Bassey Project
Bassey Project
Bassey Project
INTRODUCTION
to flexible pavement design. This method utilizes design charts and tables to determine the
structural thickness of the pavement. Despite using the same design information, individual
results often vary. The Nigerian (CBR) method is an empirical procedure based on the
California Bearing Ratio and traffic volume as the primary design inputs. Originally
developed by the U.S. Corps of Engineers and modified by the British Road Research
Laboratory, this method was adopted by Nigeria as outlined in the Federal Highway
Manual. The Nigerian (CBR) design method is reliant on the anticipated traffic, the strength
of the foundation material, the quality of pavement material used, and the construction
procedure employed.
Flexible pavements are extensively employed in road construction due to their cost-
conditions. These pavements comprise several layers, including an asphalt surface layer,
base course, and sub-base, which collaborate to distribute traffic loads and ensure a
accomplished using the Nigerian (CBR) method for flexible pavement design. This method
The thickness of the multiple layers in flexible pavement is critical for several reasons:
Each layer in the pavement structure bears a portion of the vehicle load.
lifespan.
Proper layer thickness helps resist common distresses such as rutting, cracking, and
Optimal layer thickness reduces the need for frequent maintenance and repairs,
Each layer fulfills a specific function (e.g., base, sub-base, and surface layers), and
design:
Manual Calculations: The method relies heavily on manual calculations, which can be
Complexity: The process of determining pavement thickness using design charts and
tables may be complex and challenging for inexperienced designers, potentially leading
to suboptimal designs.
Risk of Inefficiency: Inefficient designs resulting from the method's limitations can lead
to premature pavement distress, increased maintenance costs, and reduced service life,
The primary aim for this paper is to develop the design tool for the Nigerian (CBR) design of
flexible pavement. The development of this design tool is to eliminate systematic errors
(parallax error), to ease design process and provide a uniform flexible pavement structural
carried out:
Creation of an extensive database by gathering data from Nigerian CBR tests, traffic
Analyzing the correlations between traffic, subgrade strength (CBR), and optimal
engineers to input project data and obtain recommended pavement thicknesses based
Validation of the software by comparing its results with those obtained through
The findings of the paper will enhance the understanding of the Nigerian (CBR) design method
of flexible pavement. The result of this paper will help streamline the flexible pavement design
incorporating robust algorithms, the tool will enhance the accuracy of pavement thickness and
material recommendations. The tool will be made widely available and accessible to engineers
and practitioners in Nigeria, providing analytical insights and data visualization to support
This study focuses on the development of design tool for the Nigerian (CBR) flexible pavement
design method. This paper reviews existing literature on flexible pavement design method
focusing on the Nigerian CBR (California Bearing Ratio) method, provides detailed analysis of
the Nigerian CBR method including its principles equations and application in pavement design,
generate the design curve data for curves A, B, C, D, E and F by interpolation, develop curve
equations from curve data, develop program algorithm and codes, execute the program and
validate the tool. The study will not delve into the physical construction methods or materials
used for pavement construction. It will concentrate solely on the design aspect using the
above the natural soil sub-grade, whose primary function is to distribute the applied vehicle
loads to the sub-grade. The pavement structure should be able to provide a surface of
acceptable riding quality, adequate skid resistance, favorable light reflecting characteristics, and
low noise pollution. The ultimate aim is to ensure that the transmitted stresses due to wheel
load are sufficiently reduced, so that they will not exceed bearing capacity of the sub-grade.
1. Sufficient thickness to distribute the wheel load stresses to a safe value on the subgrade soil.
6. Dust proof surface so that traffic safety is not impaired by reducing visibility.
The road network serves as the foundation of any transportation system. However, not all
roads possess the same characteristics, and the selection of pavement type significantly
The pavements can be classified based on the structural performance into two, flexible
Rigid pavements have sufficient flexural strength to transmit the wheel load stresses to a wider
area below. A typical cross section of the rigid pavement is shown in Figure 1. Compared to
flexible pavement, rigid pavements are placed either directly on the prepared sub-grade or on a
single layer of granular or stabilized material. Since there is only one layer of material between
the concrete and the sub-grade, this layer can be called as base or sub-base course.
elastic plate resting on a viscous medium (Figure 2). Rigid pavements are constructed by
Portland cement concrete (PCC) and should be analyzed by plate theory instead of layer theory,
assuming an elastic plate resting on viscous foundation. Plate theory is a simplified version of
layer theory that assumes the concrete slab as a medium thick plate which is plane before
loading and to remain plane after loading. Bending of the slab due to wheel load and
Flexible pavements will transmit wheel load stresses to the lower layers by grain-to-grain
transfer through the points of contact in the granular structure (see Figure 1.1).
The wheel load acting on the pavement will be distributed to a wider area, and the stress
decreases with the depth. Taking advantage of the stress distribution characteristic, flexible
pavements normally has many layers. Hence, the design of flexible pavement uses the concept
of layered system. Based on this, flexible pavement may be constructed in a number of layers
and the top layer has to be of best quality to sustain maximum compressive stress, in addition
to wear and tear. The lower layers will experience lesser magnitude of stress and low quality
material can be used. Flexible pavements are constructed using bituminous materials. These
can be either in the form of surface treatments (such as bituminous surface treatments
generally found on low volume roads) or, asphalt concrete surface courses (generally used on
high volume roads such as national highways). Flexible pavement layers reflect the deformation
of the lower layers on to the surface layer (e.g., if there is any undulation in sub-grade then it
will be transferred to the surface layer). In the case of flexible pavement, the design is based on
overall performance of flexible pavement, and the stresses produced should be kept well below
Conventional flexible pavements are layered systems with high quality expensive materials
are placed in the top where stresses are high, and low quality cheap materials are placed in
lower layers.
This is the most common type of flexible pavement. It's constructed with multiple distinct
Surface Course: The topmost layer, typically made of high-quality asphalt concrete,
Binder Course: This layer distributes traffic load to the base course and provides
structural integrity. It's usually made of asphalt concrete as well, but with
Base Course: Often constructed from crushed aggregate materials like gravel, this
layer provides a stable platform for the upper layers and spreads the load over a
wider area.
Subbase Course: In some cases, an additional layer of unbound materials like sand
or crushed rock can be used below the base course to improve drainage and
Subgrade: The natural soil beneath the pavement structure. Its strength is a crucial
the soil sub-grade. This is more suitable when there is high traffic and local materials are
not available.
Contained rock asphalt mats are constructed by placing dense/open graded aggregate
layers in between two asphalt layers. Modified dense graded asphalt concrete is placed
above the subgrade will significantly reduce the vertical compressive strain on soil sub-
fatigue cracking of flexible pavement is due to horizontal tensile strain at the bottom of the
asphaltic concrete. The failure criterion relates allowable number of load repetitions to tensile
strain and this relation can be determined in the laboratory fatigue test on asphaltic concrete
or rut depth along wheel load path. Thermal cracking includes both low-temperature cracking
simple test with a long record of use and hence, understanding of likely performance also it is
easy to perform, inexpensive and has spread almost everywhere in the world.
The CBR method was developed originally by the California state highway department. The
California bearing ratio is a measure of the strength of the subgrade of the road or other paved
area and of the materials used in its construction. CBR is the ratio expressed in % of force per
unit area required to penetrate a soil mass with standard circular plunger of 50mm diameter at
the rate of 1.25mm/min to that required for corresponding penetration in a standard material.
The ratio is usually determined for penetration of 2.5 mm and 5.0 mm.
In Nigeria, the prevalent and primary method for flexible pavement design is the Nigerian (CBR)
method. This approach relies on design charts and tables to determine pavement structural
thickness. The Nigerian (CBR) method, an empirical procedure initially developed by the U.S.
Corps of Engineers and refined by the British Road Research Laboratory, is outlined in the
Federal Highway Manual. It integrates California Bearing Ratio and traffic volume as key design
inputs, with pavement structure thickness contingent upon anticipated traffic, foundation
material strength, pavement quality, and construction method. Traffic is assessed based on the
number of commercial vehicles per day exceeding 29.89kN (3 tons), adjusted using traffic
adjustment factors and the percentage of trucks in the design lane. Pavement structure
selection is based on design curves, with layer thickness determined by expected traffic loading.
Medium - 75mm
Heavy - 100mm
d. Traffic Intensity
Design tools are objects, media or computer programs which can be used to make facilitate the
process of design. They may influence the process of production, expression and perception of
Prior to the invention of the computers, pavement designs were solely carried out using design
charts, Tables and monographs. In contemporary times with the invention of computers,
pavement design could be carried out using computer programs. Several computer programs
have been developed for the design of pavements. The programs are either empirical, layered
its empirical design utility for flexible and rigid pavement. The program solves the 1993 AASHTO
Guide basic empirical design equation for flexible and rigid pavements. It also provides
A number of computer programs based on layered elastic theory [4] have been developed for
layered elastic analysis. The program CHEV [5] developed by the Chevron Research Company
can be applied to linear materials, however, CHEV program was modified to account for
material non-linearity and called DAMA [6]. The DAMA computer program can be used to
analyze a multi-layered elastic pavement structure under single or dual-wheel load, the number
of layers cannot exceed five. In DAMA, the subgrade and the asphalt layers are considered to be
linearly elastic and the untreated sub-base to be non-linear. Instead of using iterative method
to determine the modulus of granular layer, the effect of stress dependency is included be
E2 = 10.447h1-0.471h2-0.041E1-0.139E3-0.287K10.868 (1.0)
Where, E1, E2 and E3 are the modulus of asphalt layer, granular base and subgrade respectively;
h1 and h2 are the thicknesses of the asphalt layer and granular base. K 1 and K2 are parameters
for K-θ model with K2 = 0.5. ELSYM5 developed at the University of California is a five layer
linear elastic program for the determination of stresses and strains in pavements [7; 8]. The
KENLAYER computer program developed at the University of Kentucky in 1985 incorporates the
solution for an elastic multiple-layered system under a circular load. KENLAYER can be applied
to layered system under single, dual, dual-tandem wheel loads with each layer material
properties being linearly elastic, non-linearly elastic or viscos-elastic. The Everstress [9] layered
elastic analysis program from the Washington State Department of Transportation was
developed from WESLEA layered elastic analysis program. The pavement system model is
multilayered elastic using multiple wheel loads (up to 20). The program can analyze hot mix
asphalt (HMA) pavement structure containing up to five layers and can consider the stress
sensitive characteristics of unbound materials can be achieved through adjusting the layer
moduli in an iterative manner by use of stress-modulus relationships in equations 2.0 and 3.0;
Where,
K1, and K2, are dependent on moisture content, which can change with the seasons. K 3, and K4
are related to the soil types, either coarse grained or fine-grained soil. K 2 is positive and K4 is
Champaign treats the pavement system as an axis-symmetric solid domain. The resilient
modulus is stress-dependent and failure criteria for granular material and fine-grained soils are
incorporated in ILLI_PAVE. The principal stresses in the sub-base and subgrade layers are
principal stresses do not exceed the strength of the material. When the base or subgrade layer
is divided into several layers, the minor stresses in the upper layer may be very small or become
tensile in the lower layers. Therefore, the replacement of the small or negative stress by a large
positive stress results in a higher, modulus. The MICH_PAVE 2D [11] finite element computer
program is very similar to ILLI_PAVE. It uses the same methods to model granular material and
soils and the same Mohr-Coulomb failure criteria. MICH_PAVE uses a flexible boundary at a
limited depth beneath the surface of subgrade instead of a rigid boundary at a large depth
below the surface. MICH_PAVE is capable of performing both linear and non-linear finite
computes an equivalent resilient modulus for each pavement layer that is obtained as the
average of the moduli of the finite elements in the layer that lie within an assumed 2:1 load
distribution zone. For non-linear material, MICH_PAVE employs the stress dependent K-θ
model to characterize the resilient modulus of soils through a stress dependent modulus and
constant Poisson’s ratio. ABAQUS, a commercially available 3D FE program has been used in the
structural analysis of pavement systems. The program has the ability to accommodate both 2D
FE analysis and 3D FE analysis and use reduced integration elements (3D) to reduce the total
pavement thickness (table 2.3), Flexible Pavement Design Curve (Nigerian CBR Method)
(Figure 2.2).
2. Measuring ruler and pencil for tracing the California Bearing Ratio to their
3. Existing material properties like CBR value, number of vehicle exceeding 3 tons, it's
4. Microsoft Office Excel Software to plot and derive the equation of the curves.
1.2 Methods
The methodology adopted for this paper work for the development of the design tool include
traffic analysis, generation of design curve data, development of curve equations from curve
data, development of program algorithm, creation of interface on Visual Basic Package, code
The anticipated traffic for design life is estimated in terms of number of commercial vehicles
The traffic adjustment factor is gotten from table 2.2 using the provided data of traffic growth
rate.
According to the Nigerian (CBR) method of flexible pavement design, the calculated anticipated
traffic determines which curve to use. This is shown in Figure 3.1. This flexible pavement design
To generate the design curve data for curves A, B, C, D, E and F, interpolations were carried out
at intervals of 1% CBR on the CBR-Pavement thickness chart. The interpolations produced the
The data generated in the above procedure (3.2.2) was modeled using the Microsoft Office
Excel Program (Power Option) with “CBR” as X-axis and “Thickness above layer” as the Y-axis to
obtain the curve equations. The curve equations for curves A to F are as presented in Equations
4.0
Y = (WX)a……………………………. 4.0
Where,
X = CBR (%)
Y = T = Thickness above layer (mm) (10.0)
Using the procedure for obtaining the anticipated traffic and curve equation, connotations
where used in developing the program algorithm ensuring that it suits the Nigerian (CBR)
Traffic Data:
∴E = A x C x D
Thickness Description:
T1 = Total thickness
Light traffic; T3 ≥ 50
Medium traffic; T3 ≥ 75
a) Creating Textbox: Pick text box on the tool box, set property name;
b) Creating Label: Pick label on the toolbox, click caption then reset the name property.
f) Pick command button, go to caption and type in text calculate, then go to name property and
The codes were written in Visual basic 6.0 [13]. The following codes were written in line with
The ABECS-Flex-Pave is a user-friendly program, it is simple to use and easy to run. The program
is applicable to four-layered (Surface, base, subbase and subgrade) flexible pavement system.
When all the necessary design input parameters have been made, the program can run
successfully in less than 30 seconds. The following traffic and material parameters are required
as inputs in ABECS-Flex-Pave;
i. Traffic Data: Number of vehicles exceeding 29.89kN(3 tons), traffic growth rate, Number of
Four (4) steps are required to carry out a complete design of a flexible pavement using N-Flex-
Pave;
Step 1 of 4(Figure 2): This window takes Traffic data input; No. of veh/day exceeding 3tons,
traffic growth rate, design period, No. of lanes and design lane, click next to go to step 2 of 4 -
Step 2 of 4(Figure 3): This window takes the material parameters input, click next to get to step
Step 3 of 4(Figure 4): At step 3 of 4, the program displays computed “thickness above layer” for
subgrade, subbase and base, click next for step 4 of 4 - the “thickness of layer” window.
On this window, the thickness of layer is automatically computed and displayed. Click Finish to
end design. At this stage if the computed surface thickness is less than the recommended
minimum for light, medium or heavy traffic, the program prompts the warning message
“Surface thickness is less than the recommended value, do you want to carry out an
adjustment”. The user has an option of clicking Yes, No or Cancel. If the user clicks Yes, the
program automatically adjust the thickness in accordance with design procedures as shown in
Figure 6.The user may also view the cross section of the pavement by clicking “View Site” as
shown in Figure 7.
REFERENCES
American Association of State Highway and Transportation Officials AASHTO, AASHTO Guide for
G. Ahlborn. ELSYM5 [Computer Program for Determining Stresses and Strains in Five Layer
H. Howard., Visual Basic 6.0, MSCD Training Guide, New Riders Publishers, USA (1999).
Asphalt Pavement System, Internal Report, Cheron Research Corporation, Richmond, CA. 1963.
L. Raad, J. L. Figueroa. Transportation Engineering Journal, ASCE , 1980, Vol. 106, No. TE1, pp.
111-128.
N. Sivaneswaran, L. M. Piecce, J. S. Ulmeyer. Everstress (Version 5.0) [Layered Elastic Analysis
Program for Analysis of Flexible Pavement, Transportation Research Records No. 1286 pp. 123-
131 (1990).
Road Research Laboratory, , “A Guide to the Structural Design of Pavement for New Roads –
Road Note 29” 3rd Edition, Department of Environment, HMSO, London, (1970).
(1996)