Anand Internship Training and Development.
Anand Internship Training and Development.
Anand Internship Training and Development.
PROJECT REPORT
ON
“TRAINING AND DEVELOPMENT AT
ULTRATECH CEMENT LIMITED”
SESSION 2022-23
SUBMITTED TO
1
CONTENTS
Acknowledgment
Preface
Introduction
Company profile
Objectives of the study
Research methodology
Data analysis & interpretation
Findings
Conclusion
Suggestions
Bibliography
Annexure
2
Acknowledgement
The research undertook was an attempt to overcome the boundaries of books before I
take up this as my profession and start my career as a praising manager.
I would like to take this golden opportunity to express deep sense of gratitude
indebtedness to the management of " MAIHAR CEMENT WORKS" for providing
me the opportunity to undergo practical training in their esteemed organization for
45 days.
I Specially thank ‘’Mr. Karunesh Panday (FH)’’at MAIHAR CEMENT WORKS in
SARLA NAGAR MAIHAR for their consistent encouragement for their valuable
guidance.
I would like to extend special thanks to " Mr. Amit Soni " Sr. Personnel Manager of
MAIHAR CEMENT WORKS. SARLA NAGAR MAIHAR. I specially thank " Mr.
Rajeev Saxena" SH T&D for their support and guidance . He has provided me all the
necessary information and inputs during my training time.
Lastly no words can adequately express my debt of gratitude to my parents for
generating in me a perennial interest in this field of study and also to almighty god
for the successful completion of my project.
3
PREFACE
There has been continuous increase in the number of Industries in India and
throughout the world. The performance of any industry depends on the efficiency of
manpower and machine. Both of these i.e. manpower and machine need to properly
cared and managed. Manpower is generated by vital agency i.e. workers and
personnel’s
It is the responsibility of any employer to look upon the training and well
beings of his employees. Any effort aimed towards the training of employees is
already beneficial and fruitful to the industry.
Present project report entitled “T&D in Maihar Cement Works, Maihar Distt.
Satna (M.P.)” was conducted during the month of 15 th June to 30th July 2023. The
project report aimed to evaluate Training & Development in the M.C.W. Maihar
Satna
Place : Maihar
4
INTRODUCTION
Every organization needs to have well-trained and experienced people to perform the
activities that have to be done. If the current or potential job occupant can meet this
requirement, training is not important. But when this is not the case, it is necessary to
raise the skill levels and increase the versatility and adaptability of employees.
Inadequate job performance or a decline in productivity or changes resulting out of
job redesigning or a technological breakthrough requires some type of training and
development efforts. As the job becomes more complex, the importance of employee
development also increases. In a rapidly changing society, employee training and
development are not only an activity that is desirable but also an activity that an
organisation must commit resources to if it is to maintain a viable and knowledgeable
work force. Training is a process of learning a sequence of programmed behaviour.
It is application of knowledge. It gives people an awareness of the rules and
procedures to guide their behaviour. It attempts to improve their performance on the
current job or prepare them for an intended job.
5
ABOUT COPMANY
The roots of the Aditya Birla Group date back to the 19th century in the picturesque town of Pilani,
set amidst the Rajasthan desert. It was here that Seth Shiv Narayan Birla started trading in cotton,
laying the foundation for the House of Birlas.
Through India's arduous times of the 1850s, the Birla business expanded rapidly. In the early part of
the 20th century, our Group's founding father, Ghanshyamdas Birla, set up industries in critical sectors
such as textiles and fibre, aluminium, cement and chemicals. As a close confidante of Mahatma
Sdnanl, he played an active role in the Indian freedom struggle. He represented India at the first ana
Second round-table conference in London. along with Gandhiji. It was at "Birla House in belni that
the luminaries of the Indian freedom struggle often met to plot the downfall of the British Raj.
A formidable force in Indian industry, Mr. Aditya Birla dared to dream of setting up a global business
empire at the age of 24. He was the first to put Indian business on the world map, as far back as 1969,
long before globalisation becamea buzzword in India.
In the then vibrant and free market South East Asian countries, he ventured to set up world-class
production bases. He had foreseen the winds of change and staked the future of his business on a
competitive, free market driven economy order. He put Indian business on the globe, 22 years before
economic liberalisation was formally introduced by the former Prime Minister, Mr. Narasimha Rao
and the former Union Finance Minister, Dr Manmohan Singh. He set up 19 companies outside India,
in Thailand, Malaysia, Indonesia, the Philippines and Egypt.
Most importantly, his companies earned respect and admiration of the people, as one of India's finest
business houses, and the first Indian International Group globally. Through this outstanding record of
enterprise, he helped create enormous wealth for the nation, and respect for Indian entrepreneurship
in South East Asia. In his time, his success was unmatched by any other industrialist in India.
Under the leadership of our Chairman, Mr. Kumar Mangalam Birla, the Group has sustained and
established a leadership position in its key businesses through continuous value-creation.
Spearheaded by UltraTech, Hindalco, Aditya Birla Nuvo, Indo Gulf Fertilisers and companies in
Thailand, Malaysia, Indonesia, the Philippines and Egypt, the Aditya Birla Group is a leader in a swathe
of products viscose staple fibre, aluminium, cement, copper, carbon black, palm oil, insulators,
garments. And with successful forays into financial services, telecom, software and BPO, the Group is today
one of Asia's most diversified business groups.
6
Company Profile
Ultratech cement limited is the cement flagship company of Aditya Birla Group.
Ultratech is the largest manufacturer of grey cement, ready mix concrete and white
cement in India. It has consolidated capacity of 126.75 Million Tons Per Annum.
Ultratech has 23 integrate Manufacturing Units ,28 grinding units, one clinkerisation
unit and 8 bulk packaging terminals.
7
PURPOSE
ABG VALUES: -
INTEGRITY - Honesty in every action
8
Maihar Cement Works: At a Glance
Maihar Cement Works is a modern cement plant with high level of automation,
computer aided data acquisition and sophisticated control system, which ensures
quality at every stage of production. The unit is strategically located at Sarlanagar at a
distance of about 8 Km from the town of Maihar Maihar-Dhanwahi Road in Satna
District of Madhya Pradesh. About 45 Kms South-East of Satna, a hub of cement
industry in India, Maihar is situated at main railway line of Howrah-Mumbai. It is
one of the famous dots in the mythological map of India and also regarded as the
adobe of Adi shakti Goddess Maa Sharda.
In 1979, Maihar Cement Line 1 & 2 was commissioned with the initial capacity of
0.8 MTPA cement. And in 1995 Maihar Cement Line-3 was commissioned adjacent
to existing Maihar Cement Line 1 and 2 plant with the capacity of 1.0 MTPA cement.
The present capacity of Maihar Cement Works is Clinker with 4.0 MTPA and
Cement with 6.0 MTPA. It mainly produces 43 grades of Ordinary Portland Cement
and Portland Pozzolana cement. Also, the power requirement of unit is met through 2
Thermal Power Plants and 1 Waste Heat Recovery System.
Method of Mining: -
All three limestone Mines are opencast mechanized mines having permission for use
of heavy earth moving machinery (HEMM) under regulation 106(2) (b) of MMR
1961. Mining operations are carried out with help of deep hole drilling & blasting
with use of HEMMs.
Loading of limestone & overburden is being carried out by fleet of CK 300 and
Backhoe Excavators, PC-300 onto dumpers for transportation from mines to crusher
& dump.
Quality Management: -
Various grades of limestone are produced to meet the plant requirements. To achieve
desired chemical specification of raw feed, to optimize exploitation of the deposit and
to maximize use of mineral conscious blending plan from all three mines is adopted.
To maintain the critical parameters like Ca0, Si02, Fe203 & LSF of limestone as per
the requirement of plant; Cross Belt Analyzer is installed at plant end.
CEMENT MANUFACTURING
10
CAMPUS: -
Staff Colony
Hospital
School (CBSC) & Collage (UG & PG)
Fitness Centre & Club
Temple
Shopping complex & Veg. Market
Organization Structure
11
Objective of my study
To find out that whether there is any significant correlation-ship between the
quality of training and follower ship of training, efficiency in work area and
effectiveness in the work area.
To know the various factor of affecting proper & how to run smoothly.
12
TOPIC: - Training & Development
13
System of Training and Development
14
Training & Development: -
T&D in HRM are two different activities which goes hand-in-hand for the overall
betterment of the employees.
According to Lussier: -
Important of T&D
15
Training: -
Training is short term investment and specific relevant job and gain new skill to
apply their job
“Most training is targeted to ensure trainees learn something they apply to their job”.
Type of training: -
1. On the job
2. Off the job
On the job: - On the job training helps employee learn and perform their jobs in real
- life situation while minimizing potential issue. As a results job- related knowledge
is learned, retained and applied more reliably.
“Learn while you’re working”
Steps
Participant selection
Whom to give what training
Group comfort – physical & skill
Effective communication
Feedback mechanism
The need to learn new training skills
Preparation by trainers
17
TNI & TNA
Training analysis is the process of identifying the gap in employee training and
related training needs
TNI
3S – Seiso - Cleaning
Like: - 5S, & 6 sigma, kaizen
4S – Seiketsu - Standardization
Culture change: -
5S - Shitsuke - Discipline
Directly change
i. Technology change (new tech adopts)
ii. Environment change
Quality change
i. Human
ii. Value
iii. Process
iv. Team sprit
v. Satisfaction (consumer & employee)
TNI Process
19
TNA (Training Need Analysis)
Training Needs Analysis (TNA) is the process in which the company identifies
training and development needs of its employees so that they can do their job
effectively. It involves a complete analysis of training needs required at various levels
of the organisation.
Training is concern with importing specific skills for doing particular job.
A clerk on typing
It is task-
oriented activities
It is for job related
Purpose and short term
TNA can be described as a general process through which
cat
the organization or one of its parts.
i. Identifies
ii. Specific
iii. Analysis
Identifies: - The competence needed for the success of its business and
operations.
Specifies: - The range, extent and aim of training action needed.
Analysis: - How the best the training needs can be met.
20
Why conducts a TNA?
Effective training program correctly identify and address the training need.
Need to determine what or who needs to be training.
TNA works to clarity training needs.
A TNA ensure training is targeting the correct competencies the correct
employees and addressing a business need.
A poorly desired TNA can lead to training that.
Goldstein's Model: -
Goldstein's Model of Training Needs Analysis (TNA) is a comprehensive framework
for assessing the current and future training needs of an organization, with the goal of
aligning employee development efforts with organizational objectives .
TNA Tools: -
Interview
Observation
Contextual enquiry
21
Survey
SWOT (strength, weakness, opportunity, & threats) analysis
Past and current activity records (performance appraisal)
Donald Kirkpatrick developed the Kirkpatrick Evaluation Model for evaluating training
during the 1950s. The model was initially published in a trade journal and later in
Kirkpatrick’s 1975 book, “Evaluating Training Programs.” Today, it is the most
recognized method of evaluating the effectiveness of training programs.
The Kirkpatrick Model is a globally recognized method of evaluating the results of
training and learning programs. It assesses both formal and informal training methods
and rates them against four levels of criteria: reaction, learning, behaviour and
results.
Four level –
1. Reaction
2. Behavior
3. Learning
4. Result
22
Reaction: - The degree to which participants find the training favorable engaging and
relevant to their job.
Evolution category –
Program objective
Course material
Content relevance
trainer knowledge
Learning: - The degree to which participants acquire the intended knowledge skills,
attitude, confidence & commitment is based on their participation in the training.
Participant have and haven’t learned
Planning vs actual
A defined clear scoring process must be defined in advance to reduce in
consistencies
Pre-test and post-test
Formula: -
Learning index =
(Pre-test score – Post-test / Total score – pre-test score) * 100
23
Behavior: - The degree to which participants apply what they learned during
training when they are back on the job.
Steps: -
Review after 3-6 months after training
Participant has learned something or the training was in effective
The organizational or learn culture obstructs behavior change
Result: - The degree to which targeted outcomes occur as a result of the training
and the support & accountability package.
Achievement of key performance indicators
ROI on investment
A popular profitability matric used to evaluate how well an investment has performed
Return on investment (ROI) is a performance measure used to evaluate the
efficiency or profitability of an investment or compare the efficiency of a number of
different investments. ROI tries to directly measure the amount of return on a
particular investment, relative to the investment’s cost .
TNI
Pre-test
ROI + (Positive) training effective
Learning (Training)
ROI – (Negative) training not effective Post-test
Effectiveness measure 24
ROI
3 Key actions
1. Continue improvement
a. Continue improvement
b. Customer satisfactions
c. Business process
Q – Quality
C – Cost
D –Delivery
Every organization his own rules and norms to identify TNI & TNA in his standard
and competency to find training to our employees (O&S).
ABG(UTCL) give 3 type of training provide
Safety
Behavioral
Functional
25
1) Contractor safety measurement (CSM)
2) Fire risk management
3) Lock out tag out try out
4) Heavy earth moving machinery
5) Road and driving safety
6) Hot work safety
7) Work at height
8) Safety observation
9) Incident investigation
10) Machine guarding
11) Scaffolding
12) Electrical safety
13) Hazard identification & risk assessment (HIRA)
14) Rail safety
15) Excavation flooring & Sloping
16) Confined space entry
17) Material lifting operations Mine safety standard
18) Mine safety standard I. Drilling
II. Blasting
III. Dozing
IV. Rock breaking & Dozing
V. Transportation
VI. Dumping
ABG 8 Competency
Vision and strategy: -
To develop and communicate a long-term strategy, which is aligned to the overall
group vision and business goals.
i. Thinking broadly
ii. Strategic Orientation
iii. Developing a vision
Business acumen: -
Use information weigh risk and take timely decision that can have a positive impact
on the overall business performance.
i. Analytical thinking
ii. Understanding business environment
iii. Financial awareness
26
iv. Strategic decision making
Teamwork & collaboration: -
Work with other to effectively deliver on organization goals, selecting a co-operative
approach over being individual centered.
i. Team working
ii. Peer leadership
iii. Networking
Develop self and team: -
Use into weight risk & take timely decision that can have a positive impact on the
overall business performance.
i. Developing self
ii. Developing team
iii. Delegation & empowerment
Innovation & improves: -
In the ability to put fourth idea for bringing about innovation in every area of work
champions & facilities development and successful implementation of new ideas for
overall organization benefit.
i. Change orientation
ii. Creativity
iii. innovation
Customer focus: - Is the ability to understand and anticipate the need of internal /
external customer to ensure high level of services delivery in term of product &
services.
i. Understanding customer & segments
ii. Service orientation
iii. Relationship building
Get result: -
Is the ability to put fourth idea for bringing about innovation in every area of work
champion & facilities development and successful implementation of new idea for
overall organization benefits.
i. Planning & prioritization
ii. Commitment to quality
iii. Execution
iv. Operational decision making
v. Organization awareness
27
Communicates to influence & engage: -
Is the ability to express idea’s, through and point of view to gain support, convince
other about one’s point of view poster open dialogue or building emotional connect
to get the desired outcomes for the organizations.
i. Verbal communication
ii. Written communication
iii. Presentation skills
iv. Influencing
v. Assertiveness
TPM
D – Development
Psychometric test: -
A psychometric test is a mix of abilities and personality tests that evaluate a
candidate's abilities. Psychometric assessments may include an aptitude test, a
personality test, a situational judgement test (SJT), in-tray exercises, group exercises,
role-playing exercises, and interviews.
Organization effectiveness
Efficiency: - Minimum resource given any org. and maximum output generate as a
good & services.
Benefit: -
Organizational effectiveness
Talent management: -
Skills: -
Natural skills
An inner quality that emerges effortlessly
Skills knowledge intelligent and experience
Ability to learn and grow
Judgement, attitude, character
Perseverance & self - motivations
Talent management
Talent meaning is managing the ability, competency, power of employee within and
organization everything that is done to recruit, retain, develop, reward and make
people perfume is part of talent management.
31
Planning: Figure out the human capital required, key roles, recruitment plan and
other aspects involved in your business strategy.
Retaining: It’s more expensive to train a new employee than to retain one. For
companies to keep their existing talent, they may have to increase compensation
over time, provide growth opportunities, ask for feedback and offer flexibility.
Encouraging passion
Embracing new interests
Offering impressive salaries
Giving engaging work
Attracting talent in the first place
Being open-minded
INDUSRTY
I - Investment
N - Need
D - Dedication
U - Understanding
S – Sense of belongingness
T - Trust
R - Realistic
Y - Youth
Research methodology
33
Research methodology is the specific procedure or techniques used to identify, select,
process, and analyse information on about a topic in a research paper the
methodology section allows the reader to critically evaluate a study’s entry.
34
The information has been analyzed both question-by-question and according to the
executive employees' grade. 12 items made up the questionnaire used in this study,
which included a sample of 30 employees.
A
15 14
13
11
9
9
7
Rating
5 4
3 2
1
1
Unsatisfied Satisfied Good Very good Excellent
Series1 1 2 9 4 14
Employee
Unsatisfied
Satisfied
3% 7%
Excellent
47%
Good
30%
Very good
13%
Analysis: Since the sample size is 30, as I have already indicated, 14 and 4
employees from various departments at Maihar Cement Works are excellent
and very good with the overall experience & services provided by the
company, while 2 and 1 employees have an unsatisfactory experience.
35
B
13
13
11
9 8
7
Rating
5
5 4
3
1 0
Unsatisfied Satisfied Good Very good Excellent
Series1 0 4 8 13 5
Employee
Excellent Satisfied
17% 13%
Good
27%
Very good
43%
Analysis: The data in this chart indicates that, out of the 13 employees, 5 agree that
the organization provides training for new hires; 8 employees are good, and 4
employees are happy that MCW offers training to new hires. The majority of
employees say that their organization provides training for new hires.
36
C
11
10
9
9
7
6
Rating
3
3
2
Employee
Unsatisfied
7%
Excellent
20% Satisfied
10%
Good
Very good 33%
30%
7 6
5 4
3
3 1
1
Unsatisfied Satisfied Good Very good Excellent
Series1 1 3 4 16 6
Employee
Unsatisfied
Excellent 3%Satisfied
20% 10%
Good
13%
Very good
53%
Analysis: Here, we obtain data indicating that, according to the figure, a significant
majority of employees believe that the training needs at UTCL Maihar are effectively
handled by the local HRD. The data reveals a high percentage of favourable
responses to this question. Specifically, 56% of employees rate it as very good, 16%
rate it as excellent, and 13% rate it as average but satisfactory. Additionally, 10% of
employees express satisfaction with this aspect, while only 0.33% are dissatisfied,
indicating a negligible percentage of individuals who feel that the organization does
not provide adequate training through the local HRD.
5
5
3 2 2
1
Unsatisfied Satisfied Good Very good Excellent
Series1 2 2 7 5 14
Employee
Unsatisfied
7%Satisfied
7%
Excellent
47%
Good
23%
Very good
17%
Analysis: The chart indicates that a majority of employees favour this question, with
a large percentage of favouritism when compared to unfavourable employees.
Consequently, the majority of employees believe that HRD offers a combination of
internal and external training facilities.
In this case, 46% of the workforce says this question is good, 26% says it is great, 16
says it is very good, and 6% says it is satisfied. Employees generally concur that both
internal and external facilities should participate in the training.
7
7
5 4
3
1
1 0
Unsatisfied Satisfied Good Very good Excellent
Series1 0 1 4 18 7
Employees
Satisfied
3% Good
Excellent
23% 13%
Very good
60%
Analysis: Given the high employee favourability percentage in this case, the majority
of workers believe that HRD's facilities knowledge and training methods meet their
needs.
Based on the data presented, it can be inferred that 60% of the employees think this
question is very good. A total of 23.33% of employees describe their work as great,
13% as good, and 0.33% as pleased.
13
11
9
Rating
7 6
5 4
3 2 2
1
Unsatisfied Satisfied Good Very good Excellent
Series1 2 4 2 6 16
Employee
Unsatisfied
7%
Satisfied
13%
Good
7%
Excellent
53%
Very good
20%
Analysis: The employee favouritism % is quite high in this case, with a good
rating for the training facility's amenities and cleanliness. As can be seen from
the figure, the maximum employee rating for this question is primarily 50%
good and 20% bad. The average rating for employees 4 and 2 is 0.6%, whereas
their ratings are 10.3%.
41
h) Do you agree that the participation of worker in training Programmes
would help increase its effectiveness?
17
17
15
13
11
9 8
Rating
7
5
5
3
1
Yes No May be
Series1 17 8 5
Employee
Chart Title
May be
17%
Yes
No 57%
27%
Yes No May be
Analysis: According to the figure, the majority of employees believe that their
involvement in training programs will boost their effectiveness.
According to the figure, 56% of respondents say "yes," while 17% say "no."
27% Could be.
42
i) Do you agree that training helps you in improving skills?
I
11 10
9
7
7 6
Rating
5 4
3
3
1
Unsatisfied Satisfied Good Very good Excellent
Series1 3 4 7 6 10
Employee
Unsatisfied
10%
Excellent Satisfied
33% 13%
Good
23%
Very good
20%
43
j) What type of training mostly given by the MCW.
J
17 16
15
13
11 10
9
Rating
7
5 4
3
1
On the job Off the job Both
Series1 16 4 10
Employee
Both
33%
On the job
53%
Analysis: The majority of the employees are relatively high in the figure, and they
claim that UTCL maihar is primarily conducted through on-the-job training.
According to this chart, 54% of employees believe that M.C.W. does on-the-job
training, and 33% of employees say that both on-the-job and off-the-job training is
conducted, while 10% of employees rate off-the-job training.
44
Suggestions
Maihar Cement has a lot of paper work; get rid of it and undertake digital work
instead.
In order to increase productivity for both the firm and the employees, I think
the skills that the organization is teaching should be applicable to the work that
the employees are actually doing.
45
Conclusion
46
Bibliography
47
QUESTIONNAIRE
Disagre
Strongly Disagree e Neutral Very Good Excellent
48
G. Do you agree that the participation of worker in training Programmes
would help increase its effectiveness?
Yes No Maybe
Demographic Profile: -
1 Name
2 Gender
3 Age
4 Designation
5 Job role
6 Office
7 Nature of duties
8 Year of experience in UTCL
49
Findings
Mostly all the Maihar cements employee of HR as well aware of the role and
importance of the training they are self - motivated to attend such training
programme as it will result in their skill enhancement and improving.
MCW time to training is providing to on the job and off the job training
programme.
Most of the participants are benefitted by giving feedback after the training. It
motivated them to do better, helped them to increase their job performance.
The organisation also appoints trainers from outside or from different company
to ensure ensure better better training to its employees
50