SL Item Code and Number Item Code - Name - Op No.

ITEM CODE PART NAME WITH OPERATION MACHINE

NO DRAWING NUMBER NUMBER

1 123 abc 123 abc - Parting abc 123 Parting BANDSAW

1 123 abc 123 abc - OP 10 abc 123 OP 10 CNC
1 123 abc 123 abc - OP 20 abc 123 OP 20 CNC
1 123 abc 123 abc - OP 30 (F) abc 123 OP 30 (F) POLYTURN
2 456 xyz 456 xyz - Parting xyz 456 Parting Bandsaw
2 456 xyz 456 xyz - OP 10 xyz 456 OP 10 CNC
2 456 xyz 456 xyz - OP 20 xyz 456 OP 20 CNC
2 456 xyz 456 xyz - OP 30 xyz 456 OP 30 CNC
2 456 xyz 456 xyz - OP 40 xyz 456 OP 40 VMC
2 456 xyz 456 xyz - OP 50 xyz 456 OP 50 VMC
2 456 xyz 456 xyz - OP 60 xyz 456 OP 60 VMC
2 456 xyz 456 xyz - OP 70 xyz 456 OP 70 CNC
2 456 xyz 456 xyz - OP 80 (F) xyz 456 OP 80 (F) CNC
3 789 def 789 def - Parting def 789 Parting Bandsaw
3 789 def 789 def - OP 10 def 789 OP 10 VMC
3 789 def 789 def - OP 20 def 789 OP 20 CNC
3 789 def 789 def - OP 30 def 789 OP 30 CNC
3 789 def 789 def - OP 40 def 789 OP 40 VTL
3 789 def 789 def - OP 50 def 789 OP 50 VTL
3 789 def 789 def - OP 60 def 789 OP 60 VMC
3 789 def 789 def - OP 70 def 789 OP 70 VMC
3 789 def 789 def - OP 80 def 789 OP 80 VMC
3 789 def 789 def - OP 90 def 789 OP 90 Primer/Painting
3 789 def 789 def - OP 100 def 789 OP 100 Helicoil Insert
4 7892222 defGH 7892222 defGH - Parting defGH 7892222 Parting Bandsaw
4 7892222 defGH 7892222 defGH - OP 10 defGH 7892222 OP 10 VMC
4 7892222 defGH 7892222 defGH - OP 20 defGH 7892222 OP 20 CNC
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CUSTOMER CYCLE TIME LOADING/ Total Cycle Time + RM Specification RM GRADE RM SHAPE
NAME (SEC) UNLOADING (SEC) Loading in Hours

110 10 0.033 SS304 - ROUND - 32 MM SS304 ROUND

420 10 0.119
180 10 0.053
180 10 0.053
120 10 0.036 SS304 - ROUND - 42 MM SS304 ROUND

324 10 0.093
400 10 0.114
340 10 0.097
400 10 0.114
340 10 0.097
400 10 0.114
400 10 0.114
400 10 0.114
1800 10 0.503 EN AW-6082 T6 - ROUND - 310 MM EN AW-6082 T6 ROUND

420 120 0.150

2500 60 0.711
2700 60 0.767
2700 120 0.783
900 60 0.267
900 60 0.267
1200 60 0.350
900 60 0.267
600 60 0.183
600 60 0.183
1800 10 0.503 EN AW-6082 T6 - ROUND - 310 MM EN AW-6082 T6 ROUND

420 120 0.150

2500 60 0.711
RM SIZE(MM) PART FINISH CUT GROSS NET WEIGHT SCRAP WEIGHT RM UOM SALE/JW Primary Packing
LENGTH(MM) LENGTH(MM) WEIGHT (KG) (Gram) (Gram) Type

32 77 77 0.49 0.49 0 KGS. J/W CB BoX

42 198.5 198.5 2.18 2.18 0 KGS. Sale Plastic Bin

310 153.1 160 33 4.55 28.45 KGS. Sale Iron Bin

310 153.1 160 33 4.55 28.45 KGS. Sale Iron Bin
No. of Pcs Per Secondary No. of Primary Boxes in Total Qty Operation Type Part Drawing
Bin/Packet (Primary) Packing Type the Secondary Packing Tooling List
(Inhouse/ Outsource)

50 Plastic Bin 5 250 Outsource FT0053567-002

Inhouse

Inhouse
Inhouse
50 Plastic Bin 1 50 Outsource 3EB6283
Inhouse
Inhouse
Inhouse
Inhouse
Inhouse
Inhouse
Inhouse
Inhouse
10 Iron Bin 1 10 Outsource 5B02A-5427445/C
Inhouse
Inhouse
Inhouse
Inhouse
Inhouse
Inhouse
Inhouse
Inhouse
Outsource
 Inhouse
10 Iron Bin 1 10 Outsource 5B02A-5427445/C
Inhouse
Inhouse
 Process Sheet
Program Number Program File
(PCS)
 Robot Components Private Limited MACHINES WISE REQUIRED HOURS

SCHEDULE MASTER SHEET TOTAL HRS :> 740.8 2854.9

Enter Schedule Available Min. Stock Balance to Be

SNO. ITEM NAME - NUMBER produced
BANDSAW CNC
Qty Here FG Stock Qty.

1 123 abc 1500 500 100 1100 36.7 189.4

2 456 xyz 1500 200 100 1400 50.6 744.3
3 789 def 1500 450 250 1300 653.6 1921.1
4 7892222 defGH 0 0.0 0.0
5
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23
24 1540
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S WISE REQUIRED HOURS (DO NOT CHANGE MACHINE NAMES OR ADD ANYTHING HERE)

58.1 1798.3 1365.0 238.3 238.3 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

Helicoil Gear INDUCTION THREAD HARD EXTRA

POLYTURN VMC VTL Primer/Painting QT Plating LOCKTIGHT
Insert Hobbing HARDING ROLLING CHROME PROCESS 1

58.1 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 455.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 1343.3 1365.0 238.3 238.3 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0
 0.0 0.0 0.0 0.0 0.0

EXTRA EXTRA EXTRA EXTRA EXTRA Part Weight

PROCESS 2 PROCESS 3 PROCESS 4 PROCESS 5 PROCESS 6
RM Details
(Kgs.)

0.0 0.0 0.0 0.0 0.0 #NAME? #NAME?

0.0 0.0 0.0 0.0 0.0 #NAME? #NAME?
0.0 0.0 0.0 0.0 0.0 #NAME? #NAME?
0.0 0.0 0.0 0.0 0.0 #NAME? #NAME?
 Total RM
Requirement (Kgs)

#NAME?
#NAME?
#NAME?
#NAME?
Robot Components Private Limited No. of Working Days 25
CAPACITY PLANNING (DO NOT CHANGE MACHINE NAMES OR ADD ANYTHING HERE
MACHINE/ STATION ENTER NO. OF WORKING HOURS WORKING HOURS
SNO (FOR ONE M/C.) AVAILABLE (ALL MACHINES)
DESCRIPTION M/C.

1 BANDSAW 2 550 1100

2 CNC 10 550 5500
3 POLYTURN 5 550 2750

Total Hours (A) 7294

Last Month Break Down Hrs. (B) 0
Total Hours Required =(A+B) 7294
Available Working Hours /day 22
Total No. of Running Machines 63
Total Available Machine Hour / Day @% Eff. 100% 1386
Total Available Machine Hour / Day @% Eff. 85% 1178
Working Days Required 6.2
 Available Hours / Day: 22 % Spare Capacity
OR ADD ANYTHING HERE) OEE % 85% 86.5
WORKING HOURS NO. OF HOURS No. of AVAILABLE CAPACITY AVAILABLE CAPACITY
85 % OEE REQU. Days Req. (IN HOURS) (IN %AGE)

935 740.8 16.8 194.2 20.8

4675 2854.9 13.0 1820.1 38.9
2337.5 58.1 0.5 2279.4 97.5
% Utilized Capacity
13.5

USED CAPACITY

79.2
61.1
2.5
 Total - 1,800 400 -

RM Rate /
SNo. RM Details Kg. Total Requirement Enter Available Min Stock Balance to be
Stock Level Procured
#NAME?
1 20 0 1200 200
2 21 0 100 100
3 22 0 500 100
4 0
5 0
6 0
7 0
8 0
9 0
10 0
11 0
12 0
13 0
14 0
15 0
16 0
17 0
18 0
19 0
20 0
21 0
22 0
23 0
24 0
25 0
26 0
27 0
28 0
29 0
30 0
 -

Amount (Rs.)