2020). In
consequence, they can be incorporated as preservatives in foods to improve
shelf life and prevent their senescence due to environmental factors and
microorganisms (Pandey et al., 2017). Some species of Euphorbiaceae that
could be used as preservatives are described below since they have an anti-
oxidant or antimicrobial effect.
Euphorbia heterophylla has an antibacterial effect attributed to its
aqueous extract (Ughachukwu et al., 2014). Manihot multifida (L.) Crantz’s
antioxidant and antimicrobial effect is attributed to its extracts (Fabri et al.,
2015). Euphorbia ebracteolata Hayata has an antimicrobial effect attributed
to terpenoids, acetophenones, and flavonoids (Ting et al., 2020). Euphorbia
neriifolia L. contains β-amyrin recognized as responsible for the antibacte-
rial effect. However, it is also related to flavonoids, terpenoids, and alkaloids
(Sultana et al., 2022). Euphorbia tirucalli contains alkaloids, flavonoids,
tannins, and terpenoids. The stem has polyphenols with antioxidant activity
(Nguyen et al., 2021) and peroxidases used to synthesize aromatic chemicals
and remove peroxides from food products and industrial waste (Shukla et
al., 2017). According to this, Euphorbiaceae plants are of industrial interest
(Keneni and Marchetti, 2017); Jatropha curcas and Jatropha dioica are
examples employed to obtain biodiesel from their oils (Zahan and Kano,
2018). However, phorbol esters from J. curcas extracted from a by-product
of the biodiesel fuel industry affect phytopathogenic fungi (Saetae and
Suntornsuk, 2012). In addition, J. dioica has an antimicrobial effect attrib-
uted to β-sitosterol (Silva-Belmares et al., 2014). Hevea brasiliensis contains
antioxidant compounds that can be used in the food industry to inhibit the
formation of free radicals to preserve the existing properties of food matrices
(Oleinik et al., 2022). Therefore, extraction methods have been implemented
to recover bioactive extracts with environmentally friendly solvents (Oleinik
et al., 2022)].
Manihot esculenta is used to formulate industrial products (Okezie et
al., 1983), but it generates waste rich in bioactive compounds. Therefore,
the waste has the potential to produce products with added value (Cui et
200 Engineering Principles for Food Processing Technology and Product Realization

al., 2017). On the contrary, starch has been incorporated into biocomposite
materials to preserve food since it includes antimicrobial compounds such as
essential oils (De Souza et al., 2014). Since these materials have advantages
over conventional ones formulated based on synthetic plastics, the M. escu­
lenta films are edible (Bharti et al., 2020). Therefore, bioactive compounds
and plant polymers from Euphorbiaceae could be used to formulate food
preservatives, previously evaluating their toxicity (Saetae and Suntornsuk,
2012).

8.2 FOOD PRESERVATION AND ADVERSE EFFECTS OF SYNTHETIC


PRESERVATIVES

Preservation methods have been used for years to preserve hunted foods or
vegetables gathered from the field to feed ever-growing populations. There-
fore, the integrity of the food must be maintained throughout the production
process, from its cultivation at the time of planting food to the commercializa-
tion of the final product (Floros et al., 2010). Therefore, changes in a society
focused on nutritional value, taste, texture, and quality of food have emerged
throughout Consequently, food preservation focuses on reducing food waste
and maintaining accessibility, including in geographic areas where food is
not produced. However, the most important thing is its conservation during
handling, transport, and storage (Thyberg and Tonjes, 2008; Kumari et al.,
2019). Consequently, food preservation focuses on reducing food waste
and maintaining accessibility, including in geographic areas where food is
not produced. However, the most important thing is its conservation during
handling, transport, and storage (Thyberg and Tonjes, 2008). Therefore,
throughout history has been used conservation methods such as cooking
(50,000 BC), drying (12,000 BC), fermentation (10,000 BC), sautéing,
pickling (3600 BC), smoking (3500 BC), refrigeration (1784), and canning
(1809). Although these methods are effective, some of them modify the
nutritional composition of the food during the process due to temperature.
For this reason, since 1950 synthetic additives have been incorporated into
conventionally processed foods (Joardder and Masud, 2019).
Some preservatives focus on maintaining the nutrient integrity of the
food through the use of antioxidant compounds since they prevent oxidative
deterioration of the food. However, others are used to inhibit the growth of
bacteria, yeasts, and molds. Butylated hydroxyanisole (BHA) is a widely
used food preservative for its antioxidant effect. Additionally, it is used in
Perspectives for Innovation of New Food Preservatives from Euphorbiaceae 201

the pharmaceutical and cosmetic industries to prevent lipid oxidation. On


the contrary, A synthetic antimicrobial additive is a substance added to fruits,
vegetables, and prepared foods to increase their shelf life and maintain
quality and safety. Because it retards the growth of microbial contamination,
fermentative processes and decomposition. Benzoates; sorbates; sodium
or potassium nitrite and nitrate; sulfites; and glutamate are the most used.
However, it has been seen that they have secondary effects due to their
excessive use, which is why they harm the health of children and adults
(Trasande et al., 2018). Since they frequently exceed the recommended
daily intake (Chaleshtori et al., 2018). They are generally GRAS substances,
but some salts, such as benzoate and sorbate produce allergies, intolerance,
cancer, multiple sclerosis, nausea, heart disease, and hives at high concentra-
tions (Mazdeh et al., 2014). BHA has mutagenic and carcinogenic potential
(Baran et al., 2021). Sodium nitrate is frequently used to preserve cured meat
products but has a toxic effect on humans and animals. It also causes methe-
moglobinemia due to the N-nitrosamines that are produced during metabolic
conversion after ingestion (Özen et al., 2014).
Accordingly, the effect produced by the intake of preservatives that are
ingested regularly through the consumption of processed foods that exist in
the market is alarming. On the contrary, it is advisable to include scientific
information on adverse effects in the labeling to reduce excessive intake due
to misinformation towards the consumer. Therefore, to reduce health risks
due to the intake of synthetic additives proposed addition of natural preser-
vatives on food such as organic acids, vinegar, sugar, and spices (Sharif et
al., 2017), since these are more tolerable for humans.

8.3 NATURAL ALTERNATIVES FOR FOOD PRESERVATION

Currently, leaves, stems, roots, or the entire plant are known to contain essen-
tial oils, phenolic compounds, terpenes, alkaloids, aldehydes, ketones, organic
acids, saponins, thiosulfates, and sterols that inhibit or retard the growth of
bacteria, fungi, and yeasts (Gonelimali et al., 2018; Lyu et al., 2019). Terpe-
noids are a group of compounds derived from the mevalonic acid pathway
characterized by their antibacterial effects and include terpenes, carotenoids,
and steroidal compounds. Therefore, for years, humans have explored new
sources of natural preservatives in nature, focusing mainly on plants that
contain essential oils since their compounds have the main advantage of
having no harmful effects on health. Thymol, eugenol, and carvacrol are
202 Engineering Principles for Food Processing Technology and Product Realization

obtained from leaves, stems, or roots through different extraction techniques


to improve their yield (Bulama et al., 2015). These compounds have an effect
against Listeria monocytogenes, Salmonella typhimurium, Escherichia coli
O157:H7, Shigella dysenteriae, Bacillus cereus, and Staphylococcus aureus.
Therefore, used to preserve fish, dairy products, vegetables, fruits, and
cooked rice (Burt et al., 2004). Carvacrol, thymol, and eugenol alter bacterial
membrane functions by inhibiting ATPase activity, followed by the excre-
tion of ATP and other cellular components. Carvacrol and thymol dissolve
the phospholipid bilayer through alignment between the fatty acid chains
(Moghaddam and Mehdizadeh, 2017).
The main mechanism of the antibacterial effect is the damage to the
bacterial membrane (Faustino et al., 2019). The cell permeability of the
microbial membrane is altered by the interaction of hydroxyl groups with
membrane proteins, causing a change in its structure and function due
to a loss of internal biomolecules such as ribose and sodium glutamate.
Therefore, electron transport, nutrient absorption, protein, and nucleic acid
synthesis are affected, and the enzymatic activity of the pathogen is affected
(Rahman and Sarker, 2020). Another mechanism of antibacterial activity
of phenolic compounds is alkyl substitution towards the aromatic nucleus
(Bajpai et al., 2008). It has been known for years that terpenoids, phenolic
compounds, and plant enzymes have an antibacterial effect (Bubonja-Šonje
et al., 2020). Bean protease is an example, given that it has more antioxidant
and antimicrobial effects than sorbate and benzoate salts (El-Saadony et al.,
2020). Consequently, plants represent a source for discovering new food
preservatives that replace conventional additives with even higher activities
in the short term. In addition, they are safer, increase the shelf life of foods,
and have more effect than conventional preservatives (Pisoschi et al., 2019)].
Table 8.1 describes some of the more common bioactive compounds of plant
origin used as food preservatives.

TABLE 8.1 Antimicrobial Compounds Isolated from Plants Bioactive Antimicrobial


Effects.
Plant Bioactive compound Microorganism Minimal References
inhibitory
concentration
(MIC) (mg/mL)
Syzygium Eugenol L. monocytogenes 0.5 Cui et al.
aromaticum (2018)
Perspectives for Innovation of New Food Preservatives from Euphorbiaceae 203

TABLE 8.1 (Continued)


Plant Bioactive compound Microorganism Minimal References
inhibitory
concentration
(MIC) (mg/mL)
Origanum Carvacrol and thymol S. aureus, 0.25–0.5 Wijesundara
vulgare Staphylococcus and
epidermidis, Rupasinghe
Sthaphylococcus (2018)
sciuri, and E. coli
Kaffir lime d-Limonene, β-pinene, S. aureus, 1.0–8.0 Sreepian et al.
and sabinene Elizabethkingia (2019)
meningoseptica,
and L.
monocytogenes
Cuminum 1,8-cineole, limomene S. dysenteriae, L. 0.3–5 Sharafati
cyminum and pinene monocytogenes, Chaleshtori et
Salmonella typhi al. (2106)
y Streptococcus
pyogenes
Elletaria α-Terpinyl acetate, Candida albicans, 5–10 Abdullah et
cardamomum 1.8-cineole, linalool Streptococcus al. (2017)
acetate, sabinene, and mutans, S. aureus,
linalool L. monocytogenes,
B. cereus, and S.
typhimurium
Myristica Safrole, S. mutans 2 Ali et al.
fragrans β-phellandrene, (2021)
Houtt 3-p-menthene and
l-terpinen-4-ol
Zingiber Mono y di terpenos L. monocytogenes, 8.7 Beristain-
Officinale del aceite esceencial S. typhimurium, Bauza et al.
(cineole, eugenol y and S. aureus (2019)
geraniol).
Hibiscus Cyanidine-3- S. typhi and E. coli 0.20 Sutiany et al.
sabdariffa L. sambubiose, (2019)
cyanidine-3-glucoside,
flavonoids, tannins,
and saponins

As described, the plants used from ancient times to conserve food are
known as aromatic due to the terpenes they contain in essential oils that
give them an antibacterial effect. However, other groups of plants contain
terpenoids with antimicrobial potential, such as Euphorbiaceae.
204 Engineering Principles for Food Processing Technology and Product Realization

8.4 ANTIMICROBIAL POTENTIAL OF EUPHORBIACEAE

Euphorbiaceae plants grow in tropical and subtropical areas of Africa and


America (Islam et al., 2019). Euphorbiaceae includes around 300 genera
and 8000 species known for their medicinal components (Govea-Salas et
al., 2017). Euphorbiaceae has a ubiquitous geographic distribution resulting
in the adaptation of this group of plants to multiple habitats. Therefore,
they produce an enormous variety of bioactive compounds (Mwinea and
van Damme, 2011). The effect of each Euphorbiaceae plant depends on its
chemical composition since it produces a wide variety of metabolites for their
growth, reproduction, and survival (Azmir et al., 2013). These plants produce
both primary and secondary metabolites. Primary metabolites include amino
acids, carbohydrates, lipids, and nucleic acids. These compounds form cell
structures and regulate their vital functions (Pagare et al., 2015), so they
are necessary for plant life, while secondary metabolites improve survival
against environmental stress (Ashraf et al., 2018).
Therefore, its species are used in the traditional medicine of different
countries. One of the most outstanding effects of Euforbiaceae is antimi-
crobial. Euphorbiaceae produces antimicrobial compounds, highlighting
terpenoids such as monoterpenes, diterpenes, and triterpenes (Felix-Silva et
al., 2018). These compounds are detected in different concentrations in the
oily phase of their extracts, and their concentration depends on each species
(Elshamy et al., 2019).
In addition, it synthesizes flavonoids, alkaloids, and tannins (Cavalcante
et al., 2020). On the contrary, compounds of Euforbiaceae present antioxidant
activity (Greay and Hammer, 2015). Therefore, they can be incorporated into
foods as additives to improve shelf life and prevent early senescence due to
environmental factors and the presence of microorganisms (Pandey et al.,
2017). Additionally, some of its compounds have cytotoxic, antispasmodic,
antitumor, analgesic, and gastroprotective effects (Cavalcante et al., 2020;
Sabandar et al., 2013). Some Euhorbiaceae species used as antimicrobials
in different countries are described below. Therefore, they could be used as
food preservatives.

8.4.1 EUPHORBIA HETEROPHYLLA

The plant is used in India and Nigeria for its many properties, but its most
prominent use is to treat gastrointestinal, respiratory, and skin infections
Perspectives for Innovation of New Food Preservatives from Euphorbiaceae 205

and to treat malaria (Okeniyi et al., 2012). Ethanol extracts have been used
since ancient times and were extracted in gin. However, the extraction and
efficiency of its components depend on the geographical location and soil
conditions (Moghaddam and Mehdizadeh, 2017). The aqueous extracts also
have an inhibitory effect on Klebsiella pneumoniae, E. coli, Pseudomonas
aeruginosa, and S. aureus. However, S. aureus is more sensitive to extracts
(Ughachukwu et al., 2014).

8.4.2 EUPHORBIA EBRACTEOLATA HAYATA

The dried root of the plant is used in China, Korea, and Japan to treat bloating
and cough. The chemical components are terpenoids, acetophenones, and
flavonoids. The extracts possess antiviral and antimicrobial effects (Ting et
al., 2020).

8.4.3 EUPHORBIA NERIIFOLIA L.

The plant contains compounds with antimicrobial properties. The extracts


have an effect against various pathogens. Consequently, used to treat
emerging infectious diseases, focusing on bacterial, viral, fungal, and parasitic
infections. This plant contains Euhol, monohydroxy triterpene, nerifoliol,
taraxerol, β-amyrin, glut-5-(10)-en-1-one, neriifolone, and cycloartenol. In
addition, quercetin, rutin, friedelin taraxerol, epitaraxerol, taraxeryl acetate,
3β-friedelanol, 3β-acetoxy friedelane, 3β-simiarenol, afzelin, 24-methylene
cycloarenol, ingenol triacetate, and β-amyrin. β-Amyrin is one of those
responsible for the antibacterial effect but to is associated with flavonoids,
monoterpenoids, diterpenoids, triterpenoids, and alkaloids (Sultana et al.,
2022).

8.4.4 MANIHOT MULTIFIDA (L.) CRANTZ

The plant is used in folk medicine to treat infected wounds. It has antioxidant
and antimicrobial potential against C. albicans. The methanolic extract of
fruits, and aqueous and hexane extract of leaves have activity with MIC of
39 µg/mL. In addition, the methanolic extract has the potential to purify
DPPH (1,1-diphenyl-2-picrylhydrazyl) with an IC50 of 46.9 μg/mL, while
the hexane extract has an IC50 of 59.2 μg/mL. However, the ethanol extract
206 Engineering Principles for Food Processing Technology and Product Realization

has activity against brine shrimp at an LC50 of 15.6 µg/mL (Fabri et al.,
2015).

8.4.5 MALLOTUS OPPOSITIFOLIUS

El género Mallotus presenta alrededor de 150 especies, incluyendo árboles,


arbustos y algunas plantas trepadoras (Abban et al., 2013). In Africa, the
leaves of M. oppositifolius are used as an antiparasitic since they cause the
expulsion of tapeworms and the elimination of ameba. Consequently, it is
used to treat diarrhea and dysentery. Furthermore, it is used to treat urinary
and venereal infections (Agyare et al., 2014). The antimicrobial effect
is attributed to phloroglucinols, benzopyrans, cardenolides, flavonoids,
steroids, and triterpenoids (Abban et al., 2013). However, the leaves of M.
oppositifolius produce compounds derived from acylphloroglucinol with
effect against E. coli, S. aureus, S. typhi, P. aeruginosa (Tchangoue et al.,
2020).

8.4.6 CNIDOSCOLUS QUERCIFOLIUS

The plant, endemic to northeastern Brazil, is used in popular medicine as


an antibiotic. Leaf extract has low activity against S. aureus and coagulase-
negative Staphylococcus with MIC ≥ 2000 µg/mL. The plant contains
linamarin cyanoglycoside, cinnamic acid, and a mixture of steroids and
terpenoids. However, Linamarin is responsible for the effect on E. coli,
S. aureus, and P. aeruginosa with MIC of 1000, 2000, and 2000 µg /mL,
respectively (Félix-Silva et al., 2018).

8.4.7 CROTON BETACEUS

The Croton genus contains an enormous diversity of antimicrobial


compounds against pathogens. Therefore, their species have a high potential
to develop alternative pharmacological treatments to treat infections or to
use them as food preservatives (Wright, 2017). This plant contains prom-
ising antibacterial compounds since its extract with hexane has an effect
against Enterococcus faecalis. This effect is attributed to its fractions rich in
flavonoid-type phenolic compounds. In addition, the most effective fractions
contain tannins and free steroids (Das Rocha et al., 2021).
Perspectives for Innovation of New Food Preservatives from Euphorbiaceae 207

8.4.8 CROTON LUNDIANUS

Croton lundianus (Didr.) Müll. Arg. is native to Brazil, but not endemic. The
hexane extract also affects E. faecalis attributed to flavonoid-type phenolic
compounds, tannins, and free steroids (Das Rocha et al., 2021).

8.4.9 CROTON DICHOGAMOUS

This plant is a shrub used in East Africa to treat infectious diseases. Extracts
in acetone, ethanol (50%), and distilled water at 250 mg/mL are effective
against B. cereus, S. aureus, and C. albicans, but not on P. aeruginosa and E.
coli. The bacteria most sensitive to its extracts is B. cereus, with an MIC of
10.42 mg/mL (Matara et al., 2021).

8.4.10 JATROPHA CURCAS

The name comes from the Greek “jatros” meaning doctor and “trophe”
meaning food. This group of plants is distributed from the west to tropical
areas of Latin America due to the export and migration of ancient civiliza-
tions. J. curcas has been used in traditional medicine in Asia and Africa to
treat gastrointestinal infections such as diarrhea, typhoid fever, and cholera
(Dada et al., 2014). The effect of the plant is due to diterpenes with antimi-
crobial and anti-proliferative activity (Devappa et al., 2011). Antimicrobial
diterpenes such as rhamnofolan, daphnano, latirano, tigliano, and dinor-
diterpenes have been detected.

8.4.11 JATROPHA NEOPAUCIFLORA

The Jatropha genus has about 175 species and is native to tropical America.
However, it is distributed in the tropics and subtropics of Asia and Africa.
This genus contains compounds with antimicrobial and antioxidant effects.
In addition, lignans, flavonoids, coumarins, alkaloids, eudesmenoic acids,
but mainly terpenes have been detected (Cavalcante et al., 2020) In Mexico,
different species of the Europhobiaceae family grow, which includes around
48 genera. Most grow in semi-arid areas such as the state of Coahuila
(Devappa et al., 2011). Jatropha neopauciflora grows in northern Mexico
and has antimicrobial potential.
208 Engineering Principles for Food Processing Technology and Product Realization

8.4.12 JATROPHA DIOICA

The plant grows like a bush from 50–150 cm it is known as Sangre de Drago
because it contains a colorless latex that turns red on contact with air. The plant
grows in dry climates and rocky soils on the mountains. Consequently, it is
easily found in semi-desert areas. Therefore, it grows in the northeast of Mexico
and infusion is used in Mexican traditional medicine for skin infections, vagi-
nitis, urethritis, and conjunctivitis (Govea-Salas et al., 2017; Sabandar et al.,
2013). Hexane extracts have an effect against bacteria that cause gastrointes-
tinal diseases and dermatophyte fungi such as S. aureus, E. coli, B. cereus,
Salmonella thypimurium, C. albicans, Candida parapsilosis, Cryptococcus
neoformans, and Sporotrix schenckii (Silva-Belmares et al., 2014).
Information on the chemical composition of the plant is scarce. However,
Jatrophona, riolozatrione, and β-sitosterol have been detected in extracts.
Additionally, the plant contains polyphenols, tannins, flavonoids, ellagitan-
nins, and terpenes as the natural defense of the plant. These compounds have
biological activities such as antimicrobials and antioxidants (Castro-Ríos et
al., 2020). Accordingly, J. dioica has the potential to design a food preser-
vative based on the standardization of its extract based on the content of
β-sitosterol or riolozatrione. To contribute to the decrease in the consump-
tion of synthetic preservatives (Pérez-Pérez et al., 2020)]. Table 8.2 shows
some antimicrobial compounds detected in extracts of different species of
Euphorbiaceae, their MIC, and the spectrum of action.

8.5 INDUSTRIAL APPLICATIONS OF EUPHORBIACEAE


The constant change in society and its demands over the years led to the
development of new technologies to replace the usual ones due to the
exponential demographic increase since it causes the overexploitation of
ecosystems and gives rise to problems such as climate change (Keneni and
Marchetti, 2017).
Therefore, in recent years, the use of natural resources has been resumed
to manufacture products for constant consumption, such as food. The demand
for conventional energy is scarce in some countries. Therefore, research is
focused on producing biofuels from natural sources such as Euphorbiaceae
because they synthesize terpenoids that can used to obtain biodiesel and
others to obtain preservatives for the food industry due to their antimicrobial
properties (Zahan and Kano, 2018). Therefore, obtaining biodiesel has been
proposed to correct the environmental impact of conventional energy sources
Perspectives for Innovation of New Food Preservatives from Euphorbiaceae
TABLE 8.2 The Spectrum of Action and MIC of Antimicrobial Compounds Detected in Plant Extracts of Euphorbiaceae.
Plant Antimicrobial compound Extraction type MIC (mg/mL) Microorganism References
J. curcas L. Δ-Cadinene, α-epi-cadinol, Hydrodistillation 0.3–0.6 P. aeruginosa Babahmad et al. (2018)
pulegone, thymol
Jatropha integerrima Cineole, p-cymene, α-pinene Hydrodistillation 625–1250 B. cereus, S. aureus Eshilokuna et al. (2007)
and P. aeruginosa
Jatropha podagrica Japodagrine, Japodagrone Methanol 5–20 Bacillus subtilis Minh et al. (2019)
Jatropha multifida Multifidanol, Jatrophen Ethanol 12.5 P. aeruginosa y S. Senou et al. (2022)
aureus
Jatropha gossypiifolia Jatrofeno, jatrofenone, jatrofatrione, Ethanol 0.025–0.05 E. coli, Enterococcus Wu et al. (2019)
L. curcusone, japogadrol, multifolone faecium, and S. aureus
J. neopauciflora β-Pinene Methanol/hexane 2 S. aureus Hernández-Hernández et al.
(2016)
Croton Lupeol Metanol/hexane 16–32 S. aureus, P. Tatsimo et al. (2020)
pseudopulchellus aeruginosa y E. coli
Croton ceanothifolius α-Pinene, (E)-caryophyllene, Hydrodistillation 12–16 S. aureus y E. coli De Araújo et al. (2020)
Baill β-elemene, sesquiterpenes
Croton adipatus α-Thujene, β-myrcene, d-limonene Hydrodistillation 286 B. subtilis Cucho-Medrano et al. (2021)
Croton thurifer β-Elemene, germacrene-D, Hydrodistillation 296 S. aureus Cucho-Medrano et al. (2021)
α-thujene
Croton collinus Β-Caryophyllene, γ-terpinene, Hydrodistillation 72 B. subtilis Cucho-Medrano et al. (2021)
α-thujene, d-limonene

209
210 Engineering Principles for Food Processing Technology and Product Realization

FIGURE 8.1 Chemical structures with antimicrobial activity present in species of the
Euphorbiaceae family Wu et al. (2019).
Perspectives for Innovation of New Food Preservatives from Euphorbiaceae 211

from J. curcas and J. dioica. Biodiesel is obtained by transesterification of


the oil contained in the plant (Pérez-Pérez et al., 2020).
J. curcas to obtain biodiesel using lipase enzymes from Candida rugosa.
Liquid recombinant Candida rugosa lipase (CRL) isoenzymes have been
investigated to convert various non-edible oils to biodiesel. These enzymes
could be excellent biocatalysts to produce biodiesel from Jatropha crude
oil at a low cost (Kuo et al., 2015). Therefore, the economic value of J.
curcas largely depends on the lipid content in the seeds that are stored in
the oil bodies (Liu et al., 2015). Additionally, some studies have focused on
establishing in vitro cultures of J. curcas and J. gossypifolia to obtain novel
compounds for pharmaceutical or industrial applications (Solís-Ramos et al.,
2013). For this reason, cell cultures of J. curcas have been established to
increase lipid production in vitro. Because to know industrial applications
requires an understanding of growth conditions affecting lipid metabolism
and yield (Solís-Ramos et al., 2020).
On the contrary, phorbol esters with antifungal properties have been
extracted from J. curcas seed cake as a by-product of the biodiesel fuel industry.
These esters affect Fusarium oxysporum, Pythium aphanidermatum, Lasiodi­
plodia theobromae, Curvularia lunata, Fusarium semitectum, Colletotrichum
capsici, and Colletotrichum gloeosporiodes. Therefore, they could be used
for agricultural applications (Saetae and and Suntornsuk, 2012). Castor oil is
extracted from the seed of Ricinus communis L. It has a high commercial value
for the manufacture of soaps, lubricants, and coatings. It is rich in hydroxy
fatty acids and widely used in the cosmetic, pharmaceutical, oleochemical,
and agricultural industries. The oil is a bactericidal, anti-inflammatory, and
antiherpetic agent due to ricinoleic acid (Nitbani et al., 2022). The Jatropha
genus has a wide range of bioactivities and it is expected that new avenues
will be established to exploit its chemicals by the pharmaceutical industry to
develop chemotherapeutic agents (Devappa et al., 2011).
Euphorbia cotinifolia contains enzymes that are easy to purify. Conse-
quently, it could have applications in biophysical studies, biotechnological
and industrial applications (Kumar et al., 2011). E. tirucalli has many bioac-
tive properties and contains alkaloids, flavonoids, tannins, and terpenoids.
In addition, the stem contains polyphenols with antioxidant activity. Scopo-
letin, gallic acid, and piperic acid isolated from the ethyl acetate fraction
have an effect against citrus bacterial canker (Nguyen et al., 2021). On the
contrary, the peroxidase E. tirucalli immobilized on chitosan beads with
magnetic properties has been recovered to provide an industrial application.
Because peroxidases can be used to treat wastewater containing phenolic
212 Engineering Principles for Food Processing Technology and Product Realization

compounds. In addition, they are used to the synthesis of aromatic chemicals


and peroxide removal from food products, industrial waste, biosensors, and
in the development of diagnostic kits (Shukla et al., 2017).
On the contrary, Euphorbiaceae species are known to synthesize anti-
microbial compounds in response to invasion by phytopathogenic fungi. H.
brasiliensis is an example that produces bioactive proteins due to Phytophthora
infestation in tropical regions. These proteins protect the rubber tree from
any fungal invaders; this allows us to understand some defense mechanisms
and the improvement of plantations (Havanapan et al., 2016). However, the
plant also contains antioxidant flavonoids and phenols that can be used in the
food industry to inhibit the formation of free radicals to preserve the existing
properties of food matrices. Therefore, extraction methods such as soxhlet
have been implemented to recover bioactive extracts with environmentally
friendly solvents (Oleinik et al., 2022).
Manihot esculenta is known as cassava and is a source of food for
much of the world’s population, particularly in countries in South America,
Africa, and Asia (Okezie et al., 1983). It is used in cooking and is applied
in industrial products such as adhesive for laundry, manufacture of paper,
alcohol, butanol, dextrin, adhesive tape, textile finishing, and glue (Okezie et
al., 1983). Cassava-based industries generate large amounts of waste rich in
bioactive compounds, which offers the potential for obtaining value-added
products (Li et al., 2017). An application of cassava starch is the formulation
of biodegradable foams incorporated with grape stems because they have
properties to protect foods stored with low moisture content (Engel et al.,
2019). Additionally, some polymers of cassava starch, have been used to
design biocomposite materials for food packaging. This material has been
added with antimicrobial compounds such as cinnamaldehyde (De Souza et
al., 2014). On the contrary, there are films formulated based on M. esculenta
and carrageenan added with essential oils. These films have been used to
improve the shelf life of chicken nuggets during refrigerated storage. In
addition, they have advantages over conventional ones formulated based on
synthetic plastics since the M. esculenta films are edible (Bharti et al., 2020).

8.6 CONCLUSION
The deterioration of food causes economic losses for the food industry
and causes the loss of its nutritional and healthy properties. Consequently,
for years, they have used methods for their conservation. However, some
conventional preservation methods change the nutritional composition, while
Perspectives for Innovation of New Food Preservatives from Euphorbiaceae 213

others have detrimental side effects on health, causing adverse effects such as
cancer, multiple sclerosis, and heart disease. Therefore, natural preservatives
of a terpenic or polyphenolic nature could reduce health risks. The plants of
Euphorbiaceae are rich in this compound, and some produce polymers with
properties to develop materials for food preservation since the terpenoid and
polyphenolic compounds of this plant have antimicrobial and antioxidant prop-
erties. On the contrary, some Euphorbiace generate agro-industrial residues
that could be used for the production of new food preservatives. Consequently,
they represent a source to discover new food preservatives that replace conven-
tional additives with higher activities in the short term. However, the formula-
tion of new preservatives requires trials to recover bioactive compounds such
as optimization of extraction methods from Euphorbiaceae. In addition, it is
necessary to evaluate its effectiveness and safety.

KEYWORDS

• euphorbiaceae
• antimicrobial effect
• terpenoids
• polyphenolic compounds
• preservative
• foods
• phytochemicals
• natural sources

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CHAPTER 9

Biotechnology and Food Safety: Zoonotic


Perspectives
A. ARUN PRINCE MILTON, G. BHUVANA PRIYA, SAMIR DAS,
SANDEEP GHATAK, and K. SRINIVAS
ICAR Research Complex for NEH Region, Umiam, Meghalaya, India

ABSTRACT

Pork (meat of pig) is the most commonly consumed animal meat world-
wide and there is increasing global demand for pork according to future
projections. The pork production system has witnessed a drastic change
from pasture-based rearing to the industrialized intensive system of rearing.
Though pork is less attributed to foodborne diseases in comparison to other
meat (poultry, beef), it is imperative to achieve pork safety owing to its large
consumption. Pathogens enter the pork value chain through infected pigs,
unhygienic slaughter, postharvest handling, poor processing methods, etc.
Consumers acquire the infection due to the consumption of raw or improp-
erly cooked pork and other kitchen cross-contaminations. The important
challenges in achieving microbial safety in pork include cross-contamination
of other foodstuffs, contaminated water, traceability, rapid on-site pathogen
testing techniques, foodborne disease surveillance, implementation of hazard
analysis and critical control points (HACCP), awareness of pork handlers,
and consumers, etc. For effective pork safety interventions, it is decisive
to understand the zoonotic pathogens transmitted via pork including their
nature, control options, and prevalence in different stages of production and
processing. In this chapter, pork-associated zoonotic agents discoursed are
Salmonella, Yersinia enterocolitica, Campylobacter jejuni/Campylobacter
coli, Listeria monocytogenes, Clostridium perfringens, Staphylococcus

Engineering Principles for Food Processing Technology and Product Realization. Leonardo Sepúlveda Torre,
Porteen Kannan, A. K. Haghi, PhD (Eds.)
© 2025 Apple Academic Press, Inc. Co-published with CRC Press (Taylor & Francis)
222 Engineering Principles for Food Processing Technology and Product Realization

aureus, shigatoxigenic Escherichia coli, Streptococcus suis, Taenia solium,


Toxoplasma gondii, Trichinella spiralis, hepatitis E virus, rotavirus, and
norovirus. Attention has been given to the nature of zoonotic agents, preva-
lence, diseases caused in human beings, and various intervention strategies
used against the pathogens in on-farm, slaughter, and postprocessing stages.

9.1 INTRODUCTION

Food safety has become an increasingly significant public health


subject that has led all governments throughout the world to allocate
millions of currencies to strengthen their efforts to ensure and improve
food safety (Kaferstein et al., 1997). The efforts toward improving
food safety can be perceived as a response to a growing number of
food safety issues and rising concerns of the consumer (WHO, 2009).
The Centers for Disease Control and Prevention (CDC) estimates
that foodborne pathogens cause 47.8 million illness events and 3000
deaths every year (CDC, 2011). Most importantly, the foodborne
disease outbreaks reported in the last decades underscore the signifi-
cance of the formulation and application of preventive measures and
programs relating to food safety. Particularly, a farm-to-fork tactic
has been followed in all food production sectors to reduce probable
biological hazards and improve hygiene (Schirone et al., 2019).
Many factors associated with the increase in foodborne diseases have
been described, such as changes in consumer preferences and eating
habits, changes in food processing methods, inadequate sanitation
and public health services including vector control and awareness
building, increased global travel, the adaptation of pathogen to newer
environments including the acquisition of antimicrobial resistance and
virulence factors and lastly advancement in pathogen detection tools
(Smith and Fratamico, 2018).
Globally, over the past decade, the growth rate of pork consumption has
enhanced by 10.71% (Wu et al., 2015). World meat production is forecasted
to increase by 2.2% (pork: 4.2%) to 346 million tonnes (pork: 114.4 million
tonnes) (FAO, 2021). Pork (meat of pig) is the most commonly consumed
animal meat worldwide and there is increasing global demand for pork
according to future projections (Davies, 2010; Delgado et al., 2001). The
Biotechnology and Food Safety: Zoonotic Perspectives 223

pork production system has witnessed a drastic change from pasture-based


rearing to the industrialized intensive system of rearing (Enemark et al.,
2015). Although pork is less attributed to foodborne diseases in comparison
to other meat (poultry, beef), it is imperative to achieve pork safety owing to
its large consumption (Baer et al., 2013). As pork and pork products are exten-
sively consumed throughout the world, it is crucial for producers (farmers),
processors and other stakeholders in the value chain to be conscious of the
risk factors for contamination of pork with foodborne pathogens (Baer et al.,
2013). Diverse farm and husbandry systems (large/small/backyard) are asso-
ciated with specific microbiological hazards, which are spread to the next
stage in the pork value chain, and the subsequent stage in the value chain
could also be the point of contamination (Buncic et al., 2019; Karabasil et
al., 2021). The meat sector is a sector with inherent risks, so meat safety must
be risk-oriented to reduce or eliminate food safety risks, with integrated and
longitudinal approaches along the value chain, and incessant improvement
(Karabasil et al., 2021).

9.2 ZOONOTIC PATHOGENS OF PIG AND PORK

Pigs act as a reservoir for several zoonotic pathogens of viral, bacterial,


and parasitic origin (Fig. 9.1). Further, the presence of other reservoirs and
vectors in the environment of pigs can increase the prevalence of zoonotic
diseases and the risk for transmission to human beings (Salajpal et al., 2013;
Delsart et al., 2020). Pathogens enter the pork value chain through infected
pigs, unhygienic slaughter, postharvest handling, poor processing methods,
etc (Fig. 9.1). The majority of pork products are prepared by smallholders
and traded in classical wet markets. Nevertheless, fresh pork is exceedingly
susceptible to contamination, posing health and financial burdens (Lam et
al., 2020). Consumers acquire the infection due to the consumption of raw or
improperly cooked pork and other kitchen cross-contamination. For effective
pork safety interventions, it is decisive to understand the zoonotic pathogens
transmitted via pork including their nature, control options, and prevalence
in different stages of production and processing. Recent changes and inten-
sification in the pig production system have nearly eliminated the risk of
tissue-dwelling foodborne parasites such as Trichinella spiralis, Taenia
solium, and Toxoplasma gondii. This represents a significant public health
accomplishment that has gone largely underappreciated (Davies, 2011).
This could have become possible as these parasites involve carnivorous
224 Engineering Principles for Food Processing Technology and Product Realization

transmission and effective prevention can be achieved by some preharvest


interventions (Davies, 2011). However, important bacterial pathogens of
concern to pork safety such as Salmonella, Listeria, Y. enterocolitica, Campy­
lobacter, etc. have their basic ecological niche in the gastrointestinal tracts
of healthy animals as commensals, and thus the point of contamination can
be at preharvest, during harvest, postharvest, and any stages till reaching the
consumers’ plate. Consequently, such complex epidemiology makes them
less amenable to controlling such bacterial pathogens in the pork production
chain (Davies et al., 2004; Alban and Stark, 2005; Fosse et al., 2009; Oliver
et al., 2009; Davies, 2011).

FIGURE 9.1 Zoonotic pathogens in pig value chain.

9.2.1 SALMONELLA
Salmonella is a Gram-negative bacteria under the family Enterobacte­
riaceae, that can survive in temperature and pH ranges of 5–45°C and 4–9,
respectively (Doyle and Cliver, 1990). Some strains of Salmonella can also
survive with a 2% NaCl concentration and low-moisture foods like dried
pork products (Montville and Matthews, 2008; Baer et al., 2013). Presently,
there are only 2 known species of Salmonella (S. enterica and S. bongori),
Biotechnology and Food Safety: Zoonotic Perspectives 225

6 subspecies of S. enterica, and more than 2600 serovars of S. enterica


subsp. enterica including notable serovars such as Salmonella serovars
Typhimurium and Salmonella Enteriditis causing nontyphoidal salmonellosis
(Guibourdenche et al., 2010). Salmonella infections in human beings are the
foremost cause of hospitalization and deaths due to foodborne illnesses. It
causes illnesses ranging from mild gastroenteritis and diarrhea to serious
systemic infections (Scallan et al., 2011; Gupta et al., 2019). Adult pigs are
frequently asymptomatic carriers of wide-ranging Salmonella serovars and
can represent a reservoir for human infections (Gupta et al., 2019). Several
studies have reported that as the growth of pigs’ advances from weaning
to growing and finishing stages, the prevalence of Salmonella is enhanced
(Korsak et al., 2003; Dorr et al., 2009; Wilkins et al., 2010). Nevertheless,
the prevalence of Salmonella was also reported to decrease as pigs advance
through the production chain (Kranker et al., 2003; Rowe et al., 2003).
Notwithstanding, the prevalence of Salmonella in pigs is not unusual in any
of the stages of production and processing, and the prevalence rates vary
from 0.7 to 77.8 (Baer et al., 2013). In a study conducted by USDA in two
commercial slaughter establishments, it was found that 91% of prescald
carcasses were carrying Salmonella (Schmidt et al., 2012). In another study,
it was reported that 37% of carcasses harboring Salmonella contamination
contained Salmonella counts between 1 and 3.9 log CFU per 100 cm2.
Hence, there is a chance of cross-contamination with other carcasses and
processing equipment (Dickson et al., 2002). Several studies have indicated
the prevalence of Salmonella in retail fresh pork, pork products, and ready-
to-eat pork products and the reasons noticed were contaminated slaughter
environment, complacence in hygiene, under processing, contamination
from food handlers, raw materials like spices, and pests inside the facility
such as rodents, insects, and birds (Baer et al., 2013).

9.2.2 YERSINIA ENTEROCOLITICA

Y. enterocolitica is a Gram-negative psychrotrophic salt-tolerant bacteria


that is extensively distributed in nature, in animal and aquatic reservoirs,
with pigs representing the main known reservoir for zoonotic strains of Y.
enterocolitica (Bottone, 1997). The pathogenicity of Y. enterocolitica is
usually linked with its bio-serotype. The biotypes, 1B, 2, 3, 4, and 5 and
serogroups, O:3, O:5,27, 42 O:8, and O:9, are pathogenic to human beings.
The bio-serotype 4/O:3 is predominant in human and pork samples (Martins
226 Engineering Principles for Food Processing Technology and Product Realization

et al., 2020). The usual symptoms of Y. enterocolitica infection in human


beings are fever, diarrhea, and abdominal pain. However, reactive arthritis
and nodular erythema are some uncommon symptoms (Wang et al., 2021).
Yersiniosis in humans is the fourth and fifth most common foodborne
zoonosis generally transmitted through pork and water in the European
Union and the United States, respectively (EFSA, 2019; Tack et al., 2019).
In the European Union, from 2005 to 2018, pork and pork products were
among the most commonly described food types causing yersiniosis of
foodborne origin (EFSA and ECDC, 2019). Fosse et al. (2008) assessed that
77% of human yersiniosis cases are linked to the consumption of pork and
cold storage might guard Y. enterocolitica as it is psychrotrophic in nature
(Martins et al., 2020). Pork chitterlings were also linked to a yersiniosis
outbreak (Anonymous, 1990). It is assessed that 35–70% of pig herds and
45–100% of individual pigs carry Y. enterocolitica (Jakobsen et al., 2019). A
higher prevalence of Y. enterocolitica was reported in conventional intensive
pig farms (Laukkanen et al., 2009; Fondrevez et al., 2014; Zdolec and Kiš,
2021). In Norway, a considerable (25%) reduction in the incidence of Y.
enterocolitica prevalence after the sealing-off of the rectum with a plastic
bag indicates that the fecal material of pigs acts as an important source of
contamination for pork and pork products (Nesbakken and Skjerve, 1996).
However, the tonsils of pigs are considered as an important source of Y.
enterocolitica than fecal and intestinal contents (Fondrevez et al., 2014). The
reasons for the contamination of pig carcasses and products are unhygienic
slaughtering and processing, and poor handling of possibly contaminated
sites including tonsils and mesenteric lymph nodes (Martins et al., 2020).

9.2.3 CAMPYLOBACTER

Campylobacter is a Gram-negative microaerophilic bacteria that can survive


in temperature ranges and pH of 30–47°C and 5.8, respectively (Doyle,
1990). The C. jejuni/C. coli group of the pathogen has come out from obscu-
rity to rank among the foremost causes of diarrhea of bacterial origin in
humans (Butzler and Skirrow, 1979). C. jejuni is predominantly recovered
from gastroenteritis cases and is widely distributed in the animal kingdom
with the majority isolations from poultry, wild birds, exotic zoo animals,
and domestic animals like pigs, dogs, cats, cattle, sheep, etc (Milton et al.,
2020a). C. coli is the second most frequent and neglected cause of human
campylobacteriosis (Kelley et al., 2020). C. coli cause an illness in humans
Biotechnology and Food Safety: Zoonotic Perspectives 227

that is identical to the one caused by C. jejuni (Karmali et al., 1983). Despite
pig being its major reservoir, C. coli is also found in other animals, but with
an occurrence considerably less than that of C. jejuni. Retail raw pork and
products are one of the important food vehicles (Noormohamed and Fakhr,
2013; Quintana-Hayashi and Thakur 2012; Beier et al. 2018). The widely
held Campylobacter infections in humans are self-limiting, which set hurdles
for the determination of its true incidence (Hanninen et al., 2000). Human
campylobacteriosis caused by C. jejuni/C. coli is typically manifested by
diarrhea (often bloody), vomiting, abdominal cramps, and fever and after
acute illness, it has been associated with long-term complications such as
Guillain–Barre syndrome, irritable bowel syndrome, and reactive arthritis
(Milton et al., 2020a). Swine get colonized with Campylobacter immediately
(<1 week) after birth and as they advance through various production phases,
the prevalence of Campylobacter usually increases (Schuppers et al., 2005).
A study reported a 15% increase in the prevalence of Campylobacter from
the growing to finishing stages of pigs (Farzan et al., 2010). In the finishing
stage, most of the pigs tested positive for Campylobacter, and across all the
stages of production, C. coli is found to be more prevalent than C. jejuni
(Schuppers et al., 2005). The occurrence of Campylobacter at the produc-
tion farm translates to the presence in the slaughter process and thereby in
pork. However, it can be reduced by following certain hygienic slaughter
procedures such asscalding, singeing, dehairing, polishing, etc. followed
by chilling as campylobacters are sensitive to low temperature and drying
(Pearce et al., 2003).

9.2.4 LISTERIA MONOCYTOGENES

Listeria is a Gram-positive, psychrotrophic, ubiquitously present bacteria


with common inhabitation in soil, water, and intestines of animals (Bahk
and Marth, 1990). Under the genus Listeria, L. monocytogenes is the only
zoonotic human pathogen representing the highest reasons for the hospital-
izations and death rates among infections caused by foodborne pathogens
(Scallan et al., 2011). The common clinical symptoms of L. monocytogenes
in humans are fever, chills, and back pain and mortality are usually due to
encephalitis, meningitis, and sepsis in 20–30% of infected cases, mostly
immunocompromised ones (Schlech, 2000). Listeriosis causes abortion and
fetal infection in pregnant women with around 1500 cases occurring in the
US alone and 99% are of foodborne origin (Scallan et al., 2011). Although
228 Engineering Principles for Food Processing Technology and Product Realization

L. monocytogenes covers 13 serotypes, the serotypes 4b (28%), 1/2a (24%),


and 1/2c (22%) are commonly reported in slaughtered retail pork (Farber and
Peterkin, 1991; Kanuganti et al., 2002). Sows carry more L. monocytogenes
in feces than piglets (Fenlon et al., 1996). Apart from wet feed (or silage),
bedding or litter, and boots are all potential sources of Listeria contamination
to live pigs on the farm (Baer et al., 2013). As the environment acts as an
important source of L. monocytogenes to pigs, improper hygienic manage-
ment and biosecurity measures can lead to its enhanced prevalence on farms
(Hellstrom et al., 2010). Through serotype tracing, it was found that infected
live animals and cross-contamination of the carcass are the two important
routes of contamination to pork by L. monocytogenes (Hellstrom et al.,
2010). Higher levels of L. monocytogenes prevalence in tonsils and isolations
even after chilling of carcasses are the two noteworthy observations made
earlier (FSIS, 1996; Autio et al., 2000; Hellstrom et al., 2010). Ready-to-eat
pork products such as deli meats, frankfurters, etc., and home-stored meats
are known to harbor L. monocytogenes, and are associated with numerous
foodborne outbreaks (Schlech, 2000; de Valk et al., 2001; Baer et al., 2013).
These are also the indicators of cold insensitivity of L. monocytognes and
environmental contamination (Baer et al., 2013).

9.2.5 CLOSTRIDIUM PERFRINGENS AND CLOSTRIDIUM DIFFICILE

C. perfringens and C. difficile are Gram-positive anaerobic spore-forming


bacteria associated with economic and public health concerns in swine
production (Baker et al., 2010). These pathogens are normal colonizers of
the intestinal tract of various food animals mainly pigs (Songer and Uzal,
2005). Clostridial infections generally occur in piglets immediately (within
the first week) after birth and are associated with under-developed normal
microbiota, scouring, and antibiotic management (Yaeger et al., 2002; Baker
et al., 2010). Clinically, C. perfringens (type A and C) causes enteric and
systemic diseases in human beings including food poisoning, gas gangrene,
and enterocolitis (pigbel) (Milton et al., 2020b). C. difficile infections in
human beings can cause antibiotic-associated diarrhea to a life-threatening
infection such as severe pseudomembranous colitis (Milton et al., 2020b).
Both the pathogenic species of Clostridium have been reported from pork
and the environment of pig slaughterhouses (Rho et al., 2001; Metcalf et al.,
2010; Chan et al., 2012; Curry et al., 2012; Rodriguez et al., 2013; Mooyottu
et al., 2015; Wu et al., 2017). Nevertheless, although C. perfringens grades
Biotechnology and Food Safety: Zoonotic Perspectives 229

among the most significant pathogens of food-borne diseases, the sorting of


C. difficile as a foodborne pathogen is still contentious (Milton et al., 2020b).
However, spotting identical strains of C. difficile in food animals, meat, and
humans put forward the possible transmission of C. difficile through foods as
well as pork products (Milton et al., 2020b).

9.2.6 STAPHYLOCOCCUS AUREUS

S. aureus is a Gram-positive, facultative anaerobic bacteria whose common


habitat is the upper respiratory tract and skin of humans and animals (Berg-
doll, 1990). As the primary reservoir of S. aureus seems to be skin, the pork
usually sold along with the skin makes them an important source if inad-
equately scalded and singed. The pathogen is zoonotic and the foodborne
illness caused by them involves clinical symptoms of vomiting, nausea,
diarrhea, and abdominal cramps after 1–6 h of ingestion (Bergdoll, 1990).
The pathogen releases enterotoxins that are the triggering factors of illness
and are accountable for the 14% hospitalization rate (Noskin et al., 2007).
However, for adequate enterotoxin levels to trigger illness, at least 105 S.
aureus cells/g must be present in the food (Bahtia and Zahoor, 2007). As S.
aureus is not a sturdy competitor compared to other bacterial flora present
in food, the contamination is typically linked to the postprocessing handling
of meat products when the competition has been removed (Argudin et al.,
2010). Despite the relatively low-risk attribute of S. aureus, the worldwide
emergence of methicillin-resistant S. aureus (MRSA) has become an
important public health concern (Baer et al., 2013). Varied prevalence of
S. aureus ranging from 42.2 to 76.7% has been reported in pork and prod-
ucts (Atanassova et al., 2001; van Loo et al., 2007; O’Brien et al., 2012;
Savariraj et al., 2018). Around 3.1–10.7% of fresh grounded and chopped
pork were described to be contaminated with MRSA (van Loo et al., 2007;
de Boer et al., 2009). Poor personal hygiene of slaughter and processing
personnel, unhygienic and unscientific abattoir, and the processing practices
contaminate the pork with a high count of S. aureus and consequent release
of enterotoxins (Savariraj et al., 2018).

9.2.7 SHIGATOXIGENIC ESCHERICHIA COLI (STEC)

E. coli is a Gram-negative, facultative anaerobic bacteria under the family


Enterobacteriaceae that is normally found in the intestines of warm-blooded
230 Engineering Principles for Food Processing Technology and Product Realization

animals. E. coli is classified by its links with human disease, namely,


enterohemorrhagic or shiga toxigenic (EHEC/STEC), enterotoxigenic
(ETEC), enteropathogenic (EPEC), enteroinvasive (EIEC), enteroaggrega-
tive (EAEC), diffuse adhering (DAEC), and extraintestinal pathogenic E.
coli (ExPEC) (Logue et al., 2017). STEC possesses more zoonotic concerns
among all the pathogenic E. coli and pigs are important reservoirs of STEC
(Colello et al., 2016). STEC can cause severe foodborne diseases leading
to life-threatening complications like hemolytic uremic syndrome (HUS)
and bloody diarrhea due to colitis (Paton and Paton, 1998). The important
cause of acute kidney injury and acquired chronic kidney disease in children
are due to the damages caused by HUS through the cytotoxic actions of
Stx1 and Stx2. Normally, STEC does not cause disease in animals except
edema disease in pigs caused due to Stx2e subtype of STEC (Niewerth et
al., 2001). Pork and pork products have been incriminated in human STEC-
associated diarrhoeic and HUS infections (Sonntag et al., 2005; Kaufmann
et al., 2006; Trotz-Williams et al., 2012). A family outbreak of STEC (O157)
infection was reported to be due to the consumption of dry fermented pork
salami (Conedera et al., 2007). A varied prevalence of STEC in pigs ranging
from 2 to 31% was documented (Parma et al., 2000; Kaufmann et al., 2006;
Meng et al., 2014). A prevalence range of 0.2–26% of STEC was reported
earlier in pig carcasses during slaughtering (Leung et al., 2001; Bouvet et al.,
2002; Bohaychuk et al., 2011; Koláčková et al., 2014). In pig slaughtering
establishments, diverse STEC serogroups (O91, O121, and O157) that are
associated with human illnesses were detected earlier (Colello et al., 2016).
Slaughterhouse operations such as skinning, handling, and evisceration are
found to be the more likely reason for the contamination of pork (Koohma-
raie et al., 2005; Etcheverría et al., 2010).

9.2.8 STREPTOCOCCUS SUIS

S. suis is a Gram-positive facultative anaerobic bacteria whose common


habitat is the nasal cavities, tonsils, and alimentary and genital tracts of pigs
thus pig becomes the natural reservoir of the pathogen (Lun et al., 2007).
S. suis serotype 2 is a zoonotic pathogen largely of occupational origin and
most frequently associated with diseases in human beings and pigs (Lun et
al., 2007; Dutkiewicz et al., 2017). Human S. suis infections are clinically
manifested as pus-filled meningitis, the other described syndromes comprise
septicemia, streptococcal toxic shock-like syndrome with multiple organ
Biotechnology and Food Safety: Zoonotic Perspectives 231

failure, cellulitis, endocarditis, rhabdomyolysis, arthritis, peritonitis, spon-


dylodiscitis, pneumonia, uveitis and endophthalmitis (Dutkiewicz et al.,
2017). The carriage rates of S. suis may vary between swine herds and can
range from 0% to up to 80–100% (Dutkiewicz et al., 2017). In the majority
of Western countries, the transmission of S. suis is considered occupational
affecting persons working in the pig or pork industries. But, in Southeast
Asian countries, the main risk is due to close contact with pigs or ingestion of
uncooked or partially cooked pork products (Wertheim et al., 2009; Segura,
2020). The percutaneous route of infection associated with handling pigs or
pork has also been reported multiple times (Chattopadhyay, 1979; Watkins et
al., 2001; Vilaichone et al., 2002; Wangkaew et al., 2006).

9.2.9 TAENIA SOLIUM

T. solium is a tapeworm (cestode) that dwells only in the intestines of human


beings (definitive host). Pigs acquire the infection by ingesting the eggs/
proglottids shed in human feces and play the role of intermediate hosts and
the parasite resides in the muscles and other tissues of pigs in the cyst form.
The human population acquires intestinal infections (taeniasis) of tapeworm
by consuming undercooked cyst-infested pork, that is, measly pork (Phiri et
al., 2003). In addition, human beings can also get infected with cystic form
infection (cysticercosis) if encounter infested human feces either directly or
indirectly. The cysts are formed throughout the body, but predominantly in
the eyes and brain leading to neurocysticercosis condition (Davies, 2011).
Neurocysticercosis accounts for 50% of epileptic cases in developing coun-
tries. Apart from seizures, it causes raised intracranial pressure, headaches,
focal neurologic deficits, and psychiatric and ocular symptoms (Rajshekhar
et al., 2006). It was estimated by the Food and Agriculture Organization
(FAO) that worldwide 50 million people harbor adult T. solium worm and up
to 50,000 mortalities annually are attributable to neurocysticercosis (Eddi et
al., 2003; Davies, 2011). T. solium prevails where there is poor sanitation and
traditional free-ranging or scavenging type of pig rearing is practiced (Phiri
et al., 2003; Davies, 2011). The elimination of T. solium from North America
and Europe was basically due to economic development and adaptation of
the modern intensive system of pig production (Gonzalez et al., 2003). The
United States’s pig industry has acknowledged that open defecation in swine
farms by the farmworkers is the sole potential concern and education efforts
can eliminate the risk (Davies, 2011). Presently, the T. solium infection is
232 Engineering Principles for Food Processing Technology and Product Realization

endemic in South and Central America, Asia, sub-Saharan Africa, and


some parts of the Pacific regions. The prevalence of cysticercosis infection
in pigs in Africa, South/Central America, and Asia are 64%, 65.4%, and
26%, respectively (Djurković-Djaković et al., 2013). The prevalence of T.
solium infection in human beings in Africa, South/Central America, and
Asia are 10%, 22%, and 1%, respectively (Djurković-Djaković et al., 2013).
Nevertheless, increasing economic immigration from endemic countries to
developed countries and increased tourism in developing nations indicate T.
solium as a pathogen with global health implications and the ability to spread
to nonendemic zones (Pawlowski et al., 2005).

9.2.10 TOXOPLASMA GONDII

T. gondii is a coccidian parasite (protozoan) of felids which is the definitive


host. The life cycle of T. gondii comprises three infective stages, namely,
sporozoites, tachyzoites, and bradyzoites. Cats shed sporozoites (repro-
ducing stage) as oocysts in their feces and it remains in the environment
and contaminates soil and water, and infects other intermediate hosts
such as food animals (such as pigs), human beings, and wildlife. After
ingestion of oocysts by intermediate vertebrate hosts, the parasite assumes
tachyzoites and bradyzoites (nonreproducing) stages and develops cysts in
the tissues such as muscle, heart, and brain (Cliver 1990; Baer et al., 2013).
Human beings acquire infection mainly through the consumption of raw or
improperly cooked infested meat and through oocyst-contaminated water
(Foroutan-Rad et al., 2016; Sher et al., 2016). Severe clinical manifesta-
tions are usually noticed in immunosuppressed individuals such as AIDS
patients, and pregnant ladies. In pregnant women, it causes stillbirths and
abortion and if the fetus survives, T. gondii is passed to the neonate and
results in a congenital form of the disease with major abnormalities (Cliver,
1990; Carvalheiro et al., 2005). However, throughout the world, a large
number of people have antibodies to the parasite, indicating T. gondii is an
important public health concern. In the United States, it was reported that
out of 225000 cases, 50% were of foodborne origin (Mead et al., 1999). T.
gondii was described to be responsible for 8% of hospitalizations and 24%
of deceases from foodborne diseases (Scallan et al., 2011). The prevalence
of T. gondii in pigs in different countries has been well recognized (Baer
et al., 2013). The important risk factors for T. gondii infection in pigs were
described as free-range production system, increased contact with wild
Biotechnology and Food Safety: Zoonotic Perspectives 233

animals or cats, improper discarding of pig carcasses, and contaminated


water or feed (Dubey et al., 2002; Gebreyes et al., 2008; Hill et al., 2010;
Baer et al., 2013). As T. gondii can endure infectivity in the tissues of
pigs for not less than 171 days, its presence in pork is a zoonotic concern
(Dubey et al., 1984). In a US-based study, it was found that pork was
the only retail meat reported to be positive for the parasite (Dubey et al.,
2005). The same study has estimated that people in the northeastern US
have a 78% chance of procuring pork contaminated with T. gondii (Dubey
et al., 2005). As T. gondii can be destructed by several preservation and
processing methods such as heating (min. 67°C), freezing (min. –12.4°C),
etc., improper processing or cooking remains a major risk factor (Dubey et
al., 1990; Lunden and Uggla, 1992).

9.2.11 TRICHINELLA SPIRALIS

T. spiralis is a nematode (roundworm) that causes trichinellosis in human


beings due to the consumption of undercooked meat containing encysted
larvae. In addition to the predominant and classical agent T. spiralis, a few
rare species of Trichinella implicated in human disease are Trichinella
pseudospiralis, Trichinella britovi, Trichinella murelli, Trichinella nativa,
Trichinella nelson, and Trichinella papuae (CDC, 2019). Human beings
who consume infested meat contract the disease with clinical manifestations
such as abdominal pain, fever, and periorbital edema. The larvae are released
from the cysts and invade the mucosa of the small intestine and develop
into adult worms and the adult female further releases larvae that migrate
to striated muscles and encyst. This leads to myalgia, joint pain, and muscle
contraction inefficiency (Cliver, 1990). It can also cause serious disease
in elderly individuals where serious complications such as encephalitis or
myocarditis can lead to death (Djurković-Djaković et al., 2013). Roughly,
150 trichinellosis cases are reported annually in the US and all of those cases
are of foodborne origin (Kennedy et al., 2009; Scallan et al., 2011). A survey
conducted in 198 countries revealed that 21.9% of the countries had Trichi­
nella spp. in pig herds (Pozio, 2006). A CDC report on trichinellosis revealed
that during 2002–2007, 19% of trichinellosis in the US was caused by the
consumption of pork, whereas 50% were owing to the consumption of wild
game meat (Kennedy et al., 2009). The important risk factors for T. spiralis
infection in pigs were described as a free-range production system, feeding
of garbage and wildlife carcasses, and improper discarding of pig carcasses
234 Engineering Principles for Food Processing Technology and Product Realization

(Cliver, 1990; Murrell and Pozio, 2000; van der Giessen, et al., 2007). A
study conducted between 1999 and 2004 in China revealed a prevalence of
1.6–3.7% of T. spiralis in retail meat (Cui et al., 2006). As thorough cooking
remains the best option to inactivate Trichinella, improper cooking becomes
the major risk factor in the transmission of T. spiralis to human beings via
the consumption of pork (Baer et al., 2013).

9.3 HEPATITIS E VIRUS


Hepatitis E virus (HEV) under the genus Hepevirus is an RNA virus recog-
nized as the leading cause of acute viral hepatitis. Among the diverse HEV
genotypes (GT) that affect human beings, GT3 and GT4 are zoonotic, have
been reported in various animal species (Zhou et al., 2019; Li et al., 2020).
Pigs serve as the main reservoir for the zoonotic HEV strains. Antibodies
against HEV have been extensively detected in both domestic and wild pigs
(Baechlein et al., 2010; Geng et al., 2010; Fredriksson-Ahomaa et al., 2020).
Though HEV infection is generally asymptomatic or self-limiting in healthy
people, GT3 and GT4 HEV infections in organ transplant recipients are more
likely to develop chronic hepatitis (Kamar et al., 2008). However, asymp-
tomatic individuals in endemic areas have been recognized to be potential
reservoirs shedding the virus, permitting its ecological persistence (Christou
and Kosmidou, 2013). Worldwide, it is estimated that around 939 million
equivalent to 1 in 8 persons have ever encountered HEV infection (Li et al.,
2020). The route of transmission of HEV from pigs to humans is frequently
through direct contact with pigs and indirectly through the consumption
of contaminated pork products and environmental exposure. Nevertheless,
the extensive consumption of pork products is certainly posing a great risk
of HEV transmission through food. HEV infections associated with the
consumption of undercooked pork and wild boar meat have been repeatedly
reported (Matsuda et al., 2003; Yazaki et al., 2003). It was estimated that
globally, close to 60% of domestic pigs and 27% of wild boars have ever
been HEV infected. Approximately 13% of domestic and 9.5% of wild pigs
are undergoing an active infection. In addition, globally, 10% of commercial
pork products are positive for HEV RNA (Li et al., 2022).

9.4 OTHER PATHOGENS IN THE CONTEXT OF PORK SAFETY


Shigella, Bacillus cereus, rotavirus, norovirus, and Sarcocystis, are other
pathogens associated with pork-associated foodborne diseases. Shigella
Biotechnology and Food Safety: Zoonotic Perspectives 235

is a Gram-negative bacterial contaminant of food that is estimated to


cause 164.7 million foodborne illnesses (dysentery) and 1.1 million
deaths worldwide (Thiem et al., 2004). Foodborne outbreaks of shigella
are widely reported and 7.5% of Shigella outbreaks were attributed to
meat and meat products including pork (Pires et al., 2012). B. cereus
is a Gram-positive bacterial contaminant of food that is estimated to
cause 1.4–12% of foodborne outbreaks worldwide and 8.7% of B.
cereus outbreaks were attributed to pork products (Pires et al., 2012;
Grutsch et al., 2018). Rotavirus and norovirus are RNA viruses that are
predominantly responsible for diarrheal illnesses worldwide (Hakim et
al., 2018). Globally rotavirus accounts for 6% of diarrheic episodes and
is responsible for 35,2000–592,000 deaths in children below 5 years of
age (Parashar et al., 2003). Rotavirus has been previously detected in
retail pork and products (Soares et al., 2022). Norovirus is estimated
to be associated with 18% of diarrheal diseases and responsible for
212,000 deaths annually worldwide (Pires et al., 2015). Between 1988
and 2007, 2% of norovirus outbreaks were attributed to pork products
(Greig and Ravel, 2009). Sarcocystis is a coccidian parasite and three
of its species, namely, Sarcocystis suihominis, Sarcocystis miescheriana,
and Sarcocystis porcifelis have been recognized in pigs. However, only
S. suihominis can cause human infection upon consumption of raw pork
(Djurković-Djaković et al., 2013). A foodborne outbreak of S. suihominis
in children who consumed undercooked pork was reported in India
(Banerjee et al., 1994).

9.5 CONCLUSION

This chapter has thoroughly outlined all the zoonotic pathogens and their
significance in the pork industry. As the urge for intensive and alternative
(outdoor) pig production is equally increasing across the world, comprehen-
sive tailor-made preharvest plans specific to various situations or farms have
to be delineated and strictly followed to ensure the safety of pork. Further
hygienic slaughter, HACCP implementation, minimum handling, complete
processing, proper packaging, appropriate personal hygiene of handlers,
pest-proof food processing area, etc. are some of the postharvest strategies
that ensure safe pork on the consumer’s plate.
236 Engineering Principles for Food Processing Technology and Product Realization

KEYWORDS

• pork
• safety
• Zoonoses
• pathogen
• foodborne diseases

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SECTION 3
CASE STUDIES
CHAPTER 10

Functional Properties of Agroindustrial


Wastes from Pomegranate Peel (Punica
granatum)
ANA L. IZÁBAL-CARVAJAL1, CRISTIAN TORRES-LEÓN2,
LEONARDO SEPÚLVEDA1, MÓNICA L. CHÁVEZ GONZÁLEZ1,
CRISTÓBAL N. AGUILAR1, and J. A. ASCACIO-VALDÉS1
1
Bioprocesses and Bioproducts Group, Food Research Department,
School of Chemistry, Universidad Autónoma de Coahuila, Saltillo,
Coahuila, México
2
Research Center and Ethnobiological Garden, Universidad Autónoma de
Coahuila, Unidad Torreón, Viesca, Coahuila, México

ABSTRACT

Fruits are rich sources of bioactive components, which is mainly attributed


to various medicinal properties and beneficial effects on health (Kalaycıoğlu
and Erim, 2017). Pomegranate (Punica granatum L.) is being investigated
because it is a source of various beneficial phytochemicals for health since it
contains anthocyanins, ellagitannins, gallotannins, flavonoids, among other
polyphenolic compounds (Bonzanini et al., 2009; García-Villalba et al.,
2015; N. Seeram et al., 2005; Verotta et al., 2018).
The increase in food processing has greatly contributed to the increase
in agro-industrial waste, which is produced in all phases of the agricul-
tural production cycle, such as industrial manufacturing, processing, and
distribution (Kumar et al., 2017). In recent years, the use of agroindus-
trial wastes has become a global concern due to the scarcity of natural
resources and environmental protection; following this line of research,

Engineering Principles for Food Processing Technology and Product Realization. Leonardo Sepúlveda Torre,
Porteen Kannan, A. K. Haghi, PhD (Eds.)
© 2025 Apple Academic Press, Inc. Co-published with CRC Press (Taylor & Francis)
250 Engineering Principles for Food Processing Technology and Product Realization

some groups have carried out studies to value the residues of plant origin
(Devesa-Rey et al., 2011). The valorization of these wastes can be accom-
plished by extracting fibers, flavoring compounds, and phytochemicals
(Baiano, 2014).
For this reason, the use of pomegranate peel has been studied, due to
its high content of bioactive compounds with biological properties of great
relevance (antioxidant, antimicrobial, antiproliferative, etc.).

10.1 INTRODUCTION

According to the botanist N. I. Vavilov, pomegranate (Punica granatum


L.) is a very ancient plant and fruit first cultivated in Egypt, Italy, and
Greece, and then propagated to many regions as Asia, North Africa, and
especially grown in Mediterranean countries of Europe (Evreinoff, 1957).
Pomegranate (Punica granatum L.) is an important fruit crop adaptable to
a wide range of agro-climatic conditions. It is a fruit-bearing deciduous
shrub or a small tree that belongs to Punicaceae family (Singh et al.,
2018). The term Punica is the feminized Roman name for Carthage, an
ancient city in Tunisia where the best fruits came to Italy. The term Punica
granatum is derived from Latin word pōnum, which means apple, and the
word grānātus which means granulated. At the United States, the common
name means “seedy apple” (Stover and Mercure, 2007). This fruit can be
grown in arid areas due to its tolerance to drought conditions. However,
the main producers of pomegranate are India, Iran, Turkey China, United
States of America, Argentina, Brazil, Chile, Peru, Australia, and Italy
(Kahramanoglu, 2019a). Pomegranate has been considered for cultivating
in arid zones due to the high tolerance to drought (Kandylis and Kokkino-
magoulos, 2020).
Currently, the main producers and exporters of pomegranate in the world
are India, Iran, China, Turkey, the United States, South Africa, Spain, Peru,
Chile, and Argentina. The world production of this fruit is approximately
3.8 million tons (Kahramanoglu, 2019b). The pomegranate fruit is called
by various names depending on the region where it’s cultivated, because the
color of the rind and the aril can vary considerably depending on the growing
region. These differences mainly affect fruit size and peel color (red, yellow,
purple, and pink) (Pareek et al., 2015). Figure 10.1 shows the fruit’s different
parts, which can be divided into some anatomical origins like peel, seeds,
and arils (Viuda-Martos et al., 2010).
Functional Properties of Agroindustrial Wastes from Pomegranate Peel 251

FIGURE 10.1 Pomegranate (Punica granatum).

Pomegranate (Punica granatum L.) has been investigated for being a


dietary source with a high content of various phytochemicals beneficial to
health because it contains anthocyanins, ellagitannins, gallotanins, flavo-
noids, and some other polyphenolic compounds (Bonzanini et al., 2009;
García-Villalba et al., 2015; N. Seeram et al., 2005).
Ripe pomegranates are traditionally consumed fresh, because it’s difficult
to extract the arils from the fruit, for this reason processed fruits such as
jellies, syrups, juices, among others, are preferred (Ferrara et al., 2011).
Food processing has increased the production of agro-industrial residues or
by-products, which are produced throughout the food supply chain such as
agricultural production, industrial manufacturing, processing, and distribu-
tion (Kumar et al., 2017). In recent years, the use of agro-industrial wastes
has become a global concern due to environmental protection; following this,
some research groups have carried out studies with the aim to investigate the
value of the residues of plant origin (Devesa-Rey et al., 2011), which can be
achieved by extracting high-value compounds which can be reused as func-
tional and nutraceutical ingredients, for example, proteins, polysaccharides,
fibers, flavoring compounds, and phytochemicals (Baiano, 2014).
Bioactive compounds found in food waste can be extracted and used to
develop nutraceuticals and functional foods that (Baiano, 2014) can have
beneficial effects on health, such as the prevention of chronic diseases
(Kumar et al., 2017).
The aim of this chapter is to study the chemical composition of the pome-
granate and the use of agro-industrial wastes as a source of purification of
252 Engineering Principles for Food Processing Technology and Product Realization

ellagitannins, biological activities, and bioactive compounds as nutraceutical


and functional foods.

10.2 CHEMICAL COMPOSITION OF POMEGRANATE


The interior of the pomegranate is composed of 40% arils and 10% seeds.
Aryls contain 85% water, 10% total sugars such as fructose and glucose,
1.5% pectin, phenolic compounds, and flavonoids, mainly anthocyanins;
organic acids like ascorbic acid, citric acid, and malic acid (Viuda-Martos
et al., 2010) (Fig. 10.2). Also, several studies have reported that the main
phenolic compounds in pomegranate juice are anthocyanins, while the main
phenolic compounds found in the mesocarp and pericarp of the fruit are
hydrolyzable tannins (Bonesi et al., 2019), which are classified as ellagitan-
nins and gallatonins, since their hydrolysis produces ellagic acid and gallic
acid (Arapitsas, 2012).

FIGURE 10.2 Major polyphenols found in pomegranate (Punica granatum). [Gallic acid
(1), ellagic acid (2), caffeic acid (3).]

10.3 PHENOLIC COMPOUNDS IN POMEGRANATE PEEL (PP)


The pomegranate peel (PP) represents approximately 50% of the total
weight of the fruit. It is a source of bioactive compounds such as phenols,
flavonoids, ellagitannins, proanthocyanidin compounds; minerals such as
Functional Properties of Agroindustrial Wastes from Pomegranate Peel 253

potassium, nitrogen, calcium, phosphorus, magnesium, and sodium; and


complex polysaccharides (Sreekumar et al., 2014). The entire fruit is rich
in large polyphenolic compounds like punicalagin isomers, ellagic acid
derivatives, and anthocyanins (delphinidin, cyanidin, and pelargonidin
3-gluco-sides and 3,5-diglucosides); however, the peel contains a pool of
phenolics (hydrolyzable tannins) compared their concentration in another
part of the fruit.
PP is rich in hydrolyzable tannins, mainly punicalin, pedunculagin, and
punicalagin (N. Seeram et al., 2005). PP has a high antioxidant value. Several
studies have demonstrated the high concentration of phenolic compounds of
the peel (Akhtar et al., 2015).
The ellagitannins are one of the main groups of hydrolyzable tannins; they
are esters of hexahydroxydiphenic acid (HHDP) bound to a polyol, usually
glucose and quinic acid. When exposed to strong acids or bases, the ester
bonds hydrolyze, and HHDP spontaneously reorganizes into water-insoluble
dilactone, obtaining ellagic acid (2,3,7,8-tetrahydroxchromene [5,4,3-cde]
chromene-5,10-dione, according to IUPAC). Ellagic acid is a thermodynami-
cally stable molecule; it has four rings that perform the lipophilic domain,
four phenolic groups (hydroxyl), and two lactone groups that represent the
hydrophilic part, where they can proceed as donors or acceptors of hydrogen
bonds (Aguilera-Carbo et al., 2008a; Bala et al., 2006).
The ellagitannins are found mostly in the pomegranate’s pericarp, seeds,
and flowers, while the gallotanins are found at the leaves and seldom in other
parts of the pomegranate. The hydrolysis of ellagitannins is used to recognize
and quantify ellagitannins in food (Brighenti et al., 2017). The punicalagin is
the most abundant of the ellagitannins in the pomegranate (Figure 10.3), the
total antioxidant activity of the juice is attributed to this compound present
in the fruit peels (Tzulker et al., 2007).

10.4 AGRO-INDUSTRIAL WASTES AS A SOURCE OF BIOACTIVE


COMPOUNDS

After the extraction of sugar, oil, juice, and starch, there remains some
residues such as peelings, stems, trimmings, seeds, bran, and shells. The
recovered biocompounds and outgrowth can be applied to produce basic
foods (Baiano, 2014).
According to Kumar et al. (2017), the bioactive compounds present in
agro-industrial waste can be recovered using various techniques. According
254 Engineering Principles for Food Processing Technology and Product Realization

FIGURE 10.3 Punicalagin chemical structure.

to the literature, the extraction methods for bioactive compounds are in basic
based on:
_ Subcritical water extraction (SWC),
_ Supercritical fluid extraction (SFE),
_ Solvent extraction (SE),
_ Microwaves,
_ Ultrasounds, and
_ Use pf anzymes
These technique’s availability provides an opportunity for the recovery
of specific compounds.
The extraction of bioactive compounds, mainly polyphenols, is an
alternative for recovering agro-industrial waste. However, the extraction
methods currently used have some disadvantages; for example, the use of
toxic solvents generates damage to the environment, and green technologies
are expensive, complex, and difficult to implement. Also, some traditional
techniques use high temperatures that can generate negative effects on the
biological activity of the extracts. Moreover, the techniques currently used
produce an incomplete release of phenolic compounds, due to the impos-
sibility of recovering the bound polyphenols (Bhanja Dey et al., 2016)
Functional Properties of Agroindustrial Wastes from Pomegranate Peel 255

through the strong interactions of these compounds with the plant matrix
(Torres-León et al., 2019).
Recently emerging techniques for the extraction of ellagitannin have
been made since it seeks to reduce the use of polluting solvents and obtain
better extraction yields. Emerging technologies include pressurized liquid
extraction, ultrasound-assisted extraction, pressurized hot water extraction,
simultaneous distillation, microwave-assisted dual extraction, and super-
critical fluid extraction (Domínguez-Rodríguez et al., 2017).
Furthermore, solid state fermentation has great potential to obtain bioac-
tive compounds such as phenolic compounds (Martínez-Ávila et al., 2012)
being that microorganisms like fungi naturally produce enzymes that degrade
the cell wall, generating hydrolysis reactions (Jamal et al., 2011) and the
mobilization of compounds unto the extraction solvent (Torres-León et al.,
2019). Additionally, this bioprocess is economical and simple to perform;
it requires small equipment and a reduction in operating costs because it
doesn’t need sterilization, aeration, or agitation processes (Soccol et al.,
2017).
During these bioprocesses, it must be considered the choice of micro-
organisms and the substrates, since filamentous fungi are suitable solid
state fermentation as the technique simulates their natural habitat: in this
condition, they can synthesize considerable amounts of enzymes and some
other metabolites (Farinas, 2015). These extracellular enzymes are produced
and simultaneously utilized for the extraction/release of phenolics from
the matrix of substrates in a single process, along with the production of
new phenolic compounds by the secondary metabolism of microorganisms
(Bhanja Dey et al., 2016).
This bioprocess allows the use of solid agro-industrial waste as a substrate
that is considered a pollutant and produce less wastewater production. The
use of agro-industrial waste reduces production costs, and the extracts
high biological activities guarantee the bioprocess’s economic profitability
(Acosta-Estrada et al., 2014).
Ascacio-Valdés et al. (2013) reported that ellagitanase is directly related
to the degradation and accumulation of ellagitannins, since the ester bonds
between the HHDP group and the glycosides are degraded by this enzyme,
which has high specificity.
Vattem and Shetty (2003) mentioned that the β-glucosidase enzyme is
associated with the degradation of ellagitannins present in blueberry resi-
dues through solid state fermentation with the fungus Lentinus edodes to
produce ellagic acid. Huang et al. (2008) co-cultivated Aspergillus oryzae
256 Engineering Principles for Food Processing Technology and Product Realization

and Trichoderma reesei using acorn crown extract with a content higher than
62% ellagitannins as a substrate to produce ellagic acid with high levels of
enzymes such as hydrolase, cellulase, and xylanase. The results indicated
that the mixed culture of T. reesei and A. oryzae is an efficient method to
produce an enzymatic system for the degradation of ellagitannins.
Aguilera-Carbo et al. (2008) reported on the production of ellagic acid
by cultivating fungi in the solid state using polyurethane foam (PUF) as
a support and an aqueous extract obtained from the peel of pomegranate
(Punica granatum) as a source of carbon and energy. In this study, Asper­
gillus niger GH1 consumed ellagitannins during the first 36 h of culture with
a maximum concentration of ellagic acid reached at 48 h. The authors attrib-
uted the biodegradation of ellagitannins to a new tannase, which is probably
different from acyl hydrolase.

10.5 PURIFICATION OF ELLAGITANNINS

To purify ellagitannins, several steps must be followed—first, a column


chromatography must be performed using chromatographic fillers such
as Amberlite XAD-16, Sephadex LH-20 and macroporous resin H-103
(Aguilar-Zárate et al., 2017; Seeram et al., 2005). The most reported tech-
niques are high-performance liquid chromatography (HPLC), centrifugal
partition chromatography (CPC), high-speed countercurrent chromatography
(HSCC), and preparative HPLC (Aguilar-Zárate et al., 2017).
It is recommended to perform a HPLC analysis since they are commonly
used to detect and quantify compounds. Some methods have been reported
based on reverse phase C18 column technology, with solvents such as
methanol, ethanol, and acetonitrile, mixed with acidified water (acetic or
phosphoric acid) (Aguilera-Carbo et al., 2008b).

10.6 BIOLOGICAL ACTIVITIES

Fruits play a main part in the maintenance of a well-balanced diet. They


contain macro- and micronutrients, and also bioactive compounds that
promote health. Plenty of studies indicate the importance of fruit consump-
tion for the preventing of health-associated risks and diseases (Kandylis,
2020).
Pomegranate is a rich in polyphenols and have shown many health-related
properties, so it has become in the object of study in medicine. Various studies
Functional Properties of Agroindustrial Wastes from Pomegranate Peel 257

have established that pomegranate has antibacterial, anti-inflammatory,


antiviral, and anticancer properties (Kalaycıoğlu and Erim, 2017). These
investigations have concluded that the regular consumption of pomegranate
fruit, juice, or even its added compounds in other food products, acts in a
beneficial way for health and can even protect or improve health against
various diseases such as obesity, diabetes, cardiovascular diseases, and even
some types of cancer (Kandylis et al., 2020).
The fruit’s health-promoting properties are mainly due to punicalagin’s
presence and, slightly, to other metabolites like anthocyanins and lavonols
(Syed et al., 2007).
The punicalagin, HHDP-hexosides, and ellagic acid are derived from the
partial or complete hydrolysis of punicalagin and have generated interest
because of the human health effects (Aguilar-Zárate et al., 2017). Punicalagin
is found in high amounts in PP. The powerful bioactivity of this compound
has been demonstrated in several studies.

10.6.1 ANTIOXIDANT ACTIVITY

Phenolic compounds have an aromatic ring bearing on one or more hydroxyl


groups and their structures may vary from a simple phenolic molecule to
a complex high-molecular-weight polymer. Flavonoids, have C6–C3–C6
structure, and account for more than half of the over 8000 different phenolic
compounds (Balasundram et al., 2006). Pomegranate’s phenolic content is
higher than those reported for cranberry, strawberry, red wine, orange juice,
and green tea (Gil et al., 2000).
The use of synthetic antioxidants has been increasingly restricted due to
the secondary effects they may produce; the determination of the antioxidant
capacity of pomegranate compounds and derivates it’s been studied for use
as natural additives to replace synthetic antioxidants (Viuda-Martos et al.,
2010).
Wang et al. (2013) studied a large-scale separation method of punicalin
from PP using medium pressure liquid chromatography (MLPC) and they
obtained large amounts of punicalin with high purity of 95.9%. Also, they
evaluated the antioxidant and protein precipitating capacities of the purified
punicalin; the results showed that punicalin has strong antioxidant potential
according to the DPPH and hydroxyl radical scavenging assay and exhibited
a low affinity for protein, suggested that would not be masked by tannin
protein precipitation.
258 Engineering Principles for Food Processing Technology and Product Realization

10.6.2 ANTIMICROBIAL ACTIVITY/PREBIOTIC EFFECT

One of the oldest techniques to control the growth of microorganisms is


using chemical or synthetic agents as inhibitors, growth reducers, or even
inactivators. Several studies have demonstrated the antibacterial activity of
pomegranate against various pathogens and organisms resistant to antibiotics
(Viuda-Martos et al., 2010).
An important function of pomegranate and its derivatives is it’s effect
exerts on the intestinal microbiota and its antimicrobial activity (Acosta-
Estrada et al., 2014). Ellagitannins are hydrolyzed into ellagic acid in the
intestine before being metabolized by the colon microbiota to form urolithin
A and B (Finegold et al., 2014), which has been associated with the prebiotic
potential of pomegranate and its products (Kandylis, 2020).
Betanzos-Cabrera et al. (2015) evaluated the antimicrobial activity of
fresh pomegranate juice in clinical isolates of multi-resistant Staphylococcus
in epidermal strains. They observed inhibition in the growth kinetics of the
strain at different concentrations of the juice, which can be attributed to the
high content of polyphenols and the antioxidant capacity of the pomegranate.
Šavikin et al. (2018) studied PP as an antimicrobial agent and a reinforcing
agent was utilized in developing starch-based films like hydroxypropyl high-
amylose starch plasticized by water and glycerol. The results demonstrated
that PP inhibited gram-positive (S. aureus) and gram-negative (Salmonella)
bacteria growth. Meanwhile, PP also increased Young’s modulus, tensile
strength, and stiffness of the starch-based films.
Prebiotics can improve selected or randomized growth of colon micro-
biota. Pomegranate extracts inhibit pathogens and initiate the growth of
beneficial microbiota in human guts. Probiotic lactobacilli were relatively
unaffected by pomegranate chemical constituents: ellagic acid slightly
reduced the growth of lactobacilli (Lactobacillus pentosus, Lactobacillus
rhamnosus, and Lactobacillus acidophilus) to approximately 10–20% of
controls (Bialonska et al., 2009).

10.6.3 ANTI-INFLAMMATORY ACTIVITY

Various investigations have been reported in the literature on the anti-inflam-


matory activity of pomegranate extracts through in vitro and in vivo studies.
Macrophages function as immune system control switches maintaining the
balance between pro and anti-inflammatory activities; they can become
Functional Properties of Agroindustrial Wastes from Pomegranate Peel 259

different subsets with positive inflammatory phenotypes, classical polariza-


tion (M1), and activation of macrophages in powerful pro-inflammatory cells
characterized by the generation of species reactive oxygen and nitrogen, and
the alternative activation profile (M2) characterized by the secretion of anti-
inflammatory cytokines (Bouhlel et al., 2007).
Hollebeeck et al. (2012) evaluated the extract’s anti-inflammatory
properties of the PP, rich in Punicalagin, using an in vitro model of the
epithelium of the human intestine. They concluded that the extracts showed
anti-inflammatory properties in intestinal cells, acting on the transcription
of the pro-inflammatory gene and protein levels, indicating that the latter
phenomenon is possibly due to a direct molecular capture of the ellagitan-
nins from the shell, helping to prevent inflammation in chronic intestinal.
Ellagic acid has been shown to be used to treat pain and inflammation
through central and peripheral sites. Mansouri et al. (2015) examined the
interaction between ellagic acid and venlafaxine (VLF) in intraperitoneal
acetic acid-induced pain in mice using an isobolographic analysis, which
indicated a synergistic antinociceptive and anti-inflammatory interaction
when these drugs were combined.

10.7 BIOACTIVE COMPOUNDS AS NUTRACEUTICALS AND


FUNCTIONAL FOODS

Bioactive compounds are known to lower the risk of developing diseases


like cancer, Alzheimer’s, cataracts, and Parkinson.
The idea of basic foods is complex and can refer to various possible
aspects, including foods obtained through any process, whose main char-
acteristic is that one or more of its components, even if that component is a
nutrient, affect the function of the organism of in a particular way, by helping
the physiological or psychological effect far away the nutritional. The
pomegranate fruit conforms to the definition of functional food, although
establishing any function implies identifying the bioactive components to
specify their possible beneficial effects on health (Viuda-Martos et al., 2010).

ACKNOWLEDGMENTS

Autor Izábal-Carvajal A.L. thanks the Mexican Council for Science and
Technology (CONACYT) for the financial support for the development of
260 Engineering Principles for Food Processing Technology and Product Realization

the project (PhD) in Food Science and Technology offered by the Autono-
mous University of Coahuila.

KEYWORDS

• agroindustrial waste
• pomegranate
• bioactive compound
• environmental protection
• valorization
• phytochemicals

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CHAPTER 11

Foodborne Zoonoses: Current Status and


Control Strategies
M. SUMAN KUMAR1, HIMANI DHANZE1, S. S. REDDY VAKAMALLA1,
A. R. CHANDNI1, and S. WILFED RUBAN1,2
Division of Veterinary Public Health, ICAR-IVRI, Izatnagar,
1

Uttar Pradesh, India


2
Veterinary College, KVA&FSU, Hebbal, Bengaluru, Karnataka, India

ABSTRACT

The aim of this chapter is to review and report the latest control strategies
that is available on food borne diseases to public health considering the
socioeconomic development.

11.1 INTRODUCTION

The World Food Summit held at Rome in 1996 reaffirmed that gaining secure
and healthy food is the fundamental right of every person, in accordance with
the integrity to sufficient food and fair to be free from starvation. Foodborne
zoonotic diseases pose a continuous hazard to public well-being with impli-
cations on socioeconomic development and international trade worldwide.
Zoonoses refer to those illnesses and epidemic that is normally passed on
among vertebrate animals and human. More than 200 familiar illnesses are
transferred from food by pathogenic microorganisms such as bacteria and
their toxins, viruses, and parasites. The World Health Organization’s (WHO)
action to measure the world hardship of foodborne illness considered illness
caused by 31 foodborne hazards and reported over 600 million illnesses and

Engineering Principles for Food Processing Technology and Product Realization. Leonardo Sepúlveda Torre,
Porteen Kannan, A. K. Haghi, PhD (Eds.)
© 2025 Apple Academic Press, Inc. Co-published with CRC Press (Taylor & Francis)
266 Engineering Principles for Food Processing Technology and Product Realization

4,20,000 deaths in the year 2010 alone (WHO, 2015). The disease burden
was highest in Africa (43%), followed by South-East Asia (24%) and Eastern
Mediterranean (16%) sub regions. Around 40% of the foodborne diseases
(FBD) were reported from children less than 5 years. The highest rates of
under-5 mortality due to diarrhea were in sub-Saharan Africa and South Asia
with India considered for many loss of life in 2015 (Troeger et al., 2017).
Based on the CDC, 48 million people are affected by food-borne illness each
year, 128,000 are hospitalized, and around 3000 die as a result (CDC, 2021).
Norovirus is the most common cause of FBD, followed by Campylobacter,
Salmonella, and Listeria monocytogenes. The observed trend was mostly
comparable to that of the EU, the United States of America (USA), and
Australia. However, pathogenic E. coli caused the most cases in Korea, and L.
monocytogenes was not as lethal. The number of Campylobacter, norovirus,
and C. perfringens-related infections in Japan was quite high (Lee and Yoon,
2021). FBD cost India about $28 billion (Rs. 1,78,100 crore) or around 0.5%
of the country’s gross domestic product (GDP) every year (Kristkova et al.,
2017). It is estimated that the current FBD burden in India represents about
100 million cases per year. This corresponds to one in 12 people falling ill,
which might be well underestimated as not all cases are reported or recorded.
The risk of foodborne illness has been rising during the last two decades
due to several factors including pathogen behavior, rapid growth of popula-
tion, and an increased open global market trade in foods and farm animals
from countries where appropriate microbiological security strategy are not
followed or implemented. The improved transport logistics and conditions
facilitates some microorganisms to survive on food products for longer
periods and reach the consumer in a viable form. The change in eating habits
of consumer, such as the consumption of lightly cooked food and a shift
from low-to-high protein-based diets (e.g., meat and fish products) has also
increased the probability of occurrence of foodborne illnesses. The increased
movement of human population also facilitates easy spreading of pathogens
worldwide. These factors have impacted the severity of FBD and their
impacts on health of communities. Therefore, preventing illness and deaths
due to FBD remains a major public health challenge across the globe. Lack
of accurate epidemiological data on incidence and cost of FBD, particularly
in the developing countries, has delayed the setting up of suitable policies
and allocation of resources to mitigate the ills of FBD. Further, alarming
rise in antimicrobial resistance among bacterial pathogens particularly in the
food chain has also impacted the public health to a greater extent. Effec-
tive control involves a thorough understanding of the essential aspects of
Foodborne Zoonoses: Current Status and Control Strategies 267

epidemic dynamics, such as the spatiotemporal distribution and common


origins, as well as strong identification of outbreaks from baseline sporadic
individuals (Deng et al., 2016; Ronholm et al., 2016). Studies that gather
information regarding FBDs are vitally necessary to protect health. Greater
understanding of biological agents, foods, and the sources of contamina-
tion that are frequently implicated in FBD outbreaks allows agencies to
design effective preventative measures, thereby minimizing the incidence
of outbreaks.

11.2 MAJOR BACTERIAL FOODBORNE PATHOGENS

Human diarrheal disease are mostly caused by bacterial foodborne infec-


tions (64%) followed by viral (24%) and protozoan (12%) infections.
During the last two decades, Salmonella spp., Campylobacter spp., and
E. coli were reported to be the major foodborne bacterial agents. Recent
WHO estimates revealed that Campylobacter spp. (27%), enterotoxigenic E.
coli (25%), non-typhoidal Salmonella enterica (23%), Shigella spp. (15%),
and enteropathogenic E. coli (7%) are major diarrheal disease pathogens.
Campylobacter spp. has been estimated to cause 96 million cases of illness
in year 2010 alone. Globally, about 4.6 billion cases of infectious diarrhea
and 1.6 million deaths are reported annually due to contaminated food and
water (Pires et al., 2015).

11.2.1 CAMPYLOBACTERIOSES

Campylobacter is the leading cause of bacterial gastroenteritis world-


wide—one of four key global causes of FBD with an annual incidence of
4.4–9.3/1000 cases leading to 30,931 deaths (WHO, 2012). A report of Food
Borne Epidemiology Reference Group of World Health Organization (WHO,
2015) estimates global median of 95,613,970 cases of campylobacteriosis.
In Southeast Asian Region D (SEAR-D) (in which India is included), the
median 16,379,442 cases have been estimated. Global median deaths esti-
mated due to campylobacteriosis are 21,374 and in SEAR-D deaths are 5410.
Campylobacter foodborne illness is a concern and a monetary burden for
the human population, accounting for 8.4% of all diarrhea cases worldwide
(Connerton and Connerton, 2017). Campylobacteriosis is increasing at a rate
more than twice that of salmonellosis (Mace et al., 2015). Most campylo-
bacteriosis outbreaks have been endemic, with asymptomatic symptoms,
268 Engineering Principles for Food Processing Technology and Product Realization

and C. jejuni, preceded by C. coli, has been found to be responsible for


nearly 80% of outbreaks in most EU countries and the USA (Kaakoush et
al., 2015). The public health impact of Campylobacter and its prevalence in
India is firmly established. However, the figures for actual prevalence and
economic losses incurred in India are sketchy. Sporadic studies conducted in
different parts of the country have revealed the presence of Campylobacter
organisms in foods of plant origin (Kumar et al., 2001), various species of
animals, birds, and foods of animal origin including milk and from cases
of human diarrhea (Kumar et al., 2015). Campylobacteriosis occurs in
people of all ages (HSE, 2017), with the highest incidence of notification
in children aged 0–5, and the largest percentage of patients hospitalized
and dying in adults aged 65 and older (Facciola et al., 2017). Troeger et al.
(2017) estimated nearly 10,211 mean number of deaths in children younger
than 5 years due to campylobacterioses in India alone. The complications
of infection include meningitis, urinary tract infections, reactive arthritis,
and Gullian Barré syndrome, a nerve disorder that causes muscle weakness
and paralysis of the limbs. Major sources of infection include undercooked
poultry meat, pets (especially young puppies), water, and raw milk. Several
studies in India have estimated the occurrence of C. jejuni and C. coli in
the range of 4.42–28% in chicken meat samples, 1.3–4.4% in cattle milk,
3.6–25% in meat samples, 13.52–22.64% in water samples, 2.35–25% in
human diarrheal cases, and 0.56–8% in healthy human fecal samples (OPZD
Annual Reports 2014–2019). Infections due to chicken eating account for
50–70% of all Campylobacter infections worldwide (Seliwiorsto et al.,
2015). Macrolides and fluoroquinolones are the drug of choice for treatment
of human diarrheal cases. However, increasing instances of antimicrobial
resistance have been reported of late against multiple drugs. Different
studies in India have shown an increasing trend of multidrug resistance of
2.2% (Prasad et al., 1994), 30.6% (Jain et al., 2005), and 51.33% (Kumar,
2016) in Campylobacter spp. isolates from diverse origin. Campylobacter
spp. also has the ability to form biofilms and survives in the environment. A
nation-wide surveillance of campylobacteriosis along with typing of strains
isolated from both human and animal cases is required. Preventive measures
such as rearing of campylobacter-free poultry flocks and the good hygienic
practices throughout the entire production chain can limit the transmission
of the pathogen. Withholding feed from chickens for around 12 h before
slaughter is another important preventive action that will help decrease the
amount of these bacteria (Hansson et al., 2018). Campylobacter infections
can be prevented in humans in a variety of ways, including improved sewage
Foodborne Zoonoses: Current Status and Control Strategies 269

sanitation, the availability of clean drinking water, public awareness of the


importance of pasteurization of milk, proper cooking of animal-sourced
foods, vaccination, and the use of therapeutics in cases of infection (Hansson
et al., 2018).

11.2.2 SALMONELLOSIS

Salmonella is the second leading causative agent of foodborne illness in


most developed countries and most common reason for foodborne zoonosis
in other developing countries. Salmonella enterica subsp. enterica causes
99% of the human and animal infections. It is estimated that approximately
78.7 million cases of foodborne illness cases occur due to non-typhoidal
Salmonella globally, leading to 59,000 deaths (WHO, 2015). Salmonella is
one of the most frequent foodborne infections in the world, responsible for
approximately 93.8 million foodborne illnesses and 155,000 fatalities per
year (Eng et al., 2015). In 2018, the European Union (EU) member states
reported 5146 outbreaks of FBD, giving rise in the infections of 48,365
persons. Salmonella was solely responsible for 33% of these outbreaks.
Salmonella spp. has wide range of livestock species (poultry, cattle, and
pigs) as host and the infected animals act as a reservoir of zoonotic salmo-
nellae. Salmonellosis is mostly a foodborne illness; however, reptiles are
responsible for 7% salmonellosis occurrences in humans (CFSPH, 2013).
Contaminated eggs, poultry meat, pork, and other meats and products are
common vehicles of salmonellosis to humans. The Salmonella epidemics
that resulted in 1581 cases in Poland, Slovakia, and Spain were directly
connected to infected eggs (Munck et al., 2020). Historically, plants have not
been regarded as hosts for human infections for Salmonella; nevertheless, in
the last several decades, the habitats for these species have shifted (Lenzi et
al., 2021). Devleesschauwer et al. (2017) observed that despite the fact that
salmonellosis outbreaks caused by fruits and vegetables have been widely
documented, their frequency remains intermittent. In India, foods of animal
origin are considered as the main source with contributing factors such as
inadequate cooking, lack of refrigeration, slow cooling of food, and inad-
equate reheating before serving. Various studies in India have documented
prevalence of Salmonella spp. in foods of animal origin including meat
(4–12.4%), carabeef (1.25%), pork (10%), water (3.4–14.89%), chicken
(14.89%), and in poultry litter (1.73–28.33%) (OPZD Annual Reports 2014–
2019). Serotypes Typhi and Paratyphi A of typhoidal Salmonella are more
270 Engineering Principles for Food Processing Technology and Product Realization

frequent in Southeast Asia, while non-typhoidal Salmonella (NTS) is more


prominent in Africa (WHO, 2016). The non-typhoidal Salmonella serovars,
especially Typhimurium, Enteritidis, Heidelberg, and Newport have been
reported in many outbreaks of human salmonellosis around the globe which
have been linked with consumption of Salmonella-contaminated foods of
animal origins. Furthermore, the emergence of several clones of Salmonella
resistant to multiple antimicrobials worldwide underscores a significant food
safety hazard (Jajere, 2019). A detailed surveillance followed by risk assess-
ment studies is imperative to control salmonellosis.

11.2.3 E. COLI INFECTION

E. coli has wide range of host and so far at least seven different groups
of E. coli strains have been isolated from gastrointestinal diseases, out of
which foodborne infections are mostly associated with enterotoxigenic E.
coli (ETEC) and enteropathogenic E. coli (EPEC) strains although Shiga-
toxigenic E. coli (STEC) causes more severe disease leading to mortality.
Among the STEC strains, E. coli O157:H7 is widely recognized as an impor-
tant cause of foodborne illness. The clinical outcomes of STEC infections
would be mild-to-severe diarrhea and hemolytic uremic syndrome. Cattle
are the principal reservoirs of STEC (Bibbal et al., 2015) and beef has been
implicated in several global outbreaks. ETEC strains have also been isolated
from carabeef, dung, feces of diarrhea patients, and river water in India.
The presence of antimicrobial-resistant E. coli other than STECs in foods
of animal origin is also an emerging public health concern. Of particular,
public health concern among antimicrobial-resistant E. coli are strains
that produce extended-spectrum β-lactamases (ESBLs). ESBL-producing
E. coli have been documented in feces of healthy poultry and retail meat,
from several parts of the world including India (Kar et al., 2015). A pooled
prevalence of 15% was estimated for E.coli in the food products of livestock
origin in Ethiopia. The high prevalence may be due to unhygienic slaugh-
tering of food animals and consumption of raw meat in the area concerned
(Assefa and Bihon, 2018). Recently, Odo et al. (2021) reviewed different
prevalence studies of E. coli O157:H7 in Nigeria. Chicken and beef samples
from slaughterhouses of southwest Nigeria when tested showed an overall
prevalence of 17.1% for multidrug resistant E coli O157:H7. This bacterial
strain could also be detected in fermented milk products from Nasarawa state
of Nigeria. Spatial epidemiology study of E. coli O157:H7 in Netherlands
Foodborne Zoonoses: Current Status and Control Strategies 271

revealed the increased incidence being associated with exposure to small


ruminants rather than cattle (Mulder et al., 2020). The total number of
confirmed cases of foodborne ETEC infection in the EU were above 6000
in 2016 and 2017 and increased to 8167 in 2018 while the number reduced
to below 5000 during 2020 (EFSA-ECDC, 2020). The statistical analysis
to identify the major sources contributing to different foodborne pathogens
showed that STEC was largely transmitted through direct contact with
infected animals. Nevertheless, among the foodborne infection pathways,
beef/lamb accounted for 65% of the infections (Mughini-Gras et al., 2022).
In India, the occurrence of E. coli have been documented in cattle milk
(1–11%), water (2.6–33.3%), meat and meat products (24.10%), poultry
eggs (10%), carabeef (9%), and chicken meat and giblets (1.33%). In a study
conducted on street-vended foods, a higher presence of E. coli was observed
in raw food samples (60.62%), followed by environmental samples (46.73%)
and ready-to-eat foods (RTE) (42.99%), of which 31 (26.49%), 3 (6.97%),
and 7 (15.21%) samples, respectively, harbored ESBL producers. ESBL E.
coli were detected in finished food products like salad, chutney, and paneer
(Sivakumar, 2016).
Escherichia albertii, a close relative of E. coli, is considered as an
emerging zoonotic pathogen which is often misunderstood as other members
of Enterobacteriaceae. The organism has been isolated from meat and meat
products of chicken, pig, and duck and from the environmental sources.
Diarrhea outbreaks due to infection with E. albertii have been reported
in different areas across the globe including countries like China, Brazil,
Germany, Bangladesh, Alaska, USA, Poland, Japan, Iran, Mexico, and
Nigeria (Muchaamba et al., 2022). The presence of the organism could be
detected in a recent study in retail oysters with a prevalence of 1.9% which
may be accounted to the contamination of the water bodies with the bacteria
(Arai et al., 2022).

11.2.4 LISTERIOSIS

Listeriosis is a serious, but preventable and treatable zoonotic disease.


Listeria monocytogenes is one of the most virulent foodborne pathogens, with
20–30% case fatality. According to WHO (2015) estimates, annually 14,169
cases of foodborne illness and 3175 deaths occur globally due to listeriosis.
L. monocytogenes has been discovered to be a common pathogen in several
nations, including the United Kingdom, Mexico, Canada, Australia, and USA
272 Engineering Principles for Food Processing Technology and Product Realization

(Yang et al., 2020). Although it is considered uncommon in comparison to


other foodborne infections, listeriosis has a fatality rate of 20–30% in its most
severe form (Li et al., 2020). The survival capability of L. monocytogenes in
wide range of pH, salt concentration, and other processing and refrigeration
conditions poses potential threat to public health. Processed, refrigerated,
and RTE of animal origin are the major sources often implicated in Listeria
outbreaks. Cooking or other antimicrobial treatments are not performed
between food production and consumer consumption in these circumstances,
which increases their risk (Jordan and McAuliffe, 2018; Gray et al., 2021).
Listeriosis is directly responsible for the deaths of 260 individuals per year
in the USA because of consuming contaminated food (Centers for Disease
Control and Prevention, 2015). A widespread outbreak of listeriosis resulted
to 937 cases and 216 fatalities in South Africa in 2018 due to the eating
of tainted RTE-processed beef (Thomas et al., 2020). Pregnant, elderly, or
immuno-compromised persons are at a greater risk of infection. L. monocy­
togenes has also been reported from cases of spontaneous abortion in humans
(Kaur et al., 2007). Occurrence rates of 3.5–15.7% in water and 5.21–20.5%
in meat have been recorded for L. monocytogenes in different studies (OPZD
Annual Reports 2014–2019). Many studies have reported occurrence of L.
monocytogenes in animal origin foods such as milk and its products (1–23%),
chevon (0–17%) poultry meat (8–15%), and pork (1.3–2.8%) (Barbuddhe
et al. 2012; Shakuntala et al. 2019). Existence of multidrug-resistance and
biofilm-forming capacity of L. monocytogenes isolates is also a cause for
public health concern. The clinical outcomes of listeriosis include perinatal
and non-perinatal-related symptoms of septicaemia, meningitis, neurological
consequences, stillborn, and death. Listeria spp. isolates from food have
been found to be resistant to antibiotics currently used in the treatment of
human listeriosis, such as penicillin, ampicillin, tetracycline, and gentamicin
(Olaimat et al., 2018). Further research is needed on alternative therapies
to treat listeriosis and better understanding about bacterial persistence and
survival over a wide range of temperature outside mammalian hosts.

11.3 OTHER IMPORTANT BACTERIAL PATHOGENS CAUSING FBDS

11.3.1 VIBRIO SPP.


Among more than 100 species of Vibrio, Vibrio cholera (V. cholera), Vibrio
parahemolyticus (VP), and Vibrio Vulnificus (V. Vulnificus) are involved in
foodborne infection. VP is the most common kind of bacterial gastroenteritis
Foodborne Zoonoses: Current Status and Control Strategies 273

that is linked to seafood consumption all over the world (Baker-Austin, 2018).
The reservoirs include normal flora of brackish water, aquatic flora (macro-
phytes, microphytes), and fauna (zooplanktons, crustaceans), humans, and
animals. Raw oysters, crustaceans, crabs, and oysters or undercooked mussels
are common sources of the disease in man. V. cholera is found in oysters
for weeks under refrigeration and for more than 2 weeks in dairy products,
including soft deserts and cakes. Complications of infection include severe
dehydration, cardiac complications, and circulatory failure, which occur due
to loss of potassium, septicemia, wound infection, ear infection, cellulitis,
peritonitis, necrotizing fascitis, cholecystitis, endophthalmitis, and menin-
gitis. Various studies have documented occurrence of V. cholera from 3.45%
to 57.38% and that of V. vulnificus as 2.3–38.5% in marine fish, clams, shell
fish, water, brackish water fish, and aquatic environment. In a joint report
published by WHO and FAO, it was documented that there were between
500 and 800 outbreaks of VP gastroenteritis recorded in Japan each year,
affecting more than 10,000 persons. VP is one of the most common causes
of foodborne gastroenteritis in Japan (WHO and FAO, 2011). It is believed
that this bacterium is responsible for 50% of the infections that are caused by
consuming contaminated food in Asian nations (Chen et al., 2018). Occur-
rence of VP was found to be between 6.9% and 56.09% in crab, shrimps,
fish, and shell fish in coastal regions of India. Although the data regarding
burden of cholera in India is well documented (Ali et al., 2017), the food-
borne burden due to other Vibrio spp. is sketchy and focused studies are
required to estimate the true burden.

11.3.2 AEROMONAS

Aeromonas species, which are sometimes referred to as “jack of all trades,”


have drawn growing interest as human pathogens in recent years. Aeromonas
spp. are ubiquitous aquatic bacteria, recognized as increasingly important
human pathogen due to the frequent prevalence in all types of foods, particu-
larly in seafood. The reservoirs include wide range of fish, environment, and
water. This organism has been isolated from meat, raw milk, poultry, fish,
shellfish, and vegetables. Additionally, salt or sodium chloride (NaCl) is a
usual preservative for meat products and raw fish; nevertheless, Aeromonas
may thrive in NaCl concentration as high as 4%. pH is another factor that
regulates bacterial growth in food. Aeromonas has been shown to be able
to live at pH-5 (Figueras et al., 2014; John et al., 2019). In humans, the
274 Engineering Principles for Food Processing Technology and Product Realization

symptoms range from acute gastroenteritis to life-threatening complications


such as septicemia and, in extremely rare instances, meningitis (Dallagassa
et al., 2018). Seafood products are more commonly contaminated because
of the widespread occurrence of these bacteria in the marine environment.
Aeromonas spp. can enter the food chain through cross-contamination during
processing from biofilms on food-contacted surfaces. Batra et al. (2016) esti-
mated 76 cases per million population in Asia. Occurrence rate of Aeromonas
spp. in various samples were 22.2–50% in fresh water fish, 18.34% in prawns,
46.67% in frozen fish, 10–22.5% in chicken, and 11–16.52% in different
water sources (Sharma et al., 2009; Smita and Brahmabhatt, 2011; Das et al.,
2012; Didugu et al., 2016).

11.3.3 BRUCELLOSIS

Brucellosis is a re-emerging foodborne bacterial zoonosis which is consid-


ered as a public health concern and is an important economic burden with
losses occurring in the human, livestock, and wildlife populations. Each year
around 5 lakhs human cases of brucellosis are reported globally. Countries
like Canada, Denmark, Germany, Austria, Australia, France, New Zealand,
Sweden, and USA are considered to be free from bovine brucellosis. Disin-
fectants like 70% ethanol, formaldehyde, hypochlorite, and iodophores
can easily destroy the organisms while pasteurization of milk remains the
important method to kill the organisms in milk. Consumption of unpasteur-
ized milk is the major route of acquiring the infection by humans, but direct
contact with infected animals, consumption of infected raw or undercooked
meat, and in rare cases blood transfusion may also result in infection.
A seroprevalence of 9% was recorded in hunted wild boars in Finland in
2016 (Fredriksson-Ahomaa et al., 2020), which hints to the probability
of acquiring brucellosis from wild animals. Disease outbreaks in humans
have been documented by different authors in countries including Mexico,
Turkey, Saudi Arabia, and South Korea of which most of them were due to
consumption of raw or unpasteurized milk and milk products (Pal, 2018).
Epidemiological study of human cases in Dalian and Liaoning of China
between 2014 and 2019 could report 571 total cases with no fatality (Yucun
et al., 2021). In India, brucellosis caused a median loss of USD 3.4 billion
to the livestock sector of which 96% was to the dairy sector alone (Singh et
al., 2015). In India, the annual median losses due to human brucellosis were
estimated to be INR 627.5 million (Singh et al., 2018). The main source
Foodborne Zoonoses: Current Status and Control Strategies 275

of infection in Indian population is dairy products. Cheese prepared from


unpasteurized milk from endemic areas is a particular risk for tourists. The
milk of infected sheep, goats, or cattle may contain large numbers of viable
organisms, which become concentrated in products such as yogurt, paneer,
and cheese (Ongor et al., 2006). In dairy animals, the organism localizes in
the supra-mammary lymph nodes and mammary glands of 80% of infected
animals, and these continue to excrete the pathogen in milk throughout their
lives acting as carriers but intermittently (OIE, 2016). Various studies have
reported occurrence rate of 4.35–55.6% in cattle milk samples in India. The
prevalence rate was found to be higher in unorganized farms. Recent studies
have indicated resistance toward commonly used drugs such as rifampicin
and co-trimoxazole, which is matter of concern and calls for judicious use
of antibiotics (Doimari et al., 2018). Although numerous studies have been
conducted on sero-prevalence of brucellosis in various livestock, very few
have focused on the occurrence of Brucella spp. in foods. Studies on esti-
mating risk of brucellosis through foods need to be carried out.

11.3.4 STAPHYLOCOCCUS AUREUS

Staphylococcus aureus (S. aureus) is the predominant agent associated with


food poisoning and is present in the soil, water, air, and on everyday objects
and surfaces, in humans and animals. Human hands and nasal tracts are
common areas of S. aureus inhabitation. S. aureus has also been identified
from a variety of animal-based foods and was described as the third-most
prevalent cause of food-borne disease worldwide (Hachemi et al., 2019).
S. aureus food poisoning occurs due to preformed heat stable enterotoxins
produced in foods. Among the 21 Staph enterotoxin (SE) or enterotoxin-like
proteins (SEls) identified, SEA is the most common toxin responsible for
food poisoning. Consuming food infected with toxins generated by S. aureus
can result in staphylococcal food poisoning, which can induce severe gastro-
enteritis, nausea, vomiting, diarrhea, and abdominal discomfort within 1–6
h (crago et al., 2012). Foods frequently associated include meat and meat
products; poultry and egg products; and salads, such as egg, tuna, chicken,
bakery products, and milk and dairy products. It has been reported that the
prevalence of S. aureus in milk and milk products produced in developing
nations is higher than in industrialized nations (EFSA, 2009), for instance, in
India wherein milk products such as sweets are a common source for infec-
tion. Methicillin-resistant S. aureus (MRSA), when associated with human
276 Engineering Principles for Food Processing Technology and Product Realization

or animal infections, poses severe public health concern (Silva et al., 2013).
The transmission of MRSA occurred in clinical settings, but its prevalence
in the population, outside of hospitals, has been observed in recent decades
(Oniciuc et al., 2015). Recent research by Caggiano et al. (2016) evaluated
healthy persons who worked in the food sector and found that the presence
of S. aureus and MRSA posed a threat to public health. LA-MRSA strains
were detected in pork, poultry, and raw turkey products in the USA (Smith,
2015). Caggiano et al. (2016) conclude that the spread of S. aureus and
MRSA in non-hospital settings, such as communities and animals, require
ongoing and vigilant surveillance. Costa et al. (2015) performed S. aureus
isolation and MRSA identification in which 9.5% of the samples contained
MRSA. The high frequency of MRSA in meat, particularly in food prepared
for consumption, highlights the need for the best food handling techniques
in hospitals as well as the best animal handling methods.
Several reports on the presence of S. aureus in different foods such as
meat, poultry, milk, and their products with prevalence in different products
ranging from 10% to 100%. The description of several IDSP report outbreaks
indicates toward staph poisoning.

11.3.5 BACILLUS CEREUS

It is believed that Bacillus cereus (B. cereus) is responsible for between 1.4%
and 12% of foodborne outbreaks (FBOs) globally (Grutsch et al., 2018). In
general, the incidence of outbreaks attributed to bacterial toxins increased,
and in 2018, B. cereus was the fifth most common cause of FBOs (EFSA,
2019). After S. aureus , B. cereus is the second-most commonly detected
causal agent in FBOs in France (Glasset et al., 2016). It causes acute gastro-
enteritis due to B. cereus intoxication and is commonly transmitted through
consumption of rice, spices, and dairy products. A wide variety of foods such
as meats, milk, vegetables, and fish are implicated. In the Chinese market,
dairy products such as baby formula have produced a significant number of
B. cereus-induced FBOs (Liu et al., 2020). Moreover, diarrheal-type illness
has been recorded more often in Northern Europe, which includes Finland
and Norway, and emetic-type disease has been observed more frequently in
Japan and the United Kingdom, posing a significant issue in both industrial-
ized and emerging nations (Bennett et al., 2013; Jessberger et al., 2020). In
India, prevalence in meat and poultry products varies from 10% to 70%.
Sporadic reports are available from the country. Although several IDSP
Foodborne Zoonoses: Current Status and Control Strategies 277

outbreak descriptions from rice/biryani/noodles have been documented, no


further reports on aetiology are available. Even though B. cereus contributes
just a small percentage to the total number of FBOs, it is essential to highlight
that these figures are underestimations. This is because the majority of B.
cereus-caused food poisoning outbreaks are often minor and do not require
medical treatment. Consequently, the majority of instances are not reported
to health authorities (Jovanovic et al., 2021)

11.3.6 CLOSTRIDIUM PERFRINGENS

Foodborne illnesses caused by Clostridium perfringens (C. perfringens) are


always linked with meat and poultry products. During slaughtering, animal
products can get infected with this disease by contact with a contaminated
surface or faeces (Leung et al., 2017; EFSA, 2017). After Salmonella, C.
perfringens-type A food poisoning is the second-most widespread bacterial
food poisoning in the USA, with an estimated 1 million cases each year
(Scallan et al., 2011). The number of C. perfringens-related food poisoning
occurrences in EU member states was estimated to be roughly 5 million
per year (Felicio et al., 2015). C. perfringens is responsible for 5% of
FBD outbreaks, 10% of illnesses, and 4% of hospitalizations, according to
CDC epidemiology monitoring statistics (Dewey-Mattia et al., 2018). Heat
tolerance is connected with the production of spores that may germinate at
temperatures between 15 and 55 °C. Toxins of types A and C have been
proven to cause human illness. Type A causes the majority of food poisoning
and diarrheal diseases linked with C. perfringens. Important pathogen of
both humans and animals are present in soil, water, dust, and the intestinal
tracts of man and animals. Among the five types, type A is associated with
food poisoning and harbors enterotoxin genes. Meat and poultry products
are common sources. Inadequate heating, survival of spores, and post-
production temperature abuse especially in large-scale preparation of foods,
leads to human outbreaks. Prevalence in meats in India has been estimated to
be 40–85% in carabeef, 35–75% in chevon, 30–75% in poultry, and 20–85%
in RTE meat and poultry products.

11.3.7 CLOSTRIDIUM BOTULINUM

Foodborne botulism is a potentially lethal condition caused by the ingestion


of neurotoxins generated by Clostridium botulinum. Foodborne botulism
278 Engineering Principles for Food Processing Technology and Product Realization

is due to preformed toxin botulinum neurotoxins (BoNTs), in food which


are secreted by Clostridium organisms known as BoNT-releasing clostridia.
Food sources include improperly canned foods, meat products, and seafoods.
Foodborne botulism usually develops 18–36 h (range 6–8 days) following
exposure (Peck et al., 2017). C. botulinum produces neurotoxins A, B, C,
D, E, F, and G among which toxin A is the most potent toxin known with
a toxic dose of 0.001 μg/kg BW. Inadequately heated and packed foods are
common sources. Honey is most commonly implicated in infant botulism.
During 2004−2020, a total of 80 foodborne botulism outbreaks occurred in
China, involving 386 illnesses and 55 deaths; most outbreaks were reported
between June and August, with a sharp peak in January (Li et al., 2022). In
Italy, botulism is a public health issue with 355 confirmed cases of botulism
involving 515 people from 1986 to 2019 (Benevenia et al., 2022). Between
2011 and 2015, an average of 162 yearly cases of botulism were recorded in
the USA. Foodborne botulism accounts for 1%–20% of all botulism cases as
documented by Jeffery and Karim (2017).
Lalitha and Surendran (2002) reported occurrence in foods such as cured
fishes and salt dried shrimps in retail market of Cochin with an overall preva-
lence of 19%.

11.3.8 MYCOBACTERIUM TUBERCULOSIS AND M. BOVIS (BOVINE


TUBERCULOSIS)
According to WHO, about 30% of total global tuberculosis (TB) cases are
found in India. M. bovis (bovine TB) plays a crucial role in India, where 70%
of the human population resides in rural areas. Consumption of unpasteurized
raw milk is the major risk factor for transmission. Srinivasan et al. (2018)
estimated a prevalence of 7.3% indicating that there may be approx. 21.8
million infected cattle in India affected with bovine TB. In another study
to estimate the occurrence of bovine TB in three high-risk populations, M.
bovis was detected in 11.4% of samples from farmers, dairy workers, and
livestock keepers; 8.9% zookeepers and animal handlers; and in 12.6% of
residents of TB endemic area (Bapat et al., 2017). In all these cases, previous
contact with active TB cases and raw milk consumption were found to
be important determinants of bovine TB. Though zoonotic TB organisms
are widely present in cattle herds of different regions across the globe, a
surveillance based on one health perspective is lacking in 89.9% of the WHO
signatory countries (De Macedo Couto et al., 2022). In 2020, EU recorded
88 cases of TB in humans of which 86 were caused by M. bovis while the
Foodborne Zoonoses: Current Status and Control Strategies 279

remaining two cases reported in Germany was due to M. caprae (EFSA-


ECDC, 2020). In the USA, 1.4% of the total TB cases in humans are due
to M. bovis infection. Some studies have proven that mortality is more for
M. bovis-infected patients than those infected with M. tuberculosis. Global
incidence of zoonotic TB estimated by WHO in 2010 came around 1.2 lakhs
and in countries like Africa, about 70,000 cases are being reported annually
(Olea-Popelka et al., 2017). Many studies have documented presence of M.
tuberculosis in milk at the occurrence rate of 4.8–52.17% depending on the
endemicity of region (OPZD Annual Reports 2014–2019). There is an urgent
need to study the contribution of M. bovis toward human TB burden in India.

11.3.9 PARATUBERCULOSIS
M. avium subspp. Paratuberculosis (MAP) is responsible for causing para-
tuberculosis and is a major pathogen of the livestock in India and globally.
The animals under sub-clinical to clinical stage continue to shed MAP bacilli
in their milk and feces. Among the 26,000 domestic livestock screened, the
bio-load of MAP in was found in 43% cattle, 36% buffaloes, 23% goats, and
41% sheep. Further, mass screening of 28,291 human samples from 2008
to 2016 also revealed a high bio-load of 33.7% (Chaubey et al., 2017). It is
believed that 90% of the herds in USA are possessing at least few animals
which are infected with MAP. A study conducted in disease-suspected
animals from selected abattoirs in Mexico revealed a seroprevalence of
2.08% (Osuna-Chávez et al., 2021). There are reports that MAP infection
in humans can trigger the development of many chronic and autoimmune
diseases including type 1 diabetes mellitus. Some studies could discuss that
the children who were seropositive for MAP antibodies were more prone to
develop the disease than the healthy controls who were otherwise considered
to be at risk (Ozana et al., 2022). The risk of MAP transmission exists even
in pasteurized milk and its products owing to the ability of the organism to
forms clumps in milk, which can lead to its survival during pasteurization.
When the risk assessment for acquiring infection from different sources of
milk and milk products were done using statistical models, it was found that
the risk was very high for the people who consume raw milk from infected
farms while pasteurization can decrease the risk substantially but not
completely (Knific et al., 2022). Live bacilli have also been recovered from
meat products and the environment thus illustrating the potential of MAP as
a pathogen of public health concern. The organism is known to survive for
3 months in soft cheese and 10 months in hard cheese. MAP causes chronic
280 Engineering Principles for Food Processing Technology and Product Realization

inflammatory bowel disease in humans and is similar to Jhone’s disease in


ruminants. Due importance must be given toward the transmission of MAP
from milk and its products with research to ensure zero-survival during
pasteurization.

11.3.10 YERSINIOSIS
Yersinia enterocolitica is a widespread zoonotic pathogen found in soil,
water, animals, and numerous foods (Ahmed et al., 2019; Bari et al., 2013).
In some countries (including New Zealand), the intestinal condition yersini-
osis caused by Yersinia enterocolitica or Y. pseudotuberculosis is among
the most frequently reported foodborne infections, posing a significant
public health crisis (Pattis et al., 2019). Because of the effort required in pig
farming and the close interaction between dogs and humans, pigs and dogs
are a major source of Y. enterocolitica infections in humans (Duan et al.,
2014). Acute gastroenteritis is the most common word for Yersiniosis, and
the severity of the illness is mostly influenced by the age of the person who
becomes infected. (El Qouqa et al., 2011). Y. enterocolitica is an increasingly
diverse foodborne zoonotic pathogen that may cause significant morbidity
and death, particularly in newborns and young children (Pal, 2018). It is
also an important FBD, mostly spread by direct contact between humans
and animals or through the environment (Bancerz-Kisiel and Szweda, 2015).
Six biotypes of Y. enterocolitica exist: 1A, 1B, 2, 3, 4, and 5. Biotype 1B
was previously considered extremely pathogenic, whereas biotype 1A was
deemed to be non-pathogenic in humans; other biotypes are considered to be
of low pathogenicity in humans (Valentin-Weigand et al., 2015). As recently
calculated, the prevalence of Y. enterocolitica in instances of human gastro-
enteritis is 1.97% (95% confidence interval 1.32–2.74%), with serotype O:3
being the most prevalent (Riahi et al., 2021). Reports released by EFSA and
the ECDC Zoonoses Report for 2020 show the number of human cases of
this disease in Europe has increased to 5668, with very little data available
on the meat-producing supply chain (EFSA, 2021). Furthermore, just 0.2%
of the 2351 pigs examined in six European nations tested positive for Y.
enterocolitica. Y. enterocolitica infection is more prevalent in nations with
temperate climates than in tropical or subtropical locations. Europe had the
most severe epidemic of enteric yersiniosis in 2019, and it was the third-most
frequent zoonotic illness in Europe (EFSA, 2017). This foodborne bacteria is
thought to be the cause of around 87,000 cases per year throughout the world
(Pal et al., 2013).
Foodborne Zoonoses: Current Status and Control Strategies 281

11.3.11 FOODBORNE ZOONOTIC VIRUSES

Virology research is rapidly expanding leading to discovery of new viruses


at a comparatively higher pace. Out of the 22 families of viruses which are
found to infect humans, at least 10 are documented to cause foodborne trans-
mission. In the last decade, we have witnessed outbreaks due to consumption
of food contaminated with emerging viruses like Nipah virus, avian influenza
virus, and SARS coronavirus. Though those outbreaks were mainly associ-
ated with a particular food habit, they have raised the query if consump-
tion of food contaminated during preparation, handling, slaughtering, etc.,
could be one of the routes by which emerging viruses can infect the human
population. Foodborne viruses are mainly transmitted via the fecal-oral
route through ingestion of contaminated food and water, and/or by person-
to-person contact. Though burden of foodborne viruses is largely unknown,
according to WHO (2015) estimates, 15% of foodborne related deaths due to
diarrheal agents were because of Norovirus and 23.6% of foodborne-related
deaths due to invasive disease agents were due to Hepatitis A virus. FAO
and WHO have considered the noroviruses, hepatitis A virus, and the group
A rotaviruses as the priority viral foodborne hazards. The genomic studies
of these viruses have shown that they are chiefly transmitted through the
food handlers. Besides these, other viruses like enteroviruses, sapoviruses,
rotaviruses, astroviruses, and adenoviruses have also been implicated in
food- and/or water-borne illness. Several challenges including development
of reliable diagnostics to detect viruses in food and generation of reliable
surveillance data needs to be addressed for devising adequate preventive and
control measures.

11.3.12 NOROVIRUS

Worldwide, Norovirus is the leading causative agent for acute gastroenteritis,


particularly in countries where rotavirus vaccination is implemented. Noro-
virus infection can cause explosive vomiting, abdominal pain, and watery
diarrhea. The virus belongs to the family Caliciviridae and is reported to
cause infection mainly in humans, while its presence is detected in cattle,
sheep, dog, pig, and mice, too. Incubation period for the disease is usually
12–48 h and it usually lasts for 1–3 days (Velebit et al., 2019). Severe long-
drawn-out diarrhea can be observed in elderly and immuno-compromised
individuals, where they shed the virus for extended time period indicating
282 Engineering Principles for Food Processing Technology and Product Realization

active viremia phase but slow viral clearance. The virus concentration in
the feces and vomitus (as high as 1010 viruses per gram) was found to be
independently associated with the protracted diarrhea (Lee et al., 2007).
Norovirus causes 124.8 million cases of foodborne illness and 34,929 deaths
(WHO, 2015). There are seven genogroups of norovirus, of which five are
responsible for human gastroenteritis. Infective dose of this virus is as low as
10 organisms. The low infective dose, the ability to survive in harsh environ-
ment, several transmission routes, and short-lived immunity against the virus
has hiked its impact in global population.
A meta-analysis report on a global scale regarding selected gastroenteritis
cases showed that 16% of the total cases were due to norovirus infection.
The prevalence of gastroenteritis produced by norovirus was found to be
maximum in South America with 22%, followed by Europe and Asia with
16% each while Africa showed a prevalence of 15% which was the least
(Liao et al., 2021). Globally, GII.4 and GII.3 were found to be the most
commonly occurring genotypes with highest frequency being reported in
children below 1 year of age (Farahmand et al., 2022). Asymptomatic infec-
tions with a prevalence of 7% was estimated by a meta-analysis and this
should be overlooked as those individuals can obviously contribute to the
disease transmission (Qi et al., 2018). In Southern India, out of 1856 diar-
rheal episodes, 207 (11.2%) were associated with norovirus (Menon et al.,
2016). NoV positivity varied between 6.3% and 12.6% in different cities of
Western India with the predominance of GII (96.6%) (Chhabra et al., 2009).
First instance of inter-genogroup recombination has been reported from
Kolkata, having polymerase sequence of GI and genotype 3 (GI.3), whereas
the capsid sequence belongs to GII and genotype 4 (GII.4) (Nayak et al.,
2008). To date, no animal norovirus have been detected in human stool,
but some serological evidence hints to possible transmission from animals
to humans (Villabruna et al., 2019). Some viruses that are categorized as
human norovirus today might have originated from animal source. Targeted
surveillance including samples of both humans and animals that are in close
contact is required to record a trans-species transmission event.

11.3.13 HEPATITIS A VIRUS AND HEPATITIS E VIRUS

These viruses are mainly transmitted via the fecal-oral route. Zoonotic infec-
tions by hepatitis E virus (HEV) can occur via contact with infected animals
or by consumption of contaminated foods of animal origin like meat, milk,
Foodborne Zoonoses: Current Status and Control Strategies 283

and eggs. HEV was identified initially from Indian state of Jammu and
Kashmir in the year 1978. The virus belongs to the family Hepeviridae. It
infects many animals including wild and domestic pigs, camel, chicken,
mongoose, rat, deer, and rabbits. Most acute hepatitis E infections in humans
have been linked to consumption of contaminated pork or pig liver. Extra-
hepatic diseases like neurological, hematological, cardiovascular, and renal
syndromes can also be caused by the virus (Cossaboom et al., 2016; Khuroo
et al., 2016). A systematic review of the global epidemiology of HEV
estimates that nearly 939 million individuals have got infected ever which
corresponds to 1 in 8 of the population and 15–110 million people are expe-
riencing ongoing infection (Li et al., 2020). Globally, the seroprevalence rate
was found to be 60% and 27% in domestic pigs and wild boars respectively
which had ever encountered the disease whereas the HEV RNA positivity
which indicates the active infection was 13% and 9.5% in domestic and wild
swine, respectively. The HEV RNA positivity in commercial pork products
was estimated to be 10% which puts forward the potential of its foodborne
zoonotic transmission (Li et al., 2022). In developed countries, HEV infec-
tion is considered as a leading cause of viral hepatitis which are zoonotic.
Out of the eight genotypes identified, genotypes 1, 2, 3 and 4 are frequently
infecting humans. The transmission of disease in developing nations of
Asia, Africa, and Latin America occurs mainly through contaminated water
wherein genotypes 1 and 2 are the most common in occurrence. Genotypes
3 and 4 are frequent when the transmission is via fecal contamination or
through consumption of contaminated or undercooked meat. While HEV1
and HEV2 shows endemic pattern of disease, HEV3 and HEV4 shows
sporadic occurrence. HEV1 and HEV2 are found to cause disease in humans
only while the other two produces disease both in humans as well as animals.
A single case of zoonotic infection with genotype HEV7 was reported in
UAE in a person who consumed meat and milk from an infected camel. Due
to lack of FDA-approved testing methods, the exact disease occurrence in
USA is undetermined (Damiris et al., 2022). Hepatitis A virus is typically
transmitted through undercooked or raw seafood or other contaminated raw
produce. WHO estimated 14 million HAV infection worldwide in the year
2010, but the occurrence of the disease is variable in different areas. India
and Sub-Saharan Africa are grouped as highly endemic areas while Australia,
USA, and Europe have low endemicity (Bachofen, 2018). Both these viruses
are highly endemic in India and according to one report, sero-prevalence for
HAV and HEV was found to be 92.68% and 17.05%, respectively, in individ-
uals of India (Kotwal et al., 2014). Further, they reported that hand washing
284 Engineering Principles for Food Processing Technology and Product Realization

without soap, regular close contact with domestic animals, consumption of


unpasteurized milk, and regular consumption of food outside home were
risk factors for HAV (p < 0.05). While, for HEV, irregular hand washing,
consumption of unpasteurized milk, and irregular consumption of freshly
prepared food were risk factors (p < 0.05). Status of HEV in pig popula-
tion of India is largely unknown as only few studies have been conducted
till now. Although transmission through contact with infected animals have
been proven, status of butchers and farmers still needs to be assessed in
Indian context.

11.3.14 ROTAVIRUS

Rotavirus belongs to the family Reoviridae and it is the leading cause of


severe diarrhea in neonates and infants in developed and developing coun-
tries including India. Humans get exposed to the virus by direct contact with
the infected animals, through contaminated food and water and at times
through blood transfusion (Wilhelm et al., 2015). The virus is highly vari-
able in its genetics and thus classified into eight serogroups. Though reports
of zoonotic transmission exists, human-to-human transmission is more
frequent. A study in Southern Italy during 2015 recorded 16.87% prevalence
of rotavirus in mussels (Fusco et al., 2017). A study for the detection of
zoonotic viruses in pig fecal samples revealed 2.7% prevalence of rotavirus
on assessing the presence of viral RNA (Lyoo et al., 2020). In year 2013, an
estimated 47,100 rotavirus deaths occurred in India, 22% of all deaths due
to rotavirus that occurred globally that year (Tate et al., 2016). In year 2016,
Government of India launched vaccination program against rotavirus in
phased manner, but the data of diarrheal cases after vaccination against rota-
virus has not been analyzed yet. Though burden of rotavirus illness has been
extensively mapped across the world, very little attention has been paid to
identify the other potential modes of transmission of virus. The surveillance
of circulating rotaviruses in the human population has revealed the presence
of uncommon strains that are commonly found in domestic animals. Studies
on unusual rotaviruses from livestock and companion animals are limited
and the genomes of only a handful of these strains have been analyzed so far
through which rare interspecies transmission and reassortment events have
been proven. Surveillance for other groups of rotavirus besides Rotavirus A
is also required.
Foodborne Zoonoses: Current Status and Control Strategies 285

11.3.15 FOODBORNE PARASITES


Apart from bacteria and viruses, the parasitic organisms especially the
protozoa, nematodes, cestodes, and trematodes contribute widely to the
foodborne infections. Cryptosporidium, Giardia, Cyclospora, and Toxo­
plasma are the major foodborne parasitic protozoa worldwide. Cryptospo-
ridium and Giardia are widespread in aquatic environment, and easily spread
via contaminated drinking water. 8.6 million cases of cryptosporidiosis and
3759 deaths were reported worldwide in 2010. It is the second major cause of
mortality in children younger than 5 years due to diarrheal diseases. Anthro-
ponotic and zoonotic transmission as well as through contaminated food and
water are common routes of acquiring infection. Waterborne outbreaks of
cryptosporidiosis had been reported in 1993 in USA wherein about four lakh
individuals encountered the disease (Ryan et al., 2018). Recent researches
has found that the disease can induce some long-term effects like lack of
cognitive skills in malnourished children and economic losses in terms of
livestock production. The parasite rapidly multiplies in the gut cells of the
host damaging its intestinal epithelium. The host can shed a huge number
of oocysts in feces leading to environmental contamination and spread.
Cryptosporidium parvum is zoonotic while most of the other species are not.
The parasite causes disease in many species of animals including cattle, pig,
sheep, goat, equines, and many wild species. Cryptosporidium is the major
cause of neonatal diarrhea in calves and at times in lambs and kids (Innes et
al., 2020). Seasonal pattern of disease occurrence was reported as a hike in
late spring and summer in some parts of Europe, and during spring in United
Kingdom which may be associated with the lambing season and subsequent
shedding of oocysts by young animals. The seasonality of disease occurrence
has also been discussed by various authors in countries such as Ireland, New
Zealand, Canada, and Netherlands. Epidemiological investigation of crypto-
sporidiosis in France during 2017–2019 revealed high occurrence of IIa and
IId subtypes of Cryptosporidium parvum suggestive of frequent zoonotic
transmission (Costa et al., 2020). Global prevalence of cryptosporidiosis was
estimated to be 7.6% with maximum frequency in Mexico (69.6%), followed
by Nigeria (34%) and Bangladesh (42.5%), according to a meta-analysis
study by Dong et al. (2020). It has been reported that Cryptosporidium is
responsible for 7% of children deaths due to diarrhea in India (Troeger et
al., 2017). In general, parasitic protozoa do not multiply in foods, but they
can survive in food stored under moist, cool, or damp conditions for months.
T. gondii is the potential foodborne pathogen which can be transmitted by
consumption of raw milk or undercooked meat where the infective tissue cyst
286 Engineering Principles for Food Processing Technology and Product Realization

lodges. This parasite is responsible for causing abortion in pregnant women


and may also cause chorioretinitis and encephalitis. T. gondii is incriminated
as a fatal foodborne protozoan zoonotic disease in USA. Moreover, T. gondii
is reported to be chronically infecting one-third of the global human popula-
tion. A meta-analysis estimated a global prevalence of 33.8% latent infection
in pregnant women wherein South America reported the highest prevalence
of 56.2% (Almeria and Dubey, 2021). European Food Safety Authority
reported that 60% of all toxoplasma infections are meat borne wherein pork,
beef, and mutton are the major sources to contribute (Koutsoumanis, 2018).
The prevalence of T. gondii in poultry and livestock during the period from
2000 to 2019, when estimated using random-effect model, was estimated to
be 28.3%. The prevalence was highest in 2014 and lowest in 2013 in Asia
(Hajimohammadi et al., 2022).
Taenia solium cysticercosis and trichinellosis are assumed to be 100%
foodborne, but indirectly. Taeniasis/cysticercosis mainly affects the people
in developing countries of Africa, Asia, and Latin America. It is second
major cause of non-diarrheal foodborne deaths (WHO, 2015). Taeniasis and
neurocysticercosis (NCC) are common in areas where animal husbandry
practices are such that pigs and cattle come into contact with human feces.
The metacestode stage of the larva is infective while ingestion of eggs also
can cause infection with T. solium and T. saginata in humans. Cysticercosis is
placed under the WHO–FAO list of neglected zoonotic diseases. The disease
in endemic in developing nations of Asia, Latin America, and Africa while the
long-absent cases are re-emerging in Western Europe as a result of immigra-
tion and trade. The infection can result in mild or non-specific gastrointestinal
symptoms to fatal neurological manifestations (Symeonidou et al., 2018).
The disease is prevalent in all states of India, although the prevalence varies
between the states (NHP, 2019). The National Institute of Mental Health and
Neuro Sciences (NIMHANS), Bangalore, reported NCC in 2% of unselected
series of epilepsy patients. In a study from New Delhi, NCC accounted
for 2.5% of all intracranial space occupying lesions. An unusual feature
of the disease was seen that more than 95% of Indian patients with NCC
are vegetarians. The transmission of T. solium eggs through contaminated
water and salads might be one of the reasons for this finding. Consumption
of infected pork and wild animal meat results in trichinellosis. Trichinellosis
in animals is a notifiable disease and EC regulation 1375/2015 proposed
mandatory active surveillance during meat inspection (Van der Giessen et al.,
2021). Southwestern area of China is endemic to human Trichinellosis where
eight outbreaks of the disease were reported between the period of 2009 and
Foodborne Zoonoses: Current Status and Control Strategies 287

2020 with 0.4% case fatality rate (Zhang et al., 2022). Seropositivity of anti-
trichinella IgG antibodies in North Eastern Iran was calculated to be 2.6%.
Consumption of game meat by certain communities there could have exposed
the people to trichinellosis (Koohsar et al., 2021). Number of reported cases
of human Trichinellosis was 117 in the EU in 2020. The infection rate was
nil in the fattening pigs or breeding pigs while 0.0001% positive cases were
observed in pigs which were not kept under controlled housing conditions
which confirms that altering farming pattern can be a significant factor to
control the disease (EFSA-ECDC, 2020). The exact burden due to parasitic
contaminants in food is still largely unknown in India.

11.4 GLOBAL STATUS OF FBDs

World Health Organization estimates that 1 in 10 people are affected with


foodborne infections each year resulting in a death count of 420,000. The
highest burden of the diseases are found in South-East Asian and African
regions. The diarrheal diseases which are the most common form are
particularly caused by consumption of undercooked meat and dairy products,
contaminated by Norovirus, Campylobacter, Salmonella, and E. coli. While
pathogenic E. coli and Campylobacter are more frequent in low and high
income countries, non-typhoidal Salmonella is a concern over all regions
of the globe. Foodborne entero-pathogenic microorganisms are found to
produce 1.5 billion cases of diarrhea per year particularly in children below
3 years of age resulting in more than 3 million deaths (EFSA-ECDC, 2016).
The African region of WHO is with the highest rate of FBD with 91
million people being infected per year with death reports of 137,000 of which
32,000 people die of non-typhoidal Salmonella. Taenia solium is responsible
for 10% of the total foodborne infections in this region. FBD outbreak reports
in South Africa during the period between 2013 and 2017 was reviewed
and estimated to be 327 in number where above 11,000 reported cases with
0.4% case fatality were present. The etiology for most of the outbreaks were
foodborne bacterial pathogens (Shonhiwa et al., 2019).
The diseases like toxoplasmosis and taeniasis which are spread through
raw or undercooked meat are important foodborne zoonosis as far as Central
and South America are concerned. In these countries, 77 million people fall
ill each year due to foodborne infections.
FBD burden in Eastern Mediterranean region is estimated to be 100
million cases per year of which 32 million are children under 5 years of
288 Engineering Principles for Food Processing Technology and Product Realization

age. Along with the diarrheal diseases which accounts to 70% of the total,
typhoid, brucellosis, and hepatitis A are reasons for death of about 37,000
people each year.
Lowest burden of FBDs are estimated in WHO European region with 23
million people getting diseased each year of which 15 million cases accounts
to Norovirus infection, 5 million Campylobacteriosis cases, and 1 million
foodborne Toxoplasmosis. Around 400 deaths are recorded annually in
European region due to Listeriosis caused by consumption of contaminated
meat and milk products, RTE meals as well as raw vegetables. According
to EFSA-ECDC annual report, the most reported cases of FBD in EU is
Campylobacteriosis followed by Salmonellosis in 2020 and the trend was
stable from 2016 to 2020. Yersiniosis, ETEC, and Listeriosis are among the
other infections which were less reported comparatively.
South-East Asian region is next to African region as far as foodborne
infections burden is considered. Above 150 million cases are reported each
year annually and deaths toll to 175,000. In the year 2020, China witnessed
7073 outbreaks of foodborne illnesses wherein 143 reported deaths occurred
among 37,454 affected individuals. About 41.7% accounted to the foodborne
microbial pathogens while poisonous mushrooms caused 58% outbreaks (Li
et al., 2021).
In Western Pacific Region, 125 million people fall ill annually due to
contaminated food and about 50,000 deaths occur. In this region, aflatoxin
is the major burden rather than diarrheal diseases. Annually, above 10,000
people are affected with hepatic cancer due to this (WHO, 2015).

11.5 INDIAN STATUS OF FBDs

The burden of FBD in India is largely unknown. Majority outbreaks of FBDs


go unreported, unrecognized, or un-investigated and may only be reported
after major health damage has occurred. Recent estimates state that at least
one out of 12 people fall ill due to food-related diseases in India, the number
of foodborne illnesses are projected to grow by as much as 70% resulting
in one out of 9 people falling ill by 2030, largely driven by population and
changing consumption patterns (Kristkova et al., 2017). It is important to
note that the expected FBDs increase might be still higher given the likely
underestimation of the current FBDs burden. The analysis of IDSP data
from the year 2011–2015 revealed that FBOs together with acute diarrheal
diseases constitute nearly half of all reported outbreaks. Moreover, for the
Foodborne Zoonoses: Current Status and Control Strategies 289

FBDs, passive surveillance systems represent only the tip of the iceberg
because most patients have mild symptoms of short duration and thus do
not visit doctor and many of those who seek medical care may not have
the laboratory test performed to determine a specific etiology. A review of
recorded FBD outbreaks in India from 1980 to 2016 revealed that S. aureus,
Vibrio spp., Salmonella spp., E. coli, Y. enteroclitica, and Norwalk-like virus
are some important microbial pathogens responsible for foodborne illnesses
(CD Alert, 2017). Different foods implicated in FBOs in India are milk and
milk products such as dahi, khoa, butter milk, sweets, kheer; meat, poultry,
fish, fowl, sea food such as prawns; cooked and uncooked rice; samosa,
tamarind; and cooked as well as uncooked vegetables.
The total number of cases and deaths due to acute diarrheal diseases in
India were 1,41,66,574 cases and 1555 deaths in year 2016 and 12,927,212
cases and 1331 deaths in year 2017 (NHP, 2018). Community studies revealed
that every child under 5 years of age had two or three episodes of diarrhea
every year, and 400,000–500,000 children under 5 years died from diarrhea.
Viral hepatitis was estimated about 12 cases per 100,000, although urban
communities had as high as 100 per 100,000. As per estimates by Kristkova
et al. (2017), if the current scenario of foodborne illnesses is not mitigated,
the number of people infected may increase from 100 million people today
to 170 million in 2030.

11.6 STRATEGIES AND PREVENTIVE APPROACHES

Farm to fork approach is required to ensure food safety which involves


series of steps to be taken by multidisciplinary team involving veterinarians,
microbiologists, environmentalists, industry people, and most importantly
consumers. Since the foodborne zoonotic diseases and their causative agents
differ between the regions, the preventive approach should be tailor-made
to each region at the national level. The existing difference in the burden of
FBD between low- and high-income regions clearly suggests that a major
fraction of the current burden is still avoidable through implementation of
general principles of food safety system. An enforcement of food safety
standards based on risk assessment in particular region along with effective
surveillance networks will aid in prevention of FBDs to a greater extent.
The following strategies may be implemented for effective prevention and
control of foodborne zoonotic diseases:
290 Engineering Principles for Food Processing Technology and Product Realization

11.6.1 STRATEGY I—SURVEILLANCE AND RESPONSE

• Prioritization of important foodborne zoonotic diseases on the basis


of data available and interactions with planners, policy makers,
scientists, extension workers, NGOs, etc., from different profes-
sional and social organizations.
• Ensure that priority zoonotic diseases are agreed among all the
relevant sectors.
• Identification of network laboratories and working group for each
pathogen across the country.
• Use of validated diagnostics and common protocols for pathogen
detection and identification.
• Formulation of statistical plan for collection of samples from the
entire value chain during surveillance.
• Information sharing and interactions between the core groups, while
considering reliability of the data based on its sources.
• Strengthen public health systems to support surveillance and to
implement prevention and control programs.
• Improve ability to communicate electronically with state and local
health departments.

11.6.2 STRATEGY II—MICROBIOLOGICAL RISK ASSESSMENT AND


RISK MANAGEMENT

• Risk assessment studies to be carried out for important foodborne


zoonotic pathogens.
• Identification and implementation of different risk management
options throughout the food chain from farm to fork for different
food production systems.
• Establishing microbial standards based on the MRA studies in Indian
context.
• Consider the food supply chain as a whole and look at how contami-
nation might occur. Then, identify the individual control points where
contamination can be minimized or eliminated. The recent adoption
of WGS-based monitoring in several countries provides new pros-
pects for defining control objectives more precisely, reducing food
contamination, and reducing the enormous burden of disease.
Foodborne Zoonoses: Current Status and Control Strategies 291

11.6.3 STRATEGY III—APPLIED RESEARCH

• Reliable, rapid, simple, and affordable diagnostic tests need to be


developed.
• Rapid screening test may be devised for detection of food intoxica-
tion, especially to test foods which are prepared and served in mass
congregations.
• Alternatives to drugs and antimicrobials need to be explored.
• Genome analysis of foodborne pathogens to record interspecies
transmission and to gain insights in the field of pathogen behavior.
• Research on prevention and control throughout food chain.

11.6.4 STRATEGY IV—COORDINATED APPROACH AND AWARENESS


CAMPAIGNS

• Establish regional labs where experts from human health, animal


health and agricultural scientists work together to contain FBDs
with an integrated approach.
• Coordinated mechanisms to strengthen multisectoral collaboration.
• Awareness campaigns on zoonoses through interactions and train-
ings for professionals, high risk groups, common masses, and people
engaged in livestock industry.
• Need to instill true sense of sanitation and hygiene among various
stakeholders through motivation, education, and reward/recognition
using mass media.
• Kitchen hygiene is an area where basic food safety education is to be
provided so as to avoid risky food practices.
• Advocacy on the role of local welfare bodies, municipal corpora-
tion, and NGOs for prompt management and disposal of biohazard
waste and garbage.

11.7 CONCLUSION

FBDs cause huge morbidity and considerable mortality and pose significant
obstacle to socioeconomic development worldwide. However, information
regarding magnitude of burden due to specific pathogens is sketchy in our
292 Engineering Principles for Food Processing Technology and Product Realization

country. On the other hand, precise information on the burden of foodborne


zoonotic diseases is essentially required for taking suitable decision by
policy-makers and to allocate appropriate resources for food safety control
and intervention efforts. The prevention and control measures should be initi-
ated by veterinarian’s from primary production level through good animal
husbandry practices (GAHP) and biosecurity measures. Further, during
production and processing level good manufacturing practices (GMP) and
good hygienic practices (GHP) and implementation of HACCP plan should
be followed for reducing FBDs. There is an urgent need for prudent use
of antibiotics in both human and veterinary medicine in order to mitigate
the rising antimicrobial resistance scenario. One health approach not only
improves the understanding of epidemiological nature of diseases, but also
aid in effective implementation of control measures. It is increasingly neces-
sary to consider holistically all aspects of FBD in the One Health Framework.

11.7.1 RECOMMENDATIONS/ACTIONABLE POINTS

• Formulate a “Network program on FBDs” with the mandate of


conducting surveillance studies on foodborne zoonotic diseases
followed by risk assessment studies for most prevalent/important
pathogens.
• Formation of Rapid Response Teams comprising multisubject
specialists for investigation of FBOs.
• Inclusion of veterinary public health specialist in all IDSP labs.
• Creation of a digital database like on the lines of “FoodNet” of CDC
USA.
• Integrating food safety into nutrition and food security policies and
programs.
• Incorporate zoonoses including foodborne infections and emerging
infectious diseases in the National Health Policy.
• Mandatory training of butchers on hygienic slaughter practices and
making it compulsory that only those personnel who have completed
this training can do dressing.
• Training of street food vendors in basics of hygiene and food safety
and issue of certificates so as to improve consumer confidence.
• A content on foodborne zoonotic disease and food safety may be
made part of course curriculum of school and for undergraduate
courses of home science and hospitality management.
Foodborne Zoonoses: Current Status and Control Strategies 293

KEYWORDS

• foodborne zoonoses
• control strategies
• public health
• socioeconomic development
• healthy food

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CHAPTER 12

Omics Technologies: An Overview


of Application of Proteomics in Meat
Quality and Safety Assurance
KIRAN MOHAN1, NAVEENA BASAPPA MAHESWARAPPA2,
S. WILFRED RUBAN3, and RITUPARNA BANERJEE2
1
Department of Livestock Products Technology, Veterinary College,
KVAFSU, Bidar, Karnataka, India
2
ICAR-National Research Centre on Meat, Chengicherla, Hyderabad,
Telangana, India
3
Department of Livestock Products Technology, Veterinary College
Bengaluru, KVAFSU, Bidar, Karnataka, India

ABSTRACT

Over the last two decades, sophisticated “-OMICs” technologies like


genomics, proteomics, peptidomics, transcriptomics, metabolomics, and
lipidomics have been explored successfully to address food quality chal-
lenges. Additionally, these strong methodologies have been extensively
employed to understand the biological mechanisms for phenotypic variance
in technical and sensory quality attributes of muscle foods. Omics-based
technologies allow researchers to investigate complex biological processes
quantitatively and integratively using a systems biology approach. Food
proteomics is a rapidly growing area that is gaining importance in product
innovation, food safety, and food quality. Proteomics is the application of
technology for the identification and quantification of a cell’s, tissue’s, or
organism’s total protein content. It complements other “omics” technolo-
gies such as genomics and transcriptomics in elucidating the identity of an
Engineering Principles for Food Processing Technology and Product Realization. Leonardo Sepúlveda Torre,
Porteen Kannan, A. K. Haghi, PhD (Eds.)
© 2025 Apple Academic Press, Inc. Co-published with CRC Press (Taylor & Francis)
304 Engineering Principles for Food Processing Technology and Product Realization

organism’s proteins and in comprehending their structure and function. The


complexity of proteomics arises from the need to examine and classify all of
a genome’s protein signatures. This chapter highlights the role of proteomics
in food research, the underlying assumptions, methodological consider-
ations, and bioinformatic techniques used in the field. Further, it summarizes
proteome data from the most important meat species used in food production
and examines significant food concerns from a proteomic perspective. This
chapter seeks to offer an overview of the various proteomics methods, their
recent advancements, and their application in research and analysis in order
to better highlight meat quality and safety problems.

12.1 INTRODUCTION

Proteomics may be characterized as a method of determining a cell’s


structure, sequence, and quantity of proteins, along with their interactions
with other proteins and the degree of modification (Campbell, 2003). Many
different variables are evaluated with respect to meat quality, including color
or appearance, palatability (texture/tenderness/juiciness), nutritional factors
such as composition (proteins/minerals/fatty acids), as well as meat safety
in broad sense (Leheska et al., 2008; Verbeke et al., 2009). In contrast to
genomes, the proteome is dynamic and changes in response to changes in
the body’s physiological state. Meat quality may be genetically influenced
by many quantitative factors, such as the fiber characteristics or metabolic
processes of postmortem or living muscle. Environmental factors and the
procedure of meat processing influence meat quality just as much as the
animal’s genetic make-up.
Meat authentication is a procedure used to make sure the product is as
described on the label. Biomarkers that can be used as indications of meat
quality and authenticity are now being studied following recent advances
in the fields of omics and proteomics. Food safety can be compromised
by economic-motivated adulteration, which also has a detrimental impact
on consumers’ trust. Food safety and quality regulators are increasingly
concerned about the authenticity of muscle foods because of their growing
global reputation as a source of negative practices. Authentication of foods
has been addressed by a variety of analytical techniques, including biochem-
ical, immunological, mass spectrometry-based proteomic, and metabolomic
approaches. There is no limit to the types of foods that may be studied
using mass spectrometry-based methods, which are reliable, credible, and
Omics Technologies: An Overview of Application of Proteomics 305

sensitive in their use. Protein fractionation techniques including OFFGEL


and GELFrEE fractionation, two-dimensional gel electrophoresis, the use of
various mass spectrometers in authentication, the use of lateral flow assay
techniques as point-of-care tools, and detection of additional food frauds
such geographical origin, additives, processing methods, etc. are explored
in this paper.

12.2 TOOLS OF PROTEOMICS

It is difficult to perform proteomics because of the broad variety of proteins.


An animal’s genome, which has about 20,000 genes, has the ability to
generate 1.8 million distinct types of protein (Jensen, 2004). An ideal
proteomics approach can identify as many protein products as possible in
a sensitive, reproducible, and quantitative way. Methods such as protein
extraction, purification, and identification are popular in proteome research.
Proteomics research makes use of a variety of techniques, including 2-DE
gel electrophoresis, mass spectrometry, and bioinformatics. Proteomics is
the study of proteins in a cell under specified conditions (Vaidyanathan
and Goodacre, 2003). Purification of the crude sample is essential for all
proteome investigations before any further analysis and characterization can
be undertaken.
Electrophoresis of proteins using SDS-PAGE (sodium dodecyl sulphate
polyacrylamide gel electrophoresis) has been considered as the best method
for many biochemical studies. Expasy, a publicly accessible collection of
proteomics data, reveals that 2-DE is the most frequently used technique
in large-scale proteomics (http://www.expasy.ch). As of the mid-1970s,
modern 2DE technology uses IEF with highly reproducible immobilized
pH gradient (IPG) strips, a first-dimension isoelctric focusing technology.
The first dimension (IEF) entails the separation of proteins according to
their charge, followed by their molecular weight, which is performed using
SDS-PAGE (2nd dimension). The DIGE (differential gel electrophoresis)
approach, which was very recently created, allows for the direct measure-
ment of abundance changes on a massive level without interference from
gel-to-gel variation. Nanometric detection limits are possible with these dyes.
Lametsch and Bendixen (2001) revealed that for each gel, 1000 individual
protein spots may be separated by 2-DE using optimal extraction, separation,
and staining protocols.
306 Engineering Principles for Food Processing Technology and Product Realization

There is a rising need for speedy and accurate protein identification


in light of the rapid advancement of numerous current and accomplished
genome sequencing activities. Proteins in nanogram levels may be identified
using mass spectrometry, which is a very effective method. It is possible for
a basic cell lysate to have hundreds of thousands of peptides after a simple
proteolytic digestion. Since the primary goal of many proteomic approaches
is protein identification using mass spectrometry (MS), it is common practise
to compare the MS results with protein sequence databases, generated by
genomics study (Friedman, 2011).
Mass spectrometry technologies have advanced significantly and are
increasingly being used to authenticate food. The mass spectrometry tech-
nique enables the precise measurement of the molecular mass of charged
molecules. Analytes are ionized in the gas phase and separated by mass-to-
charge ratio using mass analyzers and detectors, and the mass-to-charge ratio
of each analyte is determined by the ionization source and mass analyzer.
These instruments are either one-stage instruments (MSn) or many stages of
instrumentation, depending on how many analyzers are used in tandem or
in hybrid arrangements, such as Q3 or Q-TOF. Because of the simultaneous
advancements in liquid chromatography (LC) and capillary electrophoresis
for in-line separation, mass spectrometry analysis of proteins at the sequence/
peptide level became feasible. It is now possible to identify peptides with
femtomole (I0–15 mole) sensitivity in complicated biological materials using
these recent technical developments in mass-spectrometry methods (Mallick
and Kuster, 2010). Peptide-mass fingerprinting by MALDI-TOF MS is the
most extensively used methodology for protein detection from 2-DE. High-
throughput detection of femtomole amounts of proteins and peptides is partly
owing to this technology’s specificity. The amino acid sequence or peptides,
which are generated after digestion with a protease, can be used to identify
individual proteins in the data obtained by the mass spectrometry (Henzel et
al., 1993). Electrospray-ionization triple quadrupole mass spectrometers are
another frequent type of mass spectrometer. Bioinformatics approaches can
then be used to explore databases which match these mass spectral finger-
prints obtained from the experiment (Eng et al., 1994).
The theory behind spectroscopic meat analysis is that moisture, proteins,
and lipids found in meat produce multiple spectra at different wavelengths
(Wang et al., 2018). In recent years, spectral technologies have been investi-
gated in food quality and safety because of their nondestructive nature. Other
advantages of spectroscopic methods include ease of sample preparation and
the absence of the demand for sample pretreatment (Wang et al., 2018). The
Omics Technologies: An Overview of Application of Proteomics 307

Raman scattering effect is used to analyze the composition and structure of a


material in Raman spectroscopy (Hu et al., 2019). This noninvasive method
does not need sample preparation or a high sample volume, and it may even
be used on opaque materials (Hu et al., 2019; Lee et al., 2017). The type
of the molecules and their concentration may be determined using Raman
spectroscopy’s fingerprints of vibrational frequency and intensity (Lee et al.,
2017).

12.3 MEAT QUALITY AND SAFETY

Meat color is a critical quality characteristic that has a significant impact on


customer purchasing decisions (Nair and Zhai, 2020). The color of raw meat
is influenced by differences in reflection produced by protein denaturation
and myoglobin (Aaslyng, 2002; Miller, 2002). Thus, proteomic techniques
can assist in the comprehension of variations in meat color as well as the
examination of the underlying determinants of muscle-specific meat color.
There were 22 proteins or protein fragments that were found to be differ-
ently expressed in a sarcoplasmic proteins proteomic investigation of pig
Semimembranosus muscle with high and low lightness values (L*) (Sayd
et al., 2006). Overexpression of mitochondrial respiratory chain enzymes,
hemoglobin, and chaperones was found in darker meat with greater levels
of oxidative metabolism, while glycolysis enzymes were found in the
lighter meat. Using pyruvate kinase, which was found to be more abundant
in the Pectoralis major of broilers than in the Supracoracoideus, Zapata et
al. (2012) hypothesized that the fast pH fall associated with “pale poultry
muscle syndrome” might be detected using pyruvate kinase in the Pectoralis
major of broilers.
Researchers have studied the postmortem variance in tenderness among
species, breeds, ages, muscles, and processing settings using various
proteomic methods. Pig meat tenderness may be linked to postmortem
proteome changes, as initially reported by Lametsch et al. (2003). Meat
tenderness is strongly linked to postmortem breakdown of actin and myosin
heavy chain, according to these researchers. Many scientists believe that
heat shock proteins (HSPs) might serve as biomarkers for meat tenderness
(Laville et al., 2009; Polati et al., 2012). To maintain cellular proteins from
stress-induced denaturation and probable loss of function, as well as to stabi-
lize the muscle filament assembly throughout the stressful period, they may
play a role in the tenderization of meat (Feder and Hoffman, 1999; Feasson
308 Engineering Principles for Food Processing Technology and Product Realization

et al., 2002; Perng et al., 1999). Several proteins, including uroplakin-1b,


complement C1q subcomponent subunit B, myosin-IIIa, aspartate amino-
transferase, glycogen phosphorylase, cytosolic carboxypeptidase 3, and
phosphatidylinositide transfer protein isoform, were found by Kiran et al.
(2016) that may be suitable biomarkers for the differentiating of young and
spent Indian water buffalo meat.
Water holding capacity (WHC) is significant for a variety of reasons,
including sensory appeal and economics, but it is also important because of
the consequences of this capacity on meat quality. When contractile proteins
are denatured and myofibrils shrink, the result is a loss of water and soluble
components in the form of drip. This occurs as a result of the contraction
of the muscles (Bertram et al., 2004; Offer et al., 1989). In order to better
understand the underlying processes of this characteristic and explore
reasonable protein biomarkers for WHC, a multitude of proteomics studies
have been conducted. 2-DE has revealed a number of protein markers that
may be linked to a decrease in the amount of drip loss in porcine muscle. Yu
et al. (2009) reported that a decrease in heat shock protein expression was
linked to a decrease in the amount of drip loss in muscle, indicating poor
meat quality.

12.4 PROTEOMICS IN FOOD SCIENCE

New and exciting proteomic methods are being used to detect proteins in
food matrixes and to examine protein–protein interactions in foods, along
with protein–protein interactions study among food components. A sensitive
evaluation of changes in protein structure occurring at specific amino acid
locations may be made using this technique to identify components formed
during processing processes.
For understanding the physiological and technical functions of amphi-
philic proteins found in wheat kernels, a proteomic study of these proteins was
carried out (Amiour et al., 2002). Proteomics has resulted in the development
of markers for certain food processing methods as well as indicators for the
quality of processed food products (Van Der Werf et al., 2001). Researchers
were able to detect the distinct proteins generated due to heat stress in tomato
using 2-DE (Iwahashi and Hosoda, 2000). The proteomic techniques can be
used to explore biomarkers that are indicative of certain food spoilage or
pathogenic microorganisms. Food allergies are becoming more and more
of a concern for the food sector as a whole. Genes or allergenic proteins
Omics Technologies: An Overview of Application of Proteomics 309

have been identified and effectively used in the study of allergic illnesses
(Toda and Ono, 2002). The 2-DE and MALDI-MS are useful methods for
the separation and investigation of complex protein mixtures, and they can
also provide crucial information on digestion and bioavailability patterns of
dietary proteins. Biological goods, such as vaccinations, blood products, and
therapies, are made possible by biotechnology-derived therapeutic proteins.
Recently, food quality analysis has seen the application of proteomics, which
shows great promise (Kvasnicka, 2003).

12.5 APPLICATION OF PROTEOMICS IN MEAT QUALITY

An essential step toward a more complete knowledge of the complex


biological systems that govern physiology and disease in animals can be
achieved via the use of proteomics and other postgenomic methods. Animals
are raised on a huge scale for the purpose of producing animal products for
human consumption. Thus, substantial biological investigation is directed
toward elucidating the biological characteristics that influence the quantity
and quality of these products. However, much of the data collected from trials
on farm animals such as swine and cattle is useful not just to farm animal
sciences, but also to our knowledge of complicated molecular systems of
health and illness in humans.
As in many other fields of life science, the application of proteomics
and other postgenomic techniques in animal sciences represents an impor-
tant step toward a more full understanding of the complicated biological
processes that drive physiology and disease in living organisms. Farm
animals are raised on a large scale by large-scale companies with the objec-
tive of generating animal products for human use. As a result, the majority of
biological research is devoted to understanding the biological characteristics
that determine the production and quality of these products. In addition to
advancing our knowledge of human health and disease molecular systems,
much of the data gathered from animal research, such as those on pigs and
cattle, is also important in the field of farm animal science.
Meat quality is a wide phrase used in meat science to refer to a multi-
tude of different factors depending on the objective. The necessity of a safe
product is self-evident to the consumer. In addition, customers are looking
for qualities that are linked to their physiological and hedonic demands in
order to satisfy dietary requirements, but rather to the industry’s competition.
Several proteome reviews published in the 2000s focused on technological
310 Engineering Principles for Food Processing Technology and Product Realization

breakthroughs in proteomics, postgenomics technologies, and their limits in


improving product quality (Bendixen, 2005; Mullen et al., 2006; Paredi et
al., 2012). Researchers have employed proteomic research to link one or two
qualitative characteristics to a collection of putative biomarkers in order to
better understand the physiology and biology of animals, muscles, cells, and
molecules. By analyzing the protein content of the Semitendinosus muscle
of Charolais cows using 2DGE, Bouley et al. (2004) uncovered 129 different
proteins. Among the proteins found were those involved in cell structure,
cell defence, muscle metabolism, and the contractile machinery. In addition,
the proteomic method discovered other proteins, including ATP synthase
subunit alpha and alpha actinin 3, that may be involved in the modulation
of muscle calpains (Brule et al., 2010). Postmortem proteomics research
indicated that more than 100 unique protein loci had altered, most likely
owing to proteolysis (Lametsch and Bendixen, 2001). Troponin T, actin,
-crystallin, myokinase, creatine kinase, and mitochondrial ATPase were
shown to be altered in pork aged 72 hours by Morzel et al. (2004). Changes
in cryptic proteins and myozenin were also discovered. It was shown that the
amount of stress-related proteins in the sarcoplasmic fraction reduced during
ageing (Di Luca et al., 2013). It was discovered that Hsp70-1B, a minor
heat shock protein, was a biomarker for decreased tenderness in beef among
the 21 proteins tested in the study (Picard et al., 2014). Morzel et al. (2004)
found that pigs transported the day before slaughter had a lower level of
mitochondrial ATPase activity than pigs transported the day before slaughter.
Protein profiling of chicken hearts was performed by Amid et al. (2012) to
identify troponin I and alpha cardiac muscle actin 1 as putative electrically
stunned markers. A mass spectrometry technique developed by Von Bargen
et al. (2013) can identify even the tiniest amounts of pork and horse meat in
halal beef samples. It was shown that the 2DE protein profiles of raw and
processed meat products differed among pig, chicken, cow, turkey, duck, and
goose species (Montowska and Pospiech, 2013).
Proteins that are critical to meat quality, such as pork color, drip loss,
or shear force, can be identified via proteomic investigations, which look
at a subset of the cellular protein composition at a particular time and often
include several hundred proteins (Laville et al., 2009). Bouley et al. (2004)
used 2-DE and MS to identify 75 gene products in bovine skeletal muscle and
found that considerable cross-species identifications were achievable across
bovine, human, mouse, and rat. Doherty et al. (2004) used 2-DE to separate
soluble extracts from muscle homogenates from broiler and layer chickens,
and then performed MALDI-TOF mass spectrometry on the targeted spots. A
Omics Technologies: An Overview of Application of Proteomics 311

study by Hamelin et al. (2006) employed 2-DE and MALDI-MS to analyze


the molecular basis of muscle fiber type-associated variability and found
the differential expression of proteins involved in oxidative metabolism like
citric acid cycle enzymes, proteins with functions linked to oxidative metabo-
lism, oxidative stress, and higher protein turnover. Houbak et al. (2008) used
2D gel proteome analysis to investigate the breakdown of bovine muscle
proteins by enzymes like proteasome and ubiquitous calpains. Hwang et
al. (2005) used a proteomics technique to examine postmortem proteolysis
in pig longissimus muscle and to investigate the association of proteolytic
degradation to drip loss, WB-shear force, and lightness value during chilling
ageing. It was suggested that developing muscle-specific processing strate-
gies to improve beef color was necessary by Joseph et al. (2010), who studied
the sarcoplasmic proteome to distinguish between muscles that were stable
to liable in color. With DIGE and PMF Hollung et al. (2009) investigated the
effect on adductor muscle size of age and breed.
The welfare of animals, as well as genetics, may have an impact on the
quality of meat. After a time of reduced food intake, compensatory develop-
ment in pigs has been linked to the tenderness of pork (Hollug et al., 2007;
Kristensen et al., 2007). This property was studied by Lametsch et al. (2006)
using proteomics, and they identified a correlation between this trait and the
differential expression of protein. Stress and glycolytic proteins were shown
to be decreased using 2D electrophoresis and MALDI TOF MS, which were
employed in combination with a standard sample preparation. It has been
shown by Liu et al. (2014) that a high-fat diet that alters the expression of
stress proteins in muscle 2-DE was utilized in conjunction with MS to assess
the quality of pig meat. A total of 27 proteins were found to have altered in
response to ageing and changes in meat quality parameters. The majority of
the proteins contained cytoskeletal and metabolic proteins and degradation
products associated with those proteins. Research by Di Luca et al. (2013)
using gel-based techniques (2D-DIGE and WB) indicated that fresh pork
meat had a lower concentration of stress response proteins than dried pork
meat.

12.6 APPLICATION OF PROTEOMICS IN MEAT SAFETY AND


AUTHENTICITY

Authentication of meat has long been a top priority for producers, authorities,
and consumers in the contemporary period. A clear and detailed description
312 Engineering Principles for Food Processing Technology and Product Realization

of the meat that people consume, especially in processed forms when visual
distinction of components is only feasible, is required by health-conscious
customers. The issues of food authenticity in meat and meat products are
categorized by Montowska and Pospiech (2012) which are shown in Table
12.1.

TABLE 12.1 Major Categories of Food Authenticity Issues Found in Meat and Meat
Products
Sl. No. Category of food fraud References
1 Substituting cheaper meat species for more Mane et al. (2012); Girish et al. (2015)
expensive ones
2 Substances of animal origin (Offal, mechanically Velioglu et al. (2018); Fengou et al.
recovered meat) that have not been declared (2021); Surowiec et al. (2011)
3 Contradictions in the product’s labeling or Pinto et al. (2015)
specifications
4 Sale of previously frozen fresh beef Alamprese et al. (2016)
5 Inadequate geographic origin labeling of items Zhao et al. (2020)
6 Differentiation between meat from domesticated Amaral et al. (2015)
animals and meat from wild animals
7 Inadvertent inclusion of plant or dairy proteins Salomé et al. (2021)
8 Product sales of nonecological items as ecological Stawitz et al. (2017)
products

Proteomics can significantly contribute in the knowledge of the processes


of infection, antibiotic resistance, and biofilm development of these food-
borne pathogens. An extensive body of literature exists addressing the
discoveries that have been made possible by proteomics methods. A direct
technique for the identification of enterohemorrhagic Escherichia coli
O157:H7 was previously reported by Ochoa and Harrington (2005). In a
recent study, Fagerquist and colleagues employed MALDI-TOF-TOF and
tandem mass spectrometry (MS/MS) to identify distinct subtypes of Shiga
toxin-producing E. coli (STEC) (Fagerquist et al., 2014). Recent studies
employing 2D electrophoresis for the identification of allergens in various
foods include studies on beer (Picariello et al., 2015), milk (Hettinga et al.,
2015), and beef (Apostolovic et al., 2014).
Peptide markers indicating buffalo meat contamination in sheep meat
combinations as low as 0.5% were identified using a proteomic technique,
which was successful in both raw and cooked meat mixtures (Naveena et
al., 2017; 2018). The researchers Fornal and Montowska (2019) used liquid
chromatography and high-resolution Q-TOF mass analyzers to effectively
Omics Technologies: An Overview of Application of Proteomics 313

detect unique peptide markers in highly processed composite food products


from duck, goose, and chicken. Montowska and Pospiec (2013) discovered
interspecies differences in 2-DE protein patterns in raw and processed meat
from cow, pig, chicken, turkey, duck, and goose. They also revealed changes
in 2-DE protein patterns in raw and processed meat from turkey, duck,
and geese (2013). As potential markers, scientists suggested employing
proteins that have been shown to be thermally stable and stable over long
periods of time in the beef resource. Chicken contamination was detected
by Sentandreu et al. (2010) utilizing OFFGEL isoelectric focusing, followed
by MALDI–TOF MS and LC–ESI–MS/MS/MS analysis of species-specific
peptide biomarkers in a combination of pig and chicken meat. A metabolo-
mics and lipidomics technique was used by Trivedi et al. (2016) to identify
pork adulteration in beef. Volatile molecules can be used as a biomarker
for the detection of meat adulteration since various meat species have
distinct flavors. Using an electronic nose and GC-MS, the research teams
of Nurjulianaet al. (2011) and Haddie et al. (2015) were able to detect meat
adulteration. Hu et al. (2017) used Fourier transform infrared spectroscopy
to identify 10% of animal offal in ground beef with 99% accuracy (FT-IRS).
Lee et al. (2018) recently used the RS approach to effectively identify beef
tallow from pork lard, chicken fat from duck oil, and other animal fats as
well. It was shown that 46 proteins were differently expressed in the muscle
proteome of sheep exposed to stunning compared to non-stunning, showing
alterations in the quantity of proteins involved in structural, catalytic, and
stress-related processes (Kiran et al., 2019; 2021).

12.7 FUTURE TRENDS

Protein/peptide biomarkers can be used to verify the authenticity of food,


although they are still a relatively new approach. However, they have the
potential to be used in the future because of their high sensitivity, resilience,
multiplexing capacity, and high-throughput and predictive power. A key
limitation of DNA approaches is that DNA degradation occurs in highly
processed samples (Buckey et al., 2009), peptide-based methods avoid this
problem. Proteomic tool advancements have also led to their application
in addressing safety and authenticity concerns such as the identification
of meat species, detection of animal byproducts, non-meat components
and tissues, traceability, identification of genetically modified ingredients,
chemical residues, and other harmful substances. Understanding the impact
314 Engineering Principles for Food Processing Technology and Product Realization

on transportation, stunning, slaughter stress, halal verification, and difficul-


ties linked to animal welfare are some of the possible areas where proteomic
methods are being applied (Banerjee et al., 2022). Researchers should make
an attempt in future research to include essential aspects that have been
overlooked in the majority of previous studies. The tests will become more
sensitive and specific when high-resolution MS instruments improve their
resolution. Between initial discovery investigations and final validation
trials, targeted MS/MS acquisition methods can help to fill the gap between
the two. Innovative food proteome/matrix bioinformatic tools, as well as the
existing ones, will be critical in advancing the fields of integrative biology
and systems biology in the food industry. The use of high-throughput tech-
nologies, such as mass spectrometry and NMR-based metabolomics, mass
spectrometry and NMR-based metabolomics, quantitative proteomics, and
lipidomics, is a recent trend in farm animal research (Wang et al., 2012;
Zhao et al., 2012). The scientific community should work together to share
publicly available databases and data sets and to produce certified reference
materials and standard operating procedures (Ortea et al., 2016).

12.8 CONCLUSION

The use of proteomic techniques is speeding up the understanding of the


biological pathways and mechanisms that support meat quality. The meat
industry has a long-term need and a significant technological difficulty
in analyzing several targets on a single-test platform. As a potent tool for
studying protein alterations generated by varied situations, proteomics is
indispensable. Global protein analyses are supposed to provide a more direct
knowledge of protein function and regulation than gene analyses. Genes and
proteins that govern crop design and/or stress resistance in a wide variety
of settings must be discovered in order to promote biological crop improve-
ment in the midst of present food insecurity issues. The use of a wide array
of procedures to protect consumers by screening for adulteration in the
meat value supply chain is underway. In order to improve the precision and
reproducibility of proteomic and metabolomic approaches, efforts should
be made to standardize the extraction of analytes. Integrating genomes,
transcriptomics, proteomics, and metabolomics will improve the accuracy
and precision of authentication results, as would a more comprehensive
approach. Proteomics investigations in meat science have been limited by a
lack of access to high-throughput proteomic approaches that need expensive
Omics Technologies: An Overview of Application of Proteomics 315

apparatus and highly qualified technical staff that are typically unaffordable
among most meat science research centers. It is also necessary to expand
collaboration between scientists, proteomics platforms, and the meat industry
itself in order to solve these obstacles.

KEYWORDS

• food production
• omics technology
• bioinformatics
• proteomics methods
• meat quality
• meat safety

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CHAPTER 13

Food Waste Revalorization as a


Functional Food or Ingredient
ESTRADA-GIL L. E.1, N. D. CERDA-CEJUDO1, CHÁVEZ-GONZÁLEZ M. L.1,
A. C. FLORES-GALLEGOS A. C.1, M. GOVEA-SALAS2,
CONTRERAS-ESQUIVEL J. C.1, C. N. AGUILAR-GONZÁLEZ1, and J. A.
ASCACIO-VALDÉS1
1
Bioprocesses & Bioproducts Group, Food Research Department, School of
Chemistry, Universidad Autónoma de Coahuila, Saltillo, Coahuila, México
2
Laboratory of Nanobiociences, School of Chemistry,
Universidad Autónoma de Coahuila, Ing. J. Cárdenas Valdéz S/N,
República, Saltillo, México

ABSTRACT

One of the greatest problems humanity faces nowadays is the loss of food and
the discarding of many different food sources that are not appealing to the
consumer, with little knowledge that these so-called “wastes” are what holds
one of the greatest sources of high-value bioactive compounds. Peels, leaves,
stems, and seeds of many fruits and vegetables have already been studied
and they possess phenolic compounds, and dietetic fibers among many other
biologically active compounds that may prove to benefit the consumer. In
this research the different methods to apply agricultural by-products from
different fruits and vegetables are shown, varying from their use in bakery
products to yogurt ingredients to fortify and enhance the already healthy
attributes some foods have.

Engineering Principles for Food Processing Technology and Product Realization. Leonardo Sepúlveda Torre,
Porteen Kannan, A. K. Haghi, PhD (Eds.)
© 2025 Apple Academic Press, Inc. Co-published with CRC Press (Taylor & Francis)
322 Engineering Principles for Food Processing Technology and Product Realization

13.1 INTRODUCTION
One of the world’s greatest problems in modern times is not the production
of food, as we can produce enough food to nourish every single person on
the planet, but instead, the biggest problem humanity faces at this time is
the untimely loss of food before it can be consumed as it is estimated by the
World Food Programme that at least one-third of the food produced globally
is lost in retail and the fridges of many people around the world (WFP, 2020).
Data from the Food and Agriculture Organization (FAO) estimates that
around 14% of the food of the world is lost in the process of the shipping
of the products from harvest to retail which represents a loss of $400 billion
annually and an estimated amount of 17% of all the food purchased and kept
in households and retail goes to waste (FAO, 2021).
COVID-19 also changed the amount of waste that is produced world-
wide, as people stayed locked down in their households many food products
like fruits, vegetables, poultry, and beef were lost as the government lock-
down caused huge food losses in food market retail as well as in agricultural
production.
Not only food waste is an economical problem, but it is also an ethical,
environmental, and social problem that will just keep on increasing as time
goes by and food prices keep going up. International organizations, NGOs,
governments, and many branches of the United Nations have declared that
this is an issue of utmost importance as it affects all levels of society. As an
ethical and social problem, it must be addressed that many people around
the globe do not possess access to a source of food or are unable to buy food
products for the constant uprising in prices (Edjabou et al., 2016; Ponis et
al., 2017; Roodhuyzen et al., 2017). As an environmental problem, the high
amounts of food wastes such as peels, seeds, pulps, and rotten or spoiled
foods produce high amounts of greenhouse gases and not only that, as an
example, many residues from the coffee industry are left behind in roads just
to decompose, this waste does not only contaminate the air with gases but
also the soil due to high amounts of antinutrients present in the pulp and peel
of the coffee, just to state an example, contributing to climate change and
future problems in the use of soil (Arya et al., 2022).
The valorization approach for food waste can differ from each different
kind of waste as not all of them are suitable for human consumption as they
are produced, some may contain carbohydrates, proteins, fats, and other
nutraceutical compounds that can be reused to obtain energy, biofuels,
enzymes, antioxidant extracts, novel biodegradable materials, and other
commercial products (Duenas and Garciá-Estévez, 2020).
Food Waste Revalorization as a Functional Food or Ingredient 323

Food waste is by no means, inevitable as it is a vicious circle, where the


production and consumption of food will always produce waste, but how we
approach this waste is part of the answer. Nowadays, companies, producers,
and retailers possess new policies for zero waste, for example, the wine
industry donates the bagasse of the grapes that were used in the production
of wine to extract and obtain high-value compounds which can be used to
elaborate different products like fungicides (da Silva et al., 2022), feed for
shrimps (Rosas et al., 2022), and even cookies with antioxidant activity
(Fontana et al., 2022).
Functional ingredients represent one of the best alternatives in the treat-
ment of food waste, as many of the wastes such as peels, seeds, bagasse,
and leaves of fruits, vegetables, cereals, and legumes have many bioactive
compound molecules which may confer the consumer great properties to
maintain health and prevent chronic diseases such as diabetes type 2, cardio-
vascular disease, mental diseases, and some kinds of cancer. The usage of
these compounds has an extensive background as there are studies that show
the possibility of the usage of certain agricultural food wastes (AFW) to
enrich pasta with phenolic compounds (Melini et al., 2020). Another usage
for agricultural waste is the elaboration of kombucha as stated in a study
by Liu et al., 2022. Another option for the usage of agricultural waste is the
elaboration of a functional bakery, where bananas, mango, pineapple, pome-
granate, and other peels were used in the elaboration of bakery products
(Ajila et al., 2008; Eshak, 2016; Ismail et al., 2014; Noor Aziah et al., 2011;
Wu and Shiau, 2015).
In this work, the usage of food waste will be explored in novel ways
to reuse and reduce the waste produced by the agricultural industry as
new functional foods, ingredients, and extracts to obtain high-added value
biological compounds will be reviewed.

13.2 FRUIT AND VEGETABLE WASTE REVALORIZATION

Fruits and vegetables are highly perishable food that has a high index of
being thrown to waste or considered as a loss in certain cases, but it must
be considered that loss and waste are not the same as loss can be considered
when the food is no longer edible, and waste is when the food does not get
eaten once in a household or retail market. Food loss is a problem that is
bigger in developing countries as they do not possess the technology, infra-
structure, or production practices that ensure the safety of food production.
324 Engineering Principles for Food Processing Technology and Product Realization

Food waste is most likely to happen in developed countries as the consumer


has higher aesthetical standards where a fruit or vegetable that is not eye-
appealing to the customer will not get purchased and sooner than later it will
rot. In East and Southeast Asia as well as in sub-Saharan Africa some studies
show around 50% of the fruit and vegetables in those regions are lost due to
poor storage and production conditions; this calls for measures not only in
the valorization of this waste but also on the improvement of conditions on
which food is produced and stored (FAO, 2017, 2020).
The use of fruit and vegetable wastes as a functional ingredient has been
studied for a long time; this makes it possible to find different studies that take
advantage of these wastes, and here are some of the most recent examples of
how these wastes have been used.

13.3 FRUIT WASTE AS FUNCTIONAL INGREDIENTS

13.3.1 PROSOPIS NIGRA


Prosopis nigra also known as “Algarrobo negro” is a legume tree from South
America that can produce a pod that is very sweet, yellow and with purple
spots and it is used to produce flours and a fermented alcoholic beverage
(María J. Pérez et al., 2018).
This tree is very much appreciated in the regions of Argentina where it is
grown because practically all of the trees can be very well exploited, the bark
of this tree is very useful as it can be used as a great astringent and dye, its
wood is very useful as it has many uses for example construction, charcoal
and firewood, and the leaves are great fertilizers (María J. Pérez et al., 2014).
A study by María J. Pérez et al. (2020) utilized the waste obtained from
the flour manufacturing process, which was processed to obtain powders
with a fine particle size where F1, F2, and F3 were obtained, each with a
different size. All powders had similar properties as they all possessed great
fiber and fructose content, which are some desirable characteristics a powder
destined to be consumed can have. As macronutrients correspond the three
samples contained a similar amount of glucose around 65–67 g/100 g of
powder, 11.5–12.84 g/ 100 g of powder of proteins, and a low-fat content
with barely 0.87–1.44 g g/100 g of powder, presence of Mg, K, Na, Cu, Fe,
and Zn can be detected in this potential functional ingredient which makes it
a great option for revalorization and usage in food production.
HPLC/ESI/MS analysis of the powder detected the presence of various
polyphenolic compounds such as quercetin, kaempferol, coumaric acid,
Food Waste Revalorization as a Functional Food or Ingredient 325

ferulic acid, and vicenin II among others, the same compounds which
have been studied and proven to possess antioxidant, anti-inflammatory,
neuroprotective, vascular-protective, anticarcinogenic, antiplatelet, antihy-
pertensive and hypoglycemic activities just to mention some of them that can
grant a great positive effect on the consumer if this functional ingredient is
consumed (Bento-Silva et al., 2018; Cattaneo et al., 2019; Xiao et al., 2016).

13.3.2 APPLE WASTE

One of the most common kinds of waste in the food industry is the peel of the
fruit, as it is often considered to not be useful anymore, although some are
a great font of fiber and edible. In some fruits the peels constitute as much
as 40 to 50% of the total weight of the product and in others it is just around
20%, and this varies from fruit to fruit. Taking this information into account
fruit processing industries that only use the pulp of the fruit to elaborate their
products, generate a great deal of peel waste that just goes into the trash
to generate more pollution and create a bigger environmental problem for
future generations. Apple is by far one of the world’s most popular fruits as it
is the fourth most widely produced crop fruit in the world with a production
of 87 million tons (Wani et al., 2022).
A study by Lazari et al. (2019) demonstrated that it was possible to
incorporate peel and pulp from apples into a low-calorie ice cream product,
the peel was added in two different ways, cooked and natural, and three
formulations were made, each different in the amount and kind of ingredi-
ents used but they all contained cream, apple peel and pulp, skimmed milk,
condensed milk, and emulsifier. Among the three formulations, the best one
obtained an amount of 80.8 kcal, 11.3 g of carbohydrates, 1.36 g of protein,
and 2.92 g of lipids for every 100 g of ice cream. In this same study also,
sensory evaluations were performed obtaining great results for acceptations
with high values of 92% for sweetness, 92.2% of acceptation on flavor, and
84.7 acceptations for texture.
Apple pomace is by far one of the most popular functional ingredients
obtained from agricultural waste, as it is composed of the core, peel, seed,
pulp, and kernel of the fruit and it represents almost 20–35% of the fruit’s
weight when it is fresh (Rabetafika et al., 2014). It is estimated that around 4
million tons of apple pomace are produced worldwide by the juice industry,
making it a great problem to dispose of this waste effectively (J. M. Costa et
al., 2022).
326 Engineering Principles for Food Processing Technology and Product Realization

A study by Curutchet et al. (2021) demonstrates how useful apple pomace


is, in the elaboration of cakes as a fiber source, as 40% of it is constituted
of dietary fiber which in long term can help in the treatment of obesity,
atherosclerosis, coronary heart diseases, intestine cancer, diabetes and can be
used as a potential prebiotic by stimulating the growth of probiotic bacteria
(Kruczek et al., 2017). For every 100 g, the fiber-enriched cake had 275 kcal,
43 g of carbohydrate, 4.8 g of protein, and 9.5 g of lipids of which 1.1 g are
from saturated fat and 6.3 g of fiber, compared to the regular cake which
had 332 kcal, 52 g of carbohydrate, 11 g of protein, 8.7 g of lipids out of
which 3.2 are from saturated fat and 1 g of fiber. The results benefit each
individually as a regular cake possesses more protein than its counterpart,
but its saturated fat content is higher than the fiber-enriched cake, also it is
important to remark the fact that the fiber content cannot be compared as this
cake made with apple pomace possesses greater fiber content with 6.3 g. A
sensorial evaluation was also performed in this test and the results show that
both cakes are very well accepted by consumers.

13.3.3 MANGO WASTE

Mango (Mangifera indica) is one of the most popular fruits harvested in


tropical countries around the world, with a production of 2.3 million tons per
year in 2021 (FAO, 2022b), mango is most commonly used in the elabora-
tion of liquors, juices, and for household consumption, but only the pulp of
the fruit is used in these types of consumption, leaving behind both the peel
and the seed which represent a great deal of the weight of the fruits with
around 50–60% of the total weight (Tirado-Kulieva et al., 2022).
The usage of mango peel flour has been reported as an ingredient in the
elaboration of yogurt, as it possesses a great amount of fiber which can be
considered prebiotic and polyphenols which may confer the product with
antioxidant activity among others that may be of interest to the consumer
(Pérez-Chabela et al., 2022). Yogurt is a fermented food that is very much
consumed worldwide as it is a great source of probiotics; it is a fermented
food with the presence of lactic acid bacteria such as the Lactobacillus
family. The introduction of mango peel as a fiber source is capable of making
yogurt formulations a type of symbiotic food, meaning that it is a combina-
tion of probiotics and prebiotics that give the consumer/host great health
benefits by improving the survival and colonization of selected bacteria in
the gastrointestinal tract (Fazilah et al., 2018).
Food Waste Revalorization as a Functional Food or Ingredient 327

It is well established that mango peel is a great source of dietary fiber,


but it is also a great antioxidant, as extracts with high polyphenolic content
can be obtained from it. Mango peel nanoparticles have been used in many
different studies regarding quality enhancement and shelf-life improvement,
for example in the elaboration of beef sausages where mango peel nanopar-
ticles proved to be a great way to maintain microbial quality for this product
when used in a concentration of 2% for 9 days (Boff et al., 2022).
Another study by Aamir et al. (2022) determined that mango peel could
be additioned to multigrain cookies and fortify them with their nutrients.
Cookies made with mango peel powder were analyzed and it was determined
that they contained 6.66% moisture, 2.17% ashes, protein in 8.17% of, and
fat at 1.67%. Sensory evaluation was performed on the cookies they proved
to possess high sensory scores and showed better results for physicochemical
and antioxidant analysis.

13.3.4 GRAPE WASTE

Grape (Vitis vinifera sativa) is one of the world’s most cultivated fruits all
around the world and it is of high relevance, not only for its consumption in
wine but it is also consumed fresh and dried and the fruit’s pomace possesses
great nutritional value as well as biological compounds with pharmaceu-
tical activities among which we can find, anti-inflammatory, antioxidant,
antihypertensive, among many others. The pomace is constituted of skin,
stems, seeds, and pulp which represents around 20% of the total weight of
the fruit (M. Costa et al., 2022), all of this is obtained in the natural process
of winemaking, as it is obtained by the crushing and pressing of the fruits,
considering that the world's production of wine in 2021 was 260 million
hectoliters, this represents a huge amount of waste produced every year.
With pomace there is a potential to fabricate flours, which can potentially
be used in the elaboration of cookies, bread, cereal bars, pasta, vitamins, and
juices (Oliveira et al., 2016) when pomace is used in the elaboration of these
products they are conferred with high polyphenolic content as anthocyanins,
flavonols, catechins, and proanthocyanins are present in this agricultural
by-product. These compounds are the ones that confer the pomace of their
important biological activities.
In a study by Marchiani et al. (2016) grape pomace is used as a functional
ingredient in the elaboration of yogurt to improve and add dietary fiber and
some antioxidant compounds, same that can help the probiotic bacteria in
328 Engineering Principles for Food Processing Technology and Product Realization

the yogurt to colonize the gastrointestinal tract. This yogurt was prepared
using UHT whole milk with 36 g/kg of fat, 31 g/kg of protein, and 48 g/kg
of carbohydrates, milk powder at 3% was added and the milk was inoculated
with a culture of YO-MIX 401 (Santamaria, Burago di Molgora, Italy)
which contained a mixture of Streptococcus thermophilus and Lactobacillus
dellbrueckii. Milk was fermented at 42°C until a pH of 4.8 was obtained and
then the grape pomace was added to the mix; there were 3 types of pomace
used from different varieties such as Chardonnay, Moscato, and Pinot noir.
The addition of the pomace to the yogurt resulted in the finding of various
phenolic compounds such as gallic acid, protocatechuic acid, PB1, THA,
catechin, vanillic acid, epicatechin, rutin, and quercetin, same which are not
present in normal yogurt. Although the presence of grape pomace changed
its organoleptic characteristics, they were not very appealing to the sensory
test subjects, as pinot noir additioned yogurt was not suitable for tests due to
its strong smell and flavor, Chardonnay and Moscato varieties were able to
be evaluated in sensory tests, but the results were not all that favorable. The
addition of pomace to yogurt can be done but organoleptic characteristics
were not of the liking of the evaluators, properties like sweetness, acidity,
smell, and taste were not very favorable, a new strategy for the elaboration
of yogurt additioned with grape pomace should be considered.
Pasta is one of the most consumed products worldwide as it is present in
many places, from restaurants to households and retail markets and it can
be acquired by almost everyone, so it has a great reach in the food industry,
so the addition of enriched flours that may help in the enhancement of the
nutritional traits of the product is of utmost importance. Grape pomace as it
can be made into fine flour is ideal to do as the addition of this ingredient
modifies the cooking properties, starch digestibility, and glycemic index of
the pasta. Tolve et al. (2020) analyzed the elaboration of pasta by replacing
durum wheat semolina with grape pomace; the pomace used was from the
Corvina variety grape. The pasta obtained was of reddish color which only
increased with the concentration of grape pomace used, this was due to the
natural pigments of the fruit, the addition of pomace also added phenolic
compounds to the pasta with the best treatment obtaining 2.57 mg of gallic
acid equivalents (GAE)/g while uncooked and 1.81 mg GAE/g after cooking
the pasta, this loss is normal as the boiling of water can degrade biological
compounds such as phenolic compounds, the pasta also presented antioxidant
activities in FRAP and ABTS assays. Fiber content changed in comparison
to normal pasta, as grape pomace additioned pasta had an amount of 8.2 g of
fiber/100 g of pasta compared to 3 g of fiber for the normal semolina pasta.
Food Waste Revalorization as a Functional Food or Ingredient 329

The results found in this study show the importance of grape pomace as the
addition of it to pasta can increase its nutritional properties.

13.4 VEGETABLE WASTE AS FUNCTIONAL INGREDIENTS

13.4.1 CARROT WASTE


Carrots are a very popular vegetable as it is produced in many regions of the
world; they originated in the region now known as Afghanistan and some
parts of northern Iran and Pakistan (Simon, 2020). The global production
of this vegetable was around 40 million tons per year in 2020 and China
is the main producer with almost 50% of the total production, followed by
Uzbekistan, Russia, the United States (USA), Ukraine, and Poland (FAO,
2022a). There are many kinds of carrot as there are many varieties around
the world, the most dominating one is the orange kind as it can be seen
everywhere but, white types of carrots still are being consumed in western
and Eastern Europe, mainly as feed for livestock, red carrots can be found in
Japan and yellow and purple in the Middle East.
Carrot pomace is an industrial by-product obtained by the elaboration
of juices, as only 60–70% of juice yield is obtained from a carrot, although
carrot pomace is a high nutritional value by-product as it has large amounts
of carotenoids, vitamins, dietary fiber, and minerals (Umair et al., 2021). The
utilization of carrot pomace can be done as a functional ingredient, one of the
ways it can be used is to enhance the nutritional properties of baked products
such as cakes. Kamiloglu et al. (2017) used the pomace of black carrot to
improve the nutritional characteristics of a cake and analysis showed that
the cake had the presence of the five major anthocyanins, neochlorogenic
acid, chlorogenic acid, and caffeic acid were detected in the enriched cakes
conferring this product great antioxidant activities.
Smoothies are a popular way to elaborate beverages that contain many
kinds of fruits and vegetables, some are made with just water but others
are made with a great variety of ingredients such as milk, ice cream, sugar,
yogurt, and other milk derivates, the composition of some smoothies makes
it viable to add some ingredients that may negatively alter the taste as they
get covered up by the ingredients previously mentioned, this is the case for
black carrot a study by Kidoń and Uwineza (2022) aimed to use black carrot
with a mix of banana and pumpkin in 3 concentrations of sugar, high, low,
and no sugar. The smoothies produced with these ingredients proved to be
a great source of polyphenols as the total polyphenolic content ranged from
330 Engineering Principles for Food Processing Technology and Product Realization

39.2 to 55.8 mg/100 g with a strong correlation with antioxidant activity. The
mix of pumpkin and carrot had better carotenoid content while the mixture
of banana and carrot showed better antioxidant activity, while the sensory
evaluation was a success as the judges gave excellent scores of the smoothies
in categories such as smell, taste, consistency, and overall acceptance.

13.4.2 CASSAVA WASTE

Cassava is a very starchy root and its leaves can be eaten as a source of
protein, vitamins, and minerals; it originated in South America and has had
a great journey all around the world as it is present also in Asia and Africa,
ever since the production of cassava has been increasing mainly because
it is a relatively easy crop to work with and it is one of the main foods for
more than 800 million people worldwide. Cassava is now considered to have
the potential to fight food insecurity, poverty, and hunger in many African
countries (Otun et al., 2022).
Cassava peel is a material that has been studied for its high content of
fibers, minerals, and sugars and has been used in animal feed, in a study
by Rodrigues et al. (2021) cassava peel was used in the elaboration of flour
which was packed with high polyphenolic content, some of the main one’s
found were gallic acid at 270.62 mg/100 g, catechin 14.87 mg/100 g, chloro-
genic acid 0.79 mg/100 g, caffeic acid 0.19 mg/100 g, and rutin 0.96 mg/100
g. Also, antioxidant activity was evaluated in ABTS and DPPH assays with
good results with 26.31 μM Trolox/g and 24.13 μM Trolox/g respectively.

13.4.3 BROCCOLI WASTE

Brassica oleracea is a biennial plant that belongs to the Brassicaceae family,


it is eaten as a vegetable all over the world, and it is a popular vegetable
that has been consumed ever since the time of the Greeks 2500 years ago.
China is the largest producer of broccoli followed by India, the USA, Spain,
Mexico, and Italy, not so long ago, broccoli consumption spiked due to
the now popular awareness of healthy lifestyle and diet, in which broccoli
apports an ingredient with high content of polyphenols, vitamins, mineral,
fibers, and very low caloric content (Nagraj et al., 2020).
Recently, the scientific community has taken into consideration that
not only the head and inflorescence of the vegetable contain the nutritional
content mentioned, but also the leaves and stalks which represent a 70%
Food Waste Revalorization as a Functional Food or Ingredient 331

of the broccoli plant. This causes a great environmental problem that can
be fixed by taking advantage of this waste; a study by Costa-Pérez et al.
(2022) set out to identify which biological compounds were present in the
stalk of the vegetable. To mention some of the polyphenolic content found
the stalk had the presence of 5-caffeoylquinic acid, feruloyl-caffeoyl deriva-
tive, di-sinapoyl-gentiobioside II, 1,2,3’-Tri-sinapoyl-gentiobioside among
others, which make the stalk an option to make a functional ingredient.
Núñez-Gómez et al. (2022) conducted a study to obtain different dietary
fiber fractions from broccoli stalks to revalorize the vegetable waste and
potentially obtain a new functional ingredient. The fiber fractions obtained
from broccoli yielded 67% total fiber fraction and 70% for insoluble fiber
fraction which makes this a great material to obtain fiber from; these frac-
tions also contained a great amount of nutritional value as protein had 3.8–4
g/100 g, 19.3–24.4 g/100 g of total carbohydrates, 60.8–68.9 g/100 g of
fiber, 54.0–54.3 g/100 g of total insoluble fiber, and 7.5–10.8 g/100 g of total
ash. The implementation of a functional ingredient of these results found
can be very beneficial to consumers as the number of nutrients found in
this by-product of the food industry is astounding, and the amount of fibers
present makes it an ideal candidate to elaborate bread with it.
The elaboration of bread with broccoli by-products has been studied by
Lafarga et al. (2019) which demonstrated that the addition of powdered broc-
coli stalks and leaves into the formulation of bread at a concentration of 2%
does not affect the acceptance of the product by the consumers, but there are
notable changes such as color and texture. The addition of these compounds
to the bread confers the product of increased nutritional characteristics and
against all odds the antioxidant and phenolic compounds found in the stalks,
resist the baking process making this a great option for consumption.

13.5 FUTURE PERSPECTIVES

New functional ingredients are found every day in the least of the expected
places, the revalorization of the wastes that the food industry generates is
now more important than ever as new options to lower the carbon footprint
and lower the emission of greenhouse gases arise. As we have seen in this
study it is possible to find gold, where you least expect it as new functional
ingredients, which can be obtained from agricultural by-products which
are often considered as low-value waste, but studies indicate that most
of the biological importance factors reside in this so-called waste. Many
332 Engineering Principles for Food Processing Technology and Product Realization

researchers have found that in the peels of fruits we can find polyphenolic
content which depending on the compound is the range of biological activi-
ties which we may find and may vary from antioxidant, antiproliferative,
anti-inflammatory, antibiotic, prebiotic, etc.
Much research ends up just finding what biological properties are present
in the studied subject and they never move up to the next stage, finding a
practical use for the newfound information, more research is needed in func-
tional food development as there is so much potential in the new ingredients
that every day are being discovered out of food wastes. Environmentally this
could create a long-term solution to one of humanity’s greatest problems,
food loss, and food discarding, as the valorization of every single aspect of
an ingredient, from the peel, seed, pulp, stem, stalk, leaves, everything is an
important aspect of a whole matrix. Ethically this could be a new beginning
for new ways to open new food resources to entire populations who live
in conditions where food is more like a luxury instead of a human right.
Economically food industries would benefit so much from the usage of all
the food source as waste management and food loss represents a big invest-
ment every year.

13.6 CONCLUSIONS

The usage of waste as a functional ingredient or to obtain new functional


foods is one of the best ways technology can be applied to solve a problem,
millions of tons of food are wasted every year and every year it turns worse,
the valorization of the industry’s by-products is one of the best strategies
that can be performed to reduce the amount of waste that is generated, as
we have seen it is possible to turn peels of fruit into new ingredients such as
flour to prepare additioned and fortified products such as bakery products,
yogurts, ice cream. Research is needed to find new possible ingredients out
of materials usually considered waste to fight back food loss and while doing
so, also fight contamination and global pollution.

ACKNOWLEDGMENTS

Autor Estrada-Gil L.E. thanks the Mexican Council for Science and Tech-
nology (CONACYT) for the financial support for the development of the
project (Ph.D.) in Food Science and Technology offered by the Autonomous
University of Coahuila.
Food Waste Revalorization as a Functional Food or Ingredient 333

KEYWORDS

• food loss
• waste
• bioactive compounds
• phenolic compounds
• agricultural by-products
• yogurt ingredients
• healthy foods

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Index

A C
Aeromonas, 273–274 C. difficile, 228–229
Agriculture C. perfringens, 228–229
antiprotozoa activity, 186 Campylobacter, 226–227
Agro-industrial wastes, 251–252 Centers for Disease Control and Prevention
bioactive compounds, 253 (CDC), 222
β-glucosidase enzyme, 255 Clostridium botulinum, 277–278
bioprocess, 255 Clostridium perfringens (C. perfringens),
emerging technologies, 255 277
extraction, 254, 255 Cnidoscolus quercifolius, 206
polyurethane foam (PUF), 256 Controlled atmosphere (CA) technology,
solid state fermentation, 255 136
Algae polysaccharides, 12 application, 142–143
Algarrobo negro, 324–325. See also bacterial rot/soft rot, 150–151
Prosopis nigra conventional CA (CCA), 140
Alginate, 12–13 disadvantages
Anaerobiosis, 144 anaerobiosis, 144
Anthelmintic, 181 bacteriological issues, 144
Antifungal, 185–186 bad flavors and odors, 144
Antimicrobial activity, 178–181 high initial cost, 145
Antiprotozoa activity, 181–182 inadequate gas levels, 144
Antiviral activity, 182–183 irregular ripening, 145
physiological disorders, 144
B dynamic control system CA (DCS), 142
fast conventional CA (FCCA), 140
Bacillus cereus (B. cereus), 276–277 gases employed
Bacterial Rot/Soft Rot, 150–151 carbon dioxide (CO2), 139
Bacteriological issues, 144 nitrogen, 139
Bad flavors and odors, 144 oxygen, 139
β-glucosidase enzyme, 255 high carbon dioxide, 141
Bioactive compounds, 253 insecticidal, 141–142
β-glucosidase enzyme, 255 internal changes, 138
bioprocess, 255 low-ethylene CA (LECA), 141
carbon dioxide (CO2), 139 onion preservation, 137
emerging technologies, 255 conservation, 151–153
extraction, 254, 255 fungal damage, 150
nitrogen, 139 postharvest quality, 145
oxygen, 139 quality criteria, 146–149
polyurethane foam (PUF), 256 storage, 153–157
solid state fermentation, 255 quality losses, 137
Brucellosis, 274–275 ultra-low oxygen CA (ULOCA), 140–141
338 Index

Conventional CA (CCA), 140 M. bovis (bovine TB), 278–279


Croton betaceus, 206 norovirus, 281–282
Croton dichogamous, 207 Paratuberculosis (MAP), 279–280
rotavirus, 284
D Staphylococcus aureus (S. aureus),
DIGE (differential gel electrophoresis), 305 275–276
Dynamic control system CA (DCS), 142 Vibrio Spp., 272–273
virology research, 281
E Yersinia enterocolitica, 280
Flax cellulose nanocrystals (FCNs), 44
Ebracteolata hayata, 205 Food packaging
Environmental impact, 8 active and intelligent packagings, 54–56
animal-derived proteins, 9 coatings, 52–53
pea proteins, 10–11 flexible packaging, 54
plant derived proteins, 10 rigid packaging, 53–54
proteins, 9 Food safety, 304
soybean proteins, 10 Food spoilage, 198
Essential oils, 198 Euphorbiaceae plants
Essential oils of garlic (GEO), 23 Cnidoscolus quercifolius, 206
Euphorbia heterophylla, 199, 204–205 Croton betaceus, 206
Euphorbia neriifolia L., 205 Croton dichogamous, 207
Euphorbiaceae plants Ebracteolata hayata, 205
Cnidoscolus quercifolius, 206 Euphorbia heterophylla, 204–205
Croton betaceus, 206 Euphorbia neriifolia L., 205
Croton dichogamous, 207 industrial applications, 208, 211–212
Ebracteolata hayata, 205 Jatropha curcas, 207
Euphorbia heterophylla, 204–205 Jatropha dioica, 208
Euphorbia neriifolia L., 205 Jatropha neopauciflora, 207
industrial applications, 208, 211–212 Mallotus oppositifolius, 206
Jatropha curcas, 207 Manihot multifida (L.) crantz, 205–206
Jatropha dioica, 208 preservation methods, 200–201
Jatropha neopauciflora, 207 natural alternatives, 201–203
Mallotus oppositifolius, 206 Food waste, 322
Manihot multifida (L.) crantz, 205–206 fruits functional ingredients, 323–324
apple waste, 325–326
F grape waste, 327–329
Fast conventional CA (FCCA), 140 mango waste, 326–327
FBDS functional ingredients, 323
Aeromonas, 273–274 Prosopis nigra, 324–325
Bacillus cereus (B. cereus), 276–277 valorization approach, 322
brucellosis, 274–275 vegetable functional ingredients, 323–324
Clostridium botulinum, 277–278 broccoli waste, 330–331
Clostridium perfringens (C. perfringens), carrot waste, 329–330
277 cassava waste, 330
foodborne parasites, 285–287 Fruits functional ingredients, 323–324
global status, 287–288 apple waste, 325–326
hepatitis E virus (HEV), 282–284 grape waste, 327–329
Indian status, 288–289 mango waste, 326–327
Index 339

H cellulose, 11–12
microorganism-derived, 14
Hazard analysis and critical control points
plant-derived, 11
(HACCP), 221
starch, 12
Heat shock proteins (HSPs), 307
synergies, 14
Hepatitis E virus (HEV), 234, 282–284
smart hydrogels, 15
Hexahydroxydiphenic acid (HHDP), 253
antimicrobial properties, 20
High carbon dioxide, 141
color properties, 21–22
High initial cost, 145
design, 16
Hydrogels, 4–5
electrosensitive hydrogels, 18
applications, 7–8
flavor properties, 21
bacterial metabolites, 26
food characteristics, 19
essential oils, 22–23
functional properties, 21
extracts, 25
gas barrier properties, 20
magnetic response, 27
nutritional properties, 20–21
natural extracts, 23–24
photosensitive hydrogels, 18–19
packaging labels, 26
pH-sensitive hydrogels, 16–17
superabsorbent polymer (SAP), 6–7
salt-sensitive hydrogels, 18
superporous hydrogels (SPH), 6
thermosensitive hydrogels, 16–17
tea polyphenols (TP), 24
Irregular ripening, 145
I
J
Inadequate gas levels, 144
Intelligent food packaging Jatropha curcas, 207
chemical and physical crosslinking, 5–6 Jatropha dioica, 208
environmental impact, 8 Jatropha neopauciflora, 207
animal-derived proteins, 9
pea proteins, 10–11
L
plant derived proteins, 10 Larrea tridentata (LT)
proteins, 9 agriculture, 184
soybean proteins, 10 antifungal, 185–186
hydrogels, 4–5 antiprotozoa activity, 186
applications, 7–8 medicinal application
bacterial metabolites, 26 anthelmintic, 181
essential oils, 22–23 antimicrobial activity, 178–181
extracts, 25 antiprotozoa activity, 181–182
magnetic response, 27 antiviral activity, 182–183
natural extracts, 23–24 cytotoxicity study, 176–178
packaging labels, 26 toxicity, 183–184
superabsorbent polymer (SAP), 6–7 NMR-identified compounds, 171–173
superporous hydrogels (SPH), 6 plant composition and antioxidant
tea polyphenols (TP), 24 capacity, 168
polysaccharides antioxidant activity, 174–176
algae polysaccharides, 12 bioactive compounds, 170
alginate, 12–13 lignans, 174
animal-derived, 13–14 nordihydroguaiaretic acid, 174
biopolymers, 15 Lavender essential oil (LEO), 23
carrageenans, 13 Liquid chromatography (LC), 306
340 Index

Listeria, 227–228 O
Low-ethylene CA (LECA), 141
OMICs technologies, 304
Onion preservation, 137
M
conservation, 151–153
M. bovis (bovine TB), 278–279 fungal damage, 150
Mallotus oppositifolius, 206 postharvest quality, 145
Manihot esculenta, 199 quality criteria, 146–149
Manihot multifida (L.) crantz, 205–206 storage, 153–157
Mass spectrometry (MS), 306 Oxidative stabilizer
Meat authentication, 304 in oils, 124–125
Meat quality, 309
ATPase activity, 310 P
authentication, 311–313
Paratuberculosis (MAP), 279–280
employed 2-DE and MALDI-MS, 311
Pea proteins, 10–11
heat shock proteins (HSPs), 307
Physiological disorders, 144
MALDI TOF MS, 311
Polylactic acid (PLA)
proteins, 310
biopolymers, 68
safety, 307–308
3D printing, 82
water holding capacity (WHC), 308
food derivatives
Moringa oleifera, 112
sugar bagasse pulp (SCB), 69
antimicrobial effects, 125–126
materials, 68
bioactive compounds, 116–118 natural fibers, 75–77
extraction methods, 118–119 natural oils, 72
oxidative stabilizer organic material, 73–74
in oils, 124–125 Polysaccharides
uses, 113–116 algae polysaccharides, 12
dairy foods, 120–121 alginate, 12–13
meat foods, 121–123 animal-derived, 13–14
sea foods, 123–124 biopolymers, 15
carrageenans, 13
N cellulose, 11–12
Nanocomposites microorganism-derived, 14
techniques plant-derived, 11
bio-nanocomposite films, 44 starch, 12
casting, 43–45 synergies, 14
extensive utilization, 45 Polyurethane foam (PUF), 256
extrusion compounding, 45–46 Pomegranate (Punica granatum L.), 249
flax cellulose nanocrystals (FCNs), 44 bioactive compounds, 251
nanocrystalline cellulose (NCC), 44 nutraceuticals and functional foods, 259
Nanocrystalline cellulose (NCC), 44 biological activities, 256
Nanocrystals anti-inflammatory activity, 258–259
characterization, 42 antimicrobial activity/prebiotic effect,
synthesis, 39–40 258
Nanoparticles antioxidant activity, 257
characterization, 42 chemical composition, 252
synthesis, 40–41 pomegranate peel (PP), 252
Nanotechnology, 38 hexahydroxydiphenic acid (HHDP), 253
Index 341

purify ellagitannins, 256 Q


Pomegranate peel (PP), 252
Quality losses, 137
hexahydroxydiphenic acid (HHDP), 253
Pork, 221 R
diverse farm and husbandry systems, 223
hepatitis E virus (HEV), 234 Raman scattering effect, 307
safety, pathogens, 234–235
zoonotic pathogens, 223
S
C. difficile, 228–229 S. aureus, 229
C. perfringens, 228–229 S. suis, 230–231
Campylobacter, 226–227 Salmonella, 224–225
Listeria, 227–228 SDS-PAGE (sodium dodecyl sulphate
S. aureus, 229 polyacrylamide gel electrophoresis), 305
Shigatoxigenic Escherichia Coli (STEC),
S. suis, 230–231
229–230
Salmonella, 224–225
Smart hydrogels, 15
Shigatoxigenic Escherichia Coli antimicrobial properties, 20
(STEC), 229–230 color properties, 21–22
T. gondii, 232–233 design, 16
T. solium, 231–232 electrosensitive hydrogels, 18
T. spiralis, 233–234 flavor properties, 21
Y. enterocolitica, 225–226 food characteristics, 19
Prosopis nigra, 324–325 functional properties, 21
Proteomics, 304 gas barrier properties, 20
in food science nutritional properties, 20–21
2-DE and MALDI-MS, 309 photosensitive hydrogels, 18–19
food allergies, 308 pH-sensitive hydrogels, 16–17
meat quality, 309 salt-sensitive hydrogels, 18
ATPase activity, 310 thermosensitive hydrogels, 16–17
authentication, 311–313 Solid state fermentation, 255
Soybean proteins, 10
employed 2-DE and MALDI-MS, 311
Staphylococcus aureus (S. aureus), 275–276
heat shock proteins (HSPs), 307
Starch nanocomposites, 38, 46
MALDI TOF MS, 311
barrier properties, 49–50
proteins, 310 food packaging
safety, 307–308 active and intelligent packagings, 54–56
water holding capacity (WHC), 308 coatings, 52–53
tools flexible packaging, 54
DIGE (differential gel electrophoresis), rigid packaging, 53–54
305 mechanical properties, 48–49
liquid chromatography (LC), 306 rheological and pasting properties, 47–48
MALDI-TOF MS, 306 thermal properties, 50–52
mass spectrometry (MS), 306 Sugar bagasse pulp (SCB), 69
nanometric detection limits, 305 Superabsorbent polymer (SAP), 6–7
Raman scattering effect, 307 Superporous hydrogels (SPH), 6
SDS-PAGE (sodium dodecyl sulphate
polyacrylamide gel electrophoresis), T
305 T. gondii, 232–233
Purify ellagitannins, 256 T. solium, 231–232
342 Index

T. spiralis, 233–234 brucellosis, 274–275


Tea polyphenols (TP), 24 Clostridium botulinum, 277–278
Thermal properties, 88 Clostridium perfringens (C.
PLA perfringens), 277
3D printing, 99–104 foodborne parasites, 285–287
fibers incorporating, 94–96 global status, 287–288
foods and natural oils, 89–91 hepatitis E virus (HEV), 282–284
nanocomposites in, 97–98 Indian status, 288–289
organic materials, 91, 93 M. bovis (bovine TB), 278–279
Thermoplastic starch (TPS), 38 norovirus, 281–282
Paratuberculosis (MAP), 279–280
U rotavirus, 284
Staphylococcus aureus (S. aureus),
Ultra-low oxygen CA (ULOCA), 140–141
275–276
Vibrio Spp., 272–273
V virology research, 281
Valorization approach, 322 Yersinia enterocolitica, 280
Vegetable functional ingredients, 323–324 strategies and preventive approaches, 289
broccoli waste, 330–331 applied research, 291
carrot waste, 329–330 awareness campaigns, 291
cassava waste, 330 coordinated approach, 291
microbiological risk assessment, 290
W recommendations/actionable points, 292
risk management, 290
Water holding capacity (WHC), 308
surveillance and response, 290
Y Zoonotic pathogens, 223
C. difficile, 228–229
Y. enterocolitica, 225–226 C. perfringens, 228–229
Yersinia enterocolitica, 280 Campylobacter, 226–227
Listeria, 227–228
Z S. aureus, 229
Zoonoses S. suis, 230–231
bacterial foodborne pathogens Salmonella, 224–225
Campylobacter, 268–269 Shigatoxigenic Escherichia Coli (STEC),
E.Coli infection, 270–271 229–230
Listeria monocytogenes, 271–272 T. gondii, 232–233
Salmonella, 269–270 T. solium, 231–232
FBDS T. spiralis, 233–234
Aeromonas, 273–274 Y. enterocolitica, 225–226
Bacillus cereus (B. cereus), 276–277

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