TABLE OF CONTENTS

I. OVER VIEW............................................................................................................1
1. The urgency of the subject:.......................................................................................1
2. Overview of solutions...............................................................................................1
II. SOLUTION..............................................................................................................3
1. Algorithm diagram....................................................................................................3
2. Design procedure.......................................................................................................4
3. Equipment and tools needed to implement the project..............................................8
III. EXPECTED RESULTS TO ACHIEVE..............................................................12
IV. ASSESSMENT METHODS, CRITERIA FOR TESTING PRODUCTS........12
V. IMPLEMENT PLAN AND TASK SECTIONS.................................................13
1. Private part...............................................................................................................13
2. General part.............................................................................................................13
 TABLE OF CONTENT IMAGES
Figure 1. 1 Tin has covered more than 1 loop of wire at the pin.........................................1
Figure 1. 2 Tin hasn’t covered more than 1 loop of wire at the pin....................................1
Figure 1. 3 Underside bobbin of the component is not stuck with turpentine.....................2
Figure 1. 4 Underside bobbin of the component is stuck with turpentine...........................2
Figure 1. 5 Components are not exposed to insulating tape................................................2
Figure 1. 6 Components are exposed to insulating tape......................................................2

Figure 2. 1 Algorithm diagram of project............................................................................3

Figure 2. 2 Drawing of the camera fixture...........................................................................4
Figure 2. 3 The camera fixture............................................................................................4
Figure 2. 4 Main interface...................................................................................................5
Figure 2. 5 Interface of add frames......................................................................................5
Figure 2. 6 Interface of preprocessing images.....................................................................6
Figure 2. 7 The interface of get path link............................................................................6
Figure 2. 8 The interface of choose cameras.......................................................................7
Figure 2. 9 Camera Gige......................................................................................................8
Figure 2. 10 Fixture of camera............................................................................................8
Figure 2. 11 Table for fixing equipment..............................................................................9
Figure 2. 12 The conveyors...............................................................................................10
Figure 2. 13 The robot MG400..........................................................................................10
Figure 2. 14 Tool use to place the component...................................................................11
I. OVER VIEW
1. The urgency of the subject:
Currently, with the continuous development of the manufacturing industry and
the influence of the industrial revolution 4.0. One of the important factors determining
the increase in labor productivity and product quality is the application of automation
in industry. Therefore, it is urgent to replace manual stages with fully automated
stages. The above replacement, both to reduce the labor force of the employee and to
help the employee avoid working in a toxic environment (Battery soldering, the toxic
fumes from turpentine and lead are very toxic), helps to increase labor productivity.
dynamic and save a lot of money.
Besides, because the number of products is very large, many people must be
hired, which costs many. Sometimes confusion due to worker fatigue or bad emotions
is common, productivity is low because of that, which is understandable. Therefore,
the introduction and development of an automatic system to check and detect product
defects are inevitable.
2. Overview of solutions
Currently, in the manufacturing industries, it is very urgent to detect component
defects and remove those components. This is a problem with the brand of the
manufacturing industry, even a small mistake in a component can greatly affect the
reputation of the business. Some errors may be encountered such as:
 The covered tin is larger than 1 loop of wire wrapped around the Pin

Figure 1. 1 Tin has covered more than 1 loop of wire at the pin

Figure 1. 2 Tin hasn’t covered more than 1 loop of wire at the pin

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  Underside bobbin of the component stuck with turpentine

Figure 1. 4 Underside bobbin of the component is not Figure 1. 3 Underside bobbin of the component is stuck
stuck with turpentine with turpentine

 The insulation winding tape protruding or exposed

Figure 1. 5 Components are not exposed to insulating Figure 1. 6 Components are exposed to insulating
tape tape

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 Stemming from those problems, the team is researching and building a
component fault detection system. The component fault detection system is an
important component in component testing after wrapping copper wire around the pin
and dipping it in the tin before the component goes through another test.
II. SOLUTION
1. Algorithm diagram

Figure 2. 1 Algorithm diagram of project

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2. Design procedure
a. Design and processing of camera jigs
 Design camera jigs by Solidwork

Figure 2. 2 Drawing of the camera fixture

 Processing camera jigs

Figure 2. 3 The camera fixture

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b. Designing software interfaces for users
 Main interface

Figure 2. 4 Main interface

 Interface of add frames

Figure 2. 5 Interface of add frames

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 Interface of preprocessing images

Figure 2. 6 Interface of preprocessing images

 The interface of get path links

Figure 2. 7 The interface of get path link

 The interface to choose cameras

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 Figure 2. 8 The interface of choose cameras
c. Image processing program to detect and classify component failures
 Main plan
 Collect data of component images
 Use processing images (Matlab)
 Contingency plan (if the main plan does not meet the set
objectives)
 Use the image processing program of Labview software to
solve the problem

3. Equipment and tools needed to implement the project

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 3 cameras GiGE Mars5000S-20gm/gc

Figure 2. 9 Camera Gige

 3 sets fixtures camera

Figure 2. 10 Fixture of camera

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 1 table for fixing equipment

Figure 2. 11 Table for fixing equipment

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 2 conveyors

Figure 2. 12 The conveyors

 1 robot MG400

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Figure 2. 13 The robot MG400

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 1 tool use to place components

Figure 2. 14 Tool use to place the component

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III. EXPECTED RESULTS TO ACHIEVE
Design part:
- Mechanical system design using Solidwork software
- Building image processing interface using App Design (Matlab)
- Collect data, train to detect errors or use simple image processing
methods
- Research, learn algorithms, image processing tools on Matlab
- Research on PLC control, pneumatic cylinder
Expected results:
- Design and manufacture mechanical parts
- Design and construction of electrical circuits
- Complete system installation
- Handling to detect 2/3 of the product's error: soldering error of
components, sticking turpentine in bobbin
- Fault detection time must be less than or equal to worker detection time
- Accurate detection: about 97% expected accuracy

IV. ASSESSMENT METHODS, CRITERIA FOR TESTING PRODUCTS

Mechanical system rating:
- Stable, compact size, undoubtedly
- Like the design, reasonable cost, aesthetic
Evaluation of the image processing system:
- The processing speed of the camera when integrated into the system
- Error detection accuracy
- Time to identify a commodity
Efficiency: the result of the process depends on the image processing
algorithm, the amount of data needed for training, the quality of the
camera to detect errors, the effects of the external environment such as
light...
Cost: The industrial equipment for the project is quite high
- GiGe Camera: ~ 16,000,000 Vnd/pcs
- Power for camera: ~ 500,000 VND/pcs
- Wire: ~ 1,000,000 VND/pcs
- Mechanical processing cost
- Computer table
- Lights
- Computer

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 - Robot MG400
- Conveyor
- Pneumatic cylinder
- Shaped aluminum
- Mica
Complexity: the project is quite complicated due to the following factors
- Must handle, identify many errors
- I don't have much knowledge about image processing
- Data collection takes a long time
- Because the project needs to solve the actual problem of the factory, to
put it into operation, it needs to go through many stages of censorship,
evaluation, and review whether it meets the requirements?
- Mechanical systems as well as image processing must operate smoothly,
with little damage, which is also a problem to be solved
- Recognition time to detect error
V. IMPLEMENT PLAN AND TASK SECTIONS
1. Private part
ST Name Content
T
1 Lai Trung Doanh Camera jigsaw drawings, system
drawings
2 Nguyen Truong Duong User interface

2. General part
ST Name Content
T
1 Lai Trung Doanh Image processing
2 Nguyen Truong Duong

February 20, 2023 to March 20, 2023:

- Perfecting the user interface
- 2D drawings, 3D camera jigs, 3D system drawings
March 21, 2023 to May 15, 2023:
- Learn about image processing with Matlab software
- Labview (backup plan)
- Run the test to get the results

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May 16, 2023 to June 30, 2023:
- Complete the project and proceed with the installation
- Test and run tests

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