Separator Elememt Install SIS

Procedure to Ground High-Pressure Separator Element for the Air Tank On Certain MD6200,
MD6250, and MD6310 Rotary Drills {5505} (M0154261)
SMCS - 5505 i09548567

Rotary Drill
PPW
MD6200 (S/N: D9A1-UP; RKP1-UP)
202 -000
MD6250 (S/N: DN71-UP; DN81-UP)
05: 4 / 0
MD6310 (S/N: DLK1-UP; DLZ1-UP) 0 295
1 1/ 0 0
3 9
This Special Instruction contains the procedure to ground high-pressure separator element for the
M0 :31+
air tank on the machines listed above.
1
© 2 5426 08:00
Reference Section
024 1
Reference: Operation and Maintenance Manual, M0091484 , "MD6200 Rotary Drills"
Cat
erp
illa
r In
Reference: Specifications, SENR3130 , "Torque Specifications" c.

Safety Section
Do not perform any procedure in this Special Instruction until you have read this Special Instruction
and you understand this information. Use only proper tools and observe all precautions that pertain
to the use of those tools. Failure to follow these procedures can result in personal injury. The
following procedures should be observed.
Work safely. Most accidents that involve product operation, maintenance, and repair are caused by
failure to observe basic safety rules or precautions. An accident can often be avoided by
recognizing potentially hazardous situations before an accident occurs.
A person must be alert to potential hazards. This person must also have the necessary training,
skills, and tools to perform these functions properly.
Safety precautions and warnings are provided in this instruction and on the product. If these hazard
warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar
cannot anticipate every possible circumstance of a potential hazard.
Therefore, the warnings in this publication and the warnings that are on the product are not all
inclusive. Avoid using a tool, a procedure, a work method, or operating technique that is not
recommended by Caterpillar.
Ensure that the product will not be damaged or the product will be made unsafe by the operation,
lubrication, maintenance, or the repair procedures.
Do not operate or work on this product unless you have read

and understood the instructions and warnings in the relevant
Operation and Maintenance Manuals and relevant service
literature. Failure to follow the instructions or heed the warnings
could result in injury or death. Proper care is your responsibility.
Failure to follow all safety guidelines prescribed in this

document and by governing authorities and regulatory agencies
could result in severe injury or death of personnel or machine
damage.
When removing a major component or attachment, ensure that it

is properly blocked or secured before removing mounting
hardware. An assembly that is disconnected without proper
blocking could shift or fall, resulting in serious injury or death of
personnel or machine damage.
Personal injury or death can result from improper maintenance

procedures. To avoid injury or death, follow the procedures
exactly as stated below.
Personal injury or death can result from sudden movement.
Prevent possible injury by performing the following procedures

before work begins:
Move the product or equipment to a smooth, level surface.
When applicable, lower equipment/work tools to the ground.

Engage the parking brake, system brakes and/or hydraulic
lockout control. When applicable, stop the engine and remove
the ignition key.
Release system pressure from pressurized systems.
If applicable, block the wheels/tracks.
Turn the battery disconnect switch to the OFF position and, if

applicable, remove the battery disconnect key. If not equipped
with a battery disconnect switch, disconnect all positive (+) and
negative (−) battery cables. Install an appropriate battery cable
lockout device and protect the battery posts to prevent
accidental contact and shorting.
Attach a “Do Not Operate” or similar warning tag at the battery
disconnect switch location and as defined by site rules and/or
local regulations.
Illustration 1 g06276183
Access to this service point may require climbing on the

equipment. Slipping or falling while climbing on the equipment
could result in personal injury or death. Refer to the Operation
and Maintenance Manual, "Mounting and Dismounting" topic,
for safety information.
Failure to use an approved access system during component

installation and removal, could result in slipping and falling,
which could result in personal injury or death. To prevent injury
or death, use an approved access system to reach the
appropriate component mounting locations. Do not climb on the
machine. Maintain three-points of contact and/or use a safety
harness.
Do not operate the machine if any guards or covers are missing
or inadequately secured. Personnel could be seriously injured
or machine damage could occur.
Observe the safe working load limits of all lifting and blocking
devices and keep a safe distance from suspended/blocked
loads. Personnel could be seriously injured or killed by falling
loads.
Pressurized System!
The air system contains hot oil under pressure and can cause
serious burns, injury or death. Release the air system pressure
in order to prevent burns from the sudden release of hot oil.
Read and understand the information found in Operation and

Maintenance Manual, "System Pressure Release" before
performing any maintenance.
Hot oil and hot components can cause personal injury. Do not
allow hot oil or hot components to contact skin.
Required Parts
Table 1
Required Parts
Item Qty Part Number Part Name
1 12 - Capscrew
2 12 - Lock washer
3 1 - Receiver lid
4 1 494-5143 Gasket
5 1 - Jam nut
6 1 - Sealing nut
7 1 517-7104 Separator Plate
8 1 - Grounding spring
9 1 - O-Ring seal
10 1 - Separator element
11 1 - Threaded rod
12 1 - Grounding spring
13 1 - Nut
Machine Preparation
1. Prepare the machine for maintenance.
For more information, refer to the most recent version of the referenced Operation and
Maintenance Manual, "Prepare the Machine for Maintenance" documents specific to the
machine being reworked.
2. Ensure that the pressure is released from any closed system that will be opened during the
maintenance procedure.
For more information, refer to the most recent version of the referenced Operation and
Maintenance Manual, "System Pressure Release" documents specific to the machine being
reworked.
Procedure
Some components are hidden for clarity
Location of 547-8958 Air Tank in MD6200 machine
(A) 547-8958 Air Tank
Typical example
Location of 513-5173 Air Tank in MD6250 and MD6310 machine
(B) 513-5173 Air Tank
Typical example of 547-8958 Air Tank used in MD6200 machine
(A) 547-8958 Air Tank
(1) Capscrew
(2) Lock washer
(3) Receiver lid
(4) 494-5143 Gasket
(5) Jam nut
(6) Sealing nut
(7) 517-7104 Separator Plate
(8) Grounding spring
(9) O-Ring seal
(10) Separator element
(11) Threaded rod
(13) Nut
Typical example of 513-5173 Air Tank used in MD6250 and MD6310 machines
(B) 513-5173 Air Tank
(1) Capscrew
(2) Lock washer
(3) Receiver lid
(4) 494-5143 Gasket
(5) Jam nut
(6) Sealing nut
(7) 517-7104 Separator Plate
(9) O-Ring seal
(10) Separator element
(11) Threaded rod
(13) Nut
1. Install grounding spring (8), separator plate (7), sealing nut (6), jam nut (5), and O-Ring (9) to
separator element (10).
2. Install grounding spring (12) and nut (13) to threaded rod (11).
3. Install separator element (10) to the air tank.

4. Install gasket (4) and receiver lid (3) to the air tank.
5. Install 12 lock washers (2) and 12 capscrews (1) to receiver lid (3).
PPW-00002950
2024/01/09
05:12:16+08:00
i09548567
© 2024 Caterpillar Inc.

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Procedure to Ground High-Pressure Separator Element for the Air Tank On Certain MD6200,

MD6250, and MD6310 Rotary Drills {5505} (M0154261)

SMCS - 5505 i09548567

Reference: Specifications, SENR3130 , "Torque Specifications" c.

Do not operate or work on this product unless you have read

Failure to follow all safety guidelines prescribed in this

When removing a major component or attachment, ensure that it

Personal injury or death can result from improper maintenance

Personal injury or death can result from sudden movement.

Prevent possible injury by performing the following procedures

Move the product or equipment to a smooth, level surface.

When applicable, lower equipment/work tools to the ground.

Release system pressure from pressurized systems.

If applicable, block the wheels/tracks.

Turn the battery disconnect switch to the OFF position and, if

Access to this service point may require climbing on the

Failure to use an approved access system during component

Read and understand the information found in Operation and

3. Install separator element (10) to the air tank.

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