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Brochure For HPDC Process

The document describes AnyCasting software for simulating high pressure die casting processes. It can model filling patterns and sequences, air entrapment, oxide defects, vacuum pressure effects, plunger movement, thermal stresses, cooling and heating channels, shrinkage, semi-solid material behavior, and more. The software aims to help optimize die casting processes and reduce defects for automotive, machinery, electronics, and thin-walled parts. It provides detailed 3D visualization and is available via floating licenses to customers globally.

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ramaswamykama786
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437 views4 pages

Brochure For HPDC Process

The document describes AnyCasting software for simulating high pressure die casting processes. It can model filling patterns and sequences, air entrapment, oxide defects, vacuum pressure effects, plunger movement, thermal stresses, cooling and heating channels, shrinkage, semi-solid material behavior, and more. The software aims to help optimize die casting processes and reduce defects for automotive, machinery, electronics, and thin-walled parts. It provides detailed 3D visualization and is available via floating licenses to customers globally.

Uploaded by

ramaswamykama786
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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High Pressure Die Casting

AnyCasting

TM

HPDC
Automobile / Machinery

Advanced Casting Simulation Software

Real Shape View : Filling Pattern of Cylinder Block

Functions
Filling Pattern : Filling Sequence Air Entrapment Defect Tracing Oxide Defect Tracing Vacuum Pressure Effect Partial Squeezing Effect Plunger Movement Analysis Shot Sleeve Optimization FEM Thermal Stress Analysis Cooling & Heating Channel Model Cyclic Casting Analysis Macro & Micro Shrinkage Models Semi-Solid & Non-Newtonian Model 3D Surface Tension Effect Turbulence Model : k-e, RNG, k-w Mesh CAD function Independent Database Software Floating License Real Shape View : Perfect Rendering 3D Arbitrary Cross Section View

TM

Any Engineering Software & Consulting Will Be Casting to Customers Both On & Off-Line, www.anycasting.com

High Pressure Die Casting

AnyCasting
Filling Pattern : Filling Sequence

TM

HPDC
Automobile / Machinery
Air Entrapment Defect Tracing

Advanced Casting Simulation Software

You can see every detailed filling pattern with Filling Sequence & Real Shape View

Air flow which exits die can be visualized with isolated & entrapped air which could be defects, such as leakage, low surface quality

Oxide Defect Tracing Partial Squeezing Effect Plunger Movement Analysis Shot Sleeve Optimization FEM Thermal Stress Analysis

Vacuum Pressure Effect

FEM mesh

No Vacuum

650mmHg

500mmHg

60mmHg

Filling front is drawing toward to vacuum vent with the increasing of vacuum pressure (Vacuum valve style)
Thermal stress with deformation

Temperature of product or die can be transfer to FEM thermal stress solver at any timing during solidification for predicting deformation history during whole casting & heat treatments

Cooling & Heating Channel Model Cyclic Casting Analysis Macro & Micro Shrinkage Models Semi-Solid & Non-Newtonian Model 3D Surface Tension Effect Turbulence Model : k-e, RNG, k-w

TM

Any Software & Consulting Services, Were Casting to Customers Both On & Off-line !
Japan, Tokyo Singapore Taiwan, Taipei U.S.A., Detroit

AnyCasting Co., Ltd. 9F KOIN Bldg. YeomChang-dong 274-8, Gangseo-gu Seoul, KOREA 157-863 Phone : +82 2 3665 2493 Fax : +82 2 3665 2497 Info : [email protected] Home : www.anycasting.com

V- SMART INFOTECH INC. Plot 4B, Tathastu, Lane 7, Shikshak Nagar, Paud Road, Kothrud, Pune 411 038. Tel. : +91 20 2434 5007, 2434 5008 Fax. : +91 20 2434 5009 Info : [email protected]

High Pressure Die Casting

AnyCasting

TM

HPDC
Electronics / Thin Walled

Advanced Casting Simulation Software

FEM Thermal Stress : Deformation of AZ91D Front Cover

Functions
Filling Pattern : Filling Sequence Air Entrapment Defect Tracing Oxide Defect Tracing Vacuum Pressure Effect Plunger Movement Analysis Shot Sleeve Optimization FEM Thermal Stress Analysis Oil Heating Channel Model Cyclic Casting Analysis Macro & Micro Shrinkage Models Semi-Solid & Non-Newtonian Model 3D Surface Tension Effect Turbulence Model : k-e, RNG, k-w Mesh CAD function Independent Database Software Floating License Real Shape View : Perfect Rendering 3D Arbitrary Cross Section View

TM

Any Engineering Software & Consulting Will Be Casting to Customers Both On & Off-Line, www.anycasting.com

High Pressure Die Casting

AnyCasting
Filling Pattern : Filling Sequence

TM

HPDC
Electronics / Thin Walled
Air Entrapment Defect Tracing

Advanced Casting Simulation Software

You can see every detailed filling pattern with Filling Sequence & Real Shape View

Air flow which exits die can be visualized with isolated & entrapped air which could be defects, such as leakage, low surface quality

FEM Thermal Stress Analysis Vacuum Pressure Effect Plunger Movement Analysis Shot Sleeve Optimization Oxide Defect Tracing

Prediction of Mis-run & Cold Shut Defects

Fluid temperature during filling or fluid stop model give us the information about mis-run type defects, cold shut, etc.

Oxide defects are always formed with air entrapments Oxide defects are harmful to surface quality of thin walled case And it gives damage after various coating processes

Oil Heating Channel Model Cyclic Casting Analysis Macro & Micro Shrinkage Models Semi-Solid & Non-Newtonian Model 3D Surface Tension Effect Turbulence Model : k-e, RNG, k-w

TM

Any Software & Consulting Services, Were Casting to Customers Both On & Off-line !
Japan, Tokyo Singapore Taiwan, Taipei U.S.A., Detroit

AnyCasting Co., Ltd. 9F KOIN Bldg. YeomChang-dong 274-8, Gangseo-gu Seoul, KOREA 157-863 Phone : +82 2 3665 2493 Fax : +82 2 3665 2497 Info : [email protected] Home : www.anycasting.com

V- SMART INFOTECH INC. Plot 4B, Tathastu, Lane 7, Shikshak Nagar, Paud Road, Kothrud, Pune 411 038. Tel. : +91 20 2434 5007, 2434 5008 Fax. : +91 20 2434 5009 Info : [email protected]

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