Schedule U
Schedule U
1
[SCHEDULE U
(See rules 74, 74A, 74B, 78 and 78A)
I. PARTICULARS TO BE SHOWN IN MANUFACTURING RECORDS
A. SUBSTANCES, OTHER THAN PARENTERAL PREPARATIONS IN GENERAL.
1. Serial number
2. Name of the product
3. Reference of Master Formula Records.
4. Lot/Batch Size.
5. Lot/Batch Number.
6. Date of commencement of manufacture and date of completion of manufacture and assigned
date of expiry.
7. Name of all ingredients, specifications quantities required for the lot/Batch size and quantities
actually used. All weighings and measurements shall be carried out by a responsible person and
initialled by him and shall be counter-checked and signed by the competent technical staff under whose
personal supervision the ingredients are used for manufacture.
8. Control Numbers of raw materials used in the formulation.
9. Date, time and duration of mixing.
10. Details of environmental controls like room temperature, relative humidity.
11.Date of granulation, wherever applicable.
12. Theoretical weight and actual weight of granules/powder blend.
13. Records of in-processes controls (Periodically whenever necessary):
(a) Uniformity of mixing.
(b) Moisture content of granules/powder in case of Tablet/Capsules.
(c) pH of solution in case of liquid.
(d) Weight variation.
(e) Disintegration time.
(f) Hardness
(g) Friability test
(h) Leak test in case of strip packing.
(i) Filled volume of liquids.
(j) Quantity of tablets/capsules in the final container.
(k) Content of ointment in the filled containers.
B. PARENTERAL PREPARATIONS.
1. Serial number.
2. Name of the product.
3. Reference of the master formula record.
4. Batch /Lot size.
5. Batch No. and/or Lot No.
6. Date of commencement of manufacture and date of completion.
7. Names of all ingredients, specifications and quantity required for the Lot/Batch size
and quantity actually used. All weighings and measurements shall be carried out by a
responsible person and initialled by him and shall be countersigned by the technical staff under
whose personal supervision the stock are issued and by another competent technical staff under
whose supervision the ingredients are used for manufacture.
8. Control numbers of raw materials used in the formulation.
9. Date, time and duration of mixing.
10. Details of environmental controls like temperature, humidity, microbial count in the
sterile working areas.
11. pH of the solution, wherever applicable.
12. Date and method of filtration.
13. Sterility test, reference on bulk batch wherever applicable.
14. Record of check on volume filled.
15. Date of filling.
16. Records of tests employed: -
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(a) To ensure that sealed ampoules are leak proof
(b) To check the presence of foreign particles.
(c) Pyrogen test, wherever applicable
(d) Toxicity test, wherever applicable.
17. Records of checking of instruments and apparatus of sterilization (indicators).
18. Records of cleaning and sterilization of containers and closures, if necessary.
19. Records of sterilization in case of parenteral preparations which are heat sterilized
including particulars of time, temperature and pressure employed. Such records should be
marked to relate to the batch sterilized.
20. Number and size of containers filled and quantity rejected.
21. The theoretical yield and actual yield and the percentage yield thereof.
22. Reference to Analytical report numbers stating whether of standard quality or otherwise.
23. Specimen of labels, cartons, etc. with Batch coding information like batch number, date
of manufacture, date of expiry, as applicable, stamped thereon, and inserts used in the finished
packings.
24. Signature with date of the component technical staff responsible for manufacture.
25. Particulars regarding the precautions taken during the manufacture to ensure that aseptic
conditions are maintained.
26. Countersignature of head of the testing unit or person in charge of testing for having
verified the documents and for having released the product for sale and distribution, the
quantity released and date of release.
27. Records for having transferred to warehouse giving packings and quantities.
28. Separate records of the disposal of the rejected batches and of all batches withdrawn
from the market.
29. Records of reprocessing if any and particulars of reprocessing.
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Note: Records regarding various tests applied (including readings and calculations) should be
maintained and necessary reference to these records should be entered in Col. 5 above whenever
necessary.
6. Signature of the Analyst.
7. Opinion and signature of the approved Analyst.
B. PARENTERAL PREPARATIONS.
1. Analytical report number.
2. Name of the sample.
3. Batch number.
4. Date of receipt of samples.
5. Number of containers filled.
6. Number of containers received.
7. Protocols of tests applied.
(a) Clarity.
(b) pH wherever applicable.
(c) Identification.
(d) Volume in container.
(e) Sterility
(i) Bulk sample wherever applicable
(ii) container sample.
(f) Pyrogen test, wherever applicable.
(g) Toxicity test, wherever applicable.
(h) Any other tests.
(i) Results of Assay.
Note: Records regarding various tests applied (including readings and calculations) should be
maintained and necessary reference to these records should be entered in Col. 7 above, wherever
necessary.
8. Signature of the Analyst.
9. Opinion and signature of the approved Analyst.
PYROGEN TEST:
1. Test Report Number.
2. Name of the sample.
3. Batch Number.
4. Number of rabbits used.
5. Weight of each rabbit.
6. Normal temperature of each rabbit.
7. Mean initial temperature of each rabbit.
8. Dose and volume of solution injected into each rabbit and time of injection.
9. Temperature of each rabbit noted at suitable intervals.
10. Maximum temperature.
11. Response.
12. Summed response.
13. Signature of the Analyst.
14.Opinion and signature of the approved Analyst.
TOXICITY TEST
1. Test Report Number.
2. Name of the sample.
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3. Batch Number.
4. Number of mice used and weight of each mouse.
5. Strength and volume of the drugs injected.
6. Date of injection.
7. Results and remarks.
8. Signature of Analyst.
9. Opinion and signature of the approved Analyst.
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Drugs and Cosmetics Rules 1945
1
[SCHEDULE U(I)
(See rules 142 and 142B)
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