Composite Laminates
Composite Laminates
Composite Laminates
Abstract-A unite-element computational procedure is developed for the first-ply failure analysis of
laminated composite plates. The procedure is based on the first-order shear deformation theory and a
tensor polynomial failure criterion that contains the maximum stress. maximum strain, the Hill. Tsai-U’u
and Hoffman failure criteria as special cases. By specifying the desired criterion, a first-ply failure analysis
of composite laminates subjected to in-plane and/or bending loads can be achieved. A number of problems
are presented to evaluate these failure criteria when applied to laminates subjected to in-plane and or
bending loads.
NOTATION 1. 1NTRODLKl’IOIY
371
372 J. S. &ODY and A. K. P.ASDEY
filamentary composites is important for structural scopic or macroscopic points of view. From a micro-
integrity of lightweight vehicle structures. Com- scopic point of view, failure of the composite material
pression strength can be more limiting than tensile is attributed to the damage on the molecular level. A
strength in governing the design. The ply drop-off damage as defined in [a] is ‘a collection of perma-
mentioned in the previous paragraph, for example. is nent microsctructural changes brought about in the
weaker in compression than tension. .Mechanisms material by a set of irreversible physical (or chemical)
explaining compression strength are not completely processes resulting from application of thermo-
understood. but fiber microbuckling, fiber kinking mechanical loadings’. Analysis of the composite
and matrix splitting are very plausible explanations. materials at a microscopic level is difficult and in-
These micromechanical details are very difficult to tractable.
incorporate on the structural design and analysis The macroscopic behavior of composite materials
level. In spite of the difficulty, a means of incorpor- can be deduced from the microscopic behavior [j]. In
ating micromechanical strength and failure mech- practice, macroscopic behavior is determined from
anisms in the macroscopic analysis is desirable for the load-displacement data of a given test specimen,
rational design. Mechanistic rather than phenom- without the deep understanding of the activities at
enologically based failure criterion would provide the microscopic level.
means for a more rational strength and failure anal- One important area of concentration, besides the
ysis (of course, phenomenological studies are needed failure load, is the mode of failure. Laminated com-
to formulate mechanistic failure criteria). Mech- posite may fail by fiber yielding, matrix yielding, fiber
anistic failure criteria bridge the gap between micro- breakage, delamination of layer or by fracture. The
and macromechanical analyses, and provide the first three failure modes depend on the constituent’s
structural analysis with ability to isolate specific strength properties, whereas delamination is basically
failure modes. due to improper stacking sequence of laminae. Frac-
The present study deals with the first-ply failure of ture is caused by the pre-existing voids and cracks in
composite laminates. The failure criteria used are the constituent material. Macroscopic failure criteria,
macroscopic in nature. The primary objective of the which are discussed here, are based on the tensile,
present study is to incorporate various commonly compressive and shear strengths of the individual
known macroscopic failure criteria into finite-element lamina.
computational procedure and to evaluate various The most popular failure criteria, as discussed by
criteria when applied to composite laminates in Soni [6], are maximum stress criterion, maximum
stretching and bending. The following literature re- strain criterion and quadratic polynomial criteria
view forms a background for the present study. such as the Tsai-Wu, Chamis, Hoffman and Hill
Failure criteria for composite materials are more criteria. The maximum stress criterion and maximum
difficult to postulate because they are more involved strain criterion are very simple and are called inde-
in terms of structural and material complexity in pendent failure mode criteria. Failure surfaces for
comparison to isotropic materials. Physical proper- maximum stress and strain criteria are rectangular in
ties of the constituent phases can cover extreme stress and strain space, respectively [2]. The failure
ranges. Reinforced materials are high modulus elastic surface for the quadratic polynomial criteria is of
and brittle fibers. whereas the binder materials are ellipsoidal shape. Figure I shows the schematic
ductile and viscoelastic. failure surfaces for maximum stress, maximum
There exist a number of failure criteria and a brief strain and quadratic polynomial criteria. Maximum
description of the criteria developed over the last 50 stress and strain criteria have some physical basis
years is given by Sandhu [I]. A survey of failure whereas the polynomial criteria are mathematical in
criteria as applied to composite materials is presented nature.
by Tsai [2] and by Tsai and Hann [3]. Failure of Different quadratic polynomial criteria differ in the
composite materials can be regarded from micro- way polynomial constants are determined. The most
c+ &
Y
Y
CT
xT
xC
X
X,C CT xC xT
-_
CC yC yC
(a) Maximum strain criterion (b) iiaximum stress criterion (c) Quadratic polynorial criterion
Fig. I. Schematic failure surfaces for maximum strain, maximum stress and quadratic failure criteria.
A first-ply failure analysis of composite laminates 373
general criterion for composite materials is the tensor where: ai, a>, a3 are the normal stress components; ad,
polynomial criterion proposed by Tsai [7] and Tsai as, a, are the shear stress components; Xr, Yr, Z, are
and Wu [8J: the Iamina normal strengths in the .Y,y, : directions,
respectively; and R, S. Tare the shear strengths in the
F,u, + Fijdia, + F+apjak + . . .z 1.
yr, xr and .xy planes, respectively. When a,. a:, a, are
Here 0; are the stress tensor components of compressive nature, then they should be compared
(frl = eil, a? = oz2, etc.) in the material coordinates with Xc, Y, and Z,, the normal strengths in com-
and F:, F, and &, etc. are the components of the pression in the .r, y and r directions.
strength tensors: all components are referred to the The maximum stress criterion is an independent
material principal axes. mode criterion, For example, if a lamina fails because
One problem in applying the tensor polynomial of the condition a1 > X,, then it can be said that
criterion is the determination of the parameter Flz. mode of failure is yielding of the fiber in the I
The value of F,, is not unique and can vary from a direction. The maximum stress criterion can also be
negative value to a positive value. Narayanaswami expressed in terms of the tensor polynomial criterion
and Adelman [9] showed that F,z can be taken to be as:
zero for certain laminates, without significant
sacrifice in the accuracy. Other researchers have given (0, - X&r, -t X&Q - Yr)(e, + Y&e, - Zr)
the value of F,, in terms of other strength constants. x (az + Zr)(cr, - R)((J~ + R)(a, - S)(ar f S)
It is also shown by Tennyson [IO] that a cubic form
x (a6 - T)(a6 -I- T) = 0. (3)
of tensor polynomial criterion is suited for analyzing
composite laminates under plane stress conditions Comparing eqn (3) with eqn (1) and ignoring the
and for certain lamination schemes. But the effort in higher-order terms, we obtain
determining the sixth-order strength constant F,,,,
F,,? etc. overshadows the gain in accuracy. Hashin
[ 1I] proposed two different failure criteria, one corre-
sponding to the fiber mode failure and the other
corresponding to the matrix mode failure.
2. A REVIEW OF FAILURE I
THEORIES F,=-$ F,,=-* F,=+
S
In the previous section it was stated that a11 the
failure theories are the degenerate cases of the tensor 4 F2
F,, = - --; F,, = _ y; FzF,,= - y. (4)
polynomial failure criterion, 2
The remaining strength constants are zero.
F,a,+Fzo,+F,a,+2F,zcr,a2+2F,,a,a3
C.A.S. ?I’,-E
374 J. N. REDDY and A. K. PANDEY
(7)
F;= 0
.4 first-ply failure analysis of composite laminates 37.5
or
1 1 1
F,, =-. F,, = Fj3 = -
x,x,’ r, 1 1
zTzC
F4=h FS5=-; FM=7
52
ness, with principal axes of elasticity oriented arbi- Here a,(i = I,2 . . 6) denote the stress components in
trarily with respect to the plate axes. The .Y and y the laminate coordinates (a, = (T,, Q: = CJ,~,a4 = ur,,
coordinates of the plate are taken in the mid-plane (I~= u,! and (TV= o,~,.).
(CA)of the plate. The displacement field is assumed to If one plane of elastic symmetry parallel to the
be of the form plane of each layer exists, the constitutive equations
for the plate can be written in the form
&(X, y, 2) = o<x;
yf+z$).(x, I’)
G-1
2,=x
J m 2”
KiKjQi;l’dz. (22)
+Jr@$~
fM,W (23
Neglecting the body moments and surface shearing
forces, we write the equations of motion in the
presence of applied transverse forces, q, as
generalized displacements by eqn (2l), and V, ,V,,and stiffness coefficients, and {F) is the column vector
IV,, and A4, and IV, are the shear force, normal and containing the boundary and transverse force con-
tangential in-plane forces, and normal and twisting tributions. The elements of [K] are given in [ll. 151.
bending moments defined on the boundary r, re-
spectively:
5. PROCEDUREFOR FIRST-PLYFAILURE
1 nodal displacements.
set: PC" = PO and DPl = increment
no
Fig. 2. A flow chart of the computational procedure used to determine the first-ply-failure load.
use an iterative procedure. The procedure involves 6.1. Comparison of the~nite-eieme~t solution with the
solving the stress probiem for an initial load. If one exact soiut~o~
or more elements/plies fail, load is reduced by a To validate the finite-element computer program,
predetermined percentage (20% in the present study) problems that have anaIytica1 solutions are solved.
of the initial load and the failure analysis is repeated. Analytical solutions for cross-ply laminates and
This iteration is continued until the difference be- antis~met~~ angle-ply laminates are given in [12].
tween any two consecutive failure loads is less than The boundary conditions for simply supported cross-
1%. A flow chart of the procedure described is given ply and antisymmetric angle-ply laminates are given
in Fig. 2. in Fig. 3. Composite materials considered here are
made of T300/5208 graphite/epoxy material. Proper-
ties of this material are given in Table 1. The plate is
6. SAMPLE PROBLEM RESULTS
AND DISCUSSION subjected to uniformly distributed load on the top
surface in the z direction. The finite-element solutions
Numerical examples presented below under four for the displacement of the center point of various
different sub-headings are results of the first-ply cross-ply and angie-ply laminates are compared with
failure analysis. Ail of the computations were made the exact solutions in Table 2. The finite-element
on an IBM 3081 computer system in double pre- solutions are in excellent agreement with the exact
cision. solutions.
A first-ply failure analysis of composite laminates 379
Fig. 3. The simply supported boundary conditions for full-plate and quarter-plate models of cross-ply and
antisymmetric angle-ply laminates.
6.2. Laminates subjected to transoerse loading ing. Table 3 contains a list of laminates analyzed here,
A rectangular laminated composite plate is ana- although other laminates have also been used.
lyzed for transverse loading. The plate is made of A quarter of the plate is modeled because of the
T300/5208 graphite/epoxy material, and the dimen- biaxial symmetry, lamination and boundary condi-
sions and boundary conditions are shown in Fig. 4. tions (see Fig. 3). Various finite-element meshes are
Uniformly distributed load is applied on the top used to study the convergence of the solution. Four-
surface of the plate in the negative z direction. A node and nine-node isoparametric rectangular ele-
number of laminates are analyzed under such load- ments are used. Different meshes of the quarter of the
plate are shown in Fig. 5. Tables 4-12 give the
first-ply failure load (in p.s.i.) and failure location for
Table 1. Material properties of various laminates listed in Table 3. Result for various
T300/5208 graphite/epoxy composite
material
meshes are given for the maximum stress, maximum
Properties Values
Fig. 4. Geometry, computational domain and boundary conditions for composite laminate under
transverse load.
strain, journal, Tsai-Wu and Tsai-Hill criteria. The by element num~r followed by ply number. in the
maximum stress (independent) criterion, in which case of the nine-node element, Gauss points are also
each stress component is compared with correspond- given to denote exactly the point where failure will
ing strength term, is also included. The first-ply occur. For the four-node element there is only one
failure loads are in psi. The failure location is given Gauss point in the center and for the nine-node
1 1
4x4 mesh of 2x2 mesh of nine-node
linear elements quadratic elements
Fig. 5. Various types of linear and nine-node quadratic element meshes.
A first-ply failure analysis of composite laminates 381
Table 4. First-ply failure load for out of plane loading for [45,‘-45/45], laminate (A)
Four-noded element Nine-noded element
Theory used 2x2 4x4 8x8 1x1 2x2 4x4
Max. stress 0.6376 0.4360 0.2968 0.5048 0.3960 0.2768
(failed location) 1. 3t 3, 3 1.3 l,3(l. I): 1,3(1. I) 1.3(1. I)
Max. strain 0.7200 0.47 I2 0.3184 0.5672 0.4264 0.2960
4,3 16. 3 64 3 I. 3 (1. I) 4.3 (2, 2) 16,3 (2.2)
Hoffman 0.6328 0.4328 0.2944 0.5016 0.3928 0.2744
193 I. 3 1, 3 I, 3(l. I) I.3 (1, I) I, 3 (I. I)
Tsai-Wu 0.6728 0.4656 0.3168 0.5296 0.4216 0.2944
193 I.3 1.3 1,3(1.1) I,3 (1. 1) I.3 (I, 1)
Tsai-Hill 0.2792 0.1752 0.1184 0.2352 0.1624 0.1128
1, 1 1. L 1. 1 I, 1 (I. I) 1, 1(1, I) I. 1(I. I)
Max. stress 0.6696 0.4608 0.3112 0.5264 0.4160 0.2888
(independent) 193 1.3 1.3 l,3(l, 1) l,3(1. I) 1.3(1. I)
t Failure location, given as: element number, ply number.
$ Failure location, given by: element number, ply number (Gauss point).
Note: ply number starts from bottom to top.
Table 5. First-ply failure load for out-of-plane loading for [45/-45/90/0/45/90/-45/0], laminated (B)
Four-noded element Nine-noded element
Theory used 2x2 4x4 8x8 1x1 2x2 4x4
Max. stress 22.858 20.38 1 18.872 20.565 19.900 18.642
(failed location) 1, 16t I, I6 I, 16 I, 16(l. I): 1, 16(1, 0 1, 16(1,1)
Max. strain 26.778 23.778 21.004 24.207 22.524 20.460
I, 16 16, I6 64, I6 1, 16 (I. I) 4, 16 (2.2) 16, 16(2,2)
Hoffman 22.677 20.202 18.704 20.399 19.724 18.476
I, I6 I, I6 I, I6 1. 16(1, 1) 1, l6(l, 1) 1, 16(L I)
Tsai-Wu 24.434 21.984 20.384 20.028 21.479 20.133
I, 16 1, 16 I. 16 1, 16 (1, 1) 1, 16(1, 1) I, 16(1. I)
Tsai-Hill 9.060 7.596 6.986 8.034 7.388 6.903
1, 1 1, 1 1. I 1, I (I, I) 1, 1(I, I) 1. 1(I, I)
Max. stress 24.55 I 22.324 20.628 22.176 21.816 20.367
(independent) I, I6 I, 16 I. I6 1, 16 (1, 1) 1, 16 (I. I) 1, 16(1, I)
t Failure location, given as: element number, ply number.
$ Failure location, given by: element number, ply number (Gauss point).
Note: p!y number starts from bottom to top.
Table 6. First-ply failure load for out-of-plane loading for [45/-45/0/90/45/0/-45/90], laminate (C)
Four-noded element Nine-noded element
Theory used 2x2 4x4 8x8 1x1 2x2 4x4
Max. stress 20.381 18.053 16.695 18.322 17.629 16.485
(failed location) 1, l6t I, I6 1, I6 1, l6(1, 1): 1, 16(1, 1) 1, 16 (131)
Max. strain 23.853 21.572 19.160 21.532 20.477 18.677
I, I6 16, I6 64. I6 1, 16 (I, I) 4, 16 (2.2) 16, I6 (2,2)
Hoffman 20.22 1 17.893 16.546 18.175 17.472 16.338
1, 16 I, 16 1, 16 1, 16 (1, I) I.16 (I, I) I, 16(1, I)
Tsai-Wu 21.781 19.477 18.037 19.616 19.031 17.808
I, I6 I, 16 I, I6 1, 16(1, 1) 1, l6(1, I) 1. 16(1, 1)
Tsai-Hill 8.095 6.725 6.175 7.186 6.541 6.100
I, I 1, 1 1, I 1, I (I, I) 1, 1(I, I) 1, 1(I, 1)
Max. stress 21.853 19.722 18.216 19.712 19.280 17.983
(independent) 1, I6 I, I6 I, I6 1, l6(2,2) 1, 160, I) 1,16(l, 1)
t Failure location, given as: element number, ply number.
$ Failure location, given by: element number, ply number (Gauss point).
Note: ply number starts from bottom fo top.
element there are four Gauss points. Figure 6 shows strain criterion and the Tsai-Hill criterion, predict
the scheme used to number the Gauss points for a almost the same first-ply failure load and location.
nine-node element. The ply numbering scheme is also The maximum strain criterion predicts a different
shown in the same figure. It is observed that with failure location but the same first-ply failure load.
mesh refinement, first-ply failure load converges to a The Tsai-Hill criterion predicts a much lower value
lower value. All failure criteria, except the maximum of first-ply failure load and a different failure lo-
382 J. N. REDDY and A. K. PANDEY
Table 7. First-ply failure load for out-of-plane loading for [.$j O,‘-tj;O;lj.90/0/4j]s
laminate (D)
Four-noded element Sine-noded element
Table 8. First-ply failure load for out-of-plane loading for [.$j ‘0;-45/0/4j 0:4~/0],
laminate (E)
Four-noded element Nine-noded element
Table 9. First-ply failure load for out-of-plane loading for [0~90/90~0~laminate (F)
Four-noded element Nine-noded element
Table IO. First-ply failure load for out-of-plane loading for [O/90], laminate (G)
Four-noded element Nine-noded element
Theorv used 2x2 4x4 8x8 1x1 2x2 4X1
Table I I. First-ply failure load for out-of-plane loading for [O/90/O/90j-rlaminate (H)
Four-noded element Nine-noded element
Theory used 2x2 4x4 8x8 1x1 2x2 4x4
Max. stress I .9992 I .8600 I.8184 I .7688 I .8456 I.8104
(failed location) 1,4t 2,4 3,4 l,4(1, I): l,4(1, I) 2,4(1, I)
l,4(2, I)
Max. strain 1.5240 1.3160 I .2760 1.3400 I .2856 I .2696
1, 1 1, 1 1, 1 1, 1(I, 1) 1, 1(I, 1) 1%IU, 1)
Hoffman I .9720 I .8360 1.7928 1.7448 I.8184 I .7848
1.4 294 3,4 1,4(1, I) wr, 1) 2,4(l, 1)
Tsai-Wu 2.2664 2.1000 2.0600 2.0088 2.0840 2.0552
194 294 4,4 1,4(l.l) l,4(2, I) 2,4(l, 1)
Tsai-Hill 0.6744 0.6264 0.6136 0.5976 0.6184 0.6104
1, 1 1, I 2, 1 1, 1(I, 1) 1, 1(I, I) 2, 1(1, 1)
3, I
Max. strew 2.3096 2.1096 2.0504 2.0440 2.0744 2.0420
(independent) 1.4 2,4 494 l,4(l, 1) 2,4(l, I) 2,4(2, I)
t Failure location, given as: element number, ply number.
# Failure location, given by: element number, ply number (Gauss point).
Note: ply number starts from bottom to top.
Table 12. First-ply failure load for out-of-plane loading for [45/45/45/-45],
laminate (I)
Four-noded element Nine-noded element
Theory used 2x2 4x4 8x8 IX1 2x2 4x4
Max. stress 1.7313 1.4484 1.3902 1.5201 1.4126 1.3825
(failed location) 1,4t I,4 I,4 1.4(1,1): l,4(1, I) 1,4(l,l)
Max. strain 2.3015 1.6622 1.5899 1.7710 1.6187 1.5803
I,4 I,4 I,4 1,4(1,1) 1,4(1,1) 1,4(l, I)
Hoffman 1.7179 1.4382 1.3812 1.5086 I .4030 1.3736
I,4 1.4 1.4 l,4(l, 1) 1,4(1; 1) 1,4(1. I)
Tsai-Wu 1.8510 1.5323 1.4683 1.6200 1.4932 1.4593
I,4 1.4 I,4 l,4(1,1) 1,4(1, I) 1,4(1.1)
Tsai-Hill 0.7009 0.6235 0.6056 0.6273 0.6107 0.6024
l,l I,1 1,l I, 1(1, 1) 1, I(1.1) 1, I(19 1)
Max. stress 1.8664 1.5425 1.4772 1.6308 1.5028 1.4683
(independent) 1.4 1,4 I,4 1,4(1, I) 1,4(1,1) 1,4(l, I)
t Failure location, given as: element number, ply number.
$ Failure location, given by: element number, ply number (Gauss point).
Note: ply number starts from bottom to top.
383 J. N. REDDY and A. K. PANDEY
‘-\, n=6
Fig. 7. First-ply failure load vs the lamination angle for simply supported antisymmetric angle-ply
laminates under uniformly distributed transverse load (using the Tsai-Wu criterion).
A first-ply failure analysis of composite laminates 385
l-Maximum stress
2-Maximum strain
3-Hoffman's
4-Tsai-Wu
5-Tsai-Hill
6-Max. stress (ind.)
.23r 16
Fig. 8. Variation of the first-ply failure load with the lamination changes in symmetric laminates subjected
to uniform transverse load.
sponding values of first-ply failure load are plotted for symmetric and cross-ply laminates. The whole
for different failure criteria. plate is analyzed in the case of antisymmetric angle
ply laminates. Dimensions and boundary conditions
6.3. Laminates subjected to in-plane loading of the plate are the same as in Figs 3 and 4, except
The laminated composite plates discussed in the that loading is on the edge perpendicular to the x
previous section are analyzed here for uniformly axis. Various finite-element meshes (see Fig. 5) are
distributed tensile loading on the two edges parallel used to study the convergence of failure loads. All the
to the _r direction. A quarter of the plate is analyzed laminates listed in Table 3 are analyzed. Tables 13-21
Table 13. Firstr-ply failure load for in-plane loading for [45/-45/45], laminate (A)
Four-noded element Nine-noded element
Theory used 2x2 4x4 8x8 Ix1 2x2 4x4
Max. stress 2854.40 2164.32 1908.16 2262.24 1906.08 1701.44
(failed location) 2, It 4, 1 48, I 1,1(2, 11: 4, f(2, 1) l6,3(2,1)
2.3 493 48,3 l,3(2, 1) 4,3(2, 1) 16,IQ, 1)
Max. strain 2947.68 2268.64 1940.48 2441.92 1985.44 1736.64
4,3 16, I 6473 1, f(2, 1) 4, l(2, I) l6,3(2,1)
4, 1 16,3 6491 L3(2, 1) 4,3(2, 1) 16,IV, 1)
Hoffman 2850.24 2156.80 1905.76 2259.68 1906.24 1703.20
2, 1 4,1 48, I 1, ](2, 1) 4, l(2, 1) 16.3(2,1)
2.3 4,3 48,3 I,3 (2, I) 4.3 (2, 1) 16,1(2,1)
Tsai-Wu 2886.72 2218.88 1917.76 2282.24 1905.12 1687.84
2, 1 12, I 56,3 1, IQ, 1) 4, J (2, 1) 16,3(2,1)
273 12,3 56, 1 1,3(2, 1) 4,3C 1) 16,1(2, 1)
Tsai-Hill 2788.80 1803.84 1530.40 2308.32 1710.72 1526.88
1, 1 1.2 1,2 1, I (1, 1) I, 2(1, 1) 1,2(1,1)
193 t, 3 (1.1) 1,2(2,I)
Max. stress 2886.72 2218.88 1917.76 2282.24 1905.12 1687.84
(independent) 2, I 12, I 56,3 1, 1(2, 1) 4, IQ, 1) 16,3(2,1)
2.3 12.3 56. I 1.3(2. 1) 4.312. II 16.l(2.1)
00
X
m
A first-ply failure analysis of composite laminates
d
X
*o
N
X
N
30
X
m
0
X
d
N
X
r-4
388 3. N. REDDY and A. h. PANDEY
Table 18. Firs:-ply failure load for in-plane loading for [0 90:‘90,‘0],laminate (F)
Four-noded element Nine-noded element
Theory used 2x2 4x4 8x8 1x1 2x2 4x4
Max. stress 4349.12 3599.36 2760.96 3869.44 3335.36 2824.00
(failed location) 2,2t 16,2 64,2 1.2(2,1): 1.2(2,1) 16,2(2,1)
273 16,3 64.3 1,3(2, I) 4,3(2, 1) 16,3(2, 1)
Max. strain 4397.12 3784.00 2881.60 3940.80 34S7.60 2968.00
2.2 16.2 64.2 1.2(2, 1) J.2(2, I) 16,2(2, I)
293 16,3 643 1.3(2, I) 4,3(2, I) 16,3(2, 1)
Hoffman 4352.00 3599.68 2760.97 3572.00 3336.64 2824.64
2,2 16.2 64.2 1,2(2.1) 4.2(2,1) l&2(2,1)
2,3 16.2 64,3 I. 3 (2, 1) ‘4.3 (2, 1) 16.3 (2, 1)
Tsai-Wu 4326.40 3597.44 2760.00 3849.92 3325.12 2818.88
2,2 16.2 64,2 1,2(2.1) 4.2(2.1) 16 3(2 1)
2,3 16.3 64,3 1.3(2, 1) 4,3(2, I) 16:&2: 1)
Tsai-Hill 4352.64 3968.32 3008.00 3934.08 3503.68 3063.04
2.2 16.2 64,2 i.?(l. I) 4,2(2. 1) 16,2(2, 1)
2,3 16, 3 64.3 1.3(1. 1) 4.3(2, 1) 16,3(2, 1)
Max. stress 4363.52 4353.60 3200.96 4064.00 3933.12 3440.64
(independent) 2,2 4.2 64,l I. 2 (2. I) 4.2 (2, 1) 16. 1 (2.2)
2,3 4,3 64,2 1.3 (2. 1) 4, 3 (2, I) 16,2 (2,2)
64.3 16~3(2,2)
64.4 16.4 (2,2)
t Failure location, given as: element number. ply number.
$ Failure location, given by: element number. ply number (Gauss point).
Note: ply number starts from bottom to top.
Table 19. First-ply failure load for in-plane loading for [O/SO], laminate (G)
Four-noded element Nine-noded element
Theory used 2x2 4x4 8x5 Ixf 2X2 4x4
Max. stress 893.78 718.68 649.50 822.41 694.83 634.64
(failed location) 2,2t 4.2 62 1.2(2, I): 2,2(2,1) 4.2 (2, 1)
Max. strain 913.78 734.46 664.19 842.11 711.19 651.00
2,2 4,2 892 1.2(2, I) 2,2(2, I) 4.2 (2, 1)
Hoffman 893.72 718.62 649.38 822.41 694.77 634.58
2-2 4,2 8,2 1.2(2,1) 2,2(2,1) 492 (2, I)
Tsai-Wu 894.4 1 719.91 650.25 822.82 695.29 635.27
2,2 4.2 872 1,2(2, I) 2,2(2,1) 492 (2, 1)
Tsai-Hill 894.76 718.91 649.61 826.79 697.36 637.46
2,2 4.2 &2 l,2(2, 1) 2,2(2,1) 4,2 (2, 1)
Max. stress 896.32 719.20 649.61 834.40 701.63 640.17
(independent) 232 4,2 8,2 l,2(2,1) 2,2(2,1) 4, l(2, 1)
t Failure location, given as: element number, piy number.
$ Failure location, given by: element number, ply number (Gauss point),
Note: ply number starts from bottom to top.
Table 20. First-ply failure load for in-plane loading for [0~90~0/90]~laminate (H)
Four-noded element Nine-noded eiement
Theory used 2x2 4x4 8x8 IX1 2x2 4x4
Max. stress 3029.44 2741A4 2249.60 2744.32 2360.00 2036.48
(failed location) 2,4t 4.4 64,4 1,4(2, 1): 4,4(2, 1) 16,4(2, 1)
Max. strain 3113.28 2809.28 2370.21 2832.96 2464.96 2151.68
2,2 4.2 64,4 1,4(2, 1) 4,4(2, 1) 16,4(2, 1)
Hoffman 3028.16 2740.80 2249.60 2743.04 2359.04 2035.84
2,4 4,4 64,4 1.4(2, 1) 4,4(2, 1) 16,4(2, 1)
Tsai-Wu 3039.68 2747.20 2250.24 2752.64 2365.44 2039.68
2.4 4,4 64.4 194 (2. 1) 4.4 (2, 1) 16.4 (2, 1)
Tsai-Hill 3034.88 2743.36 2471.36 2775.36 2452.16 2182.40
2.4 4.4 64.4 1,4f2, 1) 4,4(2, 1) l6,4(2, 1)
Max. stress 3041.92 2744.64 2600.32 2830.72 2659.84 2578.56
~ind~ndent) 2,4 4.4 8,4 l,4(2, 1) 4,4(2, 1) 4,4(2, 1)
t Failure location, given as: element number, ply number.
$ Failure location, given by: element number, ply number (Gauss point).
Note: ply number starts from bottom to top.
A first-ply failure analysis of composite laminates 389
Table 21. First-ply failure load for in-plane loading for [45:45 45’451-453, laminate
(I)
Four-noded element Nine-noded element
Theory used 2x2 4x4 8x8 1x1 2x2 4x4
Max. stress 2736.64 2087.20 1593.28 3530.72 ‘113.12 1724.32
(failed location) I, 2: t.1 1,I I.‘(l, 1% 1. 1(I. 1) 1, I (I. I)
1,4 4,4 8.4 1.1(1. 1) 2.4(2, 1) 4,4(2, I)
::: 16, I
13,4 64,l
57,4 1.3(1
I. l(i.2)
>-‘) 4.I(”
3.-t(i,Z)
-,- 7) 16. I(7-.._
13.4(1.‘) ‘)
sym pt. sym pt.
Max. strain 3134.08 2334.88 1730.08 ‘813.20 2344.96 1848.16
I,2 1, I 171 1.2(1, I) I. l(1.1) 1, [(I. 1)
I,4 434 894 1.1(1. I) 2.1(2, 1) 4,4(2, I)
2, 1 13,4 57,4 1. l(1.2) 3.-1(1,2) 13,4(1,2)
2.3 16, I 64,l 1.3(1,2) 4. l(2.2) 16, l(2.2)
sym pt. sym pt.
Hoffman 272944 2078.56 1588.96 2526.40 2105.92 1721.44
1,2 I.1 I.1 I.2(1, 1) I, [(I, I) I. I (I, 1)
4,4 8.4 1.-1(1. 1) 2.4(2, I) 4,4(2. I)
:?Y
2:3 16,l
13,4 64,l
57,4 1.3
l.l(l.2)
(1. 2) 4. I (2.2)
3.4(1,2) 16. I (2.2)
13.4(1,2)
sym pt. s)m pt.
Tsai-Wu 2195.68 2152.00 1629.28 2566.72 2172.16 1753.12
1.2 1.1 I,1 1.2 (I, I) 1. I(1, I) I, l(1, I)
1.4 4,4 8,4 I.l(l. 1) 2.4(2,1) 4,4(2, I)
21 13,4 57.4 1. I (1,2) 3.1(1,2) 13,4(1,2)
2,3 16,1 64,l 1.3fI.2) 4. I (2,2) 16. 1(2,2)
sym pt. sym pt.
Tsai-Hill 3033.28 2195.20 1649.44 2S11.52 2’18.24 1780.48
1,2 1,l 1, 1 I.l(l,l) l*l(l,l) I,i(l,l)
:*‘: 4,4
13,4 8,4
57,4 I. 1(1,2)
I.J(l, 1) 2.412,
3.4(1,2)1) 4,4(2,
13.4(1,2)f)
contain the first-ply failure loads and failure (in lb) angle-ply laminates [@/-0/. . . ] are plotted in Fig. 9
locations corresponding to various finite-element for the present loading case. Here the whole plate is
meshes and failure criteria. analyzed because one cannot assume the symmetric
Mesh refinement results in convergence of the displacement field for such laminates. Lamination
first-ply failure load. For the same mesh, the nine- angle 6’ varies from 0” to 90”. A change of lamina
node element gives better convergence of the first-ply stacking sequence does not cause a change in first-ply
failure load. Failure location is indicated by element failure load for in-plane loading. So a laminate which
number followed by ply number. For the nine-node has two lamina each of 0”, 4.5” and 90”, and is
element, Gauss points are also indicated to show symmetric, will have the same first-ply failure load
exact location of failure in an element. It is observed irrespective of where these lamina are stacked in the
that the first-ply failure may occur at more than one laminate.
location in the laminate for in-plane loading. This
observation is different from the transverse loading 6.4. Laminates with hole under in-plane loading
where failure occurs on the top or the bottom of the A rectangular composite plate with hole in the
plate. The weakest plies fail first. All failure criteria, center is analyzed. Dimensions, boundary conditions
including the Tsai-Hill criterion, predict the same and the finite-element mesh are shown in Fig. IO.
first ply failure load. Recall that the Tsai-Hill crite- Since all laminates analyzed in this case were sym-
rion predicted very low values of the first-ply failure metric, only two degrees of freedom (U and v) are
load in the case of transverse loading. taken at each node. Only a quarter of the plate is
First-ply failure load variations for antisymmetric analyzed.
C.&S.
ZS,?--F
n=6
12,000
\ 5 in.
la,000
-gin--d
Elemen
No. 11
2,000
0
0 15 30 45 60 75 90 (b) Computational donlain and boundary
conditions
Lamination angle, (in deg.)
Fig. 9. Variation of the &iilure toad with the lnmination ungk? for antisymmetric Fig. 10. The geometry, computational domain zrnd boundary conditions used in the
angie-ply laminates with uniform in-plane edge load (the Tsai-Wu criterion was used). plane laminate problem.
A first-ply failure analysis of composite laminates 391
Table 22 contains the first-ply failure loads (in lb), 7. SUM,MARY AND CONCLUSIONS
failure locations and corresponding failure indices for
six different laminates. Result for maximum stress A number of existing failure criteria, including the
criterion, maximum strain criterion, Hoffman’s crite- maximum stress, the maximum strain, Hill’s, the
rion, the Tsai-Wu criterion and the Tsai-Hill crite- Tsai-Wu and Hoffman’s, are reviewed and are in-
rion are included. All the failure criteria give essen- cluded in a first-ply failure, finite-element analysis
tially the same result. procedure for the static analysis of laminated com-
Critical elements and critical plies for a posite plates subjected to in-plane and/or transverse
[90/45/-45/O], laminate subjected to uniform edge loads. All criteria are cast in a general tensor poly-
load of 5000 lb are presented in Fig. 11. Failure indices nomial form. The finite-element program allows the
for different elements and plies denote the intensity of user to specify the desired failure criterion and ele-
the stress field. Figure I2 is a visual depiction of the ment type, and yields the first-ply failure results (i.e.
change in first-ply failure load for different lamina failure load, ply and element in which failure occurs).
orientation in a laminate. It is seen that laminates From the present evaluation of various failure
[O/45], and [O/90]s are very strong in axial loading, theories, it can be concluded that all failure criteria
while laminate [90/45], is weak. The first-ply failure are equivalent in predicting the failure when lami-
occurs in element number 11 for all the laminates. nates are subjected to in-plane loads. For laminates
Table 23 compares the in-plane first-ply failure load subjected to transverse load, the maximum strain and
for different laminated plates with and without a Tsai-Hill criteria predict different failure location
hole. The first-ply failure load for composite plates and failure load to the other criteria. A number of
with a hole are much lower than for plates without laminates are studied for the first-ply failure. For
a hole. This is due to the effect of stress concentration antisymmetric angle-ply laminates, which have
at the minimum section of the laminate. bending-stretching coupling, the whole plate is ana-
392 J. N. REDDYand A. K. PANDEY
A first-ply failure analysis of composite laminates 393
Table 23. Comparison of first-ply failure load for composite 3. S. W. Tsai and H. T. Hahn, Failure analysis of com-
plate with hole and without hole under in-plane loading posite materials. In fneiartic Behavior *j Composite
Material. ASME. New York 119751.
With hole Without hole 4
R. Talreja, A continuum mec~anics’characteri~ation of
Laminate (lb) (lb) ’ damage in composite materials. .A general report.
[45/-45/45h 912.00 1687.84 5. D. C. Drucker. Yielding flow and failure. In /nelasric
[-l5~-45~90~0~45/90/-4510], 6623.20 11475.20 Behaviour of Composite Marerials. Vol. 13. pp. l-12.
[45!-45~0/90:45/0/-l5/90], 6623.20 11475.20 ASME, New York (1975).
[45/0/-l5/0/-45/90/0/45], 8200.0 14086.40 6. S. R. Soni, A new look at commonly used failure
[45/0/-l5;0/~5/0/45/01, 15020.80 17531.20 theories in composite laminates 24th AIAA/ASME/-
ASCEIAHS Sfructures. Strucrural Dynamics and Mare-
rials Conference, Proc., p. I71 (1983).
7. S. W. Tsai, Strength characteristics of composite
lyzed. For such a laminate, failure loads and failure materials. NACA CR-224 (1965).
locations are tabulated. 8. S. W. Tsai and E. M. Wu, A general theory of strength
for anisotropic materials. J. Composite Mafer. 5, 58-80
A natural extension of the present study would be (1971).
to include the geometric non-linearity and a post- 9. R. Narayanaswarmi and H. M. Adelman, Evaluation of
first-ply failure analysis with stiffness reduction. the tensor polynomial and Hoffman strength theories
These extensions will constitute the objective of sub- for composite materials. J. Composire Mater. 11, 366
(1977).
sequent studies. 10. R. C. Tennyson, D. MacDonald and A. P. Nanyaro,
Evaluation of the tensor poiynomjal failure criterion for
Acknoluledgemenrs-The results included in this report were composite materials. J. Composire Mater. 12.63 (1978).
obtained during a study supported by the U.S. Army 11. Z. Hashin, Failure criteria for unidirectional fiber corn-
(IMICOM), Structures Directorate, Redstone Arsenal, Ala- posites. J. Appl. Mech. 47, 329-334 (1980).
bama. The encouragement and helpful discussions with 12. J. N. Reddy, Energy and Yariarional Methods in Applied
Donald Sandidge are gratefully acknowledged. Mechanics (with an introduction IO rhe Finite Elemen!
Merhod). John Wiley, New York (1984).
13. J. N. Reddy, A refined nonlinear theory of plates with
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