EG4 3000EHV 48 V2 Manual
EG4 3000EHV 48 V2 Manual
EG4 3000EHV 48 V2 Manual
Scope
This manual provides safety and installation guidelines as well as information on tools and wiring.
SAFETY NOTICE
ATTENTION: The following contains important safety and operating instructions. Read
and keep this manual for future reference.
1. Before installing or using the unit, read all instructions and cautionary markings on the unit, the
batteries, and all appropriate sections of the manual.
2. CAUTION- Do not disassemble the unit. Take it to a qualified service center when service or repair
is required. Incorrect re-assembly may result in a risk of electric shock or fire.
3. To reduce risk of electric shock, shutdown and disconnect all wirings before attempting any
maintenance or cleaning. Turning off the unit alone will not reduce the risk of shock or injury.
4. CAUTION – Only qualified personnel can install this equipment.
5. NEVER charge a battery below specified minimum temperature; refer to the battery data sheet.
6. Wire size is critical for safe operation, and optimal performance of the equipment. Refer to a
accredited sizing resource or cable manufacturer specifications to meet inverter/charge requirements.
7. Use caution when working with metal tools on or around all systems and batteries. Risk of electrical
arcs and/or short circuiting of equipment can lead to severe injury and damage.
8. Strictly follow installation procedure when connecting and disconnecting AC or DC terminals. Refer to
INSTALLATION section of the manual for details.
9. Install the provided over current protection device(s) between batteries and inverters.
10. GROUNDING -This inverter/charger should be connected to a permanent grounded wiring system.
The grounding system must meet the Authority Having Jurisdiction (AHJ) requirements in your area.
11. NEVER short AC output and DC inputs. Do NOT connect to the grid with a shorted DC input.
12. Warning!! Only qualified service persons are able to service this device. If errors still persist after
following troubleshooting table, please contact your retailer for further assistance.
13. CAUTION: DC breakers and surge protection on PV lines is recommended. Without breakers the
equipment is at higher risk of damage from sources such as surges and lighting strikes.
DISCLAIMER
EG4 reserves the right to make changes to the material herein at any time without notice. You may refer
to the EG4 website at www.eg4electronics.com for the most updated version of our manual.
1
SPECIFICATIONS
Table 1 Line Mode Specifications
INVERTER MODEL 3000EHV-48
Rated Power
Output power derating:
50%
Whe n AC input volta ge drops to 95V, Power
2
Table 2 Inverter Mode Specifications
INVERTER MODEL 3000EHV-48
3
Battery Voltage, per cell Charging Current, %
2.43Vdc (2.35Vdc)
Voltage
2.25Vdc
100%
Charging Curve
50%
T0 T1
Current
Bulk Absorption Maintenance
(Floating)
Time
(Constant Current) (Constant Voltage)
Solar Input
INVERTER MODEL 3000EHV-48
Rated Power 5000W
Max. PV Array Open Circuit
500Vdc
Voltage
PV Array MPPT Voltage
120Vdc~450Vdc
Range
Max. Current Draw 18A
Number of MPPT 1
Start Up Voltage 42 VDC
Max Charging Current(PV) 80A
4
Table5Parallel Specifications
INVERTER MODEL 3000EHV-48
Maximum Units in Parallel 12
Circulation Current
<2A
(No Load)
Power Imbalance Ratio <5%
Parallel Communication CAN
Transfer Time in
<20ms
Parallel Mode
5
INTRODUCTION
This is a multi-function inverter/charger, combining the capabilities of an inverter, MPPT solar charger,
and battery charger to offer uninterrupted power support in a portable size. Its comprehensive LCD
display offers user-configurable and easy-accessible button operation including: battery charging current,
AC/solar charger priority, and acceptable input voltage based on different applications.
Features
x Pure sine wave inverter - <3% THD
x Built-in MPPT solar controller - 120V to 500V
x Configurable input voltage range for home appliances and personal computers - 65V to 140VAC
x Configurable battery charging current based on applications - 10A to 80A
x Configurable AC/Solar Charger priority.
x Compatible to utility grid or generator power - 120V
x Auto restart when AC input is restored
x Overload/ Over temperature/ Short circuit protection
x Smart battery charger design for optimized battery performance
Consult with your system integrator for other possible system architectures depending on your requirements.
This inverter can power all kinds of appliances in a home or office environment, including compressor based
appliances such as a refrigerator or air conditioner.
6
Product Overview
1. LCD display
2. Status indicator
3. Charging indicator
4. Fault indicator
5. Function buttons
6. Power on/off switch
7. AC input (L - N)
8. AC output (L - N)
9. PV input (500Vdc Max)
10. Battery input (48V Nominal)
11. AC Input Circuit breaker
12. RS232 communication port for
WiFi communication
13. Parallel communication port (only
for parallel model)
14. Dry contact (Optional)
15. USB communication port for PC
Applications
16. RS485 BMS communication port
17. Grounding Screw
7
INSTALLATION
Unpacking and Inspection
Before installation, please inspect the unit to be sure that nothing inside the package is damaged. You
should have received the following items:
x EG4 3000EHV-48 Inverter x 125A DC Breaker x WiFi Communications Module
x User manual x 6" DIN Rail x 5' RJ11 to DB9 male RS232 Cable
x Battery BMS Cable x 6' Red and Black 4AWG Battery Cable x 4' RJ45 patch Cable
• 3' RS485 to USB Upgrade Cable
Preparation
Before connecting all wiring, please remove the bottom cover by removing two screws as shown below.
8
Install the unit by screwing three screws. It’s recommended to use M4 or M5 screws.
Battery Connection
CAUTION: For safe operation and regulation compliance, it is recommended that a separate DC over-current
protector or disconnect device is installed between battery and inverter. Please refer to typical amperage
listed below for required fuse or breaker size.
Stripping Length:
Please Note: Maximum current drawn by the inverter is 80A. If using EG4 Batteries, the maximum
output is 100A. A 125A breaker is utilized to support maximum battery current of 100A. If using
batteries other than EG4, please consult the manufacturer's manual to ensure proper breaker size.
9
WARNING: Shock Hazard
Installation must be performed with care due to high battery voltage.
CAUTION!! Do not place anything between the flat part of the inverter terminal. Overheating
may occur.
CAUTION!! Do not apply anti-oxidant substance on the terminals before terminals are
connected tightly.
CAUTION!! Before making the final DC connection or closing DC breaker/disconnector, be sure
positive (+) is connected to positive (+) and negative (-) is connected to negative (-).
AC Input/Output Connection
CAUTION!! Before connecting to AC input power source, please install a separate AC breaker between
inverter and AC input power source. This will ensure the inverter can be securely disconnected during
maintenance and fully protected from AC input over current. Recommended specification of AC breaker is 30A
on the input and 30A on the output.
CAUTION!! There are two terminal blocks with “IN” and “OUT” markings. Please do NOT mis-connect input
and output connectors.
10
Please follow below steps to implement AC input/output connection:
1. Before making ACinput/output connection, besuretoopen(turn off) DC protector or disconnecter
FIRST.
2. Remove insulationsleeve10mm forsix conductors. And shortenphase Landneutral conductor N3mm.
3. InsertACinputwiresaccordingtopolaritiesindicatedonterminalblockandtightentheterminal
screws.Besuretoconnect the ground (PE)conductor( )first.
WARNING:
Be sure that AC power source is disconnected before attempting to hardwire it to the unit.
4. Then,insertACoutputwiresaccordingtopolaritiesindicatedonterminalblockandtightenterminal
screws. Besuretoconnectthe ground (PE)conductor( )first.
5. Makesurethe wiresaresecurelyconnected.
CAUTION:Important
Besuretoconnect ACwireswithcorrect polarity. IfLandNwiresarereversed,it maycausea
utilityshort-circuitwhentheseinverters are inparallel operation.
CAUTION: Appliances such as air conditioners require at least 2~3 minutes to restart because to have
enoughtime to balance the refrigerant gas. If a power outage occurs and recovers in a short time, it
may cause damage to your connected appliances. To prevent this damage, please check the appliance
manufacturer for time-delay start function before installation. The inverter/charger will trigger BO overload
fault and cut off the output to protect your appliance which may cause internaldamageto theappliance.
11
PVConnection
CAUTION: Before connecting to PV modules, please install a separate DC circuit breaker between the
inverterand PV modules.
Note - Do not operate inverter with only PV input to run loads. Either the addition of grid power, battery power
or both is required for powering loads.
PV System Parameters:
When selecting proper PV modules, please be sure to consider the following parameters:
1. Temperature adjusted open circuit voltage (VOC) of your PV modules must not exceed
maximum MPPT open circuit voltage (VOC).
2. Temperature adjusted voltage at minimum power (VMP) of your PV modules should be higher
than the start-up voltage of the inverter.
3. Calculate your panel configuration for your specific location and panel specfications.
12
PV Module Wire Connection:
Final Assembly
After connecting all wirings, please put bottom cover back by screwing in the two screws as shown below.
13
DryContactSignal
Thereisonedrycontact(3A/250VAC)availableontherearpanel which can be used to deliver signal to
externaldevicewhenbatteryvoltagereacheswarning level.
14
OPERATION
Power ON/OFF
Once the unit has been properly installed and the batteries are connected properly, close (turn on) external
battery breakers, power on the batteries and then simply press the On/Off switch (located on the button of
the case) to turn on the unit.
LCD display
LED indicators
Function keys
LED Indicator
LED Indicator Messages
Solid On Output is powered by utility in Line mode.
Green
Flashing Output is powered by battery or PV in battery mode.
Solid On Battery is fully charged.
Green
Flashing Battery is charging.
Solid On Fault occured in the inverter.
Red
Flashing Warning condition occured in the inverter.
Function Keys
Function Key Description
ESC To exit setting mode
UP To go to previous selection
DOWN To go to next selection
ENTER To confirm the selection in setting mode or to enter setting mode
15
LCD Display Icons
Battery Information
Indicates battery level: 0-24%, 25-49%, 50-74% and 75-100% for each bar
in battery mode and charging status in line mode.
16
Load Information
Indicates overload.
Indicatesunitis connectedtothePVpanel.
Indicatestheutilitychargercircuitisoperational.
IndicatestheDC/ACinvertercircuit isoperational.
Mute Operation
17
ProgramSetting
Afterpressingandholding the ENTERbuttonfor3seconds,theunitwillentersettingmode.PressUPorDOWN
button to select setting programs. Then, press ENTER button to confirm the selection or ESC button toexit.
SettingPrograms:
Solarenergyprovides power
to theloads as first priority.
SUB priority
Ifsolarenergyisnotsufficient to
powerallconnected loads,utility
energywillsupply powertothe
loadsatthe sametime.
18
10A 20A
70A 80A
AGM (default)
Flooded
User-Defined
Factory Protocol
05 Battery type
Pylontech New Protocol
EG4 Protocol
19
Restart disable (default) Restart enable
Auto restart when overload
06
occurs
08 Output voltage
115V
2A 10A
40A 50A
Maximum utility charging
11
current
60A 70A
80A
20
***Available options in 48V models:
Setting range is from 44.0V to 57.2V for 48v model,
but thesetting value must be less than the value of Program 13.
44V 45V
50V 51V
52V 53V
54V 55V
49 50
V V
51 52
Point back to Battery:
(Charged battery voltage level that
V V
switches the load to battery if SOL
13
or SBU priority has been set in
Program 1) 53 54
V V
Please Note: This is ONLY
for AGM & FLD battery
types
55 56
V V
57 58
V V
59 60
V V
61 62
V V
21
Ifthis inverter/charger is working inLine, Standby orFaultmode,
charger source can beprogrammed asbelow:
If this inverter/charger is working in Battery modeor Powersaving mode,
only solar energy can charge battery. Solarenergy will charge battery if it
is availableand sufficient.
Mode1
Buzzer mute
Mode4(default)
The buzzersoundswhenthereis
afault
22
Backlight on (default) Backlight off
20 Backlight control
Bulk charging
26 voltage (C.V. voltage)
If self-defined is selected in program 5, this program can be set up.
Setting range is from 48.0V to 62.0V for 48v model. But the setting value
must be more than or equal the value of program27. Increment of each
click is 0.1V.
27 Floating charging
voltage
L1 phase
The inverter is operated in L1
phase in 3-phase application
L2 phase
The inverter is operated in L2
28 AC output mode phase in 3-phase application
(See Parallel Installation
Guide on pg. 47 for
more details ) L3 phase
The inverter is operated in L3
phase in 3-phase application
23
48V models default setting: 42.0V
Low DC cut-off
29
voltage
If self-defined is selected in program 5, this program can be set up.Setting range is
from 40.0V to54.0V for 48v model. The setting valuemust be less than the valueof
program12. Increment of each click is0.1V.Low DC cut-off voltagewillbe fixed to
setting value no matterwhat percentage of load isconnected.
When“ONE”isselected,aslongas
oneofinverters hasbeenconnected
toPVmodules andPVinput is
normal, parallelor3-phasesystem
willcontinueworkingaccording to
ruleof “solarfirst”setting.
PVjudgecondition:
(Only applies forsetting
30 “Solar first”in Program 1:
Outputsource priority)
When“ALL”isselected, parallelor3-
phase systemwillcontinueworking
according to ruleof “solarfirst”
setting onlywhenallofinvertersare
connected toPVmodules.
24
Automatically (Default):
Ifselected,inverterwillset the
chargingtimeautomatically.
5 min
Bulk charging
32 time (C.V stage) The setting range is from 5 min to
900 min. Increment of each click is
900 min 5 min.
If“USE”isselectedinprogram05,thisprogramcanbesetup.
33 Battery equalization
If “Flooded” or “User-Defined” is selected inprogram 05, thisprogram can
be set up.
If equalization function is enabled in program 33, this program can be set up. If
Equalization activated “Enable” is selected in this program, it is to activate battery
39 immediately
equalizationimmediatelyand LCD mainpage will shows “ ”.
If“Disable” is selected, it willcancel equalizationfunction until nextactivated
equalizationtime arrivesbasedonprogram 37setting.
At this time,“ ”will not be shown in the LCD mainpage.
25
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29
Operating Mode Description
Standbymode/Power
saving mode
Charging by utility.
Charging byPVenergy.
No charging.
LineMode
Theunitwillprovideoutput Charging by utility.
powerfrom thegrid. Itwill
alsocharge thebatteryat
linemode.
30
If “solar first” is selected as the output source
priority and solar energy is not sufficient to
The unit will provide output provide the load, then solar energy and utility
power from the grid. It will will provide the loads as well as charge the
also charge the battery at batteryy at the same time.
line mode.
Line Mode
31
Typical Application - 120V Single Phase in Parallel
For loads requiring 120V, up to twelve 3000EHV-48's can be set up in parallel.
32
Parallel Installation Guide
1. Instruction
Thisinverter canbeused inparallelwiththree different operationmodes.
1. ParrallelOperationinSingle Phaseup to12units. The supported maximumoutputpoweris
36KW/36KVA.
2. Package Contents
In theparallelkit,you willfind thefollowing items:
(1) Parallelcommunicationcable
33
4. Wiring Connection
Thecablesizeofeachinverterisshown asbelow:
Recommendedbatterycableandterminalsizefor eachinverter:
Stripping Length:
WARNING: Be sure the length of all battery cables is the same.
Inconsistent battery cable lengths will cause inconsistent voltage readings
between inverter and battery, which could result in nonworking parallel
inverters.
CAUTION!! Please install a breaker between the battery and inverter and on the AC input
side. This will ensure the invertercan be securely disconnected during maintenance and fully
protected from over current. Therecommendedmountinglocationofthebreakersisshowninthe
Recommended Breaker Size Between Batteries & Inverter is 125 Amps Regardless
of System Size.
34
Recommended main panel breaker specification of AC input with single phase:
1st Panel up to 2 units 3 units 4 - 5 units 2nd Panel up to 2 units 3 units 4 - 5 units
3000EHV-48 60A 90A 150A 3000EHV-48 60A 90A 150A
Note: Also, you can use 30A breaker for only 1 unit.
Recommended battery capacity - additional batteries required for larger storage capacities.
Inverter parallel
2 3 4 5 6 7 8 9 10 11 12
numbers
Battery Capacity 300AH 400AH 500AH 600AH 800AH 900AH 1000AH 1100AH 1200AH 1300AH 1500AH
WARNING! Be sure that all inverters share the same battery bank. Otherwise, the inverters will
transfer to fault mode.
2) Use RJ45 to USB-A cable to connect any one inverter in the paralleled system to
your Lithium battery.
Set Master inverter battery type to “LI X” in LCD program 5. All other inverters should be set to
default value “AGM”. ** "X" = Battery Communication Protocol Number . For EG4 batteries, set to Li4.
Note: Make sure only one inverter is connected via RJ45 to USB-A cable and set as Lithium in LCD
program 5 and all others set to AGM.
35
5. ParallelOperationinSinglePhase (120V)
Program Description Selectable option
Parallel:Thisinverterisoperated
inparallelsystem.
28 AC output mode Communication cables need to
be connected as shown in the
diagram below
36
Fourinverters in Single Phase Parallel:PowerConnection
Communication Connection
Communication Connection
37
SixinvertersinSingle Phase Parallel:
PowerConnection
Communication Connection
Note:NPD[ 12XQLWVBest practice is to minimize the number of jumps between inverters by alternating
between 1 and 2 jumps on each inverter.
38
6. Support 3-phase equipment
Program Description Selectable option
L1 phase
The inverter is operated in L1
phase in 3-phase application
L2 phase
The inverter is operated in L2
28 AC output mode phase in 3-phase application
L3 phase
The inverter is operated in L3
phase in 3-phase application
Note: Depending on load demand, there can be up to 10 inverters on any one phase.
P1: L1-phase, P2: L2-phase, P3: L3-phase.
N=N1+N2+N3,Nmax=12units
39
N1max=10units is in one phase and one inverter for the other two phasesͣN2=N3=1ͤ:
Power Connection
Communication Connection
40
7. Supportfor Parallel Split Phase (120V/240V)
Program Description Selectable option
Note: Depending on load demand, there can be up to 6 inverters on any one phase.
2P1: L1-phase, 2P2: L2-phase; N=N1+N2, Nmax=12units
41
8. PVConnection
Please refertouser manualofsingle unit for PVConnection.
CAUTION:Eachinvertershouldconnect toPVmodules separately.
42
9. Split-Phase and 3 Phase LCD Setting and Display
Setting Program:
L1 phase
The inverter is operated in L1 phase in 3-phase
application
L2 phase
The inverter is operated in L2 phase in 3-phase
28 AC output mode application
L3 phase
The inverter is operated in L3 phase in 3-phase
application
43
Fault code display:
24 Host loss
25 Synchronization loss
44
10.Commissioning Parallel System
Step1:Checkthefollowing requirementsbefore commissioning:
x Ensure all wire connections are correct.
x Ensure the communications cable is connected.
x Ensure all AC In/Out breakers are open (off),and all neutral wires are connected.
v Ensure inverter DC breakers are closed (on), and turn on batteries.
Step 2: Turn on all inverters and wait for boot-up.
Step 3: Put the unit's power switch into the OFF position to place
the unit in Standby Mode.
Note: To avoid overload occurring, before turning on breakers on load side, ensure all system components are
operational.
45
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49
Lithium Battery Settings
If choosing a lithium battery for the inverter, there are two modes supported.
1. Inverter to BMS communication with the battery via RS 485 Modbus
2. User defined setting using voltage levels (Program Settings 26 and 27)
Lithium Battery BMS Connection
There are two connections on the lithium battery, the RS485 port for BMS and the DC power cables.
Please follow the steps below to implement lithium battery connection:
1). Connect the battery terminal based on recommended battery cable and terminal size
(same as Lead acid, see section Lead-acid Battery connection for details).
2). Connect the end of RS485 port of battery to BMS(RS485) communication port of inverter.
50
LCD setting
After connecting, finish and confirm the following settings:
Program Description Selectable option
AGM (default)
Flooded
User-Defined
Customized Protocol
EG4 Protocol
Customized Protocol
LCD Display
If communication between the inverter and battery is successful, the following information will be shown
on the LCD screen˖
51
Max lithium battery charging voltage is 56.0V.
Dip Switch: There are 4 Dip Switches which set different baud rates and battery group
addresses. If switch position is turned to the “OFF” position, it means “0”. If switch position
is turned to the “ON” position, it means “1”.
Please Note: If you change the dipswitches, you must powerr cycle the batteries
batterie
for the BMS to recognize the new dipswitch address.
52
2).BMS Communication Guide
Step1. Use theRS485cable toconnect inverterandEG4battery.
Step2. Turn on DC breaker between inverter and battery and switchonEG4battery.
2.Setbatterytypeas“USE”˄user-defined˅
AGM (default) Flooded
53
4. Set floating charging voltage as C.V voltage.
default setting: 54.0V
6. Set Max charging current which must be less than the Max charging current of BMS.
10A 20A
30A 40A
Maximum charging current:
To configure total charging
current for solar and utility
02 chargers. 50A 60A (default)
(Max. charging current =
utility charging current +
solar charging current)
70A 80A
7. Setting voltage point back to utility source when selecting “SBU priority” or “Solar first” in program 01.
The setting value must be Low DC cut-off voltage+1Vˈor else the inverter will have a warning as battery
voltage low.
54
Troubleshooting Guide
Below is a list of faults, warning codes, potential scenario issues, explanations of code meaning, as well as
possible steps for correction.
In most cases a complete system reboot will remedy any erroneous errors. The steps for a complete system
reboot are (in this order) as follows:
1. Inverter - set to standby (move power switch to OFF position)
2. PV/AC - input breaker OFF
3. Batteries - breaker OFF
Once the system has fully shut down, toggle the power switch between the ON and OFF position for
approximately 30 seconds to drain the capacitors. When that step is complete, ensure your inverter’s power
switch is in the OFF position before restarting the system in the following order:
1. Batteries - breaker ON
2. PV/AC - input breaker ON
3. Inverter - switch ON
Faults
Problem Indicator Explanation/Cause Possible Solution
55
Problem Indicator Explanation/Cause Possible Solution
56
Fault Codes
Fault Code 02 - Internal Temperature Indicates that the internal Ensure that the fans spin freely.
Alarm temperature is over 212°
Fahrenheit. Ensure the ambient temperature is
lower than 212° Fahrenheit.
57
Refer to the battery manufacturer’s
specs to ensure the inverter is
configured to the battery’s
specifications.
58
Ensure that the inverter is not in
standby mode (power switch in the
OFF position)
59
Fault Reference Code
10 PV over current
11 PV over voltage
17 Reserved
24 Host loss
25 Synchronization loss
60
Warning Indicator
Warning
Warning Event Audible Alarm Icon flashing
Code
Beep three times every
02 Temperature is too High
second
ACoutput mode
17 None
settingdesparity
18 Batteryvoltage
None
disparitydetected
Lithium Battery
19 communication failure Beep once every 0.5 second
61
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