Internship Report of MTM
Internship Report of MTM
Prepared by:
i
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PREFACE
Starting with the Name of ALLAH the Most Merciful
In the start I would like to pay thanks to ALMIGHTY ALLAH, with the bottom of my
heart who blessed me with HIS kindness to complete the given Project.
The Commerce Department of the Government College University Faisalabad want that
the Students have to know that how the theoretical knowledge is being applied as
practically.
For this purpose, the respectable instructor sends the Student to various Organization as
well as gave different sort of assignment and projects. Furthermore, every student has to
complete 4-week internship program in well reputed organization during the completion
of BBA degree.
I have selected Masood Textile Mills Ltd. Faisalabad. It was a golden chance for me to
enhance my knowledge practically. MTM developed and shaped my capabilities and
skills in the practical environment. Furthermore, during this period, I obtained a lot of
information. I hope this practical and valuable.
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INTERNSHIP REPORT COMPLETION CERTIFICATE
It is certified that the Internship Report has been successful completed by the
students under my supervision. It is also certified that the Report meets all criteria and
Signature:
Mam, Saira
Date____________
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DEDICATION
I need to commit this work and exertion to my cherished guardians the adore and
Affections of whom is continuously a source of trust and motivation for me, as well all
my instructors right from course one who guided me and made a difference me to achieve
this assignment the internship bosses and other staff who guided me in each matter and
who made a difference me amid my internship period they gave me certainty to
accomplish this errand and this preparing and direction will offer assistance me all
through my career.
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ACKNOWLEDGEMENT
First of all, I thank my all respected teachers for providing me comprehensive knowledge
about Commerce Courses and also for providing me the opportunity to complete my
internship program in FBL to enhance my practical knowledge about banking sector of
Pakistan. I am also indebted to the followings because without their help, I would not be
able to achieve this practical knowledge:
I specially acknowledge these efforts to the persons of MTM who facilitated me during
internship in Masood Textile Mill.
I got benefited from all the persons who met me during session and I am really thankful
to all those people and their efforts for me. I have learned a lot under their kind
supervision.
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TABLE OF CONTENTS
Chapter no 1.........................................................................................................................1
INTRODUCTION OF THE ORGANIZATION.................................................................1
introduction..........................................................................................................................2
1.1 the major products of the company are..........................................................................3
1.2 history.............................................................................................................................3
1.3 management information................................................................................................5
1.4 vision and mission statement..........................................................................................7
1.4.1 vision statement...........................................................................................................7
1.4.2 mission statement........................................................................................................7
1.5 organization hierarchy....................................................................................................8
1.6 management and departmental hierarchy in mtm..........................................................9
1.7 personal experience........................................................................................................9
chapter no 2........................................................................................................................10
DEPARTMENT OF THE MASOOD TEXTILE MILLS................................................10
departments........................................................................................................................11
2.1 production department..................................................................................................11
2.2 spinning........................................................................................................................11
2.3 function & operation of spinning section.....................................................................12
2.3.1 mixing section...........................................................................................................12
2.3.2 flow of mixing hall....................................................................................................12
objects of mixing hall.................................................................................................12
2.3.3 blow room.................................................................................................................12
2.3.4 carding section...........................................................................................................12
2.3.5 drawing section.........................................................................................................12
2.3.6 combing section........................................................................................................12
2.3.7 simplex section..........................................................................................................13
2.3.8 ring section................................................................................................................13
2.3.9 auto winder/conner....................................................................................................13
2.3.10 packing section:.......................................................................................................13
2.4 knitting.........................................................................................................................13
types of knitting..........................................................................................................14
2.5 knitting faults...............................................................................................................14
2.6 fabric dyeing.................................................................................................................15
2.6.1 lot section.................................................................................................................15
2.6.2 dyeing section............................................................................................................15
2.6.3 types of dyeing..........................................................................................................16
2.7 finishing........................................................................................................................16
2.8 washing........................................................................................................................16
chapter no 3........................................................................................................................17
PRODUCTS INTRODUCTION........................................................................................17
mtm products......................................................................................................................18
3.1 yarn...............................................................................................................................18
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3.2 fabrics...........................................................................................................................18
3.3 garments.......................................................................................................................18
3.3.1 athletic.......................................................................................................................18
3.3.2 sports wear................................................................................................................18
3.3.3 under wear.................................................................................................................18
3.3.4 active wear.................................................................................................................18
chapter no 4........................................................................................................................19
OWN WORK DURING INTERNSHIP............................................................................19
work done during intership................................................................................................20
SWOT ANALYSIS............................................................................................................23
5.1 strengths.......................................................................................................................23
5.2 weaknesses...................................................................................................................23
5.3 opportunities.................................................................................................................24
5.4 threats...........................................................................................................................24
chapter no 6........................................................................................................................25
FINANCIAL STATEMENT OF THE ORGANIZATION...............................................25
6.1 balance sheet................................................................................................................26
6.2 vertical analysis of masood textiles mills (mtm):.........................................................28
6.3 horizontal analysis of masood textiles mills (mtm):...................................................29
6.4 profit & loss account of mtm.......................................................................................30
6.5 horizontal analysis of mtm...........................................................................................31
6.6 ratio analysis.................................................................................................................32
CONCLUSIONS................................................................................................................46
suggestions.........................................................................................................................48
OUTCOMES AND SUGGESTIONS................................................................................49
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CHAPTER NO 1
1
Introduction
COMPANY INTRODUCTION
Organization Name Masood Textile Mills
Fax 041-4713513
Website www.masoodtextile.com
E-Mail [email protected]
Facebook https://www.facebook.com/masoodtextilemillsltd/
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CH. Nazir Ahmad who was the founder established Masood textile mills limited
in 1984 and now Ch. Shahid Nazir is the chief executive. The Masood textile mill is
established under the company ordinance 1984. The Masood textile Mill is a private
limited company.
The company has latest equipment and machinery to serve globally. The company
has modern computerized networking system. All the Accounting and finance relating
work is carried out through computers. The company has capability in fabric dyeing,
ginning, spinning, knitting, laundry and apparel manufacturing.
The company has injected 30 m as interest free loan to attain better financial
health. The company has also broadened the capital base from Rs. 60,000 M to Rs.
200,000 M, which is carried out by issuing shares to the embers. The company is
exporting its products to U.S.A, U.K. and Germany.
1.2 History
Masood Textile Mills Limited was established in 1984 by chaudary Nazir
Ahmed. Which is located 32 km Sheikupura road Faisalabad with its apparel Division
located in center of city producing quality garments? MTM is the only textile in the
Pakistan with latest computerized bar code system, which assures quality in every
operation from spinning to packing; products of each dept carry bar coded stickers which
bear all the details and history of the operation of that product. Hence if any problem
accurse one can trace back the root of the problem and enables to prevent the root cause
of the problems in future.
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Besides this, Masood is one of the few textile mills of Pakistan which has in house
Ginning, Spinning, Knitting, Fabric, Dyeing, Processing, Laundry and Apparel
Manufacturing facilities. Masood has also a pride of work with the world best labels.
The vertically integrated operations help as in achieving shorter lead times and
greater flexibility to cater the demand of the customers. The approximate turnover per
annum in us$ 30 Million. MTM is working from 1995 which 75 sewing machines at start
and now has the 2000. Sewing Machines. In 1996 company management has made the
plan to use his own production of yarn for producing value added products because of the
slump in international and local yarn market. For implementation this plan company
made heavy investment in 1997 for modernization and expansion of production facilities
towards value added operations. For this purpose six dyeing machines were installed and
further knitting dyeing and finishing machinery was being imported. Building was also
constructed to install more stitching machines for producing value added products. The
company believes that totality of these factors will make him distinguish qualified to
stand as a symbol of elegance and quality and to gain more honor throughout the world.
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1.3 Management information
CEO
MR. SHAHID NAZIR
DIRECTORS
Mr . Shabir Ahmad Shahid
(Independent Director)
Mr . Shahid Iqbal
(Independent)
Company Secretary
DIRECTOR FINANCE
MR. MUHAMMAD FAROOQ
COMPANY SECRETARY
MR. ABDUL BARI HAQQANI
AUDITORS
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REGIATERED OFFICE / Head Office
MILLS
Main Offices:
Head Office
Ph : +92 41 2600276-376-476-576
Ph : +92 41 4689470-3
Garments
Ph : +92 41 8787931-34
Lahore Office
Ph : +92 42 5753620
Karachi Office
Ph : +92 21 5800583
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1.4 Vision and mission statement
1.4.1 Vision statement
A leading producer of textile products by providing the highest quality of products and
services to its customers To strive for excellence through commitment, integrity, honesty
and team work.
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1.5 Organization hierarchy
C.E.O
Director Operations
General Manager
SR. Manager
Manager
Asst. Manager
Deputy Manager
Officer
Asst. Officer
Supervisor
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1.6 Management and Departmental Hierarchy in MTM
consists of the following departments;
Production Planning & Control (PPC)
Materials Requirement Planning (MRP)
Spinning
Knitting
Processing ( Dyeing , Finishing, R&D, and Q.C & Q.A )
Human Resource
Information Technology
Material Management
Administration
Finance
Industrial Engineering
Apparel
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CHAPTER NO 2
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Departments
Departmentalization is the arrangements of individual jobs and activities into
groups and these groups are combined to form larger department and units to form the
total organization.
When the Lab. Test the material and proves that material is according to the
required standard. After testing, material is sent to the cutting department. In cutting
department the trained workers cut fabric on the machines. While cutting the Fabric,
customer orders and needs is kept under consideration. After cutting the Fabric all
material is sent to the stitching department, when various workers sew it on heavy
machines. It ever level, quality is checked by the Quality controller and finally checked
by the quality assurance. If these products are sent to next department where products are
packed in accordance with the customer demand. The quality audit instructions are not
ignored in this respect.
2.2 Spinning
Combination of all processes which are involved in conversion of fiber into yarn.
In textile when we say spinning then we mean to say about the final process in the
transformation of fiber into yarn or thread. The object of spinning and of the processes
that precede it is to transform the single fibers into a cohesive and workable continuous-
length yarn. In spinning process the most important thing is fiber, which is the base of
thread/yarn and thread/yarn is end product of spinning process.
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2.3 Function & Operation of Spinning Section
2.3.1 Mixing Section
Mixing section is basically designed for the purpose of mixing different lots, because
these lots are purchased from different regions and areas and contain different colors,
shades and brightness ranges due to following factors,
Cotton Opening
Mixing
2.4 Knitting
“Knitting is a process of making fabric by interlacing of the loops, instead of two
sets of yarns crossing each other in weaving”. The single knitting yarn is looped through
itself to make a chain of stitches. These chains or rows are connected side by side to
produce knitted fabric Knitting is derived from the knot and in the process of knitting we
knot the yarn in a specific way that fabric is made. “Complex fabric forming technique in
which, a continuous yarn is interloped to form a cloth”. Needles are used to create each
loop and drawn it through a previously formed loop. Thus developing a cloth from a
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series of inter-linked, chainlike stitches. The knit stitches that occur in vertical columns
are called Wales, and those in horizontal rows are called courses.
Types of Knitting
1- Circular Knitting
2- Flat Knitting
In circular knitting developed fabric is in tubular form and has no open width in both
sides, while in flat knitting fabric is in flat form rather than tubular form. In flat knitting
developed fabric has particular open width. Both types of knitting have further two more
types.
1- Single Knit
2- Double Knit
1- Single Knit
In single knit only single needle is worked to knit. The middle part of the machine is
hollow. In single knitting machines “sinkers” are also used to hold the 2nd yarn.
2- Double Knit
In double knit two needles are working and giving us the required results. And we
can’t observe the knitting process because the chamber is closed. One needle is working
like single knit vertically and other is working horizontally.
Oil Spots
Lint Hole
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2.6 Fabric Dyeing
“Dyeing is a process in which textile raw material is completely immersed in dye liquor”.
In simple words dye is a process in which colors are shifted into textile raw material.
Lot Section
Dyeing Section
Finishing Section
The distribution of fabric is according to the weight and capacity of machine and trims
are dyed with the relevant fabric.
The other machines used in dyeing section are “Sample Vincher”. These are total 6
machines and used for checking of recipe and dye small lots that have weight less than 80
Kg. The other type of machine used is “Sample Thies” and this is 1 machine of Pakistan
made.
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2.6.3 Types of Dyeing
There are basically three types of dyeing,
Reactive Dyeing
Sulfur Dyeing
Disperse Dyeing
2.7 Finishing
In finishing process “Tubin Gal UGS” chemical is used 2% as softener and added at 45°C
and process for 10 to 15 minutes and then fabric is brought out from machine. Softener is
used to make fabric more flexible and reduce or remove its tension during stretching and
expansion of fabric.
2.8 Washing
Simple washing is done only to remove oil spots. “Stainless 2000” is used 0.50% at 80°C
for 20 minutes to remove oil spots.
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CHAPTER NO 3
PRODUCTS INTRODUCTION
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MTM products
Masood’s Collection has a wide selection of quality garments including T-shirt,
Polo shirt, Jogging suit, Henley shirt, Raglan shirt, and Tank top, Bikini, Shorts, Pants
and Sleepwear.
3.1 yarn
Masood textile produces highest quality yarn to be bothered the core values of customers.
3.2 Fabrics
To pursue the highest quality in their vision Masood textile produces following
types of fabric to be used in the production of garments.
3.3 Garments
3.3.1 Athletic
Our pro-cotton, blended and polar fabrics when stitched by our skilled hand,
become a rich source of ease, flexibility and vigor
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CHAPTER NO 4
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WORK DONE DURING INTERSHIP
Department Overview
The Finance and Accounting Department at Masood Textile Mills is crucial for managing
the company's financial health. Responsibilities include budgeting, financial reporting,
tax management, and strategic financial planning.
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flow statements. Data Analysis Analyzed financial data to identify trends and variances.
Reporting Generated financial reports and presented findings to senior accountants.
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Chapter 5
SWOT ANANLYSIS
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SWOT ANALYSIS
Managers of MTM always review the mission and goals and then they scan the
internal and external environment to identify elements that influence the organization
performance. To determine such elements SWOT analysis is conducted.
SWOT is a method that helps managers identify the organizational strengths (S)
Weakness (W) Opportunities (O) Threats (T).
5.1 Strengths
Latest machinery
The mill has latest machinery, which they have imported from foreign country to
meet the international quality standards
The company has got ISO 9002 certificate which insure the quality standards.
The company has strong market image in foreign market. The buyer can purchase
same product from the competitor at low price but due to strong marker image
they purchase from MTM.
Proven management
MTM has proven management. All management is very competent. They know
how to satisfy their customers.
5.2 Weaknesses
Centralized management
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High cost of production
The cost of production increased, such as material labor quota charges and other
production accessories.
5.3 Opportunities
Potential in market
Potential in market
5.4 Threats
Political instability in country
Economic instability
Though competition
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CHAPTER NO 6
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Year 2023 2022 2021
Marketable
Account
Other Current
Long-term
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Trade Debts 164,330,952 177,294,427 201,103,671
Cash & Bank Balance 20,239,336 24,412,460 6,583,920
Tax Refunds due from GOVT ----- 17,000 137,401
Total Current Assets 357,145,247 328,979,283 302,911,763
Fixed Assets
Property , Plant & Equipment 17,411,389 20,500,497 24,141,817
TOTAL ASSETS 374,556,636 349,479,780 327,053,580
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6.2 Vertical Analysis of Masood Textiles Mills (MTM):
Assets Amounts In PKR
2023 2022 2021
Current Assets
Stocks 46.07% 36.41% 29.13%
Trade Debts 43.87% 50.73% 61.49%
Cash & Bank Balance 5.40% 6.98% 2.01%
Tax Refunds due from GOVT ----- 0.005% 0.4%
Total Current Assets 95.35% 94.13% 92.62%
Fixed Assets
Property , Plant & Equipment 4.64% 5.87% 7.38%
TOTAL ASSETS 100% 100% 100%
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6.3 Horizontal analysis of Masood Textiles Mills (MTM):
Base Year 2021
Assets Amounts In PKR
2023 2022 2021
Current Assets
Stocks 181.49% 1811.56% 100%
Trade Debts 92.68% 88.16% 100%
Cash & Bank Balance 82.90% 370.78% 100%
Tax Refunds due from GOVT ----- 12.37% 100%
Total Current Assets 108.56% 108.60% 100%
Fixed Assets 100%
Property , Plant & Equipment 72.12% 84.16% 100%
TOTAL ASSETS 107.17% 106.85% 100%
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6.4 Profit & Loss Account of MTM
For the year ended 2021-2023
Particular Price In Pakistan
2023 2022 2021
Sales 758,272,146 808,318,570 568,100,723
CGS (683,898,278) (731,231,161) (506,331,400)
Gross Profit 74,373,868 77,087,409 61,769,323
Operating expenses
Administrative expenses (21,462,127) (19,230,040) (14,212,649)
Selling expenses (26,360,091) (27,780,073) (9,173,683)
Financial charges (1,665,531) (2,646,819) (2,401,906)
Total Operating Expenses (49,487,749) (49,656,932) (25,788,238)
Profit Before Taxation 24,886,119 27,430,477 35,981,085
Taxation (7,264,043) (7,954,839) (1,806,793)
Profit of the year 17,622,076 19,475,638 34,174,292
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6.5 Horizontal Analysis of MTM
Base Year 2021:
Particular Price In Pakistan
2023 2022 2021
Sales 133.47% 142.28% 100%
CGS (135.06%) (145.60%) (100%)
Gross Profit 120.40% 124.79% 100%
Operating expenses
Administrative expenses (151.00%) (135.30%) (100%)
Selling expenses (287.34%) (302.82%) (100%)
Financial charges (69.34%) (110.19%) (100%)
Total Operating Expenses (191.90%) (192.55%) (100%)
Profit Before Taxation 69.16% 76.23% 100%
Taxation (402.04%) (440.27%) (100%)
Profit of the year 51.56% 56.98% 100%
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6.6 Ratio Analysis
Liquidity Ratio:
Liquidity ratios are an important class of financial metrics used to determine a debtor's
ability to pay off current debt obligations without raising external capital.
1. Current Ratio:
current asset
current liability
400,000,000
350,000,000
300,000,000
250,000,000
100,000,000
50,000,000
0
2023 2022 2021
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2. Quick Asset Ratio:
400,000,000
350,000,000
300,000,000
250,000,000
Current Asset
200,000,000
Current liability
Inventory
150,000,000
100,000,000
50,000,000
0
2023 2022 2021
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3. Cash Ratio:
90,000,000
80,000,000
70,000,000
60,000,000
50,000,000
Cash in hand + Cash at bank
Marketable security
40,000,000
Current liability
30,000,000
20,000,000
10,000,000
0
2023 2022 2021
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2. Profitability Ratio
Profitability ratios assess a company's ability to earn profits from its sales or operations,
balance sheet assets, or shareholders' equity.
900,000,000
800,000,000
700,000,000
600,000,000
500,000,000
Gross Profit
400,000,000 Sales
300,000,000
200,000,000
100,000,000
0
2023 2022 2021
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5. Net Profit Margin
net profit
x 100
sale
900,000,000
800,000,000
700,000,000
600,000,000
500,000,000
Net Profit
400,000,000 Sale
300,000,000
200,000,000
100,000,000
0
2023 2022 2021
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6. Returns on Assets
400,000,000
350,000,000
300,000,000
250,000,000
100,000,000
50,000,000
0
2023 2022 2021
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7. Returns on Equity
400,000,000
350,000,000
300,000,000
250,000,000
100,000,000
50,000,000
0
2023 2022 2021
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8. Operating Expenses Margin
Operating Expenses
Formula X 100
Sales
900,000,000
800,000,000
700,000,000
600,000,000
500,000,000
Operating Expenses
400,000,000 Sales
300,000,000
200,000,000
100,000,000
0
2023 2022 2021
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3: Activity Ratios:
Activity ratios are financial metrics used to gauge how efficient a company's operations
are. The term can include several ratios that can apply to how efficiently a company is
employing its capital or assets.
CGS
Formula
Average Inventory
800,000,000
700,000,000
600,000,000
500,000,000
CGS
400,000,000
Inventory
Average Inventory
300,000,000
200,000,000
100,000,000
0
2023 2022 2021
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10. Average age of inventory
365
Formula
inventory tornover ratio
350
300
250
200
150
100
50
0
2023 2022 2021
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11. Total assets turnover ratio
sales
Formula
Total assets
900,000,000
800,000,000
700,000,000
600,000,000
500,000,000
sales
400,000,000 Total assets
300,000,000
200,000,000
100,000,000
0
2023 2022 2021
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4. Financial leverage ratios:
A leverage ratio is any kind of financial ratio that indicates the level of debt incurred
by a business entity against several other accounts in its balance sheet, income
statement, or cash flow statement.
debt
Formula
total assets
400,000,000
350,000,000
300,000,000
250,000,000
200,000,000 Debts
Total assets
150,000,000
100,000,000
50,000,000
0
2023 2022 2021
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13. Debt to equity ratio
debt
Formula
EQUITY
350,000,000
300,000,000
250,000,000
200,000,000
Debts
150,000,000 Equity
100,000,000
50,000,000
0
2023 2022 2021
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CHAPTER 7
CONCLUSION
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CONCLUSIONS
It’s a period of Globalization, any organization or institute who ignore the element of
globalization automatically kick out from the market. Only those can be survive who
compete this global market perfectly. There is a “Survival of the fittest”.
So the Masood Textile Mills has the opportunity to survive the global market because it
has the better good will and positive earning per share it can capture all the global market.
Masood Textile Mills is also faces a tenor in which there is both opportunities and threats
for it to be able and survive and growth. But many of the challenges that shall occur will
be outside of the control of the Mills.
However, this does not absolve the government of Pakistan and the local Textile industry
from its responsibility to best deal with the climate both locally and internationally and
prepare itself for even greater challenges.
Now there is need that the Govt. and industry realize that a sincere and positive approach
has to be made to meet the challenges of the present day competition environment. In
this regard adequate finance for capital investment, working capital and development of
comprehensive long –term strategies and the stable government.
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CHAPTER 8
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SUGGESTIONS
1. The MTM should apply IT in the whole organization that interlock between the
departments should be quickened.
2. The production units are not using computers. So that the IT department is
responsible for the barcode tickets responsibility of unit in –charges.
3. The organization including garment division, textile unit and head office should
interlock through wide area network.
4. The organization should expand the span of production to meet the orders in time.
5. The company has to ensure the employees for their existence is the organization.
6. The entire department should be interlinked but independent for their working
operations.
7. The promotion of the products may be taken place through web page or other
electronic media.
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OUTCOMES AND SUGGESTIONS
OUTCOMES
1. There is not 100% stability in the organization relating to the order meeting.
6. The IT department is doing some other jobs relating to the other departments.
7. The internal customers (employee) are not satisfied about their job
49