Operation Instructions Standing Mini Station V2.022
Operation Instructions Standing Mini Station V2.022
01
OPERATION INSTRUCTIONS
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Attention
1、 Please read the operation manual carefully before installation and usage.
2、 Don’t smoke and use the mobile phone in the gas station.Strictly abide by the relevant
provisions of the gas station and safety rules.
3、 Forbid fueling to vehicle without certification form technical supervision department。
4、 The gas station must be buried according to the standard ground,fuel dispenser to be
reliable grounding.
5、 Before starting fueling ,the vehicle must be shut down and open the tank cover.
6、 During fueling,worker must be concentrated on the spirit and prevent the oil spill.
7、 Pay attention to the nozzle gently,the hose shall not be torn and elongated,shall not
use the nozzle to support the body,to prevent damage to equipment.
8、 During fueling ,When the weather changed in heavy rain ,thunder and lightning,
stop business.
9、 Regular cleaning the dispenser, cut off the power first,open the door to remove the
dirts inside.Surface cleaning don’t allow the use of gasoline,kerosene and other
flammable solution.Regular cleaning the filte,check the flow menter accuracy ,check
if the V-belt is loose,no fireworks while cleaning.
10、 Unprofessional personnel is forbidden to take apart the machine。
11、 Install the machine in well-ventilated place. Avoid the machine to be drenched and
directly insolated。
12、 Stop fueling and cutting the power immediately when any accident occurs suddenly.
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Catalog
Catalog .................................................................................................................................................... 2
1. Working principle ............................................................................................................................ 4
2. Technical Parameters ....................................................................................................................... 4
3. Install & Power Connect .................................................................................................................. 5
3.1 Size & Main part information ....................................................................................................... 5
3.2 Eclectic power supply ................................................................................................................... 6
3.2.1Cable specification ......................................................................................................................6
3.2.2 Explosion proof Box .................................................................................................................. 6
1) AC220V power supply .................................................................................................................6
2) DC12-24V power supply ............................................................................................................. 7
3) RS485 communication ................................................................................................................ 8
3.3 Installation of intelligent light column liquid level instrument .....................................................8
3.3.1 Installation position ....................................................................................................................8
3.3.2 Connection method .................................................................................................................... 9
3.4 Installation and precautions .......................................................................................................... 9
4.Operation method of fuel dispenser .................................................................................................. 9
4.1 Use specification of keyboard and display board’s layout and key ......................................... 9
4.2 Operation of fuel dispenser ...................................................................................................... 10
4.2.1【Fueling without preset】 .......................................................................................................10
4.2.2【Fueling with preset】 ....................................................................................................... 11
4.2.3【Amount preset】 .............................................................................................................. 11
4.2.4【The P1-P4 key use the commonly used values for quantitative refueling.】 .................. 12
4.2.5【Commonly used refueling preset values P1-P4 settings】 .............................................. 12
4.3 Data query ................................................................................................................................... 13
1)【General total】query ..........................................................................................................13
2)【Shift total】query ............................................................................................................... 14
3)【History record】query ........................................................................................................ 14
4)【Time】query ....................................................................................................................... 15
5)【Version number】query ..................................................................................................... 15
4.4 Parameter list ..........................................................................................................................16
4.5 Parameter settings ....................................................................................................................... 16
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1. Working principle
Fuel dispenser is a complete liquid volume measurement system, the main part generally
controller,display,oil sight glass and nozzle,ect.The motor drive the pump which through the hose delivery
oil into the separator,Under the pump of pressure,the fuel flow through the flow meter,oil sight
2. Technical Parameters
Item Technical parameters Item Technical parameters
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3.2.1Cable specification
1) The main power switch of the Mini station should be set in the indoor distribution cabinet. The power
cable should be made of three-core multi-strand copper cores with good oil resistance (the
cross-sectional area of each core is 2.5mm2) and insulated cable with plastic sheath. The specifications
are RVV3 x2.5mm2 (conforming to GB 50058-92 standard).If it is a DC12 power input , The
specifications are RVV2 x6.0mm2
2) The cables between the distribution cabinet and the connection box of the mini station should enter
the underground, and no connectors should be allowed in the middle, so as to avoid the occurrence of
electric spark and endanger the safety of the refueling ski.
3) the Mini station’s grounding terminal is connected with the earth protection system of the gas station,
and the resistance of the connection line should not be greater than 4.
4) the communication line is sheathed with a size of RVV4*0.5mm2.
Fuel skid cable details: (each)
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no name mark
no name mark
DC12/24V input,DC12V+(Red)、DC12-(Black)
1
Power Input Cable’s Spec:RVV2*4.0
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3) RS485 communication
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The probe signal wire is a 2-core wire, with the red wire connected to a "+" and the black
4.1 Use specification of keyboard and display board’s layout and key
Keyboard layout
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start ― Unit
Clear ― Clear
Note:
1、Some model dispenser will display the real-time flow speed.
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2、Press when dispenser refuling,the dispenser automatically stops when the amount reaches the
next integer,Integer stops in ones place(******.00),or tens place (*****0.00),or hundreds place
(****00.00),or thousands place (***000.00),available to set.
3、Close the nozzle when refuling,press key,dispenser will close the big solenoid valve,open
the nozzle will refuling in small flow speed,automatically stop refuling when the amount reaches an
integer.For example,the current refueling amount is 5.91 dollors,when the amount reaches 6.00 dollors,
it will automatically stop.
Keyboard display:
Display displays
real-time volume:
Some model dispenser
show the flow speed:
2)Press start refuling
Flow speed:
45.07L/min
3 ) Automatically stop refilling after reaching the
preset value
1.During the preset refuling any time can press the key or hanging gun to stop refuling.
2.Press the to clear the input of the preset value and re-enter the new value.
4.2.3【Amount preset】
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Keyboard display:
Display displays
real-time volume:
Some model dispenser
2)Press start refuling. show the flow speed:
Flow speed:
45.07L/min
3 ) Automatically stop refilling after reaching the
preset value
1.During the preset refuling any time can press key or hang the gun to stop the refuling.
2.Press during the process of entering the preset value to clear,re-enter the new value.
4.2.4【The P1-P4 key use the commonly used values for quantitative refueling.】
Keyboard display:
Display displays
real-time volume :
Some model dispenser
2)Press start refuling show the flow rate:
Flow speed:
45.07L/min
3 ) Automatically stop refueling after reaching the
preset value of 70L
1、During the preset refuling any time can press or hang the gun to stop the refuling.
2、Quick preset button can reduce the refueling operation steps and reduce the working intensity of the
inflator
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Display:
2 ) Hold on , and press confirm
modify.
Note:
1) When the P1 preset value is set to the money amount,Just press the in step 1 to make the
keyboard prompt P. The other steps are the same as the setting, and the setting is successful will
display .
2) Set the rest of the shortcut keys P2, P3, P4, just press + P2 or + P3 or + P4 in
step 3.
1)【General total】query
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1)Check the money amount accumulation:Press in first step to make the keyboard
2)【Shift total】query
1)Shift total of money amount:Press in first step to make the keyboard display ,
indicating query money amount,other step is same as query liter accumulation.
2)Arrange of shift total:0.00-99999999.99.
3)Both the general total and the shift total are cumulative, but the shift total can be cleared, the general
total can not be cleared.
3)【History record】query
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Note:
1) 10 history records can be queried on the keyboard.
2) When querying the current time, you can directly operate the third step without entering a number.
4)【Time】query
Or
Display:
5)【Version number】query
or
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Display:
2)Hold ,and press ,The display
board displays the current version No. or
11.01.06。
Display original
1)Turn the key to Set ,press the setup unit price:
2)Press key, clear away the show value, Display new unit
Press the number in the keyboard, input the price:
required unit price.,for example 3.58(No need to
enter a decimal point, enter 358) Unit price area
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display:3.58
Note:
1) The amount of valve closing in advance is set to improve the preset airing accuracy. The gas filling
machine performs preset gas filling. When the difference between the gas filling amount and the
preset value is less than the early closing valve amount, the large valve is closed, and the low value
is added to the preset value and then the small valve and the motor are closed to avoid overshoot.
2) Pre-valve closing range: 0.00-0.99L.
3)【Pulse coefficient】Modify
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4)Enter a new pulse factor, such as 5000. Indicates a Display new coefficient:
pulse of 0.005000L.
Display:
5)Press to confirm
1) Coefficient modification condition: 1 of the dial switch "S1" is set to the "OFF" position before the
setting can be made.Coefficient modification range: 100-9999
2) Calculation method of coefficient:
New coefficient value = (actual value / display value) * original coefficient.
Example: 5L for any gas addition, the actual value is 5.02, then the new coefficient = (5.02/5) * 5000
= 5020. Enter the new coefficient 5020, the actual value will be corrected to 5.00 when refilling.
If you add 5L, the actual value is 4.98, then the new coefficient = (4.98/5) * 5000 = 4980, enter the
new coefficient 4980, the actual value will be corrected to 5.00 when refilling.
When adjusting the coefficient, it is necessary to use any air filling method for metering and
calibration. Do not use the preset air filling method. The first step is to use any air-conditioning
calibration coefficient, and the second step is to modify the small valve advance amount by using the
preset air-filling method.
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4)【Communication parameters】Modify
Display parameter
1)Turn the key to Set ,press
code:
key enter into parameter code input interface ,
press the number keys to enter【Communication
parameters】function code 1002.
Display password
input box:
2)Hold on and press
Display:
5)Press key to confirm.
Note: Agreement: 1-Blue Sky Protocol; 2-Japan (886) Agreement; 3-Tatsuno(664) Agreement.
Address range: 01-99, 00 indicates offline status.
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Display paramete
r code:
to Set , press Enter the
parameter code input interface, press the numeric
keys to enter the [cumulative value clear setting]
code 1003.
1)Password correct
display:
3)Enter the password, the default is 00000000
2)Password wrong
display: Display accumulating
value
Display:
4)Press clear up accumulating value of liter.
Note: 1) If you want to clear the amount accumulation,Press in step 1,switch to money amount
status,keyboard display ,The remaining steps are the same as the clear up money
amount accumulation.
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1)Password correct
display:
3)Enter the password, the default is 00000000
2)Password wrong
display: Display
accumulating value
Display:
Show new
cumulative value
Note: 1) If you want to clear the amount accumulation,Press in step 1,switch to money amount
status,keyboard display , The remaining steps are the same as the clear up liter
accumulation.
7)【Print mode】Set
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1)The correctly
3)Enter the password, the default is 00000000.
password displays the
Parameter 1st bit: print mode selection;
current parameters:
Parameter 2: The large valve is delayed;
Parameter 3: the small valve is automatically
2)Password wrong
corrected;
display:
Parameter 4: Flow rate display enable
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1)The correctly
3)Enter the password, the default is 00000000. The password displays the
first 3 digits of the parameter are used for the current parameters:
decimal place setting, the order is the
amount-volume-unit price, and the 222 means
the amount, volume, and unit price have 2 2)Password wrong
decimal places, and the 4th bit is reserved. display:
Display:
5)Press to confirm.
Display
7)The power-on modification takes effect.
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Display password
input box:
2)Hold on and press
1)The correctly
3)Enter the password, the default is 00000000.
password displays
Parameter 1: Display mode setting bit,
the current
Parameter 2: Pulser type,
parameters:
Bits 3 and 4 of the parameter: initial display
value setting.
2)Password wrong
The 3rd and 4th digits of 10 indicate that the initial
display:
display value is 0.10L.
Display:
5)Press to confirm.
Note:
1) The initial display value is mainly set to eliminate the aerated tube expansion and other reasons
caused by the digital display on the display panel in the initial stage of the dispenser.
2) The refueling amount is less than the minimum display amount. It is displayed on the display panel
after the stop, and recorded in the total tired, shift and refueling transaction records.
3) The initial display value range: 0.01-0.30
10)
【Density】Modify
Or
1)Turn the key to Set
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Display original
2) Hold on and press number key , password input box:
enter the original password input interface.
1)The correctly
3 ) Press the number keys to enter the original password displays the
password, such as 00000000. Enter the correct current parameters:
password to enter the new password input
interface, and still stay in the original password 2)Password wrong
input interface. display:
1)The password is
correct and the
5 ) Enter the new password 11111111 again. If the modification is
input is correct, the modification will be completed.:
completed. The input error will be returned to
2 ) Incorrect password
the new password input interface ,
returns to the new
the new password can be entered again. password input
interface:
Note: The LT-B Pro model password is divided into three levels:
1) The first bit of the function code is 1, such as 1001, 1002, 1003, etc. belong to the first level of the
password, the function under this level of password allows the gas station to modify.
2) The first digit of the function code is 2, such as 2001, 2002, etc. belongs to the second level
password. The function under this level password has been set according to the customer's
requirements before leaving the factory, and generally does not need to be modified.
3) The first digit of the function code is 3. If the 3001 belongs to the third-level password, the function
under this password is only allowed to be mastered by the dealer.
4) To change the level 2 password, just press + in step 2, The rest is the same as the
modified level 1 password;To change the level 3 password, just press + in step 2,The
rest is the same as the modified level 1 password。
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11)【Time modify】
Display time
Display:
6)Press to confirm.
12)
【Lock function】Modify
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1)Password use’
-’instead:
2)Enter any 4-digit password, such as 5555
Display:
2) Press to confirm.
Display:
4 ) After the lock is successful then press can
start refuling,keyboard tip E17.
Note:
1) The unlocking operation is the same as the lock operation. Only the lock password must be entered in
step 3. If you enter another password, you cannot unlock it. Each lock password can be different.
2) The lock function is used to quickly lock the airbag when leaving the post to prevent the driver from
escaping after automatically refilling.
3) Password loss processing: Some models can be unlocked after power-on, and other models need to
be initialized with the initialization chip.
6. Maintenance
1)To keep fuel dispenser beautiful appearance, the shell surface should do regular dust. Before the cold
season to clear the internal parts of the water, to prevent freezing components
2)When the Body and electrical in the inspection and maintenance,must first disconnect the power
supply, should not live maintenance, repair.
3)The oil and gas separator is equipped with a filter,It is made of stainless steel wire cloth, the filter
should be taken out every week, washed with gasoline (if damaged should be replaced in time), and
remove the low-pressure chamber of dirt to protect the pump and flow measurement converter wear.
Filter In the oil and gas separator, remove the filter cover to remove the filter. Oil and gas separator
spring seat should be removed once a month cleaning.
4 ) Fuel dispenser is precision measuring instruments, in order to extend service life and reduce the
occurrence of failure, please do not use unclean oil.
5)When replacing nozzle and hose,you should pay attention to the oil hose at both ends of the anti-static
wire must be reliable and turn-on,then you can start to fuel after passing the examination.
6 ) You need to check the pipeline and fuel dispenser’s each connection regularly to prevent oil
leakage,when find problem,you need to solve it in time to avoid any breakdown or accident.
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Failure
No Reason Methods
phenomenon
1) electrical failure, the solenoid
valve can not be opened; 1) Check the electrical system
2) motor belt is too loose; 2) Adjust the belt
3) Pump, flowmeter is jammed or 3) Check pump, flow meter or
filter is clogged clean filter
The motor is 4) Pumps or oil and gas 4) Maintain gaskets, large float
1
running but no oil separators low pressure valves
chamber into a lot of air 5) Check the pipeline
5) into the oil pipeline system 6) Abitrary exchange two phases
leak of the motor
6) The motor reverses 7) Replace the solenoid valve
7) The solenoid valve is broken
1) motor belt is too loose
2) Inlet piping system leak
1) Adjust the belt
3) The filter is blocked
Oil ump capacity 2) repair the pipeline
4) The inlet pipe system is not
2 sgnificantly 3) Clean the filter
smooth or pipe d
reduced 4) Clean or replace pipe
5) iameter does not meet the
5) Clean the nozzle
requirements
6) The gun is blocked
1)connection plate in the flow
meter hole wear so that the piston
Measurement is stroke increases 1) Replace the connection plate
3
not orrect 2) Parts in the flow meter seriously 2) Replace the flowmeter
wear and tear, internal leakage is
too large
1)Floating oil return is not flexible
or broken, can not work properly 1)Maintain floating oil return
Exhaust pipe fuel
4 2) Installation pipe is too thin and 2) Replace pipe
injection
too long 3)Block the exhaust hole
3)The tank is an hay tank
1 ) oil and gas separator low
pressure chamber leakage air 1)Maintain gaskets and flanges
The oil contains
5 2) Damping gap and Vent hole in 2)Maintain gas outlet valve
bubbles
the oil and gas separator be block 3)Check inlet oil pipeline
3)inlet the oil pipe leak
1)Nozzle ejector leakage 1)Tighten the cap or replace
2)An oil outlet of nozzle the seal
6 Nozzle leakage
leakage 2)Open the gland and loosen
3)Oil gun nozzle joints leakage the sealing screw 2 turns
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Serial Failure
Reasons Methods
number phenomenon
1)The display board is not properly
The display board
connected to the main board 1)Re-plug the cables
1 display nothing
2)The power board has no power 2)Replace the power board
after power-up
supply output
1)The battery is dead 1)Replacement battery
Power restoration
2 2)Power restoration key is bad 2)Replace the keyboard
was invalid
3)The main board is bad 3)Replace the main board
No refueling pump
1 ) Flowmeter output pipeline 1 ) Check flowmeter output
starts but the
3 leakage pipeline
display board
2)Solenoid valve is not sealed 2)Check the solenoid valve
count
1)Three-phase power supply is not 1)Check whether the
normal three-phase voltage is normal
Motor does not
4 2) Motor wiring may be open 2)Tighten the terminal
work
3)The motor is damaged 3)Replace the motor
4)The relay is damaged 4)Replace the relay
1)Sensor is damaged
Can fuel but can 1)Replace the pulser
5 2)The main board is damaged
not count 2)Replace the main board
Key failure or
6 1)The keyboard is damaged 1)Replace the keyboard board
batter
Fuel to the
1)The relay is damaged
quantitative 1)Replace the relay
7 2)The main board is damaged
value,but do not 2)Replace the main board
stop
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E16
f times for ga
Setting the number of times for gas-filling, after
reached the setting number, it will lock the
Ravel out the number of
times setting
machine number, it Ravel out the forbid
E17 Setting forbid to gas-filling
setting
E18 ID card communication difficult
Amend the ratio
E20 Ratio coefficient error
coefficient
Amend the density
E21 Error density value
value
E22 Flow rate out of range Detection pipeline
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