Caterpillar: Confidential Green

No. 12 & No. 14 Motor Graders Manual Form REG00507

72G1-Up, 89H1-Up, 12K1-Up, 13K1-Up, 33K1-Up

TITLE FORM NO. DLR. IC

NET

Engine Index Tab SENR2870 .30 .30

3306 Engine Sys. Oper. Testing & Adjusting SENR7593 13.05 12.53
3306 Engine Specifications SENR7592 8.40 8.06
Power Train Index Tab SENR2871 .30 .30
No. 12 & No. 14 Power Train (Power Shift Transmission) REG00543 5.50 5.28
No. 12 & No. 14 Power Train (Direct Drive Transmission) REG00533 2.90 2.78
Systems Index Tab SENR2872 .30 .30
No. 12 & No. 14 Disc-Type Clutch Power Control REG00893 2.90 2.78
No. 12, 14 & 16 Power Control REG00559 2.90 2.78
No. 12 & No. 14 Hyd. System, Steering and Brakes REG00537 5.50 5.28
Disassembly & Assembly Index Tab SENR2875 .30 .30
General Instructions REG00684 2.90 2.78
No. 12 & No. 14 Engine Disassembly & Assembly REG01001 8.40 8.06
No. 12 & No. 14 Power Train Disassembly & Assembly REG01080 8.40 8.06
No. 12 & No. 14 Machine Systems Disassembly & Assembly REG01097 8.40 8.06
Maintenance Index Tab SENR2874 .30 .30
No. 12 Motor Grader (Power Shift) L&M Guide GEG00851 15.75 15.12
No. 12 Motor Grader (Direct Drive) L&M Guide GEG00848 15.75 15.12
No. 14 Motor Grader (Power Shift) L&M Guide GEG00849 15.75 15.12
No. 14 Motor Grader (Direct Drive) L&M Guide GEG00850 15.75 15.12
Binder SENR2300 13.85 13.30
Binder Label REG01065 .30 .30

NOTE: Form REG00625, Service Information for the Automatic Blade Control and Form REG01308, Automatic
Blade Control Specifications, are available for insertion into the manual. The forms are not a standard part of the
manual.

1
 Caterpillar: Confidential Green

12G MOTOR GRADER SENR3885-02

3WC1-1066, 61M1-12026 Contents for
Service Manual REG01544

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300
Binder Label REG01545
Safety SENR7733
Service Manual Contents SENR3885
Torque Specifications SENR3130
Engine Index Tab SENR2870 .30
Specifications 3306 Engine SENR2147
Specifications 3306 Engine SENR7592
Systems Operation, Testing & Adjusting 3306 Engine SENR2148
Systems Operation, Testing & Adjusting 3306 Engine SENR7593
Disassembly & Assembly 3304 & 3306 Engine SENR7144
Disassembly & Assembly Scroll Fuel System SENR2066
Power Train Index Tab SENR2871 .30
Specifications Power Train REG01582
Systems Operation, Testing & Adjusting Power Train REG01580
Testing & Adjusting Power Shift Transmission REG01581
Disassembly & Assembly Power Train SENR7186
Systems Index Tab SENR2872 .30
Schematic Hydraulic System (61M1-6939) SENR2122
Schematic Hydraulic System (61M6940-12026) SENR3010
Specifications Hydraulic & Steering System REG01577
Systems Operation, Testing & Adjusting Hydraulic & Steering System REG01576
Specifications, Systems Operation, Testing Supplemental Steering System SENR2594
& Adjusting
Specifications Air System & Brakes REG01499
Systems Operation, Testing & Adjusting
Air System & Brakes REG01471
Service Manual Tee Test Tools REG00910
Service Manual Flow Meter Tee Test SENR7215
Service Manual Flow Meter Tee Test Procedure IX REG01531
Service Manual Air Dryer SENR2065
Service Manual Single Cylinder Air Compressor REG01343
Service Manual Bendix-Westinghouse Air REG00914
Compressor
Disassembly & Assembly Machine Systems SENR7142
Electrical System & Operator’s Station Index Tab SENR2996 .30
Service Manual Operator’s Station & Electrical SENR2302
System (61M8401-Up)
Disassembly & Assembly Operator’s Station SENR2504
Maintenance Index Tab SENR2874 .30
Operation & Maintenance Manual SEBU5395

2
 Caterpillar: Confidential Green

12G MOTOR GRADER (cont’d) SENR3885-02

3WC1-1066, 61M1-12026 Contents for
Service Manual REG01544

Note: Form SENR7065, Automatic Blade Control Service Manual, is available for insertion into this manual. The
form is not a standard part of the manual.

Note: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

Note: Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

3
 Caterpillar: Confidential Green

12G MOTOR GRADER SENR3672-04

3WC1-1067, 3PL1-Up, 61M12027-Up Contents for
Service Manual SENR3670

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300
Binder Label SENR3671
Safety SENR7733
Service Manual Contents SENR3672
Torque Specifications SENR3130
Engine Index Tab SENR2870 .30
Specifications 3306 Engine SENR2147
Systems Operation, Testing & Adjusting 3306 Engine SENR2148
Supplement Governor Linkage Adjustment SENR4247
Disassembly Assembly 3304 & 3306 Engines SENR3648
Power Train Index Tab SENR2871 .30
Specifications Power Train SENR3555
Systems Operation, Testing & Adjusting Power Train SENR3556
Testing & Adjusting Power Shift Transmission SENR3557
Disassembly & Assembly Power Train SENR3649
Systems Index Tab SENR2872 .30
Specifications Hydraulic & Steering System SENR3488
Systems Operation, Testing & Adjusting Hydraulic & Steering System SENR3489
Specifications, Systems Operation, Testing Supplemental Steering System SENR4239
& Adjusting
Schematic Hydraulic System SENR3988
Specifications Air System & Brakes SENR3604
Systems Operation, Testing & Adjusting
Air System & Brakes SENR3605
Service Manual Air Dryer SENR2065
Service Manual Bendix-Westinghouse Air REG00914
Compressor
Disassembly & Assembly Machine Systems SENR3650
Electrical System & Operator’s Station Index Tab SENR2996 .30
Schematic Electrical System SENR3651
Service Manual Starting & Charging Systems SENR2947
Service Manual Electronic Monitoring System SENR2945
Maintenance Index Tab SENR2874 .30
Operation & Maintenance Manual SEBU6053

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 Caterpillar: Confidential Green

12G MOTOR GRADER (cont’d) SENR3672-04

3WC1-1067, 3PL1-Up, 61M12027-Up Contents for
Service Manual SENR3670

Note: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

Note: Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

5
 Caterpillar: Confidential Green

12H Standard Version Motor Grader Manual Form SENR8665

(Specifications, etc)
5ZM1-Up, 4ER1-499

TITLE FORM NO. DLR. IC

NET
Safety SENR7733 N/C .15
Service Manual Contents SENR8664 .30 .30
Torque Specifications SENR3130 2.90 2.78
Engine Index Tab SENR2870 .30 .30
3306B Engine Specifications (8Z82840-Up,6NC1-Up) SENR5593 5.50 5.28
3306B Engine Sys. Oper. Testing & Adjusting (8Z82840-Up,6NC1-Up) SENR5594 8.40 8.06
Power Train Index Tab SENR2871 .30 .30
Power Train Specifications SENR6998 8.40 8.06
Power Train Sys. Oper. Testing & Adjusting SENR8503 5.50 5.28
Electronic Shift Control SENR6982 5.50 5.28
Systems Index Tab SENR2872 .30 .30
Hydraulic System & Steering Specifications SENR8623 8.40 8.06
Hydraulic System & Steering Sys. Oper. Testing & Adjusting SENR8518 8.40 8.06
Hydraulic System Schematic SENR8571 8.40 8.06
Air System & Brakes Specifications SENR8669 2.90 2.78
Air System & Brakes Sys. Oper. Testing & Adjusting SENR8670 2.90 2.78
Air Dryer Service Manual SENR2065 2.90 2.78
Bendix Air Compressors SENR5122 2.90 2.78
Electrical System & Operator's Station Index Tab SENR2996 .30 .30
Electrical System Schematic RENR1436 11.30 10.85
Starting and Charging Systems SENR2947 5.50 5.28
Electronic Monitoring System SENR2945 13.05 12.53
Contour Series Seat SENR6615 8.40 8.06
Maintenance Index Tab SENR2874 .30 .30
Operation & Maintenance SEBU6925 15.75 15.12
Binder SENR2300 13.85 13.30
Binder Label SENR8663 .30 .30

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

NOTE: This manual does not contain any Disassembly and Assembly Modules. For disassembly and assembly
instructions, see the 12H, 140H & 160H Motor Graders Disassembly and Assembly Manual, Form SENR8545.

6
 Caterpillar: Confidential Green

12H Standard Version Motor Grader Manual Form SENR9160

(Specifications, etc)
4ER500-Up

TITLE FORM NO. DLR. IC

NET
Safety SENR7733 N/C .15
Service Manual Contents SENR9162 .30 .30
Torque Specifications SENR3130 2.90 2.78
Engine Index Tab SENR2870 .30 .30
3306B Engine Specifications SENR5593 5.50 5.28
3306B Engine Sys. Oper. Testing & Adjusting SENR5594 8.40 8.06
Power Train Index Tab SENR2871 .30 .30
Power Train Specifications SENR9156 8.40 8.06
Power Train Sys. Oper. Testing & Adjusting SENR9159 5.50 5.28
Electronic Transmission Control SENR9167 5.50 5.28
Systems Index Tab SENR2872 .30 .30
Hydraulic System & Steering Specifications SENR9178 13.05 12.53
Hydraulic System & Steering Sys. Oper. Testing & Adjusting SENR9186 8.40 8.06
Hydraulic System Schematic RENR1430 8.40 8.06
Air System & Brakes Specifications RENR1418 2.90 2.78
Air System & Brakes Sys. Oper. Testing & Adjusting RENR1417 5.50 5.28
Bendix Air Compressor SENR6455 5.50 5.28
Electrical System & Operator's Station Index Tab SENR2996 .30 .30
Electrical System Schematic SENR9149 11.30 10.85
Contour Series Seat SENR6615 8.40 8.06
Maintenance Index Tab SENR2874 .30 .30
Operation & Maintenance SEBU7053 15.75 15.12
Binder SENR2300 13.85 13.30
Binder Label SENR9161 .30 .30

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

NOTE: This manual does not contain any Disassembly and Assembly Modules. For disassembly and assembly
instructions, see the 12H, 140H & 160H Motor Graders Disassembly and Assembly Manual, Form SENR8545.

7
 Caterpillar: Confidential Green

12H NA Version Motor Grader Manual Form SENR8525

(Specifications, etc)
4XM1-1395, 8MN1-499, 2WR1-641

TITLE FORM NO. DLR. IC

NET
Safety SENR7733 N/C .15
Service Manual Contents SENR8527 .30 .30
Torque Specifications SENR3130 2.90 2.78
Engine Index Tab SENR2870 .30 .30
3306B Engine Specifications SENR5593 5.50 5.28
3306B Engine Sys. Oper. Testing & Adjusting SENR5594 8.40 8.06
Power Train Index Tab SENR2871 .30 .30
Power Train Specifications SENR6998 8.40 8.06
Power Train Sys. Oper. Testing & Adjusting SENR8503 5.50 5.28
Electronic Shift Control SENR6982 5.50 5.28
Systems Index Tab SENR2872 .30 .30
Hydraulic System & Steering Specifications SENR8513 5.50 5.28
Hydraulic System & Steering Sys. Oper. Testing & Adjusting SENR8518 8.40 8.06
Secondary Steering System SENR8519 5.50 5.28
Hydraulic System Schematic SENR6989 8.40 8.06
Air System & Brakes Specifications SENR8524 2.90 2.78
Air System & Brakes Sys. Oper. Testing & Adjusting SENR8529 2.90 2.78
Air Dryer Service Manual SENR2065 2.90 2.78
Bendix Air Compressors SENR5122 2.90 2.78
Electrical System & Operator's Station Index Tab SENR2996 .30 .30
Electrical System Schematic RENR1434 19.60 15.05
Starting and Charging Systems SENR2947 5.50 5.28
Electronic Monitoring System SENR2945 13.05 12.53
Contour Series Seat SENR6615 8.40 8.06
Maintenance Index Tab SENR2874 .30 .30
Operation & Maintenance SEBU6823 15.75 15.12
Binder SENR2300 13.85 13.30
Binder Label SENR8526 .30 .30

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

NOTE: This manual does not contain any Disassembly and Assembly Modules. For disassembly and assembly
instructions, see the 12H, 140H & 160H Motor Graders Disassembly and Assembly Manual, Form SENR8545.

8
 Caterpillar: Confidential Green

12H NA VERSION MOTOR GRADER SENR9152-01

4XM1396-UP, 8MN500-UP, 2WR642-UP Contents for
Service Manual SENR9150

Note: This manual does not contain Disassembly and Assembly modules. For disassembly and assembly
instructions, see the 12H, 140H and 160H Motor Graders Disassembly and Assembly Service Manual, SENR8545.

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 14.26 13.69
Binder Label SENR9151 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR9152 01 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 3306B Engine SENR5593 02 5.66 5.43
Systems Operation, Testing & Adjusting 3306B Engine SENR5594 03 8.65 8.30
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train SENR9156 8.65 8.30
Systems Operation, Testing & Adjusting Power Train SENR9159 5.66 5.43
Service Manual Electronic Transmission Control SENR9167 5.66 5.43
Systems Index Tab SENR2872 .30 .29
Specifications Hydraulic System & Steering SENR9178 03 13.44 12.90
Systems Operation, Testing & Adjusting Hydraulic System & Steering SENR9186 01 8.65 8.30
Specifications, Systems Operation, Testing Secondary Steering System SENR9059 01 5.66 5.43
& Adjusting
Schematic Hydraulic System SENR9196 8.65 8.30
Specifications Air System & Brakes RENR1414 01 2.98 2.86
Systems Operation, Testing & Adjusting Air System & Brakes RENR1417 01 5.66 5.43
Service Manual Air Dryer SENR2065 01 2.98 2.86
Service Manual Tu-Flo Air Compressors SENR6455 5.66 5.43
Electrical System & Operator’s Station Index Tab SENR2996 .30 .29
Schematic Electrical System SENR9147 11.63 11.16
Systems Operation, Testing & Adjusting Starting & Charging Systems SENR2947 01 2.98 2.86
Service Manual Electronic Monitoring System (EMS) SENR2945 01 2.98 2.86
Service Manual Contour Series Seat SENR6615 02 8.65 8.30
Service Manual Air Conditioning & Heating Systems SENR5664 05 13.44 12.90
with R-134a Refrigerant
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual SEBU7051 01 16.22 15.57

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 Caterpillar: Confidential Green

12H ES Version Motor Grader Manual Form SENR8660

(Specifications, etc)
2LR1-294, 2GS1-359

TITLE FORM NO. DLR. NET IC

Safety SENR7733-08 N/C .15
Service Manual Contents SENR8662-06 .30 .30
Torque Specifications SENR3130-06 2.90 2.78
Engine Index Tab SENR2870 .30 .30
3306B Engine Specifications (8Z82840-Up,6NC1-Up) SENR5593-02 5.50 5.28
3306B Engine Sys. Oper. Testing & Adjusting (8Z82840-Up,6NC1-Up) SENR5594-03 8.40 8.06
Power Train Index Tab SENR2871 .30 .30
Power Train Specifications SENR6998-01 8.40 8.06
Power Train Sys. Oper. Testing & Adjusting SENR8503-01 5.50 5.28
Electronic Shift Control SENR6982-02 5.50 5.28
Systems Index Tab SENR2872 .30 .30
Hydraulic System & Steering Specifications SENR8559 5.50 5.28
Hydraulic System & Steering Sys. Oper. Testing & Adjusting SENR8518-01 8.40 8.06
Secondary Steering System SENR8519-01 5.50 5.28
Hydraulic System Schematic (2LR1-290) SENR8593 8.40 8.06
Hydraulic System Schematic (2LR291-294,2GS1-359) SENR9101 8.40 8.06
Air System & Brakes Specifications SENR8524-01 2.90 2.78
Air System & Brakes Sys. Oper. Testing & Adjusting SENR8529-01 2.90 2.78
Air Dryer Service Manual SENR2065-01 2.90 2.78
Bendix Air Compressor SENR5122 2.90 2.78
Electrical System & Operator's Station Index Tab SENR2996 .30 .30
Electrical System Schematic RENR1435 11.30 10.85
Starting and Charging Systems SENR2947-01 5.50 5.28
Electronic Monitoring System SENR2945-01 13.05 12.53
Contour Series Seat SENR6615-04 8.40 8.06
Maintenance Index Tab SENR2874 .30 .30
Operation & Maintenance SEBU6924-02 15.75 15.12
Binder SENR2300 13.85 13.30
Binder Label SENR8661-02 .30 .30

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

NOTE: This manual does not contain any Disassembly and Assembly Modules. For disassembly and assembly
instructions, see the 12H, 140H & 160H Motor Graders Disassembly and Assembly Manual, Form SENR8545.

10
 Caterpillar: Confidential Green

12H ES VERSION MOTOR GRADER SENR9154-01

2GS360-UP, 2LR295-UP Contents for
Service Manual SENR9155

Note: This manual does not contain Disassembly and Assembly modules. For disassembly and assembly
instructions, see the 12H, 140H and 160H Motor Graders Disassembly and Assembly Service Manual, SENR8545.

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 14.26 13.69
Binder Label SENR9153 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR9154 01 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 3306B Engine SENR5593 02 5.66 5.43
Systems Operation, Testing & Adjusting 3306B Engine SENR5594 03 8.65 8.30
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train SENR9156 8.65 8.30
Systems Operation, Testing & Adjusting Power Train SENR9159 5.66 5.43
Service Manual Electronic Transmission Control SENR9167 5.66 5.43
Systems Index Tab SENR2872 .30 .29
Specifications Hydraulic System & Steering SENR9178 03 13.44 12.90
Systems Operation, Testing & Adjusting Hydraulic System & Steering SENR9186 01 8.65 8.30
Specifications, Systems Operation, Testing Secondary Steering System SENR9059 01 5.66 5.43
& Adjusting
Schematic Hydraulic System RENR1429 8.65 8.30
Specifications Air System & Brakes RENR1414 01 2.98 2.86
Systems Operation, Testing & Adjusting Air System & Brakes RENR1417 01 5.66 5.43
Service Manual Air Dryer SENR2065 01 2.98 2.86
Service Manual Tu-Flo Air Compressors SENR6455 5.66 5.43
Electrical System & Operator’s Station Index Tab SENR2996 .30 .29
Schematic Electrical System SENR9148 01 11.63 11.16
Systems Operation, Testing & Adjusting Starting & Charging Systems SENR2947 01 2.98 2.86
Service Manual Electronic Monitoring System (EMS) SENR2945 01 2.98 2.86
Service Manual Contour Series Seat SENR6615 02 8.65 8.30
Service Manual Air Conditioning & Heating Systems SENR5664 05 13.44 12.90
with R-134a Refrigerant
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual SEBU7052 01 16.22 15.57

11
 Caterpillar: Confidential Green

12H, 140H & 160H MOTOR GRADERS SENR8547-03

DISASSEMBLY & ASSEMBLY Contents for
XZH1-Up, 9EJ1-UP, 2ZK1-UP, 2FM1-UP, 3GM1-UP, 4XM1-UP, 5HM1- Service Manual SENR8545
UP, 5ZM1-UP, 6WM1-UP, 8JM1-UP, 8KM1-UP, 9JM1-UP, 8MN1-UP,
9TN1-UP, 9ZN1-UP, 2LR1-UP, 2WR1-UP, 4ER1-UP, 2GS1-UP,
2HS1-UP, 3AS1-UP

Note: For Specifications, Systems Operation, Testing & Adjusting and Schematics, see the following service
manuals:

12H Standard Version Motor Grader (4ER1-499), SENR8665

12H Standard Version Motor Grader (4ER500-Up), SENR9160

12H NA Version Motor Grader (4XM1-1395, 8MN1-499, 2WR1-641), SENR8525

12H NA Version Motor Grader (4XM1396-Up, 8MN500-Up, 2WR642-Up), SENR9150

12H ES Version Motor Grader (2LR1-294, 2GS1-359), SENR8660

12H ES Version Motor Grader (2GS360-Up), SENR9155

140H & 160H Standard Version Motor Grader (2FM1-399, 5HM1-1149, 8JM1-279, 9JM1-349), SENR8505

140H & 160H Standard Version Motor Grader (2FM400-Up, 5HM1150-Up, 8JM280-Up, 9JM350-Up), SENR9175

140H & 160H NA Version Motor Grader (9EJ1-509, 2ZK1-2391, 3GM1-79, 9TN1-399, 9ZN1-204), SENR8510

140H & 160H NA Version Motor Grader (9EJ510-Up, 2ZK2392-Up, 3GM80-Up, 9TN400-Up, 9ZN205-Up), SENR9165

140H & 160H ES Version Motor Grader (8KM1-393, 6WM1-340, 2HS1-379, 3AS1-449), SENR8515

140H & 160H ES Version Motor Grader (2HS380-Up, 3AS450-Up), SENR9170

Section Title Form No. Rev. Dlr. IC
Net
Binder SENR2910 6.90 6.62
Binder Label SENR8546 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR8547 03 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Disassembly & Assembly 3306B Engine SENR5598 02 13.44 12.90
Disassembly & Assembly Supplement 3306B Engine SENR8539 01 8.65 8.30
Power Train Index Tab SENR2871 .30 .29
Disassembly & Assembly Power Train SENR8548 01 13.44 12.90
Systems Index Tab SENR2872 .30 .29
Disassembly & Assembly Machine Systems SENR8549 01 21.70

12
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12H MOTOR GRADER RENR4107-02

1251-UP, CBK1-UP, AMZ1-UP Contents for
Service Manual RENR4105

Note: This manual does not contain any Disassembly and Assembly modules. For Disassembly and Assembly
modules, see the 12H Motor Grader Disassembly & Assembly Service Manual, RENR4110.

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300
Binder Label RENR4106
Safety SENR7733
Service Manual Contents RENR4107
Torque Specifications SENR3130
Engine Index Tab SENR2870 .30
Specifications C-9 Engine SENR9500
Systems Operation, Testing & Adjusting C-9 Engine SENR9501
Troubleshooting C-9 Engine SENR9504
Power Train Index Tab SENR2871 .30
Specifications Power Train RENR4103
Systems Operation, Testing & Adjusting Power Train RENR4104
Systems Index Tab SENR2872 .30
Schematic Hydraulic System RENR4114
Specifications Hydraulic & Steering System RENR4109
Systems Operation, Testing & Adjusting Hydraulic & Steering System RENR4113
Specifications Air System & Brakes RENR4119
Systems Operation, Testing & Adjusting Air System & Brakes RENR4123
Specifications, Systems Operation, Secondary Steering System RENR4118
Troubleshooting, Testing & Adjusting
Service Manual Wabco Air Compressors RENR2314
Service Manual Air Dryer SENR2065
Electrical System & Operator’s Station Index Tab SENR2996 .30
Schematic Electrical System (CBK1-247, AMZ1- RENR5739
250)
Schematic Electrical System (125, CBK248-Up, RENR9555
AMZ251-Up)
Service Manual Starting & Charging Systems SENR2947
Service Manual Caterpillar Monitoring System RENR5740
Service Manual R134a Heating & Air Conditioning SENR5664
Systems
Service Manual Contour Series Seat SENR6615
Maintenance Index Tab SENR2874 .30
Operation & Maintenance Manual SEBU7469

13
 Caterpillar: Confidential Green

12H MOTOR GRADER RENR4112

(Disassembly & Assembly) Contents for
1251-UP, CBK1-UP, AMZ1-UP Service Manual RENR4110

Note: For Specifications, Systems Operation, Testing & Adjusting and Schematics, see the 12H Motor Grader
Service Manual, RENR4105.

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2910
Binder Label RENR4111
Safety SENR7733
Service Manual Contents RENR4112
Torque Specifications SENR3130
Engine Index Tab SENR2870 .30
Disassembly & Assembly C-9 Engine SENR9502
Disassembly & Assembly Supplement C-9 Engine RENR4102
Power Train Index Tab SENR2871 .30
Disassembly & Assembly Power Train RENR4108
Systems Index Tab SENR2872 .30
Disassembly & Assembly Machine System RENR4124

14
 Caterpillar: Confidential Green

14G Motor Grader Manual Form REG01542

96U1-96U7045

TITLE FORM NO. DLR. IC

NET
Safety SENR7733 N/C .15
Service Manual Contents SENR3886 .30 .30
Engine Index Tab SENR2870 .30 .30
3306 Engine Specifications (8Z,10Z,13Z) SENR2147 5.50 5.28
3306 Engine Sys. Oper. Testing & Adjusting (8Z,10Z,13Z) SENR2148 8.40 8.06
3306 Engine Specifications SENR7592 8.40 8.06
3306 Engine Sys. Oper. Testing & Adjusting SENR7593 13.05 12.53
New Scroll Fuel System Disassembly & Assembly SENR2066 5.50 5.28
3304 & 3306 Engine Disassembly & Assembly SENR7144 21.95 21.07
Power Train Index Tab SENR2871 .30 .30
14G Power Train Specifications REG01468 2.90 2.78
14G Power Train Sys. Oper. Testing & Adjusting REG01466 5.50 5.28
14G Power Shift Transmission Testing & Adjusting REG01467 2.90 2.78
14G Power Train Disassembly & Assembly SENR7068 13.05 12.53
Systems Index Tab SENR2872 .30 .30
14G Hyd. System & Steering Specifications (96U1-7045) REG01486 2.90 2.78
14G Hyd. System & Steering Sys. Oper. Testing & Adjusting REG01469 5.50 5.28
Supplemental Steering System SENR2594 5.50 5.28
14G Hyd. Schematic (96U1-3819) SENR2071 2.90 2.78
14G Hyd. Schematic (96U3820-Up) SENR2452 2.90 2.78
Tee Test Tools REG00910 2.90 2.78
14G Flow Meter Tee Test REG01530 2.90 2.78
Flow Meter Tee Test Procedure IX REG01531 2.90 2.78
14G Air System & Brakes Specifications REG01499 2.90 2.78
14G Air System & Brakes Sys. Oper. Testing & Adjusting REG01471 5.50 5.28
Air Dryer Service Manual SENR2065 2.90 2.78
Midland Air Compressor SENR7594 5.50 5.28
Single Cylinder Air Compressor REG01343 2.90 2.78
Bendix-Westinghouse Air Compressors REG00914 8.40 8.06
14G Machine Systems Disassembly & Assembly REG01699 13.05 12.53
Operator's Station Index Tab SENR2873 .30 .30
14G Operator's Station & Electrical System SENR2302 8.40 8.06
14G Operator's Station Disassembly & Assembly SENR2504 5.50 5.28
Maintenance Index Tab SENR2874 .30 .30
14G Motor Grader Operation & Maintenance SEBU5395 15.75 15.12
Binder SENR2300 13.85 13.30
Binder Label REG01543 .30 .30

NOTE: Form SENR7065, Automatic Blade Control Service Manual, is available for insertion into this manual.
The form is not a standard part of the manual.
NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.
NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

15
 Caterpillar: Confidential Green

14G Motor Grader Manual Form SENR3665

96U7046-Up

TITLE FORM NO. DLR. IC

NET
Safety SENR7733 N/C .15
Service Manual Contents SENR3667 .30 .30
Torque Specifications SENR3130 2.90 2.78
Engine Index Tab SENR2870 .30 .30
3306 Engine Specifications SENR2147 5.50 5.28
3306 Engine Sys. Oper. Testing & Adjusting SENR2148 8.40 8.06
Governor Linkage Adjustment Supplement SENR4247 2.90 2.78
3304 & 3306 Engine Disassembly & Assembly SENR3648 13.05 12.53
Power Train Index Tab SENR2871 .30 .30
14G Power Train Specifications SENR3558 2.90 2.78
14G Power Train Sys. Oper. Testing & Adjusting SENR3559 5.50 5.28
14G Power Shift Transmission Testing & Adjusting SENR3560 2.90 2.78
14G Power Train Disassembly & Assembly SENR3663 21.95 21.07
Systems Index Tab SENR2872 .30 .30
14G Hyd. System & Steering Specifications SENR3490 5.50 5.28
14G Hyd. System & Steering Sys. Oper. Testing & Adjusting SENR3491 8.40 8.06
Supplemental Steering System SENR4239 2.90 2.78
Hydraulic System Schematic SENR3988 2.90 2.78
14G Air System & Brakes Specifications SENR3604 2.90 2.78
14G Air System & Brakes Sys. Oper. Testing & Adjusting SENR3605 2.90 2.78
Air Dryer Service Manual SENR2065 2.90 2.78
Midland Air Compressor SENR7594 5.50 5.28
14G Machine Systems Disassembly & Assembly SENR3664 13.05 12.53
Electrical System & Operator's Station Index Tab SENR2996 .30 .30
14G Electrical System Schematic SENR3652 11.30 10.85
Starting and Charging Systems SENR2947 5.50 5.28
Electronic Monitoring System SENR2945 13.05 12.53
Maintenance Index Tab SENR2874 .30 .30
14G Motor Graders Operation & Maintenance SEBU6053 15.75 15.12
Binder SENR2300 13.85 13.30
Binder Label SENR3666 .30 .30

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

16
 Caterpillar: Confidential Green

14H MOTOR GRADER SENR8562-06

7WJ1-663 Contents for
Service Manual SENR8560

Note: This manual does not contain Disassembly and Assembly modules. For disassembly and assembly
instructions, see the 14H Motor Grader Disassembly and Assembly Service Manual, SENR8580.

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 14.26 13.69
Binder Label SENR8561 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR8562 01 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 3306B Engine SENR5593 02 5.66 5.43
Systems Operation, Testing & Adjusting 3306B Engine SENR5594 03 8.65 8.30
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train SENR8564 01 2.98 2.86
Systems Operation, Testing & Adjusting Power Train SENR8565 01 5.66 5.43
Systems Index Tab SENR2872 .30 .29
Specifications Hydraulic & Steering System SENR8566 02 13.44 12.90
Systems Operation, Testing & Adjusting Hydraulic & Steering System SENR8567 01 8.65 8.30
Specifications, Systems Operation, Testing Secondary Steering System SENR8519 01 5.66 5.43
& Adjusting
Schematic Hydraulic System SENR8563 8.65 8.30
Specifications Air System & Brakes SENR8568 02 2.98 2.86
Systems Operation, Testing & Adjusting Air System & Brakes SENR8569 01 5.66 5.43
Service Manual Air Dryer SENR2065 01 2.98 2.86
Service Manual Midland Air Compressor SENR7594 03 5.66 5.43
Electrical System & Operator’s Station Index Tab SENR2996 .30 .29
Schematic Electrical System RENR1441 01 11.63 11.16
Systems Operation, Testing & Adjusting Starting & Charging Systems SENR2947 01 2.98 2.86
Service Manual Electronic Monitoring System (EMS) SENR2945 01 2.98 2.86
Service Manual Contour Series Seat SENR6615 02 8.65 8.30
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual SEBU7061 01 16.22 15.57

Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

17
 Caterpillar: Confidential Green

14H MOTOR GRADER RENR1404-01

7WJ664-UP Contents for
Service Manual RENR1405

Note: This manual does not contain Disassembly and Assembly modules. For disassembly and assembly
instructions, see the 14H Motor Grader Disassembly and Assembly Service Manual, SENR8580.

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 14.26 13.69
Binder Label RENR1403 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents RENR1404 01 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 3306B Engine SENR5593 02 5.66 5.43
Systems Operation, Testing & Adjusting 3306B Engine SENR5594 03 8.65 8.30
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train SENR8564 01 2.98 2.86
Systems Operation, Testing & Adjusting Power Train SENR8565 01 5.66 5.43
Systems Index Tab SENR2872 .30 .29
Specifications Hydraulic System & Steering SENR9187 02 13.44 12.90
Systems Operation, Testing & Adjusting Hydraulic System & Steering SENR9188 01 8.65 8.30
Specifications, Systems Operation, Testing Secondary Steering System SENR9059 01 5.66 5.43
& Adjusting
Schematic Hydraulic System SENR9198 8.65 8.30
Specifications Air System & Brakes RENR1421 02 2.98 2.86
Systems Operation, Testing & Adjusting Air System & Brakes RENR1422 01 5.66 5.43
Service Manual Air Dryer SENR2065 01 2.98 2.86
Service Manual Midland Air Compressor SENR7594 03 5.66 5.43
Electrical System & Operator’s Station Index Tab SENR2996 .30 .29
Schematic Electrical System RENR1427 01 11.63 11.16
Systems Operation, Testing & Adjusting Starting & Charging Systems SENR2947 01 2.98 2.86
Service Manual Electronic Monitoring System (EMS) SENR2945 01 2.98 2.86
Service Manual Contour Series Seat SENR6615 02 8.65 8.30
Service Manual Air Conditioning & Heating Systems SENR5664 05 13.44 12.90
with R-134a Refrigerant
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual SEBU7061 01 16.22 15.57

18
 Caterpillar: Confidential Green

14H Motor Grader Manual Form SENR8580

(Disassembly & Assembly)
7WJ1-Up

TITLE FORM NO. DLR. IC

NET
Safety SENR7733 N/C .15
Service Manual Contents SENR8573 .30 .30
Torque Specifications SENR3130 2.90 2.78
Engine Index Tab SENR2870 .30 .30
3306B Engine Disassembly & Assembly SENR5598 13.05 12.53
3306B Engine Disassembly & Assembly Supplement SENR8583 5.50 5.28
Power Train Index Tab SENR2871 .30 .30
Power Train Disassembly & Assembly SENR8581 13.05 12.53
Systems Index Tab SENR2872 .30 .30
Machine Systems Disassembly & Assembly SENR8582 21.95 21.07
Binder SENR2910 6.70 6.43
Binder Label SENR8572 .30 .30

NOTE: For Specifications, Systems Operation, Testing & Adjusting and Schematics, see the Following Service
Manuals:
14H Motor Grader Manual (7WJ1-663), SENR8560.
14H Motor Grader Manual (7WJ664), RENR1405.

19
 Caterpillar: Confidential Green

14H MOTOR GRADER RENR4177-02

ASE1-UP Contents for
Service Manual RENR4175

Note: This service manual does not contain Disassembly and Assembly modules. For Disassembly and
Assembly modules, see the 14H Motor Grader Disassembly and Assembly Service Manual, RENR4180.

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300
Binder Label RENR4176
Safety SENR7733
Service Manual Contents RENR4177
Torque Specifications SENR3130
Engine Index Tab SENR2870 .30
Specifications 3176C Engine SENR9527
Systems Operation, Testing & Adjusting 3176C Engine SENR9528
Troubleshooting Guide 3176C Engine SENR9515
Power Train Index SENR2871 .30
Specifications Power Train RENR4173
Systems Operation, Testing & Adjusting Power Train RENR4174
Systems Index Tab SENR2872 .30
Schematic Hydraulic Systems RENR4184
Specifications Hydraulic & Steering System RENR4179
Systems Operation, Troubleshooting, Hydraulic & Steering System RENR4183
Testing & Adjusting
Specifications Air System & Brakes RENR4188
Systems Operation, Testing & Adjusting Air System & Brakes RENR4189
Specifications, Systems Operation, Testing Secondary Steering System RENR4118
& Adjusting
Service Manual Tu-Flo Air Compressors SENR6455
Service Manual Air Dryer SENR2065
Electrical System & Operator’s Station Index Tab SENR2996 .30
Schematic Electrical System RENR4194
Systems Operation, Testing & Adjusting Starting & Charging Systems SENR2947
Service Manual R134a Heating & Air Conditioning SENR5664
Systems
Service Manual Contour Series Seat SENR6615
Service Manual Monitoring System RENR5740
Maintenance Index Tab SENR2874 .30
Operation & Maintenance Manual SEBU7477

20
 Caterpillar: Confidential Green

14H MOTOR GRADER RENR4182

(Disassembly & Assembly) Contents for
ASE1-UP Service Manual RENR4180

Note: For Specifications, Systems Operation, Testing & Adjusting and Schematics , see the 14H Motor Grader
Service Manual, RENR4175.

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2910
Binder Label RENR4181
Safety SENR7733
Service Manual Contents RENR4182
Torque Specifications SENR3130
Engine Index Tab SENR2870 .30
Disassembly & Assembly 3176C Engine SENR9537
Disassembly & Assembly Supplement 3176C Engine RENR4169
Power Train Index Tab SENR2871 .30
Disassembly & Assembly Power Train RENR4178
Systems Index Tab SENR2872 .30
Disassembly & Assembly Machine Systems RENR4193

21
 Caterpillar: Confidential Green

No. 16 Motor Grader Combined Manual

49G523-Up Form REG00529

TITLE FORM NO. DLR. NET IC

Engine Index Tab SENR2870 .30 .30

5.4” Bore Six Cylinder Engine Sys. Oper. Testing & Adjusting (w/spacer plate) REG00570 5.50 5.28
5.4” Bore Six Cylinder Engine Specifications (w/spacer plate) REG01547 5.50 5.28
5.4” Bore Six Cylinder Engine (w/o spacer plate) REG00558 5.50 5.28
Power Train Index Tab SENR2871 .30 .30
No. 16 Power Train REG00539 8.40 8.06
Systems Index Tab SENR2872 .30 .30
No. 16 Power Control (Disc-Type Clutch) REG00680 2.90 2.78
No. 16 Power Control REG00559 2.90 2.78
No. 16 Hydraulic System, Steering & Brakes REG00562 5.50 5.28
Disassembly & Assembly Index Tab SENR2875 .30 .30
General Instructions REG00684 2.90 2.78
No. 16 Engine Disassembly & Assembly REG01243 13.05 12.53
No. 16 Power Train Disassembly & Assembly REG01244 13.05 12.53
No. 16 Machine Systems Disassembly & Assembly REG01245 13.05 12.53
Maintenance Index Tab SENR2874 .30 .30
No. 16 Motor Grader L&M Guide GEG00222 15.75 15.12
6.70 6.43
.30 .30

NOTE: Form REG00625, Service information for the Automatic Blade Control and Form REG01308, Automatic
Blade Control Specifications are available for insertion into the manual. The forms are not a standard part of the
manual.

22
 Caterpillar: Confidential Green

16G Motor Grader Manual Form REG01465

93U1-93U2678

TITLE FORM NO. DLR. NET IC

Safety SENR7733 N/C 6.43
Service Manual Contents SENR3887 .30 .30
Engine Index Tab SENR2870 .30 .30
3406 Specifications (70V1-Up,11N1-3779) REG01439 8.40 8.06
3406 Engine Sys. Oper. Testing & Adjusting (70V1-Up,11N1-3779) REG01438 13.05 12.53
Governor Linkage Adjustment SENR2311 2.90 2.78
16G Engine Disassembly & Assembly REG01638 13.05 12.53
Power Train Index Tab SENR2871 .30 .30
16G Power Train Specifications REG01468 2.90 2.78
16G Power Train Sys. Oper. Testing & Adjusting REG01466 5.50 5.28
16G Power Shift Transmission Testing & Adjusting REG01467 2.90 2.78
16G Power Train Disassembly & Assembly REG01624 13.05 12.53
Systems Index Tab SENR2872 .30 .30
16G Hyd. System & Steering Specifications (93U1-2678) REG01470 2.90 2.78
16G Hyd. System & Steering Sys. Oper. Testing & Adjusting REG01469 5.50 5.28
Supplemental Steering System SENR2594 5.50 5.28
16G Hydraulic Schematic (93U1-1537) SENR2071 2.90 2.78
16G Hydraulic Schematic (93U1538-Up) SENR2452 2.90 2.78
Tee Test Tools REG00910 2.90 2.78
16G Flow Meter Tee Test REG01530 2.90 2.78
Flow Meter Tee Test Procedure IX REG01531 2.90 2.78
16G Air System & Brakes Specifications REG01472 2.90 2.78
16G Air System & Brakes Sys. Oper. Testing & Adjusting REG01471 5.50 5.28
Air Dryer Service Manual SENR2065 2.90 2.78
Midland Air Compressor SENR7594 5.50 5.28
Bendix-Westinghouse Compressors REG00914 8.40 8.06
16G Machine Systems Disassembly & Assembly REG01614 21.95 21.07
Operator’s Station Index Tab SENR2873 .30 .30
16G Operator’s Station & Electrical System SENR2302 8.40 8.06
16G Operator’s Station Disassembly & Assembly SENR2504 5.50 5.28
Maintenance Index Tab SENR2874 .30 .30
16G Motor Grader Maintenance SEBU5829 15.75 15.12
Binder SENR2300 13.85 13.30
Binder Label REG01536 .30 .30

NOTE: Form SENR7065, Automatic Blade Control Service Manual, is available for insertion into this manual.
The form is not a standard part of the manual.

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

23
 Caterpillar: Confidential Green

16G Motor Grader Manual Form SENR3660

93U2679-Up

TITLE FORM NO. DLR. NET IC

Safety SENR7733 N/C 6.43
Service Manual Contents SENR3662 .30 .30
Torque Specifications SENR3130 2.90 2.78
Engine Index Tab SENR2870 .30 .30
3406 Engine Specifications (70V1-Up,11N1-3779) REG01439 8.40 8.06
3406 Engine Sys. Oper. Testing & Adjusting (70V1-Up,11N1-3779) REG01438 13.05 12.53
3406C Engine Specifications (11N3780-Up) SENR6470 8.40 8.06
3406C Engine Sys. Oper. Testing & Adjusting (11N3780-Up) SENR6471 13.05 12.53
Governor Linkage Adjustment Supplement SENR4247 2.90 2.78
16G Engine Disassembly & Assembly REG01638 13.05 12.53
3406C Engine Disassembly & Assembly (11N3780-Up) SENR6409 8.40 8.06
Power Train Index Tab SENR2871 .30 .30
16G Power Train Specifications SENR3558 2.90 2.78
16G Power Train Sys. Oper. Testing & Adjusting SENR3559 5.50 5.28
16G Power Shift Transmission Testing & Adjusting SENR3560 2.90 2.78
16G Power Train Disassembly & Assembly SENR3663 21.95 21.07
Systems Index Tab SENR2872 .30 .30
16G Hydraulic System & Steering Specifications SENR3490 5.50 5.28
16G Hydraulic System & Steering Sys. Oper. Testing & Adjusting SENR3491 8.40 8.06
Supplement Steering System SENR4239 2.90 2.78
Hydraulic System Schematic SENR3988 2.90 2.78
16G Air System & Brakes Specifications SENR3604 2.90 2.78
16G Air System & Brakes Sys. Oper. Testing & Adjusting SENR3605 2.90 2.78
Air Dryer Service Manual SENR2065 2.90 2.78
Midland Air Compressor SENR7594 5.50 5.28
16G Machine Systems Disassembly & Assembly SENR3664 13.05 12.53
Electrical System & Operator’s Station Index Tab SENR2996 .30 .30
16G Electrical System Schematic SENR3653 11.30 10.85
Starting and Charging Systems SENR2947 5.50 5.28
Electronic Monitoring System SENR2945 13.05 12.53
Maintenance Index Tab SENR2874 .30 .30
16G Motor Grader Maintenance SEBU6054 15.75 15.12
Binder SENR2300 13.85 13.30
Binder Label SENR3661 .30 .30

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

24
 Caterpillar: Confidential Green

16H MOTOR GRADER SENR8586-05

6ZJ1-330 Contents for
Service Manual SENR8585

Note: This manual does not contain any Disassembly and Assembly modules. For disassembly and assembly
instructions, see the 16H Motor Grader Disassembly and Assembly Manual, SENR8600.

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 14.26 13.69
Binder Label SENR8584 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR8586 01 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 3406C Engine (41Z) SENR6470 03 8.65 8.30
Systems Operation, Testing & Adjusting 3406C Engine (41Z) SENR6471 01 8.65 8.30
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train SENR8564 01 2.98 2.86
Systems Operation, Testing & Adjusting Power Train SENR8565 01 5.66 5.43
Systems Index Tab SENR2872 .30 .29
Specifications Hydraulic & Steering System SENR8566 02 13.44 12.90
Systems Operation, Testing & Adjusting Hydraulic & Steering System SENR8567 01 8.65 8.30
Specifications, Systems Operation, Testing Secondary Steering System SENR8519 01 5.66 5.43
& Adjusting
Schematic Hydraulic System SENR8587 8.65 8.30
Specifications Air System & Brakes SENR8568 02 2.98 2.86
Systems Operation, Testing & Adjusting Air System & Brakes SENR8569 01 5.66 5.43
Service Manual Air Dryer SENR2065 01 2.98 2.86
Service Manual Midland Air Compressor SENR7594 03 5.66 5.43
Electrical System & Operator’s Station Index Tab SENR2996 .30 .29
Schematic Electrical System RENR1442 01 11.63 11.16
Service Manual Starting & Charging Systems SENR2947 01 2.98 2.86
Service Manual Electronic Monitoring System (EMS) SENR2945 01 2.98 2.86
Service Manual Contour Series Seat SENR6615 02 8.65 8.30
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual SEBU7062 01 16.22 15.57

Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

25
 Caterpillar: Confidential Green

16H MOTOR GRADER RENR1412-01

6ZJ331-UP Contents for
Service Manual RENR1410

Note: This manual does not contain any Disassembly and Assembly modules. For disassembly and assembly
instructions, see the 16H Motor Grader Disassembly and Assembly Manual, SENR8600.

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 14.26 13.69
Binder Label RENR1411 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents RENR1412 01 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 3406C Engine (41Z) SENR1027 03 8.65 8.30
Systems Operation, Testing & Adjusting 3406C Engine (41Z) SENR1028 01 8.65 8.30
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train SENR8564 01 2.98 2.86
Systems Operation, Testing & Adjusting Power Train SENR8565 01 5.66 5.43
Systems Index Tab SENR2872 .30 .29
Specifications Hydraulic System & Steering SENR9187 02 13.44 12.90
Systems Operation, Testing & Adjusting Hydraulic System & Steering SENR9188 01 8.65 8.30
Specifications, Systems Operation, Testing Secondary Steering SENR9059 01 5.66 5.43
& Adjusting
Schematic Hydraulic System SENR9199 8.65 8.30
Specifications Air System & Brakes RENR1421 02 2.98 2.86
Systems Operation, Testing & Adjusting Air System & Brakes RENR1422 01 5.66 5.43
Service Manual Air Dryer SENR2065 01 2.98 2.86
Service Manual Midland Air Compressor SENR7594 03 5.66 5.43
Electrical System & Operator’s Station Index Tab SENR2996 .30 .29
Schematic Electrical System RENR1428 01 11.63 11.16
Service Manual Starting & Charging Systems SENR2947 01 2.98 2.86
Service Manual Electronic Monitoring System (EMS) SENR2945 01 2.98 2.86
Service Manual Contour Series Seat SENR6615 02 8.65 8.30
Service Manual Air Conditioning & Heating Systems SENR5664 05 13.44 12.90
with R-134a Refrigerant
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual SEBU7062 01 16.22 15.57

26
 Caterpillar: Confidential Green

16H Motor Grader Manual Form SENR8600

(Disassembly & Assembly)
6ZJ1-Up

TITLE FORM NO. DLR. NET IC

Safety SENR7733 N/C 6.43

Service Manual Contents SENR8597 .30 .30
Torque Specifications SENR3130 2.90 2.78
Engine Index Tab SENR2870 .30 .30
3406C Engine Disassembly & Assembly (11N3780-Up) SENR6409 8.40 8.06
3406C Engine Disassembly & Assembly (41Z) SENR1029 13.05 12.53
3406C Engine Disassembly & Assembly Supplement SENR8601 5.50 5.28
Power Train Index Tab SENR2871 .30 .30
Power Train Disassembly & Assembly SENR8598 13.05 12.53
Systems Index Tab SENR2872 .30 .30
Machine Systems Disassembly & Assembly SENR8599 21.95 21.07
Binder SENR2910 6.70 2.90
Binder Label SENR8596 .30 .30

NOTE: For Specifications, Systems Operation, Testing & Adjusting and Schematics, see the Following Service
Manuals:
16H Motor Grader Manual (6ZJ1-330), SENR8585.
16H Motor Grader Manual (6ZJ330-Up), RENR1410.

27
 Caterpillar: Confidential Green

16H MOTOR GRADER RENR4187-01

ATS1-UP Contents for
Service Manual RENR4185

Note: This manual does not contain any Disassembly and Assembly modules. For Disassembly and Assembly
modules, see the 16H Motor Grader Disassembly & Assembly Service Manual, RENR4190.

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300
Binder Label RENR4186
Safety SENR7733
Service Manual Contents RENR4187
Torque Specifications SENR3130
Engine Index Tab SENR2870 .30
Specifications 3196C Engine SENR9527
Systems Operation, Testing & Adjusting 3196C Engine SENR9528
Troubleshooting 3196C Engine SENR9515
Power Train Index Tab SENR2871 .30
Specifications Power Train RENR4173
Systems Operation, Testing & Adjusting Power Train RENR4174
Systems Index Tab SENR2872 .30
Schematic Hydraulic System RENR4197
Specifications Hydraulic & Steering System RENR4179
Systems Operation, Troubleshooting, Hydraulic & Steering System RENR4183
Testing & Adjusting
Specifications Air System & Brakes RENR4188
Systems Operation, Testing & Adjusting Air System & Brakes RENR4189
Specifications, Systems Operation, Secondary Steering System RENR4118
Troubleshooting, Testing & Adjusting
Service Manual Air Dryer SENR2065
Service Manual Bendix Air Compressor SENR6455
Electrical System & Operator’s Station Index Tab SENR2996 .30
Schematic Electrical System RENR4199
Service Manual Starting & Charging Systems SENR2947
Service Manual Caterpillar Monitoring System RENR5740
Service Manual R134a Heating & Air Conditioning SENR5664
Systems
Service Manual Contour Series Seat SENR6615
Maintenance Index Tab SENR2874 .30
Operation & Maintenance Manual SEBU7478

28
 Caterpillar: Confidential Green

16H MOTOR GRADER RENR4192

(Disassembly & Assembly) Contents for
ATS1-UP Service Manual RENR4190

Note: For Specifications, Systems Operation, Testing & Adjusting and Schematics, see the 16H Motor Grader
Service Manual, RENR4185.

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2910
Binder Label RENR4191
Safety SENR7733
Service Manual Contents RENR4192
Torque Specifications SENR3130
Engine Index Tab SENR2870 .30
Disassembly & Assembly 3196 Engine SENR9537
Disassembly & Assembly Supplement 3196 Engine RENR4195
Power Train Index Tab SENR2871 .30
Disassembly & Assembly Power Train RENR4196
Systems Index Tab SENR2872 .30
Disassembly & Assembly Machine System RENR4198

29
 Caterpillar: Confidential Green

24H Motor Grader Manual Form SENR8695

Volume I
7KK1-Up

TITLE FORM NO. DLR. NET IC

Safety SENR7733 N/C 6.43
Service Manual Contents SENR8697 .30 .30
Torque Specifications SENR3130 2.90 2.78
Engine Index Tab SENR2870 .30 .30
3408E & 3412E Engine Specifications SENR1017 8.40 8.06
3408E & 3412E Engine Sys. Oper. Testing & Adjusting SENR1018 8.40 8.06
3408E & 3412E Engine Electrical System Schematic SENR1026 2.90 2.78
3408E & 3412E Engine Troubleshooting Guide SENR1038 21.95 21.07
Variable Speed Fan Clutch SENR8603 5.50 5.28
3408E & 3412E Engine Disassembly & Assembly SENR1013 13.05 12.53
3412E Engine Disassembly & Assembly Supplement SENR1436 21.95 21.07
Power Train Index Tab SENR2871 .30 .30
Power Train Specifications SENR1408 5.50 5.28
Power Train Sys. Oper. Testing & Adjusting SENR1417 5.50 5.28
Transmission Electronic Control System SENR1423 8.40 8.06
Power Train Disassembly & Assembly SENR1437 21.95 21.07
Binder SENR2300 13.85 13.30
Binder Label SENR8696 .30 .30

30
 Caterpillar: Confidential Green

24H Motor Grader SENR1434

VOLUME II (Systems, Electrical & Operator’s Station, Contents for
Maintenance) Service Manual SENR8695
7KK1-Up

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 14.26 13.69
Binder Label SENR1433 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR1434 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Systems Index Tab SENR2872 .30 .29
Service Manual Automatic Lubrication System RENR2529 2.98 2.86
Specifications Hydraulic & Steering System SENR1428 03 8.65 8.30
Systems Operation, Testing & Adjusting Hydraulic & Steering System SENR1429 03 34.65 33.26
Schematic Hydraulic System SENR8698 04 8.65 8.30
Specifications Brake System SENR1430 04 2.98 2.86
Systems Operation, Testing & Adjusting Brake System SENR1431 02 6.15 5.90
Disassembly & Assembly Machine Systems SENR1438 34.55 33.17
Electrical System & Operator’s Station Index Tab SENR2996 .30 .29
Schematic Electrical System SENR8699 02 13.44 12.90
Service Manual Contour Series Seat SENR6615 04 8.65 8.30
Service Manual Caterpillar Monitoring System SENR6717 05 13.44 12.90
Service Manual R-134a Heating & Air Conditioning SENR5664 05 13.44 12.90
Systems
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual SEBU6907 02 16.22 15.57

31
 Caterpillar: Confidential Green

No. 112 Motor Grader Combined Manual

80J1-Up, 89J1-Up Form REG00885

TITLE FORM NO. DLR. NET IC

Engine Index Tab SENR2870 .30 .30
3304 Engine Sys. Oper. Testing & Adjusting SENR7591 13.05 12.53
3304 Engine Specifications SENR7590 8.40 8.06
Power Train Index Tab SENR2871 .30 .30
No. 112 Power Train REG00912 2.90 2.78
Systems Index Tab SENR2872 .30 .30
No. 112 Power Control REG00854 2.90 2.78
No. 112 Hydraulic System, Steering and Brakes REG00897 2.90 2.78
Disassembly & Assembly Index Tab SENR2875 .30 .30
General Instructions REG00684 2.90 2.78
No. 112 Engine Disassembly & Assembly REG01197 8.40 8.06
No. 112 Power Train Disassembly & Assembly REG01203 8.40 8.06
No. 112 Machine Systems Disassembly & Assembly REG01194 8.40 8.06
Maintenance Index Tab SENR2874 .30 .30
No. 112 Motor Grader L&M Guide GEG00662 15.75 15.12
6.70 6.43
.30 .30

32
 Caterpillar: Confidential Green

No. 120 & No. 140 Motor Graders Combined Manual

10R1-Up, 11R1-Up, 22R1-Up, 24R1-Up Form REG00762
13U1-Up, 14U1-Up, 64U1-64U2060

TITLE FORM NO. DLR. NET IC

Engine Index Tab SENR2870 .30 .30
3306 Engine Sys. Oper. Testing & Adjusting SENR7593 13.05 12.53
3306 Engine Specifications SENR7592 8.40 8.06
Power Train Index Tab SENR2871 .30 .30
No. 120 & No. 140 Power Train (Power Shift) REG01085 2.90 2.78
No. 120 & No. 140 Power Shift Transmission Testing & Adjusting REG01512 2.90 2.78
No. 120 & No. 140 Power Train Specs REG01632 2.90 2.78
No. 120 & No. 140 Power Train (Direct Drive) REG00790 2.90 2.78
Systems Index Tab SENR2872 .30 .30
No. 120 & No. 140 Power Control REG00761 2.90 2.78
No. 120 & No. 140 Hyd. Sys., Steering & Brake REG00810 5.50 5.28
Disassembly & Assembly Index Tab SENR2875 .30 .30
General Instructions REG00684 2.90 2.78
Sleeve Metering Fuel System Disassembly & Assembly REG01400 5.50 5.28
No. 120 & No. 140 Engine Disassembly & Assembly REG01268 8.40 8.06
No. 120 & No. 140 Power Train Disassembly & Assembly REG01269 13.05 12.53
No. 120 & No. 140 Machine Systems Disassembly & Assembly REG01217 8.40 8.06
Maintenance Index Tab SENR2874 .30 .30
No. 120 & No. 140 Motor Graders L&M Guide GEG00662 15.75 15.12
No. 120 Motor Grader (Power Shift) L&M Guide GEG02126 15.75 15.12
No. 140 Motor Grader (Power Shift) L&M Guide GEG02127 15.75 15.12
13.85 13.30
.30 .30

33
 Caterpillar: Confidential Green

120B Motor Grader Combined Manual

32C1-Up Form SENR7600

TITLE FORM NO. DLR. NET IC

Safety SENR7733 N/C 6.43
Service Manual Contents SENR7601 .30 .30
Engine Index Tab SENR2870 .30 .30
3306 Engine Fuel System Supplement SENR2178 5.50 5.28
3306 Engine Specifications SENR7602 5.50 5.28
3306 Engine Sys. Oper. Testing & Adjusting SENR7603 8.40 8.06
3306 Engine Disassembly & Assembly SENR7604 8.40 8.06
Power Train Index Tab SENR2871 .30 .30
120B Power Train Specifications SENR7605 2.90 2.78
120B Power Train Sys. Oper. Testing & Adjusting SENR7606 2.90 2.78
120B Power Train Disassembly & Assembly SENR7607 13.05 12.53
Systems Index Tab SENR2872 .30 .30
120B Power Control Specifications SENR7608 2.90 2.78
120B Power Control Sys. Oper. Testing & Adjusting SENR7609 2.90 2.78
120B Steering & Brakes Specifications SENR7610 2.90 2.78
120B Steering & Brakes Sys. Oper. Testing & Adjusting SENR7611 2.90 2.78
120B Machine Systems Disassembly & Assembly SENR7612 13.05 12.53
.30 .30
6.70 6.43
.30 .30

34
 Caterpillar: Confidential Green

120G Motor Grader Manual Form REG01654

82V1-Up, 87V1-87V8359, 11W1-11W1250

TITLE FORM NO. DLR. IC

NET
Safety SENR7733 N/C 6.43
Service Manual Contents SENR3888 .30 .30
Engine Index Tab SENR2870 .30 .30
3304 Engine Specifications (7Z,9Z,12Z) SENR2252 5.50 5.28
3304 Engine Sys. Oper. Testing & Adjusting (7Z,9Z,12Z) SENR2253 8.40 8.06
3304 Engine Specifications SENR7590 8.40 8.06
3304 Engine Sys. Oper. Testing & Adjusting SENR7591 13.05 12.53
3304 & 3306 Engine Disassembly & Assembly SENR7144 21.95 21.07
Power Train Index Tab SENR2871 .30 .30
120G Power Train Specifications REG01582 2.90 2.78
120G Power Train Sys. Oper. Testing & Adjusting REG01580 5.50 5.28
120G Power Shift Transmission Testing & Adjusting REG01581 2.90 2.78
120G Power Train Disassembly & Assembly SENR7218 8.40 8.06
Systems Index Tab SENR2872 .30 .30
120G Hyd. System & Steering Specifications (11W1-1250,82V1-Up,87V1-8359) REG01682 2.90 2.78
120G Hydraulic System & Steering Sys. Oper. Testing & Adjusting (11W1-1250, REG01681 5.50 5.28
82V1-Up,87V1-8359)
Supplemental Steering System SENR2594 5.50 5.28
120G Hydraulic Schematic (82V1-869;87V1-4689) SENR2108 2.90 2.78
120G Hydraulic Schematic (82V870-Up;87V4690-Up) SENR3011 2.90 2.78
Tee Test Tools REG00910 2.90 2.78
120G Flow Meter Tee Test SENR7291 2.90 2.78
Flow Meter Tee Test Procedure - IX REG01531 2.90 2.78
120G Air System & Brakes Specifications REG01603 2.90 2.78
120G Air System & Brakes Sys. Oper. Testing & Adjusting REG01602 5.50 5.28
Air Dryer Service Manual SENR2065 2.90 2.78
Single Cylinder Air Compressor REG01343 2.90 2.78
Bendix-Westinghouse Air Compressors REG00914 8.40 8.06
Machine Systems Disassembly & Assembly SENR7219 13.05 12.53
Operator’s Station Index Tab SENR2873 .30 .30
120G Operator’s Station & Electrical System SENR2302 8.40 8.06
120G Operator’s Station Disassembly & Assembly SENR2504 5.50 5.28
Maintenance Index Tab SENR2874 .30 .30
120G Motor Grader Maintenance SEBU5215 15.75 15.12
Binder SENR2300 13.85 13.30
Binder Label REG01655 .30 .30

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

35
 Caterpillar: Confidential Green

120G & 130G Motor Graders Manual Form SENR3655

4HD1-Up, 74V2321-Up, 87V8360-Up, 11W1251-Up, 12W1082-Up

TITLE FORM NO. DLR. NET IC

Safety SENR7733 N/C 6.43
Service Manual Contents SENR3657 .30 .30
Torque Specifications SENR3130 2.90 2.78
Engine Index Tab SENR2870 .30 .30
3304 Engine Specifications (7Z1-31599) SENR2252 5.50 5.28
3304B Engine Specifications (7Z31600-Up) SENR1030 5.50 5.28
3304 Engine Sys. Oper. Testing & Adjusting (7Z1-31599) SENR2253 8.40 8.06
3304B Engine Sys. Oper. Testing & Adjusting (7Z31600-Up) SENR1031 8.40 8.06
Governor Linkage Adjustment Supplement SENR4247 2.90 2.78
3304 Engine Disassembly & Assembly (7Z1-31599) SENR3648 13.05 12.53
3304B Engine Disassembly & Assembly (7Z31600-Up) SENR5598 13.05 12.53
Power Train Index Tab SENR2871 .30 .30
120G & 130G Power Train Specifications SENR3555 2.90 2.78
120G & 130G Power Train Sys. Oper. Testing & Adjusting SENR3556 5.50 5.28
120G & 130G Power Shift Transmission Testing & Adjusting SENR3557 2.90 2.78
120G & 130G Power Train Disassembly & Assembly SENR3649 13.05 12.53
Systems Index Tab SENR2872 .30 .30
120G & 130G Hyd. System & Steering Specifications SENR3488 5.50 5.28
120G & 130G Hyd. System & Steering Sys. Oper. Testing & Adjusting SENR3489 8.40 8.06
Supplement Steering System SENR4239 2.90 2.78
Hydraulic System Schematic SENR3988 2.90 2.78
120G & 130G Air System & Brakes Specifications SENR3606 2.90 2.78
120G & 130G Air System & Brakes Sys. Oper. Testing & Adjusting SENR3607 2.90 2.78
Air Dryer Service Manual SENR2065 2.90 2.78
Bendix-Westinghouse Air Compressors REG00914 8.40 8.06
120G & 130G Machine Systems Disassembly & Assembly SENR3650 13.05 12.53
Electrical System & Operator’s Station Index Tab SENR2996 .30 .30
120G & 130G Electrical System Schematic SENR3651 11.30 10.85
Starting and Charging Systems SENR2947 5.50 5.28
Electronic Monitoring System SENR2945 13.05 12.53
Maintenance Index Tab SENR2874 .30 .30
120G & 130G Motor Graders Maintenance SEBU6052 15.75 15.12
Binder SENR2300 13.85 13.30
Binder Label SENR3656 .30 .30

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

36
 Caterpillar: Confidential Green

120H ES Version Motor Grader Manual Form SENR8500

(Specifications, etc)
6NM1-254, 9YR1-329

TITLE FORM NO. DLR. NET IC

Safety SENR7733 N/C 6.43

Service Manual Contents SENR8502 .30 .30
Torque Specifications SENR3130 2.90 2.78
Engine Index Tab SENR2870 .30 .30
3114, 3116 & 3126 Engine Specifications SENR3582 5.50 5.28
3114, 3116 & 3126 Engine Sys. Oper. Testing & Adjusting SENR3583 8.40 8.06
Power Train Index Tab SENR2871 .30 .30
Power Train Specifications SENR6994 8.40 8.06
Power Train Sys. Oper. Testing & Adjusting SENR8503 5.50 5.28
Electronic Shift Control SENR6982 5.50 5.28
Systems Index Tab SENR2872 .30 .30
Hydraulic System & Steering Specifications SENR8557 8.40 8.06
Hydraulic System & Steering Sys. Oper. Testing & Adjusting SENR8518 8.40 8.06
Secondary Steering System SENR8519 5.50 5.28
Hydraulic System Schematic (6NM1-245) SENR8592 8.40 8.06
Hydraulic System Schematic (6NM246-254,9YR1-329) SENR9102 8.40 8.06
Air System & Brakes Specifications SENR8523 2.90 2.78
Air System & Brakes Sys. Oper. Testing & Adjusting SENR8529 2.90 2.78
Air Dryer Service Manual SENR2065 2.90 2.78
Bendix Air Compressor SENR5122 2.90 2.78
Electrical System & Operator’s Station Index Tab SENR2996 .30 .30
Electrical System Schematic RENR1439 11.30 10.85
Starting and Charging Systems SENR2947 5.50 5.28
Electronic Monitoring System SENR2945 13.05 12.53
Contour Series Seat SENR6615 8.40 8.06
Maintenance Index Tab SENR2874 .30 .30
Operation & Maintenance SEBU6861 15.75 15.12
Binder SENR2300 13.85 13.30
Binder Label SENR8501 .30 .30

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

NOTE: This manual does not contain any Disassembly and Assembly Modules. For disassembly and assembly
instructions, see the 120H & 135H Motor Graders Disassembly and Assembly Manual, Form SENR8540.

37
 Caterpillar: Confidential Green

120H ES VERSION MOTOR GRADER SENR9192-01

9YR330-UP, 6NM255-UP Contents for
Service Manual SENR9190

Note: This manual does not contain Disassembly & Assembly modules. For disassembly and assembly
instructions, see the 120H & 135H Motor Graders Disassembly & Assembly Service Manual, SENR8540.

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 14.26 13.69
Binder Label SENR9191 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR9192 01 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 3114, 3116 & 3126 Engines SENR3582 08 8.65 8.30
Systems Operation, Testing & Adjusting 3114, 3116 & 3126 Engines SENR3583 05 8.65 8.30
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train SENR9157 8.65 8.30
Systems Operation, Testing & Adjusting Power Train SENR9159 5.66 5.43
Service Manual Electronic Transmission Control SENR9167 5.66 5.43
Systems Index Tab SENR2872 .30 .29
Specifications Hydraulic System & Steering SENR9179 02 13.44 12.90
Systems Operation, Testing & Adjusting Hydraulic System & Steering SENR9186 01 8.65 8.30
Specifications, Systems Operation, Testing Secondary Steering SENR9059 01 5.66 5.43
& Adjusting
Schematic Hydraulic System RENR1431 8.65 8.30
Specifications Air System & Brakes RENR1416 01 2.98 2.86
Systems Operation, Testing & Adjusting Air System & Brakes RENR1417 01 5.66 5.43
Service Manual Air Dryer SENR2065 01 2.98 2.86
Service Manual Bendix Air Compressor (BX-2150) SENR5122 2.98 2.86
Electrical System & Operator’s Station Index Tab SENR2996 .30 .29
Schematic Electrical System RENR1425 01 11.63 11.16
Service Manual Starting & Charging Systems SENR2947 01 2.98 2.86
Service Manual Electronic Monitoring System SENR2945 01 2.98 2.86
Service Manual Contour Series Seat SENR6615 04 8.65 8.30
Service Manual Air Conditioning & Heating Systems SENR5664 05 13.44 12.90
with R-134a Refrigerant
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual SEBU7058 16.22 15.57

38
 Caterpillar: Confidential Green

120H Australian Version Motor Grader Manual Form SENR9120

(Specifications, etc)
2AN1-103

TITLE FORM NO. DLR. NET IC

Safety SENR7733- N/C 6.43
Service Manual Contents SENR9119 .30 .30
Torque Specifications SENR3130 2.90 2.78
Engine Index Tab SENR2870 .30 .30
3114, 3116 & 3126 Engine Specifications SENR3582 5.50 5.28
3114, 3116 & 3126 Engine Sys. Oper. Testing & Adjusting SENR3583 8.40 8.06
Power Train Index Tab SENR2871 .30 .30
Power Train Specifications SENR9117 5.50 5.28
Power Train Sys. Oper. Testing & Adjusting SENR9121 5.50 5.28
Electronic Shift Control SENR6982 5.50 5.28
Systems Index Tab SENR2872 .30 .30
Hydraulic System & Steering Specifications SENR9123 8.40 8.06
Hydraulic System & Steering Sys. Oper. Testing & Adjusting SENR8518 8.40 8.06
Secondary Steering System SENR8519 5.50 5.28
Hydraulic System Schematic SENR9116 8.40 8.06
Air System & Brakes Specifications SENR8523 2.90 2.78
Air System & Brakes Sys. Oper. Testing & Adjusting SENR8529 2.90 2.78
Air Dryer Service Manual SENR2065 2.90 2.78
Bendix Air Compressor SENR5122 2.90 2.78
Electrical System & Operator’s Station Index Tab SENR2996 .30 .30
Electrical System Schematic RENR1438 11.30 10.85
Starting and Charging Systems SENR2947 5.50 5.28
Electronic Monitoring System SENR2945 13.05 12.53
Contour Series Seat SENR6615 8.40 8.06
Maintenance Index Tab SENR2874 .30 .30
Operation & Maintenance SEBU6834 15.75 15.12
Binder SENR2300 13.85 13.30
Binder Label SENR9118 .30 .30

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

NOTE: This manual does not contain any Disassembly and Assembly Modules. For disassembly and assembly
instructions, see the 120H & 135H Motor Graders Disassembly and Assembly Manual, Form SENR8540.

39
 Caterpillar: Confidential Green

120H Australian Version Motor Grader RENR1402-01

2AN104-Up Contents for
Service Manual RENR1400

Note: This manual does not contain any Disassembly & Assembly modules. For disassembly and assembly
instructions, see the 120H & 135H Motor Graders Disassembly & Assembly Manual, Form SENR8540.

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 14.26 13.69
Binder Label RENR1401 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents RENR1402 01 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 3114, 3116 & 3126 Engines SENR3582 08 8.65 8.30
Systems Operation, Testing & Adjusting 3114, 3116 & 3126 Engines SENR3583 05 8.65 8.30
Power Train Index Tab SENR2871 .30 .329
Specifications Power Train SENR9157 8.65 8.30
Systems Operation, Testing & Adjusting Power Train SENR9159 5.66 5.43
Service Manual Electronic Transmission Control SENR9167 5.66 5.43
Systems Index Tab SENR2872 .30 .29
Specifications Hydraulic & Steering System SENR9179 02 13.44 12.90
Systems Operation, Testing & Adjusting Hydraulic & Steering System SENR9186 01 8.65 8.30
Schematic Hydraulic System RENR1433 5.66 5.43
Specifications Air System & Brakes RENR1416 01 2.98 2.86
Systems Operation, Testing & Adjusting Air System & Brakes RENR1417 01 5.66 5.43
Service Manual Air Dryer SENR2065 01 2.98 2.86
Service Manual Bendix Air Compressor (BX-2150) SENR5122 2.98 2.86
Electrical System & Operator’s Station Index Tab SENR2996 .30 .29
Schematic Electrical System RENR1424 11.63 11.16
Service Manual Starting & Charging System SENR2947 01 2.98 2.86
Service Manual Electronic Monitoring System SENR2945 01 2.98 2.86
Service Manual Contour Series Seat SENR6615 04 8.65 8.30
Service Manual Air Conditioning & Heating Systems SENR5664 05 13.44 12.90
with R-134a Refrigerant
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual SEBU7060 16.22 15.57

40
 Caterpillar: Confidential Green

120H & 135H Standard Version Motor Graders Manual Form SENR6990
(Specifications, etc)
5FM1-799, 6TM1-365, 7MM1-248, 8WN1-349

TITLE FORM NO. DLR. NET IC

Safety SENR7733 N/C 6.43
Service Manual Contents SENR6992 .30 .30
Torque Specifications SENR3130 2.90 2.78
Engine Index Tab SENR2870 .30 .30
3114, 3116 & 3126 Engine Specifications SENR3582 5.50 5.28
3114, 3116 & 3126 Engine Sys. Oper. Testing & Adjusting SENR3583 8.40 8.06
Power Train Index Tab SENR2871 .30 .30
Power Train Specifications SENR6994 8.40 8.06
Power Train Sys. Oper. Testing & Adjusting SENR8503 5.50 5.28
Electronic Shift Control SENR6982 5.50 5.28
Systems Index Tab SENR2872 .30 .30
Hydraulic System & Steering Specifications SENR8558 8.40 8.06
Hydraulic System & Steering Sys. Oper. Testing & Adjusting SENR8518 8.40 8.06
Hydraulic System Schematic SENR8570 8.40 8.06
Air System & Brakes Specifications SENR8668 2.90 2.78
Air System & Brakes Sys. Oper. Testing & Adjusting SENR8670 2.90 2.78
Bendix Air Compressor SENR5122 2.90 2.78
Electrical System & Operator’s Station Index Tab SENR2996 .30 .30
Electrical System Schematic RENR1440 11.30 10.85
Contour Series Seat SENR6615 8.40 8.06
Maintenance Index Tab SENR2874 .30 .30
Operation & Maintenance SEBU6863 15.75 15.12
Binder SENR2300 13.85 13.30
Binder Label SENR6991 .30 .30

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

NOTE: This manual does not contain any Disassembly and Assembly Modules. For disassembly and assembly
instructions, see the 120H & 135H Motor Graders Disassembly and Assembly Manual, Form SENR8540.

41
 Caterpillar: Confidential Green

120H & 135H STANDARD VERSION MOTOR GRADERS SENR9194-01

5FM800-UP, 6TM366-UP, 7MM249-UP, 8WN350-UP Contents for
Service Manual SENR9195

Note: This manual does not contain any Disassembly and Assembly modules. For disassembly and assembly
instructions, see the 120H & 135H Motor Graders Disassembly and Assembly Service Manual, SENR8540.

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 14.26 13.69
Binder Label SENR9193 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR9194 01 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 3114, 3116 & 3126 Engines SENR3582 08 8.65 8.30
Systems Operation, Testing & Adjusting 3114, 3116 & 3126 Engines SENR3583 05 8.65 8.30
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train SENR9157 8.65 8.30
Systems Operation, Testing & Adjusting Power Train SENR9159 5.66 5.43
Service Manual Electronic Transmission Control SENR9167 5.66 5.43
Systems Index Tab SENR2872 .30 .29
Specifications Hydraulic System & Steering SENR9179 02 13.44 12.90
Systems Operation, Testing & Adjusting Hydraulic System & Steering SENR9186 01 8.65 8.30
Schematic Hydraulic System RENR1432 8.65 8.30
Specifications Air System & Brakes RENR1419 02 2.98 2.86
Systems Operation, Testing & Adjusting Air System & Brakes RENR1417 01 5.66 5.43
Service Manual Bendix Air Compressor (BX-2150) SENR5122 2.98 2.86
Electrical System & Operator’s Station Index Tab SENR2996 .30 .29
Schematic Electrical System RENR1426 01 11.63 11.16
Service Manual Contour Series Seat SENR6615 02 8.65 8.30
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual SEBU7059 01 16.22 15.57

42
 Caterpillar: Confidential Green

120H & 135H NA Version Motor Graders Manual Form SENR6995

(Specifications, etc)
3YK1-266, 4MK1-403

TITLE FORM NO. DLR. NET IC

Safety SENR7733 N/C 6.43
Service Manual Contents SENR6997 .30 .30
Torque Specifications SENR3130 2.90 2.78
Engine Index Tab SENR2870 .30 .30
3114, 3116 & 3126 Engine Specifications SENR3582 5.50 5.28
3114, 3116 & 3126 Engine Sys. Oper. Testing & Adjusting SENR3583 8.40 8.06
Power Train Index Tab SENR2871 .30 .30
Power Train Specifications SENR6994 8.40 8.06
Power Train Sys. Oper. Testing & Adjusting SENR8503 5.50 5.28
Electronic Shift Control SENR6982 5.50 5.28
Systems Index Tab SENR2872 .30 .30
Hydraulic System & Steering Specifications SENR8509 8.40 8.06
Hydraulic System & Steering Sys. Oper. Testing & Adjusting SENR8518 8.40 8.06
Secondary Steering System SENR8519 5.50 5.28
Hydraulic System Schematic SENR6988 8.40 8.06
Air System & Brakes Specifications SENR8523 2.90 2.78
Air System & Brakes Sys. Oper. Testing & Adjusting SENR8529 2.90 2.78
Air Dryer Service Manual SENR2065 2.90 2.78
Bendix Air Compressor SENR5122 2.90 2.78
Electrical System & Operator’s Station Index Tab SENR2996 .30 .30
Electrical System Schematic RENR1438 11.30 10.85
Starting and Charging Systems SENR2947 5.50 5.28
Electronic Monitoring System SENR2945 13.05 12.53
Contour Series Seat SENR6615 8.40 8.06
Maintenance Index Tab SENR2874 .30 .30
Operation & Maintenance SEBU6821 15.75 15.12
Binder SENR2300 13.85 13.30
Binder Label SENR6996 .30 .30

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

NOTE: This manual does not contain any Disassembly and Assembly Modules. For disassembly and assembly
instructions, see the 120H & 135H Motor Graders Disassembly and Assembly Manual, Form SENR8540.

43
 Caterpillar: Confidential Green

120H & 135H NA VERSION MOTOR GRADERS SENR9184-02

BDJ1-Up, 3YK267-Up, 4MK404-Up, 6YN1-Up Contents for
Service Manual SENR9185

Note: This manual does not contain any Disassembly & Assembly modules. For disassembly and assembly
instructions, see the 120H & 135H Motor Graders Disassembly & Assembly Service Manual, SENR8540.

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 14.26
Binder Label SENR9183 01 .30
Safety SENR7733 08 .60
Service Manual Contents SENR9184 02 .30
Torque Specifications SENR3130 06 3.40
Engine Index Tab SENR2870 .30
Specifications 3114, 3116 & 3126 Engines SENR3582 08 9.90
Systems Operation, Testing & Adjusting 3114, 3116 & 3126 Engines SENR3583 05 9.90
Power Train Index Tab SENR2871 .30
Specifications Power Train SENR9157 9.90
Systems Operation, Testing & Adjusting Power Train SENR9159 6.50
Service Manual Electronic Transmission Control SENR9167 6.50
Systems Index Tab SENR2872 .30
Specifications Hydraulic System & Steering SENR9179 02 15.50

Systems Operation, Testing & Adjusting Hydraulic System & Steering SENR9186 01 9.90
Specifications, Systems Operation, Testing Secondary Steering SENR9059 01 6.50
& Adjusting
Schematic Hydraulic System SENR9189 10.00
Specifications Air System & Brakes RENR1416 01 3.40
Systems Operation, Testing & Adjusting Air System & Brakes RENR1417 01 6.50
Service Manual Air Dryer SENR2065 01 3.40
Service Manual Bendix Air Compressor (BX-2150) SENR5122 3.40
Electrical System & Operator’s Station Index Tab SENR2996 .30
Schematic Electrical System RENR1424 13.40
Systems Operation, Testing & Adjusting Starting & Charging Systems SENR2947 01 3.40
Service Manual Electronic Monitoring System (EMS) SENR2945 01 3.40
Service Manual Contour Series Seat SENR6615 02 9.90
Service Manual Air Conditioning & Heating Systems SENR5664 05 15.50
with R-134a Refrigerant
Maintenance Index Tab SENR2874 .30
Operation & Maintenance Manual SEBU7057 04 16.22

44
 Caterpillar: Confidential Green

120H & 135H MOTOR GRADERS SENR8542-02

(Disassembly & Assembly) Contents for
BDJ1-UP, 3YK1-UP, 4MK1-UP, 5FM1-UP, 6NM1-UP, 6TM1-UP, Service Manual SENR8540
7MM1-UP, 2AN1-UP, 6YN1-UP, 8WN1-UP, 9YR1-UP

Section Title Form No. Rev. Dlr. Note

Net C
Binder SENR2910 6.90 6.62
Binder Label SENR8541 01 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR8542 02 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Disassembly & Assembly 3116 Engine SENR3611 07 13.44 12.90
Disassembly & Assembly Supplement 3116 Engine SENR8538 5.66 5.43
Power Train Index Tab SENR2871 .30 .329
Disassembly & Assembly Power Train SENR8543 13.44 12.90
Systems Index Tab SENR2872 .30 .29
Disassembly & Assembly Machine Systems SENR8544 22.60 21.70

Note: Note: For Specifications, Systems Operation, Testing & Adjusting and Schematics, see the following
service manuals:

Note: 120H & 135H Standard Version Motor Grader (5FM1-799, 6TM1-365, 7MM1-248, 8WN1-349), SENR6990

Note: 120H & 135H Standard Version Motor Grader (5FM800-Up, 6TM366-Up, 7MM249-Up, 8WN350-Up),
SENR9195

Note: 120H & 135H NA Version Motor Grader (4MK1-403, 3YK1-266), SENR6995

Note: 120H & 135H NA Version Motor Grader (BDJ1-Up, 4MK404-Up, 3YK267-Up, 6YN1-Up), SENR9185

Note: 120H ES Version Motor Grader (6NM1-Up, 9YR1-329), SENR8500

Note: 120H ES Version Motor Grader (9YR330-Up), SENR9190

Note: 120H Australian Version motor Grader (2AN1-103), SENR9120

Note: 120H Australian Version motor Grader (2AN104-Up), RENR1400

45
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120H & 135H MOTOR GRADERS RENR4147-01

1241-UP, CBC1-UP, CAF1-UP, AMX1-UP, ALZ1-UP Contents for
Service Manual RENR4145

Note: This manual does not contain any Disassembly and Assembly modules. For Disassembly and Assembly
modules, see the 120H & 135H Motor Graders Disassembly & Assembly Service Manual, RENR4150.

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300
Binder Label RENR4146
Safety SENR7733
Service Manual Contents RENR4147
Torque Specifications SENR3130
Engine Index Tab SENR2870 .30
Specifications 3126B Engine SENR9579
Systems Operation, Testing & Adjusting 3126B Engine SENR9580
Troubleshooting 3126B Engine SENR9647
Power Train Index Tab SENR2871 .30
Specifications Power Train RENR4159
Systems Operation, Testing & Adjusting Power Train RENR4104
Systems Index Tab SENR2872 .30
Schematic Hydraulic System RENR4162
Specifications Hydraulic & Steering System RENR4161
Systems Operation, Testing & Adjusting Hydraulic & Steering System RENR4113
Specifications Air System & Brakes RENR4163
Systems Operation, Testing & Adjusting Air System & Brakes RENR4123
Specifications, Systems Operation, Secondary Steering System RENR4118
Troubleshooting, Testing & Adjusting
Service Manual Wabco Air Compressors RENR2314
Service Manual Air Dryer SENR2065
Electrical System & Operator’s Station Index Tab SENR2996 .30
Schematic Electrical System RENR4165
Service Manual Starting & Charging Systems SENR2947
Service Manual Caterpillar Monitoring System RENR5740
Service Manual R134a Heating & Air Conditioning SENR5664
Systems
Service Manual Contour Series Seat SENR6615
Maintenance Index Tab SENR2874 .30
Operation & Maintenance Manual SEBU7474

46
 Caterpillar: Confidential Green

120H & 135H MOTOR GRADERS RENR4152

(Disassembly & Assembly) Contents for
1241-UP, CBC1-UP, CAF1-UP, AMX1-UP, ALZ1-UP Service Manual RENR4150

Note: For Specifications, Systems Operation, Testing & Adjusting and Schematics, see the 120H & 135H Motor
Graders Service Manual, RENR4145.

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2910
Binder Label RENR4151
Safety SENR7733
Service Manual Contents RENR4152
Torque Specifications SENR3130
Engine Index Tab SENR2870 .30
Disassembly & Assembly 3126 Engine SENR9581
Disassembly & Assembly Supplement 3126 Engine RENR4158
Power Train Index Tab SENR2871 .30
Disassembly & Assembly Power Train RENR4160
Systems Index Tab SENR2872 .30
Disassembly & Assembly Machine System RENR4164

47
 Caterpillar: Confidential Green

130G Motor Grader Combined Manual

74V1-74V2320, 12W1-12W1081 Form SENR3215

TITLE FORM NO. DLR. IC

NET
Safety SENR7733 N/C .15
Service Manual Contents SENR3217 .30 .30
Engine Index Tab SENR2870 .30 .30
3304 Engine Specifications (7Z,9Z,12Z) SENR2252 5.50 5.28
3304 Engine Sys. Oper. Testing & Adjusting (7Z,9Z,12Z) SENR2253 8.40 8.06
3304 Engine Specifications SENR7590 8.40 8.06
3304 Engine Sys. Oper. Testing & Adjusting SENR7591 13.05 12.53
3304 & 3306 Engine Disassembly & Assembly SENR7144 21.95 21.07
Power Train Index Tab SENR2871 .30 .30
130G Power Train Specifications REG01582 2.90 2.78
130G Power Train Sys. Oper. Testing & Adjusting REG01580 5.50 5.28
130G Power Shift Transmission Testing & Adjusting REG01581 2.90 2.78
130G Power Train Disassembly & Assembly SENR7186 8.40 8.06
Systems Index Tab SENR2872 .30 .30
130G Hyd. System & Steering Specifications (12W1-1081,74V1-2320) REG01577 5.50 5.28
130G Hyd. System & Steering Sys. Oper. Testing & Adjusting (12W1-1081, REG01576 5.50 5.28
74V1-2320)
Supplemental Steering System SENR2594 5.50 5.28
130G Hydraulic Schematic (74V1-1524) SENR2122 2.90 2.78
130G Hydraulic Schematic (74V1525-Up) SENR3010 2.90 2.78
Tee Test Tools REG00910 2.90 2.78
130G Flow Meter Tee Test SENR7215 2.90 2.78
Flow Meter Tee Test Procedure-IX REG01531 2.90 2.78
130G Air System & Brakes Specifications REG01603 2.90 2.78
130G Air System & Brakes Sys. Oper. Testing & Adjusting REG01602 5.50 5.28
Air Dryer Service Manual SENR2065 2.90 2.78
Single Cylinder Air Compressor REG01343 2.90 2.78
Bendix-Westinghouse Air Compressors REG00914 8.40 8.06
130G Machine Systems Disassembly & Assembly SENR7142 21.95 21.07
Operator's Station Index Tab SENR2873 .30 .30
130G Operator's Station & Electrical System SENR2302 8.40 8.06
130G & Operator's Station Disassembly & Assembly SENR2504 5.50 5.28
Maintenance Index Tab SENR2874 .30 .30
130G Motor Grader Maintenance SEBU5215 15.75 15.12
13.85 13.30
.30 .30

NOTE: Form SENR7065, Automatic Blade Control Service Manual, is available for insertion into this manual.
The form is not a standard part of the manual.
NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.
NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

48
 Caterpillar: Confidential Green

140B Motor Grader Combined Manual

33C1-Up Form SENR2753

TITLE FORM NO. DLR. IC

NET
Safety SENR7733 N/C .15
Service Manual Contents SENR2759 .30 .30
Engine Index Tab SENR2870 .30 .30
3306 Engine Specifications SENR2755 5.50 5.28
3306 Engine Sys. Oper. Testing & Adjusting SENR7941 8.40 8.06
3306 Engine Disassembly & Assembly SENR7942 13.05 12.53
Power Train Index Tab SENR2871 .30 .30
140B Power Train Specifications SENR2756 2.90 2.78
140B Power Train Sys. Oper. Testing & Adjusting SENR7944 2.90 2.78
140B Power Train Disassembly & Assembly SENR7945 13.05 12.53
Systems Index Tab SENR2872 .30 .30
140B Power Control Specifications SENR2757 2.90 2.78
140B Power Control Sys. Oper. Testing & Adjusting SENR7947 2.90 2.78
140B Steering & Brakes Specifications SENR2758 2.90 2.78
140B Steering & Brakes Sys. Oper. Testing & Adjusting SENR7949 2.90 2.78
140B Machine Systems Disassembly & Assembly SENR7950 13.05 12.53
.30 .30
6.70 6.43
.30 .30

49
 Caterpillar: Confidential Green

140G Motor Grader Manual Form SENR3220

72V1-72V10333, 81V1-Up, 13W1-13W740

TITLE FORM NO. DLR. IC

NET
Safety SENR7733 N/C .15
Service Manual Contents SENR3218 .30 .30
Engine Index Tab SENR2870 .30 .30
Variable Power Supplement SENR3127 2.90 2.78
3306 Engine Specifications (8Z,10Z,13Z) SENR2147 5.50 5.28
3306 Engine Sys. Oper. Testing & Adjusting (8Z,10Z,13Z) SENR2148 8.40 8.06
3306 Engine Specifications SENR7592 8.40 8.06
3306 Engine Sys. Oper. Testing & Adjusting SENR7593 13.05 12.53
New Scroll Fuel System Disassembly & Assembly SENR2066 5.50 5.28
3304 & 3306 Engine Disassembly & Assembly SENR7144 21.95 21.07
Power Train Index Tab SENR2871 .30 .30
140G Power Train Specifications REG01582 2.90 2.78
140G Power Train Sys. Oper. Testing & Adjusting REG01580 5.50 5.28
140G Power Shift Transmission Testing & Adjusting REG01581 2.90 2.78
140G Power Train Disassembly & Assembly SENR7186 8.40 8.06
Systems Index Tab SENR2872 .30 .30
140G Hyd. System & Steering Specifications (13W1-740,72V1-10333,81V1-Up) REG01577 5.50 5.28
140G Hyd. System & Steering Sys. Oper. Testing & Adjusting (13W1-740, REG01576 5.50 5.28
72V1-10333,81V1-Up)
Supplemental Steering System SENR2594 5.50 5.28
140G Hydraulic Schematic (72V1-3721) SENR2122 2.90 2.78
140G Hydraulic Schematic (72V3722-Up) SENR3010 2.90 2.78
Tee Test Tools REG00910 2.90 2.78
140G Flow Meter Tee Test SENR7215 2.90 2.78
Flow Meter Tee Test Procedure-IX REG01531 2.90 2.78
140G Air System & Brakes Specifications REG01603 2.90 2.78
140G Air System & Brakes Sys. Oper. Testing & Adjusting REG01602 5.50 5.28
Air Dryer Service Manual SENR2065 2.90 2.78
Single Cylinder Air Compressor REG01343 2.90 2.78
Bendix-Westinghouse Air Compressors REG00914 8.40 8.06
140G Machine Systems Disassembly & Assembly SENR7142 21.95 21.07
Operator's Station Index Tab SENR2873 .30 .30
140G Operator's Station & Electrical System SENR2302 8.40 8.06
140G Operator's Station Disassembly & Assembly SENR2504 5.50 5.28
Maintenance Index Tab SENR2874 .30 .30
140G Motor Graders Operation & Maintenance SEBU5395 15.75 15.12

50
 Caterpillar: Confidential Green

140G Motor Grader (cont.) Manual Form SENR3220

72V1-72V10333, 81V1-Up, 13W1-13W740

TITLE FORM NO. DLR. IC

NET
Binder SENR2300 13.85 13.30
Binder Label SENR3219 .30 .30

NOTE: Form SENR7065, Automatic Blade Control Service Manual, is available for insertion into this manual.
The form is not a standard part of the manual.

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual..

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

51
 Caterpillar: Confidential Green

140G Motor Grader Manual Form SENR3645

5MD1-Up, 72V10334-Up, 13W741-Up

TITLE FORM NO. DLR. IC

NET
Safety SENR7733 N/C .15
Service Manual Contents SENR3647 .30 .30
Torque Specifications SENR3130 2.90 2.78
Engine Index Tab SENR2870 .30 .30
3306 Engine Specifications SENR2147 5.50 5.28
3306 Engine Sys. Oper. Testing & Adjusting SENR2148 8.40 8.06
Governor Linkage Adjustment Supplement SENR4247 2.90 2.78
3304 & 3306 Engine Disassembly & Assembly SENR3648 13.05 12.53
Power Train Index Tab SENR2871 .30 .30
140G Power Train Specifications SENR3555 2.90 2.78
140G Power Train Sys. Oper. Testing & Adjusting SENR3556 5.50 5.28
140G Power Shift Transmission Testing & Adjusting SENR3557 2.90 2.78
140G Power Train Disassembly & Assembly SENR3649 13.05 12.53
Systems Index Tab SENR2872 .30 .30
140G Hyd. System & Steering Specifications SENR3488 5.50 5.28
140G Hyd. System & Steering Sys. Oper. Testing & Adjusting SENR3489 8.40 8.06
Supplement Steering System SENR4239 2.90 2.78
Hydraulic System Schematic SENR3988 2.90 2.78
140G Air System & Brakes Specifications SENR3606 2.90 2.78
140G Air System & Brakes Sys. Oper. Testing & Adjusting SENR3607 2.90 2.78
Air Dryer Service Manual SENR2065 2.90 2.78
Bendix-Westinghouse Air Compressors REG00914 8.40 8.06
140G Machine Systems Disassembly & Assembly SENR3650 13.05 12.53
Electrical System & Operator's Station Index Tab SENR2996 .30 .30
140G Electrical System Schematic SENR3651 11.30 10.85
Starting and Charging Systems SENR2947 5.50 5.28
Electronic Monitoring System SENR2945 13.05 12.53
Maintenance Index Tab SENR2874 .30 .30
140G Motor Grader Operation & Maintenance SEBU6053 15.75 15.12
Binder SENR2300 13.85 13.30
Binder Label SENR3646 .30 .30

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

52
 Caterpillar: Confidential Green

140H & 160H Standard Version Motor Graders Manual Form SENR8505
2FM1-399, 5HM1-1149, 8JM1-279, 9JM1-349

TITLE FORM NO. DLR. IC

NET
Safety SENR7733 N/C .15
Service Manual Contents SENR8507 .30 .30
Torque Specifications SENR3130 2.90 2.78
Engine Index Tab SENR2870 .30 .30
3306B Engine Specifications (8Z82840-Up,6NC1-Up) SENR5593 5.50 5.28
3306B Engine Sys. Oper. Testing & Adjusting (8Z82840-Up,6NC1-Up) SENR5594 8.40 8.06
Power Train Index Tab SENR2871 .30 .30
Power Train Specifications SENR6998 8.40 8.06
Power Train Sys. Oper. Testing & Adjusting SENR8503 5.50 5.28
Electronic Shift Control SENR6982 5.50 5.28
Systems Index Tab SENR2872 .30 .30
Hydraulic System & Steering Specifications SENR8623 8.40 8.06
Hydraulic System & Steering Sys. Oper. Testing & Adjusting SENR8518 8.40 8.06
Hydraulic System Schematic SENR8571 8.40 8.06
Air System & Brakes Specifications SENR8669 2.90 2.78
Air System & Brakes Sys. Oper. Testing & Adjusting SENR8670 2.90 2.78
Bendix Air Compressor SENR5122 2.90 2.78
Electrical System & Operator's Station Index Tab SENR2996 .30 .30
Electrical System Schematic RENR1436 11.30 10.85
Contour Series Seat SENR6615 8.40 8.06
Maintenance Index Tab SENR2874 .30 .30
Operation & Maintenance SEBU6864 15.75 15.12
Binder SENR2300 13.85 13.30
Binder Label SENR8506 .30 .30

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

NOTE: This manual does not contain any Disassembly and Assembly Modules. For disassembly and assembly
instructions, see the 12H, 140H & 160H Motor Graders Disassembly and Assembly Manual, Form SENR8545.

53
 Caterpillar: Confidential Green

140H & 160H STANDARD VERSION MOTOR GRADERS SENR9174-04

XZH1-Up, 2FM400-UP, 5HM1150-UP, 8JM280-UP, 9JM350-UP Contents for
Service Manual SENR9175

Note: This manual does not contain any Disassembly and Assembly modules. For disassembly and assembly
instructions, see the 12H, 140H & 160H Motor Graders Disassembly and Assembly Manual, SENR8545.

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300 14.26 13.69
Binder Label SENR9173 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR9174 02 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 3306B Engine SENR5593 02 5.66 5.43
Systems Operation, Testing & Adjusting 3306B Engine SENR5594 03 8.65 8.30
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train SENR9156 8.65 8.30
Systems Operation, Testing & Adjusting Power Train SENR9159 5.66 5.43
Service Manual Electronic Transmission Control SENR9167 5.66 5.43
Systems Index Tab SENR2872 .30 .29
Specifications Hydraulic & Steering System SENR9178 03 13.44 12.90
Systems Operation, Testing & Adjusting Hydraulic & Steering System SENR9186 01 8.65 8.30
Schematic Hydraulic System RENR1430 8.65 8.30
Specifications Air System & Brakes RENR1418 01 2.98 2.86
Systems Operation, Testing & Adjusting Air System & Brakes RENR1417 01 5.66 5.43
Service Manual Tu-Flo 550/750 Air Compressor SENR6455 5.66 5.43
Electrical System & Operator’s Station Index Tab SENR2996 .30 .29
Schematic Electrical System (2FM400-Up, SENR9149 01 8.65 8.30
5HM1150-2999, 8JM280-Up,
9JM350-Up)
Schematic Electrical System (XZH1-Up, RENR9540
5HM3000-Up)
Service Manual Contour Series Seat SENR6615 02 8.65 8.30
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual SEBU7056 03 16.22 15.57

54
 Caterpillar: Confidential Green

140H & 160H NA VERSION MOTOR GRADERS SENR8512-06

9EJ1-509, 2ZK1-2391, 3GM1-79, 9TN1-399, 9ZN1-204 Contents for
Service Manual SENR8510

Note: Note: This manual does not contain Disassembly and Assembly modules. For disassembly &
assembly instructions, see the 12H, 140H & 160H Motor Graders Service Manual, SENR8545.

Section Title Form No. Rev. Dlr. Note

Net C
Binder SENR2300 14.26 13.69
Binder Label SENR8511 01 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR8512 06 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Supplement 3300 DI Vehicular Engines With SENR3127 2.98 2.86
Variable Power
Specifications 3306B Engine (08Z82840-Up, 6NC1- SENR5593 02 5.66 5.43
Up)
Systems Operation, Testing & Adjusting 3306B Engine (08Z82840-Up, 6NC1- SENR5594 03 8.65 8.30
Up)
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train SENR6998 01 8.65 8.30
Systems Operation, Testing & Adjusting Power Train SENR8503 01 5.66 5.43
Service Manual Transmission Electronic Control For SENR6982 02 5.66 5.43
Countershaft Transmissions
Systems Index Tab SENR2872 .30 .29
Specifications Hydraulic & Steering Systems SENR8513 8.65 8.30
Systems Operation, Testing & Adjusting Hydraulic & Steering Systems SENR8518 01 8.65 8.30
Specifications, Systems Operation, Testing Supplemental Steering System SENR8519 01 5.66 5.43
& Adjusting
Schematic Hydraulic System SENR6989 8.65 8.30
Specifications Air System & Brakes SENR8524 01 2.98 2.86
Systems Operation, Testing & Adjusting Air System & Brakes SENR8529 01 2.98 2.86
Service Manual Air Dryer SENR2065 01 2.98 2.86
Service Manual Bendix Air Compressor (BX-2150) SENR5122 2.98 2.86
Electrical System & Operator’s Station Index Tab SENR2996 .30 .29
Schematic Electrical System RENR1434 20.18 19.37
Systems Operation, Testing & Adjusting Starting & Charging Systems SENR2947 01 2.98 2.86
Service Manual Electronic Monitoring System SENR2945 01 2.98 2.86
Service Manual Contour Series Seat SENR6615 04 8.65 8.30
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual SEBU6822 01 16.22 15.57

Note: Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

55
 Caterpillar: Confidential Green

140H & 160H NA VERSION MOTOR GRADERS SENR9164-02

9EJ510-UP, 2ZK2392-UP, 3GM80-UP, 9TN400-UP, 9ZN205-UP Contents for
Service Manual SENR9165

Note: Note: This manual does not contain any Disassembly & Assembly modules. For disassembly and
assembly instructions, see the 12H, 140H & 160H Motor Graders Disassembly & Assembly Manual, SENR8545.

Section Title Form No. Rev. Dlr. Note

Net C
Binder SENR2300 14.26 13.69
Binder Label SENR9163 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR9164 02 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Supplement 3300 DI Vehicular Engines With SENR3127 2.98 2.86
Variable Power
Specifications 3306B Engine SENR5593 02 5.66 5.43
Systems Operation, Testing & Adjusting 3306B Engine SENR5594 03 8.65 8.30
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train SENR9156 8.65 8.30
Systems Operation, Testing & Adjusting Power Train SENR9159 5.66 5.43
Service Manual Electronic Transmission Control SENR9167 5.66 5.43
Systems Index Tab SENR2872 .30 .29
Specifications Hydraulic System & Steering SENR9178 03 13.44 12.900
Systems Operation, Testing & Adjusting Hydraulic System & Steering SENR9186 01 8.65 8.30
Specifications, Systems Operation, Testing Secondary Steering SENR9059 01 5.66 5.43
& Adjusting
Schematic Hydraulic System SENR9196 8.65 8.30
Specifications Air System & Brakes RENR1414 01 2.98 2.86
Systems Operation, Testing & Adjusting Air System & Brakes RENR1417 01 5.66 5.43
Service Manual Air Dryer SENR2065 01 2.98 2.86
Service Manual Tu-Flo Air Compressors SENR6455 5.66 5.43
Electrical System & Operator’s Station Index Tab SENR2996 .30 .29
Schematic Electrical System SENR9147 00 11.63 11.16
Service Manual Starting & Charging Systems SENR2947 01 2.98 2.86
Service Manual Electronic Monitoring System SENR2945 01 2.98 2.86
Service Manual Contour Series Seat SENR6615 04 8.65 8.30
Service Manual Air Conditioning & Heating Systems SENR5664 05 13.44 12.90
with R-134a Refrigerant
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual SEBU7054 01 16.22 15.57

56
 Caterpillar: Confidential Green

140H & 160H ES Version Motor Graders Manual Form SENR8515

6WM1-340, 8KM1-393, 2HS1-379, 3AS1-449

TITLE FORM NO. DLR. IC

NET
Safety SENR7733 N/C .15
Service Manual Contents SENR8517 .30 .30
Torque Specifications SENR3130 2.90 2.78
Engine Index Tab SENR2870 .30 .30
3306B Engine Specifications SENR5593 5.50 5.28
3306B Engine Sys. Oper. Testing & Adjusting SENR5594 8.40 8.06
Power Train Index Tab SENR2871 .30 .30
Power Train Specifications SENR6998 8.40 8.06
Power Train Sys. Oper. Testing & Adjusting SENR8503 5.50 5.28
Electronic Shift Control SENR6982 5.50 5.28
Systems Index Tab SENR2872 .30 .30
Hydraulic System & Steering Specifications SENR8559 8.40 8.06
Hydraulic System & Steering Sys. Oper. Testing & Adjusting SENR8518 8.40 8.06
Secondary Steering System SENR8519 5.50 5.28
Hydraulic System Schematic (140H;8KM1-382,160H;6WM1-336) SENR8593 8.40 8.06
Hydraulic System Schematic (140H;8KM383-393,3AS1-449,160H;6WM337-340, SENR9101 8.40 8.06
2HS1-379)
Air System & Brakes Specifications SENR8524 2.90 2.78
Air System & Brakes Sys. Oper. Testing & Adjusting SENR8529 2.90 2.78
Air Dryer Service Manual SENR2065 2.90 2.78
Bendix Air Compressor SENR5122 2.90 2.78
Electrical System & Operator's Station Index Tab SENR2996 .30 .30
Electrical System Schematic RENR1435 11.30 10.85
Starting and Charging Systems SENR2947 5.50 5.28
Electronic Monitoring System SENR2945 13.05 12.53
Contour Series Seat SENR6615 8.40 8.06
Maintenance Index Tab SENR2874 .30 .30
Operation & Maintenance SEBU6862 15.75 15.12
Binder SENR2300 13.85 13.30
Binder Label SENR8516 .30 .30

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

NOTE: This manual does not contain any Disassembly and Assembly Modules. For disassembly and assembly
instructions, see the 12H, 140H & 160H Motor Graders Disassembly and Assembly Manual, Form SENR8545.

57
 Caterpillar: Confidential Green

140H & 160H ES VERSION MOTOR GRADERS SENR9172-01

2HS380-UP, 3AS450-UP, 6WM341-UP, 8KM394-UP Contents for
Service Manual SENR9170

Note: NOTE: This manual does not contain Disassembly & Assembly modules. For disassembly and
assembly instructions, see the 12H, 140H & 160H Motor Graders Disassembly & Assembly Service Manual,
SENR8545.

Section Title Form No. Rev. Dlr. Note

Net C
Binder SENR2300 14.26 13.69
Binder Label SENR9171 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR9172 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 3306B Engine SENR5593 02 5.66 5.43
Systems Operation, Testing & Adjusting 3306B Engine SENR5594 03 8.65 8.30
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train SENR9156 8.65 8.30
Systems Operation, Testing & Adjusting Power Train SENR9159 5.66 5.43
Service Manual Electronic Transmission Control SENR9167 5.66 5.43
Systems Index Tab SENR2872 .30 .29
Specifications Hydraulic System & Steering SENR9178 03 13.44 12.90
Systems Operation, Testing & Adjusting Hydraulic System & Steering SENR9186 01 8.65 8.30
Specifications, Systems Operation, Testing Secondary Steering SENR9059 01 5.66 5.43
& Adjusting
Schematic Hydraulic System RENR1429 8.65 8.30
Specifications Air System & Brakes RENR1414 01 2.98 2.86
Systems Operation, Testing & Adjusting Air System & Brakes RENR1417 01 5.66 5.43
Service Manual Air Dryer SENR2065 01 2.98 2.86
Service Manual Tu-Flo Air Compressors SENR6455 5.66 5.43
Electrical System & Operator’s Station Index Tab SENR2996 .30 .29
Schematic Electrical System SENR9148 01 11.63 11.16
Service Manual Starting & Charging Systems SENR2947 01 2.98 2.86
Service Manual Electronic Monitoring System (EMS) SENR2945 01 2.98 2.86
Service Manual Contour Series Seat SENR6615
Service Manual Air Conditioning & Heating Systems SENR5664 04 8.65 8.30
with R-134a Refrigerant
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual SEBU7055 16.22 15.57

58
 Caterpillar: Confidential Green

140H & 160H MOTOR GRADERS RENR4122-03

1261-UP, CCA1-UP, ASD1-UP, APM1-UP, CCP1-UP Contents for
Service Manual RENR4120

Note: For Disassembly and Assembly instructions, see the 140H & 160H Motor Graders Disassembly &
Assembly Service Manual, RENR4125.

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300
Binder Label RENR4121
Safety SENR7733
Service Manual Contents RENR4122
Torque Specifications SENR3130
Engine Index Tab SENR2870 .30
Specifications 3176C Engine SENR9527
Systems Operation, Testing & Adjusting 3176C Engine SENR9528
Troubleshooting 3176C Engine SENR9515
Power Train Index SENR2871 .30
Specifications Power Train RENR4103
Systems Operation, Testing & Adjusting Power Train RENR4104
Systems Index Tab SENR2872 .30
Schematic Hydraulic System RENR4114
Specifications Hydraulic & Steering System RENR4109
Systems Operation, Testing & Adjusting Hydraulic & Steering System RENR4113
Specifications, Systems Operation, Testing Secondary Steering System RENR4118
& Adjusting
Specifications Air System & Brakes RENR4119
Systems Operation, Testing & Adjusting Air System & Brakes RENR4123
Service Manual Air Dryer SENR2065
Service Manual Bendix Air Compressor SENR6455
Electrical System & Operator’s Station Index Tab SENR2996 .30
Schematic Electrical System (ASD1-224, APM1- RENR4128
411, 415, CCP1-192)
Schematic Electrical System (126, CCA, RENR9556
ASD225-Up, APM412-414, 416-Up,
CCP193-Up)
Systems Operation, Testing & Adjusting Starting & Charging Systems SENR2947
Service Manual R134-a Heating & Air Conditioning SENR5664
Systems
Service Manual Contour Series Seat SENR6615
Service Manual Caterpillar Monitoring System RENR5740
Maintenance Index Tab SENR2874 .30
Operation & Maintenance Manual SEBU7471

59
 Caterpillar: Confidential Green

140H & 160H MOTOR GRADERS RENR4127-01

(Disassembly & Assembly) Contents for
1261-UP, CCA1-UP, ASD1-UP, APM1-UP, CCP1-UP Service Manual RENR4125

Note: For Schematics, Specifications, Systems Operation, and Testing & Adjusting modules, see the 140H &
160H Motor Graders Service Manual, RENR4120.

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2910
Binder Label RENR4126
Safety SENR7733
Service Manual Contents RENR4127
Torque Specifications SENR3130
Engine Index Tab SENR2870 .30 .29
Disassembly & Assembly 3176C & 3196 Engine (ADEM III) SENR9537
Disassembly & Assembly Supplement 3176C Engine (ADEM III) RENR4134
Power Train Index Tab SENR2871 .30 .29
Disassembly & Assembly Power Train RENR4108
Systems Index Tab SENR2872 .30 .29
Disassembly & Assembly Machine Systems RENR4124

60
 Caterpillar: Confidential Green

143H & 163H NA Version Motor Graders SENR8522-06

5AK1-155, 1AL1-407 Contents for
Service Manual SENR8520

Note: This manual does not contain any Disassembly and Assembly modules. For disassembly and assembly
instructions, see the 143H & 163H Motor Graders Disassembly and Assembly Manual, SENR8550.

Section Title Form No. Rev. Dlr. Note

Net C
Binder SENR2300 14.26 13.69
Binder Label SENR8521 01 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR8522 06 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Supplement 3300 DI Vehicular Engines With SENR3127 2.98 2.86
Variable Power
Specifications 3306B Engine (08Z82840-Up, 6NC1- SENR5593 02 5.66 5.43
Up)
Systems Operation, Testing & Adjusting 3306B Engine (08Z82840-Up, 6NC1- SENR5594 03 8.65 8.30
Up)
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train SENR6998 01 8.65 8.30
Systems Operation, Testing & Adjusting Power Train SENR8503 01 5.66 5.43
Service Manual Transmission Electronic Control For SENR6982 02 5.66 5.43
Countershaft Transmissions
Specifications All Wheel Drive SENR8504 2.98 2.86
Systems Operation, Testing & Adjusting All Wheel Drive SENR8508 8.65 8.30
Service Manual All Wheel Drive Electronic Control SENR6983 01 5.66 5.43
Systems Index Tab SENR2872 .30 .29
Specifications Hydraulic System & Steering SENR8514 8.65 .8.30
Systems Operation, Testing & Adjusting Hydraulic System & Steering SENR8518 01 8.65 8.30
Specifications, Systems Operation, Testing Supplemental Steering System SENR8519 01 5.66 5.43
& Adjusting
Schematic Hydraulic System SENR6993 8.65 8.30
Specifications Air System & Brakes SENR8528 2.98 2.86
Systems Operation, Testing & Adjusting Air System & Brakes SENR8529 01 2.98 2.86
Service Manual Air Dryer SENR2065 01 2.98 2.86
Service Manual Bendix Air Compressor (BX-2150) SENR5122 2.98 2.86
Electrical System & Operator’s Station Index Tab SENR2996 .30 .29
Schematic Electrical System RENR1437 11.63 11.16
Systems Operation, Testing & Adjusting Starting & Charging Systems SENR2947 01 2.98 2.86
Service Manual Electronic Monitoring System SENR2945 01 2.98 2.86
Service Manual Contour Series Seat SENR6615 04 8.65 8.30
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual SEBU6825 01 16.22 15.57

Note: Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

61
 Caterpillar: Confidential Green

143H & 163H NA VERSION MOTOR GRADERS SENR9182-02

5AK156-UP, 1AL408-UP Contents for
Service Manual SENR9180

Section Title Form No. Rev. Dlr. Note

Net C
Binder SENR2300 14.26 13.69
Binder Label SENR9181 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR9182 02 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Supplement 3300 DI Vehicular Engines With SENR3127 2.98 2.86
Variable Power
Specifications 3306B Engine SENR5593 02 5.66 5.43
Systems Operation, Testing & Adjusting 3306B Engine SENR5594 03 8.65 8.30
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train SENR9156 8.65 8.30
Systems Operation, Testing & Adjusting Power Train SENR9159 5.66 5.43
Service Manual Electronic Transmission Control SENR9167 5.66 5.43
Specifications All Wheel Drive SENR9176 01 2.98 2.86
Systems Operation, Testing & Adjusting All Wheel Drive SENR9177 01 8.65 8.30
Systems Operation, Testing & Adjusting All Wheel Drive Electronic Control SENR6983 01 5.66 5.43
System
Systems Index Tab SENR2872 .30 .29
Specifications Hydraulic System & Steering SENR9178 03 13.44 12.90
Systems Operation, Testing & Adjusting Hydraulic System & Steering SENR9186 01 8.65 8.43
Specifications, Systems Operation, Testing Secondary Steering SENR9059 01 5.66 5.43
& Adjusting
Schematic Hydraulic System SENR9197 8.65 8.30
Specifications Air System & Brakes RENR1415 01 2.98 2.86
Systems Operation, Testing & Adjusting Air System & Brakes RENR1417 01 5.66 5.43
Service Manual Air Dryer SENR2065 01 2.98 2.86
Service Manual Tu-Flo Compressors SENR6455 5.66 5.43
Electrical System & Operator’s Station Index Tab SENR2996 .30 .29
Schematic Electrical System RENR1423 01 11.63 11.16
Service Manual Starting & Charging Systems SENR2947 01 2.98 2.86
Service Manual Electronic Monitoring System (EMS) SENR2945 01 2.98 2.86
Service Manual Contour Series Seat SENR6615 04 8.65 8.30
Service Manual Air Conditioning & Heating Systems SENR5664 05 13.44 12.90
with R-134a Refrigerant
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual SEBU7063 01 16.22 15.57

62
 Caterpillar: Confidential Green

143H & 163H MOTOR GRADERS RENR4137-02

ARL1-UP, APN1-UP Contents for
Service Manual RENR4135

Note: This manual does not contain any Disassembly and Assembly modules. For Disassembly and Assembly
instructions, see the 143H & 163H Motor Graders Service Manual, RENR4140.

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2300
Binder Label RENR4136
Safety SENR7733
Service Manual Contents RENR4137
Torque Specifications SENR3130
Engine Index Tab SENR2870 .30
Specifications 3176C Engine SENR9527
Systems Operation, Testing & Adjusting 3176C Engine SENR9528
Troubleshooting 3176C Engine SENR9515
Power Train Index SENR2871 .30
Specifications Power Train RENR4103
Systems Operation, Testing & Adjusting Power Train RENR4104
Specifications Power Train All Wheel Drive RENR4143
Systems Operation, Testing & Adjusting Power Train All Wheel Drive RENR4144
Systems Index Tab SENR2872 .30
Schematic Hydraulic System RENR4148
Specifications Hydraulic & Steering Systems RENR4109
Systems Operation, Testing & Adjusting Hydraulic & Steering Systems RENR4113
Specifications Air System & Brakes RENR4119 ????
Systems Operation, Testing & Adjusting Air System & Brakes RENR4123
Specifications, Systems Operation, Testing Secondary Steering System RENR4118
& Adjusting
Service Manual Air Dryer SENR2065
Service Manual Tu-Flo Air Compressors SENR6455
Electrical System & Operator’s Station Index Tab SENR2996 .30
Schematic Electrical System (ARL1-261, APN1- RENR4154
226
Schematic Electrical System (ARL262-Up, RENR9557
APN227-Up)
Service Manual Starting & Charging Systems SENR2947
Service Manual Contour Series Seat SENR6615
Service Manual Monitoring System RENR5740
Service Manual R134a Heating & Air Conditioning SENR5664
Systems
Maintenance Index Tab SENR2874 .30
Operation & Maintenance Manual SEBU7473

63
 Caterpillar: Confidential Green

143H & 163H MOTOR GRADERS RENR4142

(Disassembly & Assembly) Contents for
ARL1-UP, APN1-UP Service Manual RENR4140

Note: For Specifications, Systems Operation, Testing & Adjusting and Schematics, see the 143H & 163H Motor
Graders Service Manual, RENR4135.

Section Title Form No. Rev. Dlr. IC

Net
Binder SENR2910
Binder Label RENR4141
Safety SENR7733
Service Manual Contents RENR4142
Torque Specifications SENR3130
Engine Index Tab SENR2870 .30
Disassembly & Assembly 3176C Engine SENR9537
Disassembly & Assembly Supplement 3176C Engine RENR4138
Power Train Index Tab SENR2871 .30
Disassembly & Assembly Power Train RENR4139
Systems Index Tab SENR2872 .30
Disassembly & Assembly Machine System RENR4153

64
 Caterpillar: Confidential Green

143H & 163H MOTOR GRADERS SENR8552-01

(Disassembly & Assembly) Contents for
5AK1-UP,1AL1-UP Service Manual SENR8550

Note: For Specifications, Systems Operation, Testing & Adjusting and Schematics, see the following service
manuals:

143H & 163H Motor Graders Service Manual (5AK1-155, 1AL1-407), SENR8520

143H & 163H Motor Graders Service Manual (5AK156-Up, 1AL408-Up), SENR9180

Section Title Form No. Rev. Dlr. Note

Net C
Binder SENR2910 14.26 13.69
Binder Label SENR8551 .30 .29
Safety SENR7733 .51 .49
Service Manual Contents SENR8552 .30 .29
Torque Specifications SENR3130 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Disassembly & Assembly 3306B Engine SENR5598 13.44 12.90
Disassembly & Assembly Supplement 3306B Engine SENR8555 13.44 12.90
Power Train Index Tab SENR2871 .30 .29
Disassembly & Assembly Power Train SENR8553 8.65 8.30
Systems Index Tab SENR2872 .30 .29
Disassembly & Assembly Machine Systems SENR8554 11.63 11.16

65