WebField ECS-100

Hardware
Current Input Module HART Support
FW351H
User Manual

SUPCON TECHNOLOGY CO., LTD.

 Table of Contents

Current Input Module HART Support FW351H...........................................................................1

Section 1 Description ...................................................................................................................1

Section 2 Technical Specifications .............................................................................................2

Section 3 Interface Features........................................................................................................2

Section 4 Usage Instruction ........................................................................................................4

4.1 LED Indicators ...................................................................................................................5

4.2 Jumper Settings ................................................................................................................5

4.2.1 Jumper Description .................................................................................................5

4.2.2 Example ..................................................................................................................6

4.3 switch setting of SW1 ........................................................................................................6

4.4 RS-485 Connector.............................................................................................................7

4.5 Terminals Definition & Connection.....................................................................................8

Section 5 Applications .................................................................................................................8

5.1 Application notice ..............................................................................................................8

5.2 HART signal connection ....................................................................................................8

5.3 RS-485 network connection ..............................................................................................9

5.4 Example ..........................................................................................................................10

Section 6 Fault diagnosis and troubleshooting.......................................................................10

 Current Input Module HART Support FW351H

CURRENT INPUT MODULE HART SUPPORT FW351H

Section 1 DESCRIPTION
FW351H is an 8-channel HART signal input module, which can access the
data from intelligent instruments with HART protocol, and allows 275
hand-held HART Communicator (Rosemount) to be connected to the HART
network as the second master instrument. The module is channel-channel
isolated.

FW351H needs one I/O slot to install in the cage. The signal is divided into
two types as soon as it gets into I/O module: one is HART signal, the other
is current. After processed by FW351H the HART signal is sent to computer
by RS-485/Ethernet converter. By setting the jumpers, two different
connection modes of RS-485 can be chosen: one is to use RS-485 wiring
terminals on the back of the cage, the other is to use the terminals on the
matched terminal board.

Current signal is converted into the digital signal, then sent to operator
station. Please refer to “FW351(B) User Manual”.

FW351H can be configured as single or redundancy. When in single mode,

it can be inserted in any I/O slot; when in redundant mode, the two
redundant modules must be inserted in two I/O slots which are next to each
other, and the address should be ADD, ADD+1, here ADD is an even.

SAMS is the software matched to FW351H. With this software, users can
configure or debug the intelligent instruments in the field.

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 Current Input Module HART Support FW351H

Section 2 TECHNICAL SPECIFICATIONS

Table 2-1 Technical specifications of FW351H

Model FW351H
Technical parameters
5VDC (5.0~5.3)V, Imax<250mA
24VDC (24.0±0.7)V, Imax<250mA
Signal type (4~20)mA
A/D conversion mode Delta-sigma
A/D precision ±0.1%FS
General 200ms
Sampling Cycle
Fast 50ms
Self check Open circuit detection and AD detection
Number of channel 8
Input resistance 250
Channel to system 500VAC
Isolation
Channel to channel 250VAC
Power distribution (25.0±1.5)V
Short circuit protection (27±2)mA
CMRR 100dB
SMRR 60dB
Burst immunity 1kV

Surge immunity 2kV

EMC
Electrostatic
Air discharge 8kV, contact discharge 6kV
discharge immunity
<2s ,configuration and adjustment for one
instrument
HART communication responding time
<0.2s, read real-time data for 8 instruments

HART input 8channels

others
Storage and Transportation Temperature (-40~+80)
Operating Temperature (0~50)
Operating Humidity (10~90)%, no condensation
Operating Atmospheric Pressure (62~106)kPa
Storage Humidity (5~95)%, no condensation

Section 3 INTERFACE FEATURES

Power distribution module is adopted when the field device needs to be
powered by DCS.

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 Current Input Module HART Support FW351H

Figure 3-1 Interface feature: Take channel 1 and TB351-IU for example, without power distribution

Figure 3-2 Interface feature: Take channel 1 and TB351-IRU for example, without power distribution

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 Current Input Module HART Support FW351H

Figure 3-3 Interface feature: Take channel 1 and TB351-IU for example, with power distribution

Figure 3-4 Interface feature: Take channel 1 and TB351-IRU for example, with power distribution

Section 4 USAGE INSTRUCTION

The figure below shows the structural diagram of FW351H. FW351H
consists of two PCBs called bottom PCB and front PCB. J2, JP1,JP2, JP3,
JP4, JP5 and JP6 are on the bottom PCB, and SW1 is between the two
boards.

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 Current Input Module HART Support FW351H

Figure 4-1 FW351Hstructural diagram

4.1 LED INDICATORS

Table 4-1 LED indicators

RUN POWER
LED FAIL (Red) WORK (Green) COM (Green)
(Green) (Green)
Description Run Work/Standby Communication power supply
Fail indicator
Status indicator indicator indicator indicator
No
Off Normal Not running Standby Failure
communication
Self-check Configuration
On -- Work Normal
failure error
Flashing Reset Normal Switch over Normal --

4.2 JUMPER SETTINGS

4.2.1 JUMPER DESCRIPTION

Table 4-2 FW351H jumper settings

1-2 Single, and No.3 of SW1 needs to be “OFF”

JP1
2-3 Redundancy, and No.3 of SW1 needs to be “ON”
50ms Set the fast sampling cycle 50ms.
JP2
200ms Set the general sampling cycle 200ms.
1-2 TB351-IU or TB351-IRU offers RS-485 connection
JP3,JP4
2-3 Cage offers RS-485 connection
Module is as normal node on RS-485 BUS, without terminal
1-2
JP5,JP6 resistance
2-3 Module is as terminal node on RS-485 BUS, with terminal resistance
Program downloading interface; Jump 7 and 8 in the normal work
J2 7-8
status with others disconnection.

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 Current Input Module HART Support FW351H

4.2.2 EXAMPLE

Figure 4-2 Jumper settings of FW351H working in single status with general sampling cycle

4.3 SWITCH SETTING OF SW1

Switch SW1 is used to set the address of FW351H in HART network, the
redundancy and WTD function. The setting detail is shown as follow:

Table 4-3 SW1 setting of FW351H

SW1 Number Function Description

WTD “ON“ means running the WTD function;
1 function “OFF“ means this function is forbidden, default
setting setting is “ON“.
2 /
Redundancy “ON“ means redundancy, “OFF” means single,
3
or single default setting is “OFF”.
4
5 “8” is low,,”4” is high, obey binary system, default
Address
6 setting is 00, range is from 00~31. Please refer to
setting
7 table4-4.
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Table 4-4 Address setting of FW351H

Address setting switch SW1

Address
4 5 6 7 8
OFF OFF OFF OFF OFF 00
OFF OFF OFF OFF ON 01
OFF OFF OFF ON OFF 02
OFF OFF OFF ON ON 03
OFF OFF ON OFF OFF 04
OFF OFF ON OFF ON 05
OFF OFF ON ON OFF 06
OFF OFF ON ON ON 07

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 Current Input Module HART Support FW351H

ON ON ON OFF ON 29
ON ON ON ON OFF 30
ON ON ON ON ON 31

4.4 RS-485 CONNECTOR

RS-485/Ethernet converter is needed to convert RS-485 signal to Ethernet

signal, in order to connect to the management software in operator station,
which is shown as Figure 4-3. Two connection modes can be set by the
jumper, please refer to 4.2 Jumper Setting and 5.3 RS-485 Network
Connection.

RS-485 signal from RS-485 converter needs to go through FW406B

(terminal resistance), then connect to cage connector or terminal board
connector. The farthest module from FW406B must set as terminal node
mode, for example the module in the 15th I/O slot in a cage or the last
terminal board, by the way, in one RS-485 bus there is only one terminal
node.

Figure 4-3 RS-485 network connection principle

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 Current Input Module HART Support FW351H

4.5 TERMINALS DEFINITION & CONNECTION

The terminal boards used with FW351H are TB351-IU and TB351-IRU
which can achieve channel-channel power distribution by special power
distribution module. The selection principle is shown as Table 4-5 .

When FW351H is used with TB351-IU terminal board, the connection

direction is referred to “TB351-IU User Manual”.

When FW351H is used with TB351-IRU terminal board, the connection

direction is referred to “TB351-IRU User Manual”.

Table 4-5 The selection principle of FW351H terminal boards

Description Model Note

16-channel current signal input terminal board, for 2 non-redundant FW351H
TB351-IU
sampling current signal and HART signal modules
8-channel current signal input terminal board,
TB351-IRU for 2 redundant FW351H modules
sampling current signal and HART signal

Section 5 APPLICATIONS

5.1 APPLICATION NOTICE

1. When connecting, power supply terminals on terminal board should be

connected firstly ,then connect the module with terminal board by DB25
cable; when disconnecting, on the contrary, DB25 cable should be
disconnected firstly.

2. When FW351H is in working status, push it out before operating DB25

cable.

5.2 HART SIGNAL CONNECTION

FW351H connects to field instruments via TB351-IU or TB351-IRU, and

connects to operator station via RS-485 network shown as follows:

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 Current Input Module HART Support FW351H

Figure 5-1 HART signal connection principle

5.3 RS-485 NETWORK CONNECTION

There are two methods to connect RS-485 network. Figure 5-2 shows the
connection when RS-485 connector is from cage.

Figure 5-2 Using RS-485 connector from cage

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 Current Input Module HART Support FW351H

Figure 5-3 shows the connection when RS-485 connector is from terminal
board.

Figure 5-3 Using RS-485 connector from terminal board

5.4 EXAMPLE

For example: The filed instrument is 1151 intelligent transmitter with power
supply, and the output is HART signal. The module is supposed to be
non-redundant, In this case, choose TB351-IU to use with FW351H.,and
JP1 on FW351H should be set as single mode, No.3 of SW1should be OFF,
JP3 and JP4 should be positioned at “2-3” to use RS-485 connector from
cage. No.4~No.8 of SW1should be OFF.

Section 6 FAULT DIAGNOSIS AND TROUBLESHOOTING

Table 6-1 Fault Diagnosis and Troubleshooting

No. Problem Problem Cause and solution

1 FAIL indicator flashes. Error with CPU or program, or module error.
2 RUN indicator is OFF. Module error, replace the module with a new one.
POWER indicator is OFF
3 with other indicators show Error with power supply, check the power supply.
fault status.
Can not communicate with
4 Check the connection of RS-485 network and Ethernet.
the server.
Can not communicate with
5 Check the connection of field instrument.
the field instrument.

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