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Screening Lecture Notes
Screening
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Screening Lecture Notes
Screening
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Screening - separates various particles into two or more portions based on size distribution y Subsequent Operation or sale x Xe 0.90\_0-0\_ 04+ |b 000) 0.0) 6.) a te size sige ope aperture) ajo = 2” metal plate woven wire Se | a" ame et Mesh Number - no- of apertures per fincor inch pears mesh no. <6 io Oto du eee mee! - po wire Mesh HFic Crushed matecrioS Jonin ——— Lha ing a— coarsest
O.Smn a inet Retained . Oversize Porsed through. Undersite 1a) 20. through ww ow §=2D +w -20 Sire guedions = ave, of Q openings “one. Giomder" ave. dimension” 2, Gok 1 pou threuyh the scrun Crdéaned) oversi te OF plus material %. posses through undersize OF MINUA Nogerial F 1 2 3 £ Oversize 10 41d HO tor Cus 10 en \4 wlo 414 to} ay ae throug Won 20 = 42D 1/2. — ‘ Unde rsite = -20 20 | panScreen Eggediivencts Based on the fud and = the TeeAion — grym eX undecieed moferiol in {ud Xe Gren ok desired mattrich in prdud Gran O& derired moferial in gad Tecovery im the podud af desired material in prdud ae) Xe fren o& decied mated ir reyd e Xx, Recovery - — 2 Fe xe & Ci-¥p) Reyediion—s-4--_Recoveryy —¢ f= SCS OR undesired Escedivencss eRe 3 Oh Ce © (8) F CR) 2. Mokeriat Balance Freeper XeF = Meh + ver KyF S XeP + ¥RCF-P) Fe Se ee & Xp- XR a Ree 5 (* ys axeledxey (2 F Xe -Ke Kq Rey th Ree of undecired Rei (= xe 1-% t * - | Xp- ¥ = \ mae =, )€ -Re Rey re -%a) Cxp- Xe) C¥p) C1- Xn) C%e -% a)’ CX) C1 %F) 2, Basted on peodud cecoveng and enrichmend Q quorit mixtuce Naviney Serun anelysig Shown is scruned through a stondacd WO-meth serum. The cumulative onolysis of overgtow and undertow ore give. Wt ik dekieed te recov the Ovtrgiow. F 1 ie Overgiod CP) seth Under glow CRE R) Mes Dp) mm Cumulative Fradiong Fud Overs lo Undert lw a 4.694 6 © a 6 RAW 6-028 0-09) = g 2-302 OS 0-43 oO \o 168) 0-44 o-8s ont WW v.10e 0-43 0.94 o-S® 20 © 232 ORE 0.44 0. 82 28 0.89 °n4o Lod 0-4) 3S o-n\a o4b 0.44 cs 0-208 04 ea4s Pan - 1.00 \-09Xp = 0-09 xp ¢ O8S Xp + 0.108 Using, Meohed 2 Fagedlivencsy * Recovery: P< pXFLER % 2 0.a% Xe “XR xe-¥e Rejedion 2 = - 20-8 Soa t are ° A certain amount of limestone is crushed by 3 size reduction units operating in parallel and the products are separated by 3- 28 mesh screen. IMT/hr of product is obtained through a 28-mesh screen. The differential screen analysis of different streams is shown below: Mesh Feed, % Oversize, % Undersiz “448 15.1 25.0 8414 {os 15.2 27.1 424 JS 20.4 20.6 -28+48 32.9 27.3 5.0 -48+100 Ts 8.2 19.9 -100+150_|g 6.7 40.1 -150 15 35.0 ei ae 0.082, + 0-064 40.015 i fh Fa Kgs 0403 Ezz» Ry Re | | pm 2g-meth y | y rn , WY vn Ve Vero Pe lariy 1, Deat- the Yt food CmTIn) per crusher 2, DU. the overad serun cageivencss ag Loran HD 2, BA. he ttl amo? cmtlh) 4 cjyedOversize. Rejedk Xp 70.29% Undersite: Pprodud Xp = 10 FFP aR Fri +R 2 FN Fue = Pye 2 Rue O-AAZE = COO) 4 0-793 CF-1) fF = 3.3049 MT/h wis x1. lors ™T) ia Mathed 1: ees \- Ps 7 ek fe a) AY eve fue ONS NT) (Vs Fis, 2 Fy Pe = oe 0.3223 Tih 2B os PN IN SD REF-P + %-Boas -1 + 2.2085 mT th =Crushed dolomit fraction product. Ths from the 48-mesh screen. Du oversize to product to undersiz it was observed that the average proportion of Mesh Feed, F Oversize, | Product, P Undersize, U 10 0.01 0.01 0 0 001 0.01 0.01 0 0.10 O18. 0.01 001 0.20 037 0.04 0.0L 5 034 a 0.02 ~ 0.07 034 oor 0.01 0.30 65100 0.06 0.01 0.22 =100+150 0.03 0 0.10 1. Tot amount of produd’ Ckgih) Xe = 0.29 2. Tote amount of teed CKath) Kp = 0.82 On Eggedivencss 4. Ig bem Bm serun CYP mesh) , dd- the Capote Vf the GB-mesh seron aw the Wasis og a ptrgudlig Sundioning 35-megn soraw €- Copadty CRalh- mi - mm 2 og the a®i-Mmah Strawn Given? O'P.u *3+4525 ue seolh Bs-maby bs oversize Ce) emt to. Truc CP) v Undersize COV Ona Gace aoe Oren P:4 ka B4+Qr2z-F 24-F Urs P 4 tas ~ F 3, C00) = 210-8363 kellOo 2 i ORS oO: ae = 189-2909 gle ius a OF ue = Cst0) = 120-8720 key IE td R2O+u £189. 844% + 121-$984 R= 289. 4929 kalh 2 Px & C\-%e) canes eee caine € Ky F ci-ve) E+ se.c4’h Da. ghe {ud > GB-mesh scram beecd ow rhe pergedl, undioning 38 «mesh. Fed %% dhe 4@-meth scran oi = (0.719 + 0.03 + O.0b + 0-03) F + 2S kolh Serum ara ='S «2 24-5 m> Straw aperture % AR- meth = moss the Qed ‘ ES me ox AY Gpertur 21s f&slh 0.294 mm asin C€ 0.294 mm) 160.9 /h- m2? -mm <Other ways ‘e exprese eopacty, » 1. ™T gad 2uh- gat 2. Mt Sud dey - S1*- mm Data on screening operation is presented. Particle size distribution of feed, overflow, and underflow are given as cumulative frequency. The screen used for separation has an aperture size of 460 microns and 1000 kg/h of feed are processed obtaining 650 kg/h of overflow. Calculate efficiency of the operation. Sieve aperture size, ‘Cumulative Fraction ‘microns. Feed Coarse Fine 350 (02 0.06 z 710 012, 0.28 : 600 026) 0.52 O02 500_}) 0.45, 078 0.08, 425 068) 0.90 024 355 0.82 0.96 0.46 200 0.90) 1.00. O68 212 0.98: 7 O84 1 e= Coarse os 0.6 04 02 Cumulative Mass Fraction ow we @ 960 Aperture Opening, pm xq + O04 Fs 100d Ka ih Xp + Oke P= Cd Halt Xe © O88 Fe P+R Re wor CSD = 3M Kglh C¥e-¥e) C¥p- xe) Xp Ci-¥ed Cupr¥n)? Xe ci-Xe) € > 0.906% =:
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