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    Extrusion

    Uploaded by

    Tumpy Kumar
    Metal forming

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd

    Extrusion

    Uploaded by

    Tumpy Kumar
    2 views8 pages
    Metal forming

    Copyright

    © © All Rights Reserved

    Available Formats

    PDF, TXT or read online from Scribd

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    Metal forming

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    2 views8 pages

    Extrusion

    Uploaded by

    Tumpy Kumar
    Metal forming

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    of 8

    Extrusion

    Metal Forming Lab

    Presented by: Ipsita Mohanty


    1
    Introduction: Types of metal forming processes
    Metal Forming
    Bending

    Bulk Deformation Sheet metal forming Deep Drawing

    Shearing

    Forging Extrusion Wire/Bar


    Rolling
    Drawing

    2
    One of the fastest ways to deform a
    Extrusion bulk material into thin components.

    Direct/ Forward Indirect/ Backward


    Extrusion Extrusion
    o Metal flows along the load direction. o Metal flows opposite to the load direction.

    o Material passes through an orifice. o Material flows around the punch.

    o Involves a higher frictional force. o Lesser frictional force involved.

    3
    Extrusion: Bulk Metal Forming
    Definition: Forging a billet by passing it through a shaped die, to produce a continuous
    length of section as per the die profile or the die and punch arrangements.

    ➢ Uses purely compression force to push the material to flow plastically.

    ➢ The material attains its semisolid form under high frictional force.

    ➢ Generally Hydraulic pressure arrangements are used due to efficient speed control.

    ➢ Mostly applicable for Lead (Pb), Aluminum (Al), and Copper (Cu) billets.

    ➢ Hot metal extrusion involves pre-heating the billets to their recrystallization temperature.

    4
    Direct/ Forward Extrusion Indirect/ Backward Extrusion

    5
    Extrusion: Deformation process

    Higher Frictional
    force during Direct
    Extrusion

    ➢ Higher load input is required for direct/forward


    extrusion than indirect extrusion.

    ➢ The length of the object produced by Indirect


    extrusion is limited to the length of the punch.

    6
    Extrusion: Calculating Extrusion Ratio and Strain

    7
    Extrusion Defects
    ▪ An internal crack that develops due to tensile stresses
    Center Burst along the center axis of the workpiece during extrusion.
    ▪ Occurs because of improper centering of the Ram, die,
    and billet.

    ▪ Formation of a sinkhole in the end of the billet.


    Piping
    ▪ Can be minimized by using a dummy block with a
    diameter slightly less than that of the billet.

    Surface Cracks ▪ Results from high workpiece temperatures and


    higher extrusion speeds, leading to high strain
    rates.

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