Dept.

of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

Lab Manual
INDUSTRIAL ELECTRICAL ENGINEERING
LAB
(3038)

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

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Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

GENERAL SAFETY PRECAUITIONS

1. Safety is paramount importance in the electrical laboratories.

2. Electricity never excuses careless persons. So, exercise enough care

and attention in handling electrical equipment’s and follow safety

practices in the laboratory.

3. Avoid direct contact with any voltage source or power line.

4. Wear personal protective equipment in lab.

5. Girls should have their hair tucked under their coat or have it in knot

6. Ensure the circuit is not live while working in the circuit.

7. Do not defeat or bypass any protective equipment

8. Energize the circuit only after getting permission from lab staff.

9. Do not work with wet hands

10. Do not play in laboratory

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

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Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

ELECTRICAL SYMBOLS

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

Figure 1 MCB INTERNAL PARTS

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

Ex No1
ELECTRICAL SWITCH-GEARS
Aim
To dismantle and assemble the electrical switchgear and identify the various parts and
working

Tools Required

Materials Required

1. MCB
2. RCCB
3. MCCB
4. RCBO

Procedure

1. Unscrew or drill out the rivets

2. Gently Remove the body
3. Carefully identify all the parts
4. Assemble the switch gear with new screws or rivets
5. Check and verify the functionality

Theory

1. MCB
Miniature Circuit breaker is overcurrent and short circuit protection device. It protects by
tripping the circuit while a short circuit or over current happens.
Specification
Curve:
Rated Current:
Voltage:
Breaking Capacity
No of Poles:
Terminal Wire Size

2. RCCB
RCCB or residual current circuit breaker give protection from earth leakage and from sever
electrocution. When a leakage current more than the rated leakage current setting of RCCB
occurs, The RCCB Trips the circuit.
Specifications
Tripping Class:
Leakage Current:
Rated Current:
Voltage:
Breaking Capacity:
No of Poles:
Terminal Wire Size:

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

Figure 2 Tripping Current vs Time

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

3. MCCB
MCCB or Molded Case Circuit Breaker is like an MCB but it has higher rating and higher
breaking capacity. The MCCB will protect the circuits from overload and short-circuit, with
a current rating from 16A – 1000A @ 100kA
Specification
Curve:
Rated Current:
Voltage:
Breaking Capacity
No of Poles:
Terminal Wire Size

4. RCBO
RCBO or Residual current Circuit Breaker with Over load protection is a circuit breaker
combination of Earth leakage, overcurrent and short circuit protection.
Specification
Tripping Class:
Leakage Current:
Rated Current:
Voltage:
Breaking Capacity:
No of Poles:
Terminal Wire Size:

Result

Dismantled and idetified different parts of electrical switch gear

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

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Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

Panel Details

Panel Specification : 160A LP panel (Floor Mounting type, Indoor type Single
Front
Material : CRCA Sheet
Enclosure : 2mm Thickness for main frame
: 2mm thickness for doors
Gland Plate : 2mm Thick M. S. metallic detachable gland plate fitted on
bottom of the panel for able entry
Panel dimension : 1600*1500*350 mm (H*W*D)
Base Frame : 75*1500*350mm (H*W*D)
Powder Coating
Exterior : PP Glossy LT Grey - shade RAL 7035
Interior : PP Glossy LT Grey – Shade RAL 7035
Wiring
Size : 1100V, Grade PVC Insulated Copper Flexible cable
: 2.5 sq.mm grey wire for control circuits
: 2.5 sq.mm green wire for earthing circuits
Bus Bar : Aluminum Busbar – 1R*25*10mm -PH, 1R*25*10mm-N,
earth Cu. Busbar – 1R*25*3mm

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

Ex No 2
INDUSTRIAL PANEL WIRING
Aim
To Study about a three-phase panel board

Theory

Incomer: Power entering from the panel from the feeder or a main switch board is called
incoming power supply. The incoming power supply is connected to an electrical switch
gear it is known as incomer. The MCCB, ACB, SFUs etc. are used as an incomer. It can
make and break the circuit at normal conditions, or a fault condition with or without the
loads

Cable Alley/Cable Chamber: It is the space where the cables are drawn and the extra cables
are kept.

Bus Alley: The space where bus bars are mounted with insulation

Bus Bar: The incoming supply is connected to the busbar through an incomer and the supply
is then distributed to different sub switches. It is made up of copper or aluminum. Usually it
is aluminum because, high cost of copper and copper cables.

Subcircuit: The incoming supply from the incomer is then divided into subcircuits.

Sub Switch: Sub switch is also an electrical switch gear which make break and carry the
current flow to the subcircuits.

Meters: Panels are provided with meters such as voltmeter, ammeter, multifunction meters
etc. to monitor the electrical parameters.

CT and PT: For metering the high currents and voltages the CT and PT used respectively

Result
Identified different components of a panel board and studied

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

BLANK

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

Cable Tray vertical 450 Bending

Cable Tray Vertical 900 Bending

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

EX No:3
CABLE TRAY BENDING
Aim
To understand the procedures for bending the cables tray in different angles

Tools Required

Sl No Name Specification Quantity

1 Drilling Machine 600W/240V 1No
2 Angle Grinder/Cutter 1200W/240V 1No
3 File 300mm 1No
4 Measuring Tape 3mtrs 1No

Materials Required

Sl No Name Specification Quantity

1 GI Perforated Cable tray 200mm*100mm 3Mtr
2 Marking pen NA 1No

Theory
A cable tray system is used to support insulated electrical cables used for power
distribution, control, and communication. Cable trays are used as an alternative to open
wiring or electrical conduit systems, and are commonly used for cable management in
commercial and industrial construction. They are especially useful in situations where
changes to a wiring system are anticipated, since new cables can be installed by laying them
in the tray, instead of pulling them through a pipe.

Types Of Cable tray:

1. Ladder-type
2. Perforated type
3. Solid bottom type
4. Wire mesh
5. Channel type

Ladder Types: Ladder type Cable trays are used to run the cables horizontally in electrical
rooms or panel rooms

Perforated Type: Perforated type cable tray are punched with holes in order to get the
adequate cooling and air passage to the cables installed

Solid Bottom: Provides non ventilated continues support for cables. Solid bottom cable tray
is used for minimal heat generating electrical or telecommunication cables.

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

Cable Tray Horizontal 450 and 900 Bending

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

Precautions
1. Wear personal protection equipment such as gloves, Googles, Shoes etc.
2. Do not play with power tools
3. Switch off the power tools after use
4. Check the power tools power chord before working
5. Ensure the surrounding have enough place for work with cable tray.

Procedure

1. Carefully clean the cable tray

2. Measure and mark the dimensions
3. Cut the cable tray according to the marking
4. Gently and carefully bend the cable tray
5. Bolt the Joining part with appropriate joining fitting

Result

Understood the cable tray bending procedure

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

EX NO:4
CONDUIT BENDING
Aim
To carry out the bending process of conduits

Tools Required

Sl No Name Specification Quantity

1 Pipe Bender 20mm,25mm 1No
2 Pipe Cutter 16-32mm 1No
3 Hack saw with frame 300mm 1No
4 Measuring Tape 3mtrs 1No

Materials Required

Sl No Name Specification Quantity

1 PVC Conduit 20mm,25mm, 3Mtr
MMS/HMS
2 Marking pen NA 1No

Procedure

1. Arrange all tools and materials required to the working table.

2. Cut the PVC/Metal conduit as required.
3. Clean the conduit with cotton
4. Mark the bending portions
5. Inert the bending tool inside the pipe
6. Gently apply the force and stop until the desired angle reached
7. Verify the dimensions
Result
Successfully bended the PVC conduit

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

EX NO:5
GLANDING OF CABLES
Aim
To gland a 50sq.mm AYFY cable.

Tools Required

Sl No Name Specification Qty

1 Hacksaw with frame 300mm 1NO
2 Electrician’s Knife 185mm 1No
3 Mearing tape 3mtr 1No
4 Spanner set Dedicated One 2Nos
5 Pipe Wrench 300mm 1No
6 Screw Driver 300*6mm 1No

Materials Required

Sl No Name Specification Qty

1 3core AYFY Cable 50sqmm,600/1100V 50cm
2 Cable Gland 50Sq.mm,40 1No
3 Zipper Tie 250mm 5Nos
4 Marking Pen 1No

Specification

Cable:
Size : 50 Sq.mm
Conductor : Aluminum
Insulation : XLPE
Armoring : Steel Strip Armoring
Sheathing : PVC
Voltage Rating : 600/1100V

Gland:
M.O.C. : Brass/ Stainless Steel
Sealing Ring : Natural Rubber
Protection Class : IP 60
Ref. Standard : IS12943
Size : 50 Sq.mm

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

1. Check Nut
2. Gland Body
3. Metal Washer
4. Outer Seal Rubber
5. Compression Nut

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

Procedure
1. Cut the cable in required length
2. Pass compression nut metal washer and seal rubber
3. Remove the outer sheath to desired length
4. Pass the next metal washer over the Cable and splay out the armor wire one by one
and then cut the armor wires according to the size of washer
5. Insert the third metal washer over inner sheath of cable so that bend armor is
secured between the two metal washers
6. Push the cable through gland body
7. Engage the gland body and compression nut and tighten up while doing, so the
grooved rubber ring will contract in radial direction and will grip the outer sheath
of cable.
8. Screw the gland body to gland plate with check nut

Result
Successfully done the glanding of 50Sq.mm given cable

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

EX NO:6
CRIMPING
Aim
To practice use of crimping tool and crimping of cables

Tools Required
Sl No Name Specification Qty
2 Electrician’s Knife 185mm 1No
3 Steel Rule 300mm 1No
5 Crimping Tool 6 – 16sqmm, Hexagonal Head 1No
6 Wire Stripper 300*6mm 1No

Materials Required

Sl No Name Specification Qty

1 Cable 10Sqmm,600/1100V 30cm
2 Cable Lug 10Sq.mm 1No
3 Heat Shrinkable sleeve/insulation 12mm 30mm
Tape
4 Marking Pen 1No

Theory
Crimping is a process use to join wires or cables or wire or cable to cable
lugs. As the name indicates bonding occurs when one piece of metal is
deformed and compressed tightly with another piece of metal

Procedure
1. Unroll the cable
2. Carefully expose the conductor as required length
3. The exposed conductor length depends upon the dimensions of cable lug
4. Dip the exposed wire in anti-oxide compound
5. Insert the Lug to the cable
6. Crimp the lug with crimping tool
7. Check the condition of crimping
8. Insulate the crimped portion with shrinkable sleeve

Result
Practiced the use of crimping tool and understood the crimping procedures

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

Motor Name Plate Details

Make :
Power Rating :
Voltage :
Rate Current :
Frequency :
Speed :
No of Poles :
Start Capacitor Value :
Run Capacitor Value :
Frame :
Duty :

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

EX NO:7
SINGLE PHASE INDUCTION MOTOR
Aim:
To Identify common maintenance activities in a single phase induction motor
Tools Required
Sl No Name and Specification Quantity
1 Combination Plier 150mm 1No
2 Heavy-duty Screw Driver 300*6mm 1No
3 Connector Screw Drier 150 mm 1No
4 Line Tester 500v 1No
5 Spanner Set 1No
6 Electrician’s Knife 1No
7 Bearing Puller 1No
8 Test Lamp 100W/240V 1No
9 Multimeter 1No
10 Megger 500V 1No

Materials Required

Sl No Name and Specification Qty

1 Capacitor 120uF/275V 1No
2 Capacitor 20uF/440V 1No
3 Bearing 2Nos
4 Insulation Tape 1No
5 Winding Wire As Required
6 1.5mm2 PVC insulated Copper Wire 2mtr
7 Cable lug A06-M4 5Nos
8 Insulating varnish 200mL

Dismantling Procedure
1. Disconnect power and assure against accidental of motor.
2. Remove the fan cover.
3. Remove the external cooling fan.
4. Remove driven end and non-driven end bearing brackets.
5. Remove whole rotor assembly from frame.
6. Lay down the motor on the smooth ground.

Mangalam polytechnic college

 Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

Testing Using Test Lamp

Sl Test Bulb Status Remark Present Remedy

No Condition
1 Main Winding Dark Open Circuited
Bright Short Circuited
Dim Good
2 Starting Winding Dark Open Circuited
Bright Short Circuited
Dim Good
3 Starting Dark Open Circuited
Capacitor Bright Short Circuited
Dim Good
4 Running Dark Open Circuited
Capacitor Bright Short Circuited
Dim Good
5 Centrifugal Dark Open circuited
Switch Bright Good

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

Trouble Shooting and Repair

Problem Causes of Problem Counter Measures
Failure to start  Over Current Protection Device Trips  Check the terminal voltage
 Power source disconnected  This may result from
 Fuse Blown overload: wait until
 Starter miss Connect temperature of the motor
 Loose Connections cools down and if unable to

 Machine Locked or jammed restart check the following

 Windings Damages  Check circuits and contactors

 Bearing Problems connecting motos and power

 Terminal Voltage too low source through motor

controller
 Staring capacitor damaged
 Check the mechanical load
 Damaged centrifugal switch
condition
 Check the fuses and OCPD in
the motor circuit
 Check the connections with
service manual
 Tighten all terminal
 Disconnect the mechanical
load from motor and start in
load condition if the motor
starts, then check the
capacitor and windings’
 Check the winding for
grounded Condition
 Dismantle and inspect the
Bearings
 Test and replace the
capacitors
 Replace the centrifugal
switch

Mangalam polytechnic college

 Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

Testing Using Multimeter

Sl No Test Value Remark Remedy

1 Main Winding
2 Starting Winding
3 Starting Capacitor
4 Running Capacitor
5 Centrifugal Switch

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

Abnormal Noise  Unbalance of electric supply  Check the terminal voltages

or Vibrations  End Play of shaft  Check the coupling and
 Non-Uniform air gap pulley alignments
 Core lamination loosened  realign the rotor
 Loose fit between rotor core and shaft  Tight all screws and bolts
 Contact or rubbing between stator and  Dismantle and clean all parts
rotor and check for any foreign
 Foreign material between the running parts
parts of motor  Mount the motor firmly to
 Motor Loosely bolted to foundation foundation
 Over Load  Check the mechanical load
 Block of cooling air passage condition

 Wrong voltage or frequency

 Bearings Complaint

Excessive  Over Load  Check load, current reduce if

Temperature rise  Unbalance of electrical supply necessary
 Blockage of colling air passage  Check the terminal supply
 Excessive voltage or frequency voltage

 Stall conditions  Clear the passage for cooling

 Shorted Windings air

 Ground Fault  Ensure the working of

cooling fan
 Ensure the rated voltage and
frequency
 Check for the locked rotor
 Check and replace the
bearings if necessary
 Check the winding conditions
and rewind the motor if
required
 Check the insulation
resistance and clear the
ground fault

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

Insulation Testing

Sl No Test Condition Value Remark

1 Starting Winding to Body
2 Running winding to Body
3 Winding to winding

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

Bearing Problems  Insufficient lubrication  Refill oil or grease in

 Over tension of gears or belt drive bearings
 Lubricating medium mixed with  Check the overtightens of belt
foreign particles drive and correct it
 Improper mounting of motor  Dismantle the motor remove
the bearings and clean and
refill the lubricating medium
 Properly mount the motor

Assembling Procedure
1. All parts are to be thoroughly cleaned and inspected before reassembling motor as reverse
procedure for disassembly.
2. When motor is fully assembled and outer bearing caps have been filled with grease or oil, turn
the shaft by hand to observe for free rotation.
Result
Identified the common maintenance activities in a single-phase induction motor

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

3A/415V
3A/415V

50Hz, 1440RPM
415V/40A
32A/415V

3.7kW/415V
6-10A/415V
50Hz

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

EX NO:8
INCHING OPERATION OF A THREE PHASE SQUIRREL CAGE
INDUCTION MOTOR
Aim
To design and wire up a control and power circuits for the inching operation of squirrel
cage induction motor with contactors

Tools Required

Sl No Name Specification Qty

1 Heavy duty screw driver 300*6mm 1No
2 Connector screw driver 100*4mm 1No
3 Wire Stripper 150mm 1No
4 Electrician’s Knife 100mm 1No
5 Test lamp 100W/240V 1No
6 Combination Plier 250mm 1No
7 Clamp on multimerger 1No

Material Required

Sl No Name Specification Qty

1 Contactor 415V/40A,4P, 50Hz 1No
2 OLR Set 6-10A,415V 1No
3 Push Button Switch NO,415V/3A Green 1No
4 Mushroom Head Push Button NC,415V/3A Red 1No
5 MCB C2/415V, DP, 10kA 1No
6 Switch Fuse Unit 32A/415V, 3P 1No
7 Wires 1.5sqmm,600/1100V As required
4 Sq.mm,600/1100V As required

Procedure
1. Collect all the components and material to work bench
2. Test all the components and replace the faulty one
3. Connect the control wiring as per control wiring connections
4. Check the control wiring
5. Switch on the control wiring supply and check the conditions
6. If the conditions satisfied then connect the power wiring
7. Check the connections once more.
8. Set the OLR as per motor name plate details
9. Switch the supply and verify the working
Result
Successfully wired up the control and power wiring for the inching
operation of a squirrel cage induction motor

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

3A/415V

3A/415V

50Hz, 1440RPM
415V/40A
32A/415V

3.7kW/415V
6-10A/415V
50Hz

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

EX NO:9
DOL STARTER
Aim
To wire up a DOL starter and run three phase squirrel cage induction motor

Tools Required

Sl No Name Specification Qty

1 Heavy duty screw driver 300*6mm 1No
2 Connector screw driver 100*4mm 1No
3 Wire Stripper 150mm 1No
4 Electrician’s Knife 100mm 1No
5 Test lamp 100W/240V 1No
6 Combination Plier 250mm 1No
7 Clamp on multimerger 1No

Material Required

Sl No Name Specification Qty

1 Contactor 415V/40A,4P, 50Hz 1No
2 OLR Set 6-10A,415V 1No
3 Push Button Switch NO,415V/3A Green 1No
4 NC,415V/3A Red 1No
5 MCB C2/415V, DP, 10kA 1No
6 Switch Fuse Unit 32A/415V, 3P 1No
7 Wires 1.5sqmm,600/1100V As required
4 Sq.mm,600/1100V As required
Precautions
1. Check the control circuit and power circuit separately
2. Do not over tight the terminal
3. Avoid loose contact
4. Beware of electric shock
Procedure
1. Collect all the components and material to work bench
2. Test all the components and replace the faulty one
3. Connect the control wiring as per control wiring connections
4. Check the control wiring
5. Switch on the control wiring supply and check the conditions
6. If the conditions satisfied then connect the power wiring
7. Check the connections once more.
8. Set the OLR as per motor name plate details
9. Switch the supply and verify the working
Result
Wired up the DOL starter and started the three-phase squirrel cage induction Motor

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

3A/415V

3A/415V

3A/415V

3A/415V

50Hz, 1440RPM
415V/40A
32A/415V

3.7kW/415V
6-10A/415V
50Hz

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

EX NO:10
DOL STARTER WITH REMOTE OPERATION
Aim
To wire up control and power circuit to start and stop a squirrel cage induction motor
from two different places in DOL starting method.
Tools Required

Sl No Name Specification Qty

1 Heavy duty screw driver 300*6mm 1No
2 Connector screw driver 100*4mm 1No
3 Wire Stripper 150mm 1No
4 Electrician’s Knife 100mm 1No
5 Test lamp 100W/240V 1No
6 Combination Plier 250mm 1No
7 Clamp on multimerger 1No

Material Required

Sl No Name Specification Qty

1 Contactor 415V/40A,4P, 50Hz 1No
2 OLR Set 6-10A,415V 1No
3 Push Button Switch NO,415V/3A Green 2No
4 NC,415V/3A Red 2No
5 MCB C2/415V, DP, 10kA 1No
6 Switch Fuse Unit 32A/415V, 3P 1No
7 Wires 1.5sqmm,600/1100V As required
4 Sq.mm,600/1100V As required

Precautions
1. Check the control circuit and power circuit separately
2. Do not over tight the terminal
3. Avoid loose contact
4. Beware of electric shock

Procedure
1. Collect all the components and material to work bench
2. Test all the components and replace the faulty one
3. Connect the control wiring as per control wiring connections
4. Check the control wiring
5. Switch on the control wiring supply and check the conditions
6. If the conditions satisfied then connect the power wiring
7. Check the connections once more.
8. Set the OLR as per motor name plate details
9. Switch the supply and verify the working

Result
Successfully wired-up control and power circuit and started and stopped the squirrel
cage induction motor from two different places in DOL starting method.

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

EX NO:11
DOL STARTER REVERSE AND FORWARD
Aim
To wire-up a circuit to run the three-phase squirrel cage induction motor in forward and
backward direction using contactors

Tools Required

Sl No Name Specification Qty

1 Heavy duty screw driver 300*6mm 1No
2 Connector screw driver 100*4mm 1No
3 Wire Stripper 150mm 1No
4 Electrician’s Knife 100mm 1No
5 Test lamp 100W/240V 1No
6 Combination Plier 250mm 1No
7 Clamp on multimerger 1No

Material Required

Sl No Name Specification Qty

1 Contactor 415V/40A,4P, 50Hz 2No
2 OLR Set 6-10A,415V 1No
3 Push Button Switch NO,415V/3A Green 2No
4 NC,415V/3A Red 1No
5 MCB C2/415V, DP, 10kA 1No
6 Switch Fuse Unit 32A/415V, 3P 1No
7 Wires 1.5sqmm,600/1100V As required
4 Sq.mm,600/1100V As required

Precautions
1. Check the control circuit and power circuit separately
2. Do not over tight the terminal
3. Avoid loose contact
4. Beware of electric shock
Procedure
1. Collect all the components and material to work bench
2. Test all the components and replace the faulty one
3. Connect the control wiring as per control wiring connections
4. Check the control wiring
5. Switch on the control wiring supply and check the conditions
6. If the conditions satisfied then connect the power wiring
7. Check the connections once more.
8. Set the OLR as per motor name plate details
9. Switch the supply and verify the working

Result
Successfully wired-up the control and power circuit to run three phase induction motor
in forward and backward direction using contactors.

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

EX NO:12
STAR DELTA STARTER
Aim
To wire up an automatic start delta starter and start the given three phase squirrel cage
induction motor

Tools Required

Sl No Name Specification Qty

1 Heavy duty screw driver 300*6mm 1No
2 Connector screw driver 100*4mm 1No
3 Wire Stripper 150mm 1No
4 Electrician’s Knife 100mm 1No
5 Test lamp 100W/240V 1No
6 Combination Plier 250mm 1No
7 Clamp on multimerger 1No

Material Required

Sl No Name Specification Qty

1 Contactor 415V/40A,4P, 50Hz 3No
2 OLR Set 6-10A,415V 1No
3 Push Button Switch NO,415V/3A Green 2No
NC,415V/3A Red 1No
4 Star-Delta Timer 0-30Sec, 6A,415V 1No
5 MCB C2/415V, DP, 10kA 1No
6 Switch Fuse Unit 32A/415V, 3P 1No
7 Wires 1.5sqmm,600/1100V As required
4 Sq.mm,600/1100V As required

Precautions
1. Check the control circuit and power circuit separately
2. Do not over tight the terminal
3. Avoid loose contact
4. Beware of electric shock
Procedure
1. Collect all the components and material to work bench
2. Test all the components and replace the faulty one
3. Connect the control wiring as per control wiring connections
4. Check the control wiring
5. Switch on the control wiring supply and check the conditions
6. If the conditions satisfied then connect the power wiring
7. Check the connections once more.
8. Set the OLR as per motor name plate details
9. Switch the supply and verify the working

Result
Successfully wired-up the control and power circuit of star delta starter and started the
three-phase induction moto

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

EX NO:13
ROTOR RESISTANCE STARTER
Aim
To start a three-phase slipring induction motor using rotor resistance
starter

Tools Required

Sl No Name Specification Qty

1 Heavy duty screw driver 300*6mm 1No
2 Connector screw driver 100*4mm 1No
3 Wire Stripper 150mm 1No
4 Electrician’s Knife 100mm 1No
5 Test lamp 100W/240V 1No
6 Combination Plier 250mm 1No
7 Clamp on multimerger 1No

Material Required

Sl No Name Specification Qty

1 Contactor 415V/40A,4P, 50Hz 1No
2 OLR Set 6-10A,415V 1No
3 Push Button Switch NO,415V/3A Green 1No
NC,415V/3A Red 1No
5 MCB C2/415V, DP, 10kA 1No
6 Switch Fuse Unit 32A/415V, 3P 1No
7 Wires 1.5sqmm,600/1100V As required
4 Sq.mm,600/1100V As required

Precautions
1. Check the control circuit and power circuit separately
2. Do not over tight the terminal
3. Avoid loose contact
4. Beware of electric shock
5. Change the resistance position to Maximum while starting the motor
Procedure
1. Collect all the components and material to work bench
2. Test all the components and replace the faulty one
3. Connect the control wiring as per control wiring connections
4. Check the control wiring
5. Switch on the control wiring supply and check the conditions
6. If the conditions satisfied then connect the power wiring
7. Check the connections once more.
8. Set the OLR as per motor name plate details
9. Switch the supply and verify the working
Result
Successfully started a slip ring induction motor using rotor resistance starter

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

EX NO:14
SINGLE PHASING PREVENTER
Aim
To understand the application of single phasing preventer and connect the preventer to a
DOL Starter
Tools Required

Sl No Name Specification Qty

1 Heavy duty screw driver 300*6mm 1No
2 Connector screw driver 100*4mm 1No
3 Wire Stripper 150mm 1No
4 Electrician’s Knife 100mm 1No
5 Test lamp 100W/240V 1No
6 Combination Plier 250mm 1No
7 Clamp on multimerger 1No
Material Required

Sl No Name Specification Qty

1 Single phasing preventer 415V/3A,50HZ, AC15 1No
2 DOL starter 6-10A,415V/5HP 1No

Theory
Single phasing preventer or phase failure relay protect the circuits, especially motor
circuits from single phasing. Single phasing is the absence of phases in supply system. The
absence of phase will cause damages to motor and associated equipment’s. The advanced
PFR have phase sequence detection, Voltage variations etc. The PFR’s control switch is
connected with control circuits appropriately in order to deenergize or prevent the circuit
from energizing.
Precautions
1. Check the control circuit and power circuit separately
2. Do not over tight the terminal
3. Avoid loose contact
4. Beware of electric shock
5. Change the resistance position to Maximum while starting the motor
Procedure
1. Collect all the components and material to work bench
2. Test all the components and replace the faulty one
3. Connect the control wiring as per control wiring connections
4. Check the control wiring
5. Switch on the control wiring supply and check the conditions
6. If the conditions satisfied then connect the power wiring
7. Check the connections once more.
8. Set the OLR as per motor name plate details
9. Switch the supply and verify the working
Result
Understood the applications and use of single phasing preventer and connected it with a
DOL Starter

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

Mangalam polytechnic college

Dept. of Electrical & Electronic Engineering Industrial Electrical Engineering Lab

EX NO:15
GENERATOR PANEL BOARD
Aim
To understand the working of a generator panel board
Theory
Generators are used to supply electricity when EB supply fails. In past, when electric
supply fails, manually we change the Load from EB to Generator by using a manual switch.
After that manually we start the generator. This is not an efficient system. Hence automation
took place. Now this day a generator panel consist of controller named AMF. These panel
are also known as AMF panel.
Automated Mains Failure panel are an automated switch device that switches the load to
mains or stand by gen set. During the main failure AMF automatically make the power
switch to emergency stand by generator. The AMF panel monitor all the generator
parameters and take decisions automatically in order to prevent potential damages. An AMF
panel can start the engine, monitor the temperature, speed, oil level, fuel level etc.
AMF panel Consist of:
1. Battery Charger: Charges the battery to start the engine and its
operation
2. Protection Fuse: For protection of equipment and circuits
3. Current Transformers: Monitor the current, Power factor etc.
4. Power Contactors: The contactors disconnect make and break the EB
and gen supply from load as per requirements
5. AMF Controller: This is the brain of this panel which coordinates all
other elements
6. Circuit Breaker: The circuit Breaker Protect the outgoing supply to
the loads.
Procedure
1. Open the AMF panel
2. Identify the Components
3. Identify the connections
4. Switch off the main supply
5. Observe the changes in the panels
Result
Understood the working and elements of a generator panel Board

Mangalam polytechnic college