Compella Service Manual Rev 6

Compella™ Bariatric
Bed System
Service Manual
Product No. P7800
178952 REV 6
REVISION
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Sixth Edition, 2021-07
First Printing 2015
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Compella™ Bariatric Bed System Service Manual (178952 REV 6) i

Replace this manual (178952) if it is damaged and/or can not be read.
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Reference Documents
Compella™ Bariatric Bed System Instructions for Use (178951)
Compella™ Bariatric Bed Unpacking Instructions (187122)
ii Compella™ Bariatric Bed System Service Manual (178952 REV 6)

Table of Contents
Revision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . i
Chapter 1: Introduction
Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
Reference Documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
Document Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 1
Acronyms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 2
Model Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 2
Safety Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 3
Warning and Caution Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 - 4
Chapter 2: Troubleshooting
Getting Started. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1
Function Checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 2
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3
Bed System Main Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3
IntelliDrive® XL Transport System Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 3
Service Required Indicator—Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 4
Upper Control Board (UCB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 5
Diagnostic LEDs Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 5
Error Codes and Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 5
Width Extend Board (WEB). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 10
Diagnostic LEDs Location. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 10
Error Codes and Solutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 11
SideCom® Board (SCB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 14
OIML Scale Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 16
Scale Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 17
Drive Control Board (DCB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 18
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Diagnostic LEDs Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 18

IntelliDrive® XL Transport System Malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 20
Miscellaneous Malfunctions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 21
Support Surface and ASU Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 22
Surface and ASU—Power Failure and Alarm Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 22
Power Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 22
Alarm/Alert System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 22
Troubleshoot an Alarm Condition. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 23
Miscellaneous Support Surface and ASU Malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 24
Motors Do Not Operate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 25
No AC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 26
No AC Power, No Motor Power. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 27
No DC Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 28
Hilow Motor Unexpected Motion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 29
Head, Knee, or Foot Motor Unexpected Motion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 30
Siderail Detection Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 31
Siderail Does Not Latch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 32
Patient Pendant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 33
Junction Board Troubleshooting—IntelliDrive® XL Transport System . . . . . . . . . . . . . . . . . . . . . 2 - 34
Enable Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 34
Throttle Debugging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 35
ASU Alarm Sounds (Compella™ Therapy Surface (P642A) Only). . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 36
Patient Bottoms Out when Lying Flat (Compella™ Therapy Surface (P642A) Only). . . . . . . . . 2 - 39
ASU Display Is Scrambled . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 40
ASU Does Not Operate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 41
Powered Width Extensions Will Not Extend or Retract . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 42
Solve a System Alarm Condition on a Compella™ Foam Surface . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 42
ASU Does Not Come On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 43
ASU Shuts Off or Is Hot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 44
Support Surface Does Not Inflate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 45
ASU—No Display, but Pump Is Running . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 46
ASU—Touch Pad Does Not Work. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 47
ASU—Frame or Internal Communication Error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 48
iv Compella™ Bariatric Bed System Service Manual (178952 REV 6)

Table of Contents
ASU—CHK CAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 49
OIML Scale Shows ERR0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 50
Chapter 3: Theory of Operation
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1
Mechanical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1
Base Frame Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1
Upper and Intermediate Frame Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 1
User Interface Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2
End Panel Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2
Software System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 2
Upper Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 3
SideCom® Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 3
Width Extend Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 3
OIML Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 4
General Features Common to All Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 4
Diagnostics and LED Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 4
CAN Communications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 5
IntelliDrive® XL Transport System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 5
User Interface Pod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 5
Push Handles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 5
Junction Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 5
Drive Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 5
Drive Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 6
Speed Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 7
ASU and Support Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 7
P.C. Board Layouts and Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 8
Chapter 4: Procedures
Tool and Supply Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 1
Service Mode Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2
Enter and Exit the Service Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2
Disable the Night Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2
Disable the Patient Control Backlight LEDs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2
View the Software Version on the Optional Pod . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2
Compella™ Bariatric Bed System Service Manual (178952 REV 6) v

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Disable the Transportation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2

Enable the Transportation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 3
Reconfigure the Bed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 3
Change the Scale Units (standard scale) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 4
Get Access to the Expanded and Demo Modes—Compella™ Therapy Surface . . . . . . . . . . . . . 4 - 5
Support Surface Replacement and Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 6
Caster Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 9
Foot End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 9
Head End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 11
Foot End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 11
Head End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 11
Brake/Steer Switch Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 12
CPR Cable Replacement and Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 14
Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 18
Head Siderail Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 19
Intermediate Siderail Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 21
Head Siderail Internal Components Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 25
Caregiver Control Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 25
Speaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 25
Control Pod Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 27
Night Light Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 29
Lift the Bed’s Head Section Manually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 30
P.C. Boards in the Electronics Box Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 31
OIML Board Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 34
Hilow Motor Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 36
Head Motor Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 38
Thigh or Foot Extend Motor Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 41
Width Extender Head Motor Replacement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 44
Width Extender Thigh Motor Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 47
Manual Width Control—Release Cable Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 50
Thigh Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 50
Head Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 51
Head Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 54
Thigh Section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 54
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Load Beam Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 56

Bed Power Cord Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 61
Bed Batteries Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 63
Trailing Arm Assembly Replacement—IntelliDrive® XL Transport System . . . . . . . . . . . . . . . . . 4 - 66
Battery Replacement—IntelliDrive® XL Transport System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 69
Drive Control Board and Motor Controller
Replacement—IntelliDrive® XL Transport System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 71
Push Handle Replacement—IntelliDrive® XL Transport System . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 73
Scale Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 76
EN45501 Class Scale Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 78
Crunch Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 78
Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 79
Complete the Scale Verification Report Form . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 80
Repeatability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 80
Discrimination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 81
Accuracy of Tare Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 81
Eccentricity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 82
Errors of Indication (Weighing Performance) and Accuracy of Zero Setting . . . . . . . 4 - 82
Tare (Weighing Test) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 82
Scale Verification Report Form—EN45501 Class Scale Only . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 84
Bed Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 88
Line Manager Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 90
Label Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 91
ASU Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 92
ASU Power Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 94
ASU Fan. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 96
ASU Fuses and Power Inlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 97
Power Inlet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 97
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 98
ASU Hose Connectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 99
ASU Button Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 101
ASU Power Cord. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 102
Single Support Surface Bladder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 103
Top Cushion, Turn Bladder and Boost Bladder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 104
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Outer Encasement and CPR Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 106

Patient Helper (P7802A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 108
Chapter 5: Parts List
Order Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 1
Exchange Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 2
In-Warranty Exchanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 2
Out-of-Warranty Exchanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 2
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 3
Recommended Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 5
Base Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 6
Shrouds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 8
Foot End Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 10
Head End Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 12
EN45501 Scale Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 14
IntelliDrive® XL Transport System—Push Handles. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 16
IntelliDrive® XL Transport System Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 18
Intermediate Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 20
Headboard Assembly (P7801A01, Capital; P7801A02, Rental) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 23
Upper Deck Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 24
Siderails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 29
Width Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 35
Electrical Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 42
Electronics Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 46
Power Cord, Bed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 50
Patient Pendant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 51
Oxygen Tank Holders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 52
Patient Helper (P7802A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 54
Syringe-Driver Holder. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 55
Medical Articulated Arm—Respiratory Circuit Holder (P3670A01) . . . . . . . . . . . . . . . . . . . . . . . . 5 - 56
Medical Articulated Arm—Pressure Transducer Holder (P3670A05) . . . . . . . . . . . . . . . . . . . . . . 5 - 57
Communication Cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 58
Line Manager . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 59
IV and Transfer Poles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 60
Foam Surface (P641A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 61
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Therapy surface (P642A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 62

ASU (P7810A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 66
Bed Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 69
Chapter 6: Cleaning and Preventive Maintenance
Cleaning/Disinfecting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1
Component Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1
Lubrication Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 1
Preventive Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 2
ASU—Clean or Replace Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 2
PM Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 3
Specified Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 4
Expected Life. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 7
Battery Code Date Explanation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 7
Power-Sonic SLA Batteries—5-Character Date Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 7
Power-Sonic Powersport Batteries—4-Character Date Code . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 7
CSB Battery—9-Character Date Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 7
BB and Zeus® Batteries—8-Character Date Code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 7
BB Battery—4-Character Date Code. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 8
Linak US Inc—8-Character Date Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 - 8
Wiring Diagram—Compella™ Bariatric Bed System Sheet 1 of 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
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NOTES:
x Compella™ Bariatric Bed System Service Manual (178952 REV 6)

Chapter 1
1
Introduction
PURPOSE
This manual contains instructions for the operation and maintenance of the Compella™ Bariatric Bed
System. It also includes parts lists (in chapter 5) for you to order replacement parts.
AUDIENCE
This manual is intended for use by trained or facility-authorized persons only. To ignore this restriction
could cause severe injury to people and serious damage to equipment.
REFERENCE DOCUMENTS
For more information (such as operating instructions, features, product symbols, and specifications),
refer to the Compella™ Bariatric Bed System User Manual (178951).
If not already included in this manual, Hill-Rom will make available upon request circuit diagrams,
calibration instructions, or other information that will assist service persons to repair those parts
designated as repairable.
DOCUMENT SYMBOLS
This manual contains different typefaces and symbols to make the content easier to read and
understand:
• Standard text—used for regular data.
• Boldface text—emphasizes a word or phrase.
• NOTE:—sets apart special data or important instruction clarification.
• WARNING or CAUTION
– A WARNING identifies situations or actions that may have an effect on patient or user safety.
To ignore a warning could cause patient or user injury.
– A CAUTION identifies special procedures or precautions that persons must obey to help
prevent equipment damage.
Compella™ Bariatric Bed System Service Manual (178952 REV 6) 1-1

Acronyms
ACRONYMS
Acronym Description
ASU Air supply unit
CAN Controller area network
CHK CAL Check calibration
CPR Cardiopulmonary resuscitation
DCB Drive control board
EEPROM Electrically erasable programmable read only memory
EPA Environmental Protection Agency
FET Field-effect transistor
LCB Lower control board
LED Light emitting diode
MPE Maximum permissible error
NAWI Non-automatic weighing instrument
NIU Network Interface Unit
PCB Printed circuit board
PWM Pulse width modulation
RAP Repair analysis procedure
RMA Return material authorization
RTV Room-temperature vulcanizing
SCB SideCom® control board
UCB Upper control board
WEB Width extend board
MODEL IDENTIFICATION
Model Number Description
P7800 Compella™ Bariatric Bed System
1-2 Compella™ Bariatric Bed System Service Manual (178952 REV 6)

Safety Information
1
SAFETY INFORMATION
WARNING:
Obey all warnings and cautions throughout the manual and also the safety information below to help
prevent injury and/or equipment damage:
• Warning—To help prevent the risk of hospital bed fires, make sure facility persons follow the
safety tips in the FDA Public Health Notification: Safety Tips for Preventing Hospital Bed Fires.
(US only)
• Warning—Only facility-authorized persons should service the bed.
• Warning—Do not make unauthorized modifications to the Compella™ Bariatric Bed System.
• Warning—ASU—after exposure to extreme high or low temperatures, let the ASU acclimate for
at least one hour before use.
• Warning—Do not service or do preventive maintenance while the device is in use.
• Warning—Unplug all power cords before you service the bed.
• Warning—Obey all applicable infection control policies and procedures.
• Warning—Do not work under an unsupported load. Install applicable temporary supports.
• Warning—Failure to wear protective gloves may cause injury.
• Warning—Failure to wear eye protection may cause eye injury.
• Warning—Incorrect use or handling of the power cord may cause damage to the power cord. If
damage has occurred to the power cord or any of its components, immediately remove the unit
from service, and contact the applicable maintenance persons.
• Warning—The potential for electrical shock exists with electrical equipment. Failure to follow
facility protocols may cause death or serious injury.
• Warning—Before you move the unit, make sure the power cord, hoses, and other equipment
are correctly stowed. Failure to do so could cause equipment damage.
• Warning—Do not push or pull the unit by IV poles, siderails, or other equipment. Use the
transport handles, footboard, or other designated location. Failure to do so could cause
equipment damage.
• Warning—The communication cable connection on the ASU is only to be used to connect to a
Compella™ Bariatric Bed frame. Connecting any other device could cause patient or operator
injury and/or cause severe damage to the ASU as well as any incompatible device.
• Warning—To prevent the materials in this product from contributing to potentially serious
health and/or environmental hazards, consult your local regulations and facility protocol to
safely dispose of electronic equipment. Do not dispose of as unsorted municipal waste. See
your local distributor for return or collection systems available in your country.

Warning and Caution Labels
WARNING AND CAUTION LABELS

These warning and caution labels may be on the bed. Additional warning or caution labels may be on
the Air Supply Unit (ASU). Labels are for illustrative purposes only.
Figure 1-1. Warning and Caution Labels

Chapter 2
Troubleshooting
GETTING STARTED
WARNING:
Warning—Only facility-authorized persons should service the Compella™ Bariatric Bed System. Service
by unauthorized persons could cause injury or equipment damage.
2
1. Do one of these:
• To isolate or identify a problem, go to “Function Checks” on page 2-2.
• If a problem is known, go to the solution identified in the “Function Checks” on page 2-2.
2. Do the solution (repair analysis procedure (RAP), part replacement, etc.) that is shown for the
problem.
3. To make sure the problem has been corrected, do the “Function Checks” on page 2-2.
NOTE:
If the troubleshooting procedures do not identify the problem, contact Hill-Rom Technical Support.

Function Checks
FUNCTION CHECKS
Do the function checks below as applicable for your bed. If the bed passes all of the checks for its
configuration, do the necessary administrative tasks, and prepare the bed to be put into service.
NOTE:
Use the controls on both sides of the bed to do the functions checks. Do the checks on one side, and
then the other.
Pass/
Task If Fail, Go To
Fail
1. From all control areas, these bed controls and their indicators (as applicable) operate correctly:
Tilt and Reverse Tilt “Upper Control Board (UCB)” on page 2-5
Lockouts for head, knee, and bed up/down “Upper Control Board (UCB)” on page 2-5
Bed, head, and knee sections raise and lower “Upper Control Board (UCB)” on page 2-5
Foot extend and retract “Upper Control Board (UCB)” on page 2-5
Width extend and retract (powered and “Width Extend Board (WEB)” on page 2-10
manual)
Chair “Upper Control Board (UCB)” on page 2-5
Bed Flat “Upper Control Board (UCB)” on page 2-5
Nurse call (if available) “Upper Control Board (UCB)” on page 2-5 or
“SideCom® Board (SCB)” on page 2-14
CPR handle “Upper Control Board (UCB)” on page 2-5
Brake pedals “Upper Control Board (UCB)” on page 2-5
2. These alerts (as applicable) operate correctly:
Brake Not Set Alert “Upper Control Board (UCB)” on page 2-5
Head Angle Alert “Upper Control Board (UCB)” on page 2-5
3. These features (as applicable) operate correctly:
Head Angle Display “Upper Control Board (UCB)” on page 2-5
IntelliDrive® XL Transport System “IntelliDrive® XL Transport System
Malfunctions” on page 2-20
SideCom® Communication System “SideCom® Board (SCB)” on page 2-14
Bed Exit Alert System “Upper Control Board (UCB)” on page 2-5
Scale. See “Specified Checks” on page 6-4 for “Upper Control Board (UCB)” on page 2-5 or
accuracy check. “OIML Scale Board” on page 2-16
4. The ASU and support surface operate correctly:
Side bolsters “Support Surface and ASU Troubleshooting”
on page 2-22
Therapy surface functions “Support Surface and ASU Troubleshooting”
on page 2-22
ASU “Support Surface and ASU Troubleshooting”
on page 2-22

Batteries
BATTERIES
BED SYSTEM MAIN BATTERY

Replace the battery if any of these conditions occur (see “Bed Batteries Replacement” on page 4-63):
2
• The battery indicator does not come on within 3 minutes of bed connection to AC mains.
• The battery indicator does not stop flashing (low condition) within 12 hours of bed connection to
AC power.
• Successive transports of 4 hours or less cause the battery to discharge to low condition as indicated
by a flashing battery indicator.
INTELLIDRIVE® XL TRANSPORT SYSTEM BATTERIES

Replace the batteries if the transport system automatically shuts down power before the final battery
charge indicator flashes. (see “Battery Replacement—IntelliDrive® XL Transport System” on page 4-71).

Service Required Indicator—Error Codes
SERVICE REQUIRED INDICATOR—ERROR CODES

The Service Required indicator on the caregiver panel is on solid:
1. If bed has been stored in a temperature less than 32°F (0° C), and a width extend control has been
activated, the Service Required indicator may come on. If this occurs, you will need to extend the
panels manually or wait approximately 20 minutes for the bed to adapt to the room temperature.
2. Go into Service mode (see “Enter and Exit the Service
Mode” on page 4-2). While the bed is in Service mode, the
Service Required indicator (A) will flash on and off, and the
Bed Not Down indicator (B) will flash a specified number of
flashes to identify the source of the error.
3. Refer to the table below to determine the source of the
error. If there are multiple boards that are faulty, then the
highest priority will show.
Priority Error Fault Code (number of flashes)

1 SCB heartbeat 2
2 WEB heartbeat 5
3 OIML heartbeat 9
4 UCB general 1
5 SideCom general 2
6 Surface general 3
7 WEB general 5
8 OIML general 9
4. Refer to the board error code tables that follow to determine the error description and solution.
• “Upper Control Board (UCB)” on page 2-5
• “Width Extend Board (WEB)” on page 2-10
• “SideCom® Board (SCB)” on page 2-14
• “OIML Scale Board” on page 2-16
NOTE:
The numbers shown in the LED columns identify the state of the LED: 0 = Off; 1 = Flashing; 2 = On
(solid).
5. Before you replace components as identified, make sure of these:
• All of the cables are not damaged and are connected correctly.
• There are no parts that are binding.
• For the UCB, make sure that the ASU operates correctly.
6. For part replacement, refer to chapter 4.
7. After you repair the bed, do the “Function Checks” on page 2-2.

UPPER CONTROL BOARD (UCB)
Diagnostic LEDs Location
Error Codes and Solutions

NOTE:
(solid).
DTC Blue Green Red Amber Service

Error Description Code D108 D45 D41 D44 Require Solution
(Hex) LED LED LED LED d LED
No Error 1000 2 2 2 2 0 Normal condition
Battery voltage is < 18 V 1040 2 0 1 0 1 Charge the bed
and ≥ 2 V: the battery is overnight. If that
dead or no battery at does not work, then
all, or the ADC for the replace batteries
battery voltage is with new ones. If the
broken error continues,
replace the LCB.
Battery voltage is < 2 V: 1041 2 0 1 1 1 Replace batteries
no battery or it is with new ones. If the
disconnected, or the error continues,
ADC of LCB is broken replace the LCB.


Battery voltage is too 1042 2 0 1 2 1 Connect the battery
high: battery is or make sure the
disconnected during cables are connected
charging to the batteries. If the
cables are
connected, replace
the LCB.
Battery charging 1043 2 2 1 0 1 Replace the LCB.
current is over the
maximum limit
Battery charging 1044 2 2 1 1 1 Replace the LCB.
current sensor or ADC
for battery current is
broken
LCB SPI communication 1045 2 2 0 0 1 Make sure the signal
is lost between LCB P15
and UCB P13 is
connected and not
damaged. Make sure
the LCB and UCB are
operating correctly
or examine the cable
connection between
LCB and UCB. If the
connection is good,
replace the LCB.
EEPROM data corrupt 1080 0 0 0 2 1 Replace the UCB.
EEPROM access 1081 0 0 2 2 1 Replace the UCB.
Motor H-Bridge FET 1140 1 1 2 1 1 Replace the UCB.
short detection
Motor H-Bridge 1141 1 1 2 2 1 Replace the UCB.
overvoltage detection
System CPR switch 10C0 0 0 1 2 1 Replace the head
failure section motor.
Hilo head overcurrent 1142 0 1 0 1 0 Replace the hilow
head motor. If the
error continues,
replace the UCB.
Hilo foot overcurrent 1143 0 1 0 2 0 Replace the hilow
foot motor. If the
error continues,
replace the UCB.


Head overcurrent 1144 0 1 1 0 0 Replace the head
section motor. If the
2
error continues,
replace the UCB.
Thigh overcurrent 1145 0 1 1 1 0 Replace the thigh
error continues,
replace the UCB.
FlexAfoot overcurrent 1146 0 1 1 2 0 Replace the
FlexaFoot motor. If
the error continues,
replace the UCB.
Heartbeat failure of the 2100 2 1 2 1 1 Replace the SCB.
SCB
Heartbeat failure of 9100 0 0 1 0 1 Replace the OIML
OIML scale board.
Heatbeat failure of WEB 5100 0 0 1 1 1 Replace the WEB.
System pendant failure 10C1 0 2 1 1 1 Replace the pendant.
Motor position head 1148 0 2 2 2 1 Replace the head
hilo hilow motor.
Motor position foot hilo 1149 1 2 0 2 1 Replace the foot
hilow motor.
Motor position head 114A 1 2 1 2 1 Replace the head
section motor.
Charge time is over the 1046 2 0 2 2 0 Replace the
limit in charge states batteries. If the error
continues, replace
the LCB.
Battery voltage can not 1047 2 2 0 2 0 Replace the
increase in constant batteries. If the error
current charge state continues, replace
the LCB.
Temperature is out of 1048 2 2 0 1 0 This error will
the range of 10°C to continue to show if
35°C (did show 50°C; the bed’s location is
UM shows 35) outside of the
operational range of
10°C to 50°C (50°F to
94°F).
Knee hardware 114C 1 1 0 1 0 Replace the thigh
overcurrent section motor. If the
error continues,
replace the UCB.


Hilo head hardware 114E 1 1 1 0 0 Replace the hilow
overcurrent head motor. If the
error continues,
replace the UCB.
Hilo foot hardware 114F 1 1 1 1 0 Replace the hilow
overcurrent foot motor. If the
error continues,
replace the UCB.
Head hardware 1150 1 1 1 2 0 Replace the head
overcurrent section motor. If the
error continues,
replace the UCB.
Foot hardware 1151 1 1 2 0 0 Replace the
overcurrent FlexaFoot motor. If
replace the UCB.
Thigh position 1153 0 0 2 0 1 Replace the thigh
error continues,
replace the UCB.
Foot position 1155 1 0 0 0 1 Replace the
FlexaFoot motor. If
replace the UCB.
Scale load beam 1182 2 1 0 1 1 Look at the UCB to
determine which
load beam needs
replaced (the red
indicator is on), and
replace that load
beam.
Scale calibration 1180 2 1 0 2 1 Calibrate the scale. If
replace the UCB.
Scale analog 1183 2 1 2 2 1 Replace the UCB.
OIML error which 90CF 2 1 1 0 1 Replace the OIML
affects PPM of UCB scale board.
Siderail switch stuck 10D0 1 1 0 1 1 Replace the
applicable caregiver
control board.
Bed frame calibration 1157 2 1 1 1 1 Calibrate the bed. If
replace the UCB.


Bed hilo calibration 1158 2 1 1 2 1 Calibrate the scale. If
2
replace the UCB.
WEB limit switch 5101 1 2 1 1 1 Replace the faulty
limit switch. If the
error continues,
replace the WEB.
IntelliDrive not present 1160 1 1 0 0 1 Check cable
connections at P10
on the DCB and P12
on the LCB. If the
error continues,
replace the DCB. If
replace the LCB.
IntelliDrive 1159 1 2 2 1 1 See “Drive Control
Board (DCB)” on
page 2-18.
IntelliDrive data 1161 1 2 0 0 1 Check cable
connections at P7 on
the DCB and P24 on
the UCB. If the error
continues, replace
the DCB. If the error
continues, replace
the UCB.
Bed is in transportation 1049 2 1 2 0 0 See “Disable the
mode Transportation
Mode” on page 4-2.

WIDTH EXTEND BOARD (WEB)
2 - 10 Compella™ Bariatric Bed System Service Manual (178952 REV 6)


For all overcurrent errors, do these steps before you replace the applicable motor:
1. Examine the lead screw for the presence of grease (see figure 4-24 on page 4-45). Apply grease if
necessary.
2. Make sure that there is not an obstruction that prevents the adjustment.
3. Make sure that the support surface operates correctly.
NOTE:
2
(solid).
DTC Blue Red Green Amber

Error Description Code D108 D41 D45 D44 Solution
(Hex) LED LED LED LED
No Error 5000 2 2 2 2 Normal condition
Right head extend 5157 0 0 0 1 Replace the right head width extend
overcurrent motor. If the error continues, replace
the WEB.
Right foot extend 5158 0 0 0 2 Replace the right foot width extend
the WEB.
Left head extend 5159 0 0 1 0 Replace the left head width extend
the WEB.
Left foot extend 515A 0 0 1 1 Replace the left foot width extend
the WEB.
Right head retract 515B 0 0 1 2 Replace the right head width extend
the WEB.
Right foot retract 515C 0 0 2 0 Replace the right foot width extend
the WEB.
Left head retract 515D 0 0 2 1 Replace the left head width extend
the WEB.
Left foot retract 515E 0 0 2 2 Replace the left foot width extend
the WEB.
UCB heartbeat 1100 1 2 0 1 Replace the UCB.
Right or left foot 5168 1 1 0 1 Examine the connections of the right
drive disconnected or left foot width extend drive to the
WEB. If everything is connected,
replace the WEB.
Compella™ Bariatric Bed System Service Manual (178952 REV 6) 2 - 11


Right or left head 5167 1 0 2 2 Examine the connections of the right
drive disconnected or left head extend drive to the WEB.
If everything is connected, replace
the WEB.
Left head extend 5162 0 01 0 Replace the left head extend limit
limit switch fault switch. If the error continues, replace
the WEB.
Left foot extend 5166 1 1 0 2 Replace the left foot extend limit
the WEB.
Right foot extend 5164 1 1 0 1 Replace the right foot extend limit
the WEB.
Right head extend 5160 1 0 2 2 Replace the right head extend limit
the WEB.
Left head retract 5161 0 0 2 1 Replace the left head extend limit
the WEB.
Left foot retract 5165 1 0 2 1 Replace the left foot extend limit
the WEB.
Right foot retract 5163 1 0 2 0 Replace the right foot extend limit
the WEB.
Right head retract 515F 1 0 1 1 Replace the right head extend limit
the WEB.
Right head extend 5171 0 1 0 2 Replace the right head width extend
hardware motor. If the error continues, replace
overcurrent the WEB.
Right foot extend 5173 0 1 1 0 Replace the right foot width extend
Left head extend 5172 0 1 1 1 Replace the left head width extend
Left foot extend 5174 0 1 1 2 Replace the left foot width extend
Right head retract 5175 0 1 2 0 Replace the right head width extend


Right foot retract 5177 0 1 2 1 Replace the right foot width extend
2
Left head retract 5176 0 1 2 2 Replace the left head width extend
Left foot retract 5178 0 2 0 0 Replace the left foot width extend
Right head both 516F 0 2 0 1 Replace the right head extend and
limit switches retract limit switch. If the error
active fault continues, replace the WEB.
Left head both 5170 0 2 0 2 Replace the left head extend and
Right foot both 516D 0 2 1 0 Replace the right foot extend and
Left foot both limit 516E 0 2 1 1 Replace the left foot extend and
switches active retract limit switch. If the error
fault continues, replace the WEB.
H-Bridge FET short 5140 1 1 1 0 Replace the WEB.
H-Bridge 5141 1 1 1 1 Replace the WEB.
overvoltage
EEPROM write 5080 1 2 0 0 Replace the WEB.

SIDECOM® BOARD (SCB)


NOTE:
(solid).
Error Description
DTC
Code
Red
D47
Amber
D49
Green
D46 Solution
2
(Hex) LED LED LED
No error 2000 2 2 2 Normal condition.
EEPROM write 2018 1 1 0 Replace the SCB.
EEPROM read 2019 1 1 2 Replace the SCB.
UCB heartbeat 2015 1 2 0 Replace the UCB.
Composer communication 200F 2 1 0 Make sure that there is
communication with the
facility’s network server.
If the server is not the
issue, replace the SCB.
Air node heartbeat failure 2008 0 1 1 Make sure that the
communication cable
from the ASU to the bed
is fully connected and
that the ASU operates
correctly.
EEPROM soft failure 2009 1 1 1 Replace the SCB.

OIML SCALE BOARD


NOTE:
(solid).
Error Description
DTC
Code
Green Red
D10 D7
Ambe
r D9 Solution
2
(Hex) LED LED LED
No error 9000 2 2 2 Normal condition.
EEPROM soft failure 9083 0 1 0 Replace the OIML scale board.
EEPROM write 9080 1 0 0 Replace the OIML scale board.
EEPROM read 9081 0 0 2 Replace the OIML scale board.
Scale load beam 9182 0 2 0 Look at the UCB to determine which load
beam needs replaced (the red indicator is
on), and replace that load beam.
Accelerometer not 9003 2 1 0 Replace the OIML scale board.
calibrated
Scale not calibrated 9180 2 1 2 Do the “EN45501 Class Scale Calibration”
on page 4-80. If the error continues,
replace the OIML scale board.
Scale ADC 9183 0 1 1 Replace the OIML scale board.
Overcurrent 9184 2 0 0 Replace the OIML scale board.
UCB heartbeat 1100 2 2 0 Replace the UCB.
Head position 114A 1 2 0 Replace the head section motor.
Head HiLo position 1148 1 2 1 Replace the head hilow motor.
Foot HiLo position 1149 1 2 2 Replace the foot hilow motor.
Thigh position 1153 1 1 0 Replace the thigh motor.

Foot position 1154 1 1 1 Replace the foot section motor.
FlexAfoot position 1155 1 1 2 Replace the FlexAfoot motor.
Weight gain 9120 1 0 1 Do the“EN45501 Class Scale Calibration”

calibration on page 4-80. If the error continues,
replace the OIML scale board.

SCALE DISPLAY

Error Error Description Solution
Err1 Scale not calibrated Calibrate the scale.
Err2 Invalid calibration Calibrate the scale.
Err3 Scale load beam Look at the UCB to determine which load
beam needs replaced (the red indicator is on),
and replace that load beam.
Err6 Width extension not fully Fully expand or retract the bed width to the
expanded or retracted. end of its travel.
DRIVE CONTROL BOARD (DCB)
Item LED Description Item LED Description

A Speed controller C Primary fault
B Stuck enable switch fault D Primary fault reset switch

Error POD DCB

Solution
Description Indication Indication
Power Drive All LEDs off All LEDs off Normal condition.
2
asleep
Power Drive 4 battery LEDs Speed Normal condition.
awake and scrolling controller
charging LED on
steady
Power Drive 0 to 4 LEDs on Speed Normal condition.
awake and steady, controller
not showing the LED on
charging battery charge steady
level
Enable 4 battery LEDs Stuck switchMake sure that both Enable switches operate correctly
switch fault flashing and speed and are not stuck (press and release each switch and
controller listen for a click as the switch engages and
LEDs on disengages.
steady Make sure that the power drive cables (especially
connectors P1 on the DCB, and P2 and P5 on the
junction board) are fully connected and not damaged.
If the problem continues, disconnect each Enable
switch cable from the junction board (P2 and P5), and
determine which switch corrects the condition.
After you correct the condition, operate the steer
function a few times to make sure the condition has
been corrected.
Primary 4 battery LEDs Primary fault Make sure that the power drive cables (especially
fault flashing and speed connectors P1, P4, P5, P8, and P9 on the DCB) are fully
controller connected and not damaged.
LEDs on Press and hold the Primary fault reset switch for 10
steady seconds. If the Primary fault has clears, make sure all
functions of the power drive operate correctly.
If the problem continues, replace the DCB.
Speed 4 battery LEDs Speed Make sure that the power drive cables (especially
controller come on for 4 controller connectors P6 on the junction board and P1, P4, P5,
to 5 seconds, LED flashes P8, and P9 on the DCB and their matching connectors
then turn off for for 4 to 5 on the motor controller) are fully connected and not
4 to 5 seconds, seconds, damaged.
and then then turns Make sure that the motor controller is not damaged.
repeat the off for 4 to 5 If the problem continues, replace the DCB.
sequence. seconds, and
then repeats
the
sequence.

IntelliDrive® XL Transport System Malfunctions
INTELLIDRIVE® XL TRANSPORT SYSTEM MALFUNCTIONS

For IntelliDrive® XL Transport System malfunctions that are not identified by a DCB error code, use the
table below to identify the applicable troubleshooting procedure.
Malfunction Solution
Bed does not completely lower to the transport Make sure that—
position (the power drive wheels should contact the The enable switches are not stuck.
floor when the bed is lowered from the transport All power drive cables (especially 4-pin
pod) connectors P10 on the DCB and P12 on the LCB)
are fully connected and not damaged.
The bed hilow is calibrated (see “Bed
Calibration” on page 4-90).
Bed appears to lower completely, but the Ready for Make sure that—
Transport indicator on the transport pod is not All power drive cables (especially connectors P7
green. on the DCB, P1 on the LCB, and P25, P26, and
P36 on the UCB) are fully connected and not
damaged.
The bed hilow is calibrated (see “Bed
Calibration” on page 4-90).
Steer is engaged, but the Steer indicator on the Make sure that—
transport pod is not green. The steer switch operates correctly and its
cables are fully connected and not damaged.
All power drive cables (especially connectors P1
on the DCB, and P9 and P6 on the junction
board) are fully connected and not damaged.
The steer switch is installed correctly and the
switch activates when you put the pedal in the
steer position.
None of the transport pod indicators come on Make sure that—
(these should come on when you press an Enable The power drive batteries are charged (VBAT >
switch or plug the bed into AC power). 24.5 V).
All power drive cables (especially connectors
P3, P6, and P10 on the DCB) are fully connected
and not damaged.
The power drive fuse is not damaged. Refer to
“Battery Replacement—IntelliDrive® XL
Transport System” on page 4-71, Step 1through
Step 5 to get access to the fuse.
Transport pod indicators show that the bed is in the Make sure that—
correct position, but the system will not drive. The cables to the motor and brake are fully
connected and not damaged.
The motor is in good condition.
The drive wheel touches the floor. If it does not,
do the “Bed Calibration” on page 4-90.
If the error continues, replace the DCB.

Miscellaneous Malfunctions
Battery charge is low or the batteries do not appear Make sure that—
to be charging The battery cable is fully connected and not
damaged.
The power drive fuse is not damaged.
2
Connectors P10 on the DCB and P12 on the LCB
are fully connected and not damaged.
The voltage from P10.1 to P10.2 on the DCB is >
26 V DC.
If the error continues, replace the DCB.
Junction board troubleshooting See “Junction Board Troubleshooting—
IntelliDrive® XL Transport System” on page 2-34.
MISCELLANEOUS MALFUNCTIONS
For malfunctions not shown above, use the table below to identify the applicable troubleshooting
procedure.
Motors Do Not Operate RAP 2.1 on page 2-25
No AC Power RAP 2.2 on page 2-26
AC Power, No Motor Power RAP 2.3 on page 2-27
No DC Power RAP 2.4 on page 2-28
Hilow Motor Unexpected Motion RAP 2.5 on page 2-29
Head, Knee, or Foot Motor Unexpected Motion RAP 2.6 on page 2-30
Siderail Detection Switch RAP 2.7 on page 2-31
Siderail Does Not Latch RAP 2.8 on page 2-32
Patient Pendant RAP 2.9 on page 2-33
Bed Exit will not arm Determine if the UCB/OIML scale board has an
error condition. If there is no error, replace the
scale pod board. If the problem continues,
replace the UCB/OIML scale board.
The scale display shows a blank or distorted Replace the scale pod board. If the error
message. continues, replace the UCB/OIML scale board.
Scale display reads ERR0 (OIML scale only) RAP 2.24 on page 2-50

Support Surface and ASU Troubleshooting
SUPPORT SURFACE AND ASU TROUBLESHOOTING
SURFACE AND ASU—POWER FAILURE AND ALARM CONDITIONS

NOTE:
The ASU must be plugged into AC power to operate.
Power Failure
A power failure can occur under these three conditions:
• The ASU power cord was disconnected from the AC power outlet.
• A power outage has occurred.
• A fuse has blown.
During a power failure condition, the display is Off, and the air cells in the support surface will not
inflate, but will hold air.
When power is restored, these occur:
• The unit will resume operation in Pressure Redistribution mode.
• The pressure settings that were stored in memory are restored.
• The alarm settings will be restored automatically for a power loss that lasts 30 seconds or less.
NOTE:
The states of the Max Inflate, Audio Pause, and Lock buttons are not saved in memory during a power
failure.
Alarm/Alert System
Different alarms are generated by the ASU to notify the caregiver of potentially hazardous conditions
when the caregiver is not in direct proximity of the unit. The intended position of the caregiver during
normal use is standing in front of the ASU, at the foot of the bed.
Notification Priority
Only one alarm will show on the display. The alarm list is processed in the order shown in the table
below, and the first active alarm that occurs will show on the display. If more than one alarm condition is
active, the highest priority alarm will show on the display. If the alarm conditions present are the same
priority, only the first one will show on the display.
• Internal Hardware Failure (medium priority alarm)—upon detection of an internal malfunction,
the system will sound an alarm. This may coincide with a visual indication, depending upon the
malfunction.
• Max Inflate Timeout (medium priority alarm)—1 minute prior to timing out, the system sounds
a warning alarm and shows a message that permits the caregiver to extend or end the Max
Inflate mode. If no action is taken, Max Inflate will automatically revert to the previous selected
therapy mode in one minute.
• Side Deflate Timeout (medium priority alarm)—the system will sound an alarm if the sides are
left deflated for more than 30 minutes. During this alarm, the operator is permitted to extend
side deflate or inflate the sides.

NOTE:
The Side Deflate Timeout alarm is only operational when the system is operated in manual mode.
• Turn Failed (medium priority alarm)—turns are permitted 5 minutes to complete. If a maximum
turn has not been achieved after 5 minutes, the system will sound a Turn Failed alarm.
• High Pressure/Low Pressure (medium priority alarm)—if one or more zones fail to maintain
pressure for 15 consecutive minutes, the system will sound a Low/High Pressure alarm. The
display will show which zone(s) has failed. You can silence this alarm for 10 minutes for
troubleshooting.
2
Troubleshoot an Alarm Condition
Alarm
Visual
Priority Condition Indication Condition Solution
Warning
Delay
1 Low/High Pressure Zone(s) Yes, Occurs after 15 Examine the mattress
Pressure failed to reach warning on minutes of not connections.
Alarm the target the display. achieving the Examine for leaks in the
pressure. target pressure. failed bladder(s).
Remove from service. Go
to RAP 2.19 on page 2-45.
2 Turn Failed The turn Yes, Occurs 5 Examine the mattress
bladder did not warning on minutes after connections.
reach the target the display. the turn started. Examine the Turn Bladder
pressure. for leaks.
Remove from service Go to
RAP 2.19 on page 2-45.
3 Internal Internal Yes, if not Immediate Remove from service. Go
Hardware malfunction affected by to RAP 2.11 on page 2-36.
Failure an internal
error.
3 Max Inflate Max Inflate is Yes, Occurs 29 Do one of these:
Timeout about to warning on minutes after Extend Max Inflate.
timeout. the display. Max Inflate Stop Max Inflate.
started. Let Max Inflate timeout.
3 Side The system was Yes, Occurs 30 Do one of these:
Deflate left with its warning on minutes after Extend Side Deflate.
Timeout sides deflated the display. Side Deflate Inflate the sides.
(Manual mode completes.
only).

Miscellaneous Support Surface and ASU Malfunctions
ASU does not come on RAP 2.17 on page 2-43
ASU does not operate RAP 2.14 on page 2-41
Display shows an alarm condition RAP 2.11 on page 2-36
Display shows a communications error message RAP 2.22 on page 2-48
Display shows a CHK CAL message RAP 2.23 on page 2-49
Display is scrambled RAP 2.13 on page 2-40
Display is off, but the pump is running RAP 2.20 on page 2-46
Touch pad does not work RAP 2.21 on page 2-47
Side bolsters do not deflate RAP 2.14 on page 2-41
Side bolsters do not inflate RAP 2.14 on page 2-41
Patient bottoms out when lying flat RAP 2.12 on page 2-39
Support surface does not inflate RAP 2.19 on page 2-45
Powered width extensions do not extend or retract RAP 2.15 on page 2-42
Foam surface shows a system alarm RAP 2.16 on page 2-42
ASU sounds an alarm for the therapy surface RAP 2.11 on page 2-36
Mattress is continually overinflated RAP 2.14 on page 2-41

2.1 Motors Do Not Operate
2.1 Motors Do Not Operate

2.2 No AC Power
2.2 No AC Power

2.3 No AC Power, No Motor Power
2.3 No AC Power, No Motor Power

2.4 No DC Power
2.4 No DC Power

2.5 Hilow Motor Unexpected Motion
2.5 Hilow Motor Unexpected Motion

2.6 Head, Knee, or Foot Motor Unexpected Motion
2.6 Head, Knee, or Foot Motor Unexpected Motion

2.7 Siderail Detection Switch
2.7 Siderail Detection Switch

2.8 Siderail Does Not Latch
2.8 Siderail Does Not Latch

2.9 Patient Pendant
2.9 Patient Pendant

2.10 Junction Board Troubleshooting—IntelliDrive® XL Transport System
WARNING:
Warning—When you service the IntelliDrive® XL Transport System use extreme caution. Whenever you
measure voltages or make adjustments to the Junction board, we suggest that you take the bed out of
the steer position which will prevent the bed from moving.
ENABLE SWITCHES
The enable switches are installed in the handles at the handle grip. If either switch is depressed, while
force is applied to the handles, the bed will move. If the handles are pushed towards the patient, the
bed will move forward. If the handles are pulled, the bed will move backwards. To check the enable
switches, first get access to the electronics box (see “P.C. Boards in the Electronics Box Replacement” on
page 4-31), and make sure that both enable switches are connected to the Junction board at P2 and P5.
The switches are connected in parallel, or combined on the Junction board. These voltages will be
monitored on a working system.
• P6.3, 4.0-5.1 V
• P6.1, 0-.7 V when switch is opened
• P6.1, 4.0-5.1 V when switch is depressed or closed
If you suspect that a switch is not working correctly, you can disconnect the switches at P2 and P5, and
use a meter to measure switch continuity from the end of the switch cable. A working switch will close
only when the switch is depressed. If it is always opened, or always closed, the switch or cable is
defective. In either case replace the handle assembly. The bed will operate if only one switch functions.
You can disconnect the defective switch from the Junction board and verify that the power drive system
operates when you use the working switch.
If there is not a voltage of 4.0 - 5.1 V at P6.3, verify the battery voltage or the battery charging voltage is
present. The battery voltage can be measured at P6.8. This voltage will be greater than 24 V when the
bed is plugged into the AC wall outlet. When the bed is unplugged from the AC outlet, the battery
voltage at P6.8 will be greater than 22 V, if the batteries are charged. If no voltage is present, or the
battery voltage is low, make sure power drive batteries and fuse are in good condition.
If the switches check out correctly, and the voltage at P6.1 does not toggle when the switch is
depressed, there may be a problem on the Junction board or the 14-pin connector at P6. Disconnect the
cable connected to P6, and examine the connector pins at P6 on the Junction board. Also, examine
connectors P2 and P5 where the enable switches connect to the Junction board.

THROTTLE DEBUGGING
The base part of the handle that connects to the frame contains a strain element that provides an
output signal proportional to the force applied to the handle. The handles are very similar to the load
beams used in the scale system. The Junction board amplifies this signal and provides an output to the
DCB.
Verify the output signal is correct at P6.10. P6. 4 is used as a ground reference for measuring signals.
When no force is applied to the handle the output signal should measure 2.4 V to 2.6 V DC. The voltage
output can be adjusted by turning potentiometer R1 until the output signal measures 2.5 V. When either
2
handle is pushed, the output signal will increase until it reaches 4.0 V to 4.5 V. When either handle is
pulled the output signal will decrease until it reaches 0.5 V to 1.5 V. This indicates that the throttle circuit
is operating correctly.
Before you make any adjustments verify the supply voltages. The supply voltage at P6.8 will measure
more than 22 V on a working system. If no voltage is present, or the battery voltage is low, make sure
power drive batteries and fuse are in good condition.
The excitation voltage, P3.5 and P7.5 (red wire) will measure 10 V to 12 V on a working board. Also, the
signal voltages at P3.3, P7.3, P3.4, and P7.4 will be approximately ½ the voltage measured at P3.5 and
P7.5. These are the green and white wires on the handle connectors P3 and P7. If the excitation voltage
is lower than 10 V, disconnect the connectors P3 and P7 one at a time to see if the voltage comes into
range. If this occurs, one of the handles is probably damaged and needs to be replaced. If the voltage
never comes into range, verify the 12 V supply at U2.2 to P6.4 on the Junction board. If a bad strain
element is suspected, disconnect the bad handle, readjust the zero output to 2.5 V with potentiometer
R1. Make sure that the power drive system operates when you use the good handle. Replace the
damaged handle.
If the output voltage at P1.1 can not be adjusted to within 2.4 V to 2.6 V using the potentiometer R1,
with no force applied to the handles, the strain element may be damaged. The bed will operate with a
single handle after the output is adjusted. To check the handles, disconnect one of the handles and see
if R1 can be adjusted so the output signal is 2.5 V. The handle that will not allow adjustment of the
potentiometer to bring the output signal to 2.5 V is the damaged handle.

2.11 ASU Alarm Sounds (Compella™ Therapy Surface (P642A) Only)

NOTE:
If the air cells or side bolsters do not reach the programmed pressure within approximately 20 minutes,
the alarm sounds. This is usually caused by an air leak in the system.
1. Do as follows:
a. At the System Alarm screen, press Audio
Pause.
b. Refer to the System Alarm screen.
NOTE:
The System Alarm screen shows a row of pressure
in all air zones—left bolster, head, seat, foot, retract
foot, and right bolster. The air cells are numbered #1
through #22, starting at the head end of the bed.
The System Alarm screen highlights a pressure in one of the three therapy zones—head, seat or foot, or
side bolster.
Yes No
↓ → Contact Hill-Rom Technical Support.
2. Do as follows:
a. Refer to the following tables, and determine the applicable air cells and hose to examine.
Table 2-1. Top Row Air Cell Connections to Hoses—Right-Hand Side
Head Left Bolster Left Turn

Hose color Red Blue Green
Air cells 1-6 N/A N/A
Table 2-2. Bottom Row Air Cell Connections to Hoses—Right-Hand Side
Seat Right Bolster Right Turn

Hose color White Black Yellow
Air cells 7 - 14 and Topper N/A N/A
Table 2-3. Bottom Row Air Cell Connections to Hoses—Left-Hand Side
Foot Foot (retract) Low Airloss Topper

Hose color White Black Yellow
Air cells 15 - 17 18 - 20 N/A

3. Do as follows:
a. Press Reset Alarm. The Main screen shows.
b. Remove the coverlet and vapor barrier from the mattress assembly.
c. Examine the hoses along the inside of the mattress assembly. All hoses are tightly connected to
the air cells inside the mattress assembly.
Yes
↓
No
→ Fully insert the T-barb fitting of the hose to the air nozzle of the air cell. If this solves
the problem, go to step 12. Otherwise, go to step 4.
2
4. At the Main screen, press Max Inflate. All zones go to and stay at 65 mm Hg ± 2 mm Hg.
Yes No
↓ → Examine the leaky zone(s), and replace the hose(s) as necessary. If this solves the
problem, go to step 12. Otherwise, go to step 5.
5. Examine the length of the applicable hose(s) in the mattress assembly. All hoses are free from leaks.
Yes No
↓ → Replace the leaky hose(s). If this solves the problem, go to step 12. Otherwise, go to
step 6.
6. Examine the applicable air cells or side bolsters for leaks. The air cells or side bolsters are free from
leaks.
Yes No
↓ → Replace the leaky air cell(s) or side bolster(s). If this solves the problem, go to step 12.
Otherwise, contact Hill-Rom Technical Support.
7. Examine the CPR connection for leaks. A leak is found at the CPR connection.
Yes No
↓ → Go to step 10.
8. The CPR mechanism is fully engaged at the support surface.
Yes No
↓ → Firmly rotate the CPR mechanism to the closed position against the surface. If this
solves the problem, go to step 12. Otherwise, go to step 9.
9. Examine the CPR mechanism head. The CPR hoses are tightly connected to the mechanism head and
do not have cuts at the fitting barbs.
Yes No
↓ → Connect the CPR hoses to the CPR mechanism head. If this solves the problem, go
to step 12. Otherwise, go to step 10.
10. Examine the hoses at the ASU. All hoses are correctly connected to the ASU.
Yes No
↓ → Tightly connect the hoses at the ASU. If this solves the problem, go to step 12.
Otherwise, contact Hill-Rom Technical Support.
11. The problem is solved.
Yes No
12. Do as follows:

a. Press the Power switch to Off.

b. Wait five seconds.
c. Press the Power switch to On.
d. Complete any administrative tasks.

2.12 Patient Bottoms Out when Lying Flat (Compella™ Therapy Surface (P642A) Only)
2.12 Patient Bottoms Out when Lying Flat (Compella™ Therapy Surface (P642A)
Only)
1. Do as follows:
a. At the Main screen, press Enter. The Patient Setup screen shows.
b. Use the arrow keys to select the pressure for the section where the patient bottoms out.
c. Press Increase several times to increase the pressure 5 mm Hg to 8 mm Hg.
d. Press Enter. The Main screen shows. 2
e. Examine where the patient is bottoming out.
The problem still exists.
Yes No
↓ → Repeat step 1. If this solves the problem, complete the necessary administrative
tasks. Otherwise, go to step 2.
2. The patient is in the Fowler position.
Yes No
3. Do as follows:
a. At the Main screen, press Options. The Select Options screen shows.
b. Select Adjust Fowler.
c. Press Increase until the Fowler Boost setting is 40.
The problem still exists.
Yes No
↓ → Complete the necessary administrative tasks.
4. Contact Hill-Rom Technical Support.

2.13 ASU Display Is Scrambled
2.13 ASU Display Is Scrambled

NOTE:
A power surge can scramble the display.
1. Do as follows:
a. Press the Power switch to Off.
b. Wait five seconds.
c. Press the Power switch to On.
d. Examine the display. This solves the problem.
Yes No
2. Complete the necessary administrative tasks.

2.14 ASU Does Not Operate
2.14 ASU Does Not Operate

1. The power cord is plugged into the ASU and an applicable power source.
Yes No
↓ → Plug the power cord into the ASU and/or an applicable power source. If this solves
the problem, complete the necessary administrative tasks. Otherwise, go to step 2.
2. Open the fuse holder that is in the power inlet (see “ASU Fuses and Power Inlet” on page 4-99). Use a
multimeter to check the fuse(s). The fuse(s) is in good condition. 2
Yes No
↓ → Replace the fuse(s). If this solves the problem, complete the necessary
administrative tasks. Otherwise, go to step 4.
3. Open the mattress and do a check of the air hoses for kinks or obstructions (see “Top Cushion, Turn
Bladder and Boost Bladder” on page 4-106 for instructions on how to open the mattress). The air
hoses are free from kinks or obstructions.
Yes No
↓ → Remove kinks or obstructions from the air hoses. If the LAL hose has a kink or is
damaged, order kit 200669S (see “Therapy Surface (P642A)” on page 5-67) and
follow the instructions that are included in the kit.
4. Replace the ASU (refer to procedure 4.4). This solves the problem.
Yes No
5. Complete the necessary administrative tasks.

2.15 Powered Width Extensions Will Not Extend or Retract
2.15 Powered Width Extensions Will Not Extend or Retract

NOTE:
The bed and ASU must be plugged in for the powered width extensions to operate.
Make sure of these:
• The bed and the ASU are plugged into AC power.
• The communication cable is connected to the bed and the ASU.
• The ASU is turned on.
If the ASU is plugged in, but the bed is not plugged
in and/or the communication cable is not
connected, then the Communication Lost
message will show to allow you to operate the
system in Manual mode until the bed is plugged
into AC power and communication cable is
connected.
If the system meets the three bulleted conditions
above and the powered width extensions still do
not operate, the ASU may have an internal
communication board error. If so, the
Communication Error message will show.
If you have pressed the Enter button, and you need to see the error message or confirm that there is still
an issue, turn the ASU off, and then turn it on. If there is still an issue, the Communication Error
message will show. If there is an internal communication board error, the system will continue to
operate in the Manual mode until the ASU can be serviced or replaced. Go to RAP 2.22 on page 2-48.
2.16 Solve a System Alarm Condition on a Compella™ Foam Surface

If the unit detects an alarm condition in the air cells of the surface, an alarm screen shows. Solve a
system alarm condition as follows:
1. Press Audio Pause to silence the alarm for
10 minutes.
2. Refer to the alarm screen to determine the

alarm condition.
3. Make sure the hoses are firmly connected
to the ASU, and the air cells are free from
leaks.
4. When the problem is solved, press Reset Alarm.

2.17 ASU Does Not Come On
2.17 ASU Does Not Come On

2.18 ASU Shuts Off or Is Hot
2.18 ASU Shuts Off or Is Hot

2.19 Support Surface Does Not Inflate
2.19 Support Surface Does Not Inflate

2.20 ASU—No Display, but Pump Is Running
2.20 ASU—No Display, but Pump Is Running

2.21 ASU—Touch Pad Does Not Work
2.21 ASU—Touch Pad Does Not Work

2.22 ASU—Frame or Internal Communication Error
2.22 ASU—Frame or Internal Communication Error

2.23 ASU—CHK CAL
2.23 ASU—CHK CAL

2.24 OIML Scale Shows ERR0
2.24 OIML Scale Shows ERR0

1. Unplug the bed, and plug it in again. ERR0 still shows.
Yes No
2. Wait 30 seconds and press the Weigh button. ERR0 still shows.
Yes No
3. Disconnect the OIML scale power cord and connect it again. ERR0 still shows.
Yes No
4. Replace the OIML Board (refer to Procedure 4.15 on page 4-34). ERR0 no longer shows.
Yes No
5. Return the old OIML Board to Hill-Rom. Contact Hill-Rom Technical Support for return information.

Chapter 3
Theory of
Operation
INTRODUCTION
There are three subsystems that make up the Compella™ Bariatric Bed System:
• Mechanical
• Electrical
• Support Surface with ASU
The interaction between these subsystems lets all the operational functions be used.
Each of the subsystems is described separately in the sections that follow. The schematic diagrams are
at the end of this chapter. 3
MECHANICAL SYSTEM
The mechanical subsystem includes these connected systems:
• Base Frame Module
• Upper and Intermediate Frame Modules
• User Interface Module
• End Panel Module
BASE FRAME MODULE

The base frame module includes the base frame, casters, brake and steer components, scale, and night
light. It also provides a mounting location for the powered transport system and the two lift arms. The
brake and steer components include user interfaces at the head end and on both sides of the product at
the foot end. Operating the brake and steer system from any of the user interfaces will articulate the
entire brake and steer system.
UPPER AND INTERMEDIATE FRAME MODULES

The upper frame module includes a segmented deck on which the support surface rests and a
supporting tubular steel intermediate frame which connects to the hilow lift module.
The deck is segmented into four sections: head, seat, thigh, and foot. The head, thigh and foot sections
articulate by electrically powered actuators. The foot section articulation is controlled by the knee
actuator. Each of the deck sections include a sliding width extension on either side which can be
extended and retracted by electrically powered actuators and a manual release that is incorporated into
the actuator mechanism. All the width extensions are operated by a one-button powered
extension/retraction operation. Sliding width extensions on the seat, thigh and foot sections are
connected together which permits single manual operation to extend/retract all three sliding width
extensions together. The sliding width extension of the head section has an independent manual release
mechanism. The sliding width extensions on the head section and seat section support the siderail
mechanisms.

Mechanical System
At the foot end on the patient-right side of the upper frame is a CPR handle that when pulled lowers the
head section to the flat position, then levels the upper frame.
The intermediate frame includes a sliding foot section which can be extended and retracted by an
electrically powered actuator. This sliding foot section is independent of the deck foot section. The
sliding foot section supports the footboard. The intermediate frame supports the headboard and
patient helper assembly. Both the head and foot ends of the intermediate frame have accessory
mounting provisions at the corners.
The bed electronics such as the batteries, power supply, an communications are enclosed in a box that
is attached to the intermediate frame.
USER INTERFACE MODULE

The user interface module includes the left and right head and intermediate siderails and the optional
patient pendant. In the up position, the siderails are intended to make the patient aware of the proximity
of the support surface edge. The siderails may be lowered to permit the patient to enter or exit the bed,
and to give a caregiver unobstructed access to the patient. Caregiver controls and patient controls are
mounted on the siderails.
The head siderails are directly mounted to the width extensions on the articulating head section deck.
The intermediate siderails are directly mounted to the seat width extensions.
The head and intermediate siderails move laterally in and out with the width extension position.
END PANEL MODULE

The end panel module includes a head panel and a foot panel.
The head panel is a flat non-stationary panel vertically affixed to the upper frame, near the head end. The
head panel can be quickly removed by a caregiver for CPR or to gain access to the patient's head from
the head end.
The foot panel is at the foot end. It is affixed to the extending foot section of the inter mediate frame
in such a way that it remains perpendicular to the intermediate frame. The foot panel is tool removable
to prevent inadvertent removal of the panel while the ASU is installed. The foot panel's intended
functions are:
• To support the bottoms of the patient's feet in the chair and bed modes to prevent foot drop.
• To provide a support for patients to adjust their position.
• To provide grip areas for caregivers to use during transport.
• To keep the patient from slipping off the foot end.
• To help prevent unauthorized patient exit from the foot end.
• To provide a mount structure for the ASU.

Electrical System
ELECTRICAL SYSTEM
SOFTWARE SYSTEM
The software system is comprised of these software modules:
• Upper Control Board (UCB)
• SideCom® Board (SCB)
• Width Extension Board (WEB)
• European OIML Scale Board (OIML)
Upper Control Board

The UCB software controls the bed frame articulation, scale, patient position monitoring (PPM), battery
3
charging, and local alerts. It sends width extension/retraction requests to the Width Extension module,
nurse call events to the SideCom® module, and scale commands to the standalone OIML Scale module
via the CAN communication network.
Bed articulation control inputs are handled by the software allowing users to request any of the several
bed articulation functions. The software detects activation of siderail buttons and controls the
corresponding motors to achieve the desired bed position. Specific lockouts can be enabled to help
prevent unauthorized use of the bed articulation functions.
The UCB software monitors patient position sensors, as an option, relative to the bed as defined by:
• Patient is correctly in position on the product
• Patient is off of the product
• Patient is attempting to exit the product
The UCB software performs scale (weighing) capability by measuring the output of the load beam
sensors. It also provides functionality to perform tare and calibration operations.
The Head of Bed (HOB) functionality includes control of the HOB positioning, measurement of the HOB
angle and the ability to show the angle digitally, and sounding of positioning alerts.
SideCom® Board
The purpose of the SideCom® module is to provide an interface between the bed and a hospital’s nurse
station. It performs nurse call functionality, sends nurse and priority calls when the bed exit system
sounds an alert, and communicates information to the NIU via the COMPoser protocol.
For the nurse call interface, this module provides an interface to standard nurse call applications as well
as to both COMposer based and Bed Status based (traditional and enhanced) systems.
The module also supports connectivity with a hospital server’s NaviCare® System.
The SCB is an optional module and may not be installed on all units.
Width Extend Board

The WEB software controls expansion and retraction of the siderails in order to accommodate various
patient widths. The WEB software will control the Width Extension motors based upon the commands
received from the UCB. It will send inflate/deflate requests to the ASU based upon the status of the
siderail limit switches, extend and retract requests, and fault conditions.

Electrical System
The software functionality in the WEB module affects the behavior of the ASU side bolster controls and
the frame patient positioning articulation controlled by the UCB module. The software functionality in
the WEB module is affected by the status of frame articulation as well as user requests which are read
and transmitted by the UCB over a CAN interface. Any failure detected by the WEB module software is
transmitted over the CAN interface to be shown on the siderail.
The software constantly monitors the limit switches of the width extend drives to make sure the
siderails extend and retract correctly. The software will detect and report errors such as one siderail is
extended while the other is not.
OIML Board
If the OIML board is installed in the product, the basic weighing and calibration activities are covered in
this software module. The software handles display functionality by sending the message via the CAN
interface using the Platform Display Protocol.
This standalone OIML Scale module performs these functions:
• Accelerometer calibration
• Scale calibration
• Weigh/Zero (Tare)
• Scale related display information over the CAN network
NOTE:
The OIML Scale module is an optional module and is only available in beds with the EN45501 scale.
General Features Common to All Boards
Watchdog
In normal operation, the software provides a thread level watchdog timeout where each thread is
configured for a watchdog timeout period. If the thread does not successfully execute for the watchdog
timeout period through the point where the thread watchdog is strobed, then the software shall
conclude the watchdog reset within 400 ms of its occurrence. At that point, the software enters a safe
state and stops strobing the watchdog until the reset occurs.
Service Mode
The Service mode is initiated by a service technician by using the caregiver siderail controls. In Service
mode, the technician is able to perform various activities such as view error codes, clear error codes,
reconfigure node presence, and others.
When the Lockout enable button is pressed and held for a period of 10 +/- 3 seconds, then the system
will enter the Service mode and a visual indication is given by blinking the Service Required indicator at
the rate of 0.5 seconds +/- 0.25 second (1 Hz nominal).
The software exits the Service mode when no configuration keys are detected for 30 +/- 5 seconds or
upon detection of the Lockout enable button.
Diagnostics and LED Indications

The software modules constantly monitor circuitry and CAN communications to detect faults and error
conditions. When such conditions occur, a module will activate the Service Required indicator and show

Electrical System
unique on-board LED patterns. The meaning of these LED patterns is described in Chapter 2. Faults and
error conditions are logged in the EEPROM of the module.
Examples of faults and errors:
• Limit switch failures
• Detection of overcurrent or voltage limit conditions
• Circuit errors such as an unplugged cable
• Loss of “heartbeat” signals from other software modules
• Frame or siderail position errors
CAN Communications
Software modules interface to the overall Compella™ Bariatric Bed System product via the CANOpen
protocol on the products CAN network. The CANOpen communication protocol specification followed
is as per the product's network specification.
INTELLIDRIVE® XL TRANSPORT SYSTEM

3
User Interface Pod
The user interface Pod is located a the top of the right-side push handle. It has controls to lower and
raise the bed into and out of the transport position. The Pod has bi-color, green and amber, LEDs to
indicate the transport position and steer pedal status. The Pod also has a four segment LED bar graph to
show the transport battery capacity and fault status. Each segment represents approximately 25% of
the battery capacity.
Push Handles
The push handles incorporate strain gauge elements to sense the force applied by a caregiver in either a
forward or reverse direction. The strain gauges are connected to the junction board. Each push handle
also incorporates an enable switch. The enable switches are connected to the junction board.
Junction Board
The junction board produces a regulated 12 V DC signal from the battery voltage to excite the strain
gauges in the push handles to produce a signal in response to applied pressure. The strain gauge signals
are then combined such that the forces applied to each handle are added together. A net push causes a
positive signal, a net pull causes a negative signal. The junction board also contains amplifier circuitry to
convert these signals from the strain gauges into a throttle signal for the drive motor controller. A
positive signal results in a forward throttle signal to the motor controller. A negative signal yields a
reverse throttle signal to the motor controller. The full scale forward throttle signal is about 4.0 volts and
the full scale reverse throttle signal is about 1.0 volt. A signal of 2.4 -2.6 V is neutral. These levels make
sure that the throttle signal to the motor controller is never out of range for a correctly connected
system.
The junction board has connectors for the enable switches in the handles, paralleling the enable
switches to produce one enable signal to the IntelliDrive® XL Transport System box. There is also a
connector on the junction board for a steer switch.
Drive Control Board

Electrical System
The DCB is a printed circuit board that supplies these functions:

• Battery charger
• Deployment control
• Enable switch logic and control
• Battery shut-off
Battery Charger
The battery charger operates from an unregulated 40 V DC power supply on the LCB whenever the bed
is plugged in. This charger has three modes of operation: trickle charge, bulk charge, and float charge.
The trickle charge mode produces a low current to bring the battery voltage up to 22.5 volts. In the
event a battery has a defective cell, this low level current will not produce a hazardous situation. If the
battery is capable of taking a charge, its voltage will eventually come up to 22.5 V. (If the battery has
been deeply discharged, this may take several days.) Once the voltage is above the trickle threshold, the
charger circuit changes to mode 2. In this mode, bulk charging occurs during which current is limited to
a constant level, approximately 1.5 A. The charger stays in this mode until the battery voltage is
approximately 29 - 30 volts. At this point the current slowly drops off as the battery nears full charge,
and the charger enters mode 3, the float charge mode. In this mode the charger output drops to 27.8
volts to keep the battery topped off.
Deployment Control
The transport system is deployed by lowering the bed into the transport position, putting the brake
pedal into the steer position, and unplugging the bed. The DCB has circuitry to wake up the bed
electronics and provide a command to raise or lower the bed height. It also has circuitry to receive the
hilow position status from the UCB and store this data so that the transport system can continue to
function while the bed electronics go to sleep.
There are two forms of enable switch fault protection. First, if the enable switch is activated while trying
to lower the bed from the Pod, the bed will not lower. Second, if the enable switch is activated while the
pedal is transitioning to the steer position, an enable switch fault is sent. This causes the Pod battery
status LEDs to flash and will not allow the transport system to drive. This fault is cleared by releasing the
enable switch. All of this control circuitry is located on the DCB.
Enable Switch Logic and Control

The enable switch, when closed while the drive mechanism is fully down, provides an input to the logic
which removes the /INHIBIT input to the motor controller. At the same time, an FET switch is energized
which connects the drive motor to the motor controller output allowing the controller to drive the drive
motor. When the enable switch is subsequently opened, the logic again asserts the /INHIBIT signal to
the motor controller, causing it to decelerate the drive motor to a stop. The FET switch opens after a
three second delay, allowing the motor controller time to stop the motor before disconnecting the
motor from the controller. As a back-up, an electromagnetic solenoid brake is used to produce a further
braking effect. This effect will stop the drive motor even if the battery becomes disconnected.
Battery Shut-Off
A sixteen minute timer is employed to help conserve battery power. If the bed is unplugged and
inactive (the enable switches and Pod hilow switch are not engaged) for approximately sixteen minutes,
the transport system will go to sleep, turning off all its indicators. It will wake up if the enable switches
are activated, the Pod hilow switches are pressed, or the bed is plugged in.

ASU and Support Surfaces
Drive Motor
The drive motor is a 24 V DC, insulation class H, permanent magnet gear motor producing
approximately 180 in-lb. of torque at 35 A. The motor is rated for continuous duty.
Speed Controller
The speed controller is an electronic module that provides these functions:
• Motor speed control
• Battery gas gauge
• Fault detection
Motor Speed Control

Based on the throttle signal and the enable signal inputs, the speed controller provides a PWM output
to the motor. This output drives the motor to obtain the desired speed, acceleration, and deceleration.
Battery Gas Gauge

3
The speed controller monitors the battery voltage to determine the available battery capacity. The
controller drives the four Pod battery indicators with their status information.
Fault Detections
The speed controller has the ability to detect system faults and inhibit driving if appropriate. The fault
status is shown on the four Pod battery indicators as a flash code.
ASU AND SUPPORT SURFACES

The Compella™ Bariatric Bed System offers two support surface options:
• Compella™ Therapy Surface (which offers Turn Assist (TA) or Turn Assist with Continuous Lateral
Rotation Therapy (CLRT))
• Compella™ Foam Surface
The Compella™ Therapy Surface is a pneumatically controlled air surface that supplies Low Airloss
therapy (LAL) and TA and may supply CLRT.
The therapy surface consists of inflatable air cells. Some of these cells run across the mattress to support
the patient. The ASU supplies a pressure and vacuum source to inflate and deflate the mattress air cells.
The ASU connects to the surface through hoses. The ASU calculates the correct air cell pressures from
height and weight data entered by the caregiver. These settings can be manually adjusted for comfort
and support. The ASU then monitors and adjusts the amount of air in the cells to maintain these
settings. If less air is required, the ASU partially deflates the cells. If more air is required, the ASU turns on

P.C. Board Layouts and Wiring Diagram
its air compressor and opens a valve to direct the air into the cells. The ASU adjusts the air in the support
cells to achieve pressure redistribution of the patient’s weight.
• LAL therapy directs air into the top cover to remove moisture.
• TA inflates bladders which are positioned on each side of the patient to facilitate turning. When
a “Turn Right” command is entered, the left side turning bladder inflates to turn the patient on
to their right side, and vice versa.
• CLRT uses the turning bladders to slowly rotate the patient left, center, and right in a repeating
pattern.
The support surfaces and ASU support the ability to communicate between the surface controller and
the Compella™ Bariatric Bed frame using a CAN bus interface. This communications link is used to
coordinate actions between the surface and bed frame.
The foot and side bolsters of both surfaces can be manually deflated by use of the ASU controls so that
the bed siderails can retract for transport if communication with the bed frame is lost. If the ASU is
correctly communicating with the bed frame, then the foot and side bolsters of both surfaces are
automatically deflated or inflated by the bed frame articulation.
The CAN Bus connection on the ASU is only to be used to connect to a Compella™ Bariatric Bed frame.
P.C. BOARD LAYOUTS AND WIRING DIAGRAM
P.C. Board/Wiring Diagram Part Number Page

UCB 168302 3-9
LCB 175177 3-10
WEB 178671 3-11
SCB 160102 3-12
DCB 174182 3-13
Junction board 69745 3-14
OIML 167953 3-15
Caregiver control boards 179304 (left) 3-16
179301 (right)
Head rail control board 165650 3-15
Patient control board 165653 3-17
Compella wiring diagram 174474 FO 1.1, 1.2, and 1.3
a
a. These pages are at the rear of this manual.

Figure 3-1. UCB

Figure 3-2. LCB

Figure 3-3. WEB

Figure 3-4. SCB

Figure 3-5. DCB (Top)

Figure 3-6. DCB (Bottom)
Figure 3-7. Junction Board

Figure 3-8. OIML Board
Figure 3-9. Head Rail Control Board

Figure 3-10. Caregiver Control Boards
Left Side
Right Side

Figure 3-11. Patient Control Board

NOTES:

Chapter 4
Procedures
TOOL AND SUPPLY REQUIREMENTS
• Ratchet
• 3" and 8” extensions
• Torque wrench, capable of 55 N-m (41 ft-lb)
• 5/8” deep socket
• 1/4”, 5/16”, and 7/16” sockets
• 1/4”, 5/8”, 15/16”, and 7/16” open end wrenches
• 3/4” and 13 mm wrench
• 3/32” and 7/16” hex wrenches
• 3, 4, 5, 6, 8, and 10 mm hex wrenches
• T10, T15, T20, T25, T 30 and T40 Torx® screwdrivers
• Small and regular screwdrivers
• Jewelers screwdriver
• Phillips head screwdriver
• Needle nose pliers
•
•
3/32” punch
Wire cutters 4
• Pliers
• Rubber mallet
• Tap
• (4) Jack stand
• Scissor jack
• (2) Safety jack (P/N 130016)
• Grease, red lithium
• 4’ (1.2 m) support beam
• Antistatic strap
• Multimeter
• Alcohol-based cleaner
• Soft cloth
• Marker
• Weight, 200 lb (90.7 kg) (in 25 lb (10 kg) increments with an additional 700 g of weight for metric
calibration) (for scale calibration)
• Weight, 530 kg calibrated (for EN45501 Class scale calibration)
• Wheel wedge supports or equivalent
• Pipe thread tape

PARTS DISPOSAL
The procedures in this chapter may have parts that are replaced. Components, such as plastics and
metals, are recyclable in many local jurisdictions. Hill-Rom recommends recycling all components that
can be recycled locally. Components which cannot be recycled can be disposed of via standard waste
disposal procedures.
Batteries should be recycled. Never dispose of batteries which contain substances that can be
dangerous for the environment and health.

4.1 Service Mode Procedures
ENTER AND EXIT THE SERVICE MODE

• Enter—press the Lockout control until the Service Required indicator flashes (approximately 10
seconds).
• Exit—when no controls have been pressed for approximately 30 seconds, or if detecting the
Lockout enable control, the bed exits the Service mode.
DISABLE THE NIGHT LIGHT

1. Make sure the bed is in Service mode.
2. Press and hold these controls for five seconds: Foot Shorter, Foot Longer, and Chair. The night
light will automatically be enabled when AC power is disconnected and then connected.
DISABLE THE PATIENT CONTROL BACKLIGHT LEDS

NOTE:
The backlight for the Nurse Call control can not be disabled.
2. Press and hold these controls for five seconds: Foot Shorter, Foot Longer, and Bed Flat. The
backlight LEDs will automatically be enabled when AC power is disconnected and then connected.
VIEW THE SOFTWARE VERSION ON THE OPTIONAL POD

2. Press and hold these controls for five seconds: Chair, Bed Flat, and Tilt.
4
NOTE:
The screen will show the major and minor revisions numbers with an n before the software version
number. Press the three controls again to show the verification, validation, and development versions
numbers. A u will show at the end of the software version number. Clear Diagnostic Errors and Battery
Charging Errors
2. Press and hold these controls for five seconds: Head Up, Head Down, Bed Flat, and Chair.
DISABLE THE TRANSPORTATION MODE

NOTE:
This mode is intended for bed shipment.

This mode automatically disables after the bed has been connected to AC power for 30 minutes. If it is
necessary to disable the mode before the 30 minutes are up or if there is a Transportation mode error
code, do this:
• If the bed is connected to AC power—on the patient controls
(inside of the siderail), press the Head Up and Head Down
controls at the same time. When the bed beeps, release both
controls.
Patient Controls
• If the bed is not connected to AC power—on the patient

controls, press the Nurse Call control along with the Head Up
and Head Down controls. If the patient controls do not have
the Nurse Call control, on the caregiver controls press the
location where the Nurse Call control would be. When the bed
beeps, release all controls.
Caregiver Controls—Nurse Call

Switch Location
ENABLE THE TRANSPORTATION MODE

2. Unplug the bed.
3. On the patient controls (inside of the siderail), press the Knee Up and Knee Down controls.
RECONFIGURE THE BED

NOTE:
If a piece of hardware is removed from the bed, the Service Required indicator turns on. To turn the
indicator off, you must reconfigure the bed.
2. Press and hold these controls for five seconds: Head Up and Head Down.

4.2 Change the Scale Units (standard scale)
4.2 Change the Scale Units (standard scale)

NOTE:
The bed does not have to be in Service mode for this procedure.
The default units shown on the scale display is in kilograms (kg). To change the units to pounds (lb) only
or lb and kg only, do as follows:
1. Make sure the Enable control indicator is off.
2. Press and hold the Zero control until the Enable control LED flashes. After approximately three
seconds, as you continue to press the Zero control, press and hold the Weigh control. When you
hear a beep, release both controls. The display will be in configuration mode with the current unit
setting highlighted: lb only, kg only, or lb/kg.
3. Press for approximately 1 second and release the Weigh control to move through the settings.
When you reach the applicable setting, release the control and wait until you hear a beep
(approximately ten seconds). The display will store the new configuration and exit the configuration
mode.

4.3 Get Access to the Expanded and Demo Modes—Compella™ Therapy Surface
4.3 Get Access to the Expanded and Demo Modes—Compella™ Therapy

Surface
Tools: None
Expanded Mode—use this mode to view pressure
information for the side bolsters of the therapy
surface.
Demo Mode—this mode permits the surface to
operate with certain functions reduced from 30
minute timeouts to 2 minute timeouts. This is helpful for product demonstrations and training.
Both modes operate as toggles. If you select one of these modes repeatedly, you will turn it on and off.
Both modes default to off when the ASU is powered on.
1. At the main therapy screen, press the Help (?)control to access the Help screen.
Arrows
Menu Enter Help

2. At the Help screen, select the leftmost screen
button to access the selection for Demo and
Expanded Modes. This button is intentionally
not labeled.
3. At the Demo/Expanded selection screen,

select either Demo or Expanded to toggle the
mode off or on. The display will return to the
main therapy screen.

4.4 Support Surface Replacement and Removal

Tools: Screwdriver
REMOVAL
1. Set the brakes.
2. Press and hold the Foot Shorter control to retract the foot section fully.
3. Press and hold the Width Retract control to retract the width extensions fully.
4. Raise the head end of the bed to approximately 30°.
5. If the surface does not require a full deflate evacuation from the surface, go to step 7.
6. Use the ASU functions to deflate the foot section bladders.
a. At the foot end of the bed, disconnect the surface communication cable (A) from the air control
unit (B) and bed (C) (see figure 4-1 on page 4-7).
Figure 4-1. Air Supply Communication Cable
b. The ASU until will show a “Communication Lost” message. Press the enter symbol button to
enter manual mode.
c. For Compella™ Therapy Surfaces:
• Select Mattress Adjust.
• Select Deflate Foot.
d. For a Compella Foam Surface:
• Select Deflate Foot Section.
• Select Yes.

7. After the foot section is deflated, switch the power to the off position on the air control unit.
WARNING:
Warning—The potential for electrical shock exists with electrical equipment. Failure to follow facility
protocols may cause death or serious injury.
8. Unplug the ASU.
9. Unplug the power cord from the ASU.
10. Remove the power cord by pulling each magnet away from the metal bed frame.
11. Lower the siderails.
12. Disconnect the hoses from the surface from their respective color-coded connectors on both sides
of the ASU.
13. Remove the ASU from the footboard.
14. Use the straps on the bottom of the surface to detach the surface from the mounting slots, first at
the head of the bed, then at the seat section, and then at the foot end of the bed (see figure 4-2 on
page 4-8).
Figure 4-2. .Surface Removal
15. For a Compella™ Therapy Surface:

a. Turn the CPR mechanism a quarter turn clock wise. The surface will start to deflate.
b. Fold the support surface.
16. Remove the support surface.

REPLACEMENT
1. Do the removal procedure in reverse order.
2. Use the magnets on the power cord to attach the power cord to the bed at these locations:
• Under the patient left-foot corner of the bed,
• Along the side of the intermediate frame on the patient left side of the bed.
• At the patient left-head corner of the bed.
3. Do the “Function Checks” on page 2-2.

4.5 Caster Replacement

Tools: T25 Torx® screwdriver Scissor jack 4 mm and 5 mm hex wrenches
Rubber mallet 3/32” punch Marker
Wheel wedge supports or equivalent 7/16” hex wrench
REMOVAL
1. Make sure the brakes are set.
2. Raise the bed to the highest position.
WARNING:
Warning—Failure to unplug the bed from its power source could cause injury or equipment damage.
3. Unplug the bed.
4. Remove the screws (A) that attach the applicable caster shroud (B or C) to the bed, and then remove
the shroud (see figure on page 4-12).
5. Put the brake/steer pedal in the neutral position.
6. At the opposite end of the bed, put the wedge supports at the casters to prevent bed movement.
7. Do the steps for the applicable caster:
Foot End
a. Use the scissor jack to raise the corner of the bed of the affected caster.
b. Loosen, but do not remove, the hex clamp screw (D) (the side closest to the caster) on the hex
rod (E).
c. Remove the center coupler screw (F) from the center of the bed on the side of the affected
caster.
d. Put a mark on the brake steer switch cam to indicate the orientation of the neutral position.
NOTE:
The brake steer switch cam will fall out of the caster stem when the brake/steer hex rod is removed.
e. Remove the brake/steer hex rod (E).
f. Remove the caster retaining screw (G) from the caster stem.

Figure 4-3. Caster Replacement

Head End
a. Remove the brake/steer pedal weldment at the head, patient’s right side to allow access to the
hex clamp screws.
b. Loosen, but do not remove, the two hex clamp screws (H) that are near each caster on the hex
rod.
c. Push the brake/steer hex rod (J) out enough from the bed to get access to the caster
(approximately 3”).
d. Use the scissor jack to raise the corner of the bed of the affected caster.
e. Remove the caster retaining screw (I) from the caster stem.
f. Remove the caster from the bed.
REPLACEMENT
NOTE:
The new caster comes in the brake position. Use a 7/16” hex wrench to place the caster in to the neutral
position.
8. Put the new caster so the alignment pin will fit into the slot.
9. Align the caster stem and install the retaining screw on to the caster, but do not tighten.
10. Use the hex clamp (D) to hold the brake/steer switch cam in the proper orientation.
11. Push the brake/steer hex rod though the caster, hex clamp (D), and cam.
12. Do the steps for the applicable caster:
Foot End
a. Install the center coupler screw (F).
b. Tighten the hex clamp screw (D) that is near the caster.
c. Tighten the caster retainer screw (G).
Head End
a. Tighten the two hex clamp screws (H) that are near the caster.
b. Install the caster retaining screw (I).
13. Lower the bed on to its casters.
14. Install the shroud (B or C) into position on the bed, and install the screws (A) that attach the shroud
to the bed.

4.6 Brake/Steer Switch Replacement

Tools: T25 Torx® screwdriver
5 mm wrench
Wheel wedge supports or equivalent
Marker
REMOVAL
1. At the head end of the bed, put the wheel wedge supports at the casters to prevent bed movement.
2. Raise the bed to it highest position.
WARNING:
3. Unplug the bed.
4. Remove the two screws (A) that attach foot-end shroud (B) to the bed, and then remove the shroud
(see figure 4-4 on page 4-14).
5. Get access to the LCB. See “P.C. Boards in the Electronics Box Replacement” on page 4-32.
6. Make a note of the cable routing from the LCB to the applicable brake/steer switch support block
(C).
7. Disconnect the applicable brake/steer switch from the LCB.
4
9. Loosen, but do not remove, the hex clamp screw (D) that is next to support block (C) of the affected
switch on the brake/steer hex rod (E).
10. Remove the hex rod coupler screw (F) from the switch-side center of the hex rod (E).
11. Put a mark on the brake/steer switch cam (G) to show the orientation of the neutral position.
NOTE:
The cam will fall out and the clamp will drop when you remove the hex rod.
12. Remove the hex rod (E) just enough to get access to the brake/steer support block (C).
13. Remove the two screws (H) that attach the brake/steer support block (C) to the cross beam, and
then remove the support block.
14. Remove the switch (I) from the brake/steer support block (C).
REPLACEMENT
NOTE:
When you install the cam, as you hold the cam in position on the brake/steer support block, put the hex
clamp in position, and then push the hex rod through the clamp and the cam.

Figure 4-4. Brake/Steer Switch

4.7 CPR Cable Replacement and Adjustment

Tools: T25 Torx® screwdriver Needle nose pliers Screwdriver
REMOVAL
1. If possible, raise the bed to the highest position.
2. Lower the head section to the lowest position.
3. Raise the foot section to the highest position.
WARNING:
4. Unplug the bed.
5. Remove the one retainer screw (A) on the release cable (see figure 4-5 on page 4-16).
6. Remove the CPR cable hook (B) from the handle bracket (C).
7. Remove the two cable tie mounts from the bed to release the CPR cable.
8. Disconnect the head motor.
9. Remove the rue ring (D) on the head motor (see figure 4-6 on page 4-17).
10. Pull the front pin (E) out of the head motor rod.

Figure 4-5. CPR Cable

11. Loosen the screw (F) on the adjusting cable holder (G).
12. Pry the sliding ring (H) from the red release handle (I) on the head motor housing.
NOTE:
The sliding ring (H) and the red release handle (I) may receive damage. Replacement parts are available
in a kit (P/N 190823).
Figure 4-6. CPR Cable Mounts
13. Slide the sliding ring (H) and safety stop (J) off the head motor (see figure 4-7 on page 4-18).
14. Remove the CPR cable from the top hole of the cable holder (G).
15. Remove the CPR cable from the long slot in the red release handle.
16. Remove the CPR cable from the head drive.

Figure 4-7. CPR Safety Stop
REPLACEMENT
1. Install the CPR cable in the top hole of the cable holder (G).
2. Press the CPR cable into the long slot in the red release handle of the head motor.
3. Install the red release handle, safety stop (J), and new sliding ring onto the head motor.
NOTE:
Make sure the red release handle connects with the head motor release pin. The head motor release pin
is captured by the red release handle in the slot that aligns with the longer cable slot. The motor release
pin does not get captured by the release handle slot that aligns with the hole on the red release handle.
4. Slide and connect the sliding ring on to the red release handle until the sliding ring securely snaps
on to the red release handle on both sides.
5. Put the cable holder (G) against the safety stop (J). Make sure the cable is in alignment.
6. Install the front pin into head motor.
7. Adjust the cable holder (G) to make sure the CPR cable is snug.
8. Tighten the cable holder screw (F) (see figure 4-6 on page 4-17).
9. Install the rue ring (D) onto the head drive motor.
10. Install the two cable tie mounts on to the bed frame.
11. Insert the CPR cable hook (B) into the handle bracket (G) (see figure 4-5 on page 4-16).
12. Install the one retainer screw (A) on the release cable.

ADJUSTMENT
1. Make sure the CPR cable is snug; adjust the cable holder (G) as needed (see figure 4-6 on page 4-17).
2. Tighten the screw (F).
3. Pull the CPR handle. The Emergency CPR should activate when the CPR handle travels
approximately half way.

4.8 Head Siderail Replacement

Tools: T25 and T40 Torx® screwdriver Screwdriver
REMOVAL
1. Remove the support surface. See “Support Surface Replacement and Removal” on page 4-7.
2. Raise the head section to the highest position.
3. Make sure the width of the bed is in the same position on both sides, either retracted or extended.
4. Raise the siderail to the up and locked position.
WARNING:
5. Unplug the bed.
6. Place the bed into transport mode to prevent button push. See “Enable the Transportation Mode”
on page 4-4.
7. Remove the headboard.
8. Remove the five screws (A) that attach the back section shroud, and remove the shroud (see figure
4-8 on page 4-21).
9. Disconnect the head siderail cable (B) from its connector.
NOTE:
Make a note of the cable routing. You will need to refer to it when you replace the siderail.
10. Remove the clamp that holds the extra length of cable.
11. Release the cable from the bed.
WARNING:
Warning—Support the siderail when you remove the four bolts from the siderail to the bed; the siderail
will fall. Injury could occur.
12. Remove the four bolts (C) that attach the siderail to the bed.
13. Remove the siderail along with its cable.
REPLACEMENT
1. Do the Removal procedure in reverse order.
2. Disable the transportation mode. See “Disable the Transportation Mode” on page 4-3.

Figure 4-8. Head Siderail

4.9 Intermediate Siderail Replacement

Tools: T20, T25 and T40 Torx® screwdrivers 5 mm hex wrench
Rubber mallet
REMOVAL
2. Raise the head and knee sections to their highest positions.
3. Make sure the width of the bed is in the same position on both sides, either retracted or extended.
WARNING:
4. Unplug the bed.
5. Place the bed into transport mode to prevent button push. See “Enable the Transportation Mode”
on page 4-4.
CAUTION:
Caution—As you remove the seat panel cover, be careful not to bend the plastic tabs on the seat cover.
6. Remove the two screws (A) that attach the seat panel cover (see figure 4-9 on page 4-23), and
remove the seat panel cover.
7. Raise the siderail to the up and locked position.
8. Disconnect the intermediate siderail cable from its connector (B).
NOTE:
Make a note of the cable routing. You will need to refer to it when you replace the siderail.
9. Remove the cable from the bed.

Figure 4-9. Intermediate Siderail

WARNING:
Warning—Support the siderail when you remove the four bolts from the siderail to the bed; the siderail
will fall. Injury could occur.
10. Remove the four bolts (C) that attach the siderail to the bed.
11. Remove the siderail along with its cable.
12. f it is necessary to replace the siderail latch and/or lever, do as follows:
a. Remove the three screws (D) that attach the center arm cover to the center arm (see figure 4-10
on page 4-24).
b. Remove the latch pin (E).
c. Remove the latch (F).
d. Remove the lever (G).
e. Remove the handle (H).
f. If the latch spring needs replaced:
• Pull the latch spring (I) off the bottom post of the latch (F).
• Insert the new latch spring onto the bottom post of the latch (F).
Figure 4-10. Handle and/or Lever
REPLACEMENT
2. If it was necessary to replace the siderail latch and/or lever, do as follows:
a. Put the latch (F) with latch spring (I) into the center arm and secure the latch pin (E).

b. Put the handle (H) into the center arm.

c. Put the lever (G) into the center arm, bridge the latch (F) and handle (H), and secure with the
latch pin (E).
d. Install the three screws (D) to attach the center arm cover to the center arm.

4.10 Head Siderail Internal Components Replacement

Tools: T15 and T20 Torx® screwdrivers
NOTE:
The head siderail P.C. boards are side specific.
REMOVAL
1. Set the brake.
WARNING:
2. Unplug the bed.
3. Raise the applicable siderail to the up and locked position.
Caregiver Control Board

1. Peel the label (A) that covers the caregiver controls (see figure 4-11 on page 4-27).
2. Remove the four screws (B) that attach the control cover (C) to the siderail (D).
3. Remove the control pod from the siderail.
4. Remove the cable from the control pod and disconnect the serial pin communication cable.
5. Remove the six screws (E) to remove the control cover (C) from the P.C. board (F).
Speaker
1. Peel the label around the speaker cover (G)
2. Remove the four screws (H) that attach the speaker cover (G) to the siderail, and then remove the
speaker cover.
3. Disconnect the cable from the speaker, and then remove the speaker from the siderail.
REPLACEMENT

Figure 4-11. Head Siderail Internal Components

4.11 Control Pod Replacement

Tools: T20 Torx® screwdrivers
Needle nose pliers
REMOVAL
1. Set the brake.
WARNING:
2. Unplug the bed.
3. Raise the applicable siderail to the up and locked position.
4. Remove the label cover from the pod mount (C).
5. Remove the four screws (A) that attach the pod mount (C) to the siderail (E) (see figure 4-12 on page
4-28).
Figure 4-12. Control Pod
6. Remove the pod mount (C) from the siderail (E).

7. Disconnect the communication cable.
8. To remove the hinge pin (D) from the side of the pod mount (C), rotate the hinge pin counter-
clockwise to clear the stand off, then pull the hinge pin (D) out of the pod mount (C).
9. If the bushing (F) is installed, remove it from the side of the pod mount (C).
10. Remove the communication cable from the retaining guides on the back of the pod mount (C).

NOTE:
The patient’s right intermediate siderail has the cable connection behind the patient controls.
11. Remove the pod (B) from the pod mount (C).
REPLACEMENT
1. Route the communication cable through the hole on the left side of the pod mount (C).
2. Insert the pod (B) into the pod mount (C).
3. Install the bushing (F) into the side of the pod mount (C).
4. With the hinge pin (D) flat, insert it through the pod mount (C) and into the pod (B).
5. Rotate the hinge pin (D) counter-clockwise to clear the standoff, then push it in until it is seated.
6. Rotate the pod (B) within the pod mount (C) to confirm that the internal spring is engaged.
7. Install the communication cable into the retaining guides on the back of the pod mount (C).
8. Connect the communication cable.
9. Place the pod mount (C) within the siderail (E).
10. Install the four screws (A) to attach the pod mount (C) to the siderail (E).
11. Put a new label onto the pod mount.

4.12 Night Light Replacement
4.12 Night Light Replacement

15/16” open end wrench
REMOVAL
1. Set the brake,
2. Raise the bed to its highest position.
WARNING:
3. Unplug the bed.
4. Remove the three screws (A) that attach the applicable left or right base shroud (B) to the bed (see
figure 4-13 on page 4-30).
Figure 4-13. Night Light
5. Remove the two screws (C) that attach the night light assembly (D) to the bed.
6. Disconnect the night light cable from the LED assembly (E).
7. Remove the nut (F) that attaches the LED assembly (F) to the night light assembly (D), and then
remove the LED assembly.
REPLACEMENT
2. Make sure the night light operates correctly.

4.13 Lift the Bed’s Head Section Manually
4.13 Lift the Bed’s Head Section Manually

Needle nose pliers
1/4” socket wrench
4’ long support beam or equivalent
1. Set the brake.
2. Raise the bed to its highest position (if possible).
WARNING:
4. Unplug the bed.
5. Disconnect the extension end of the head section motor. See “Head Motor Replacement” on page
4-39.
6. If the head section is still to heavy to lift, remove the head siderails. See “Head Siderail Replacement”
on page 4-20.
8. Lift the head section, and put the support beam under the head section to support it.
9. Get access to the P.C. boards as necessary. See “P.C. Boards in the Electronics Box Replacement” on
4
page 4-32.

4.14 P.C. Boards in the Electronics Box Replacement

Wire cutters
1/4” socket wrench
Antistatic strap
REMOVAL
1. Set the brake.
2. Raise the head section to the highest position. If the head section is stuck in low position refer to
“Lift the Bed’s Head Section Manually” on page 4-31.
WARNING:
3. Unplug the bed.
4. Remove the six screws (A) that attach the cover (B) to the electronics box (C), and remove the cover
(B) (see figure 4-14 on page 4-33).
NOTE:
If you had to manually raise the head section, you may need to use the 1/4” socket to remove the
screw(s) that are toward foot end of the electronics box.
5. Remove the six screws (D) that attach the EMI shield (E) to the electronics box (C), and remove the
shield.
CAUTION:
Caution—When you handle electronic components, wear an antistatic strap. Failure to do so could
cause component damage.
6. Put on the antistatic strap.
7. For motor replacement procedures, disable the battery back-up as follows:
a. Make a note of the position of the cables on the lower control board (LCB)(G).
b. Disconnect the battery cable from P9 on the lower control board (LCB)(G).
8. Make a note of the cable positions and disconnect the cables from the applicable board being
removed.

Figure 4-14. Electronics Box

9. Remove the board from its mount (see figure 4-15 on page 4-34).
• Upper control board (F)
• Lower control board (G)
• Width extend board (H)
• SideCom® board (I)
• Junction board (J)
Figure 4-15. Electronics Box Identification
REPLACEMENT
CAUTION:
1. Put on the antistatic strap.
2. Install the board on its standoffs.
3. Start at step 7 of the Removal procedure, and do the procedure in reverse order.
4. If the upper control P.C. Board is replaced, do the “Bed Calibration” on page 4-91.
5. If you replaced the upper control board (UCB) or EN scale P.C. board, do the applicable “Scale
Calibration” on page 4-79 or “EN45501 Class Scale Calibration” on page 4-81.

4.15 OIML Board Replacement

NOTE:
This procedure is to be done only by authorized persons who have the authority to do the scale
calibration and replace the calibration seals.
REMOVAL
1. Set the brake.
WARNING:
3. Unplug the bed.
4. Remove the two scale cover screws (A) that attach the cover (B) to the scale pan, and remove the
cover (B) (see figure 4-16 on page 4-35).
Figure 4-16. OIML Board
5. Disconnect the cables from the OIML board.
NOTE:
Note the cable attachment locations. The load beam cables must reconnect to the same location on the
new board.

CAUTION:
6. Remove the OIML board from the standoffs.
REPLACEMENT
2. Do the “EN45501 Class Scale Calibration” on page 4-81. This procedure is to be done only by
authorized persons who have the authority to do the scale calibration and replace the calibration
seals.

4.16 Hilow Motor Replacement

Tools: T25 Torx® screwdriver Antistatic strap Jack stands (four)
13 mm wrench
REMOVAL
1. Set the brakes.
2. Raise the head section enough to have an access to the electronics enclosure. See “P.C. Boards in the
Electronics Box Replacement” on page 4-32.
WARNING:
3. Unplug the bed.
CAUTION:
Caution—When handling electronic components, wear an antistatic strap. Failure to do so could result
in component damage.
4. Put on an antistatic strap.
5. Disconnect the applicable hilow drive from the upper control P.C. board (see figure 4-17 on page
4-37).
4
• Disconnect the head hilow drive from P7.
• Disconnect the foot hilow drive from P6.
Figure 4-17. Upper Control P.C. Board
6. Remove the drive cable from the bed.

7. Lower the head section.
WARNING:
Warning—Do not work under an unsupported load. Install applicable temporary supports. Failure to
do so could cause personal injury or equipment damage.
8. Use jack stands at each corner of the bed to support the weight of the upper frame assembly. The
drives must not have a load so that the pins can be removed.
9. From under the bed, remove the applicable hilow drive:
a. Remove the two nuts (A) (see figure 4-18 on page 4-38).
b. Remove the two pins (B) that attach the hilow drive (C) to the lift arm and base frame.
10. Carefully lower the hilow drive (C) to the floor.
11. Remove the hilow drive (C) from the bed.
Figure 4-18. Hilow Motor
REPLACEMENT
NOTE:
Use the battery backup to extend the hilow motor drive, and then insert the pin to attach the drive to
the bed frame.
2. Do the “Bed Calibration” on page 4-91.

4.17 Head Motor Replacement

Wire cutters
Pliers
Support beam
Antistatic Strap
REMOVAL
WARNING:
Warning—Fully lower the head section to remove the load from the head motor drive. Failure to do so
could cause personal injury or equipment damage.
1. Set the brake.
4. Raise the siderails.
WARNING:
Warning—If the head section can not be fully lowered, support the head section with a support beam
to remove the load to the head motor drive. Failure to do so could cause personal injury or equipment
damage.
5. Fully lower the head section. 4
WARNING:
6. Make sure the bed is unplugged.
7. Put the bed into Transportation Mode. See “Enable the Transportation Mode” on page 4-4.
8. From underneath the bed, remove the rue ring (B) from the pin (A) (see figure 4-19 on page 4-40).
9. Remove the pin (A) from the mounting bracket.
10. Remove the rue ring (C) from the pin (D) on the motor end of the motor.
11. Support the motor and remove the pin (D) from the motor.
12. Allow the motor to hang to the ground.

Figure 4-19. Head Motor Removal
13. Raise the head section. See “Lift the Bed’s Head Section Manually” on page 4-31.
14. Access the electronics enclosure. See “P.C. Boards in the Electronics Box Replacement” on page 4-32.
CAUTION:
Caution—When handling electronic components, wear an antistatic strap. Failure to do so could cause
component damage.
15. Put on an antistatic strap.
16. Disconnect the head drive from P5 and P 19 of the upper control board (UCB) (see figure 4-20 on
page 4-41).

Figure 4-20. UCB P.C Board
17. Remove the cable channel cover.

18. Route the drive cables back to the motor.
4
19. Disconnect the CPR cable from the CPR handle. See “CPR Cable Replacement and Adjustment” on
page 4-15.
a. Perform the removal steps 1 - 7.
b. Perform the replacement steps 11 - 13.
c. Perform the Adjustment section if applicable.
20. Remove the motor from the head section.
REPLACEMENT
NOTE:
Connect the head section motor, and then extend or retract the motor to align the mount pins as
required.

4.18 Thigh or Foot Extend Motor Replacement

Tools: Needle nose pliers
8 mm hex wrench
4’ (1.2m) support beam or equivalent
Antistatic strap
REMOVAL
NOTE:
The foot motor would be the same removal process, but without the support beam (see figure 4-22 on
page 4-43).
1. Set the brake.
WARNING:
3. Unplug the bed.
NOTE:
If the thigh section is raised, put the support beam under the foot section.
4. Disconnect the power cable to the drive.
5. Remove the rue ring (A) from the pin (B) at the head end of the motor (see figure 4-21 on page 4-43).
6. Remove the rue ring (C) from the pin (D) at the foot end of the motor.
7. Support the motor, and remove the foot end pin (D) and head end pin (B).
8. Remove the motor from the bed.
9. If foot section is supported, remove the support to lower the foot section.

Figure 4-21. Thigh Motor Removal
Figure 4-22. Foot Motor Removal 4

REPLACEMENT
1. Attach the body of the drive to the frame first.
2. Connect the power cable to the drive.
3. Press the button to lower the knee to extend the drive.
4. Insert the pin to attach the drive to the frame.
5. Install a rue ring into the pin.

4.19 Width Extender Head Motor Replacement

Tools: T25 Torx® screwdriver 3/32” hex wrench Needle nose pliers
Grease, red lithium
REMOVAL
1. Set the brake.
3. Raise the head of the bed to the highest position.
4. Remove the five screws (A) from the back shroud (B) (see figure 4-23 on page 4-45).
5. Remove the back shroud (B).
6. Remove the two screws (C) from the head panel (D).
7. Remove the head panel (D).
Figure 4-23. Head Section
8. Manually adjust the width extension to access to the two collar screws (G) (see figure 4-24 on page
4-46).
9. Remove the screws from the two collars screws (G) at each end of the lead screw (H).
10. Remove the collar screws (G).
11. Without using the manual release, pull the width extension in the extend direction until the lead
screw disconnects from the motor.

NOTE:
The width extension may need to be retracted using the manual release handle to allow adequate travel
to disconnect the lead screw.
If the lead screw does not remove from the motor, do as follows:
a. Remove four screws (I) from the support blocks (J) from under the bed.
b. Remove the support blocks (J).
Figure 4-24. Width Extension Lead Screw
WARNING:
12. Unplug the bed.
13. Remove the wire connectors from the motor.
14. Remove three screws (L) from the motor support bracket (M) from the top of the bed (see figure 4-
25 on page 4-47).
15. Remove the motor and bracket assembly from the bed.
16. Remove three screws (N) from the motor (K)
17. Remove the motor (K).

Figure 4-25. Head Extension Motor
REPLACEMENT
4
Do the removal procedure in reverse order.
NOTE:
The red wire goes to the patient’s right side of the motor and the blue wire goes to the opposite side.
Apply grease (2 to 3 ml) to the lead screw (H) (see figure 4-24 on page 4-46).

4.20 Width Extender Thigh Motor Replacement

Tools: T25 Torx® screwdriver 3/32” hex wrench Needle nose pliers
Grease, red lithium
REMOVAL
1. Set the brake.
3. Raise the knee to the highest position.
4. Remove two screws (A) from the thigh panel (B) (see figure 4-26 on page 4-48).
5. Remove the thigh panel (B) from the bed.
6. Lower the knee to the lowest position.
Figure 4-26. Thigh Section
7. Manually adjust the width extension to gain access to the collar screws (C) (see figure 4-27 on page
4-49).
8. Remove the two collars screws (C) at each end of the lead screw (D).
9. Without using the manual release, pull the width extension in the extend direction until the lead
screw disconnects from the motor.
NOTE:
The width extension may need to be retracted using the manual release handle to allow adequate travel
to disconnect the lead screw.

If the lead screw is not able to be removed from the motor, do as follows:
a. Remove four screws (E) from the support blocks (F) that are under the bed.
b. Remove the support blocks (F).
Figure 4-27. Width Extension Lead Screw
4
WARNING:
10. Unplug the bed.
11. Remove the wire connectors from the motor.
12. Remove three screws (G) from the motor support bracket (H) from under the bed (see figure 4-28 on
page 4-50).
13. Remove the motor and bracket assembly from the bed.
14. Remove three screws (I) from the motor (J).
15. Remove the motor (J).

Figure 4-28. Thigh Extension Motor
REPLACEMENT
NOTE:
The blue wire goes to the patient’s right side of the motor and the red wire goes to the opposite side.
Apply grease (2 to 3 ml) to the lead screw (D) (see figure 4-27 on page 4-49).

4.21 Manual Width Control—Release Cable Replacement

Tools: 7/16” open end wrench
Pliers
T25 Torx® wrench
REMOVAL
THIGH SECTION
1. Set the brake.
2. If possible, manually extend the width extension or move to the next step.
3. Raise the knee.
WARNING:
4. Unplug the bed.
6. Remove two screws (A) from the thigh panel (B) (see figure 4-29 on page 4-51).
Figure 4-29. Thigh Panel Removal
7. Remove the thigh panel (B) from the bed.

8. Manually push the width extension cam (C) to loosen the release cable (see figure 4-30 on page
4-52).
9. As you hold the width extension cam (C), release the cable end fitting from the cam slot.

10. Remove the hex nut (D) closest to the cam slot that attaches the cable to the bracket (E), and then
remove the cable from the bracket.
Figure 4-30. Thigh Width Extension Cable
11. Remove the rue ring (G) and the pin (F) to release the cable from the handle.
12. Remove the screw (H) and slide the cable retainer to release the cable from the bracket.
HEAD SECTION
1. If possible, manually extend the width extension or move to the next step.
2. Raise the head.
WARNING:
3. Unplug the bed.
5. Remove two screws (I) from the head panel (J) (see figure 4-31 on page 4-53).
6. Remove the head panel (J) from the bed.

Figure 4-31. Head Panel Removal
7. Manually push the width extension cam (K) to loosen the release cable (see figure 4-32 on page
4
4-54).
8. As you hold the width extension cam (K), release the cable end fitting from the cam slot.
9. Remove the hex nut (L) closest to the cam slot that attaches the cable to the bracket (M), and then
remove the cable from the bracket.

Figure 4-32. Head Width Extension Cable
10. Remove the rue ring (O) and the pin (N) to release the cable from the handle.
11. Remove the screw (P) and slide the cable retainer to release the cable from the bracket.

REPLACEMENT
1. Do the Removal procedure in reverse order.
NOTE:
Insert the cable end fitting in to the cam slot first then route the cable to the handle.
Adjust the cable at the cam side using hex nuts to allow the cam to be in the closed position without too
much slack in the cable.
HEAD SECTION
1. For the head section, route the patient’s left side cable through slot (Q) (see figure 4-32 on page
4-54).
2. Route the cable with the service loop as shown in figure 4-33 on page 4-55.
Figure 4-33. Head Section - Service Loop
THIGH SECTION
1. Route the service loop as shown in figure 4-34 on page 4-56.

Figure 4-34. Thigh Section - Service Loop

4.22 Load Beam Replacement

Tools: T25 and T30 Torx® screwdrivers Marker
5 mm and 6 mm hex wrenches Jack stands
Ratchet with a 3” extension Rubber Mallet
4’ (1.2 m) support beam or equivalent
Wheel wedge supports, or equivalent
Torque wrench, capable of 55 N•m (41 ft-lb)
Weight, 500 lb (227 kg)
REMOVAL
1. Set the brakes.
2. Raise the bed to it highest position.
WARNING:
3. Unplug the bed.
4. Remove the two side shrouds (A) and the applicable foot-or head-end shroud (B) as follows (see
figure 4-35 on page 4-58):
• For each side shroud (A), remove the three screws (C) that attach the shroud to the bed.
• For the foot-or head-end shroud (B), remove the two screws (D) that attach the shroud to the
NOTE:
bed.
4
For a bed with the IntelliDrive® XL Transport System, the head-end shroud is attached with three screws.

Figure 4-35. Shrouds
5. Get access to the UCB. See “P.C. Boards in the Electronics Box Replacement” on page 4-32.
6. Make a note of the cable routing from the UCB to the affected load beam.
7. Disconnect the load beam cable from the UCB.
NOTE:
For EN45501 scale beds, disconnect the load beam cable from the OIML board. See “OIML Board
Replacement” on page 4-35.
8. Remove the screw (E) from the ground strap.
9. At the opposite end of the affected load beam, put the wedge supports at the casters to prevent
bed movement.
10. Put the jack stands and support beam under the foot- or head-end weigh frame (as applicable for
the affected load beam).
11. Raise the height of the jack stands so that the casters do not touch the floor.
13. Do the steps for the applicable end of the bed. Refer to figure 4-36 on page 4-60.
Foot End
NOTE:
Do these steps on one side of the foot end, and then on the other side of the foot end.
a. Loosen, but do not remove, the hex clamp screw (F) that holds the clamp on the brake/steer
hex rod (G) (see figure 4-36 on page 4-60).
b. Remove the hex rod coupler screw (H) that is at the bed-center end of the hex rod (G).

c. Put a mark on the brake/steer switch cam (I) to show the orientation of the neutral position.
NOTE:
The cam will fall out and the clamp will drop when you remove the hex rod.
d. Remove the hex rod (G).
e. Remove the two screws (J) that attach the brake/steer support block (K) to the cross beam, and
then remove the support block.
f. Remove the switch (L) from the brake/steer support block (K).
g. Put the switch (L) through its access opening that is toward the bed-side of the cross beam.
Head End
WARNING:
Warning—On beds with the IntelliDrive™ XL Transport System, make sure that you do not touch the
battery terminals with the D-pin or your hand. Personal injury and/or equipment damage can occur.
a. Bed without the IntelliDrive® XL Transport System—remove the flange screws (M) from the D-
pins (N) that hold the pedals (O and P) on the bed, and then remove the pedals.
or
Bed with the IntelliDrive® XL Transport System—remove the flange screw (M) from the D-pin
(N) that holds the steer pedal (P) on the bed, and then remove the pedal. On the brake pedal
(O) side, remove the rue ring (Q) from the brake/steer link pin (R).
4
b. Loosen, but do not remove, the two hex clamp screws (S) that hold the clamps on the
brake/steer hex rod (T).
c. Remove the hex rod (T).
14. Remove the four screws (U) that attach the foot- or head cross beam to the load beams (V).
15. Pull the cross beam away from the bed.
16. Remove the two screws (W) that attach the load beam (V) to the weigh frame.
17. Remove the load beam (V).

Figure 4-36. Load Beams

REPLACEMENT
1. Make sure you have the correct load beam. The load beams differ for the head and foot ends and for
the different scale systems (standard or the EN45501).
2. Install the load beam (V), cable end first, into the weigh frame (make sure that the label “This Side
Up” is facing upwards).
3. Pull the cable through the access opening in the weigh frame, and refer to your note to route and
connect the cable to the UCB.
NOTE:
For EN45501 scale beds, connect the load beam cable to the OIML board. See “OIML Board
4. Loosely install the two screws (W) that attach the load beam (V) to the weigh frame.
5. Put the foot- or head cross beam into position next to the weigh frame, and install the four screws
(U) that attach the cross beam to the load beams (V).
6. Tighten the two screws (W) that attach the load beam (V) to the weigh frame to 55 N•m of torque.
7. Tighten the four screws (U) that attach foot- or head cross beam to the load beams (V) to 55 N•m of
torque.
8. Do the rest of the removal procedure in reverse order.
9. Do as applicable for your scale system:
Standard Scale System
a. Crunch the load beams—use 500 lb (227 kg) of weight and do five sets of set and lift at each
corner and at the center of the bed in this sequence: patient-head left, patient-foot left, patient-
foot right, patient-head right, and center.
4
b. Calibrate the scale. See “Scale Calibration” on page 4-79.
EN45501 Class Scale System
See “EN45501 Class Scale Calibration” on page 4-81. This procedure is to be done only by authorized
persons who have the authority to do the scale calibration and replace the calibration seals.

4.23 Bed Power Cord Replacement

REMOVAL
1. Set the brake.
WARNING:
2. Unplug the bed.
3. Disconnect the power cord (A) from its bed connector (B) (see figure 4-37 on page 4-62).
Figure 4-37. Bed Power Cord
4. Remove the screws (C) from the cable clamps (D). Keep the screws and clamps.
5. Remove the power cord (A).

REPLACEMENT

4.24 Bed Batteries Replacement

REMOVAL
NOTE:
The batteries must be replaced in pairs.
1. Set the brake.
3. Raise the head section of the bed. If the head up controls do not operate, see “Lift the Bed’s Head
Section Manually” on page 4-31.
WARNING:
4. Unplug the bed.
5. Remove the six screws (A) that attach the electronics box cover (B) to the electronics box (C), and
then remove the cover (see figure 4-38 on page 4-65).
6. Remove the six screws (D) that attach the EMC shield (E) to the electronics box (C), and then remove
the shield.
7. Disconnect the battery cable from P9 on the LCB (F).
8. Make a note of the position of the cables on the batteries (G).
9. Disconnect the cables from the batteries (G).
WARNING:
Warning—If battery fluid touches skin or clothing, immediately wash it off with clean water. If battery
fluid gets in your eyes, immediately flush them with water and consult a physician. Failure to do so could
cause injury.
10. Remove the batteries (G) from the electronics box (C), and discard them in accordance with local
regulations.

Figure 4-38. Bed Batteries
REPLACEMENT
1. Do the removal procedure in reverse order. Refer to your note to make sure that the battery cable
routings are correct.

NOTE:
Make sure the fuse connector is fully connected on the battery cable.
WARNING:
Warning—Make sure the black cable from the bed is connected to the negative terminal on the battery
and the red cable is connected to the positive terminal on the battery. Failure to do could cause injury or
equipment damage.
2. Connect the black cable to the negative terminal and the red cable to the positive terminal on the
battery.

4.25 Trailing Arm Assembly Replacement—IntelliDrive® XL Transport System

Tools: T10 and T25 Torx® screwdrivers Needle nose pliers
5 mm hex wrench 3 mm hex wrench
REMOVAL
1. Set the brake.
2. Raise the siderails.
WARNING:
4. Unplug the bed.
5. Remove the three screws (A) that attach the base shroud (B) to the bed, and then remove the
shroud (see figure 4-39 on page 4-67).
Figure 4-39. Cover Removal
WARNING:
Warning—Failure to remove the fuse could cause injury or equipment damage.
6. Remove the fuse from the fuse holder (C).
7. Remove the two screws (D) that attach the electronics shroud (E) to the bed, and then remove the
shroud.

8. Remove the two screws (F) that attach electronics box cover (G) to the box (H), and then remove the
cover (see figure 4-40 on page 4-68).
Figure 4-40. Arm Assembly
9. Remove the two screws (I) that attach the strain relief (J) to the foot end of the electronics box (H).
10. Disconnect the motor cable from the DCB.
11. Raise the head of the bed to approximately 20°.
WARNING:
Warning—Be careful when you remove the rue rings and pins from the gas springs; the transaxle will
rotate down and hang by its trailing arms. Injury could occur.
12. Remove the rue rings (K) and pins (L) that hold the gas springs (M) on the bed.
13. Use the Transport position control (1) on the transport pod to lower the bed until the drive wheels
touch the floor (see figure 4-41 on page 4-69).

Figure 4-41. Transport Pod
14. Remove the four screws (N) that attach the two trailing arm caps (O) to the trailing arms (P).
16. Hold and gently set the transaxle (Q) on the floor.
17. Lift the transaxle (Q) over the base frame (R) to remove the transaxle from under the bed.
REPLACEMENT
2. Lift the transaxle (Q) over the base frame (R) and position the transaxle for installation.
3. Loosely install the two trailing arms (P), four trailing arm cap bushings (X), and four trailing arm caps
(O) with four screws (N).
4
4. Tighten the 4 screws (N) to 10nm (88.5in-lb).
5. Use the Transport position control to raise the bed until the drive wheels no longer touch the floor
(see figure 4-41 on page 4-69).
6. Align the gas springs (M), install the pins (L), and secure with the rue rings (K).
7. Lower the head of bed to the flat position.
8. Install the motor cable to the DCB.
9. Attach the strain relief (J) to the foot end of the electronics box (H) and secure with two screws.
10. Install the electronics box shroud (E) to the bed and secure with two screws (D).
11. Install the fuse into the fuse holder (C).
12. Install the base shroud (B) and secure with three screws (A).
13. Do any applicable function checks.
NOTE:
When you install the transaxle on the trailing arms, use the Bed Down control to help align the transaxle
with the arms, and then use the Transport position control (1) on the transport pod to lower the arms on
to the transaxle. The transaxle must be angled toward the foot.

4.26 IntelliDrive® XL Transport System—Axle Bushing Replacement

Tools: T10 and T25 Torx® screwdrivers Needle nose pliers
5 mm hex wrench 3 mm hex wrench
REMOVAL
1. Set the brake.
WARNING:
3. Unplug the bed.
Figure 4-42. Arm Assembly
WARNING:
Warning—Be careful when you remove the rue rings and pins from the gas springs; the transaxle will
rotate down and hang by its trailing arms. Injury could occur.
4. Remove the rue rings (K) and pins (L) that hold the gas springs (M) on the bed.
5. Remove the two bolts (N) on the trailing arm (P).
6. Remove the wheel.
7. Remove and discard the square rubber bushing.
8. Put the new bushing in place.

REPLACEMENT
NOTE:
When you install the transaxle on the trailing arms, use the Bed Down control to help align the transaxle
with the arms, and then use the Transport position control (1) on the transport pod to lower the arms on
to the transaxle. The transaxle must be angled toward the foot.

4.27 Battery Replacement—IntelliDrive® XL Transport System

10 mm wrench
Phillips screwdriver
REMOVAL
1. Set the brake.
2. Raise the bed to a mid-position height.
WARNING:
3. Unplug the bed.
Figure 4-43. Batteries
WARNING:
5. Remove the fuse from the fuse holder (C).
6. Make a note of the routings for the battery cables (G) and also the orientation of the batteries (H).
7. Remove the screws, nuts, and washers that attach the fuse holder (C) and the battery cables (G) to
the batteries (H), and then remove the cables from the batteries.

NOTE:
Remove the red positive cable first.
WARNING:
Warning—If battery fluid touches skin or clothing, immediately wash it off with clean water. If battery
fluid gets in your eyes, immediately flush them with water and consult a physician. Failure to do so could
cause injury.
8. Remove the two screws (D) that attach the battery bracket (E) to the battery box (F).
9. Remove the batteries (H) from the battery box (F), and discard them in accordance with local
regulations.
REPLACEMENT
1. Do the removal procedure in reverse order. Refer to your note to make sure that the batteries (H) are
in the correct orientation and the cable routings are correct.
WARNING:
Warning—Make sure the black cable from the bed is connected to the negative terminal on the battery
and the red cable is connected to the positive terminal on the battery. Failure to do could cause injury or
equipment damage.
2. Connect the black cable to the negative terminal and the red cable to the positive terminal on the
4
battery.

4.28 Drive Control Board and Motor Controller Replacement—IntelliDrive® XL Transport System
4.28 Drive Control Board and Motor Controller Replacement—IntelliDrive®

XL Transport System
Tools: T25 Torx® screwdriver 4 mm hex wrench
REMOVAL
1. Set the brake.
2. Raise the bed to a mid-position height.
WARNING:
3. Unplug the bed.
Figure 4-44. Cover Removal
WARNING:
5. Remove the fuse from its fuse holder (C).
6. Remove the two screws (D) that attach the electronics shroud (E) to the bed, and then remove the
shroud.

4.28 Drive Control Board and Motor Controller Replacement—IntelliDrive® XL Transport System
7. Remove the two screws (F) that attach the electronics box cover (G) to the box (H), and then remove
the cover (see figure 4-45 on page 4-75).
Figure 4-45. DCB and Motor Controller
4
8. Disconnect the two large black connectors from the DCB (I).
9. Remove the four screws (J) that attach the DCB (I) to the electronics box (H).
10. Remove the DCB (I). If you do not need to replace the motor controller (K), go to the Replacement
procedure. Otherwise, to remove the motor controller, do as follows:
a. Make a note of the cable connections on the motor controller (K), and then disconnect the
cables.
b. Remove the two screws (L) that attach the motor controller (K) to the electronics box (H).
c. Remove the motor controller (K).
REPLACEMENT

4.29 Push Handle Replacement—IntelliDrive® XL Transport System

Wire cutters
7/16” open end wrench
Multimeter
Jewelers screwdriver
4 mm hex wrench
REMOVAL
1. Set the brake.
WARNING:
Warning—Failure to unplug the bed from its power sources could cause injury or equipment damage.
2. Unplug the bed.
3. Get access to the electronics box. Go to “P.C. Boards in the Electronics Box Replacement” on page 4-
32.
4. Make a note of the cable routings for the applicable push handle.
5. For a right-side handle (A) that includes the transport pod (B), disconnect the transport pod cable
(C) from the extension cable (D) that goes to the DCB.
6. Disconnect the strain gauge and enable switch cables (E) from the junction board (F).
7. Remove the screw (G) that attaches the push handle (A) to the handle holder (H).
8. Remove the handle (A) from the holder (H).

Figure 4-46. Push Handle

REPLACEMENT
1. Put the push handle cables (C and E) through the handle holder (H).
2. Align the mounting hole (I) in the push handle (A) with the hole (J) in the holder (H).
3. Install the screw (G) through the holder (H) and handle (A).
4. Stow the handle (A).
5. Refer to your note from step 4 on page 4-76 to do these:
a. Route and connect the transport pod cable (C) to the extension cable (D) that connects to the
DCB.
b. Route and connect the strain gauge and enable switch cables (E) to the junction board (F):
Right-Side Handle
• Connect the enable switch cable (two-pin) to connector P2 on the junction board (see
figure 4-47 on page 4-78).
• Connect the strain gauge cable (five-pin) to connector P3 on the junction board.
Left-Side Handle
• Connect the enable switch cable (two-pin) to connector P5 on the junction board.
• Connect the strain gauge cable (five-pin) to connector P7 on the junction board.
Figure 4-47. Junction Board
6. Calibrate the handles—use a common ground at P1, pin 2, to make sure the voltage on the
junction board at P1, pin 1, is between 2.49 V DC and 2.51 V DC. If necessary, adjust R1.
7. Replace the covers on the electronics box.

4.30 Scale Calibration

Tools: T25 Torx® screwdriver Weight, 200 lb (90 kg) (in 25 lb (10 kg) increments)
Weight, 700 g (optional for use with metric calibration)
1. Press the Bed Down control until the bed is in its low position.
2. Press the Head Up control until the head section is in its highest position.
WARNING:
1. Unplug the bed.
2. Get access to the UCB (see “P.C. Boards in the Electronics Box Replacement” on page 4-32).
3. Plug the bed in.
4. Do as follows:
a. Press and release the calibration switch (A) on the UCB (see figure 4-48 on page 4-79). The
display changes to 200.0.
b. Press and release the calibration switch (A). The display changes to CAL0. Do not touch the bed
as it zeroes.
Figure 4-48. Scale Calibration Switch
5. When the display changes to CAL1 and one tone sounds, lower the head section to the flat position.
6. Put the weight on the left head of the bed. The display changes to CAL2 and two tones sound.
NOTE:
When you put the weight on the bed, make sure to put it over the load beam.

NOTE:
If you use metric weights to calibrate the scale, you must use the additional 700 g weight to make a total
weight of 90.7 kg.
NOTE:
It takes approximately 30 seconds for the display to change and tones to sound. (The time may be
different because of environmental conditions.)
7. Remove the weight. The display changes to CAL3 and three tones sound.
8. Put the weight on the left foot of the bed. The display changes to CAL4 and four tones sound.
9. Remove the weight. The display changes to CAL5 and five tones sound.
10. Put the weight on the right foot of the bed. The display changes to CAL6 and six tones sound.
11. Remove the weight. The display changes to CAL7 and seven tones sound.
12. Put the weight on the right head of the bed. The display shows approximately 200 lb and one tone
sounds. The calibration is complete.
13. Remove the weight.
14. Unplug the bed.
NOTE:
Make sure the bed fully shuts down; the display and indicators are off.
15. Plug the bed in. The bed will reset.
16. Do as follows to make sure the scale system operates correctly:
a. Press the Enable control.
b. Press and hold the Zero control until 00.0 shows (HOLD will show until 00.0 shows) and one
tone sounds, and then release the control.
c. Put the weight on the bed, and make sure the weight shown on the display is
200 lb.
17. Remove the weight from the bed.
18. Install the covers that were removed in step 2 on page 4-79.

4.31 EN45501 Class Scale Calibration

Tools: Weight, 530 kg calibrated
T25 Torx® screwdriver
NOTE:
This procedure is to be done only by authorized persons who have the authority to do the scale
calibration and replace the calibration seals.
Before you do the calibration, do these:
1. Make sure that there is no external weight on the bed and no interference of outside weight.
2. Get access to the OIML board (see procedure 4.15 on page 4-35), and do these:
a. Make sure SW2, SW3, and SW4 are Off (toward the head end of the bed).
b. Make sure SW1 is On (toward the foot end of the bed).
3. Plug the bed in.
4. Do these to put the bed in the Scale Reference position:
a. On the flip-up control pod, press and hold the Frame Setup control until you
hear a single beep. These will occur:
– The head and knee sections will flatten.
– The foot section will fully lengthen.
4
– The bed will lower to its lowest position.
b. Release the brake. The Brake Not Set alert will sound. You may disconnect the
alert, but make sure to connect it after you complete the calibration.
c. Put the casters in a position so that they are towards the patient-left side.
When the bed is correctly in the Scale Reference position, the Scale Reference
indicator will come on solid.
5. Put the marked zone board in the center of the bed. Make sure
that the marks for the head and foot are in the correct location
and that board is centered.
6. If you have replaced a load beam or loosened a load beam
fastener, do the “Crunch Procedure” on page 4-81. Otherwise,
go to “Calibration” on page 4-82.
CRUNCH PROCEDURE
1. Place and remove 230 kg of weight on the bed above the right-head load cell.
2. Raise and lower the weight 5 times.
3. Do step 1 and step 2 for each remaining load cell.
4. Place the weight on the center of the bed, and let the weight settle, then remove the weight.

CALIBRATION
1. Place 5 kg of weight on each side of the thigh section.
2. Place 10 kg of weight on each side of the leg section.
3. Make sure the brakes are released.
4. On the OIML board, press the middle white CAL button. This
puts the bed into calibration mode. Wait for the pod display to show 100.
5. Press the CAL button again. Wait for the display to show Cal 0; do not touch the
bed. The bed will beep and the display will show Cal 1.
6. Place 100 kg of weight on the left-head load beam. Wait for the bed to beep and
the display to show Cal 2.
7. Remove the 100 kg of weight. The bed will beep and the display will show Cal 3.
8. Do step 6 and step 7 at the left foot, then right foot, and the left head. When
complete, the display will show Err 2.
9. Remove all the weight that is on the bed.
10. Press the Enable key, and then press the Mag Mode control until the display
shows 0L00.
11. Press and hold the Zero control. The display will show CALC, and then show 1L0.
12. When the display shows 1L100, place 100 kg of weight in the center of the bed’s
seat section.
13. When the display shows 1L300, place100 kg of weight on the head section, near the
seat section and 100 kg of weight on the thigh section.
14. When the display shows 1L500, place100 kg of weight on the head section, near the
headboard and 50 kg of weight on each corner of the foot section.
15. When the display shows 1L300, remove the weights that you added in step 14.
16. When the display shows 1L100, remove two of the 100 kg of weight.
17. When the display shows 1L0, remove the remaining 100 kg of weight.
18. When the display shows 0L00, press and hold the Zero control. The display will
show CALC, and then show 2L0.
19. When the display shows 2L100, repeat step 12 through step 18 for a total of three
rounds. When the third round is complete, the display will show 0F000.
NOTE:
For round 2, the display will show 2LXXX; for round 3, the display will show 3LXXX.
20. Put the bed in a position so that the casters are trailing toward the foot end.

21. Press and hold the Zero control until the display shows 1F0.
22. When the display shows 1F100, place 100 kg of weight in the center of the bed’s
seat section.
23. When the display shows 1F300, place 100 kg of weight on the head section, near the seat section
and 100 kg of weight on the thigh section.
24. When the display shows 1F500, place100 kg of weight on the head section, near the headboard
and 50 kg of weight on each corner of the foot section.
25. When the display shows 1F300, remove the weights that you added in step 24.
26. When the display shows 1F100, remove two of the 100 kg of weight.
27. When the display shows 1F0, remove the remaining 100 kg of weight.
28. When the display shows 0F00, press and hold the Zero control. The display will show CALC, and
then 2F0.
29. When the display shows 2F100, repeat step 22 through step 27 for a total of three rounds.
NOTE:
For round 2, the display will show 2FXXX; for round 3, the display will show 3FXXX.
30. Make sure the Service Required (wrench) indicator is not on.
COMPLETE THE SCALE VERIFICATION REPORT FORM
4
NOTE:
The form in this manual is a representation of the spreadsheet(QS15032) that should be used for the
Scale Verification Report (see “Scale Verification Report Form—EN45501 Class Scale Only” on page
4-87). The spreadsheet will do all of the calculations for you and, in most instances, mark the task as pass
or fail.
Repeatability
1. After the calibration, press the Zero control to zero the scale.
2. Refer to the “Scale Verification Report Form—EN45501 Class Scale Only” on page
4-87 and do the steps that follow.
3. Record the indication of zero as I0 (Load indication as shown in form).
4. Place 250 kg of weight (1/2Max) in the center of the bed. Record the indication of load I, and then
remove the weight.
5. Subtract I-I0, and record in the appropriate row.
NOTE:
You should have a spreadsheet that does the calculations for you.
6. Repeat step 4 and step 5 two more times.
7. Subtract the smallest P value from the largest P value and record in the PMAX - PMIN row.
8. Repeat step 4 through step 7 replacing the 250 kg of weight with 500 kg (Max) load.
9. Compare if PMAX - PMIN for both test loads is less than or equal to the MPE then mark the pass box.
Otherwise, mark the failed box.

Discrimination
1. Slide the SW1 switch on OIML board to Off (toward the head end of the bed).
NOTE:
You can use the Bed Up control to raise the bed for easier access to the OIML board; however, make sure
to use the Bed Down control to fully lower the bed once the switch has been moved.
2. Zero the scale.
3. Place 20 kg of weight on the bed.
4. Add 20 additional weights of 50 g each to the bed.
5. Record the indication/scale reading in the Indication I1column.
NOTE:
You will need to press the Mag Mode control for the display to show the weight in an
accuracy of 0.5 kg.
6. Replace one 50 g weight. Gently add a 1 kg weight and four 100 g weights (1.4d).
Record the indication as I2 in Indication I2 column.
7. Calculate I2-I1.
8. Remove the weight, and then repeat step 2through step 6, replacing the 20 kg of weight with 250
kg (1/2Max) and 500 kg (Max) of weight.
9. Compare if in all three rows the values of I2-I1 = 1.0 kg, then mark the Pass column, if any are not
equal, mark Failed.
10. When complete, remove all weights.
Accuracy of Tare Device

1. Zero/Tare the scale.
2. Place 25 kg of weight on the bed, and record the pre-tare indication.
3. Press and hold Zero/Tare. Record the new indication in Load Indication I.
4. Add 50 g of weight until the display changes by 0.5 kg, and record the amount of weight added in
the ΔL column.
NOTE:
You will need to press the Mag Mode control for the display to show the weight in an
accuracy of 0.5 kg.
5. Calculate the error (E1) which = 500 g- ΔL. Take the absolute value of E. Compare if
the calculated error E is less than or equal to the MPE of 250 g, and then mark the Pass column.
Otherwise, mark the failed column.
6. Remove the weight, and press Zero/Tare.

Eccentricity
1. Slide the SW1 switch on OIML board to On (toward the foot end of the bed).
NOTE:
You can use the Bed Up control to raise the bed for easier access to the OIML board; however, make sure
to use the Bed Down control to fully lower the bed once the switch has been moved.
2. Press and hold Zero/Tare to zero the scale.
3. Record the indication, I0, without weight on the bed.
4. Calculate the Error E0. Load Zone 2 to 170 kg (100 kg + 50 kg + 20 kg, about 1/3 of MAX).
5. Record the indication, I, and calculate the error E and corrected error EC.
6. Repeat step 3 through step 5 for zones 3 through 5.
7. Take the absolute value of all EC values. Compare the corrected error EC to MPE. If all EC values are
less than or equal to the MPE then mark the pass box. Otherwise, mark the failed box.
8. Remove the weight.
Errors of Indication (Weighing Performance) and Accuracy of Zero Setting

4
2. Start with a load of zero, place the weight listed in the Interval weights column and record the Scale
Reading (Indication) in the corresponding column.
3. Continue to increase the weight one row at a time, and record the scale reading. After 500 kg,
continue to work down the list by removing one weight at a time as listed and recording the scale
reading.
4. For each row, subtract the load value from the scale reading and record in the E=Scale Reading –
Load column.
5. Calculate and record the Corrected error EC by subtracting E0 (the error calculated at zero) from the
Error E.
6. Take the absolute value of all EC values. Compare the corrected error to the MPE listed in the
column. Compare if the value of the corrected error is less than or equal to the MPE for all rows, and
then mark the pass box. If the value of any of the corrected errors are greater than the MPE then
mark the failed box.
Tare (Weighing Test)

1. Compare the errors during the weighing performance above to determine if they are less than or
equal to 0.50 kg, and record as waived if the conditions are met. Unless this test is waived by the
comparison of weighing performance results, this test will be done twice; once with a tare value of
50 kg and once with a tare value of 100 kg.

2. Place 50 kg of weight on the bed, record the indication and then press and hold Zero/Tare to zero
the scale.
3. Start with a tared load of zero, place the weight listed in the Interval Weights column, and record
the Scale Reading (Indication) in the corresponding column.
4. Continue to increase the weight one row at a time, and record the scale reading.
5. After 450 kg begin working down the list by removing weight in the intervals listed, and recording
the scale reading.
6. Calculate the error E=I-L.
7. Calculate the corrected error Ec=E-E0 with E0=error calculated at a load of zero.
8. Remove the 50 kg of weight.
9. Press and hold Zero/Tare to zero the scale without weight on the bed.
10. Place 100 kg of weight on the bed to begin second test, record the indication and then press and
hold Zero/Tare to zero the scale.
11. Start with a tared load of zero, place the weight listed in the Interval Weights column, and record
the Scale Reading (Indication) in the corresponding column.
12. Continue to increase the weight one row at a time and record the scale reading.
13. After 400 kg begin working down the list by removing weight in intervals listed, and recording the
scale reading.
14. Calculate the error E=I-L.
15. Calculate the corrected error Ec=E-E0 with E0=error calculated at a load of zero.
16. Take the absolute value of all EC values. Compare all values of EC to the corresponding MPE. If all EC‘s
are less than or equal to the MPE, record a check mark next to Pass. If any one value failed, then
record a check mark next to Failed.
17. Remove all weights.
19. If the Brake Not Set indicator was disconnected, connect it.
20. Slide the SW1 switch on OIML board to Off (toward the head end of the bed).
21. Once all tests are complete, install the cover on to the OIML board (see procedure 4.15 on page
4-35).
22. Install a seal over the screw at the head end of the OIML board cover.
23. Press the Foot Shorter control until the foot is fully retracted.
24. Keep a copy of the EN45501 Scale Verification Report Form in the device history record.

SCALE VERIFICATION REPORT FORM—EN45501 CLASS SCALE ONLY
Bed Model # Date

Bed Serial # Time
Inspector #
Temperature Humidity
Destination Latitude Destination Altitude
Destination Gravity Constant
Visual Inspection (Requirement 8.3.2)
Pass Fail
Table 4-1. Repeatability (Requirement 3.6.1, Test A.4.10; Mag Mode Display)
Load of ½MAX = 250 kg Load of MAX = 500 kg

Indication of Load
Indication of Load P = I - I0 P = I - I0
zero (I0)
zero (I0) (kg) Indication (I) (kg)
Indication (I)
(kg)
(kg) (kg) (kg)
4
1 0.0 0.0 4 0.0 0.0
2 0.0 5 0.0
3 0.0 6 0.0
PMAX - PMIN = 0.0 PMAX - PMIN = 0.0
MPE MPE
0.50 kg 0.50 kg
PASS (PMAX - PMIN for either test < MPE)
FAIL (PMAX - PMIN for either test > MPE)
Table 4-2. Discrimination (Requirement 3.8, Test A.4.8; Standard Display)
Indication Removed Indication I2 - I1

Load Added Extra Load
(I1) (kg) Load (ΔL) (I2) (kg)
(L) 1/10d 1.4d (kg)
(g)
21 kg 100 g 1400 g 0.0
251 kg 1000 g 1400 g 0.0
501 kg 100 g 1400 g 0.0
PASS (I2 - I1 equals d for each load)
FAIL (I2 - I1 does not equal d for each load)

Table 4-3. Accuracy of Tare Device (Requirement 4.7.3, Test 4.6.2; Standard Display)
Pre-Tare Load Error

Load
Indication Indication (I) ΔL (g) (E = 500 g - ΔL) MPE
(L)
(kg) (kg) (g)
25 kg 500 250 g
PASS (E < MPE)
FAIL (E > MPE)
Table 4-4. Eccentricity (Requirement 3.6.2, Test A.4.7; Mag
Mode Display
Load Error Corrected Error

Zone Load (L) Indication (I) (E = I - L) (EC = E - E0) MPE
(kg) (kg) (kg)
1 0 0.00
2 170 kg -170.00 -170.00 0.5 kg
3 170 kg -170.00 -170.00 0.5 kg
4 170 kg -170.00 -170.00 0.5 kg
5 170 kg -170.00 -170.00 0.5 kg
PASS (EC < MPE)
FAIL (EC > MPE)

Table 4-5. Errors of Indication (Weighing Performance) Test—(Requirements 3.5.1, 3.5.3, and
3.5.3.4, Test A.4.4 to A.4.6) Accuracy of Zero Setting (Requirement 4.6.2, Test A.4.2.3) (Mag Mode
Display
Load Corrected Error

Interval Error E = I - L
Load (L) Indication (I) (EC = E - E0) (kg) MPE
Weights (kg)
(kg)
0 kg 0 E0 = 0.25 kg
20 kg +10, +10 -20.00 -20.00 0.50 kg
100 kg +10, +20, +50 -100.00 -100.00 0.50 kg
200 kg +100 -200.00 -200.00 0.50 kg
300 kg +100 -300.00 -300.00 0.50 kg
400 kg +100 -400.00 -400.00 0.50 kg
500 kg +100 -500.00 -500.00 0.50 kg
400 kg -100 -400.00 -400.00 0.50 kg
300 kg -100 -300.00 -300.00 0.50 kg
200 kg -100 -200.00 -200.00 0.50 kg
100 kg -100 -100.00 -100.00 0.50 kg
20 kg -50, -20, -10 -20.00 -20.00 0.50 kg
0 -10, -10 0.00 0.00 0.25 kg
PASS (EC < MPE)
FAIL (EC > MPE) 4

Table 4-6. Tare (Weighing Test)—(Requirements 3.5.3.3, 3.5.3.4, Test A.4.6.1, A.4.6.3)
First Tare Load at 50 kg Indication of 50 kg before tare:
Interval Error
Weights (E = I - L) (kg)
(kg)
0 kg 0 E0 = 0.25 kg
20 kg +20 -20.00 -20.00 0.50 kg
100 kg +10, +20, +50 -100.00 -100.00 0.50 kg
300 kg +100, +100 -300.00 -300.00 0.50 kg
450 kg +100, +50 -450.00 -450.00 0.50 kg
300 kg -100, -50 -300.00 -300.00 0.50 kg
100 kg -100, -100 -100.00 -100.00 0.50 kg
20 kg -10, -20, -50 -20.00 -20.00 0.50 kg
0 kg -20 0.00 0.00 0.25 kg
Second Tare Load at

Indication of 100 kg before tare:
100 kg
Interval Error
Weights (E = I - L) (kg)
(kg)
0 kg 0 E0 = 0.25 kg
20 kg +20 -20.00 -20.00 0.50 kg
100 kg +10, +20, +50 -100.00 -100.00 0.50 kg
300 kg +100, +100 -300.00 -300.00 0.50 kg
400 kg +100 -400.00 -400.00 0.50 kg
300 kg -100 -300.00 -300.00 0.50 kg
100 kg -100, -100 -100.00 -100.00 0.50 kg
20 kg -10, -20, -50 -20.00 -20.00 0.50 kg
0 kg -20 0.00 0.00 0.25 kg
PASS (EC < MPE)
FAIL (EC > MPE)
Results of all tests within specified limits Yes or No
Sealing, Signing, and Markings:

Pass Fail
Conformity (Requirement 8.3.1 and EC-type approval):
Pass Fail
Signature of Observer

4.32 Bed Calibration

NOTE:
Bed calibration includes frame calibration and hilow calibration. The frame calibration is to get the
maximum and minimum position data for all articulation motors and save this data into EEPROM. The
hilow calibration is to get bed transport position, low-low position and high-high position, and save this
data into EEPROM. Do the frame calibration first and then do the hilow calibration.
2. Press the Lockout control until the Service Required indicator flashes (approximately 10 seconds).
This puts the bed in Service mode.
3. Press the Foot Shorter, Foot Longer, and Width Retract controls at the same time; one beep will
sound. The bed is ready for calibration. The bed calibration flag will be cleared, and the Service
Required indicator will be on to let you know that calibration is not complete.
4. Exit Service mode. See “Service Mode Procedures” on page 4-3.
5. Press each of these controls until the bed is at its limit: Bed Up, Head Up, and Knee Up.
6. Press the Foot Longer control until the bed is at its limit.
7. With the bed in Service Mode, press the Foot Shorter, Width Retract, and Chair controls at the
same time; one beep will sound. This sets the bed calibration data at the maximum position.
9. Press each of these controls until the bed is at its limit: Head Down and Knee Down. Press the Foot
4
Shorter control until the bed is at its limit.
CAUTION:
Caution—Use care not to lower the bed height below the specified dimension. Part interference and
equipment damage could occur.
10. Press the Bed Down control until the bed is 17 +/-1/10” (43.4 cm) high when measured from the
ground to the top of the seat section. The upper frame must be 0°+/- 1/4° (level) degree relative
to the ground.
11. With the bed in Service mode, press the Foot Shorter, Width Retract, and Bed Flat controls at the
same time. This sets the bed calibration data at the minimum position:
• If one beep sounds, the bed frame calibration was successful. If the bed has the IntelliDrive® XL
Transport System, go to Step 12 to do the Hilow position calibration.
• If three beeps sound, the bed frame calibration failed. Make sure the bed is in the correct
position for the calibration, and repeat the steps above.
12. With the bed in Service mode, press the Foot Shorter, Width Retract, and Tilt controls at the same
time; one beep will sound. This starts the hilow position calibration.
14. Press the Bed Up control until the bed is 17 3/8” (44.1 cm) +/- 1/10” (0.25 cm) high when
measured from the ground to the top of the seat section. The upper frame must be 0°+/- 1/4°
(level) degree relative to the ground.

15. With the bed in Service mode, press the Foot Shorter, Width Retract, and Bed Down at the same
time. This sets the bed hilow transport calibration data at the 17 3/8”position:
• If one beep sounds, the bed hilow transport calibration at 17 3/8” (44.1 cm) was successful. Go
to step 16.
• If three beeps sound, the bed hilow transport calibration at 17 3/8” (44.1 cm) failed. Make sure
the bed is in the correct position for the calibration, and repeat step 13 through step 15.
17. Press the Bed Up control until the bed is 18 3/4”(47.6 cm) +/- 1/10” (0.25 cm) high when
measured from the ground to the top of the seat section. The upper frame must be 0° +/- 1/4°
(level) degree relative to ground.
18. With the bed in Service mode, press the Foot Shorter, Width Retract, and Head Down controls at
the same time. This sets the bed hilow low-low calibration data at the 18 3/4”position:
• If one beep sounds, the bed hilow low-low calibration at 18 3/4” (47.6 cm) was successful. Go to
the step 20.
• If three beeps sound, the bed hilow low-low calibration at 18 3/4” (47.6 cm) failed. Make sure
the bed is in the correct position for the calibration, and repeat step 16 through step 18.
20. Press the Bed Up control until the bed is 27” (68.6 cm) +/- 1/10” (0.25 cm) high when measured
from the ground to the top of the seat section. The upper frame must be 0° +/- 1/4° (level) degree
relative to ground.
21. With the bed in Service mode, press the Foot Shorter, Width Retract, and Bed Up controls at the
same time. This sets the bed hilow calibration data at the 27” (68.6 cm) position:
• If one beep sounds, the bed hilow calibration at 27” (68.6 cm) was successful. Go to the next
step.
• If three beeps sound, the bed hilow calibration at 27” (68.6 cm) failed. Make sure the bed is in
the correct position for the calibration, and repeat step 19 and step 21.
22. The hilow position calibration is complete. Do not press any controls for approximately 20 seconds;
this takes the bed out of Service mode.

4.33 Line Manager Replacement
4.33 Line Manager Replacement

Tools: 3/4” wrench
REMOVAL
1. Set the brake.
2. Raise the head section to 15°.
WARNING:
1. Unplug the bed.
3. Disconnect the support surface, and pull it down approximately 12" (30.5 cm).
4. Remove the nut (A) that attaches the line manager (B) to the bed, and then remove the line
manager (see figure 4-49 on page 4-93).
Figure 4-49. Line Manager
REPLACEMENT

4.34 Label Replacement
4.34 Label Replacement

NOTE:
Replace a label if it can not be read or if it is not fully bonded to its location.
Tools: Alcohol-based cleaner Soft cloth
1. Remove the label.
WARNING:
Warning—Alcohol-based cleaners are flammable and toxic to skin, eyes, and respiratory tract. Do not
use near an open flame. Do not use in confined areas. Injury could occur.
CAUTION:
Caution—Failure to clean the label location thoroughly could prevent the label from bonding correctly.
2. Clean the area where the label was removed, and let the area dry.
3. Install the new label in the location where the original label was removed. Make sure the label has
fully bonded to its location.

4.35 ASU Power Supply

Tools: Phillips head screwdriver Ratchet with 1/4” drive 5/16” socket
8" extension
REMOVAL
WARNING:
Warning—Failure to unplug the ASU from its power source could cause injury or equipment damage.
1. Turn off and unplug the ASU.
2. Remove the ten screws (A) that attach the back cover (B) to the ASU (C) (see figure 4-50 on page
4-95).
Figure 4-50. ASU Power Supply
3. Remove the back cover (B).

4. Loosen, do not remove, the five nuts (D) that attach the top (E) to the ASU (C).
5. Raise the top (E) to get access to the cables.
6. Make a note of the cable positions.
7. Remove the top (E), and lean it straight up against the front of the unit (C).
8. Make a note of the cable connections on the power supply (F).
9. Disconnect the cables from the power supply (F)
10. Remove the four screws (G) and standoffs that attach the power supply (F) to the shelf (H).
11. Remove the power supply (F).

REPLACEMENT

4.36 ASU Power Switch

8" extension
REMOVAL
WARNING:
4-97).
Figure 4-51. Power Switch

5. Raise the top to get access to the cables.
6. Make a note of the cable connections.
7. Disconnect the LCD display cable, LCD power supply cable, and button panel cable from the main
P.C. board.
8. Remove the top (E).
9. Remove the four screws (F) and washer (G) that attach the shelf (I) to the ASU (C).
10. Remove the four screws (H) (two from each side).

11. Move the shelf (I) to a position to get access to the retaining clips (J) on the power switch (K).
12. Squeeze the retaining clips (J) on the power switch (K), and remove the power switch (K) from the
ASU (C).
13. Disconnect the cables (L) from the power switch (K).
REPLACEMENT

4.37 ASU Fan
4.37 ASU Fan

8" extension 1/4” wrench
REMOVAL
WARNING:
4-99).
Figure 4-52. Fan

4. Disconnect the fan (D).
5. Remove the four nuts (E) and screws (F) that attach the fan (D) and guard (G) to the ASU (C).
6. Remove the fan (D).
REPLACEMENT

4.38 ASU Fuses and Power Inlet

Tools: Phillips head screwdriver (for power inlet) Multimeter (for fuses)
REMOVAL
WARNING:
2. Go to the applicable section:
• “Power Inlet” on page 4-100
• “Fuses” on page 4-101
Power Inlet
4-100).
Figure 4-53. Power Inlet
2. Remove the two screws (D) and nuts (E) that attach the power inlet (F) to the ASU (C)
3. Make a note of the cable connections (G) on the power inlet (F), and then disconnect the cables
from the power inlet.

Fuses
1. Manually remove the fuse holder from the power inlet (F).
2. Remove the fuses from the fuse holder.
3. Measure the continuity on each fuse, and replace the damaged fuse.
REPLACEMENT
WARNING:
Warning—Failure to use fuses that have the correct fuse ratings, including the correct size, current,
voltage, breaking capacity and speed, could cause injury or equipment damage.
1. Do the removal procedure for the applicable part in reverse order. For fuse replacement, make sure
that you use the correct fuses.

4.39 ASU Hose Connectors

Tools: 5/8” deep socket 5/8” open-end wrench Ratchet
Pipe thread tape
REMOVAL
WARNING:
4-102).
Figure 4-54. Hose Connectors

4. Hold the manifold (D), and remove the hose connector (E or F).
REPLACEMENT
1. For metal hose connectors (E) do as follows:
a. Make sure the gasket (G) is installed.
b. Hold the manifold (D).
c. Install the hose connector (E) in the manifold (D).
2. For plastic hose connectors (F) do as follows:
a. Install three wraps of pipe thread tape on the threads of the hose connector (F).

b. Hold the manifold (D).

c. Install the hose connector (F) in the manifold (D).
NOTE:
There is no gasket for the plastic hose connectors.
3. Install the back cover (B) on the control unit (C).
4. Install the ten screws (A) to attach the back cover (B) to the control unit (C).

4.40 ASU Button Panel
4.40 ASU Button Panel

8" extension 1/4” socket
REMOVAL
WARNING:
2. Remove the ten screws (A) that attach the back cover (B) to the ASU (C) (see figure on page 4-104).
Figure 4-55. Button Panel

5. Raise the top to get access to the cables.
6. Make a note of the cable connections.
7. Disconnect the LCD display cable, LCD power supply cable, and button panel cable from the main
P.C. board.
8. Remove the top (E).
9. Remove the button panel (F) from the top (E).
REPLACEMENT

4.41 ASU Power Cord
4.41 ASU Power Cord
REMOVAL
WARNING:
2. Remove the power cord from the patient left side of the intermediate frame. The power cord is
attached to the frame by magnets.
3. Remove the power cord from the ASU.
REPLACEMENT
2. Use the magnets on the power cord to attach the power cord to the bed at these locations:
• Under the patient left-foot corner of the bed,
• Along the side of the intermediate frame on the patient left side of the bed.
• At the patient left-head corner of the bed.

4.42 Single Support Surface Bladder
4.42 Single Support Surface Bladder

Tools: None
REMOVAL
1. Unzip the coverlet (A) (see figure 4-56 on page 4-106).
Figure 4-56. Bladder Removal
2. Disconnect the air hose from coverlet.

3. Pull back the fire barrier (B).
4. Unzip and remove the vapor barrier (C).
5. Find the bladder (D) to be removed.
6. Disconnect the air hoses from the bladder (D).
7. Unsnap the bladder (D) from the ticking (E), and then remove the bladder.
REPLACEMENT
2. When you connect the bladder (D), make sure that the tie-wrap is replaced. Refer to Tridien®
Medical Service Instruction AS-53SM52KIT–HR (Hill-Rom® part number 197770).

4.43 Top Cushion, Turn Bladder and Boost Bladder

Tools: Wire cutters
REMOVAL
1. Unzip the coverlet (A) (see figure 4-57 on page 4-108).
2. Disconnect the air hose from coverlet.
3. Pull back the fire barrier (B).
4. Unzip and remove the vapor barrier (C).
5. To remove the top cushion (D), do as follows:
a. Disconnect the air hoses on the top cushion (D).
b. Disconnect the elastic straps (E) from the top cushion (D).
c. Cut and remove the plastic snaps on the retaining strap (F), and then remove the top cushion
(D).
6. To remove the turn bladder (G), do as follows:
a. Remove the top cushion (D).
b. Make a note of the hose connections.
c. Disconnect the air hoses on the turn bladder (G), and then remove the bladder.
7. To remove the turn boost bladder (H), do as follows:
4
a. Remove the top cushion (D).
b. Remove the turn bladder (G).
c. Make a note of the hose connections.
d. Disconnect the air hoses on the turn boost bladder (H), and then remove the bladder.
REPLACEMENT
2. When you connect the turn bladder (G), the turn boost bladder (H), or the top cushion (D), make
sure that the tie-wrap is replaced. Refer to Tridien® Medical Service Instruction AS-53SM52KIT–HR
(Hill-Rom® part number 197770).

Figure 4-57. Top Cushion, Turn Bladder, and Boost Bladder

4.44 Outer Encasement and CPR Handle

Tools: 5/16” socket Ratchet Phillips head screwdriver
REMOVAL
1. Unzip and partially pull back the coverlet.
2. Disconnect and pull back the vapor barrier.
3. Pull back the fire barrier.
4. Close the CPR mechanism (A) (see figure 4-58 on page 4-109).
Figure 4-58. Outer Encasement and CPR Handle
5. Open the CPR mechanism (A).

6. Remove the CPR shaft assembly (B).
7. Remove the CPR mechanism (A).
8. Remove the two screws (C) and spring (D).
9. Remove the hose manifold (E).
10. Remove the mount bracket (F) from the outer encasement (G) and inner encasement (H).

11. On the left side of the surface, do as follows:

a. Remove the hose connector on the hose for the vapor barrier.
b. Make a mark for the yellow and black hoses.
c. Remove the connectors on the yellow and black hoses.
d. Remove the hoses from the encasements.
12. Remove the outer encasement.
REPLACEMENT

Parts Disposal
4.45 Patient Helper (P7802A)

Tools: None
REMOVAL
1. Set the brake.
2. Lower the bed to the lowest position.
WARNING:
Warning—Failure to unplug the bed from its power sources could cause injury or equipment damage.
3. Unplug the bed.
4. Pull out on the patient helper lock handle (A) and rotate the patient helper arm (B) so that the
trapeze handle assembly (C) is to the side of the bed.
5. Pull out on the release pin (D).
6. Remove the trapeze handle assembly (C) and the arm assembly (E) from the patient helper arm (B).
7. Hold the patient helper arm (B) at a location that is comfortable and safe for lifting.
CAUTION:
Caution—Make sure that you will not hit the ceiling or any equipment when you remove the patient
helper arm. Make sure that you do not place the patient helper arm on the bed. Equipment or facility
4
damage can occur.
WARNING:
Warning—Make sure that you us proper body mechanics when you lift the patient helper arm. Do not
lift from a twisted or sideways position. Personal injury can occur.
8. Remove the patient helper arm (B) from the bed.
REPLACEMENT

Parts Disposal
Figure 4-59. Patient Helper (P7802A)

Parts Disposal
NOTES:

Parts Disposal

Chapter 5
Parts List
ORDER SERVICE PARTS
Use the parts lists in this manual to identify the necessary part number(s). Find the product number and
serial number on the product identification label (A) (see Figure 5-1 on page 5-1).
Figure 5-1. Product Identification Label Location
Contact Hill-Rom Technical Support with this data:

• Customer account number
• Purchase order number
•
•
Product number
Serial number
5
• Part number(s)
To promptly order parts, request part prices and availability, or follow up on a service order, use this Hill-
Rom fax number:
812-934-8472
Terms:
• Net 30 days
• F.O.B. Batesville, IN
• Prepaid shipping charges added to invoice
• All orders shipped by ground transportation unless specified

Exchange Policy
Address all inquiries to:

ATTN TECHNICAL SUPPORT—PARTS
HILL-ROM, INC.
1069 STATE ROUTE 46 E
BATESVILLE IN 47006-9167
Address all return goods to:
ATTN SERVICE STORES
RITTER PLANT EAST END DOOR R33
HILL-ROM, INC.
COUNTY ROAD 300E
BATESVILLE IN 47006-9167
NOTE:
To reduce possible delays or incorrect billings, do not return any items without a Return Material
Authorization (RMA) number. When a return is requested, an RMA packet is included with each order.
This packet includes an RMA number, instructions, and a shipping label. If an RMA number is not
available, contact Hill-Rom Technical Support.
EXCHANGE POLICY
The policies that follow are for in-warranty and out-of-warranty exchanges from Hill-Rom.
IN-WARRANTY EXCHANGES
In some cases, Hill-Rom will request that parts/products be returned for inspection. When this occurs,
you are expected to return parts/products within 30 days of receipt of the exchange part. If you fail to
return the inoperative parts/products within the 30 day period, Hill-Rom will invoice your facility for the
full selling price of the parts/products.
NOTE:
The preceding billing procedure is only for parts/products that Hill-Rom requests to be returned.
In some cases, the invoice accompanying the parts will show the full selling price (only for internal use at
Hill-Rom). Do not confuse this price with your price.
Do not return any parts without an RMA number. When parts/products have been requested to be
returned, Hill-Rom will include an RMA packet with the parts/products shipment. If an RMA number is
not available, contact Hill-Rom Technical Support.
OUT-OF-WARRANTY EXCHANGES
You are expected to return the inoperative parts/products within 30 days of receipt of the exchange
part. Hill-Rom will include an RMA packet with the parts/products shipment. If an RMA number is not
available, contact Hill-Rom Technical Support. Hill-Rom will invoice your facility for the full selling price
of the parts/products. Upon return of the inoperative parts/products, Hill-Rom will issue a credit to your
facility for the difference between the exchange price and the full selling price of the
parts/products.

Limited Warranty
LIMITED WARRANTY
HILL-ROM COMPANY, INC.
LIMITED WARRANTY
Hill-Rom Company, Inc. (Hill-Rom) has a long tradition of providing superior products and service to our customers. Our
goal is “Total Customer Satisfaction”. In that spirit, Hill-Rom is proud to offer the following warranty.
GENERAL WARRANTY (APPLICABLE UNLESS A SPECIFIC WARRANTY IS LISTED)
Hill-Rom warrants to the original purchaser that its products and replacement parts shall be free from defects in material
and workmanship for a period of one (1) year from date of delivery. Hill-Rom’s obligation under this warranty is expressly
limited to supplying replacement parts and/or service for, or replacing, at its option, any product which is, in the sole
discretion of Hill-Rom, found to be defective. In addition to the foregoing one year warranty, Hill-Rom warrants to the
original purchaser that the frame and welds on its products will be free from structural defects for the life of the product.
Any product upgrade or modification initiated by Hill-Rom does not affect the original product warranty.
SPECIFIC WARRANTIES
MATTRESS WARRANTIES
Hill-Rom warrants to the original purchaser that its mattress product shall be free from defects in material and
workmanship for a period of two (2) years from date of delivery. However, electro mechanical mattress components
(compressors, valves, printed circuit boards, hoses, and couplers) are covered by the general one (1) year warranty.
EXPENDABLES WARRANTIES
A sixty (60) day limited warranty from date of delivery applies to expendable parts such as cushions, coverlets, software
diskettes, locator badge batteries, dome light incandescent bulbs, overhead fluorescent tubes, heating elements,
temperature probes, filter sheets, and microspheres. This warranty is limited to replacement of the parts covered.
TO OBTAIN PARTS AND SERVICE
In the United States, call Hill-Rom Technical Support Department at (800) 445-3720, Monday through Friday. In Canada,
call Hill-Rom Technical Support Department at (800) 267-2337, Monday through Friday. Outside the United States and
Canada, call your authorized Hill-Rom Distributor. In order to expedite service, we request you furnish the following
information: customer identification number, product model number, serial number, and description of problem. A
qualified specialist will provide, via telephone (United States and Canada), or FAX (Outside the United States and Canada),
troubleshooting assistance for facility personnel and provide necessary parts to make repairs. If troubleshooting
determines the need for on-site technical service, a qualified service representative will be dispatched. Replacement of
non-technical items will be the responsibility of the customer. If requested by Hill-Rom, products or parts for which a
warranty claim is made shall be returned prepaid to Hill-Rom’s factory.
OUT OF WARRANTY EXCHANGE POLICY
After the expiration of the original warranty, upon request, Hill-Rom will ship as a replacement, components such as
selected: motors and printed circuit boards, for like units returned to Hill-Rom by the original purchaser at a substantial
5
savings. Please call Hill-Rom Technical Support Department for current pricing.
PARTS AVAILABILITY POLICY
Hill-Rom will offer parts for new and remanufactured products for ten (10) years from date of sale; for communications
products for five (5) years from date of sale.
Note: Some original component parts and assemblies may not be available; functional equivalents may be substituted.
THE FOREGOING WARRANTIES ARE EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS WARRANTIES AND IMPLIED
WARRANTIES, INCLUDING BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS
OF PURPOSE. HILL-ROM’S OBLIGATION UNDER THESE WARRANTIES SHALL NOT INCLUDE ANY LIABILITY FOR LOSS
OF PROFITS, DIRECT, INDIRECT OR CONSEQUENTIAL DAMAGES OR DELAYS. Some states, provinces, or countries do
not allow the exclusion or limitation of incidental or consequential damages, so the above exclusion or limitation may not
apply. Any improper or negligent use, any alterations or repairs not in accordance with Hill-Rom’s manuals or performed
by others in such manner as in Hill-Rom’s sole judgment affects the product materially and adversely, shall void these
warranties. These warranties do not cover failures due to misuse, abuse, neglect, or lack of routine maintenance. No
employee or representative of Hill-Rom is authorized to change these warranties in any way or grant any other warranty
unless in writing and signed by a Hill-Rom officer. These warranties provide specific legal rights; but, there may be other
available rights, which vary from state to state, province to province, or country to country.
ADM004 REV 4 July 2010
Hill-Rom Company, Inc., 1069 State Route 46 E, Batesville, IN 47006-9167

Limited Warranty
NOTES:

Recommended Spare Parts
RECOMMENDED SPARE PARTS

This is a recommended spare parts list to service five or more units:
Table 5-1. Recommended Spare Parts
Part Number Quantity Description

P643A 2 Therapy surface top cover
P643A1 2 Therapy surface top cover (UK)
187116 2 Foam surface outer ticking
6342201 2 Power cord, bed (other countries, see“Power Cord, Bed” on
page 5-54)
13226003 1 Power cord, ASU (other countries, see “ASU (P7810A)” on
page 5-70)
181592 2 Cable from blower to bed
P7803A01 2 Pendant, with nurse call
and/or 2 Pendant, without nurse call
P7803A02
177966 1 CPR cable
190823 1 Kit, CPR cable attachment
18220601 1 Cable, width extension manual release
18220602 1 Cable, width extension manual release
178951 1 User manual
186474 1 User manual holder
16830202S 1 Upper control board
182659 2 Caster, central, total, dir lock
182660 2 Caster, central lock
3882701 1 Siderail touch-up paint
191485
191481
2
4
Power fuse, 3.15 A, 250 V, 1.5 KA, 5 x 20 mm, fast blow
ceramic fuse, ASU
Filter, ASU
5
DGNN 1 Wire tie tool kit (includes wire ties and tool)
DGNO 1 Wire tie tool only
200715 1 Wire ties, quantity 500

Base Module
BASE MODULE
Figure 5-2. Base Module

Base Module
Table 5-2. Base Module
Item Part No. Description Qty.

1 174565S Weldment, weigh frame 1
2 181062S Weldment, cross beam foot 1
3 181067S Weldment, cross beam head 1
4 175358S Weldment, lift arm 2
5 181071 Pivot strap 2
6 175350 Bushing, lift arm 6
7 175349 Block, slider 2
8 193982 Weldment, connection tube 2
9 70341 Screw, rlg, pan, tx, m5, .472, stl 14
10 137655 m6 x 8 bhcs 4
14 183628 Tube guide 4
15 183629 Bracket, guide backing 4
16 137657 m6 x 20 shcs 8
17 183635S Assembly, turnbuckle 4
18 190540 Chain, ground, resistive 1
19 186023 Wire tie, push mount 9
21 182555 Screw, shoulder, m10, 12 x 16 16
22 18120503 Load beam, short cable 2
23 18120504 Load beam, long cable 2
24 182659 Caster, central, total, dir lock 2*; 0**
25 182660 Caster, central lock 2*; 4**
26 193983 Weldment, connection tube w/ coupling 2
27 49521 Bolt, mach, pan, tx, .250-20, .61 4
* Caster quantity on beds not equipped with IntelliDrive® XL Transport System.
** Caster quantity on beds equipped with IntelliDrive® XL Transport System.
5

Shrouds
SHROUDS
Figure 5-3. Shrouds

Shrouds
Table 5-3. Shrouds

a
1 179669 Base shroud, foot 1
2 17967002 Base shroud, side, lh 1
3 17967001 Base shroud, side, rh 1
4 71993 Screw,roll,pan,tx,m5x.8,.630 15
5 184822 Shroud, intermediate frame, head 1
6 184823 Shroud, back section 1
7 184669 Base shroud, head, no pwr drive 1
a. Any labels on a shroud must be ordered separately. See Labels section.

Foot End Brakes
FOOT END BRAKES

Figure 5-4. Foot End Brakes

Foot End Brakes
Table 5-4. Foot End Brakes

1 181078 Block, brake/steer support 2
2 187823 Cam, brake/steer switch 2
3 32658 Bushing, gde, .875, .13, .758 2
4 70781 Pedal, brake/steer, top (small) 2
5 152316 Pedal, brake/steer, bottom, small 2
6 19395802 Weldment, pedal, LH foot 1
9 61615 Retain, rue, 3/8, .054 2
10 3869 Washer - 17/64 id x 1 od (16 ga) 2
11 137657 m6 x 20 shcs 4
12 65024 Pin, 1/4 x 1.100 clevis 2
13 183632 Hex clamp 2
14 160040 Hex lock nut m6 2
15 193987 Coupling, hex rod 1
17 19398501 Weldment, pedal, RH foot 1
18 42142 Screw, hilow 4

Head End Brakes
HEAD END BRAKES

Figure 5-5. Head End Brakes

Head End Brakes
Table 5-5. Head End Brakes

1 193986 Hex rod, head 2
2 163082 m5 flange head screw 4
3 183630 Link, brake/steer 4
4 183633 Pin, clevis, 6.23, 31.75 2
5 18254502 D-pin, 3/8, .91 2
6 46416 Hex bushing, brake / steer 2
7 42142 Hilow screw 4
8 36570 Oilite bushing 4
9 182326S Weldment, head end pedal, right 1
12 3657001 Oilite bushing 4
13 18254501 D-pin, 3/8, 3.54 2
16 182327S Weldment, head end pedal, left 1
18 181078 Block, brake/steer support 2
19 193987 Coupling, hex rod 1
20 137657 M6 x 20 SHCS 4
21 160040 Hex lock nut, M6 2
22 183632 Hex clamp 2
23 3869 Washer, flat, 0.266, 1.000, 0.065, stl 2
24 61615 Retain, rue, 3/8, 0.054 2
5

EN45501 Scale Option
EN45501 SCALE OPTION

Figure 5-6. EN45501 Scale Option

EN45501 Scale Option
Table 5-6. EN45501Scale Option

1 174555S Weldment, oiml pcb enclosure 1
2 16795302S PCB assy, oiml, compella 1
3 174548 Cover, oiml pcb enclosure 1
5 18120502 Load beam, oiml 4
6 3976301 Standoff, rnd, snp/snp, .213, .766 5
7 177367 Cable assy, oiml/ucb 1
9 179699 Label, oiml scale location 1
10 18443702 Label, scale/no ppm pod, oiml 2
18443701 Label, scale/ppm pod, oiml 2

IntelliDrive® XL Transport System—Push Handles
INTELLIDRIVE® XL TRANSPORT SYSTEM—PUSH HANDLES

Figure 5-7. IntelliDrive® XL Transport System—Push Handles
Table 5-7. IntelliDrive® XL Transport System—Push Handles

1 191354 Push handle assembly, RH 1
2 181619 Push handle assembly, LH 1
3 179202 PCB assembly, drive control pod 1
4 181142 Screw, set, hxst, M8, 12, ss 2
5 6913001 Bellows, handle, dark blue 2
6 181584 Pivot pin 1
7 4435 Nut, hex lk, 1/4 x 20 2
8 181586 Button, enable switch 1
9 68354 Spring (2 each handle) 4
10 158818 Switch housing, long 1
11 15908801 Grip, lh 1
12 163841 Screw, machine, plast, ph, 8-32, .375 2
13 181580 Switch assembly, handle 1
14 158892 Enable switch button, long 1
15 68302 Bolt, shldr, rnd, .25-20, 1.4000 1

IntelliDrive® XL Transport System—Push Handles
NOTES:

IntelliDrive® XL Transport System Option
INTELLIDRIVE® XL TRANSPORT SYSTEM OPTION

Figure 5-8. IntelliDrive® XL Transport System Option

Table 5-8. IntelliDrive® XL Transport System Option

1 171458 Powered, trailing arm, assy 1
Not shown 17969803 Cap, trailing arm, axel 1
2 176314 Electronics, powerdrive 1
3 174093S Battery box assy, powerdrive 1
4 173871 Gas spring assembly 2
5 182516 Clamp, wire routing, 2 pos 1
6 148954 Screw, rlg, pan, tx, m5, .8, 16, ZN 2
7 63143_04 Pin, clevis (1.766) 2
8 61615 Retain, rue, 3/8, .054 2
9 710107 m6 x 45 high tensile bolt (shp) 2
10 182293 Shroud, electronics, powerdrive 1
11 71993 Screw, roll, pan, tx, m5 x .8, .630 5
12 179671 Base shroud, head 1
14 72299P PCB, junction IntelliDrive assy 1
15 168329 Foam, spacer i-drive (k-rev) 1
16 176620 Cable assy, steer switch 1
17 190036 Battery 2
18 191519 Kit: (2) screw, (4) fastener washer, (2) split lock 2
washer, (2) nut (torque to 4.5 Nm)
19 190664 Cable, powerdrive batt fuse hld 1
20 190674 Fuse, 50A, 58VDC, jcase, low profile 1
21 179298 Cover, electronics box, powerdrive 1
22 142317 Screw, 10-32 x 1-1/4 ph torx lp 2
23
24
176738
179864S
Motor controller
Clamp, pd electronics wire
1
1
5
25 40497 Nut, lkwash, 10-32, .156, zn 2
26 179865S Clamp, battery assembly wire 1
27 179557 Bracket, electronics box 1
28 70341 Screw, rlg, pan, tx, M5, .472, stl 3
29 174182
a
PCB assy, EC II drive control 1
30 143392 Screw, M3 x 6, pan head 4
31 171460S Wheel, drive 2
32 179890S Washer, M12, zn 2
33 175035S Nut, nyloc, M12 x 1.5 (torque 55-60 Nm) 2


34 181572 Screw, M6X, class 12.9,zn 4
35 210909 Bushing, square, rubber, 38 2
Not shown 208920 Service kit for axle assy
Not shown 208921 Service kit (4 bolts)
a. Early versions of the drive control board have a brake PCB assembly attached. It is possible that the
replacement drive control board will not include that PCB assembly, but the replacement drive control board
will function as intended.

NOTES:

Intermediate Frame Assembly
INTERMEDIATE FRAME ASSEMBLY

Figure 5-9. Intermediate Frame Assembly

Table 5-9. Intermediate Frame Rail

1 172700S Weldment, intermediate frame 1
2 143678 Accessory carrier, beige with leaf 4
3 71082 Bumper 4
4 QD0663 Washer, lk, ext, 24.5, 41.3, .5, stl 4
5 71438 Adapter, iv pole 4
6 185501 Slide rail 2
7 185499 Slide pivot 4
9 69990 Screw, roll, pan, tx, m5–.8, 40, zn 4
10 181071 Pivot strap 4
11 137657 m6 x 20 shcs 8
12 176302 Head stop 2
15 176737 Bolt, crg, rnd, m8–1.25, 60.25, stl 4
16 VI0367 Nut, nyloc, m8–1.25, st, zn 4
17 185672 Wire way 1
18 184708 Cord hanger 2
20 185714 Cover, wire way 1
21 72435 Split bushing, front outer slide 4
22 47217PLF Tube, slide, 2
23 47207 Bushing, split, 1.706, 3.44, 1.574 4
24 47208 Bushing, split, 1.356, 3.06, 1.258 4
25 47218PLG Tube slide, inner 2
26 47209 Bushing, split, 1.280, 3.06, 1.136 4
27
28
69917
164806
Terminator, foot slide
Flex-a-foot actuator
4
1
5
29 164828 Pin, 10mm x 60 2
30 61615 Retain, rue, 3/8, .054 2
31 184586 Bracket, tube retention 2
32 174159 Actuator, hilow 2
33 174290S Weldment, retracting foot 1
34 49176PL Retainer bar, foot slide p1900 2
35 174109 Block, foot slide 2
36 216205 Footboard assembly 1
37 179011 Screw, 1/4 x 5/8 pan hd 6
38 69077 Screw, tap, pan, tx, 10–32, .625 4
39 17659702 Bracket, cpr mount, rh 1
40 185108 Handle, cpr 1


41 181142 Screw, set, hxst, m8, 12, ss 2
42 169185 Screw, m6–1, 30 fh, t30 2
43 182836 Bracket, pendant connector 1
44 160040 Hex lock nut m6 2
45 49493 Screw, rlg, pan, tx, 10–32, .438 2
46 176745 Cable latch plate 1
47 174284 Panel, retracting foot 1
48 174251 Bearing, 19mm od, 10mm shaft 12
50 184252S Assembly, vinyl cap 1
51 13566502 Pin, weld in quick released 1
53 177966 Cable, cpr release 1
Not shown 190823 Kit, CPR cable attachment (required when 1
replacing CPR release cable 177966)
54 16940718 Ground strap 1
56 16147 Washer, lk, ext, .220, .468, .025 2
57 164881 Drive lug 2
58 189736 Bushing, 22 od x 12.6 id x 7.6 2
59 190013 Slide block plate, outer 2
60 190014 Slide block plate, inner 2
61 148956 Screw, roll, pan, tx, m5–.8, 30, zn 6
62 189498 Stud, bearing, seat 4
63 2449 Washer, fl, .219, .500, .049,stl 4
64 163030 Screw, roll, pan, tx, m5, 25, stl, zn 4
65 174263 Bearing, ball, deep groove, 3/8, 7/8 4
Not shown 60786 Screw, cap, round, hxst, 10-32, .750 4

NOTES:

Headboard Assembly (P7801A01, Capital; P7801A02, Rental)
HEADBOARD ASSEMBLY (P7801A01, CAPITAL; P7801A02, RENTAL)

Figure 5-10. Headboard Assembly (P7801A02, Capital; P7801A02, Rental)
Table 5-10. Headboard Assembly (P7801A02, Capital; P7801A02, Rental)

1 127488 Headboard, capital or rental 1
2 186259 Label, ID 1
3 186474 User manual holder, rental only 1

Upper Deck Module
UPPER DECK MODULE

Figure 5-11. Upper Deck Module (Figure 1 of 3)

Upper Deck Module

Upper Deck Module

Upper Deck Module
Table 5-11. Upper Deck Module

1 174120S Weldment, head section 1
2 174230S Weldment, thigh section 1
3 174270S Weldment, foot section 1
4 174156 Actuator, head 1
5 174157 Actuator, thigh 1
6 174563 Link, compression 2
7 164878S Compression link bracket 2
8 168569 Pivot sleeve 4
9 164813 Pivot washer 4
10 164812 Pivot stud 4
11 170792 Pivot cap 6
13 69969 Head deck damper 2
14 178170 Link, foot 2
15 169616 Pin - 10mm x 40 2
16 174107 Panel, seat section 1
17 6314304 Pin, clevis (1.766) 4
18 69077 Screw, tap, pan, tx, 10-32, .625 8
19 49134 Wiper, movable foot 18
21 182853 Spacer, 16 od x 10.5 id x 9 lg 4
22 9990 Washer, .406 id x .06 thk 2
23 164870 Gear axle 2
24 182850S Weldment, junction box 1
26 181782 Bearing, flng,10mm id, 12mm od 14
28 174251 Bearing, 19mm od, 10mm shaft 40
29 16643102 Plug, frame tube 2
30 178219 Panel, head section 1
31 182838 Weldment, acc rail - line mgmt 2
32 182750 Bumper, width ext channel 4
35 164828 Pin - 10mm x 60 10
36 61615 Retain, rue, 3/8, .054 16
37 178230 Panel, thigh section 1
38 178229 Pan, foot section 1
39 70463 Wiper, moving foot, side 2

Upper Deck Module

41 16940701 Ground strap assy 11.0" 2
42 16940718 Ground strap assy 33.0" 1
43 2449 Washer, fl, .219, .500, .049, stl 8
44 148956 Screw, roll, pan, tx, m5-.8, 30, zn 8
45 190008 Spacer 2
46 72747 Washer - plastic 2
47 16147 Washer, lk-ext, .220, .468, .025 8
48 189499 Stud, bearing, thigh / head 8

Siderails
SIDERAILS
Figure 5-14. Siderails (Figure 1 of 4)

Siderails

Siderails

NOTE: Right-hand rails shown. See parts list for left-hand specific numbers.

Siderails
Table 5-12. Siderails

1 174594S Assembly, siderail, head, rh 1
2 174595S Assembly, siderail, head, lh 1
3 174596S Assy, int siderail, rh 1
4
5
174597S
189633
Assy, int siderail, lh
Bolt, mach, pan, tx, m8-1.25, 20
1
16 5
6 165644 Nurse call assembly 2
7 177818 Label, nc blank with spacer 2
8 17955304 Label, caregiver controls, no nc, rh 1
9 17955302 Label, caregiver controls, rh 1
10 185479 Foam, speaker backing 2
11 38873 Spkr, mic, 43ohm, 2.531, moistprf 2
12 186258 Label, speaker, blank 2
13 177356 Assy, cable, speaker 1
14 17955303 Label, caregiver controls, no nc, lh 1
15 17955301 Label, caregiver controls, lh 1
16 17955502 Label, patient controls, rh 1
17 19445002 Label, head pivot, rh 1
18 21622002 Label, headrail control, rh 1

Siderails

19 16942302 Label, head angle indicator, rh 1
20 18307102 Label, speaker, lh 1
21 169427 Label, rail cover dot 16
22 18307101 Label, speaker rh 1
23 16942301 Label, head angle indicator, lh 1
24 21622001 Label, headrail control, lh 1
25 69814 Label, trend, siderail 2
26 19445001 Label, head pivot, lh 1
27 184442 Label, model name, id 2
28 17955501 Label, patient controls, lh 1
29 183057 Label, scale/ppm, mount 2
30 165650 PCB assy, head rail controls 1
31 176133 Cover, speaker, head 1
32 17613402 Cover, caregiver controls, head, rh 1
17613401 Cover, caregiver controls, head, lh 1
33 17783002 Siderail assembly, head, rh 1
17783001 Siderail assembly, head, lh 1
34 179105 Cable, head siderail 1
35 182389 Screw, mach, pan, tx, M6-1, 16, zn 4
36 182593S Siderail mechanism assy 1
37 183014 Screw, mach, pan, tx, M4-0.7, 12 8
38 4214101 Screw, hilow, pan, tx, 6-19, .33, stl 6
(torque 1.84 Nm)
39 47272 Angle ball 1
40 150680 Bushing, gui pivot, siderail 1
41 161967 Pod assy, siderail 1
42 165653 PCB assy, patient controls 1
43 17613802 Cover, caregiver controls, int, rh 1
17613801 Cover, caregiver controls, int, lh 1
44 176139 Mount, intermediate scale pod 1
45 17614602 Cover, patient controls, int, rh 1
17614601 Cover, patient controls, int, lh 1
46 177369 Cable assy, scale pod extender 1
47 17783302 Siderail assy, int, rh 1
17783301 Siderail assy, int, lh 1
48 179304 PCB assy, caregiver control, rh 1
179301 PCB assy, caregiver control, lh 1
49 181715 Cable assy, patient/caregiver 1
50 181716 Cable assy, intermediate siderail 1

Siderails

51 182389 Screw, mach, pan, tx, M6-1, 16, zn 4
52 182593 Siderail mechanism assembly 1
53 183014 Screw, mach, pan, tx, M4-0.7, 12 13
54 4214101 Screw, hilow, pan, tx, 6-19, .33, stl 10
55 47272 Angle ball 1
56 69839 Shaft, GCI pin 1
58 177819S Weldment, mnt, lwr, siderail 1
59 174301 Arm, center, siderail 1
60 18254503 D-pin, 3/8 1
61 182407 Outer arm, left 1
62 182484 Outer arm casting 1
63 174303PL Latch 1
64 174311PL Lever 1
65 49111 Spring, latch bias 1
66 174309 Handle 1
67 182435 Spring, latch pin 1
68 165537 Upper pin 1
69 177827 Latch pin 2
70 178873 Pin, upper, outer arm 1
71 165502 Glide bushing 4
74 181253 Latch pin weldment 1
75 165515 Damper, siderail 2
76
77
182258
70762
Pin, slic, 6.35, 23
Screw, rlg, pan, tx, M6, .630, stl
2
3
5
78 163082 M5 flange head screw 2
79 161914 Screw, roll, pan, tx, M4 - .7, 8, zn 4
80 18232548S Upper mount 1
81 180387 Cover, center arm 1
82 185072S Siderail detection assembly 1
83 70342 Screw, mach, pan, tx, M5, .394, stl 2
84 185178 Grommet, heyco 3128 1
85 3869 Washer - 17/64 id x 1 od (16 ga) 1
86 189977 Label, lower mount protection 1
87 2032751 Label, err6, width extension, English a
2
a. See “Bed Labels” on page 5-75 for a listing of foreign language labels.

Width Extension
WIDTH EXTENSION
Figure 5-18. Width Extension (Figure 1 of 5)

Width Extension

Width Extension

Width Extension

Width Extension

Width Extension
Table 5-13. Width Extension

1 1012 Washer 4
2 137457 Bushing, bronze 3/8 od x 1/4 id 8
3 148956 Screw, roll, pan, tx, m5-.8, 30, zn 4
4 158582 Screw, tap, pan, t10, #4, .625, stl 16
5 160308 Plug, frame tube 8
6 163030 Screw, roll, pan, tx, m5, 25, stl, zn 2
9 169570 Screw, m5, mach thd, flat hd 12
10 174134 Lead screw, width ext motor 4
11 174135 Motor, width extension 4
12 174241S Weldment, width ext, thigh, lh 1
13 174251 Bearing, 19mm, od, 10mm shaft 6
14 174259 Pillow block, lead screw 8
15 174263 Bearing, ball, deep groove, 3/8, 7/8 8
16 174274 Block, width ext, conn 4
17 17427701S Weldment, width ext, foot, lh 1
18 17427702S Weldment, width ext, foot, rh 1
19 174315S Weldment, width ext, seat 2
20 174325S Weldment, width ext, head, lh 1
21 174385S Weldment, width ext, head, rh 1
22 174390S Weldment, width ext, thigh, rh 1
23 176745 Cable latch plate 4
24
25
26
180757PL
181605
181606
Half nut, 3/8-12 rh
Cam, width ext switch
Channel, width ext switch
4
4
4
5
27 181853 Spring, wid ext rel, 1/4 id, 3 4
28 181854 Bushing, flg, 5/16 od, 1/4 id 8
29 181855 Cam, width ext override 4
30 18220601 Cable assy, wid ext manual rel 2
31 18220602 Cable assy, wid ext manual rel 2
32 18254504 D-pin, 3/8 4
33 182856 Spring, width ext cam 4
34 185335 Brace, width ext override 4
35 185403 Screw, shldr, 1/4, 10-24, 2.0 4
36 185478 Handle, width ext rel 4
37 185713 Shaft collar, 2 piece 8
38 185803 Spacer, stop 4

Width Extension

39 185811 Pin, clevis, 3/16, 13/16 4
40 189490 Brkt, wid ext motor, thigh, rh 1
41 189491 Brkt, wid ext motor, thigh, lh 1
42 189493 Brkt, wid ext motor, head, rh 1
43 189500 Stud, bearing, eccentric, seat 2
44 189501 Stud, bearing, ecc, thigh / head 4
45 189635 Weldment, motor brkt, head, left 1
46 189982 Label, cover, width extension 2
47 19512 Switch, snap, spdt, 0.1a 8
48 2449 Washer, fl, .219, .500, .049, stl 6
49 53575 Pin, clv, .246, 2.000, stl 4
50 62050 Rue ring cotter, 1/4" pin 8
51 69377 Screw, shldr, tr, tx, 10-32, .447 12
53 71993 Screw, roll, pan, tx, m5x.8, .630 16
54 34950 Grease, lithium base, red As required

Width Extension
NOTES:

Electrical Module
ELECTRICAL MODULE
Figure 5-23. Electrical Module (Figure 1 of 2)

Electrical Module
Figure 5-24. Electrical Module (Figure 2 of 2)

Electrical Module
Table 5-14. Electronics Module

1 182764S Assembly, night light 2
3 174381S Electronics box assy 1
4 161939 Alarm assembly w/housing 1
5 177357 Cable assy, xlc knee act 1
6 177358 Cable assy, foot actuator 1
7 177359 Assy, cable, siderail spi 1
8 177361 Cable assy, xlc, night light 1
9 177366 Cable assy, xlc, ucb-pendant 2
10 177368 Cable assy, xlc, brake switch 1
11 181589 Cable assy, xlc, head width ext 1
12 181590 Cable assy, xlc, thigh width ext 1
13 181591 Cable assy, xlc, can,web to fram 1
14 181592 Cable assy, xlc, air sys to fram 1
15 19124 Cable tie, reg, 8.5, .15, 40, nyl 2
17 171514 Transformer, 120V 1
168732 Transformer, 220, 230, 240 VAC 1
168731 Transformer, 100, 110, 115, 120, 127 VAC 1
18 172351 Fuse, 15A 5x20mm 2
202956 Fuse, slow blow, 6.3 A, 250 VAC 2
19 186473 Label, cover non sidecom 1
20 148081 Screw, m2.9 x1x6 pan, torx, tap 5
21 186057 Faceplate, sidecom 1
23 66661 Screw, mach, pan, tx, 4-40, .500 2
24 182296 Cover, sidecom 1
25 182713 Gasket, sidecom 1
26 42006 Screw, cap, hex, 4-40, .560, stl 2
27 16010202S PCB assy, scb 1
28 177364 Cable assy, xlc, lcb- sidecom 1
29 34512P Plug, dummy 1
30 2449 Washer, fl, .219, .500, .049, stl 1

Electrical Module
NOTES:

Electronics Box
ELECTRONICS BOX
Figure 5-25. Electronics Box

Electronics Box
Table 5-15. Electronics Box

1 175365S Weldment, electronics box 1
2 161519 Batt, lead acid, 12v,4.5ah 2
3 175177 PCB assy, 8-series, lcb 1
4 16830202S PCB assy, ucb, only for bed serial number 1
S326CB3247 and after, or with kit 203276XX*
below installed
For beds before serial number S326CB3247, order the upgrade kit below in the
a
appropriate language .
2032761 Kit, PCB assy, ucb, English 1
20327623 Kit, PCB assy, ucb, Bulgarian 1
20327611 Kit, PCB assy, ucb, Chinese simplified 1
20327627 Kit, PCB assy, ucb, Croatian 1
20327621 Kit, PCB assy, ucb, Czech 1
20327617 Kit, PCB assy, ucb, Danish 1
2032767 Kit, PCB assy, ucb, Dutch 1
20327624 Kit, PCB assy, ucb, Finnish 1
2032763 Kit, PCB assy, ucb, French 1
2032762 Kit, PCB assy, ucb, German 1
20327613 Kit, PCB assy, ucb, Greek 1
20327618 Kit, PCB assy, ucb, Hungarian 1
2032766 Kit, PCB assy, ucb, Italian 1
20327612 Kit, PCB assy, ucb, Japanese 1
20327616 Kit, PCB assy, ucb, Korean 1
20327619 Kit, PCB assy, ucb, Norwegian 1
20327625
20327629
Kit, PCB assy, ucb, Polish
Kit, PCB assy, ucb, Portuguese, Brazil
1
1 5
2032765 Kit, PCB assy, ucb, Portuguese, Portugal 1
20327626 Kit, PCB assy, ucb, Romanian 1
20327614 Kit, PCB assy, ucb, Russian 1
20327633 Kit, PCB assy, ucb, Serbian 1
20327620 Kit, PCB assy, ucb, Slovenian 1
2032764 Kit, PCB assy, ucb, Spanish 1
20327636 Kit, PCB assy, ucb, Spanish, Argentina 1
2032768 Kit, PCB assy, ucb, Swedish 1
20327628 Kit, PCB assy, ucb, Turkish 1
5 181711 Cable assy, pe, inlet/filter 1
6 17867101S PCB assy,web, compella 1

Electronics Box

9 VI0367 Ecrou-meca-hfr-13-(a2k)-m8 1
10 163961 Screw, m8, flange hex, 80 1
11 46015 Screw 6-32 x 5/8" 2
13 179395 Line filter assy 1
14 186473 Label, cover, non sidecom 2
15 44127 Washer, plain, .656, .062, grn/yel 1
16 44125 Plug 1
17 44128 Washer, m6.4 - serrated lock 1
18 44126 Nut 1
19 44464 Label, potential equalization 1
20 179530 Cover, electrical enclosure 1
21 186898 Shield, emi, upper 1
24 177354 Cable assy, ucb / lcb / web 1
25 177355 Cable assy,xlc, lcb - ucb sig 1
26 181588 Cable assy,xlc, can,web to ucb 1
27 181712 Cable assy, pe, filter/lcb 1
28 181713 Cable assy, pe, battery power 1
29 69458 Cable assy, battery fuse 1
Not shown 7061201 Fuse, 15A, 250V, FG, UL 3AB (battery)
a. Kit contains the UCB (16830202S) and 2 labels.

Electronics Box
NOTES:

Power Cord, Bed
POWER CORD, BED

Figure 5-26. Power Cord, Bed
Table 5-16. Power Cord, Bed

1 6342201 Power cord, 110V 1
6342202 Power cord, 220V 1
6342203 Power cord, continental Europe 1
6342204 Power cord, coiled, UK/Ireland 1
6342205 Power cord, Switzerland 1
6342206 Power cord, Denmark 1
6342207 Power cord, GB2099, 1-1999 1
6342208 Power cord, CEI231-16VII 1
6342210 Power cord, Iram 2073: 1982 1
6342211 Power cord, JIS 8303 1
6342212 Power cord, Saudi, Guam, Mexico 1
6342213 Power cord, Brazil 1
6342214 Power cord, South Africa 1
6342215 Power cord with DK2-8A, Denmark 1
16878804 Power cord, UK Ireland 1
2 20312 Clamp 2
3 70341 Screw, rlg, pan, tx, m5, 472, stl 2

Patient Pendant
PATIENT PENDANT
Figure 5-27. Patient Pendant
Table 5-17. Patient Pendant

1 P7803A01 Pendant with nurse call 1
2 P7803A02 Pendant without nurse call 1
5

Oxygen Tank Holders
OXYGEN TANK HOLDERS

Figure 5-28. Oxygen Tank Holders

Oxygen Tank Holders
Table 5-18. Oxygen Tank Holders

1 P276 Vertical O2 tank holder 1
2 AC959A MDC100163 O2 tank holder type B 1
3 AD101A MDC100173 O2 tank holder type DO 1
4 AD102A MDC100168 O2 tank holder type E 1
5 AC962A MDC100156 accessories 1

Patient Helper (P7802A)
PATIENT HELPER (P7802A)

Figure 5-29. Patient Helper (P7802A)
Table 5-19. Patient Helper (P7802A)

1 178992 Weldment, patient helper arm 1
2 135642 Arm assembly 1
3 135801 Release pin, 1/4" dia. assy 1
4 179944 Pivot bearing 1
5 193689 Spring pin 1
6 136787 Trapeze handle assy 1
7 70341 Screw, rlg, pan, tx, M5, .472, stl 1

Syringe-Driver Holder
SYRINGE-DRIVER HOLDER
Figure 5-30. Syringe-Driver Holder
Table 5-20. Syringe-Driver Holder

1 AC963A Syringe-driver holder 1

Medical Articulated Arm—Respiratory Circuit Holder (P3670A01)
MEDICAL ARTICULATED ARM—RESPIRATORY CIRCUIT HOLDER (P3670A01)

Figure 5-31. Medical Articulated Arm—Respiratory Circuit Holder (P3670A01)
Table 5-21. Medical Articulated Arm—Respiratory Circuit Holder (P3670A01)

1 169756 Swing head assembly 1
2 170119 Rail clamp 1
3 170808 Twin tube holder, plastic 1

Medical Articulated Arm—Pressure Transducer Holder (P3670A05)
MEDICAL ARTICULATED ARM—PRESSURE TRANSDUCER HOLDER (P3670A05)

Figure 5-32. Medical Articulated Arm—Pressure Transducer Holder (P3670A05)
Table 5-22. Medical Articulated Arm—Pressure Transducer Holder (P3670A05)

1 170119 Rail clamp 1
2
3
170120
170121
Clamp knob
Clamp
1
1 5

Communication Cables
COMMUNICATION CABLES
Figure 5-33. Communication Cables
Table 5-23. Communication Cables

1 P379U26D Cable, 90 degree connector 1
2 P379U27D Cable, straight connector 1

Line Manager
LINE MANAGER
Figure 5-34. Line Manager
Table 5-24. Line Manager

1 P7512A Line manager assembly 1

IV and Transfer Poles
IV AND TRANSFER POLES

Figure 5-35. IV and Transfer Poles
Table 5-25. IV and Transfer Poles
IV AND TRANSFER POLES

1 P158A ISS transfer pole 1
2 P2217A IV pole 1
3 P163 ISS socket adapter kit 1

Foam Surface (P641A)
FOAM SURFACE (P641A)

Figure 5-36. Foam Surface (P641A)
Table 5-26. Foam Surface (P641A)

1 187116 Ticking assembly 1
2
3
187117
130553
Foam core assembly
Left bolster bladder assembly
1
1
5
4 130555 Right bolster bladder assembly 1
5 188580 Fire barrier assembly 1
6 0010080019 Snap rivet, female, nylon 24
7 0010080021 Snap rivet, male, nylon 24
8 187119 Left tube assembly 1
9 187120 Right tube assembly 1
10 1000130002 Film sheet, polyurethane, 16 oz 1
11 187118 Foot bladder assembly 1

Therapy surface (P642A)
THERAPY SURFACE (P642A)

Figure 5-37. Therapy Surface (P642A)

Table 5-27. Therapy Surface (P642A)

1 P643A Top coverlet (Global) 1
P643A1 Top coverlet (UK) 1
2 191434S Vapor barrier 1
3 191487S Top cushion bladder 1
4 191436S Turn assist air bladder 1
5 155839S Booster bladder 1
6 191439S Transport bladder 7
7 191440S Rollover bladder 11
8 130825S Foot air cell 2
9 Reference only Elastic strap 2
10 191441S Outer bottom encasement (North America) 1
19144101S Outer bottom encasement (UK) 1
19144102S Outer bottom encasement (International)
11 191443S Inner encasement 1
12 191444S Fire barrier 1
Not shown 191445S CPR knob assembly (includes six hoses) 1
Not shown 191446S CPR socket assembly 1
Not shown 200223 CPR latch 1
Not shown 200150003 Screw 2
Not shown 20050801600S Clear hose As required
Not shown 20050805250S Opaque red (coral) hose (25" ) 1
Not shown 20050803250S Opaque blue hose (25" ) 1
Not shown 20050804250S Opaque green hose (25" ) 1
Not shown 20050807250S Opaque yellow hose (25" ) 1
Not shown
Not shown
20050802250S
20050806250S
Opaque black hose (25" )
Opaque white hose (25" )
1
1
5
Not shown 191459S Air supply hose sleeve with snap 1
Not shown 156780S Air supply hose sleeve without snap 1
Not shown 19146001 Label, CPR knob, English 1
Not shown 19146002 Label, CPR knob, Swedish 1
Not shown 19146003 Label, CPR knob, Portuguese/Italian 1
Not shown 19146004 Label, CPR knob, Polish 1
Not shown 200669S LAL hose 1
Not shown 201076 O-ring 6
Not shown 200166 In-line plug non-valved, 3/8" 2
Not shown 200255 Female barb quick disconnect, 3/8" 2
Not shown 200165 Quick disconnect male barb, 3/8" 2
Not shown 199981 Quick disconnect female barb, 3/8", shut-off 2


Not shown 200715 Cable tie, 8" As required
Not shown 200218 Fitting coupling barb, 3/8" 5

NOTES:

ASU (P7810A)
ASU (P7810A)
Figure 5-38. ASU (P7810A)

ASU (P7810A)
Figure 5-39. Power Cord Types
Table 5-28. ASU (P7810A)

1 191461 Button label - P642A Compella 1
2 Reference only LCD display 1
3 201016 Washer, flat, nylon 4
4 20605 Nut, hex/lock 6
5 155857 Top 1
6
7
200403
156581
Stud, PEM, flush
Bumper with washer
4
4
5
8 Reference only Main P.C. board 1
9 0010220032 Washer 4
10 42807 Screw 4
11 0010040078 Nut 4
12 Reference only Back cover 1
13 0010320004 Screw 4
14 155867 Screw 4
15 191488 Power supply 1
16 Reference only LCD display power P.C. board 1
17 149374 Screw 4
18 130832 Guard, 60 mm 2
19 191480 Screw 4

ASU (P7810A)

20 155868 Fan 1
21 155853 Quick disconnect, plastic 4
22 191482 Power inlet 1
23 191483 Power switch 1
24 0010040080 Nut 21
25 132222 Quick disconnect, metal 5
26 184441 Label/Inlay, ASU 1
27 171574 Label, CLRT 1
28 Power cords 1
13226003 Power cord—US, Canada, gray, type B
13226001 Power cord—Denmark, black, type K
13226002 Power cord—Denmark, red, type K
13226004 Power cord—Mexico, black, type B
13226005 Power cord—India, black, type M
13226006 Power cord—continental Europe, black, type E
13226007 Power cord—UK, Ireland, black, type G
13226008 Power cord—Israel, black, type H
13226011 Power cord—Australia/New Zealand, orange, type I
13226012 Power cord—Switzerland, black, type J
13226013 Power cord—Chile, black, type L
Not shown 191485 Power fuse, 3.15 A, 250 V, 1.5 KA, 5 x 20 mm, fast blow 2
ceramic fuse, ASU
29 130833 Filter, ASU, white 1
30 131729 Filter, ASU, black 1
31 191479 Guard, filter retainer. 2
32 0010310099 Screw 10
33 0010310037 Screw 2
34 0010040072 Nut 4
35 191477 Screw 2
36 0010320021 Screw 4
37 0010310040 Screw 2
38 201038 Rubber washer 5
39 169824 Nylon washer 4

ASU (P7810A)
NOTES:

Bed Labels
BED LABELS
Figure 5-40. Bed Labels (Figure 1 of 2)

Bed Labels
Figure 5-41. Bed Labels (Figure 2 of 2)
Table 5-29. Bed Labels

1 186768 Label, body crush warning 4
2 184443 Label, no iv pole 4
3 185708 Label, brake, hd 1
4
5
185709
186763
Label, steer, hd
Label, battery caution
1
1
5
6 186764 Label, fuse warning 1
7 186762 Label, mattress replacement 1
9 184439 Label, transport instructions 1
10 186766 Label, patent 1
11 18570301 Label, restraint, chest, lh 1
12 18570401 Label, restraint, wrist, lh 1
13 18570302 Label, restraint, chest, rh 1
14 18570501 Label, restraint, foot, lh 1
15 18570502 Label, restraint, foot rh 1
16 18570402 Label, restraint, wrist rh 1
17 216539 Label, Hillrom logo, small 2
18 18444501 Label, mpw/spl lh 1
19 18444502 Label, mpw/spl rh 1

Bed Labels

20 44002 Label, protective earth 1
21 190133 Label, max bed weight with swl 1
22 182260 Label, width extension 4
23 185858 Label, Prop 65 (CA) 1
24 17173401 Label, no oxygen tent, domestic 1
17173402 Label, no oxygen tent, international 1
25 17955602 Label, scale, no ppm, pod, US 2
17955601 Label, scale, ppm, pod, US 2
26 185711101 Label, CPR handle, English 1
1857112301 Label, CPR handle, Bulgarian 1
1857111101 Label, CPR handle, Chinese simplified 1
1857112701 Label, CPR handle, Croatian 1
1857112101 Label, CPR handle, Czech 1
1857111701 Label, CPR handle, Danish 1
185711701 Label, CPR handle, Dutch 1
1857112401 Label, CPR handle, Finnish 1
185711301 Label, CPR handle, French 1
185711201 Label, CPR handle, German 1
1857111301 Label, CPR handle, Greek 1
1857111801 Label, CPR handle, Hungarian 1
185711601 Label, CPR handle, Italian 1
1857111201 Label, CPR handle, Japanese 1
1857111601 Label, CPR handle, Korean 1
1857111901 Label, CPR handle, Norwegian 1
1857112501 Label, CPR handle, Polish 1
1857112901 Label, CPR handle, Portuguese, Brazil 1
185711501 Label, CPR handle, Portuguese, Portugal 1
1857112601 Label, CPR handle, Romanian 1
1857111401 Label, CPR handle, Russian 1
1857113301 Label, CPR handle, Serbian 1
1857112001 Label, CPR handle, Slovenian 1
185711401 Label, CPR handle, Spanish 1
1857113601 Label, CPR handle, Spanish, Argentina 1
185711801 Label, CPR handle, Swedish 1
1857112801 Label, CPR handle, Turkish 1
27 184438101 Label, CPR instructions, English 1
1844382301 Label, CPR instructions, Bulgarian 1
1844381101 Label, CPR instructions, Chinese simplified 1
1844382701 Label, CPR instructions, Croatian 1

Bed Labels

27 (cont) 1844382101 Label, CPR instructions, Czech 1
1844381701 Label, CPR instructions, Danish 1
184438701 Label, CPR instructions, Dutch 1
1844382401 Label, CPR instructions, Finnish 1
184438301 Label, CPR instructions, French 1
184438201 Label, CPR instructions, German 1
1844381301 Label, CPR instructions, Greek 1
1844381801 Label, CPR instructions, Hungarian 1
184438601 Label, CPR instructions, Italian 1
1844381201 Label, CPR instructions, Japanese 1
1844382601 Label, CPR instructions, Korean 1
1844381901 Label, CPR instructions, Norwegian 1
1844382501 Label, CPR instructions, Polish 1
1844382901 Label, CPR instructions, Portuguese, Brazil 1
184438501 Label, CPR instructions, Portuguese, Portugal 1
1844382601 Label, CPR instructions, Romanian 1
1844381401 Label, CPR instructions, Russian 1
1844383301 Label, CPR instructions, Serbian 1
1844382001 Label, CPR instructions, Slovenian 1
184438401 Label, CPR instructions, Spanish 1
1844383601 Label, CPR instructions, Spanish, Argentina 1
184438801 Label, CPR instructions, Swedish 1
1844382801 Label, CPR instructions, Turkish 1
28 185710101 Label, surface comm, English 1
1857102301 Label, surface comm, Bulgarian 1
1857101101
1857102701
Label, surface comm, Chinese simplified
Label, surface comm, Croatian
1
1
5
1857102101 Label, surface comm, Czech 1
1857101701 Label, surface comm, Danish 1
185710701 Label, surface comm, Dutch 1
1857102401 Label, surface comm, Finnish 1
185710301 Label, surface comm, French 1
185710201 Label, surface comm, German 1
1857101301 Label, surface comm, Greek 1
1857101801 Label, surface comm, Hungarian 1
185710601 Label, surface comm, Italian 1
1857101201 Label, surface comm, Japanese 1
1857101601 Label, surface comm, Korean 1
1857101901 Label, surface comm, Norwegian 1

Bed Labels

28 (cont) 1857102501 Label, surface comm, Polish 1
1857102901 Label, surface comm, Portuguese, Brazil 1
185710501 Label, surface comm, Portuguese, Portugal 1
1857102601 Label, surface comm, Romanian 1
1857101401 Label, surface comm, Russian 1
1857103301 Label, surface comm, Serbian 1
1857102001 Label, surface comm, Slovenian 1
185710401 Label, surface comm, Spanish 1
1857103601 Label, surface comm, Spanish, Argentina 1
185710801 Label, surface comm, Swedish 1
1857102801 Label, surface comm, Turkish 1
29 186761101 Label, unplug warning, English 1
1867612301 Label, unplug warning, Bulgarian 1
1867611101 Label, unplug warning, Chinese simplified 1
1867612701 Label, unplug warning, Croatian 1
1867612101 Label, unplug warning, Czech 1
1867611701 Label, unplug warning, Danish 1
186761701 Label, unplug warning, Dutch 1
1867612401 Label, unplug warning, Finnish 1
186761301 Label, unplug warning, French 1
186761201 Label, unplug warning, German 1
1867611301 Label, unplug warning, Greek 1
1867611801 Label, unplug warning, Hungarian 1
186761601 Label, unplug warning, Italian 1
1867611201 Label, unplug warning, Japanese 1
1867611601 Label, unplug warning, Korean 1
1867611901 Label, unplug warning, Norwegian 1
1867612501 Label, unplug warning, Polish 1
1867612901 Label, unplug warning, Portuguese, Brazil 1
186761501 Label, unplug warning, Portuguese, Portugal 1
1867612601 Label, unplug warning, Romanian 1
1867611401 Label, unplug warning, Russian 1
1867613301 Label, unplug warning, Serbian 1
1867612001 Label, unplug warning, Slovenian 1
186761401 Label, unplug warning, Spanish 1
1867613601 Label, unplug warning, Spanish, Argentina 1
186761801 Label, unplug warning, Swedish 1
1867612801 Label, unplug warning, Turkish 1

Bed Labels

30 2032751 Label, err6, English 2
20327523 Label, err6, Bulgarian 2
20327511 Label, err6,Chinese simplified 2
20327527 Label, err6, Croatian 2
23027521 Label, err6,Czech 2
20327517 Label, err6, Danish 2
2032757 Label, err6, Dutch 2
20327524 Label, err6, Finnish 2
2032753 Label, err6, French 2
2032752 Label, err6, German 2
20327513 Label, err6, Greek 2
20327518 Label, err6, Hungarian 2
2032756 Label, err6, Italian 2
20327512 Label, err6, Japanese 2
20327516 Label, err6, Korean 2
20327519 Label, err6, Norwegian 2
20327525 Label, err6, Polish 2
20327529 Label, err6, Portuguese, Brazil 2
2032755 Label, err6, Portuguese, Portugal 2
20327526 Label, err6, Romanian 2
20327514 Label, err6, Russian 2
20327533 Label, err6, Serbian 2
20327520 Label, err6, Slovenian 2
2032754 Label, err6, Spanish 2
20327536 Label, err6, Spanish, Argentina 2
2032758
20327528
Label, err6, Swedish
Label, err6, Turkish
2
2
5
31 161805 Label, BraziI, Inmetro 2
32 6718309 Label, Brazil, Anvisa 1
Not shown 126498 Label, caster rental 8
Not shown 156462 Label, Liko on demand 1
Not shown 197689 Label, Brazil, Compella shipping 1
Not shown 211515 Label, Authorized Representative and EU Importer 1

Bed Labels
NOTES:

Chapter 6
Cleaning and
Preventive
Maintenance
CLEANING/DISINFECTING
For cleaning and disinfecting instructions, refer to Cleaning/Disinfecting in the Compella™ Bariatric Bed
System User Manual (178951).
COMPONENT HANDLING
CAUTION:
Caution—When you service a P.C. board, do as follows to help prevent component or equipment
damage such as P.C. board damage, shortened P.C. board life, or unit malfunctions:
• Make sure hands are clean and free of moisture, oily liquids, etc.
• Touch the P.C. board by its outer edges only.
• Do not touch the P.C. board components. Finger contact with the board surface and/or with its
components can leave a deposit that will could cause board (and component) deterioration.
• When you work with electronics, wear an applicable antistatic strap, and make sure it is
correctly grounded.
• Service the removed P.C. board at a static-free workstation that is correctly grounded.
• For shipping and storage, put the removed P.C. board in an antistatic protective bag.
LUBRICATION REQUIREMENTS
When you use lubricants, do as follows to help prevent injury or equipment damage:
• Use lubrication products in accordance with the manufacturer’s instructions.
• Do not use silicone-based lubricants.
Oilite® bearings and bushings are used in several locations on the system. By retaining oil, the pores give
a self-lubricating quality to the bearings and bushings. If any silicone-based lubricant is applied to the
6
bearings and bushings or anywhere else on the system, this self-lubricating quality is neutralized.
It is safe to apply these lubricants to the system:
Part Number Description

8252 2 oz m-1 oil (apply to Oilite® bearings and bushings)
SA3351 4 oz lithium grease
34950 Lithium grease, red (for width extension screws)

Preventive Maintenance
PREVENTIVE MAINTENANCE
WARNING:
Warning—Only facility-authorized persons should service the Compella™ Bariatric Bed System. Service
by unauthorized persons could cause injury or equipment damage.
It is necessary for the Compella™ Bariatric Bed System to have an effective maintenance program. We
recommend that you do annual preventive maintenance (PM) for Joint Commission certification. PM
not only meets Joint Commission requirements but can help make sure of a long, operative life for the
Compella™ Bariatric Bed System. Two effective ways to reduce downtime and make sure the patient
remains comfortable are to keep accurate records and maintain the Compella™ Bariatric Bed System.
The PM Checklist that follows is designed to keep a maintenance history for one Compella™ Bariatric
Bed System. The PM Checklist is to be used along with the “Specified Checks” on page 6-4. The Specified
Checks include specific items to examine as you complete the PM Checklist. (Your facility can change
this checklist or design another to fit your needs.)
Every 3 years, the batteries for the bed and the IntelliDrive® XL Transport System should be replaced by
a facility-authorized maintenance person. To determine the date on the batteries, refer to “Battery Code
Date Explanation” on page 6-8.
After you replace the batteries, charge them for a minimum of 20 hours before use.
NOTE:
Discard or recycle the batteries in accordance with local regulations.
ASU—CLEAN OR REPLACE FILTERS
WARNING:
Warning—Failure to clean the filters may cause damage to the ASU which could prevent the unit from
supplying the correct support surface pressures. Patient injury could occur.
To keep the ASU operating at its best, good filter
maintenance is critical. After 800 hours of
operation, when the ASU is turned on, the Replace
Filter screen shows as a reminder to replace the
filters. To replace the filters later, press Remind me
later. When the ASU is turned on again, the Replace Filter screen will show.
1. Unplug the ASU from its power source.
2. At the bottom of the ASU, open the two filter grill covers, and remove the filters. Do not unscrew the
filter assembly from the ASU. The white filter housing is the air intake filter. The black filter housing
is the cooling fan filter.
3. Wash the filters in mild detergent, and let them air dry.
4. If the filters can not be cleaned, or if the filters are damaged, replace them.
5. Set the clean or new filters in the filter housings, and close the filter grill covers.
6. Install the white filter housing under the side with three connectors.
7. Install the black filter housing under the side with six connectors.
8. If you have replaced the filters, press Filter has been replaced. This resets the filter counter for
another 800 hours.

PM CHECKLIST
Use this checklist along with the “Specified Checks” on page 6-4.
Date Feature
Overall Condition
Hill-Rom
Manufacturer
Siderails
Width Extensions
Controls and Motors
Battery Backup
Brakes and Casters
Bed Frame Electrical
Checks
Scale System
Model Number
Head Angle Display

Communication System
Transport System
Transport System
Batteries
ASU
Support Surface
Accessories
Serial Number
Labor Time:
Total Cost
Repair Cost:
Inspected by:
6
Applicable
N=Not
O=Okay
Replace
R=Repair or
A=Adjust
C=Clean
L=Lube
Legend

SPECIFIED CHECKS
If any of these checks fail, repair or replace the part as applicable. If the repair or replacement does not
correct the problem, remove the unit from service and contact Hill-Rom technical support.
Overall Condition
The unit is clean and is disinfected.
The unit is not damaged: the welded assemblies are in good condition, the bed frame and base are
not twisted, and there are no impacts or corrosion.
All attaching hardware is installed and correctly tightened.
All labels are fully bonded to their locations and can be read. For replacement, see “Label
The power cords for the bed and ASU are with the unit, and they are in good condition: the plug is a
one-piece molded plug assembly, the assembly shows no signs of cracking, the plug molding around
the blade is not discolored, and the blade is tight in the molding.
The power cord hooks shows no sign of cracking and are intact with no damage.
The power cord strain relief shows no sign of cracking and is intact with no damage.
Siderails
The siderails are in good condition; they are not twisted or bent. The siderail center arm cables are in
good condition and are in their slots correctly.
The siderails latch correctly: when you raise them, they lock in position, and you hear the latch click.
NOTE: If a siderail is difficult to latch, make sure there are no obstructions, the latch mechanism is in
good condition, and its components are clean.
The siderails lower correctly: upon release and without assistance, they lower slowly and smoothly.
The siderail mounting screws are installed and correctly tightened. NOTE: You will need to remove the
siderail cover to get access to the screws.
Width Extensions
Manually examine the width extend and retract operation. If there is looseness, adjust the eccentric
bearing and tighten as necessary for each section.
Controls and Motors
All caregiver and patient controls, along with their indicators, operate correctly; this includes controls
for bed articulation, width extend and retract, scale, bed exit, surface functions, nurse call, CPR, foot
longer and shorter, pendant controls, etc. NOTE: The communication cable that connects the ASU to
the bed frame must be fully connected and the four thumbscrews tightened for the powered width
controls to operate.
The motors operate correctly: during articulation, there is no friction, abnormal noises, or an audible
indication of overload.
Battery Backup
The battery is in good condition: with the unit unplugged, the caregiver controls operate all bed
articulations; the battery is charged; the battery is less than three years old (see “Battery Code Date
Explanation” on page 6-8). NOTE: The width extend and retract controls will not operate on battery.
Brakes and Casters
The brakes operate correctly.

Brakes and Casters

The brakes operate correctly.
The steering operates correctly. NOTE: If the bed has the IntelliDrive® XL Transport System, the steer
function is used by the transport system.
The casters are in good condition; they do not have cuts, are not worn, and have a good amount of
tread.
Bed Frame Electrical Checks
The leakage current is less than 100 μA and the ground resistance is less
than 0.20 Ω..
The Equipotential Ground is at the head end of the bed, near to the bed
power cord.
EN45501 Scale System
CAUTION:
Caution—Local country laws or regulations may require mandatory verification of OIML scales that
are certified in accordance with the NAWI Directive.
Put the bed in this position: fully lowered, the head and knee sections flat, foot section fully extended,
siderails lowered, brake/steer in neutral, and the casters trailing towards the patient left.
Tare the scale, and then do these:
a. Put 100 kg of calibrated weight on the bed distributed between the seat and chest sections.
b. Take a weight reading. The reading must be between 99.0 kg and 101.0 kg. If it is not: examine
the weigh frame for interference, repair as necessary, and take a weight reading, if no
interference is found, calibrate the scale.
c. If any repairs or adjustments were made, or if mandatory verification after inspection is
required by local law, have a qualified and approved person verify the scale.
d. Make sure all scale functions operate correctly.
Standard Scale System
Put the bed in this position: mid height, flat, and the foot section fully lengthened.
Zero the scale, and then do as follows:
a. Put 200 lb (90.7 kg) of calibrated weight on the bed, distributed between the seat and chest
sections.
b. Take a weight reading. It should read between 198 lb and 202 lb (89.8 kg and
91.6 kg):
• If the reading is correct, no further action is necessary.
6
• If the reading is not correct, examine the weigh frame for interference.
– If there is an interference, make repairs as necessary, and then do steps a and b again.
– If there is no interference, do the “Scale Calibration” on page 4-79.
c. Make sure all scale functions operate correctly.

Head Angle Display

The head angle display operates correctly: with the bed in its highest position, the display should
show approximately 50° when the head section is fully raised and show approximately 0° when the
head section is fully lowered. If the angles shown are not correct, do the “Bed Calibration” on page
4-91.
SideCom® Communication System
The communication cable and its connectors are in good condition.
The SideCom® Communication System operates correctly.
IntelliDrive® XL Transport System
The transport handles operate correctly.
All Transport Pod controls, along with their indicators, operate correctly; this includes controls for
lowering and raising the bed into and out of the Transport position and the indicator for steer.
The system operates correctly.
IntelliDrive® XL Transport System Batteries
The batteries are in good condition and are less than three years old (see “Battery Code Date
Explanation” on page 6-8).
ASU
The ASU operates correctly and is in good condition.
The mounting brackets are in good condition.
All hoses are fully connected to the bed and ASU, and there are no air leaks (from the hoses or the
ASU).
The communication cable is fully connected to the bed and ASU, and the cable is not damaged.
The leakage current is less than 100 μA and the ground resistance is less than 0.20 Ω..
The Equipotential Ground is on the back cover of the ASU at the lower left-side screw and may be
identified by the equipotential ground symbol.
Support Surface
The support surface cover, foam and air bladders (if applicable) are in good condition: they are not
torn, punctured, or cut, and the inside of the cover does not show any signs of fluids and moisture,
and it is not stained.
The retaining straps are in good condition and securely hold the surface on the bed frame.
Air surface—all hoses are fully connected, and the air surface operates correctly.
The side and foot bolsters operate correctly: during width extend, the side bolsters inflate; during
width retract, the side bolsters deflate; during foot extend, the foot bolster inflates; during foot retract,
the foot bolster deflates.
Accessories
All installed accessories are installed correctly and are in good condition.

Decommissioning and Disposal Instructions
DECOMMISSIONING AND DISPOSAL INSTRUCTIONS

Customers should adhere to all federal, state, regional, and/or local laws and regulations as it pertains to
the safe disposal of medical devices and accessories. If in doubt, the user of the device shall first contact
Hill-Rom Technical Support for guidance on safe disposal protocols.
• In order to ensure the safe handling and disposal of this product, follow all relevant warnings
provided in the service manual regarding possible causes of injury when decommissioning a bed.
• Always ensure that the bed is unplugged before decommissioning.
• The bed and its accessories should be cleaned and disinfected, as described in the instructions for
use, before any other decommissioning activities.
• If the decommissioned bed or accessory is still fit for use, Hillrom recommends donating the
decommissioned bed and accessories to a charitable organization so that they can be reused.
• If the decommissioned bed or accessory is not fit for use, Hillrom recommends dismantling the bed
in accordance with the instructions provided in the service manual. Hillrom recommends that all oil
and hydraulic fluids are removed from the product before recycling or disposal, if applicable.
• Always check and comply with all local and national regulations and facility protocols when
decommissioning a product.
Batteries should be recycled. Never dispose of batteries which contain substances
that can be dangerous for the environment and health.
Other components, such as electronic components, plastics and metals, are

recyclable in many local jurisdictions. Hillrom recommends recycling all
components that can be recycled locally.
Components which cannot be recycled can be disposed of via standard waste
disposal procedures.
EXPECTED LIFE
The expected life of the Compella™ Bariatric Bed System is 10 years of normal use provided that
recommended preventive maintenance is performed by the facility. However, certain components have
a short life cycle and will need to be replace in order for the Compella™ Bed to meet its expected life.
These components have a 3-year life expectancy:
• Batteries
• Therapy surface
•
•
Foam surface
ASU 6

Battery Code Date Explanation
BATTERY CODE DATE EXPLANATION
POWER-SONIC SLA BATTERIES—5-CHARACTER DATE CODE

• Characters one and two identify the month, from 01 to 12.
• Characters three and four identify the day of the month, from 01 to 31.
• Character five identifies the year from 0 to 9. This digit will repeat every 10 years.
For example: 05314 is May 31, 2014.
POWER-SONIC POWERSPORT BATTERIES—4-CHARACTER DATE CODE

• Character one identifies the year, from A to Z (L = 2012, M = 2013, N = 2014, O = 2015, and so on).
• Characters two and three identify the month, from 01 to 12.
• Character four is a factory code and is not used to determine the age of the battery.
For example: M11Y is November of 2013.
CSB BATTERY—9-CHARACTER DATE CODE

• Characters one and two identify the year, from 00 to 99.
• Characters three and four identify the month, from 01 to 12.
• Characters five and six identify the day of the month, from 01 to 31.
• The last three characters are for internal tracking and are not used to determine the age of the
battery.
For example: 130810XXX is August 10, 2013.
BB AND ZEUS® BATTERIES—8-CHARACTER DATE CODE

• Characters one and two are not used to determine the age of the battery.
• Characters three and four identify the year, from 00 to 99.
• Characters five and six identify the month, from 01 to 12.
• Characters seven and eight identify the day of the month, from 01 to 31.
For example: BB131016 is October 16, 2013.

BB BATTERY—4-CHARACTER DATE CODE

Month Day Year
A January A 1 M 2009
B February B 2 P 2010
C March C 3 A 2011
D April D 4 D 2012
E May E 5 G 2013
F June F 6 J 2014
G July G 7 E 2015
H August H 8 B 2016
I September I 9 H 2017
J October O 0 C 2018
K November F 2019
L December I 2020
For example: HBED is August 25, 2012.
LINAK US INC—8-CHARACTER DATE CODE

• Character one identifies the year, from A to Z.
(A = 2011, B = 2012, C = 2013, D = 2014, and so on)
• Character two identifies the month, from A to L.
(A = January, B = February, and so on, until L = December)
• Characters three and four identify the day of the month, from 01 to 31.
• Characters five through eight identify the lot number, not associated with battery age.
For example: CG20XXXX is July 20, 2013.

NOTES:

Wiring Diagram—Compella™ Bariatric Bed System Sheet 1 of 2
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Legal Manufacturer: Authorized Australian Sponsor

Compella™ Bariatric Bed System Service Manual (178952 REV 6) i

ii Compella™ Bariatric Bed System Service Manual (178952 REV 6)

Compella™ Bariatric Bed System Service Manual (178952 REV 6) iii

Diagnostic LEDs Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 18

iv Compella™ Bariatric Bed System Service Manual (178952 REV 6)

Compella™ Bariatric Bed System Service Manual (178952 REV 6) v

Disable the Transportation Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 2

vi Compella™ Bariatric Bed System Service Manual (178952 REV 6)

Load Beam Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 56

Compella™ Bariatric Bed System Service Manual (178952 REV 6) vii

Outer Encasement and CPR Handle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 - 106

viii Compella™ Bariatric Bed System Service Manual (178952 REV 6)

Therapy surface (P642A) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 - 62

Compella™ Bariatric Bed System Service Manual (178952 REV 6) ix

x Compella™ Bariatric Bed System Service Manual (178952 REV 6)

Compella™ Bariatric Bed System Service Manual (178952 REV 6) 1-1

1-2 Compella™ Bariatric Bed System Service Manual (178952 REV 6)

Compella™ Bariatric Bed System Service Manual (178952 REV 6) 1-3

WARNING AND CAUTION LABELS

1-4 Compella™ Bariatric Bed System Service Manual (178952 REV 6)

Compella™ Bariatric Bed System Service Manual (178952 REV 6) 2-1

2-2 Compella™ Bariatric Bed System Service Manual (178952 REV 6)

BED SYSTEM MAIN BATTERY

INTELLIDRIVE® XL TRANSPORT SYSTEM BATTERIES

Compella™ Bariatric Bed System Service Manual (178952 REV 6) 2-3

SERVICE REQUIRED INDICATOR—ERROR CODES

Priority Error Fault Code (number of flashes)

2-4 Compella™ Bariatric Bed System Service Manual (178952 REV 6)

UPPER CONTROL BOARD (UCB)

Diagnostic LEDs Location

Error Codes and Solutions

DTC Blue Green Red Amber Service

Compella™ Bariatric Bed System Service Manual (178952 REV 6) 2-5

DTC Blue Green Red Amber Service

2-6 Compella™ Bariatric Bed System Service Manual (178952 REV 6)

DTC Blue Green Red Amber Service

Compella™ Bariatric Bed System Service Manual (178952 REV 6) 2-7

DTC Blue Green Red Amber Service

2-8 Compella™ Bariatric Bed System Service Manual (178952 REV 6)

DTC Blue Green Red Amber Service

Compella™ Bariatric Bed System Service Manual (178952 REV 6) 2-9

WIDTH EXTEND BOARD (WEB)

Diagnostic LEDs Location

2 - 10 Compella™ Bariatric Bed System Service Manual (178952 REV 6)

Error Codes and Solutions

DTC Blue Red Green Amber

Compella™ Bariatric Bed System Service Manual (178952 REV 6) 2 - 11

DTC Blue Red Green Amber

2 - 12 Compella™ Bariatric Bed System Service Manual (178952 REV 6)

DTC Blue Red Green Amber

Compella™ Bariatric Bed System Service Manual (178952 REV 6) 2 - 13

SIDECOM® BOARD (SCB)

Diagnostic LEDs Location

2 - 14 Compella™ Bariatric Bed System Service Manual (178952 REV 6)

Error Codes and Solutions

Compella™ Bariatric Bed System Service Manual (178952 REV 6) 2 - 15

OIML SCALE BOARD

Diagnostic LEDs Location