W E ST BE NG A L STATE EL E CTRI CI TY DI ST R IBU TI O N COM PAN Y L IM I TED .

T E C H N I C A L S P E C I F I C A T I O N O F 1 1 / 0 . 4 1 5 K V 1 6 0 K V A &6 3 0 K V A AND 1 1 / 0 . 4 3 3 K V
315 KVA OU TDOOR TY PE & C A B L E E N D B O X T Y P E DI STR IB UTION TRANSFOR MER S .

1.00 SCOPE :
Th i s s pec i f i c at io n c o ve rs des i gn , m an u f ac t u r e, t es t in g an d s u p pl y o f 11 / 0 . 4 15 KV , 16 0
K V A outdoor Type & 6 3 0 K V A O u t d o o r t y p e w i t h c a b l e t e r m i n a t i o n a r r a n g e m e n t & 1 1 / 0 . 4 3
3 K V , 3 1 5K V A , O u t d o o r t y p e and w i t h c a b l e E n d B o x t y p e , O N A N c o o l e d D i s t r i b u t i o n
Tr ans f orm er s as per det ai ls f urnis hed.
2.00 LOCATION :
Th e tr ansf or m er s m ay be i ns tall ed o u t do or /In do or an ywh er e in Wes t B e n g a l. The
el e va t i o n s o f t h e s i t es ab o v e m ean s e a l e v e l s h a ll n o t e x c ee d 1 0 0 0 m e t ers .
3.00 SY S TEM DE TAILS :
Th e 11 /0.415 KV & 11/0.433 KV systems are effectively earthed at the n eu tr al points of
t he s t ar c on nec t ed win d in gs of t h e tr an sf or m ers .
4.00 WEA THE R CO NDI TI ONS :
1. Elevation at mean sea level : 1000M
2. Maximum ambient Air temperature (°C) : 50
3. Maximum daily average ambient (°C) : 40
4. Minimum Ambient air temperature (°C) : (-)5 Deg. C
5. Relative humidity : 100%
6. Pollution level : Heavily polluted.
7. Maximum Wind Pressure : 250 kg/sq. mtr.
8. Annual average rain fall : 3000 mm
9. Average No. of thunder storm day per annum: 100
5.00 STANDARDS :
01. Tr an s f orm er s co ver ed by thi s s pec if ic atio n s hall , u nl es s o th er wis e s pec if ied
be b u ilt t o co nf or m t o t he lat es t I n di an E l ec t r ic ity Ru les , wh er ev er
ap p lic ab le an d t h e r eq uir em en ts o f lat est i ss u e of IS S :118 0 an d I SS 2 02 6 ,
CB I P St an dar ds an d oth er I S S(all as per l ates t i ssu es )
02. In the event of a conflict between the above s tandar d and the s pecification
t he l at ter shall go ver n.

6.00 RA TING AND GE NE RA L DA TA FOR DISTRIBU TIO N TR ANSFO RME RS :

01. Cor e Type, thr ee phase oil immer sed s tep do wn two winding dis tr ibution
t r a n s f o r m e r s o u t d o o r type and cable end box type w i t h w e a t h e r c o n d i t i o n a s s t
ated above.
02. R ati ng: pleas e r ef er to Annexur e -“ A” .
03. Number of phase : thr ee
04. F r equ enc y: Tr an s f or m er s hal l be s ui tabl e f o r co n tin uous oper at i on wi t h a
f r equ enc y var iat ion o f +3 % fr om no rm a l 50 c /s with out exceed in g th e
s pec ified tem perat ur e r ise.
05. Type of cooling : ONAN
06. Vol tage R ati o : r ef er to Ann exu r e –“ A ”
07. Vecto r gro up reference : Dyn.11, u nless oth erwise stated.
08. CRGO m aterial.

7.00 C ONNECTIONS :
Th e p r im ar y (H V) wi nd in g sh all b e c onn ect ed i n d elt a an d th e s eco nd a r y (L.V ) w in di ng
in star with vector group Dyn11.The neutral of the secondary (LV) winding shall be
br o ught out to a separ ate i ns u lated termin al.
The size (Cross section) of the neutral connection conductors and jumpers must be of
same size as that of the phase connecting conductors and jumpers which shall be
pr o per l y s u pported and in s u lated.

8.00 TEMPERATURE RISE :

Fo r winding 400C (m easur ed by resistance) and for top o il 350C (m eas ur ed by
t h e r m o m e t e r ) w h e n t e s t e d i n a c c o r d a n c e w i t h c l a u s e 6.10.2 ( l a t e s t ) Part-I of IS 1180.
Tem p er at ur e Ri se Tes t f or Tr an sf or m er s wi ll be co n du ct ed at t he l ow es t t ap p os i
t ion c or r es po nd in g to lo ss es at t h at t ap.
9.00 Sho r t C ir cu it I m p eda n c e : As p er Annex ur e – “A”
10.00 T E R MI N A L A RR A NGE M E NT :

i)160 KVA O ut d o or Type Tr a ns form ers - Bare o n o ut do or por cel ai n bush i n gs with ar
c in g h or n for ou t d oor t yp e t r ans f orm er s as p er ISS /CBI P s p ecif ic at io n an d ot her r elevant s p
eci f ication. Th e in ner end of the bu sh in g shall be co m pletel y immersed in th e o il . Th e bu
s hing s r ods s hould b e loc ked in pos it io n s o t hat t wis t ing of leads is avo ided dur ing t i
ghtening of nuts of bus hing r ods. H.T. & L. T. s tuds ar e to be made of br as s for ter minal c
onn ectio ns as per I S 1180 ( Par t -I) of 1 989 .

ii) 315 KVA Out door Type Tr ans formers - Bar e on outdoor por celain bushings w ith
ar cing hor n for outdoor type trans former s as per ISS/CBIP specification and other r elevant
s pec if i cat i on . The in n er end o f t h e b u s hing s h al l b e c o m p let el y i m m er s ed in t h e o il. Th e
bu s h in gs r o ds s ho u ld be lo c ked i n p o s i t io n s o t ha t t wi s ting o f l ea d s i s a vo id ed du r in g
t ig h t en in g of nu t s of b us h in g r ods . H . T. & L. T. s t u ds a r e to be m a d e of b r a s s f or t er m in al
c onn ec tions as per IS 1 18 0 (Part -I ) of 19 89 .

i i i ) 3 1 5 K V A Cable End Box t y p e t r a n s f o r me r s -

Suitable siz e cable end box with No- magnetic gland plate shall have to be provided at
both HV & LV side of transformer.
F o r 1 1 K V s i de , 3 C x9 5 s q. m m X L P E c abl e an d f o r L T s i de o f 3 1 5 K V A T r . - 1 . 1 K V gr ad e
2 x 3 ½ C 3 00 S q . mm X L PE / P V C c a b l e.

i v ) 6 3 0 K V A O u t d o or T y p e T r a ns f o r m e r s b ut w i t h c a b l e t e r m i na t io n a r r a ng e m e nt
at both end. Fo r 11 KV side, 3Cx 95 sq.mm XLPE cable & For LT s ide of 630KVA DTR-
1 . 1 K V gr a d e 2 x1 c 6 3 0 Sq . m m XL P E c a b l e p er ph a s e & 1 x1 c 63 0 S q. m m XL P E c a bl e f o r LT
neu tr al co nn ectio n . OR 3 x 3½ C 300 S q.mm XLPE cabl e m ay be used.
And
iv) The above ter minal ar rangement may change dur ing detailed engineer ing while
11.00 aTpApPr oCv H
a lA o
NfG IdNr aGwSi nWgI.T C H F O R 3 1 5 K V A & 6 3 0 K V A D T R .
Ta p p in g - + 5% t o - 7 . 5 % in s t e ps o f 2 .5 % . Pr o vis i o n s h al l b e m ad e f o r lo c k in g t h e t a pp i n g
s wit ch h and le i n p os it io n. Sui t ab le al um i ni um a no d iz ed pl a t e s ha ll b e f ix ed f o r t a p -
c han gi ng swi tch to kn o w th e pos it ion no of tap.
OFF Ci r cu it tap c h an gin g s witc h shou ld be pr o vided o n H V s i de. S wi tch po s i t ion no . 1 s hall
c orr es p on d t o th e m ax im um p lu s t ap p in g. The t a p p os it ion no . s ho u ld b e in i nc r ea s ing
or der in clock- wise direction. The tap markings should be of engr aved in nature.
Pr ovision s hall be m ade for locking the tap switc h handle at each positio n. Th e lo c ki n g
ar r an g em ent s h a ll b e s uc h t h a t p a dl oc k c a n no t be i ns ert ed u nl ess r eq u ir ed c on t a c ts
c orr es p on d in g to t h e tap p os it io n ar e c or r ect ly c o nn ec t ed wit h f ul l c o nt ac t p r ess ur e.
M ec han ic al bac k s t o pp er s hou ld be pr o vid ed at t h e lim it in g t ap p os it io n s . The tap
c han gi ng s h all be af f ec ted by an exter n al three phas e gang o per ated s wi tc h. The
o p e r at in g sh af t sh a ll b e e as i ly a c ces s ible .

Th e t a p- ch a n g er sw it ch es u s ed in th e tr a ns fo rm er s h a ll be o f ro b us t d es ig n .
The s tationer y br ass contact s hall be s o r igidly fixed to maintain r igidity and co -axiality
wit h o per ation shaf t thro u gho ut its lif e. Th e oper ating h andle shall n ot h ave appreciable
play if any pos ition of tap without dis tur bing the engagement of moving and fixed
es t a bli sh ed by t ur n in g the ha n dle i n s t ap le. Th e s u p pl i er m a y be r equ ir ed t o g iv e t he
r esu lts o f electr ical an d m ech anical tests in cludin g endu rance tests carried o ut to en sur e
it s l if e wit h r ef er enc e t o an y r eleva nt I SS or an y ot h er a c c ep t a b le s t a nd a r d in t he
tr ansformer with sectional draw in gs sho win g th e si ze, arr an gem ent and fu n ction in g o f th e
c ontacts o f th e t ap s wi tch, if requir ed.

Th e s am p le of t h e t ap s wi t ch us ed fo r d if f er ent s i z es of tr a nsf or m er s and vo lt a ge g r a des

s hall have to be appr oved bef or e us ing th em in tr a n sf or m er if c alled f or .

12.00 LEADS :
A ll lea ds o f t he win d ing s , co nn ec t io n o f t he wi nd in g s o r t hei r w ir es t o o ne an ot h er t o
t er m in a l bu s h i n g o r t o a t a p ch a n ge r s h a l l be pr o p er l y i n s u l at ed an d c o v er e d w i t h
in s ul at ion s leeves . Th e s o lder ing m at er i als shall h ave h igh er m elt i ng tem per at u r e abo ve
3 00 0 C an d pr ef er abl y above 4 0 0 0 C for better ther m al endu r an ce an d m ech an ic al
s tr engt h . The t en der er sha ll s pec if i cal ly m ent i on t h e m et ho d an d m at er ials t o b e used by
t h em fo r lead c onnec tio n.

HV lead termination to the stud should be made either by method of brazing or the free end of the lead wire
having considerable length should be bent to form a ring and the ring should be fixed to the bushing stud with
suitable nut, bolt and washer.
13.00 Tank :
13.01 Tank w all m ust be f abr icated f rom quality m ild st eel sheets of t hickness 4 mm. Top
and b ot tom pl at e o f the t a nk m ust b e o f 5 m m t hick . I t sh ou ld b e s h aped so as to
m ake wel di ng t o a m in im um . All weldin g s hall be do ne elec t r ically a n d r el ieved o f weldi n g
stresses. Seams shall be double welded where practicable and found necessary by the
m anuf actu r er/ f abr icator f or proper oi l tigh tnes s . Th e tan k wall sh al l be pr ovi d ed wit h
s t if f en er of s tr uc t ur al s teel f o r gen er al r ig id it y and t o d am pen t r ans fo rmer n oi s e. It s hall
als o w ithst and part ial vacuum as p er lates t CBIP m anual against st andar d atmospheric
p r es s ur e. M a xim um t oler a nce o n t h e n eg at iv e s id e o f t h e s t e el s he e ts s ha ll b e
0.35 mm as per cl. 8.2.2 o f IS-1052- 1995 (Specifi catio n fo r Rolling and cutting
t ol er ances fo r hot r o lled st eel pr oduct s).
Ta n k d es i g n s h a l l b e s uch t h at t h e c or e a n d w i n di n g a s s e m b l y c a n be t a n ked o r d e - t an ked
f r e e l y a n d e a s i l y . All welding shall be carried out by qualified welders only.
Inside wa ll of t he t ank and the M.S. Cor e Channel s hall be painted w ith var nis h or with
h ot o il r es is tanc e paint . S t iffen er sh all be c ont inuou s l y welded on th e tank wall.

13.02 The tank cover s hall be bolted on to flanged rim of the tank with a weather pr oof,
h ot /c o ld oi l r es is t ant , r es il ient gas ket in bet ween f or o i l t i ght n ess . If t h e gas ket i s
c om pr es s ib le, m et al lic s t r ap s m ay be pro vid ed t o p r event over c o m pr es s i on of t h e
gasket. Access and inspection hole blanked with oil tight gasket and sealed cover plate
shall be pr ovided f or wor king on the connection of the leads of winding, the bottom
ter m in als of bus h in g and o f f lo ad tap s witc h . B u sh in g tur r ets , co ver of ac c ess h ol e,
c overs fo r pockets o f ther mom eters an d oth er devices s h al l be des i gned to pr eve nt
any in gr es s of r ain wate r . The t a nk co ver as a w ho l e s hal l s hed o f all rai n wa t er.
Th e t a n k c o v e r s h o u l d ha ve d o w n w a r d 90 ° b e nt e d g es o n a l l s i d es s o t hat t h e
gasket under the top cover is protected from direct expos ure to weat her .
G a s k e t u s e d b e t w e e n t o p c o v e r a n d t a n k f l a n g e s h a l l b e o f s y n t h et i c r u b b e r o r s y n t h e t i c
r u b b e r i z e d c o r k s h e e t o f 5 m m t h i c k resistant to hot oil a n d s h a l l b e p r o v i d e d w i t h w
a t e r t i g h t c o m p o u n d b e t w e e n t h e t a n k f l a n g e a n d t h e g a s k e t . Gaskets whichever used should
conform to Type III as per IS 11149/Type C as per IS4253(Part 2)
a) G. I . n u t s , bo lt s , f lat was h er s , s pr in g w as h er s s h al l be u s ed a n d s u it abl y s pac e d
to press the t ank cover. The Sl. No., P.O. No, M o n t h / Year of manufacture
& p r o p e r t y o f W B S E D C L, Guaranteed for 5(Five) years e t c . s h a l l b e e n g r a v e d o n t h e t a n
k body in addition to those provided in the Name & Rating plate. Adequate care
s h all be taken s o th at tan k do es no t get dam aged dur in g s u ch engr avi ng.

Th e c o n ser vato r s h all b e li ber all y dim en si on ed s u ch th at w ith th e lowes t

tem per atur e and no load on the tr ansf orm er the oil level s hall not r each the lo wes t level
and wi t h th e h ighest am bi ent tem per atur e and per m is s ible over lo ad o n th e tr an s for m er,
the oil will not spil l into the br eather pipe or to the exter ior to was te. The conser vator
s h a l l b e p r o v i d e d w i t h o i l l e v e l i n d i c a t o r w i t h l e v e l m a r k i n g a s p e r relevant I S S . T h e
ins ide diam eter of t he pi pe connect ing the cons er vator to the m ain t ank s hall be within
20 to
50 mm and it shall be pr ojected into the c ons ervator so that its and is appr ox. 20 mm
abo ve t he bot t om o f th e c on ser vat or . Cons er vator shall be pr o vided with dr ain plugs.
F ilin g ho ld wit h co ver s ha ll be pr ovi ded as us ua l. Co n s er va t o r p ip e s ha l l b e weld e d on
t he top cover. E xplos ion vents s hall be welded on the top cover. Air release plug
s hould be provided in the explosion vent. Detac hable t ype c ons er vat or and explos ion
ven t wi ll als o be ac c eptable. Th e c on s er vato r pi pe h o le f itted t o tan k c o ver s h oul d be
p r ovid ed w it h a s ui t a ble s lan t ed p la t e, s o t hat wh il e p our i ng oi l in t o t h e t r an sf or m er
th rou gh t he c o ns er vato r o il do es n ot f all di r ectl y o n the win di ng. C ar e s h oul d be taken
s o t hat f r ee o il f lo w is no t im ped ed
13.03
PRESSU RE TEST :
Th e tank s h all be f ixed wi th a dummy co ver wit h all f ittings incl udin g bush in gs in
p o s i t i o n a n d s h a l l b e s u b j e c t t o a i r p r e s s u r e o f 80 K p a a b o v e a t m o s p h e r e f o r 3 0 m i n u t e s
and vacuum of 250 mm. of mercury upto 200KVA & 500 mm. of mercury for rating above 200 KVA for 30 minuites .
Th e p er m an ent def lec t ion o f flat p lat e af t er pr ess u r e has b een r eleas ed s h al l n ot ex c eed
the values given below :-
Len gth of pl ate D e f l e c t i o n for rating upto
200 KVA Above 200KVA
Upto 750 m 5 mm
751 to 1250 mm 6.5mm
1251 mm. to 1750 mm. - 8,0 mm.
Above 1750 mm - 9.0mm.
I f r eq u ir ed, t h e m a n ufa c t u r er s sh ou ld s u b m it p r es s ur e tes t c ert i f ic ate f o r th e
t r ansf or m er s t an ks at l eas t f or one t an k fo r eac h bat ch ei t her con du c t ed b y th ei r
f a br ic at or s o r t hem s elves . Tr a nsf orm er t an ks s hou ld be d ou b le welded el ec t r i c a l l y a s
per t he specification.
14.00 CORE :
1. T he mag neti c core s hall b e b uilt of l ow los s Silic on s teel, c ol d r ol led g rain orient ed
st eel. Core shal l be of st ack type.
2. The m ater ials used f or in su lating th e s h eets, s h al l have high in ter -lam inati on
r es is tanc e and r us t inh ibitin g pr o per ty. I t s h al l not be deter i or ated by a gei ng fr om
h ot t es t o per a t in g t em p er a t ur e a nd c la m ped pr es s ur e. Q uali t y of c or e sh ou ld not
dis-in tegr ate du e t o mech an ical mo des of core vi bration n o r to h ave t he least
t endenc y t o abs or b mo is tur e or to r eact with th e d is s o lved par t i cles i n t he
in s u lt in g o i l t hu s acc e le ra t in g s lu d g e f or m a t io n.
3. The as s em bled cor e s hal l be s ecur el y clam ped in t he lin es an d in the un iform
p r es s ur e s o a s to m in i m is e t h e no is e f r o m th e c or e.
4. The core- clampin g frame s hall be pr o vided wit h l iftin g eyes f o r th e pu r pos es of
t ankin g and d e t an kin g of t he live par t o f t h e tr ans fo rm er s. Th e w ho le c or e s hall b e
electrically co nn ected by tinn ed co pper stri p of adequ ate s ecti on to th e c or e frame
at two s epar ate po in ts for bein g eventu all y ear th ed thr ou gh the tank to dr ai n off
electrostatic potent ial that m ay be built up.
Co r e t op an d bo tt om of yo ke sh all b e su pp ort ed wit h M.S . C h an n el of
pr oper siz e an d pr operly bol ted to gether for stack type co re. For w ou n d t ype cores
s u i t abl e M. S . c l am pi n g d e vi c e s h o u l d be u s e d t o h o l d t o ge th e r c o r e la m i n at io ns
f ir m l y t o pr e v e nt vi br a t i o n or n o i s e.
5. The suppor ting fr amewor k of the cor es s hall be so designed s o as to avoid the
pr es ence of pockets that would otherwis e pr event complete emptying of tank
t hrough the drain valve or cause tr apping of air dur ing filling.
6. A dequate pro vi sio n sh all be m ade to prevent m ovem ent of th e cor e an d win din g
r el ative to th e tank du r in g tr ans por t an d in s tallat io n o r wh ile i n s er vic e.

7.The cor es s hall conform to :

IS : 3024 - 19 6 5 El ectr i c al sheet s teel &
IS : 649 - 10 8 3 m ethod o f tes t steel s heet.

8 . S ucc es sfu l bidder will off er fo r c ore fo r ins pec tio n an d/or approval by t h e
pur c haser dur in g the man uf ac tu r in g s tage.
Th e m anuf ac t ur er ‟s c al l n o t ic e in t h is r egar d s hou ld be acc om pani ed wit h
t h e f ol lowin g doc um ents as pr oof t owar ds t he use of pr i m e cor e m at er ial:

(i) Invoice of the supplier

(ii) Mill‟s Test cert if icate
(iii) Packing List
(iv) Bill of La nding
(v) Bill of entr y certif icate to customs
Co r e m at er i al s h a ll be pr ocur ed eit h er f rom c or e m anu f act ur er o r throug h
t h e ir accr e dit e d m ar ke t i ng o rga n iz at io n of r e pu te .
9 . Th e m axm f lu x dens ity i n an y par t o f the cor e & yo ke at r ated fr equ enc i es
S hall not exc eed 1. 6 Tes la at n o r m al vo lt age & 1 .9 Tes la u n der o ver vo lt age
c on ditio n i.e 1 2 .5 % over vo ltage.

15.00 WINDING :
Tr ansform er s hall be provided with the r equis ite num ber of windings and shall be
des ig n ed t o wi t hst an d t h e elec t r om ec h ani cal s t r es s ex er t ed u n der sho r t cir c uit
conditions as per ISS:2026 – 1977.
Cl as s ‘ A’ insu lat i on s h all b e us ed. P ap er i ns u lat io n shall be d r y an d un ifo rm an d
f r ee f rom punc tur es an d o t h er def ec ts . So lid ins ulatio n shall be of bes t quali ty.
W oo den su ppor ts , if us ed, s h all be well s eas o ned and c o m patibl e with ho t
t r an sf or m er o il. Th e t es t c e r ti f ic at e of t h e r aw m at er i al s s hall b e m ad e a vail ab l e b y
t he Tr ansfor mer m anu fac tur er on r equ est dur in g I n s pectio n & Tes tin g.

A) The i ns u latio n level o f th e win din gs sh all be as f ollo ws as per Part -III o f I S -2 026 )
Voltage Impu lse Voltage(K V Peak) S hor t du r ation Power f r equ en
(KV)
433/415V - 3
11000 95 28

B) Th e w i n d i n g s h al l b e s o d es i gn e d t o r ed u c e t o a m i n i m u m t h e o ut o f b al an c e f o r c es
in th e tr an s former at all vo ltage r at in gs .
The w ind i ng s hall als o be d esi g ne d s uch t hat all co il ass e m bles o f i de nti cal
vo lt age rat i ng shall be i nt ercha ng ea bl e a nd repai ri ng o f t he wi ndi ng can b e
m ad e r eadil y wi t ho ut s p ecia l equi pm ent.
15.01 B RACING OF WINDINGS:
i ) The w i nd i n g s a n d c on n e ct i ons o f a ll t r an sf or m ers sh a ll b e b r ac ed to w it h s t and sh oc ks
wh ic h m a y oc c ur dur ing t r ans po rt or d u e to s wit ch ing / sh or t c ir cui t a n d oth er
t r a ns ien t co n dit io n s d ur in g s er v ice .
i i ) C o i l c la m p i n g r i n g s , i f p r o vi d e d , s h a l l b e o f s t e e l o r of s u i t a b l e i n su l a t i n g m a t er ia l.
A xi al ly lam in ated m at er i al other th an bakelite pa per s h all n ot be us ed.
15.02 W I ND I NG A ND C L E A R A NC E I N S I DE TH E T A N K ( F or S t ac k t y p e c o r e ) C ONS T RU C T I O N :
The winding s hall be as s embled on the core co -axially f or magnetic balance and
s ym m etr ic ally f or el ec t r i cal b alanc e. Lib er al d u c t s shall b e p r o vi ded f or o il c ircu lat i on
and lower ing hot s pot tem peratur e in the winding. Spacer s , wedges shall be r obust &
h ar d ins u la t ion s a r e so f it te d in the w in di ng t h at t he y wi ll n e ith er m ov e , n or pe r m it any
r elative movement of any par t of the winding dur ing nor mal s ervice and under a terminal
s hor t c ir c uit, wi th ou t c au s i ng m ec han ic al injur y to an y in sulati on in th e wi ndin gs .

i) The tr ansfor mer shall have separ ate H.V. and L.V. windings made of electr ical gr ade
h ar d d r awn Co pp er Wir es as s p ecif ied c onf orm in g to r elevant I . S . S. o f lat es t
edition.
ii ) H V and LV win din g s h all be wound f rom D ouble paper c o ver ed c o p p e r
c on duct or /f o il wi nd in g. Qu a lit i es of DPC i ns u lat ion a r e to be ens ur ed.
iii) No . o f H V co il s per phas e/lim b f or s tack type co re sh all no t be l es s than 8 no s . for
vol tage r atio o f 1 1 /0. 433K V o r 11/. 415KV f or 31 5 K VA & 63 0 K VA tr ans f or m er .
F or 1 60 K V A t he No . of H V c o ils p er p h as e/li m b s ha ll b e m in im um 6 nos . f or
voltage r atio of 11/.415K V.
iv) M ini m u m c lea r an c e bet ween H. V. Co ils /or s e ct io ns s ho uld be 6. 4m m an d at
t o p/ b ott om ,t h e m in im um c l ear a nce sh oul d be 12m m in c lu ding 1. 5m m ins u lat in g
ring.
v) M i n im u m in t er p has e c lear anc e (HV t o H V ) wi t h 3m m ph as e bar r ier s s hou ld b e 10 m m
u p t o vo ltage cl ass of 12 K V.

vi) The m in imu m end c learan c e (H V to ear th ) shou ld be 2 0mm u p to volt age gr ade
12KV.

Vii ) En d in s ul at ion at both en ds s hal l inc lu de u p to 36 K V gr ade: -

a) 3 mm thic k yo ke in s ul ati on over win din gs of the ph as es .
b) 6 mm du cts at th e top an d bottom for circu lati on o f o il in the LV and H V
windings.

viii ) Th e m in im um r adia l cl ea ra n c e in t he win ding s wi ll b e as f o llo ws : -

a) B et w e en c or e an d L. V. w in d in g 3mm .
b) B etw een L. V. wi nding an d H. V. win di ng 10 mm i nc lu din g 2.0m m thi c k Pr ess
B oar d cyl in der, wher e L.V. win dings is 11 00 V grade an d H.V. wi ndin g 12 K V
grade.
xi) L . V. c yl in der pr ef er ably be m ade o f c or ru gated ins ulatin g pr es s boar d. O il duc ts
need to be pro vided between cor e an d L.V . w in ding.
x) Mi nimu m clearan ce bet ween t an k w all an d H.V. wi ndin gs /live par ts.
a) W h er e the H. V. winding is 12 K V gr ade, c lea ranc e: 25m m No. additional
in s ul atin g barrier s h all be u sed in between.
The d im ens i on in r es p ec t of d u c ts an d cl ear an ce in wi nd in g s s h all ho ld f or t he
as sembled windings and cor e pr ior to application of pr ess ur e for per manent
s hr inka g e of c o il s . Th e c h a nges in d im ens i ons in f in is hed co n di t io n s h a ll r em a in
within 15% (Fifteen percent ).
xi) The s t ac ks of wind i n g s shall r ec ei ve ad eq uat e s hr i nkage t r eatm en t b ef or e f in al
as sem bly. Adjustable d evices shall be pr ovided f or taking up any pos sible
s hr inkage of co ils in s er vi c e.
The co il c lam pin g ar ran gem en t an d th e f in is h ed di m ens ion s o f a ny o il du c t
s hal l be su ch as wil l n ot im pede free -circul at ion of oi l through the du cts.
 16.00 Co nfo rm ati o n t o IS standards relati ng o f conducto rs and i ns ulati on.

Th e f ol lowin g In di an s t and ar ds sp ec if icat i on s h all g over n t he qu al it y of con d uc to r,

c o ver in g in su lati on s uc h as enam el, paper and in s u latin g bar r els .
1) I S:74 0 4(Pt .I & I I)19 74 :Paper c o ver ed c op p er c ond uc t or (ro und & r ect an g le).
2) I S : 1 3 9 7- 1 9 67 : K r af t p ape r
3) IS: 33 5 -19 8 3 : New insu lat ing o il.
4) IS: 1576-1967
I E C: { B - 2. 1, B- 3.1 & B - 4. 3 } So li d Pr es s Boa r d for elec t r ic a l p ur pos es.

17.00
Bushing:
The bushings shall conf orm to IS: 2000 -1968(latest): Bushing for Alt ernat ing
vol tage above 100 0 Vo lts and I S 74 2 1 -19 74(l at es t) fo r bu sh in g upto and inc lu di ng
voltage up to 1000 volts.

The dim ensions of bushings of the f ollowing voltage classes s hall conf orm to
I nd ian S t andar d m en t i oned again s t t h em .

Vo ltage Cl as s Indian Standards

Up t o 1KV B us h in gs For por c el ai n par ts For Metal Part IS: 3347/Part -I(Sec-
IS: 3347/Part-I 2)(1979)
12/17.5KV bushings IS:3347/Part-III IS:3347/Part-III
(Sec-I)(1972) (Sec -2)(1982)

Th e Heigh t of t he HV bus h ings r el at i ve t o t h e o il level gau ge s hou ld be s u ch th at t h e t op of t he HV

b u s h in gs a r e im m er se d in t h e o il w h e n th e o il le ve l o f t h e o i l le v e l g a u g e is at m i n im um po s itio n .

The clear an c es in air between live an d c onductive parts an d li ve co n du ctive part to earthed
s tr u c t u r e s s h al l b e as f ol l o ws :

Nominal Test Clearances

System Voltage
Voltage KV Impulse Ph as e to Ph ase (m m) Ph as e t o E art h (m m ) Arcing Horn gap(mm)
KVP
0.433/.415 - 85 without cable end 40 without c able end -
box box
45 with c able en d bo x 20 with c able en d bo x
11 95 255- without cable 14 0 - w it ho ut c ab le end 86 /85 R ef er F i g-26 in
end box box IS: 334 7(Part-III/Sec-
130- with cable end 80 - with cable end box 2)-1982
box

1 8.0 COOLING ARRANGEMENT:

0 1.T h e t r a n s f o r m e r s h a l l b e s u i t a b l e f o r l o a d i n g o f 1 0 0 % c o n t i n u o u s m a x i m u m r a t i n g a t
all the Tap positions, if the transformer is provided with off load tap
s w i c h e s , with “ONA N” cooling wit hout exceeding the therm al limit
2. The tr ansf orm er shall be fit ted with r ound or elliptical cooling tubes ben t and weld ed to
tank or r adiators cons is ting of a s eries of s epar ate circular or elliptical t ubes , or a
pr es s ed s teel pl ate as s em bly f or m ed in to ell iptic al o il c h an n els , welded at th ei r to p and
bottom to the tank.
3. Th e r oun d cool i n g tu be s s h all be m ade of m i ld s teel(E RW) havi n g a m in imu m wall
thickness of / 1.50 m m and a clean br ight inter nal s urf ace f ree fr om r ust and s cale. They
shall be s uitably br anched to pr otect them from m ec hanical shocks nor m ally m et in
t r an s port a t i on a nd t o da m p th e m od es of vib r a t io n t r a ns m i tt ed b y t he a c t ive pa r t of t h e
tr an sf orm er in s er vice. Th e elliptica l t ubes or elliptical o il ch a n nels o f press ed steel plate
at least of 18 SWG (or 1.25mm Thickness).
4. Th e m an u f actur er will have t o pr ovide in f or m ation r egar din g wall s urf ace ar ea of tan k
r a d ia t o r c o o l i n g t u b es s ep a r at el y as p a r t o f t h e gu a r a nt ee d t ec hn i c a l p a r t ic u l a r s .
19.00 PAINTING:
1. Th e s u r f ac e to be pa in ted s hal l be c om pletely c l eaned & m ade f r ee fr om al l r u s t, s c al e or
f or eign adher in g m atter on gr eas e. The cl ean in g & de -rus tin g can b e don e by s and
blasting or other appr oved method.
2. A ll s t ee l s u r f ac e in co n tac t w it h ins u lat in g o il as f ar a s ac c es s ib le s hal l b e pa in t e d with
heat r es is tant, oil ins o lubl e, in s ul at ing var n is h or paint.
3. A ll s teel su rf ac e expos ed to weath er , s h al l be given a pr imar y c o at of Zin c chr om ate an d
 t wo c oats of dar k admiral gr ay pain ts . (IS 104 & I S 2 932 ) OR Powder coat ing pai nt ing as
spec ified by CE A
4. A l l p a i n t s s h a l l be c a r ef u l l y s e l e c t e d t o w i t h s t an d tr o p i c a l h e at an d ex tr e m i t i es
of weather . The paint s hall not scale off or winkle or be r em oved by abr asion due to
normal handling.

5. A ll nu t s a nd bo lt s us ed in t h e t r an sf or m er fo r ext er n al f it t i ng s sh al l b e ga lva ni zed o r z i nc

pas s ivity an d painted with bo dy paint.

20.00 O ve r F l ux ing: O ver f luxi ng in t h e c or e s h all be li m it ed t o 12. 5 % so t h at t he f l ux d ens i t y in

t h e c or e d o es no t exc eed 1 .9 . Tes l a (1 90 00 li nes/s q. cm )
Th e m axim um f lu x den s ity in a n y par t of th e c or e u n der s uc h c ondit io n s hal l n ot ex c eed 1 9 00 0
l i n es /S q . c m . o n t h e b as is o f M4 , M5 & M6 gr a de s a s per B S 6 01 : P ar t - 2 : 19 7 3 (S p e c if i c at i on f o r
s h eet an d for m agn etic ci r cu its of electr ical apparatu s or iented S teel)
21.00 Tr ansformer Oil :
Th e oi l s h all b e as s p ec i f ied in iS:3 3 5 -19 80 an d it s h al l b e f r ee f r om m oist u r e an d have
unif o rm q u al it y t hr oug h out .
22.00 a) The outdoor appar atus including bushing ins ulat ors shall be designed so as to avoid
p o c ke t i n w h i c h w a t er c an c o l l e c t .

b ) A ll m ec h a n ism s h a ll be s o as to pr ev e n t s t ic kin g of “ de w” t o av o id r u st a n d c or ro si on .

c ) A ll ap p ar at u s s h al l b e d es i gn e d t o m i n i m is e the r is k o r ac c i de n t a l s h or t c i r c u i t c a us e d by
anim als, bir ds or ver min.

23.00 I n t er n al Ear th in g Ar r an gem ent :

A ll m etal par ts of t he tran s former with th e exc eptio n of the individu al c o r e l amin at ions , cor e
bo lts an d as so ci at ed c lam pin g pl ates s h all be m ain t ain ed at s om e f ixed pot ential an d cor e
s h oul d be ear t hed at two po ints.
24.00 A n yt h in g not co v er ed b y t h is s p ec i f ic at io n w il l b e as p e r r e le v an t I. S. S . / RE C S pe c if ic ati on .

25.00 C abl e En d Bo x: Suit abl e C able en d B ox with Gland Plate is to be pro vided at bo th HV &LV s ide
o f 1 6 0 K V A , 3 1 5 K V A & 6 3 0 K V A t r a n s f o r m e r s with cable end box t o a c c o m m o d a t e t e r m i n a l a r r a n g e
ment as per
T e r m in a l ar r a n g em e nt C la u s e(C l. 10 ) of t h is s p e cif ic a t io n .
26.00 Fit ti ngs :- The f o ll ow in g f itti ngs s h al l be pr o vided w ith th e tr ansf or m er s

i ) Name, Rating & Terminal Marking Plates x ) Steel drain-cum-sampling valve- wheel/screw type- P- ¾” &
1¼” for 315 & 630 KVA respectively. For 160 KVA Rec type with
¾‟‟ p l u g .
ii) Earthing Terminal – 2 nos. x i ) Filter Valve wheel/screw type- with ¾” & 1¼” for 315 & 630
KVA respectively. For 160 KVA with ¾”.
iii) Lifting Lugs – 2 nos. x i i ) Explosion vent with air release plug (315KVA)
iv) Platform mounting arrangement x i i i ) Explosion vent (double diaphragm) with pressure equalizer
connection (630 KVA).
v) Silica gel type breather xiv) OTI wit h m er cur y(A&T) c ontac t(6 30K VA )
vi) H.V. bushings with arcing horns x v ) Buccholz relay w i t h ( A & T ) c o n t a c t ( 6 3 0 K V A )
vii) L.V .bushing for phases & Neutral x v i ) I s o l a t i n g v a l v e b e t w e e n c o n s e r v a t o r & Buccholz
relay ( 6 3 0 K V A )
viii) Conservator with Oil gauge ( 160 & 315KVA ) xvii )Mar sh alin g box for OTI & all ac c es s or i es
c onnection term ination.
ix) Conservator with Oil gauge and MOG (630 KVA)
 Annexure-A
TRANSFORMER LOSS FIGURES :

DTR KVA Voltage Ratio Rating in KVA Maxm Total Loss ( NLL + LL) at Maximum Maximum %
Rating 75° C Allowable No Allowable Impedance
50 % Loading 100 % Loading load losses Full Load ( ± 10%
(1) (2) (3) losses at 75° C variation as
(4) (5) ( 6) per ISS)
(7)
(8)
1. 11 / 0.415 KV 160 770 Watt 2200 Watt 425 Watt 2100 Watt 4.50
2 11 / 0.433 KV 315 1100 Watt 3275 Watt 800 Watt 3600Watt 4.50
( outdoor Type
& Cable End
Box Type)
3 11 / 0.415 KV 630 2000 Watt 5855 Watt 1200 Watt 6500Watt 4.50
( Cable End
Box Type)

Maxm Limit of No load loss , Load Loss & Total Loss figures as mentioned above
are without any positive tolerance .
 ROUTINE & TYPE TEST AND OTHER COMMON DETAILS FOR 160 KVA AND 315 - 630KVA
DISTRIBUTION TRANSFORMER
27.00 Test & Inspection:-

27.01 Routine Test :

All transformers shall be subjected to routine tests at the manufactures works. The following tests are to be carried out :
a) Measurement of winding resistance.
b) Ratio, polarity and phase relationship
c) Impedances voltage
d) Load losses at 50% & 100% load at normal tap. Moreover Load loss at100% load at lowest tap position is also to be
measured for the transformer selected for Temperature Rise Test and having tap changers.
e) No load loss and no load current.
f) Insulation resistance.
g) Induced over voltage withstand.
h) Separate source voltage withstand.
i) Characteristic requirement of oil sample will be as per IS:1866-1983 amended upto 1987.
j) Unbalance current : The maximum value of unbalance current in transformer shall not exceed 2% of full load current as
per CBIP for transformer.
k) Magnetizing current at rated voltage & frequency & 112.5% of rated voltage in respect of 160 KVA DTR should not exceed
2.25% & 4.5% respectively of full load current.
l) Magnetizing current at rated voltage & frequency and 110 % of rated voltage i.r.o. 315KVA & 630 KVA shall be as per
declared value in GTP.

27.02 Type Tests & Special Test:-

In addition to the routine tests, the following type tests are to be made by the manufacturer, who does not have type tests
report witnessed by WBSEDCL and prototype sample of identically designed transformers.

a)Dynamic short circuit withstand test to be conducted as per cl.16.11 & 16.11.4.4.of IS:2026 (Part-I) 1977

tb) Impulse voltage withstand test to be conducted as per cl.13 of relevant IS.

c) Temperature rise test – is mandatory and will be conducted on one transformer for every lot offered for inspection.
[The temperature rise test for transformers having tap-changers shall be done at lowest tap by supplying Maximum
measured total loss (No load loss at rated voltage+Load loss at maximum current tap converted to 750C reference
temperature) at 100% loading for the transformer on which the Temperature Rise Test is conducted. This
is as per amendment no. 2, 19 & 4 toS- 2026 , (part-2) – 1977 ]
Note:- To facilitate testing, arrangement should be made for carrying out Heat run test of two transformers simultaneously.

d) Pressure test - Pressure test on tank as mentioned in the clause at 9.12 (Part-B) and clause13.03 (Part-A) of this
specification WBSEDCL's testing wing may witness the said test, at the shop, if required.

27.03 Th e m an uf actur e will have to su bm it thermal calcu lation of s hor t cir c ui t wi t hstan d abil ity f or 2
s econ ds and 3 s eco n ds.
27.04 Performance under external short Circuit condition and limit of temperature rise.

27.05 A l l t r a n s f or m er s sh a l l be c a p ab l e o f w it h s t an d i n g, wi t h o ut da m a g e t h e t h er m al a n d
m ec han ic a l eff ec ts of a shor t cir c u it at t he t erm ina ls o f an y of win d in gs f or 2s ec s. Th e
t em per at ur e in t h e win d in gs aft er 2s ec s . of over c urr en t m ust not exc eed 20 0 0C f or Al an d
250 0C f or Cu w indings.

27.06 Af ter the above tes ts , the tr ansf or m er sh all be s ubjec ted to all o r a par t of th e r outin e test.
Th e cr it e r ia f or e v a lu at i o n of t es t r es u lt s sh al l be t h e s am e a s t h at f or the t es t t o d et e rm in e
t h e d yn am i c a bi l i t y t o w it h s t an d s ho r t c i r c u i t i n ac c o r d a nc e w i t h I SS 2 0 2 6 .
27.07 WB S EDCL m ay al s o m ake a t es t i ng ar r an gemen t f or c ar r yin g ou t sh or t c ir cu it t es ts wit h
d u r at i on no t ex c e ed i n g 2 s ec s . F or d i s t r i b ut i on t r a ns f o r m e r u p t o 1 00 kV A i n a N A B L / G o v t
appr o ved Labo r ator y. Th e tr ansf or m er s ubjected t o s uc h t est s hall be ex am in ed f o r
t em p er at ur e r is e wit hi n s p ec if ied lim it f or a ny d a m ag e o r di s pl ac em ent o f a n y pa rt s w it h in t he
t r a n s f o r m er .

27.08 Variation % reactance

T h e t r a n s f or m er so t est e d s h a ll n o t ex h i bi t m o r e t h an 2 p er c e n t v ar i a t i o n i n per c e nt a ge
r eac tan c e for stac k c or e an d 4 % fo r woun d cor e after the s hort c irc ui t tes t form th e or igin al
m eas ur ed value b efo r e tes t i ng ac cor d ing t o c la us e 1 6. 11 .5.4 of IS 202 6 (Pa r t -I ), 19 77 ,however
w oun d cor e is ac c epted u pt o 100K VA D TR , beyond th at st ac k c ore is applic able

27.09 Th e s elec tio n o f tr ansf or m er f or s uc h t es t sh all b e c ar r ied ou t at th e dis cr eti on o f th e Co m pany

f r om any lo t of t r an s for m ers o f s am e c ap ac it ies of f er ed f or ins pec t ion an d t es t in g b ef or e
delivery.

27.10 If records of type tests carried out in presence of WBSEDCL’s Representative, along with proto type sample of
a particular transformer with identical design with essential details, is representative of the one being
purchased, are produced, the purchaser may accept these as evidence of actual test if those tests are carried
out recently and the prototype transformers are preserved at the works under sealing from DTD, WBSEDCL.

27.11 However, if it is found that the bidder has submitted Tests Report of identical rating and type but not
conducted on identical design of equipment/material as per specification of WBSEDCL, may be accepted for
technical qualification, but after placement of order, the manufacturer has to arrange for Dynamic Short
Circuit & Impulse tests at CPRI, NABL of third party /Govt. approved Laboratories on a sample chosen at
random during routine test by our representative, as per WBSEDCL's design in presence of the Engineers of
WBSEDCL before mass production is undertaken.
However routine test and temperature rise test shall be done on a sample/ samples chosen at random upto 100KVA DTR
but for higher KVA rating DTR, 100% routine tests shall have to be done during routine test of transformer in presence of
Engineers of WBSEDCL. Routine Test and Temperature rise test shall have to be carried out at the premises of the
manufacturer/supplier before aforesaid Type test & Special Test and the transformers thus selected and sealed will have to
be sent for type & special test. It is the responsibility of the manufacturer to take care of the sealing as provided by the
DTD, WBSEDCL.
All necessary charges for carrying out such tests, have to be borne by the manufacturer.

28.00 Inspection & Testing:-

28.01 Inspection & Testing as already mentioned the equipment shall be subjected to routine & other acceptance test as per
provisions in the relevant I.S.

28.02 WBSEDCL reserves the right to send its Engineers if so, desires to witness manufacturing process and to reject either raw
materials or finished products found to be not complying with requirement of the specification and also shall have the right
to select any/all equipment from the lot offered for tests.

28.03 The manufacturer shall give at least fifteen (15) days advance notice regarding readiness of such Inspection and testing and
shall submit the sets of work test certificates of the materials/ equipment offered for Inspection and testing indicating
probable date of Inspection and testing.

28.04 The supplier shall arrange all possible facilities for such Inspection and testing at any time during the course of
manufacturing, free of cost.

28.05 The transformer may be stage inspected at the factory of the manufacturer. The manufacturer shall intimate
in advance in writing to the purchaser about the stages of manufacture & subsequent readiness of the
transformers to enable him to carry out stage inspection & final inspection and testing of the finished
transformers.
28.06 The stage inspection will be carried out at the discretion of the purchaser during the process of manufacturing
of the transformers. The manufacturer need not stop the process of production because of the programme for
stage inspection of the Purchaser.

28.07 While offer for final ins pection a l l the r e l e v a n t p o i n t s o f t h e t e n d e r i n c l u d i n g

t h e follo wi ng po i nt s ho uld inva ri abl y b e t aken ca re of.
i) Nam e plates s h ou ld be welded o n th e tanks of the tr ansfor mer.
ii) Th e bol ts c onn ec ti ng t h e to p cover of th e tr ansf or m er wi th t he tank at the tw o oppos it e
c om er s ar e t o be pro vided w ith hol es at t heir lower por tion s which wo u ld go beyo nd
nu ts s o th at th e tr an s fo rm er s m ay be s ealed by i n s er tin g s eali ng w ir e in th es e ho les .

29.00 Test Certificates:-

Seven Copies of Test Certificates as mentioned above are to be furnished to WBSEDCL for acceptance before
issuance of instruction for dispatch of the equipment.

30.00 Drawings & Manuals :-

30.01 The following drawings and manuals shall be furnished in triplicate along with tender.

i) General Arrangement outline drawing with plan, elevation and end view showing various dimension of transformer
and its vital equipment including height of the bottom most portion of bushing from the bottom of base channel and
also indicating thereon physical center line & position of center of gravity.
ii) Cross sectional drawing showing various parts, including Core- coil assembly.

iii) Drawing for Rating & diagram plate should comprise among other mandatory data Net weight of core,
winding, tank, oil, total weight, No Load Loss , Load loss at 50% & 100% loading at 75 ° C, Total Loss at 75° C at 50%
/ 100% load ,Temperature rise in oil and winding, Energy Efficiency level, Guarantee period etc . Moreover the list of
accessories and drawing f fixing arrangement of transformer in structures are also to be submitted..
30.02 The following drawings in six sets shall be submitted for approval within ten (10) days from the date of placement of
L.O.I./Order.

1. As stated in clause 30.01 above

2. Cross sectional details with Plan, Elevation, End view showing all internal clearance..
3. Property plate drawing.

31.00 Guaranteed Technical Particulars:-

Tenders shall be furnished with guaranteed technical particulars of equipment offered as per Schedule-A. Performance
guarantee shall be based on guaranteed technical particulars.

32.00 Performance Certificate as pre-requisites :-

Copies of performance certificates of similar equipment supplied to various organization shall have to be furnished in
triplicate along with the tender.

33.00 Credentials as pre-requisites:-

Tenderer shall furnish document along with bid, in support of supply, delivery at consignee stores ( e . g . c o p y o f
PO,SRV, Challan e t c ) , of identical type & rating transformer and also higher capacity with same voltage Ratio and
type, to the Govt. & Power Utility, indicating thereon names of the Organization, quantity ordered, quantity supplied along
with the tender. Credentials for Purchase orders shall be within last 3(three) financial years from the date of opening of
bid ( If opening date extended, the 1st mentioned date for opening, shall be considered for submission of credential).
 34.00 Type Test & Special Test Report as pre-requisites

i) The bidder should submit Test Report of Short circuit Test and Lightning Impulse voltage test of same
rating & Sl. No. from CPRI, NABL of third party /Govt. approved laboratories carried out within Five
years along with drawing with their offer having identical rating and type as that of the tendered item
as pre-requisites, mentioned in GCC, failing which their offer may not be technically accepted.
ii) For the transformers, not usually used/procured (say 160 KVA DTR), in WBSEDCL system, Type Test Report of
transformers with higher rating but same type and with same voltage ratio shall be submitted along with drawing
from CPRI, NABL/Govt. approved laboratories carried out within five years from the date of NIT publication. The same
may be accepted as pre-requisites at the discretion of tendering authority of WBSEDCL.
iii) In addition to the routine tests, Type tests are to be arranged by the manufacturer, who does not have type tests
report from CPRI/NABL accredited//Govt. approved laboratories witnessed by WBSEDCL and also prototype sample of
identically designed transformers.

35.00 Deviations :- All deviations from the specification, shall be recorded in the „Deviation Sheet‟ with reference to respective
clauses of the specification by drawing specification for the same. Unless deviations are recorded in the deviation sheet and
submitted with the offer, it will be taken for granted that the offer is made in conformity with specification.

36.00 Validity Period :-

36.01 Validity period of the offer shall be reckoned from the next date of opening of tender provided it is technically and
commercially complete one. Otherwise, it will be counted from the date of receipt of complete information.

36.02 Anything not covering by this specification, will be as per relevant CEA/ REC specification & ISS/CBIP manual.

37.00 Capitalisation of Losses :-

37.01 Bidder shall state the transformer losses viz. a) Iron loss b) Copper loss separately. Transformer losses will be taken into
account during bid evaluation. The losses at rated load, rated voltage & frequency shall be guaranteed.

i) Capitalised value of iron loss (No load loss) per KW= Rs.5,64,908 /-

ii) Capitalised value of copper loss (Load loss) per KW=Rs.1,69,470 /-

If any losses after Routine Tests are found beyond guaranteed value declared in the bid offered, penalty will be imposed for
the excess loss over the corresponding guaranteed value by applying the above stated values. For fraction of a KW, penalty
shall be applied pro-rata, but no bonus will be applied on vice-versa. The result of routine test on the sample selected from a
lot would be applied to the specific lot.
No changes in guaranteed figures will be allowed after bid opening.

38.00 Store Testing :-

The materials/equipment delivered to consignee stores will be subjected to inspection/ testing in presence
of your authorized representative for which due notice in advance will be furnished by the CE/Addl. C.E.
(DTD). If any discrepancy/dispute in quality arises in any sample selected from a lot, the supplier shall
have to replace that specific lot at the Supplier’s cost and WBSEDCL reserves the right to take any penal
action whatsoever without any further reference. For higher loss values obtained during above tests,
‘Capitalisation of losses’ Clause of this specification will be applicable on you .

Loss values whichever is higher as obtained during factory test and store test, shall be considered for LOSS
CAPITILASATION.
However for 160KVA and above rating transformers, covered by 100% quantity checking by routine test,
store testing shall have to be done at the discretion of CE/Addl. CE testing if necessary.
39.00 Asset Codification no. –
Asset codification no. for the ordered quantity shall be communicated to the supplier after placement of
order. Necessary Engrave/Embossing (cold punch) shall be done on the main tank with 28 no font size and
DTR name and diagram plate with font size not less than that used for marking KVA rating of the DTR.

If cold punch on the tank is not possible then separate property plate(details marking of the plate shall be
submitted with the transformer drawing for approval) shall be welded to the tank with the following
details:-
1. Ratings :
2. Manufacturer’s Sl. No. :
3. Manufacturer’s Name :
4. P.O. No. :
5. M o n t h / Year of Manufacturing:
6. Property of : WBSEDCL
7. Asset Code Number : ( 10 digit alpha numeric numbers as allotted by the purchaser)
8. Guaranted for 5(Five) years from the date of delivery.
Again the following points shall have to be noted
a) Front Size of letter shall be 28 i.e. 7 mm x 5.5 mm
b) Letters shall be distinctly engraved by cold Punch
c) Plate size shall be minm 125mm X 170mm and shall be electrical run Welded be throughout
its perimeter
d) Material of Plate shall be Mild Steel and not less than 3mm thick.
e) Plate shall be welded on the transformer tank at visible position and height.
40.00 TES TIN G E Q UIP MEN TS

i) KV Meter (0 - 30KV) for 11KV s ys tem

ii) Volt Meter (0- 1000V)
iii) Milliammet er for lea kage curr ent (0 -100ma)
iv) P o we r Analyzer o f r eput e d M ak e( s houl d disp l ay 3 - Ph cur r e nt, v o lt ag e, wat t
and∑3ΦPo wer
v) M egg er – 2. 5KV
vi) Thermom eter (preferably Di gital) -0 -100°C
vii) TTR Meter
viii) W i nd in g R es i st a nc e me a s ur e m ent ( Pr e f e ra b ly E L TEL or r ep ut e d m ak e)
ix) D i git a l Mult im e t er to m e as ure ma gnet i zing cur r ent & co r e b alance o f 1 1KV
s ystem.
x) Clamp o n Ammeter ( 0- 300A)

A LL THE AB OVE TES TIN G EQUIP M ENTS SHALL BE AVAILABL E IN THE TE STING LA B
A ND S HOU LD BE CAL IBRA TE D FRO M NABL ACCR ID IATED LABORATOR Y.
C O PY O F C AL IBRA TIO N CE R TIFIC A TES AS PER GC C C LA USEN O. 8 SHAL L BE
AVAILABLE WITH THE BIDDER AS AND WHEN REQUIRED.
 ANNEXURE-B
SCHEDULE OF ACCESSORIES REQUIRED FOR TRANSFORMERS CAPACITY IN KVA (UPTO 11 KV VOLTAGE CLASS )

Sl.No Item 16KVA 25 KVA 63 KVA 100KVA 160KVA 315KVA 630KVA

1. Terminal Plate & Terminal 1 1 1 1 1 1 1
Marking Plate. Nos.
2. Steel drain-cam-sampling valve 1 1 1 1 1 1 1
P-3/4” thread (as per REC spec)
– Nos.
3. Earthing Terminal –nos. 2 2 2 2 2 2 2
4. Lifting Lugs – nos. 2 2 2 2 2 2 2
5. Platform mounting arrangement yes yes yes yes yes yes yes
Silica gel type breather 1 1 1 1 1 1 1
7. H.V. bushings with arcing horns- 3 3 3 3 3 3 3
if otherwise not mentioned
8. L.V .bushing for phases & Reqd. Reqd. Reqd. Reqd. Reqd. Reqd. Reqd.
Neutral- if otherwise not
mentioned
9. Oil filling holes with plug/cap 2 1 - - - 1 1
10. Filter Valve (wheel/screw type) - - 1 1 1 1 1
11. Thermometer packet nos. - - 1 1 1 1 1
12. Air release plug on top cover - - 1 1 1 1 ( on 1 ( on
nos. inspection inspection
cover) cover)
13. Conservator with filling hole - - - - - 1 1
with cover and drain plug &
oil gauge nos.
14. Conservator with filling hole - - 1 1 1 - -
with cover and oil gauge nos.
15. Off circuit taping switch with - - - - - 1 1
marking: nos.
16. Cast Iron roller (Plain) nos. - - - - 4 4 4
17. Oil gauge nos. 1 1 - - - - -
18. Diagram plate nos. Reqd. Reqd. Reqd. Reqd. Reqd. Reqd. Reqd.
19. Explosion vent with air release - - - 1 1 1 -
plug no.
20. Explosion vent with double - - - - - - 1
diaphragm & port hole window
& air equalizer
21. Inspection cover nos. - - - - - 1 1
22. Cable end box to be provided - - - - (As per - (As per - (As per
Terminal Terminal Terminal
Arrangement Arrangement Arrangement
clause) clause) clause)
23. OTI with Mercury Contacts(A&T) - - - - - - 1 set
24. MOG with Low Oil Level Ann. - - - - - - 1 set
contact
25. Buccholz relay with Ann & Trip - - - - - - 1 set
contact
26. Isolation Valve betn. - - - - - - 1
Conservator & Buccholz relay no
27. Marshalling Box no. - - - - - - 1
28. Auxiliary Supply 30V DC±10% and 230VAC ±10%, 1-phase, 4-wire,50 c/s
29. Bushing Clearance : Thi s should be as per ISS Specifi cat i on. The angl e of inclinat ion of t he
H. V. bushings should not exceed 3 3 0 wi th t he vert ical axis.

29. Tank: Tank s houl d b e as p er / ISS./ CBIP st and ard f or c onvent ional typ e. For 3 15
& 6 30 KV A DTR, tank wall m ust be from t ested mi ld st eel of t hickn ess 4. 00
mm and T op & b ot t om p l at e of t he tan k m us t b e of 5 mm t hick. For 16 t o
1 6 0 K V A D T R , t h e t h i c k n e s s o f t a n k w a l l s h a l l b e 3.15mm & T o p & b o t t o m
p l a t e t h i c k n e s s s h a l l b e 5mm.
30. Winding Materials: Copper – above 300 KVA Rating.
F or DTR. b el ow 3 00KV A Al or Cu m ay b e used, b ut no sp ecial p ref erence
shall be given on conductor material.
Simi la r mat eria ls for b ot h L. V. & H. V. windi ng s s hould b e c hos en.

Note : The location of thermometer packet (without tap changer) should be directly above 11 KV windings and as near to the top of the yoke
as possible and at the center of top cover. Thermometer pocket (with Tap Changer & inspection cover) should be placed as near to center of
top cover as possible. The length of the thermometer pocket inside the tank should be as per relevant I.S.
 WEST BENGAL STATE ELECTRICITY DISTRIBUTION CO. LTD

SCHEDULE OF GUARANTEED TECHNICAL PARTICULARS SCHEDULE-A

(To be furnished and signed by the tenderer for each category of Transformer )

Sl.No. PARTICULARS GTP TO BE FILLED BY THE BIDDER

FOR EACH OFFERED RATING

1 Name of the manufacturer ::

2 Country of origin ::

3 Applicable standard ::

4 Maximum continuous rating in KVA ::

5 No load voltage ratio (In KV/KV) ::

6 Rated frequency (in HZ) ::

7 Number of phases ::

8 Type of Cooling ::

9 Connections

(i) H.V. Winding

(ii) L.V. Winding

10 Vector Symbol

11 (i) Temperature also under normal operating condition above ambient ::

temperature

(a) Top oil ( in 0 C.) & ( b) Winding ( in 0 C) ::

(ii) Maximum hot spot temperature of winding ( in 0 C) ::

12 Magnetising current referred to H.V. at rated frequency ::

(a) At 90% rated voltage (in Amps) ::

(b) At 100% rated voltage (in Amps) ::

(c) At 112.5% rated voltage (in Amps) ::

(d) At 110% rated voltage (in Amps) for 315 &630 KVA DTR. ::

13 Power factor of magnetizing current at 100% rated voltage &

frequency

14 No load current at rated voltage and rated frequency (in Amps) ::

15 Maxm No load loss in watt at rated frequency & voltage ::

16 i) Maxm Load loss in Watt at 75 0 C. at rated output and frequency ::

ii) Maxm Total loss in Watt at 75 0 C. at 50 % load and frequency ::

Sl.No. PARTICULARS GTP TO BE FILLED BY THE BIDDER
FOR EACH OFFERED RATING

17 Total Loss (including NLL & FLL) at 100% loading at 75 0 C.

18 Percentage Regulation at full load at 75 Deg.C. ::

(a) At unity power factor ::

(b) At 0.8 power factor lagging ::

19 Efficiencies at 75 Deg.C. (in percentage) ::

(a) At full load ::

(i) At unity power factor ::

(b) At ¾ full load ::

(i) At unity power factor ::

(ii) At 0.8 power factor lagging ::

(c ) At ½ full load

(i) At Unity power factor

(ii) At 0.8 Power factor lagging

19 Impedance voltage on rated kVA base at rated current and ::

frequency at 75 Deg.C ( in percentage)

20 (a)Resistance voltage at rated current and frequency at 75 Deg.C (in ::

percentage)

(b) Reactance voltage at rated current and frequency at 75 Deg.C (in ::

percentage)

21 a) Resistance at H.V. base at 75 Deg.C (ohms) ::

b) HV (between lines) (ohms)
c) LV (between lines) (ohms)

22 Reactance at H.V. base at 50 c/s ::

23 Withstand time without injury for three phase dead short circuit at ::
terminal (in seconds):

24 Short time current rating for short circuit with duration ::

(a) H.V. Winding (in K Amps) ::

(b) L.V. Winding (in K Amps) ::

(c ) Duration in seconds) ::
Sl.No. PARTICULARS GTP TO BE FILLED BY THE BIDDER
FOR EACH OFFERED RATING

25 Permissible over loading with time at max amb temp ::

a) 125% load after running with 50% load with steady temp rise.
(hrs.)
b) 120% load after running with 100% load with steady temp rise.
(hrs.)

26 Core :

(i) Material Type :

(ii) Whether stack core/wound core Type

(iii) Flux density of Core and yoke :

(a) At rated voltage at 50 HZ (in line/sq. cm.) ::

(b) At 112.5% rated voltage at 50 HZ (in line/sq. cm.)

(iv) Thickness of Stampings (in mm) ::

(v) Type of Insulation between core lamination ::

(vi) Approximate area of Cross Section of Core and yoke (in sq.mm) ::

(vii) Material of Core clamping plate ::

(viii) Thickness of Core clamping plate (in mm) ::

(ix) Insulation of Core clamping plate ::

(x) Describe location/Method of Core grounding ::

(xi) Please specify the use of primary core material in the offered
transformer

(xii) Whether the proof of use of prime core material is enclosed.

27 Terminal Arrangement ::

(i) high voltage ::

(ii) low Voltage ::

28 Positive Sequence Impedance between HV & LV winding on ::

rated KVA base at rated current and frequency at 75 Deg.C.
Winding temperature (in percent).

29 Zero Sequence Impedance at reference temperature of 75 Deg.C ::

(in percent)

30 Details of windings : ::

(i) Type of Winding : ::

a) High Voltage ; ::
Sl.No. PARTICULARS GTP TO BE FILLED BY THE BIDDER
FOR EACH OFFERED RATING

b) Low Voltage ::

(ii) Material of the winding conductor ::

(a) High Voltage : ::

(b) Low Voltage : ::

(iii) Conductor Area ::

(a) High voltage (in sq.mm) ::

(b) Low Voltage (in sq.mm) ::

(iv) Current density of winding at rated KVA ::

(a) High Voltage (Amp per sq.cm) ::

(b) Low voltage (Amps per Sq.cm) ::

(v) Insulating material used for ::

(a) High Voltage Winding ::

(b)) Low Voltage Winding ::

(vi) Insulating material used between ::

(a) High voltage and low voltage winding ::

(b) Low Voltage winding and Core ::

31 Insulation withstand Test Voltages ::

(i) Lightning Impulse withstand test voltage (KV Peak) ::

(ii) Power frequency withstand test voltage (in KV rms for 1 mtn) ::

(iii) Induced over voltage withstand test voltage (in KV rms) ::

32 Current in the winding at rated KVA ::

(I) Low voltage (in Amps) ::

(ii) High Voltage (in Amps) ::

33 Voltage per turn (KV per turn) ::

34 Ampere turn ::

35 Number of turns ::

(i) Low Voltage ::

(ii) High Voltage ::

36 Bushing :: High Voltage Low Voltage

(i) Make ::
Sl.No. PARTICULARS GTP TO BE FILLED BY THE BIDDER
FOR EACH OFFERED RATING

(ii) Type ::

(iii) Applicable standard ::

(iv) Insulation withstand test voltage ::

(a) Lightning Impulse withstand test voltage ::

(1.2 x 50 micro seconds (in KV Peak)

(b) Power frequency withstand test voltage (in KV for 1 min ) ::

i) Dry ::

ii) Wet ::

(v) Creepage distance in air ::

(i) Total (in mm) ::

(ii) Protected (in mm) ::

(vi) Minimum height of the bushing

37 Minimum clearance (in mm) ::

Between live conductive parts and live conductive parts to earthed In Oil In Air
structure

Between Phase to Between Phase to

Phases Ground Phases Ground

(i) H.V. ::

(ii) L.V. ::

38 Approximate weight of Transformer (in Kgs) ::

(i) Core with clamping ::

(ii) Coil with Insulation ::

(iii) Core and winding ::

(iv) Tank and fitting with accessories ::

(v) Untanking weight ::

(vi) Oil required for the transformer ::

(vii) Total weight with Core, Winding, oil and fittings ::

39 Details of Tank ::

(i) Type of tank ::

(ii) Approximate thickness of Sheet (in mm) ::

(a) Sides ::
Sl.No. PARTICULARS GTP TO BE FILLED BY THE BIDDER
FOR EACH OFFERED RATING

(b) Bottom ::

(c ) Cover ::

(iii) Vacuum withstand capacity ::

(iv) Dimension of base channel (in mm x mm) ::

40 Oil quality ::

(i) Applicable standard ::

(ii) Total quality of oil (in liters) ::

41 Approximate overall Dimensions (in mm) ::

(a) Length ::

(b) Breadth ::

(c) Height ::

(d) Minimum height of bottom most portion bushing from bottom of ::

base channel

42 Minimum clearance height for lifting tank cover (in mm) ::

43 Whether Type Test Report, Credential, Performance Certificate has

been submitted as Pre-requisites as mentioned in the respective
clauses of Technical Specification.

44 Marking: whether agreeable to

a) Punching of transformer sl. No. on the yoke.
b) Transformer Rating and Diagram plate along with Asset codification
number shall be welded on the tr. Body.

45 Painting: Type of Painting of all steel surface.

46. List of Testing equipment available in the Testing Lab of Manufacturer in

line with cl.no.31 of Part-C

Signature :
Name :
Designation :

Company Seal :